Takeuchi Dump Carrier Tl130ct8e002 Workshop Manual
Takeuchi Dump Carrier Tl130ct8e002 Workshop Manual
Takeuchi Dump Carrier Tl130ct8e002 Workshop Manual
0-1 REV.1
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NOTICE OF REVISIONS
LIST OF REVISIONS
Rev.1
Symbol Page Rev. Symbol Page Rev. Symbol Page Rev. Symbol Page Rev. Symbol Page Rev.
A 0-1 1 R II-16 1 R III-26 1 A III-54 1 A III-95 1
A 0-2 1 II-17 R III-27 1 A III-55 1 A III-96 1
A 0-3 1 II-18 R III-28 1 A III-56 1 IV-1
A 0-4 1 II-19 A III-28-1 1 A III-57 1 R IV-2 1
A 0-5 1 II-20 A III-28-2 1 A III-58 1 R IV-3 1
A 0-6 1 II-21 R III-29 1 A III-59 1 IV-4
A 0-7 1 II-22 R III-30 1 A III-60 1 R IV-5 1
A 0-8 1 III-1 III-31 A III-61 1 IV-6
I-1 R III-2 1 III-32 A III-62 1 IV-7
R I-2 1 R III-3 1 III-33 A III-63 1 IV-8
R I-3 1 A III-3-1 1 R III-34 1 A III-64 1 R IV-9 1
R I-4 1 R III-4 1 A III-34-1 1 A III-65 1 R IV-10 1
R I-5 1 A III-4-1 1 A III-34-2 1 A III-66 1 R IV-11 1
R I-6 1 III-5 R III-35 1 A III-67 1 R IV-12 1
R I-7 1 R III-6 1 R III-36 1 A III-68 1 R IV-13 1
R I-8 1 A III-6-1 1 A III-36-1 1 A III-69 1 R IV-14 1
R I-9 1 R III-7 1 A III-36-2 1 A III-70 1 A IV-14-1 1
R I-10 1 A III-7-1 1 A III-36-3 1 A III-71 1 R IV-15 1
R I-11 1 A III-7-2 1 A III-36-4 1 A III-72 1 R IV-16 1
R I-12 1 R III-8 1 A III-36-5 1 A III-73 1 R IV-17 1
R I-13 1 III-9 R III-37 1 A III-74 1 R IV-18 1
R I-14 1 III-10 R III-38 1 A III-75 1 R IV-19 1
X I-15 1 III-11 R III-39 1 A III-76 1 R IV-20 1
X I-16 1 III-12 III-40 A III-77 1 R IV-21 1
X I-17 1 A III-12-1 1 R III-41 1 A III-78 1 R IV-22 1
X I-18 1 III-13 III-42 A III-79 1 A IV-22-1 1
II-1 III-14 R III-43 1 A III-80 1 R IV-23 1
II-2 R III-15 1 R III-44 1 A III-81 1 R IV-24 1
II-3 III-16 R III-45 1 A III-82 1 R IV-25 1
R II-4 1 III-17 A III-45-1 1 A III-83 1 R IV-26 1
R II-5 1 R III-18 1 A III-45-2 1 A III-84 1 R IV-27 1
R II-6 1 R III-19 1 A III-45-3 1 A III-85 1 A IV-27-1 1
R II-7 1 R III-20 1 R III-46 1 A III-86 1 R IV-28 1
R II-8 1 A III-20-1 1 A III-46-1 1 A III-87 1 A IV-28-1 1
II-9 R III-21 1 A III-47 1 A III-88 1 IV-29
II-10 R III-22 1 A III-48 1 A III-89 1 IV-30
II-11 R III-23 1 A III-49 1 A III-90 1 R IV-31 1
II-12 A III-23-1 1 A III-50 1 A III-91 1 IV-32
II-13 A III-23-2 1 A III-51 1 A III-92 1 R IV-33 1
II-14 R III-24 1 A III-52 1 A III-93 1 IV-34
II-15 III-25 A III-53 1 A III-94 1 IV-35
REV. 1 0-2
Symbol Page Rev. Symbol Page Rev. Symbol Page Rev. Symbol Page Rev. Symbol Page Rev.
IV-36 IV-86 A ENGINE Model 1
IV-37 IV-87 4TNV98
IV-38 IV-88
IV-39 IV-89
R IV-40 1 IV-90
R IV-41 1 IV-91
R IV-42 1 R IV-92 1
IV-43 IV-93
IV-44 IV-94
IV-45 IV-95
IV-46 R IV-96 1
IV-47 A IV-96-1 1
IV-48 IV-97
IV-49 IV-98
IV-50 IV-99
IV-51 R IV-100 1
IV-52 R IV-101 1
IV-53 R IV-102 1
IV-54 R IV-103 1
IV-55 R IV-104 1
IV-56 A IV-104-1 1
IV-57 IV-105
IV-58 R IV-106 1
IV-59 IV-107
IV-60 IV-108
IV-61 V-1
IV-62 V-2
IV-63 V-3
IV-64 V-4
IV-65 V-5
IV-66 V-6
IV-67 V-7
IV-68 V-8
IV-69 V-9
IV-70 V-10
R IV-71 1 R V-11 1
IV-72 V-12
IV-73 V-13
IV-74 V-14
IV-75 R V-15 1
IV-76 V-16
IV-77 V-17
IV-78 R V-18 1
A IV-78-1 1 V-19
A IV-78-2 1 V-20
A IV-78-3 1 V-21
A IV-78-4 1 V-22
A IV-78-5 1 V-23
A IV-78-6 1 R V-24 1
IV-79 V-25
IV-80 V-26
IV-81 V-27
IV-82 V-28
IV-83 ENGINE Model
IV-84 4TNE98
IV-85
0-3 REV. 1
FOREWORD
This manual is intended for persons who engage in maintenance operations, and explains
procedures for disassembly and reassembly of the machine, check and maintenance procedures,
maintenance reference values, troubleshooting and outline specifications, etc. Please use this
manual as a reference in service activities to improve maintenance techniques.
Further, please be advised that items contained in this manual are subject to change without notice
due to design modifications, etc.
MANUAL CONTROL
Information on those to whom this manual is distributed is recorded in the ledger in the section
in charge at this company, so please decide on a person to be in charge of it and control it. When
there are updates or additions, etc., we will notify the person in charge.
REV. 1 0-4
FOOT OF THE PAGE
L4A100E
1. Page number
The following page numbers are assigned to each respective page. And if there are additional pages, the addition
codes are supplied. Please file the sheets in the order of the page numbers.
Page No.
X–XX
Page number within chapter
Chapter Number
Page Addition
X–XX–X
Addition Code
Example: II-8
II-9
II-9-1 ............... A page is added between page 9 and page 10.
II-10
2. Revision number
Indicates the number of revisions made to this manual. This number is printed on the page that reflects this
revision.
If a page has been revised, it is to be used in place of the page used before revision and it is not necessary to keep
the old page.
3. Model(s)
SYMBOLS
means “Please refer to the section quoted.”
Indicates the tightening torque at the specific section that requires special attention in designing.
0-5 REV. 1
REV. 1 0-6
I . GENERAL
II . SPECIFICATIONS
III . MACHINE CONFIGURATION
IV . HYDRAULIC UNITS
V. TROUBLESHOOTING
VI . ENGINE
0-7 REV. 1
REV. 1 0-8
I . GENERAL
I-1
GENERAL
CONTENTS
REV. 1 I-2
GENERAL
SAFETY PRECAUTIONS
■ SIGNAL WORDS
Safety messages appearing in this manual and on machine decals are identified by the words “DANGER”,
“WARNING” and “CAUTION”. These signal words mean the following:
IMPORTANT: The word “IMPORTANT” is used to alert against operators and maintenance personnel
about situations which can result in possible damage to the machine and its components.
This manual is intended for trained and qualified personnel only. Warnings or cautions described in this manual do
not necessarily cover all safety measures. For maintenance work, each person must take adequate safety precautions
against possible hazards present in the respective working environment.
I-3 REV. 1
GENERAL
Provide a fire extinguisher and first aid Anti-explosive lighting
kit
REV. 1 I-4
GENERAL
Always clean the machine Securely block the machine or any
component that may fall
Stay clear of moving parts Secure the engine hood or cover when
opened
I-5 REV. 1
GENERAL
Cautions on working on the machine Handling of hoses
REV. 1 I-6
GENERAL
Be careful with fluids under pressure High pressure nitrogen gas is enclosed in the accumu-
lator and incorrect handling could possibly bring
about serious injury due to explosion. The following
matters should be strictly observed:
• Do not disassemble.
• Do not bring close to fire or throw into a fire.
• Do not make hole, weld, or fuse.
• Do not subject to shock such as hitting or rolling.
• At time of disposal, it will be necessary to release
the enclosed gas. Please contact a Takeuchi sales or
service agent.
Pressure can be maintained in the hydraulic circuit Be careful with grease under pressure
long after the engine has been shut down.
• Release all pressure before working on the hydrau-
lic system.
• Hydraulic fluid under pressure can penetrate the
skin or eyes and cause injury, blindness or death.
Fluid escaping from a small hole can be almost
invisible. Wear a safety goggles and heavy gloves
and use a piece of cardboard or wood to search for
suspected leaks. E3A6201
Handling of the Accumulator Disconnect the battery before working on the electri-
cal system or doing any welding. Remove the nega-
tive (–) battery cable first. When reconnecting the
battery, connect the negative (–) battery cable last.
N0A005
I-7 REV. 1
GENERAL
Avoid battery hazards Checks after maintenance
• Batteries contain sulfuric acid which will damage • Gradually raise the engine speed from a low idle to
eyes or skin on contact. maximum speed and check that no oil or air is
• If acid contacts eyes, flush immediately with leaking from serviced parts.
clean water and get prompt medical attention. • Move the controls and check that the machine is
• If acid is accidentally swallowed, drink large operating properly.
quantities of water or milk and call a physician
immediately.
• If acid contacts skin or clothing, wash off imme-
diately with clean water.
• Wear safety glasses and gloves when working with Disposing of wastes
batteries.
• Batteries generate flammable and explosive gases.
Keep arcs, sparks, flames and lighted tobacco
away.
• Use a flashlight to check battery electrolyte level.
• Stop the engine and shut off electrical equipment
while inspecting or handling the battery.
• Do not short circuit the battery posts with metal
items.
• Always unfasten the negative (–) battery cable first
when disconnecting the battery cable. Always con- • Funnel spent fluids from the machine into contain-
nect the negative (–) battery cable last when fasten- ers. Disposing of fluids improperly destroys the
ing the battery cable. environment.
• Loose battery terminals may result in sparks. Be • Follow the prescribed regulations when disposing
sure to fasten terminals tightly. of oil, fuel, engine coolant, refrigerant, solvents,
• Make sure the vent caps are tightened securely. filters, batteries or other harmful substances.
• Do not charge a battery or jump-start the engine if
the battery is frozen. Warm to 15°C (60°F) or the
battery may explode.
Safety signs
REV. 1 I-8
GENERAL
CAUTIONS DURING DISASSEMBLY AND CAUTIONS DURING REMOVAL AND
ASSEMBLY INSTALLATION OF THE HYDRAULIC UNITS
1. Clean the machine before disassembly operation. 1. Make sure that the temperature of the hydraulic
oil has dropped.
2. Before disassembly, check the machine condi-
tions and record them. 2. To prevent a loss of flow of the hydraulic oil, the
• Model, Machine Serial Number, Hourmeter residual pressure in the piping and the internal
• Reason for Repairs, Repair History pressure in the hydraulic tank should be released.
• Dirtiness of Filters
• Fuel and Oil Conditions 3. Be sure to install caps or plugs on all openings in
• Damage to each parts, etc. the hydraulic unit to prevent dirt from getting into
the unit through the openings.
3. To make reassembly operations easy, make match-
PLUG
ing marks at the necessary points.
I-9 REV. 1
GENERAL
CAUTIONS DURING REMOVAL AND HANDLING OF SEALS
INSTALLATION OF PIPING
1. Clean the grooves for O-rings and if there is any
1. When hydraulic hoses are installed, tighten them burr, etc., remove it.
once to the prescribed torque, then loosen them
slightly and retighten them to the prescribed
torque.
• Tighten the fittings after the installation sur- BURR
faces fit snugly together.
• Pieces wrapped with seal tape are excluded.
GREASE
REV. 1 I-10
GENERAL
TIGHTENING TORQUES
Hydraulic Hoses
Torque
UNION NUT
Hose Fitting Size Union Nut (G) Taper Thread (R)
N·m ft-lb N·m ft-lb
+4.9 +3.5
1/8 9.8 0 7.3 0 11.8 ±1.2 8.7 ±0.8
+4.9 +3.5
1/4 24.5 0 18.1 0 29.4 ±2.9 21.7 ±2.1 TAPER THREAD
+4.9 +3.5
3/8 49 0 36.2 0 53.9 ±5.4 39.8 ±3.9
1/2 58.8 +4.9
0 43.4 +3.5
0 88.3 ±8.8 65.1 ±6.4
+4.9 +3.5
3/4 117.7 0 86.8 0 147.1 ±14.7 108.5 ±10.7
+4.9 +3.5
1 137.3 0 101.3 0 196.1 ±19.6 144.7 ±14.3
I-11 REV. 1
Takeuchi Dump Carrier Tl130ct8e002 Workshop Manual
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GENERAL
Joints for Piping
Torque
Nominal Thread
Diameter Steel Cast Steel
(R) N·m ft-lb N·m ft-lb
1/8 11.8 ±1.2 8.7 ±0.8 10.8 ±1.1 8.0 ±0.7
1/4 29.4 ±2.9 21.7 ±2.1 24.5 ±2.5 18.1 ±1.7
3/8 53.9 ±5.4 39.8 ±3.9 49 ±4.9 36.2 ±3.5
1/2 88.3 ±8.8 65.1 ±6.4 73.5 ±7.4 54.3 ±5.3
3/4 147.1 ±14.7 108.5 ±10.7 127.5 ±12.7 94.1 ±9.3
1 196.1 ±19.2 144.7 ±14.3 171.6 ±17.2 126.6 ±12.5
REV. 1 I-12
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