Robway Safety Pty Ltd 140373.

CFG

RCI 4100 SYSTEM CONFIGURATION SHEET

Crane Make NAUTILUS Crane Model 340LA-130 SN 010004C, C2.31 Chip Number 140373

Function Code List 140373.FCN Sales Order Number 140373

SYSTEM TYPE SUPPLIED

CONTROLLER CUSRCI4100-3 DATA LOGGING Standard
DISPLAY DISRCI4100-1 AGOP N/A

Fixed Boom Hoist Rope Single Winch Live Mast RSZ Wind Direction

Telescopic Load moment Twin winch A-Frame Wind speed Other

TENSION-BASED LOAD CELL POSITION

MAIN Dyno Hoist Rope Deadend Sheave Load Pin (Load Pin Type)

AUX Dyno Hoist Rope Sheave Load Pin (Load Pin Type)

LOAD MOMENT LOAD CELL POSITION

Pendants Luff Rope Deadend Pressure Transducer Luff Rope Deadend Other

SPECIAL NOTE
This system has been prepared using information available at time of order and MUST BE VERIFIED on site at time of
commissioning.

ROBWAY MUST BE ADVISED of any changes to the user configurable options carried out on site.
As we have no control or means of verifying the correctness of on-site data inputs, we accordingly disclaim any
responsibility for malfunctions or accidents arising from incorrectly entered data.

Notifications of changes should be sent to

ROBWAY SAFETY PTY LTD

Fax: +61-8-8352-1684 Phone: +61-8-8238-3500

32 West Thebarton Road

THEBARTON, AUSTRALIA, 5031

Following Sections:
1. ANALOG INPUTS ............................................................................................................................................... 2

2. ANALOG OUTPUTS ........................................................................................................................................... 2

3. DIGITAL INPUTS ............................................................................................................................................... 2

4. DIGITAL OUTPUTS ........................................................................................................................................... 4

5. GENERAL PURPOSE I/O .................................................................................................................................. 4

6. CUSTOM REQUIREMENTS/VALIDATION CHECKLIST.......................................................................... 5

7. ORDER HISTORY............................................................................................................................................... 5

Last Amended: - 2022-05-31 Form-RCI 4100 System Configuration Sheet Page 1 of 7

Robway Safety Pty Ltd 140373.CFG

1. ANALOG INPUTS

Input
Channel Parameter Zone Sensor Sensor Span Input Span Barrier
1 Main Hoist Tension Zone 1 CELTPT10 10T 2mV/V D1063S
2 Aux Hoist Tension Zone 1 DYNHRT3SS 3mV/V D1063S

3 Boom Angle Zone 1 ANGES4130 +45 deg 1-3volts Terminal

4 (Unused) ------------ ------

5 (Unused) ------------ ------

6 (Unused) ------------ ------

7 (Unused) ------------ ------

8 (Unused) ------------ ----- ----- ------

2. ANALOG OUTPUTS

Output
Channel Parameter Span Offset Units
1 (Unused)
2 (Unused)

Load Chart: P/N: N2000SK3-036, P/N: N2000SK3-037

Last Amended: - 2022-05-31 Form-RCI 4100 System Configuration Sheet Page 2 of 7

Robway Safety Pty Ltd 140373.CFG

3. DIGITAL INPUTS

Input Fault
Channel Parameter Zone Sensor Sensor States Logic States Detect Barrier
Main Hook Zone 1 Open = overhoist High = overhoist NO D1031Q
ATB 1 Over Hoist Closed = no overhoist Low = no overhoist
AUX Hook Zone 1 Open = overhoist High = overhoist NO D1031Q
ATB 2 Over Hoist Closed = no overhoist Low = no overhoist

Main Winch --------- Customer Open = hoisting down high = hoisting down NO -----
DI 1 Direction Switch Closed = not hoisting low = not hoisting
down down
Aux Winch --------- Customer Open = hoisting down high = hoisting down NO -----
DI 2 Direction Switch Closed = not hoisting low = not hoisting
down down
Unused --------- --- -----
DI 3
Unused --------- --- -----
DI 4
Unused --------- --- -----
DI 5
Unused --------- --- -----
DI 6
Unused --------- --- -----
DI 7
(Unused) --------- --- -----
DI 8

NOTE

If cable fault detection is NOT ENABLED, the digital input states are:
• Input switch Open = LED ON = input greater than 1.65 volts = logic one
• Input switch Closed = LED OFF = input less than 1.65 volts = logic zero

If cable fault detection is ENABLED, the digital input states are:

• Cable fault = input greater than 2.475 volts = logic zero (verify)
• Input switch Open = LED ON = 1.65 to 2.475 volts = logic one
• Input switch Closed = LED OFF = 0.825 to 1.65 volts = logic zero
• Cable fault = input less than 1.65 volts = logic zero (verify)

In order to use cable fault detection properly the cable fault register must be read in conjunction with
the digital input register. Fault detect register shows a logic zero if no fault detected and a logic one if
a fault is detected.

Last Amended: - 2022-05-31 Form-RCI 4100 System Configuration Sheet Page 3 of 7

Robway Safety Pty Ltd 140373.CFG

4. DIGITAL OUTPUTS

Output DIN rail

Channel Relay Description Output Type Output States terminals
General Motion PCB mounted Safe Operation = Energised Com / NO
RL 1 Cut Safety Relay Un-Safe = De-energised
Main Hook ATB PCB mounted Safe Operation = Energised Com / NO
RL 2 Overhoist Safety Relay Overhoist = De-energised
Aux Hook ATB PCB mounted Safe Operation = Energised Com / NO
RL 3 Overhoist Safety Relay Overhoist = De-energised
* Un-Safe condition - over load, out of load charts, sensors error and any system errors.
* General Motion Cut RL1 is normally connected to the motion cut relays of Hoist-Up, Boom-Down and Boom Extend-Out.

Boom Up Limit DIN rail mounted Safe Operation = Energised Com / NO

OD1 Relay Un-Safe = De-energised
(Unused) Com / NO
OD2
(Unused) Com / NO
OD3
On/Off Board DIN rail mounted Off-Board = Energised Com / NO
OD4 Indicator Relay On-Board = De-energised
(Unused) Com / NO
OD5
External Audible DIN rail mounted Energised = Error Conditions Com / NO
OD6 Alarm Relay
Personnel Lift DIN rail mounted Personnel Duty = Energised Com / NO
OD7 Indicator Relay Cargo Duties = De-energised
Constant Tension DIN rail mounted Main and Aux < TH = Energised Com / NO
OD8 Relay Main or Aux > TH = De-Energised
*TH = lift threshold of the winch (F-63 & F-64)

5. GENERAL PURPOSE I/O

Output
Channel Signal Description Direction I/O States
FD1 NA

FD2 NA

FD3 NA

FD4 NA

FD5 NA

FD6 NA

FD7 NA

FD8 NA

Last Amended: - 2022-05-31 Form-RCI 4100 System Configuration Sheet Page 4 of 7

Robway Safety Pty Ltd 140373.CFG

6. CUSTOM REQUIREMENTS/VALIDATION CHECKLIST

Item Description Req’s Req’s

Met Tested
1 --- ---

2 --- ---

3 --- ---

4 --- ---

5 --- ---

6 --- ---

7 --- ---

8 --- ---

9 --- ---

• Programmer to update column ‘Req’s Met’ when all items have been implemented and tested
• Final software tester to update column ‘Req’s Tested’ when all items have been thoroughly tested by
person other than initial programmer

7. ORDER HISTORY

Revision Date Description Author

A

Last Amended: - 2022-05-31 Form-RCI 4100 System Configuration Sheet Page 5 of 7

 Robway Safety Pty Ltd 140373.CFG

CRANE CONFIGURATION
Supplied Changed To

SWL % for YELLOW light Warning 90.0 % [ F-42 ]

SWL % for Intermittent Audible 90.0 % [ F-43 ]
SWL % for RED light and Continuous Audible 100.0 % [ F-44 ]
SWL % for External Audible 100.0 % [ F-45 ]
SWL % for motion cut 110.0 % [ F-46 ]

Slew offset ( on fig. 1 ) 1.60 M [ F-47 ]

Negative if foot-pin is behind centre of rotation
Maximum Main Winch Linepull 5.6 T [ F-48 ]
Maximum Falls For Main Winch 4 [ F-49 ]
Main Sheave Radius 0.3 M [ F-50 ]

Maximum Aux. Winch Linepull 5.0 T [ F-51 ]

Maximum Falls For Aux. Winch 1 [ F-52 ]
Aux. Sheave Radius 0.3 M [ F-53 ]

Boom Head Offset 0.05 M [ F-54 ]

Negative if main boom sheave above boom centre line
Foot-pin Offset 0.0 M [ F-55 ]
Negative if foot-pin below boom centre line

Not Used N/A [ F-56 ] to [ F-62 ]

Main Winch Constant Line Tensioning Threshold 2.0 T [ F-63 ]

Aux Winch Constant Line Tensioning Threshold 0.75 T [ F-64 ]

Stable Load Time 2.0 Secs [ F-65 ]

time during which load must stay stable in order to log
Stable Load Variation 0.2 T [ F-66 ]
amount of load variation allow in a stable load
Reset Time 5.0 Secs [ F-67 ]
time below log threshold before cycle completes
Low Load Lift Counter - SWL percentage to record 20.0 % [ F-68 ]
Medium Load Lift Counter – SWL percentage to record 40.0 % [ F-69 ]
High Load Lift Counter - SWL percentage to record 65.0 % [ F-70 ]
Logging Percentage - Loads logged if SWL % > value 90.0 % [ F-71 ]

Load/Angle Correction - Lowest Angle 0.0 ° [ F-72 ]

Load/Angle Correction - High Angle 90.0 ° [ F-73 ]
Load/Angle Corr – Main Winch Load Error 0.0 T [ F-74 ]
Load/Angle Corr – Aux Winch Load Error 0.0 T [ F-75 ]
Main Winch Rigging SWL 0.0 T [ F-76 ]
Aux. Winch Rigging SWL 0.0 T [ F-77 ]
Not Used NA [ F-78 ]
Metric/ Imperial Units Switching SI-Metric: Lbs-Imperial SI [ F-79 ]
Time Delay For Motion Cut Return 5.0 Secs [ F-80 ]
Jib Length 1.708 M [ F-81 ]
Jib Offset Angle 40.0 ° [ F-82 ]

IMPORTANT
Check ALL Configuration Values Shown Above for Accuracy Before Operating.
* These values require on-site adjustment as they were not supplied at time of order.

Last Amended: - 2022-05-31 Form-RCI 4100 System Configuration Sheet Page 6 of 7

Robway Safety Pty Ltd 140373.CFG

Crane Dimensions
Refer to configuration sheet for more information

2
6

CL

1
5

Boom Foot Pin

3

1 Slew Offset Horizontal distance between boom foot pin and centre of slew
2 Boom Head Offset Horizontal distance between boom head and centre line of boom
3 Foot Pin Offset Horizontal distance between boom foot pin and centre line of boom
4 Horizontal Offset Horizontal distance between boom foot pin and centre line of A-Frame sheave
5 Vertical Offset Vertical distance between boom foot pin and centre line of A-Frame sheave
6 Boom Tip to Pendant Horizontal distance between the pendant attachment point and the boom tip
Attachment Point
7 Pendant Attachment Point Horizontal distance between the pendant attachment point and the centre line
to Boom Centre Line of the boom

Please note that for LOAD MOMENT systems ALL of the above are required.
For DYNAMOMETER type systems only 1, 2 and 3 are required.

Figure 1

Last Amended: - 2022-05-31 Form-RCI 4100 System Configuration Sheet Page 7 of 7