Roughneck Manual
Roughneck Manual
Roughneck Manual
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GENERAL INFORMATION r
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Warnings and Notes
Blohm + Voss Oil Tools, LLC Blohm + Voss Oil Tools GmbH Premier Sea & Land Pte Ltd HI-Energy Service
7670 Woodway, Suite 266 Hermann-Blohm-StraBe 2 54 Loyang Way Hamriyah Free Zone
Houston, Texas 77063 20457 Hamburg Singapore 508747 Sharjah, UAE
United States of America Germany
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Safety issues
WARNING: ONE SHOULD
AVOID CREATING IGNITION WARNING: FAILURE TO NOT RE-USE THEM. ALWAYS WARNING: ALWAYS USE
SOURCES, LIKE HEAT, AS A CONDUCT ROUTINE REPLACE THEM WITH NEW LIFTING APPARATUS
RESULT OF THE USE OF THE MAINTENANCE COULD SAFETY ELEMENTS. (SLINGS, CABLES,
TOOL WITH OTHER TOOLS RESULT IN EQUIPMENT SHACKLES AND THE
OR EQUIPMENT. DAMAGE OR INJURY TO WARNING: KEEP HANDS LIKE) THAT HAVE BEEN
PERSONNEL. AND ARMS CLEAR OF INSPECTED AND ARE IN
WARNING: THE WARNING ALL MOVING PARTS GOOD CONDITION AND ARE
PLATES, SIGNS AND LABELS WARNING: THE TOOL MUST WHEN CONNECTING, PROPERLY SIZED. ENSURE
MUST BE PRESENT ON THE ONLY BE SERVICED BY DISCONNECTING OR THAT ALL RIGGING AND
TOOL. DO NOT REMOVE TRAINED B+V PERSONNEL OPERATING THE UNIT. LIFTING PROCEDURES
THE LABELS. IF THEY ARE OR BY AUTHORIZED ARE IN ACCORDANCE
MISSING, REPLACING IS PERSONNEL. WARNING: ALWAYS WEAR WITH ACCEPTED
MANDATORY. PROTECTIVE GEAR FOR OILFIELD PRACTICES AND
WARNING: WHILE WORKING EYES, HEAD, HANDS AND STANDARDS.
WARNING: ALL WARNING WITH THE EQUIPMENT, FEET.
PLATES, SIGNS AND WEAR PERSONAL WARNING: ALWAYS
LABELS ATTACHED TO PROTECTION EQUIPMENT. WARNING: WHEN SERVICING CHECK THE UNIT FOR
THE EQUIPMENT MUST BE UNIT, BE SURE ALL POWER LOOSE FASTENERS AND
OBSERVED. WARNING: IF ANY IS OFF AND SUPPLY LINES HYDRAULIC CONNECTIONS
SAFETY ELEMENTS (LIKE ARE DISCONNECTED AND AS WELL AS ANY OTHER
WARNING: DO NOT USE SAFETY ROPES, WIRE, INTERNAL PRESSURE JS DAMAGE PRIOR TO TURNING
THE TOOL FOR ANY OTHER SAFETY SHEETS, PLATES BLED FROM THE TOOL. ON THE POWER UNIT.
PURPOSE THAN MAKING UP OR WASHERS) WERE
AND BRAKING OUT WITHIN DISASSEMBLED DUE TO WARNING: LUBRICATE UNIT
ITS SPECIFICATION. MAINTENANCE WORK, DO ONLY WHEN SUPPLY LINES
ARE DISCONNECTED AND
H.P.U IS OFF AND TAGGED
OUT. VERIFY THAT SYSTEM
PRESSURE IS -0- PSI.
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TABLE OF CONTENTS
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TABLE OF CONTENTS 4
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DESCRIPTION 6
-I General Components 7
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z Wrenches 7
n Spinner 7
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Frame 7
3:
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Controls 7
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Specifications 8
z Hydraulic Requirements 8
z
C') Wrench Assembly: 8
z Shipping Data 9
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COMMISSIONING 10
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~ FloorHand Commissioning Procedure 12
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z INSTALLATION 15
Lifting 16
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Attaching to the Lift Cylinder 16
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Locating the HPU and attaching the Hydraulic Lines 17
~
0 Attaching the Hydraulic Lines 17
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(/') Make Up Torque Adjustment 18
FloorHand Wrench Torque Chart 19
11" 3: Rig-Up/ Rig-Down 20
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Winch Operation 20
mm
nZ Winch Rating and Specification 20
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On
Winch Angles 21
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OPERATIONS 22
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::0 Making a Connection 25
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7J Breaking a Connection 33
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-I Troubleshooting 39
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Inspection Categories 55
Periodic Inspection 55
Check List 56
Category I (ONGOING OBSERVATION) 56
Category II (DAILY) 56
Category Ill (EVERY 3 MONTHS) 57
Category IV (EVERY YEAR) 57
Inspection Check Lists 58
SPARE PARTS 59
Recommended Spare Parts for One Year Operation 60
DRAWINGS 61
PIPE FRAME FLOORHAND FH-70 9GF-8002 62
FLOORHAND COMPONENTS 9GF-8002 63
PIPE FRAME ASSEMBLY FH-70 9FH-80000 64
SPINNER SUB ASSEMBLY 9FH-83000 66
DOUBLE DRIVE ROLLER ASSEMBLY 9FH-01407 68
DRIVE ROLLER GEAR ASSEMBLY 9FH-01408 69
IDLER GEAR ASSEMBLY 9FH-01287 70
UPPER WRENCH SUB ASSEMBLY ORFS 9FH-82000 71
LOWER WRENCH SUB ASSEMBLY ORFS 9FH-81000 73
LOWER WRENCH SUB ASSEMBLY ORFS 9FH-81000 74
DIE BLOCK ASSEMBLY 9FH-01060 75
2-7/8 ADAPTER KIT ASSEMBLY 9FH-10703 76
2-7/8 DIE BLOCK ADAPTER ASSEMBLY 9FH-01445 77
WINCH AND MOUNTING ASSEMBLY 9FH-10701 78
LIFT CYLINDER ASSEMBLY 9FM-2000 79
SPINNER CONTROL CIRCUIT 80
LIFT AND WINCH SCHEMATIC 81
INDEX 82
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General Components
The Blohm+ Voss Oil Tools, LLC FloorHand is a combination torquing and spinning tool
designed for quick installation on a variety of drilling rigs. This manual covers the basic
FloorHand 9GF-8002.
The FloorHand can make and break all tool connections from 3 ½" to 7 ½" outside
diameter, and can handle nominal drill pipe from 3 ½" up to 6 ¾" without any modification.
(To handle 2 ½" drill pipe, Blohm+ Voss is able to provide an optional adapter kit assembly.
Please contact Blohm+ Voss Oil Tools, LLC for prices on the 9FH-10703 adapter kit.
The FloorHand can also make and brake stabilizers, spiral colors and other bottom hole
assembly (BHA) components with sufficient connection length.
Wrenches
The FloorHand utilizes an upper and a lower wrench designed to apply torque when making
up or breaking out tool joint connections. Each wrench contains an opposing set of clamp
cylinders and Die Block assemblies that self adjust to varying pipe sizes. The FloorHand is
capable of 50,000 ft/lb (67,790.9 Nm) of make up torque and 70,000 ft/lb (94,907.27 Nm)
of break out torque.
Spinner
The FloorHand is equipped with a spinner that consists of two halves, a right and a left
hand assembly each containing a set of urethane drive rollers. The spinner uses direct
drive gears, eliminating the need for expensive transmissions. The FloorHand spinner is
designed to be field serviceable and easily maintained by rig personnel.
Frame
The pipe frame is designed to support and house the wrench and spinner assemblies
Controls
The all-hydraulic controls for the FloorHand is mounted conveniently on the front of the unit
for easy access as well as maximum visibility for the operator.
7
Specifications f
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Hydraulic Requirements r
Hydraulic supply pressure (min.) 2,500 PSI (17.23 MPa) - 172 bar
Hydraulic supply pressure (max.) 3,000 PSI (19.30 MPa) - 206 bar r
Hydraulic flow rate required 23 - 35 gpm (87 - 132 l!pm) r
Supply connection (min.) I" hose with ¾" MNPT at FloorHand end
Return connection (min.) 1 ¼" hose with I" MNPT at FloorHand end I
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The FloorHand is equipped with a Closed Center Hydraulic System. The unit should only
be operated in coordination with a pressure compensated variable displacement Hydraulic
Power Source.
Wrench Assembly:
Motor spinning roller ratio 1 : 1.25
Spin speed (rollers) 105 - 110 RPM
Spin speed (8 ½" O.D.) 80 - 100 RPM
Make up torque 50,000 ft/lb. max (67,790.9 Nm)
Break out torque 70,000 ft/lb. max (94,907.27 Nm)
9FM-2000
LIFT CYL!ND,E"'-l..U"""""""='--------
gFH-80000
PIPE FRAME SSEMBLY
9FH-83000
SPINNER SUB ASSEMBLY
CONTROLS
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9FH-82000 UPPER WRENCH
SUB SSEMBLY
9FH-83000 LOWER WRENCH
SUB A SEMBLY
Figure 1
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Shipping Data
Length 42.0 inches (1,066.8 mm)
Width 58.5 inches (1,485.9 mm)
Height 60.0 inches (1,524 mm)
Weight 4,020.0 lbs (1,823.44 kg)
3,149.8.0 mm
124.0"
1,524.0 mm
60.0"
1,066.8 mm 1,485.9 mm
42.0" - -- - - - - - - 58.5"
Figure 2
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Document Front Paqe
Suppiler References:
Procurement References:
TAG NO:
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FloorHand Commissioning Procedure
This test procedure is to be performed by authorized B+V personnel only!
Note: When performing the following steps, appropriate PPE will be used and standard safety practices must be followed at all
times .
Note: When commissioning, HPU Commissioning must be completed prior to FloorHand commissioning. If installing FloorHand
to customer supplied hydraulics, hoses must be flushed completely before connecting to FloorHand.
12
16. ___ Set Pressure Release Valve (PRV) output to obtain 600 PSI at lower clamp
cylinder. Verify during commissioning.
17. ___ Clamp upper wrench, ensure that system pressure is now present on lower
clamp cylinders also (PRV reading should not change), unclamp upper wrench, unclamp
lower wrench.
18. ___ Mock up test pipe, with torque, at end of stroke, check that gauge dump valve
functions correctly.
19. ___ Stall spinner in make direction and hold for 5 seconds, check for leaks.
20. ___ Stall spinner in break direction and hold for 5 seconds, check for leaks.
21. ___ Operate manipulator/ lift cylinder full up & down 10 times to remove all air from
cylinder and counterbalance valve, check for leaks. If commissioning, inform rig crew
that this should be done after every rig-up.
22. ___ Raise manipulator/ lift cylinder to mid stroke, check that counterbalance valve
holds.
23. ___ If applicable, extend and retract manipulator full out and in 5 times, check for
proper function, check for leaks.
24. ___ WARNING: Clamp lower wrench, verify that manipulator functions do not oper-
ate.
25. ___ Unclamp lower wrench.
26. ___ Connect test gauge to return system test port, run spinner motors and hold
while checking pressure filter bypass indicator (if applicable), and monitoring system
back pressure, notto exceed 250 PSI. Record back pressure _______ _
27. ___ If applicable, check shutoff valve for proper function.
28. ___ Remove test gauges, and reattach cap ports.
29. ___ Install any panels/ covers removed for test.
30. ___ Ensure rig personnel fully understand all functions and basic maintenance of the
FloorHand, including but not limited to: Importance of keeping fresh dies installed, prop-
er make up torque adjustment, proper breakout procedure. Demonstrate how to remove
and install the following: Dies, die blocks, and drive rollers.
Tech:
Signature: _ __
Date: - - - - -
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Technician:
Si nature:
Date:
Record of Training
Areas of Training: Signature: Date:
Name:
(Lubricalion/Frequency/PM,etc.)
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My signature above indicates that I have read and understand the opening instructions and have been
trained to use the above machine by Blohm+ VOss Oil Tools, LLC. Technicians.
My signature above indicates acceptance of commissioning and the above personnel training. I
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Lifting
The FloorHand 9GF-8002 frame incorporates
lifting eyes on the uppermost portion. Each
of the brackets has three shackle holes, two
of which are used for suspension of the unit
from the lift cylinder. The other holes are for
attaching lifting shackles. ,---,
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The FloorHand is suspended by the lift WARNING: ALWAYS USE LIFTING APPARATUS (SLINGS,
cylinder (and an optional wench) by a CABLES, SHACKLES AND THE LIKE) THAT HAVE BEEN
INSPECTED AND ARE IN GOOD CONDITION AND ARE
suspension assembly and gimbal. This PROPERLY SIZED. ENSURE THAT ALL RIGGING AND LIFTING
configuration allows the unit to float as well PROCEDURES ARE IN ACCORDANCE WITH ACCEPTED
as swivel for maximum floor flexibility and INDUSTRY PRACTICES AND STANDARDS.
performance. The suspension assembly and WARNING: NEVER STAND UNDER A LOAD BEING LIFTED.
gimbal should always be left attached to the
unit. The unit is delivered from the factory
with the suspension shackles attached to the center holes of each frame bracket. This
position is usually satisfactory, however the unit should be checked for level and adjust if
required.
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16 IL_
Locating the HPU and attaching the Hydraulic Lines
The Hydraulic Power Unit (HPU) may be located some distance away from the rig floor
and, unless the electric components on the HPU are explosion proof, MUST be located off
of the rig floor and away from the danger zone. The supply and return hoses from the HPU
are normally run up through the rig floor near the socket. The optional supply and return
hoses are equipped with self-closing quick disconnect fittings. They attach to the mating
quick disconnect fittings mounted on the back of the manipulator. Care must be taken
during installation to minimize chafing of the hoses during rig up/rig down as well as during
operation of the FloorHand. If the hoses chafe against the rig structure when the FloorHand
is moved, chafe protection should be used. The remote start stop switch included with
the Blohm+ Voss 9PU-7200 HPU is explosion proof and may be located anywhere that is
convenient to the Driller.
17
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Make Up Torque Adjustment I
To make up a connection for the first time, it is necessary to set the
make up torque to the proper setting for the given tool joint, as per r
appropriate specifications from either the well plan or from the drill i
pipe manufacturer. Referring to normal make up procedures, it is
assumed that the unit is engaged with the lower wrench clamped on i
the box and the pin has been spun up and shouldered. The make r-
up torque adjustment is as follows:
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1. Locate the "Torque Adjustment" control knob on the control r
panel below the torque gauge and break free the lock knob.
Then rotate the adjustment knob counterclockwise until it stops. f
Figure 6
This decreases the available pressure in the torque circuit to a
minimum.
2. With the upper wrench unclamped, move the "torque" handle
on the main control valve to rotate the upper wrench fully to
the break out position (that is, where the torque cylinder is fully
extended).
3. Push the "upper clamp" handle on the main control valve to
clamp the upper wrench on the pin end of the tool joint.
4. Pull and hold the "torque" handle on the main control valve.
The upper wrench may or may not begin to move in the
direction of make up. While holding the "torque" handle, rotate
the "Torque Adjustment" control knob on the control panel
clockwise to increase the torque until the reading on the torque Figure 7
gauge reaches the desired setting and stops moving. Hold for 3
seconds. Do not over torque the joint.
5. Lock in torque adjustment by gently tightening the locking knob .
Do not over tighten. Once the unit has
been properly adjusted, it is usually not NOTE:
IF, AT ANY TIME, THE TORQUE PRESSURE DROPS DURING
necessary to re-adjust under normal THE MAKE UP PROCEDURE, THIS MEANS THAT THE
conditions. At each connection, the CYLINDER IS OUT OF STROKE. THE UPPER WRENCH
SHOULD BE UNCLAMPED AND ANOTHER BITE SHOULD BE
operator should verify that the torque TAKEN.
gauge stops at the proper setting for the
particular tool joint. If it does not, the unit NOTE: MAKE SURE TO ALLOW THE UPPER WRENCH l
SUFFICIENT TIME TO FULLY CLOSE AND GRIP THE TOOL
must be re-adjusted. JOINT. THIS CAN BE VERIFIED BY WATCHING THE "SYSTEM l_
PRESSURE" GAUGE ON THE CONTROL PANEL. WHEN FULLY
CLAMPED, THE SYSTEM PRESSURE SHOULD BE STEADY AT L-
2,500 PSI.
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PRESSURE - PSI ~
NOTE: 80,000 FT-LB BREAKOUT TORQUE IS BASED ON AN 8.5" DIAMETER
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Rig-Up/ Rig-Down r
1. Attach a two part lifting bridle to the lifting eyes on the uppermost portion of the frame
bracket using properly sized shackles. Attach one leg of the bridle to each bracket.
2. Take up the slack in the lifting bridle until the suspension assembly is just loose.
3. Remove the safety pin from the gimbal pin.
4. Supporting the weight of the gimbal and suspension, remove the gimbal pin and lower
the gimbal and suspension to rest on the frame.
5. Replace the gimbal pin and safety pin.
6. Lift the unit with the bridle.
7. The installation of the unit is the reverse of the removal.
Winch Operation
1. Inspect your cable for frays or kinks before operating the winch.
2. Always wear leather gloves while winching. Do not handle the cable with bare hands as
broken wires can cause injuries.
3. Make sure that you have anchor points suitable for the weight of the suspended
FloorHand.
4. When fully extending the winch cable, make sure that five wraps of winch cable remain
on drums at all times. Failure to do this may cause serious injury.
5. Ensure that all personnel stand clear of the winch cable and load during winch
operations. If a cable pulls loose or breaks under load, it can lash back and cause
serious personal injury or death.
6. Raise the FloorHand to the approximate height for the tool joint.
7. When you are ready to move the FloorHand, simply pull the extend handle to move the
FloorHand into a safe position away from the work area.
8. Push the Extend handle to reposition the FloorHand back into the work area.
20
Winch Ang/es
Figure9
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Controls
The controls for the wrenches and lift cylinder are situated on the front left corner of
the upper wrench.
23
Figure 11
Figure 12
These two images show where the pipe needs to be positioned within the FloorHand.
24
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Making a Connection
WARNING: BEFORE OPERATING THE UNIT, MAKE SURE THAT YOU HAVE READ AND UNDERSTAND THIS ENTIRE MANUAL
AND HAVE BEEN PROPERLY TRAINED IN THE OPERATION OF THE UNIT. ALSO VERIFY THAT THE UNIT HAS BEEN PROPERLY
INSPECTED, ADJUSTED AND LUBRICATED BEFORE EACH USE.
WARNING: ALWAYS CLAMP THE LOWER WRENCH BEFORE CLAMPING THE UPPER WRENCH OR SPINNER.
WARNING: DO NOT CLAMP THE FLOORHAND ONTO THE PIPE BEFORE THE PIN HAS BEEN STABBED.
NOTE:
REMEMBER TO ALWAYS KEEP YOUR FREE HAND ON
THE GREEN SAFETY HANDLE.
Figure 13
Figure 14
25
3. Guide the FloorHand and release
the "Wench" handle when the tool
approaches the pipe center. r
If not equipped with a winch, manually
r
move the tool to the tool joint. r
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Figure 15
NOTE:
ALWAYS CENTER BY EXTENDING FIRST AND THEN
CENTER BY MOVING UP AND DOWN!
26
6. Once the FloorHand is centered on
the Tool Joint, clamp the lower wrench
onto the box.
NOTE:
REMEMBER TO ALWAYS KEEP YOUR FREE HAND ON
THE GREEN SAFETY HANDLE.
NOTE:
STAY CLEAR OF HARDBAND!
Figure 19
NOTE:
REMEMBER TO ALWAYS KEEP YOUR FREE HAND ON
THE GREEN SAFETY HANDLE.
27
_._
9. Pull the spin motor handle to spin in
the pin.
Figure 22
28
12. Push the torque handle to clock
the upper wrench to the full break out
position (counter clockwise) to ready
the wrench for a full make up stroke.
Figure 24
NOTE:
REMEMBER TO ALWAYS KEEP YOUR FREE HAND ON
THE GREEN SAFETY HANDLE.
NOTE:
STAY CLEAR OF HARDBAND!
NOTE:
TORQUE ADJUSTMENT IS ONLY NECESSARY ON THE
FIRST CONNECTION OF A GIVEN PIPE SIZE/ TORQUE.
NO OTHER ADJUSTMENT SHOULD BE NECESSARY
UNLESS THE PIPE SIZE OR SPECIFIED TORQUE
CHANGES. HOWEVER, TORQUE SHOULD BE
MONITORED ON EVERY CONNECTION.
Figure 26
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15. Rotate the torque adjustment knob
full counter clockwise.
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NOTE: I
THIS IS THE ABSOLUTE MINIMUM SETTING, AND
SHOULD ALWAYS BE USED AS THE STARTING POINT [ -
WHEN ADJUSTING THE TORQUE.
Figure 27
NOTE:
TOOL WILL NOT fvtOVE fvtUCH IF ANY, AS fvtlNIMUfvt
PRESSURE IS BEING SENT TO THE TORQUE
CYLINDER.
Figure 28
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17. While holding the torque handle
fully in the make direction, slowly turn
the torque adjustment knob clockwise
until the desired torque (marked in
black on the gauge) is reached. When
torque is reached, hold for three
seconds; tighten the torque adjustment
lock knob to hold the torque setting.
(DO NOT OVER TIGHTEN) The goal is
to keep the knob from vibrating lose
and ultimately changing the torque
setting. So it is not necessary to lock it
down with a death lock.
Figure 29
NOTE:
REMEMBER TO ALWAYS KEEP YOUR FREE HAND ON
THE GREEN SAFETY HANDLE.
31
19. Unclamp the lower wrench by
pulling the lower wrench unclamp
handle.
NOTE:
REfv1Efv1BER TO ALWAYS KEEP YOUR FREE HAND ON
THE GREEN SAFETY HANDLE.
Figure 32
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NOTE:
IT IS GOOD PRACTICE TO LOWER THE TOOL
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COMPLETELY AFTER EVERY CYCLE TO REDUCE [_~
INTERFERENCE WITH TOP DRIVE SERVICE LOOP ANDI
OR KELLY HOSE.
Figure 33
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Breaking a Connection
WARNING: BEFORE OPERATING THE UNIT, MAKE SURE THAT YOU HAVE READ AND UNDERSTAND THIS ENTIRE MANUAL
AND HAVE BEEN PROPERLY TRAINED IN THE OPERATION OF THE UNIT. ALSO VERIFY THAT THE UNIT HAS BEEN PROPERLY
INSPECTED, ADJUSTED AND LUBRICATED BEFORE EACH USE.
WARNING: ALWAYS CLAMP THE LOWER WRENCH BEFORE CLAMPING THE UPPER WRENCH OR SPINNER.
WARNING: DO NOT CLAMP THE FLOORHAND ONTO THE PIPE BEFORE THE PIN HAS BEEN STABBED.
Figure 34
NOTE:
ALWAYS CENTER BY EXTENDING FIRST AND THEN
CENTER BY MOVING UP AND DOWN!
33
3. Next center the tool up and down.
NOTE:
REMEMBER TO ALWAYS KEEP YOUR FREE HAND ON
THE GREEN SAFETY HANDLE.
NOTE:
STAY CLEAR OF HARDBAND!
NOTE:
RE/\1E/\1BER TO ALWAYS KEEP YOUR FREE HAND ON
THE GREEN SAFETY HANDLE.
NOTE:
STAY CLEAR OF HARDBAND!
NOTE:
THERE IS NO ADJUSTMENT FOR BREAK OUT
TORQUE PRESSURE. THEREFORE, THE BREAKOUT
CYLINDER GETS FULL PRESSURE AND FLOW.
NOTE:
IN HIGH TORQUE SITUATIONS, IF THE BREAKOUT
HANDLE IS SHIFTED FULLY, THE DIES /\1AY BREAK
AND/OR THE UPPER WRENCH COULD SLIP, THUS
DAMAGING THE TOOL JOINT.
Figure 40
NOTE:
IT WILL SO/\1ETl/\1ES BE NECESSARY TO BREAKOUT
TWICE BEFORE THE SPINNER CAN TAKE OVER.
Figure 41
35
10. After the breakout is complete,
unclamp the upper wrench.
NOTE:
YOU MAY NOW CENTER THE UPPER WRENCH
HOWEVER THIS IS NOT NECESSARY.
Figure 42
Figure44
36
19. Unclamp the upper wrench by
pulling the upper wrench unclamp
handle.
NOTE:
Hl:Ml:M/3Hl /0 ALWAYS Kl:EI-' YOUH /-REI: HANLJ ON
THE GREEN SAFETY HANDLE.
Figure 46
Figure 47
37
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16. Lower the FloorHand to its full
seated position.
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NOTE:
IT IS GOOD PRACTICE TO LOWER TOOL COMPLETELY
AFTER EVERY CYCLE TO REDUCE INTERFERENCE
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Troubleshooting
Yes Yes
Yes
No
No
Make sure all
operators understand t - - - - • f - - - - - '
correct operation of
Note: It is required that FloorHand.
the FloorHand have an
independent HPU for
proper operation.
Contact Blohm + Voss Service.
39
Problem: Lower wrench slips when making or breaking
connections. r--
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When breaking
Is operator
Is there 2,500 psi out,operator should
allowing time for dies
Are tong dies in good >--1•--i manually start break out
present at wrench system to bite into the tool joint
condition? slowly. When connection
pressure gauge? efore operating torq ue
cycle? Yes breaks, finish at full break
out speed.
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No Conta ct rI
Blohm+ Voss
No Yes Yes
Yes
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Problem: After Manipulator / Lift Cylinder is raised, FloorHand
slowly drifts down.
No
Yes
Continue Operation.
ye et e
cylinder. Com Yes
Replace lift cylinder
up and down five
counter balance valve.
remove air. Do
Yes
No
No
No
Continue Opera ti on. 1 - - - - - 4 1 -- - -- ' - - - - • 1 - -- -<
Yes
No
Contact
Yes
Blohm+ Vossl - - - -- -• - - - -- ~
Personnel.
41
Problem: Upper wrench slips when making or breaking
connection.
No
No
No
If going in the hole, ensure
that the driller has pipe aligned
vertical (not cross thread).
Ensure that there is not weight
in the elevator, or that the top
drive is neutral.
No e 1----4---<
,...B...,..le-e-,-d_A.,..ir...,.&,_,C,....o_n_tin-u--,
Contact Blohm + Voss
0 eration. Personnel.
No
No No
Trouble shoot
Open related
Hydraulic
valves.
Power Unit.
43
Problem: Die block extends, but will not retract on its own.
START -__,
Clamp the wrench in
question. It may be
necessary to clamp
the lower wrench
first.
No
Rod Head
I
NOTE: Replacement, remove
Replace die block retaining pin. !-.,.--I die block, ensure die block
l
See note! cavity is free of all debris before
re-installation. l_
44
Problem: Manipulator / Lift Cylinder does not function.
s transpo
Yes n installed
Yes Remove transport
lator, or ar )---11~--lpin, Connect qu i,ck
r quick co disconnects.
connect
No No
Yes
Is the lower wrench
r---11~--I Unclamp & Retry.
clamped?
No Yes No
Yes Contact
")---~-1 Blohm + Voss
Service.
No
45
r
I .
I .
Ro 3:
-►
z -
z
U')
""O -I
mm
nZ
-1 ►
- z
MAINTENANCE & INSPECTION
On
Zm
I .
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l_ --
l_ -
[_~
l_ -
46
L
Hydraulic Oil Quality
BVOT recommends a mineral based hydraulic oil, ISO 68 or equivalent for primary use in
temperature ranges between 65° - 95° F (18° - 35° C). For environments above or below
this range, consult the chart below to select an appropriate substitute.
100 212
80 176
u
0
60 140 LI.
0
...
G)
..,
:::::s 40
...
G)
..,
104 :::::S
...
cu
G) 20 -68
...
cu
G)
C. C.
E
G)
E
0 32 G)
I- I-
-20 - -4
-40
10 15 22 32 46 68 100
Alternatively; use EP gear lubricating grease for greasing "non-oil tight gear trains"
NESSOS SF0
NLGI0
DIN 51 826 GPOF-25 WARNING: ALWAYS TURN OFF THE HYDRAULIC POWER
UNIT, DISCONNECT THE HYDRAULIC LINES AND TAG OUT
DIN 51 502 GPOF-25
THE HPU CONTROL BEFORE LUBRICATING THE FLOORHAND.
FAILURE TO DO SO MAY CAUSE INJURY TO PERSONNEL OR
DAMAGE TO THE EQUIPMENT.
47
r
'
Lubrication
The FloorHand should be inspected and greased each week. For higher ambient tempera-
ture up to 86° Fahrenheit (30° Celsius) we recommend to use NLGI grade 2. The grease
points are:
• Die Blocks - Actuate both lower wrench clamp and upper wrench clamp to expose the
grease fittings before turning off the hydraulic power unit. Use a grease gun on each of
the 4 fittings (Front and back) on each die block to lubricate the centering buttons.
• Die Blocks - With the Die Blocks extended, brush grease on the top, bottom and sides of
each die block.
• Spinner gears - Brush grease onto the drive gear teeth. Take care to keep grease off of
the drive rollers.
• Torque cylinder pins - Use a grease gun on the fitting on the top of each torque cylinder
pin.
• Spinner clamp cylinder pins - Use a grease gun on the grease fitting on each end of the
spinner clamp cylinder.
• Spinner guide tubes exterior- Brush grease on the spinner guide tubes.
WARNING: ALWAYS TURN OFF THE HYDRAULIC POWER UNIT, DISCONNECT THE HYDRAULIC LINES AND TAG OUT THE HPU
CONTROL BEFORE REPLACING TONG DIES ON THE FLOORHAND.
WARNING: NEVER STRIKE THE TONG DIES WITH A HAMMER OR ANY OTHER STEEL TOOL WHEN REPLACING THE TONG DIES
ON THE FLOORHAND. TONG DIES ARE HIGHLY HEAT TREATED AND BRITTLE AND MAY BREAK. ALWAYS WEAR PROTECTIVE I
EYE WEAR WHEN CHANGING TONG DIES.
l.
WARNING: BE AWARE OF THE FACT THERE IS A SPRING BEHIND THE PLUG WHICH MAY CAUSE INJURY. DO NOT LOOSE THE
SPRING.
48
BACKSIDE VIEW OF SPINNER ASSEMBLY
I.\
ill ~
s~DGl6~t~l~~~ll ~~~\ :,",
~
NOTE: EXTEND DIE BLOCKS TO GREASE AT POINTED SPOTS
"~~ ~F
:::r,
c.o·
C:
rb
~ .t,,,.
CD (.Q
MAINTENANCE
& INSPECTION
• Stabber (optional; no stabber avail-
able when welded frame in use) - Brush
grease on the stabber guide rails and
adjusting gear.
Removal of Die-block
Procedure:
1. Remove the bolt. Number 1
50
Replacement of Tong Dies
The tong dies should be inspected
on a daily basis and replaced if
damaged.
51
'
r
1. Remove the five bolts securing the drive roller shaft retainer plate. (Items 40 and 41)
2. Remove the drive roller shaft retainer plate. (Item 17)
3. Pull the drive roller shaft (Item 16) upwards approximately ¾" so that the bottom end of
the drive roller shaft clears the bottom plate of the spinner frame.
4. Withdraw the entire assembly from the spinner frame. Hold together the gear, roller and
shaft as to not drop the parts. (Items 14, 15 and 16 respectively)
5. Remove and set aside the upper spacer for reuse. (Item 13)
6. Withdraw the drive roller shaft fully from the top of the drive roller and set aside for
reuse.
7. Separate the drive roller away from the drive gear and set aside. (Items 15 and 14)
8. Clean the top of the drive roller gear to remove caked drilling mud and other debris that
might keep the drive roller from fully seating in the case. ("Figure 59" on page 68)
9. Inspect the drive gear bearings and replace if they appear damaged or do not rotate
smoothly.
10. Lubricate the top hex of the spinner drive gear.
11. Slide the new drive roller onto the hex portion until it seats fully.
12. Clean and lubricate the drive roller shaft. Slide it through the drive roller bearings
and then through the drive gear bearings. Do not use force. If the drive roller shaft
does not slide easily through the bearings with, at most, a light tap with a hammer
handle, inspect the shaft for damage and, if necessary, replace the drive roller shaft.
13. Reposition the upper spacer (Item 13) on the assembly and position the lower end of
the drive roller shaft flush with (or slightly inside) the face of the lower spacer.
Slide the entire assembly back into the spinner frame until the drive roller shaft
contacts the back of the slot in the top plate of the spinner frame.
14.Align holes, then lightly tap the drive roller shaft (Item 16) down to engage the lower end
of the drive roller shaft with the bottom plate of the spinner frame. (Items 1 or 2)
15. Orient the flat on the top of the drive roller shaft (Item 16) to properly mate with the
drive roller shaft retainer. (Item 17)
16. Replace the drive roller shaft retainer (Item 17) and, Install the bolts holding it to the
spinner frame and tighten.
l:'_
52
L
~
§
Ct)
gJ eJ
MAINTENANCE
& INSPECTION
Frequency
Inspection
A thorough inspection should be carried out periodically (every 3 months) or as special
circumstances may require. Before starting an inspection disconnect hydraulic system
and remove all foreign materials (dirt, paint, grease, oil, scale, etc) from surface by a
suitable method. After a field inspection, it is advisable to record the extent of testing
and testing results. A periodic load inspection may be conducted in the field. If cracks,
excessive wear etc are recognized, contact Blohm+ Voss Oil Tools, LLC or an authorized
service company.
Dismantling Inspection
Generally, when the equipment returns to base, warehouse, etc carry out the tool inspection
immediately. Furthermore, repair it if necessary prior to it being sent on the next job.
The tool should be dismantled and inspected in a suitably equipped facility for excessive
wear, cracks, flaws or deformations. Corrections should be made in accordance with
recommendations which can be obtained from Blohm+ Voss Oil Tools, LLC.
L
I
L_
l.
L_
54
L_
Inspection Categories
This is Category Ill inspection plus further inspection for which the equipment is
disassembled to the extent necessary to conduct NOT of all primary-load-carrying
components.
Procedure:
• Corrections shall be made in accordance with the manufacturer's recommendations.
• Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be
removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-
cleaning, grit-blasting)
Periodic Inspection
The recommended schedule for inspection of the FloorHand are as follows:
• Ongoing: Inspection category I
• Daily: Inspection category II
• Every 3 months: Inspection category Ill
• Every 1 year: Inspection category IV
The recommended frequencies apply for equipment in use during the specified period.
55
Check List
Category 11 (DAILY)
CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to):
DESCRIPTION CHECKED SIGNATURE
1. Check state of lubrication
2. Check functioning of FloorHand as a
whole remarks
3. Check for leakage
4. Check completeness and condition of
warning plates and labels
Remarks
CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to):
1. Shafts, bolts and retainers
2. Assemblies
3. Screws, bolts, nuts, washers,
retainers, springs and lock wire
4. Check for presence of centering
buttons and dies
Remarks
CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but
not limited to):
1. Dies
2. Shafts, nuts, bolts
3. Drive rollers
4. Centring buttons
Remarks
SUPERVISOR DATE
56
L
Category Ill (EVERY 3 MONTHS)
GENERAL
DESCRIPTION CHECKED SIGNATURE
1 Carry out a Category II inspection
Remarks
SUPERVISOR DATE
57
'
r
Inspection Check Lists r- -
TYPE OF EQUIPMENT
[
SERIAL NUMBER
'
r-
DATE OF INSPECTION
INSPECTION CATEGORY
PLACE OF INSPECTION
l.
L
L
l.~
I"
L_
58
L
59
Recommended Spare Parts for One Year Operation
L_
I-
I
I-
I_
60
L
61
PIPE FRAME FLOORHAND FH-70
9GF-8002
I
l·
L
I
L
I
L
Figure 54
62
L
FLOORHAND COMPONENTS
9GF-8002
''L __
Figure 55
63
PIPE FRAME ASSEMBLY FH-70
9FH-80000
®-
Figure 56
Item Part number Descri Qtion Qty:.
1 9FH-01588 8002 Pl PE FRAME 1
2 9FH-01089 JACK BOLT 2
3 9FH-01152-13 IN LINE PRESSURE FILTER ASSEMBLY 1
4 9FH-01151 TORQUE CYLINDER MANIFOLD ASSEMBLY 1
5 9FH-01018-5 8002 TORQUE MANIFOLD TAG 1
6 9FH-01152-2 TORQUE GAUGE W/ MOUNTING RING 1
7 9FH-01533 TORQUE GAUGE GUARD 1
8 9FH-01149-8 PRESSURE REDUCING VALVE ASSEMBLY 1 l
9 9FH-01149-9 PRV SHUTTLE VALVE 1
10 9FH-01152-1 LOWER WRENCH FLOW DIVIDER 1
11 9FH-01152-10 PRESSURE GAUGE 1
12 9FH-01018-12 LARGE 8X8 "FLOORHAND"TAG 1
13 9FH-01307-4 FLOORHAND READ MANUAL TAG 1
14 9FH-01018-6 SYSTEM PRESSURE TAG 1
l___
64
__
1-
[
PIPE FRAME ASSEMBLY FH-70
9FH-80000
65
SPINNER SUB ASSEMBLY I
9FH-83000
5 @ 1 3 3 r
r
r
r
[
I
Figure 57
Item Part number Description Qty.
1 9FH-01321 DR SPINNER RIGHT HALF 1
2 9FH-01320 DR SPINNER LEFT HALF 1
3 9FH-01323 SPINNER PEDESTAL CENTER SECTION 1
4 9FH-01142-1 HYDRAULIC SPINNER MOTOR 2
5 9FH-01015 DRIVE MOTOR GEAR 2
6 9FH-01399 DRIVE MOTOR GEAR CAP 2
7 9FH-01016 SPINNER CYLINDER ROD MOUNT 1
8 9FH-01018-9 ATEX TAG 1
9 9FH-01018-8 FLOORHAND TAG 1
10 9FH-01287 IDLER GEAR ASSEMBLY 2
11 9FH-01290 IDLER SHAFT SPACER 2
12 9FH-01391 SPINNER IDLER SHAFT 2
13 9FH-01315 UPPER SPACER (DRIVE ROLLER) 4
14 9FH-01408 DRIVE ROLLER GEAR ASSEMBLY 4
15 9FH-01407 DRIVE ROLLER ASSEMBLY 4
16 9FH-01384 DRIVE ROLLER SHAFT 4
17 9FH-01017 DRIVE ROLLER SHAFT RETAINER 2
18 9FH-01149-46 SPINNER MOTOR FLOW DIVIDER 1
19 9FH-01045-5 URETHANE SPRING 1
20 9FH-01027 SPRING CAP 1
21 9FH-01074-1 SPIN CLAMP CYLINDER 1
22 9FH-01025 SHORT SPINNER CLEVIS PIN 1
23 9FH-01026 LONG SPINNER CLEVIS PIN 1
24 9BN1133814 5/16 SAE FLAT WASHER 11
25 9BN133892 5/16 SPLIT LOCKWASHER 11
26 9BN0115055 5/16-18 X HHCS 8
27 9BN64363 1/2 X 4 SPRING ROLL PIN 2
28 9BN33822 1 SAE FLAT WASHER 1
66
SPINNER SUB ASSEMBLY
9FH-83000
Figure 58
Item Part number Descri~tion Qty.
29 9BN37192 1-8 NYLON LOCK NUT 1
30 9BN65080 1/8 X 2 COTTER PIN 2
31 9BN65153 1/4 X 4 COTTER PIN 1
32 9BN0115062 5/16-18 X 2-1/4HHCS 3
33 9BN1133893 3/8 SPLIT LOCKWASHER 2
34 9BN0115105 3/8-16 X 1 HHCS 2
35 9BN1133692 5/8 HI COLLAR LOCKWASHER 8
36 9BN1123512 5/8-11 X 2-1/4 SHCS {DRILLED} 8
37 9BN60104 1/8 NPT 90 DEG GREASE ZERK 2
38 9BN60102 1/8 STRAIGHT GREASE ZERK 8
39 9BN1133817 1/2 SAE WASHER 4
40 9BN1133895 1/2 SPLIT LOCKWASHER 14
41 9BN0115205 1/2-13 X 1 HHCS 10
42 9BN0115211 1/2-13 X 2 HHCS 4
43 9BN1137262 5/16-8 TYPE-C LOCKNUT 3
44 9BN1137190 3/4-10 NYLON INSERTED LOCKNUT 2
45 9BN1137187 1/2-13 NYLON LOCK NUT 4
46 9FH-10503 SPINNER HOSE KIT {NOT SHOWN} 1
47 9FH-10513 SPINNER FITTING KIT NOT SHOWN) 1
48 9G1030-2 WARNING TAG "HANDS CLEAR" 2
49 9FH-01152-11 ACCUMULATOR 1
50 9FH-01149-19 CHECK VALVE CARTRIDGE 1
51 9FH-01149-20 CARTRIDGE BODY 1
52 9G1030-2 WARNING TAG "HANDS CLEAR" 2
67
DOUBLE DRIVE ROLLER ASSEMBLY
9FH-01407
l.
L.
L--
l-
Figure 59 L
Item Part number Description Qty. L
1 9FH-01382 DOUBLE DRIVE ROLLER 1
2 9FH-22208 DRIVE ROLLER BEARING 2
L
3 9FH-01385 DRIVE ROLLER BEARING SPACER 1 L
4 9G2351-314 RETAINING RING 1 L
L
68
L
DRIVE ROLLER GEAR ASSEMBLY
9FH-01408
Figure 60
Item Part number DescriQtion Qt~{
1 9FH-01383 DOUBLE DRIVE ROLLER GEAR 1
2 9FH-22206 DOUBLE DRIVE RLR GEAR BEARING 2
3 9FH-01397 D/R GEAR BEARING SPACER 1
4 9FH-01314 LOWER DRIVE ROLLER GEAR SPACER 1
5 9FH-WH244 DRIVE ROLLER GEAR RETAINING RING 2
69
IDLER GEAR ASSEMBLY
9FH-01287
Figure 61
Item Part number Description Qty.
1 9FH-01288 IDLER GEAR 1
2 9FH-22207 IDLER GEAR BEARING 2
3 9FH-WH283 IDLER GEAR RETAINING RING 1
4 9FH-01398 IDLER GEAR BEARING SPACER 1
l
70
l_
UPPER WRENCH SUB ASSEMBLY ORFS
9FH-82000
Figure 62
Item Part number DescriQtion Qt~.
1 9FH-01572 UPPER WRENCH WELDMENT 1
2 9FH-01584 DIE BLOCK ASSEMBLY 2
3 9FH-01055 DIE BLOCK RETAINING PINS 2
4 9FH-01056 DIE BLOCK PIN RETAINER 2
5 9FH-01023 SPINNER SLIDE BEARING 2
6 9FH-01022 POST WASHER 2
7 9FH-01150 UPPER CLAMP MANIFOLD ASSEMBLY 1
8 9FH-01058 UPPER MANIFOLD BRACKET 1
9 9FH-01074-18 CLAMP CYLINDER 2
10 9FH-01074-17 TORQUE CYLINDER 1
11 9FH-01051 LONG TORQUE CYLINDER PIN 1
12 9FH-01052 SHORT TORQUE CYLINDER PIN 1
13 9FH-10211 UPPER WRENCH BOLT KIT 1
14 9FH-01592 VALVE MOUNT 1
15 9FH-01149-73 5 STATION V20 CONTROL VALVE ASSEMBLY 1
71
i
I
L
72
LOWER WRENCH SUB ASSEMBLY ORFS
9FH-81000
Figure 63
Item Part number DescriQtion Qty.
1 9FH-01586 LOWER WRENCH WELDMENT FH-70 1
2 9FH-01074-18 CLAMP CYLINDER FOR FH-70 2
3 9FH-01584 DIE BLOCK ASSY FH-70 2
4 9FH-01055 DIE BLOCK RETAINING PINS 2
5 9FH-01056 DIE BLOCK PIN RETAINER 2
6 9FH-01050-1 DIE BLOCK/ WRENCH SUPPORT BRG 4
7 9FH-01047 PIPE BUMPER BASE 1
8 9FH-01048 BUMPER 1
9 9FH-01644 FH-70 PIPE CLAW 1
10 9FH-01149-11 LOWER DIVERTER VALVE ASSEMBLY 1
11 9FH-01149-10 TORQUE MANIFOLD SHUTTLE VALVE 1
12 9BN18523 1-1/8-12 X 5 HHCS (CLAMP CYL) 8
13 9BN0115205 1/2-13 X 1 HHCS 4
14 9BN1133895 1/2 SPLIT LOCKWASHER 10
73
LOWER WRENCH SUB ASSEMBLY ORFS
9FH-81000
15
16
9BN0115115
9BN1137264
3/8-16 X 3 HHCS
3/8-16 TYPE-CLOCK NUT
2
2
,-
17 9BN1133893 3/8 SPLIT LOCKWASHER 2
r-
18 9BN0115009 1/4-20 X 1-1/2 HHCS 4 i
19 9BN1133891 1/4 SPLIT LOCKWASHER 4
20 9BN37130 1/2-20 NYLON INSERTED LOCK NUT 2
21 9BN11130 3/8-16 X 8-1/2 HHCS 1
22 9BN1133815 3/8 SAE WASHER 2
23 9BN1137185 3/8-16 NYLON LOCK NUT 2
24 9BN15376 3/4-10 X 6-1/2 HHCS 3
25 9BN1137190 3/4-10 NYLON INSERTED LOCKNUT 3
26 9BN1133898 3/4 SPLIT LOCKWASHER 6
27 9BN1133820 3/4 SAE FLAT WASHER 4
28 9BN15230 1/2-13 X 8-1/2 HHCS 2
29 9BN1137187 1/2-13 NYLON LOCK NUT 2
30 9BN1133817 1/2 SAE WASHER 4
31 9FH-10127 GF8002 LWR WRENCH HOSE KIT {ORFS 1
32 9FH-10125 GF1002 LWR WRENCH FTG KIT {ORFS} 1
33 9FH-10111 GFl000 LOWER WRECH ASSY BOLT KIT 1
74
DIE BLOCK ASSEMBLY
9FH-01060
@-------,
Figure 64
Item Part number DescriQtion Qt~.
1 9FH-01059 DIE BLOCK 1
2 9FH-01053 CENTERING BUTTON 4
3 9FH-01045-2 DIE BLOCK SPRING 4
4 9FH-01057 CENTERING BUTTON SPRING SPACER 4
5 9FH-01054 SPRING RETAINER PLUG 4
6 9BN60105 1/4-28 GREASE ZERK STRAIGHT 4
7 9FH-70622-1 BLUE DIAMOND TONG DIE 1
8 9FH-01216-1 DIE RETAINER PIN ONLY 1
9 9BN65076 1/8 X 1 COTTER PIN 1
10 9FH-01050-1 "DIE BLOCK/ WRENCH SUPPORT BRG" 1
75
2-7/8 ADAPTER KIT ASSEMBLY
9FH-10703
r·,
!
.. ...
j
I
I:
l
Fi ure 65 l
Item Part number Descriotion Qty.
I
L
1 9FH-70622-2 BLUE DIAMOND TONG DIE 4
2 9FH-01445 2-7/8 ADAPTER ASSEMBLY 4
3 9FH-01074-15A LOW RANGE TORQUE CYLINDER ASSEMBLY 1
76
L
2-7/8 DIE BLOCK ADAPTER ASSEMBLY
9FH-01445
Figure 66
Item Part number DescriQtion Ott
1 9FH-01446 2-7/8 ADAPTER 1
2 9FH-01448 CENTERING BUTTON 4
3 9FH-01447 ADAPTER RETAINER 1
4 9FH-01449 2-7/8 ADAPTER PIN 1
5 9FH-01445-1 2-7/8 BUTTON RETAINING PIN 2
6 9BN65076 1/8 X 1 COTTER PIN 1
7 9BN65016 1/16 X 1 COTTER PIN 2
77
WINCH AND MOUNTING ASSEMBLY
9FH-10701
Figure 67
Item Part number DescriQtion Ott.
1 9FH-01503 WINCH 1
2 9FH-01504 WINCH MOUNTING PLATE 1
3 9FH-01503-1 1/4 X 30 WINCH CABLE 1
4 9FH-10614 WINCH ASSEMBLY HOSE/ FITTING KIT 1 l :
5 9BN0115105 3/8-16 X 1 HHCS 6
6 9BN1133893 3/8 SPLIT LOCKWASHER 10 I .
7 9BN1133859 3/8 FLAT WASHER 10 L
8 9BN1137264 3/8-16 TYPE-C LOCK NUT 4
L_
9 9BN0115107 3/8-16 X 1-1/4 HHCS 4
10 9BN1133895 1/2 SPLIT LOCKWASHER 3 L_.
11 9BN1137187 1/2-13 NYLON LOCK NUT 3 I_ .
L
78
L
LIFT CYLINDER ASSEMBLY
9FM-2000
Figure 68
Item Part number DescriQtion Qty.
1 9FH-01074-3 LIFT CYLINDER 1
2 9FH-01149-4 LIFT CYL COUNTER BALANCE VALVE 1
3 9FH-01185 PIN 1 LIFT CYLINDER ROD 2
4 9FH-01196 LIFT CYLINDER ADAPTER 1
5 9G2450-2 5/8 SHACKLE 2
6 9BN65127 3/16 X 2 COTTER PIN 2
7 9FH-10651 HOSE/ FITING KIT FOR LIFT CYLINDER 1
8 9BN1123808 1/4-28 X 1-1/2 SHCS 3
79
r
SPINNER CONTROL CIRCUIT
9FH-01142-J
SPINNER DRIVE MO-
TORS
9FH-01149-46 9FH-01152-11
FLOW DIVIDER 9FH-01074-J
ACCUMULATOR
if
SPINNER
1,600 PSI
CLAMP CYLINDER
PRECHARGE
SPINNER
CLAMP
VALVE
TORQUE
VA
CONTROL
VALVE
I
I
DUMP
VALVE
3
L ------------ ca
VB
l
I G
\ GAUGE DUMP VALVE
T
-- -- -- -- ---- ----- ------- __ _J (SEE NOTE)
9FH-01149-11
9FH-01074-2 DIVIRTER VALVE 9FH-01074 -2
UPPER CLAMP 9FH -01149-9 LOWER CLAMP
CYLINDERS SHUTTLE VALVE CYLINDERS
9HCSMK201/4
EX
TEST PORT
RET
9FH-01149-J IL
MAIN CONTROL VALVE
9FH-01152-10 RELIEF VALVE 9HCSMK2008
9HCSMK2008
SYSTEM PRESSURE TEST PORT
TEST PORT
GAUGE
SET TO 2 500 PSI
L_
HYDRAULIC RETURN
_________________________H_Y_D_R_Au_L_Ic_su_P_P_LY~'
---------------------------
FILE: FH-HS-10010.DWG
DATE: 11MAY2011
Figure 69
80
l
LIFT AND WINCH SCHEMATIC
LIFT CYLINDER
9FH-01074-3
LJ
LJ
''
I
''
___ __ _j
i
L __
p
Figure 70
81
I-
I
L
L
L
L
L
L
L
82
L
1/2-13 NYLON LOCK NUT 67, 78
1/2-13 X 1 HHCS 67
1/2-13 X 2 HHCS 67
1/2 SAE WASHER 67
1/2 SPLIT LOCKWASHER 78
1/2 X 4 SPRING ROLL PIN 66
1/4-28 GREASE ZERK STRAIGHT 75
1/4-28 X 1-1/2 SHCS 79
1/4 ORFS X FORFS X ORFS RUN TEE 65
1/4 X 4 COTTER PIN 67
1/4 X 30 WINCH CABLE 78
1-8 NYLON LOCK NUT 67
1/8 STRAIGHT GREASE ZERK 67
1/8 X 1 COTTER Pl N 75, 77
1/16 X 1 COTTER PIN 60, 77
1 ALUM PLUG/ CHAIN 65
1 FLAT FACE QDC COUPLER 65
1 FLAT FACE QDC NIPPLE 65
1 SAE FLAT WASHER 66
1 VEP ALUM CAP/ CHAIN 65
2-7/8 ADAPTER 76, 77
2-7/8 ADAPTER ASSEMBLY 76
2-7/8 ADAPTER PIN 77
2-7/8 BUTTON RETAINING PIN 77
3/4-10 NYLON INSERTED LOCKNUT 67
3/4 ALUM PLUG/ CHAIN 65
3/4 FLAT FACE QDC COUPLER 65
3/4 FLAT FACE QDC NIPPLE 65
3/4 VEP ALUM CAP/ CHAIN 65
3/8-16 TYPE-CLOCK NUT 78
3/8-16 X 1-1/4 HHCS 78
3/8-16 X 1 HHCS 67, 78
3/8 SPLIT LOCKWASHER 67, 78
3/16 X 2 COTTER PIN 79
3/16 X 3/4 CLEVIS PIN 60
5/8-11 X 2-1/4 SHCS (DRILLED) 67
5/8 HI COLLAR LOCKWASHER 67
83
',-r- -
5/8 SHACKLE 79
5/16-8 TYPE-C LOCKNUT 67
5/16 SAE FLAT WASHER
5/16 SPLIT LOCKWASHER
66
66 'r -
9BN33822 66 r-
9BN37192 67 r-
9BN60102 67
9BN60104 67
,--
9BN64363 66 r-
9BN65080 67 r-
I
9BN65153 67
9BN0115055 66
9BN0115062 67 r-
9BN0115105 67
9BN0115205 67
I
9BN0115211 67
9BN133892 66
9BN1123512 67
9BN1133692 67
9BN1133814 66
9BN1133817 67
9BN1133893 67
9BN1133895 67
9BN1137187 67
9BN1137190 67
9BN1137262 67
9FH-01015 66
9FH-01016 66
9FH-01017 66
9FH-01018-5 64
j.
9FH-01018-8 66
9FH-01018-9 66 l
9FH-01025 66 !
L
9FH-01026 66
9FH-01027 66 L
9FH-01045-5 66 L_
9FH-01074-1 66 I
L -
I '
L
84 L__
9FH-01074-15A 76
9FH-01089 64
9FH-01097 63
9FH-01142-1 66
9FH-01149-8 64,80
9FH-01149-9 64,80
9FH-01149-11 80
9FH-01149-46 66
9FH-01151 64,80
9FH-01152-2 60, 64,80
9FH-01152-13 64
9FH-01287 66
9FH-01290 66
9FH-01315 66
9FH-01319 65
9FH-01320 66
9FH-01321 66
9FH-01323 66
9FH-01384 66
9FH-01391 66
9FH-01399 66
9FH-01407 66
9FH-01408 66
9FH-01445 76
9FH-01445 - 2-7/8 Die Block Adapter Assy 76
9FH-01446 76
9FH-01447 76
9FH-01448 76
9FH-01533 64
9FH-01588 64
9FH-10011 65
9FH-10025 65
9FH-10027 65
9FH-10302 66,67
9FH-10323 67
9FH-10363 67
9FH-10503 67
85
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9FH-10513 67 r
9FH-70622-1 60, 75
9FH-70622-2 76
9FH-80000 63,64,65 I
9FH-81000 63, 73, 74 I
9FH-82000 63, 71, 72
I
9FH-83000 63,66, 67
9FM-2000 63, 79
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9HC444R6L0 65 I
9HCCVEP15 65
9HCCVEP17 65
9HCFVEP15 65 r
9HCFVEP17 65
9HCMVEP15 65
9HCMVEP17 65
9HCPVEP15 65
9HCPVEP17 65
8002 PIPE FRAME 64
8002 TORQUE MANIFOLD TAG 64
A
ADAPTER RETAINER 76, 77
ATEX TAG 66
B
BLUE DIAMOND TONG DIE 60, 75, 76
C
CENTERING BUTTON 75, 76, 77
CENTERING BUTTON SPRING SPACER 75
CLAMP CYLINDER 66,80
D
DIE BLOCK 60, 75, 77 l-
DIE BLOCK RETAINING PINS 60
L
DIE BLOCK SPRING 75
DIE BLOCK/ WRENCH SUPPORT BRG 75 L~.
DIE RETAINER PIN ONLY 75 L
DOUBLE DRIVE RLR GEAR BEARING 69 l___.
DOUBLE DRIVE ROLLER 68, 69
86
DOUBLE DRIVE ROLLER GEAR 69
D/R GEAR BEARING SPACER 69
DRIVE MOTOR GEAR 66
DRIVE MOTOR GEAR CAP 66
DRIVE ROLLER ASSEMBLY 66
DRIVE ROLLER BEARING 68
DRIVE ROLLER BEARING SPACER 68
DRIVE ROLLER GEAR ASSEMBLY 66
DRIVE ROLLER GEAR RETAINING RING 69
DRIVE ROLLER SHAFT 60, 66
DRIVE ROLLER SHAFT RETAINER 66
DR SPINNER LEFT HALF 66
DR SPINNER RIGHT HALF 66
E
F
FLAT WASHER 66,67
FLOORHAND TAG 66
FRAME ASSEMBLY BOLT KIT 65
FRAME ASSEMBLY FINTING KIT 65
FRAME ASSEMBLY HOSE KIT (ORFS) 65
G
H
HOSE/ FTG KIT FOR LIFT CYLINDER 79
HYDRAULIC SPINNER MOTOR 66
87
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LIFT CYL COUNTER BALANCE VALVE 79
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LIFT CYLINDER 63, 79,81
LIFT CYLINDER ADAPTER 79 r
LIFT CYLINDER ADAPTER (HANGER)
LIFT CYLINDER ASSEMBLY
LOCK NUT
65
63, 79
67
'r·
LOCKWASHER
LONG SPINNER CLEVIS PIN
LOWER DRIVE ROLLER GEAR SPACER
66,67
66
69
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I
LOWER WRENCH SUB ASSY ORFS 63 ,.
LOW RANGE TORQUE CYLINDER ASSEMBLY 76
M
N
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PIN, LIFT CYLINDER ROD 79
PIPE FRAME 63
PIPE FRAME ASSY 63
PIPE FRAME ASSY FH-70 63, 64,65
PRESSURE REDUCING VALVE ASSEMBLY 64
PRV SHUTTLE VALVE 64
a
R
REAR CONTROL PANEL COVER 63
RETAINING RING 68,69, 70
s
SAFETY HANDLE 25, 27, 28, 29, 31,
32,34,35,37 I
l .
SHORT SPINNER CLEVIS PIN 66
SPIN CLAMP CYLINDER 66
SPINNER CYLINDER ROD MOUNT 66
SPINNER FITTING KIT 67 I
L
SPINNER HOSE 67
SPINNER HOSE KIT 67
SPINNER IDLER SHAFT 60,66 l
L
88
SPINNER MOTOR FLOW DIVIDER 66
SPINNER PEDESTAL CENTER SECTION 66
SPINNER SLIDE BEARING 60
SPINNER SUB ASSM FH-70 63
SPINNER SUB ASSY 60, 63
SPRING CAP 66
SPRING RETAINER PLUG 75
T
TAG 66
TORQUE CYLINDER MANIFOLD ASSEMBLY 64
TORQUE GAUGE GUARD 64
TORQUE GAUGE W/ MOUNTING RING 60,64
u
UPPER WRENCH SUB ASSY 63
UPPER WRENCH SUB ASSY ORFS 63
URETHANE SPRING 66
V
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WINCH 78
WINCH ASSY HOSE/ FITTING KIT 78
WINCH MOUNTING PLATE 78
X
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89
90
91
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