FTKS-RL - RKS-RL (09,12) - Service Manual - EN
FTKS-RL - RKS-RL (09,12) - Service Manual - EN
FTKS-RL - RKS-RL (09,12) - Service Manual - EN
Models: FTKS09RL216/RKS09RL216
FTKS12RL216/RKS12RL216
(Refrigerant:R410A)
Table of Contents
Table of Contents
Service Manual
9. Maintenance.............................................................................................................34
9.1 Error Code List................................................................................................................34
9.2 Procedure of Troubleshooting.........................................................................................35
9.3 Troubleshooting for Normal Malfunction..........................................................................48
10. Exploded View and Parts List...............................................................50
10.1 Indoor Unit.....................................................................................................................50
10.2 Outdoor Unit..................................................................................................................52
11. Removal Procedure........................................................................................54
11.1 Removal Procedure of Indoor Unit................................................................................54
11.2 Removal Procedure of Outdoor Unit.............................................................................59
Appendix:.........................................................................................................................64
Appendix 1: Reference Sheet of Celsius and Fahrenheit.....................................................64
Appendix 2: Configuration of Connection Pipe......................................................................64
Appendix 3: Pipe Expanding Method....................................................................................65
Appendix 4: List of Resistance for Temperature Sensor.......................................................66
Table of Contents
Service Manual
Indoor Unit
FTKS09RL216
FTKS12RL216
Outdoor Unit
RKS09RL216
RKS12RL216
Remote Controller
YU1F
Technical Information 1
Service Manual
2. Specifications
2.1 Specification Sheet
2 Technical Information
Service Manual
The above data is subject to change without notice. Please refer to the nameplate of the unit.
Technical Information 3
Service Manual
10 8
9
7
8
6
7
5
6
Current(A)
Current(A)
5 4
4
3
Condition Conditio
3
Indoor:DB 27°C WB19°C Indoor:D
Indoor air flow: Super High 2 Indoor a
2 Pipe length:5m Pipe leng
Voltage:230V Voltage:
1
1
0 0
0 20 40 60 80 100 120 0 20 40 60 8
Compressor Speed(rps) Compressor Sp
11 11
2.3 Capacity Variation Ratio According to Temperature
220V 220V
10 10
Conditions
Cooling
9 Indoor: DB27°C/WB19°C 9
8 Outdoor: DB35°C/WB24°C 8
Indoor air flow: High
7 110Pipe length: 5m 7
Current (A)
Current (A)
120
6 230V 6
5 5
4 100 100 4
3 3
240V
2 2
1 90 80 1
0 0
Capacity ratio(%)
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 6
Capacity ratio(%)
80 60
Compressor speed (rps) Compressor
70 40
Condition
Indoor:DB20°C
Condition Indoor air flow: Super
60 20 Pipe length:5m
Indoor:DB 27°C WB19°C
Indoor air flow: Super High
Pipe length:5m
50 0
32 33 34 35 36 37 38 39 40 41 42 43 -15 -10 -5 0
Outdoor temp. (°C) Outdoor temp. (°C)
4 Technical Information
Service Manual
Instruction:
T1: Inlet and outlet pipe temperature of evaporator
T2: Inlet and outlet pipe temperature of condenser
P: Pressure at the side of big valve
Connection pipe length: 5m.
60 70
65
FTKS12RL216/RKS12RL216
50 60
FTKS12RL216/RKS12RL216
Noise dB(A)
55
40 50
45
FTKS09RL216/RKS09RL216
30
40
FTKS09RL216/RKS09RL216
35
20
Low Middle High Super High 30
20 30 40 50 60 70 80 90
Indoor fan motor rotating speed Compressor frequency(Hz)
Technical Information 5
Service Manual
Φ55 Φ55
54 54
150 90
FTKS12RL216
Ф55 Ф55
43 43
143 80
Unit:mm
Model W H D
FTKS09RL216 790 275 200
FTKS12RL216 845 289 209
6 Technical Information
Service Manual
714 257
540
320 776
286
510
Unit:mm
Technical Information 7
Service Manual
Gas pipe
side
Valve
Discharge
Heat
exchanger
(evaporator) Suction Accumlator
Compressor Heat
exchanger
(condenser)
Liquid pipe
side
Valve
Capillary Strainer
COOLING
8 Technical Information
Service Manual
5. Electrical Part
5.1 Wiring Diagram
● Instruction
Note: Jumper cap is used to determine fan speed and the swing angle of horizontal lover for this model.
● Indoor Unit
TEMP.SENSOR
TEMP.SENSOR
WIRED
CONTROLLER
AP3
RECEIVER AND
ROOM
TUBE
DISPLAY BOARD
θ θ
AP1
CONNECTOR
RT1 RT2 TERMINAL
BLOCK
OUTDOOR UNIT
BU WH(BU)
N1 N(1)
T-SENSOR DISP1 DISP2 COM-MANUAL BK BK
COM-OUT 2
CAP BN RD(BN)
AP2: MAIN BOARD AC-L 3
JUMP YEGN GN(YEGN)
YEGN
M2 EVAPORATOR G
M1
FAN STEPPING ELECTRIC BOX G
MOTOR MOTOR
Technical Information 9
Service Manual
● Outdoor Unit
WH(BU) BU L1
L1 N(1) N
BK L1
BK
RD(BN)
2
L1
COMU AP:Main Board
BN
L2 3 AC-L
GN(YEGN) YEGN YEGN
PE OVC-COMP OFAN
U V W
TERMINAL
WH(BU) BLOCK BU YE RD
L1 NOTE: Motor
X1 ground only
L2 BK(BN)
GN(YEGN)
MAGNETIC RD RD
M YEGN applies to the
RING
L3
G iron shell motor.
POWER BU YE RD G
SAT FAN MOTOR
ELECTRICAL BOX V
U W
G COMP
YEGN
YEGN
OVERLOARD
G
PROTECTOR
MID.ISOLATION COMP.
SHEET G
These circuit diagrams are subject to change without notice, please refer to the one supplied with the unit.
10 Technical Information
Service Manual
1 Neutral wire
2 Control interface of PG motor
3 Jumper interface
4 temperature sensor
Interface of up and down swing
5
terminal
6 Feedback interface of indoor fan
7 Wired Controller
7
8 Interface of display
Interface of indoor unit and outdoor
11 9
unit communication
10 live wire
11 Fuse
10 12 Auto button
9
● Bottom view
Technical Information 11
Service Manual
Outdoor Unit
● Top view
12 11
3 4 5 6 7
● Bottom view
12 Technical Information
Service Manual
1 ON/OFF button
2 TURBO button
3 MODE button
4 FAN button
2 1
5 +/- button
3 4
6 SWING button
5
7 6 7 SAVE button
8 8 SLEEP button
9 TIMER button
9 11
10 10 LIGHE button
11 X-FAN button
Cool mode
Auto swing
Timer
Sleep mode
Technical Information 13
Service Manual
14 Technical Information
Service Manual
Technical Information 15
Service Manual
2. Other control
(1) Buzzer
Upon energization or availably operating the unit or remote controller, the buzzer will give out a beep.
(2) Auto button
If press this auto button when turning off the unit, the complete unit will operate at auto mode. Indoor fan operates at auto fan speed
and swing function is turned on. Press this auto button at ON status to turn off the unit.
(3) Auto fan
Heating mode: During auto heating mode or normal heating ode, auto fan speed will adjust the fan speed automatically according to
ambient temperature and set temperature.
(4) Sleep
After setting sleep function for a period of time, system will adjust set temperature automatically.
(5) Timer function:
General timer and clock timer functions are compatible by equipping remote controller with different functions.
(6) Memory function
memorize compensation temperature, off-peak energization value.
Memory content: mode, up&down swing, light, set temperature, set fan speed, general timer (clock timer cant be memorized).
After power recovery, the unit will be turned on automatically according to memory content.
(7) Health function(Only applicable for some models)
During operation of indoor fan, set health function by remote controller. Turn off the unit will also turn off health function.
Turn on the unit by pressing auto button, and the health is defaulted ON.
16 Technical Information
Service Manual
Technical Information 17
Service Manual
● Outdoor Unit
1. Input Parameter Compensation and Calibration
(1) Check the ambient temperature compensation function Indoor ambient temperature compensation function.
a. In cooling mode, the indoor ambient temperature participating in computing control = (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature
compensation)
b. In heating mode, the indoor ambient temperature participating in computing control= (Tindoor ambient temperature – ⊿ Theating indoor ambient temperature
compensation)
40Hz, and Tpipe temperature ≥(Texhaust+3 ), the outdoor exhaust temperature thermobulb can be judged not to be connected into place (judging
once when power is on the first time).
2. Basic Functions
(1) Cooling Mode
1. Conditions and processes of cooling operation:
(1) If the compressor is shut down, and [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)] ≤ 0.5 , start up the machine
for cooling, the cooling operation will start;
(2) During operations of cooling, if 0ºC ≤ [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)] < 2 , the cooling operation
will be still running;
(3) During operations of cooling, if 2ºC ≤ [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)], the cooling operation will
stop after reaching the temperature point.
2. Temperature setting range
(1) If Toutdoor ambient temperature ≥ [Tlow-temperature cooling temperature], the temperature can be set at: 16~30ºC (Cooling at room temperature);
(2) If Toutdoor ambient temperature < [Tlow-temperature cooling temperature], the temperature can be set at: 25~30ºC (Cooling at low temperature), that is, the
minimum setting temperature for outer units judgment is 25ºC .
(2) Dehumidifying Mode
1. Conditions and processes of dehumidifying operations: Same as the cooling mode;
2. The temperature setting range is: 16~30ºC ;
(3) Air-supplying Mode
1. The compressor, outdoor fans and four-way valves are switched off;
2. The temperature setting range is: 16~30ºC.
(4) Heating Mode
1. Conditions and processes of heating operations: (Tindoor ambient temperature is the actual detection temperature of indoor environment
thermo-bulb, Theating indoor ambient temperature compensation is the indoor ambient temperature compensation during heating
operations)
(1) If the compressor is shut down, and [(Tindoor ambient temperature – ⊿ Theating indoor ambient temperature compensation) –Tsetup] ≤ 0.5 , start the machine to
enter into heating operations for heating;
(2) During operations of heating, if 0ºC ≤ [(Tindoor ambient temperature – ⊿ Theating indoor ambient temperature compensation) –Tsetup] < 2 , the heating operation
will be still running;
(3) During operations of heating, if 2ºC ≤ [(Tindoor ambient temperature – ⊿ Theating indoor ambient temperature compensation) –Tsetup], the heating operation will
stop after reaching the temperature point.
2. The temperature setting range in this mode is: 16~30ºC .
3. Special Functions
Defrosting Control
① Conditions for starting defrosting
After the time for defrosting is judged to be satisfied, if the temperature for defrosting is satisfied after detections for continuous 3minutes,
the defrosting operation will start.
② Conditions of finishing defrosting
The defrosting operation can exit when any of the conditions below is satisfied:
③ Toutdoor pipe temperature ≥ (Toutdoor ambient temperature – [Ttemperature 1 of finishing defrosting];
④ The continuous running time of defrosting reaches [tmax. defrosting time].
4. Control Logic
(1) Compressor Control
Start the compressor after starting cooling, heating, dehumidifying operations, and the outer fans start for 5s; When the machine is
shutdown, in safety stops and when switching to air-supplying mode, the compressor will stop immediately. In all modes: once the
compressor starts up, it will not be allowed to stop until having run for the [tmin. compressor running time] (Note: including cases of
shutdown when the temperature point is reached; except the cases requiring stopping the compressor such as fault protection, remote
shutdown, mode switching etc.); In all modes: once the compressor stops, it will be allowed be restart after 3-minute delay (Note: The
indoor units have a function of power memory, the machine can be restarted after remote shutdown and powering up again without
delay).
1. Cooling mode
Start the machine to enter into cooling operation for cooling, the compressor is switched on.
2. Dehumidifying mode
Same as the cooling mode.
3. Air-supplying mode
The compressor is switched off.
4. Heating mode
(1) Start the machine to enter into heating operation for heating, the compressor is switched on.
(2) Defrosting:
a. Defrosting starts: the compressor is shut down, and restarts it after 55-second delay.
b. Defrosting ends: the compressor stops, then starts it after 55-second delay.
(2) Outer Fans Control
Notes:
Only the outer fans run for at least 80s in each air flow speed can the air flow be switched;
After the outer fans run compulsively in high speed for 80s when the machine starts up, control the air flow according to the logic.
After remote shutdown, safety stops, and when the machine stops after reaching the temperature point, as well as after the compressor
stops, extend 1 minute, the outer fans will stop (During the period in the 1 minute, the air flow of outer fans can be changed according to
the outdoor ambient temperature changes); When running with force, the outdoor fans shall run in the highest air flow.
(3) 4-way valve control
1. The 4-way valve control under the modes of Cooling, dehumidification and supplying air: closing;
2. The status of 4-way valve control under the heating mode: getting power;
(1) 4-way valve power control under heating mode
a. Starts the machine under heating mode, the 4-way valve will get power immediately.
(2) 4-way valve power turn-off control under heating mode
a. When you should turn off the power or switch to other mode under heating mode, the power of 4-way valve will be cut after 2 minutes
of the compressor stopped.
b. When all kinds of protection stops, the power of 4-way valve will be cut after delaying 4 minutes.
(3) Defrosting control under heating mode:
a. Defrosting begins: The power of 4-way valve will be cut after 50s of entering into the defrosting
compressor.
b. Defrosting stops: The 4-way valve will get power after 50s of exiting the defrosting compressor.
(4) Evaporator frozen-preventing protection function
At the mode of Cooling, dehumidifying:
Evaporator frozen-preventing protection function is allowed to begin after 6 min of starting the compressor.
1. Starting estimation:
After the compressor stopped working for 180s, if Tinner pipe> [Tfrozen-preventing frequency-limited temperature (the temperature of hysteresis is 2 )], the
machine is only allowed to start for operating, otherwise it should not be started, and should be stopped to treat according to the frozen-
preventing protection: Clear the trouble under the mode of power turn-off / heating, and the protection times are not counted.
2. Frequency limited
[Tfrozen-preventing normal speed frequency-reducing temperature] ≤[Tinner pipe T frozen-preventing frequency-limited temperature] , you should limit the frequency raising of
compressor.
3. Reducing frequency at normal speed:
If [Tfrozen-preventing high speed frequency-reducing temperature] ≤[Tinner pipe T frozen-preventing normal speed frequency-reducing temperature], you should adjust the compressor
frequency by reducing 8Hz/90s till the lower limit;
4. Reducing frequency at high speed:
If [Tfrozen-preventing power turn-off temperature] ≤T inner pipe [Tfrozen-preventing high speed frequency-reducing temperature] you should adjust the compressor frequency by
reducing 30Hz/90s till the lower limit;
5. Power turn-off:
If the Tinner pipe <[Tfrozen-preventing power turn-off temperature], then frozen-preventing protect to stop the machine; If T[frozen-preventing frequency-limited temperature]
<Tinner pipe , and the compressor has stopped working for 3 minutes, the whole machine should be allowed to operate.
6. If the frozen-preventing protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you should
press the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor exceeds the t
evaporator frozen-preventing protection times zero clearing time , the times of frozen-preventing power turn-off should be cleared to recount.
The mode of stopping the machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be resumed,
mode transferring will not clear it).
(5) Overload protection function
Overload protection function at the mode of Cooling and dehumidifying
1. Starting estimation:
After the compressor stopped working for 180s, if Touter pipe <[TCooling overload frequency-limited temperature] (the temperature of hysteresis is 2ºC ), the
machine is allowed to start, otherwise it should not be started, and should be stopped to treat according to the overload protection: Clear the
trouble at the mode of power turn-off / heating, and the protection times are not counted.
2. Frequency limited
If [TCooling overload frequency-limited temperature] ≤[Touter pipe T Cooling overload frequency reducing temperature at normal speed], you should limit the frequency raising of
compressor.
3. Reducing frequency at normal speed and power turn-off:
If [TCooling overload frequency reducing temperature at high speed] ≤T outer pipe< [TCooling overload power turn-off temperature] , you should adjust the compressor frequency
by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if [TCooling overload frequency reducing temperature at normal speed]≤Touter pipe,
then Cooling overload protects machine stopping;
4. Reducing frequency at high speed and stop machine:
If [TCooling overload frequency reducing temperature at high speed]≤Touter pipe [TCooling overload power turn-off temperature], you should adjust the compressor frequency by
reducing 30Hz/90s till the lower limit; After it was running 90s at the lower limit, if [TCooling overload frequency reducing temperature at normal speed] ≤[T outer pipe],
then Cooling overload protects machine stopping;
5. Power turn-off:
If the [TCooling overload power turn-off temperature] ≤Touter pipe, then Cooling overload protects machine stopping; If [Touter pipe]<[TCooling overload frequency-limited
temperature]and the compressor has been stopped working for 3 minutes, the machine should be allowed to operate.
6. If the Cooling overload protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you should
press the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor exceeds the t
overload protection times zero clearing time , the times of overload protection power turn-off should be cleared to recount. The mode of
stopping the machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be resumed, transferring
mode will not clear it).
Overload protection function at the mode of heating
Starting estimation :
After the compressor stopped working for 180s, if T inner pipe T heating overload frequency-limited temperature (the temperature of
hysteresis is 2 ), the machine is allowed to start, otherwise it should not be started, and should be stopped to treat according to the overload
protection:
Clear the trouble at the mode of power turn-off / heating, and the protection times are not counted.
1. Frequency limited
If [Theating overload frequency-limited temperature]≤Tinner pipe <[Theating overload frequency reducing temperature at normal speed] , you should limit the frequency raising of
compressor.
2. Reducing frequency at normal speed and stopping machine:
If T[heating overload frequency reducing temperature at normal speed]≤Tinner pipe<[Theating overload frequency reducing temperature at high speed], you should adjust the compressor
frequency by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if T heating overload frequency reducing
temperature at normal speed ≤T inner pipe, then overload protects machine stopping;
3. Reducing frequency at high speed and power turn-off:
If [Theating overload frequency reducing temperature at high speed]≤Tinner pipe<[Theating overload power turn-off temperature], you should adjust the compressor frequency by
reducing 30Hz/90s till the lower limit; After it was running 90s at the lower limit, if T heating overload frequency reducing temperature at normal
speed ≤T outer pipe, then Cooling overload protects machine stopping;
4. Power turn-off:
If the [Theating overload power turn-off temperature] ≤Tinner pipe, then overload protects machine stopping; If T inner pipe T heating overload frequency-limited
temperature and the compressor has been stopped working for 3 minutes, the machine should be allowed to operate.
5. If the overload protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you should press
the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor exceeds the t overload
protection times zero clearing time , the times of overload protection power turn-off should be cleared to recount. The mode of stopping the
machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be resumed, transferring mode will not clear
it). Protective function for discharge temperature of compressor
1. Starting estimation:
After the compressor stopped working for 180s, if TDischarge <TDischarge limited temperature (the temperature of hysteresis is 2ºC ), the machine is
allowed to start, otherwise it should not be started, and should be stopped to treat according to the discharge temperature:
The machine should be stopped or transferred to supply air, the trouble should be cleared immediately, and the protection times are not
counted.
2. Frequency limited
If [TLimited frequency temperature during discharging] ≤TDischarge<[Tfrequency reducing temperature at normal speed during discharging] , you should limit the frequency raising of
compressor.
3. Reducing frequency at normal speed and stopping machine:
If [Tfrequency reducing temperature at normal speed during discharging] ≤TDischarge<[Tfrequency reducing temperature at high speed during discharging], you should adjust the compressor
frequency by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if [Tfrequency reducing temperature at normal speed during discharging]
≤TDischarge, you should discharge to protect machine stopping;
4. Reducing frequency at high speed and power turn-off:
If [Tfrequency reducing temperature at high speed during discharging] ≤TDischarge <[TStop temperature during discharging], you should adjust
the compressor frequency by reducing 30Hz/90s till the lower limit; After it was running 90s at the lower limit, if [Tfrequency reducing temperature at normal
speed during discharging] ≤TDischarge, you should discharge to protect machine stopping;
5. Power turn-off:
If the [TPower turn-off temperature during discharging] ≤TDischarge, you should discharge to protect machine stopping; If [TDischarge]<[TLimited frequency temperature during
discharging] and the compressor has been stopped for 3 minutes, the machine should be allowed to operate.
6. If the discharging temperature protection of compressor continuously occurs for six times, it should not be resumed automatically, and you
should press the ON/OFF button to resume. During the process of running, if the running time of compressor exceeds the t Protection times
clearing of discharge , the discharge protection is cleared to recount. Stopped or transferred to supply air mode will clear the trouble times
immediately (if the trouble can not be resumed, mode transferring also will not clear it).
7. Frequency limited
If [ILimited frequency when overcurrent] ≤IAC Electric current <[I frequency reducing when overcurrent], you should limit the frequency raising of compressor.
8. Reducing frequency:
If [IFrequency reducing when overcurrent] ≤[IAC Electric current I Power turn-off when overcurrent] , you should reduce the compressor frequency till the lower limit or exit
the frequency reducing condition;
9. Power turn-off:
If [IPower turn-off machine when overcurrent] ≤[IAC Electric current] , you should carry out the overcurrent stopping protection; If I AC Electric current<[T Limited frequency when
overcurrent] and the compressor has been stopped for 3 minutes, the machine should be allowed to operate.
10. If the overcurrent protection continuously occurs for six times, it should not be resumed automatically, and you should press the ON/OFF
button to resume. During the process of running, if the running time of compressor exceeds the [t Protection times clearing of over current] , the discharge
protection is cleared to recount.
Phase Current], and the compressor have stopped working for 3 min, the machine shall be allowed to operate;
4. If the overcurrent protection of compressor phase current continuously occurs for six times, it should not be resumed automatically, and
you should press the ON/OFF button to resume. During the process of running, if the running time of compressor exceeds the [t Clearing Time of
Compressor Phase Current Times] , the overcurrent protection is cleared to recount.
protection for four-way valve 3 min; and if it still cant run when the reversion abnormity protection for four-way valve happens to stop working
for 3 times in succession, it is available if presses ON/OFF.
Attention: the protection shall be shielded during the testing mode and defrosting process, and it shall be cleared out the failure and its times
immediately when turning off or delivering wind / cooling / dehumidifying mode conversed (the inverted mode dont clear out the failure when it
cant recover to operate).
(16) PFC Protection
1. After start up the PFC, it should detect the protection signal of PFC immediately; under the condition of PFC protection, it should turn off the
PFC and compressor at one time;
2. It shows the failure is cleared out if PFC Protection stopped working 3 min and recovers to run automatically;
3. If it still cant run when it occurs PFC protection for 3 times in succession, it is available if presses ON/OFF; and clear the PFC Protection
times when start up PFC for 10min.
(17) Failure Detection for Sensor
1. Outdoor Ambient Sensor: detect the failure of sensor at all times.
2. Outdoor Tube Sensor: You should not detect the failure of outdoor tube sensor within 10 minutes heating
operation compressor except the defrosting, and you could detect it at other time.
3. Outdoor Exhaust Sensor:
(a) The compressor only detect the sensor failure after it start up 3 min in normal mode;
(b) It should detect the exhaust sensor failure immediately in the testing mode.
4. Module Temperature Sensor:
(a) Short-Circuit Detection: the compressor should be detected immediately when the module temperature
sensor occurs short-circuits;
(b) Open-Circuit Detection: the compressor should be detected on open-circuit when it runs 3min (it neednt 30s
avoiding the module over-heated).
(c) Detect the sensor failure at all times in the testing mode.
5. Disposal for Sensor Protection
(1) When the short-circuit of sensor is detected within 30s, It is regarded as the temperature of sensor over-high (or infinitely high), and now
according to the over-high sensor, the machine should carry out the corresponding protection to stop working, and show the corresponding
temperature shutdown protection and sensor failure at the same time (for example: the compressor stops immediately when the outdoor tube
sensor short-circuit, and the machine shall show the overload protection and outdoor tube sensor failure).
(2) When the open-circuit of sensor is detected within 30s, The protection shall be stopped and it shall show the corresponding sensor failure.
Warnings
cient fixing bolt must be installed; make sure the installation
support is firm.
4. Ware safety belt if the height of working is above 2m.
5. Use equipped components or appointed components dur-
ing installation.
Electrical Safety Precautions: 6. Make sure no foreign objects are left in the unit after fin-
ishing installation.
1. Cut off the power supply of air conditioner before
checking and maintenance. Refrigerant Safety Precautions:
2. The air condition must apply specialized circuit and
prohibit share the same circuit with other appliances. 1. Avoid contact between refrigerant and fire as it generates
3. The air conditioner should be installed in suitable poisonous gas; Prohibit prolong the connection pipe by
location and ensure the power plug is touchable. welding.
4. Make sure each wiring terminal is connected firmly 2. Apply specified refrigerant only. Never have it mixed with
during installation and maintenance. any other refrigerant. Never have air remain in the refrigerant
5. Have the unit adequately grounded. The grounding line as it may lead to rupture or other hazards.
wire cant be used for other purposes. 3. Make sure no refrigerant gas is leaking out when
6. Must apply protective accessories such as protective installation is completed.
boards, cable-cross loop and wire clip. 4. If there is refrigerant leakage, please take sufficient
7. The live wire, neutral wire and grounding wire of measure to minimize the density of refrigerant.
power supply must be corresponding to the live wire, 5. Never touch the refrigerant piping or compressor without
neutral wire and grounding wire of the air conditioner. wearing glove to avoid scald or frostbite.
8. The power cord and power connection wires cant be
pressed by hard objects. Improper installation may lead to fire hazard, explosion,
9. If power cord or connection wire is broken, it must be electric shock or injury.
replaced by a qualified person.
10. Pipe pliers, pipe cutter 11. Pipe expander, pipe bender 12. Soldering appliance, refrigerant container
8. Installation
8.1 Installation Dimension Diagram
At least 15cm
At least 15cm
m
0c
t 30 At least 250cm
le as on
At u cti
str
ob
he
tot
ace
Sp
Space to the obstruction
the
e to n
At least 50cm
ac ctio
Sp stru
ob t
l e as
At cm
30
Space to th
e wall
on At least 50cm
u cti 0cm
str 20
ob as
t Space to the ob
he le struction
ot At
c et
S pa
Start installation
Finish installation
Note: this flow is only for reference; please find the more detailed installation steps in this section.
Wall Wall
Mark in the middle of it Level meter
Space Space Open-end
wrench
to the to the
wall wall Union nut
above above Pipe joint Union nut Pipe
Torque wrench Pipe
150mm 150mm
Left Right
Φ55mm Φ55mm
Fig.5 Indoor pipe Fig.6
Rear piping hole Rear piping hole
Fig.1
4. Outlet Pipe
Drain hose
(1) The pipe can be led out in the direction of right, rear right, Outlet pipe
left or rear left.(As show in Fig.3)
(2) When selecting leading out the pipe from left or right, please
cut off the corresponding hole on the bottom case.(As show in Tape
Fig.4) Outlet Drain hose
pipe Fig.9
Fig.8
Note:
(1) Add insulating pipe in the indoor drain hose in order to
Left Rear left prevent condensation.
Rear right
(2) The plastic expansion particles are not provided.
Fig.3 Right (As show in Fig.10)
Insulating pipe
Fig.10
Cut off Fig.4
the hole
Indoor and
(2) Make the power connection wire go through the cable-cross outdoor power cord
Indoor unit Gas
hole at the back of indoor unit and then pull it out from the front pipe
side.(As show in Fig.12)
Liquid
Band pipe
Drain hose
Cable-cross Fig.14
hole Drain hose
Connection pipe Band
Note:
(1) All wires of indoor unit and outdoor unit should be Lower hook of
connected by a professional. wall-mounting frame
(2) If the length of power connection wire is insufficient, please Fig.16 Fig.17
contact the supplier for a new one. Avoid extending the wire by
yourself.
(3) For the air conditioner with plug, the plug should be Note:
reachable after finishing installation. Do not bend the drain hose too excessively in order to prevent
(4) For the air conditioner without plug, an air switch must be blocking.
installed in the line. The air switch should be all-pole parting
and the contact parting distance should be more than 3mm.
8.6 Installation of Outdoor Unit Refer to the following table for wrench moment of force:
1. Fix the Support of Outdoor Unit(Select it according to Hex nut diameter(mm) Tightening torque(N.m)
the actual installation situation) Φ6 15~20
(1) Select installation location according to the house structure. Φ9.52 30~40
(2) Fix the support of outdoor unit on the selected location with Φ12 45~55
expansion screws. Φ16 60~65
Φ19 70~75
Note:
(1) Take sufficient protective measures when installing the
5. Connect Outdoor Electric Wire
outdoor unit.
(1) Remove the wire clip; connect the power connection wire
(2) Make sure the support can withstand at least four times the
and power cord to the wiring terminal according to the color ; fix
unit weight.
them with screws.(As show in Fig.23)
(3) The outdoor unit should be installed at least 3cm above the
floor in order to install drain joint.(As show in Fig.18) (2) Fix the power connection wire and power cord with wire clip.
(4) For the unit with cooling capacity of 2300W~5000W, 6
expansion screws are needed; for the unit with cooling capacity
of 6000W~8000W, 8 expansion screws are needed; for the N(1) 2 3
(2) Remove the screw cap of valve and aim the pipe joint at the
bellmouth of pipe.(As show in Fig.22) Wall
Fig.25
Liquid pipe Pipe joint
U-shaped curve
Liquid gas pipe
valve
Drain hose
Union nut Fig.24
gas valve
Fig.22
Gas valve
Refrigerant charging Valve cap 2. Test Operation
vent (1) Preparation of test operation
Nut of refrigerant ● The client approves the air conditioner installation.
Charging vent ● Specify the important notes for air conditioner to the client.
Vacuum pump (2) Method of test operation
● Put through the power, press ON/OFF button on the remote
Inner hexagon controller to start operation.
spanner ● Press MODE button to select AUTO, COOL, DRY, FAN and
HEAT to check whether the operation is normal or not.
Close ● If the ambient temperature is lower than 16℃ , the air
Open conditioner cant start cooling.
Fig.28
9. Maintenance
9.1 Error Code List
Display of lamp
(the times of blinking)
Display of
Name of malfunction Indoor Outdoor
indoor unit
R C H Y R G
Anti-freezing protection E2 2 3
Block or Low pressure of refrigerant system E3 3 9
Compressor exhaust high temperature protection E4 4 7
AC over-current protection E5 5 5
Communication failure between indoor unit and outdoor unit E6 6 O/U
E8 8 6
Anti-high temperature protection
H4 4 6
No feedback of indoor fan motor H6 11
Jumper cap malfunction protection C5 15
Indoor unit and outdoor unit doesn't match LP 19 16
Outdoor DC fan motor malfunction L3 23 14
Power protection L9 20 9
Gathering refrigerant Fo 1 1
Indoor ambient sensor open or short circuit F1 1
Indoor tube sensor open or short circuit F2 2
Outdoor ambient sensor open or short circuit F3 3 6
Outdoor tube sensor open or short circuit F4 4 5
Exhaust sensor open or short circuit F5 5 7
Overload limit / drop frequency F6 6 3
Over current limit / drop frequency F8 8 1
High exhaust temperature limit / drop frequency F9 9 2
Refrigerant leakage protection F0 10 9
Anti-freezing limit / drop frequency FH 2 2 4
Defrosting H1 1 2
Compressor overload protection H3 3 8
IPM protection H5 5 4
Module temperature is too high H5 5 10
PFC protection HC 6 14
Loading EEPROM malfunction EE 15 11
High PN voltage protection PH 11 13
Low PN voltage protection PL 21 12
4-way valve reversal abnormal U7 20
DRED1 / DRED2 / DRED3 d1/d2/d3
Compressor Min frequence in test state P0
Compressor rated frequence in test state P1
Compressor maximum frequence in test state P2
Compressor intermediate frequence in test state P3
Compressor is running(normal) 1
The temperature for turning on the unit is reached(normal) 8
Frequency limiting (module temperature ) EU 6 6 11
Frequency limiting (power) LU 24 13
No
No Is malfunction
eliminated
No
No Is malfunction Yes
eliminated
Replace it with a
temperature sensor with
the same model
Yes
No Is malfunction
eliminated
Yes
End
No Is malfunction Yes
eliminated
Yes
No Is malfunction Yes
eliminated
No Is malfunction Yes
eliminated
No
Measure the voltage of this foot to
neutral wire on the mainboard Replace PG motor
No
No Is malfunction Yes
eliminated
End
Start
No Appearance of the
Is there jumper cap on the mainboard?
jumper cap
No Is malfunction
eliminated
No Is malfunction Yes
eliminated
Is malfunction Yes
eliminated
Yes
No
End
Start
Yes
End
Outdoor unit
1. Capacitor charge fault (Fault with outdoor unit) (AP1 below refers to the outdoor control panel)
Main Check Points:
●Use AC voltmeter to check if the voltage between terminal L and N on the wiring board is within 210VAC~240VAC.
●Is the reactor (L) correctly connected? Is the connection loose or fallen? Is the reactor (L) damaged?
Fault diagnosis process:
Use DC voltmeter
to measure the
voltage on the two
ends of electrolytic
capacitor
Check the
connection of reactor
(L in the Electrical
Wiring Diagram)
End
2. IPM Protection, Out-of-step Fault, Compressor Phase Overcurrent (AP1 below refers to the outdoor control
panel)
Main check points:
●Is the connection between control panel AP1 and compressor COMP secure? Loose? Is the connection in correct order?
●Is the voltage input of the machine within normal range? (Use AC voltmeter to measure the voltage between terminal L and N on the
wiring board XT)
●Is the compressor coil resistance normal? Is the insulation of compressor coil against the copper tube in good condition?
●Is the working load of the machine too high? Is the radiation good?
●Is the charge volume of refrigerant correct?
Fault diagnosis process:
Energize and
switch on
Use ohmmeter to
measure the resistance
between the three If the Replace the
terminals on compressor resistance is compressor
COMP, and compare the normal? N
measurements with the COMP
compressor resistance on
Service Manual.
N
Use ohmmeter to
measure the resistance Resistance higher
between the two than 500MΩ?
terminals of compressor
COMP and copper tube.
Y
Replace the
control panel
AP1
END
3. High temperature and overload protection diagnosis (AP1 hereinafter refers to the control board of the outdoor
unit)
Mainly detect:
●Is outdoor ambient temperature in normal range?
●Are the outdoor and indoor fans operating normally?
●Is the heat dissipation environment inside and outside the unit good?
Fault diagnosis process:
Replace the
outdoor fan
End
Replace the
compressor
End
5. Out of step diagnosis for the compressor (AP1 hereinafter refers to the control board of the outdoor unit)
Mainly detect:
●Is the system pressure too high?
●Is the input voltage too low?
Fault diagnosis process:
Is stop time of the Check if the fan terminal Replace the fan
Is the outdoor fan working
compressor longer than OFAN is connected correctly capacitor C1
normally?
3 minutes?
Replace the
outdoor fan
Is the outdoor unit blocked Remove foreign objects
by foreign objects?
Are the wires for the compressor connected
correctly? Is connection sequence right?
Is the connection made in clockwise
direction?
Replace the
control panel AP1
Connect the
wires correctly
Replace the
compressor
Replace the
compressor
End
End
6. Overload and air exhaust malfunction diagnosis (following AP1 for outdoor unit control board)
Mainly detect:
●Is the PMV connected well or not? Is PMV damaged?
●Is refrigerant leaked?
Fault diagnosis process:
Replace the
control panel
AP1
End
7. Power factor correct or (PFC) fault (a fault of outdoor unit) (AP1 hereinafter refers to the control board of the
outdoor unit)
Mainly detect:
●Check if the reactor (L) of the outdoor unit and the PFC capacitor are broken
Fault diagnosis process:
Start
The capacitor is
Is the resistance around zero? Y short circuited and Restart the unit If the fault is eliminated? Y
the capacitor
should be repla-
ced
N
Whether there is any damage Y Replace the reactor Restart the unit If the fault is eliminated? Y
or short-circuit?
End
Start
N
If the fault is eliminated?
N
Replace the main board
of the indoor unit
Y
Y End
The component picture is only for reference; please refer to the actual product.
Part Code
Description
No. FTKS09RL216 FTKS12RL216 Qty
Product Code CB426N01900_L40890 CB426N02100_L40890
1 Front Panel 27230005392 27230005393 1
2 Display Board 30565265 30565265 1
3 Front Case Assy 2002273001 2002273101 1
4 Helicoid Tongue 26112508 26112436 1
5 Left Axile Bush 10512037 10512037 1
6 Rear Case assy 20162010 00000100093 1
7 Drainage Hose 0523001408 05230014 1
8 Ring of Bearing 26152022 26152022 1
9 O-Gasket sub-assy of Bearing 7651205102 7651205102 1
10 Evaporator Support 24212180 24212179 1
11 Evaporator Assy 0100200004407 0100297601 1
12 Wall Mounting Frame 01252043 01252484 1
13 Cross Flow Fan 10352059 10352056 1
14 Fan Motor 1501208905 1501214604 1
15 Connecting pipe clamp 2611216401 2611216401 1
16 Rubber Plug (Water Tray) 76712012 76712012 1
17 Stepping Motor 1521212901 1521210701 1
18 Crank 73012005 73012005 1
19 Electric Box Assy 10000202324 10000202325 1
20 Axile Bush 10542036 10542036 1
21 Terminal Board 42011233 42011233 1
22 Jumper 4202021911 4202021917 1
23 Main Board 30138000660 30138000655 1
24 Electric Box Cover Sub-Assy 0140206501 0140206501 1
25 Shield Cover of Electric Box Cover 01592150 01592150 1
26 Electric Box Cover 2011220701 2011220701 1
27 Remote Controller 30510537 30510537 1
The component picture is only for reference; please refer to the actual product.
Part Code
Description
No. RKS09RL216 RKS12RL216 Qty
Product Code CB427W03200_L40890 CB427W03000_L40890
1 Front Grill 22413008 22413008 1
2 Front Panel Assy 0153304801 0153304801 1
3 Axial Flow Fan 10333004 10333004 1
4 Fan Motor 1501306723 1501306723 1
5 Chassis Sub-assy 0170000009501 02803187P 1
6 Compressor Gasket 76713027 76713027 3
7 Compressor and fittings 00103892 00103892 1
8 Valve Support 0171314201P 0171314201P 1
9 Cut off Valve Assy 07133474 07133474 1
10 Valve Support Block 26113017 26113017 2
11 Cut off Valve 071302391 07133082 1
12 Big Handle 262334332 262334332 1
13 Right Side Plate Assy 0130317801 0130317801 1
14 Inhalation Tube Sub-assy 03001000262 03001000262 1
15 Discharge Tube 03500800572 03500800570 1
16 Temperature Sensor 3900030805 3900030805 1
17 Capillary Sub-assy 03000600338 03000600339 1
18 Rear Grill 01473009 01473009 1
19 Condenser Assy 01100200359_L40890 01100200360_L40890 1
20 Clapboard Sub-Assy 0123338502 0123338502 1
21 Top Cover Sub-Assy 01253073 01253073 1
22 Motor Support 01703104 0170310401 1
23 Electric Box Assy 10000100557 10000100558 1
24 Reactor 43130184 43130184 1
25 Electric Box Cover Sub-Assy 10000500128 10000500129 1
26 Main Board 30138000678 30138000680 1
27 Terminal Board 42010313 42010313 1
28 Wire Clamp 71010103 71010003 1
11. Removal Procedure Warning: Be sure to wait for a minimum of 20 minutes after
turning off all power supplies and discharge the refrigerant
completely before removal.
11.1 Removal Procedure of Indoor Unit
Step Procedure
3. Remove panel
Display
Screws
Step Procedure
Note:
1.Open the screw caps before removing
the screws around the air outlet.
2.The quantity of screws fixing the front
Front case
case sub-assy is different for different
sub-assy Screw caps
models.
Screw
Clasp
b Loosen the connection clasps between
front case sub-assy and bottom case. Lift Front case
up the front case sub-assy and take it out. sub-assy
Vertical
louver
Clasps Vertical
louver
Step Procedure
Electric box
Shield cover of electric
box sub-assy
Indoor tube
temperature
Grounding screw sensor Electric box assy
b ① Take off the water retaining sheet.
Remove the cold plasma generator by
screwing off the locking screw on the
generator.
② Take off the indoor tube temperature Cold plasma
sensor. generator
③ Screw off 1 grounding screw. Wiring
④ Remove the wiring terminals of motor and terminal
stepping motor. Screw
of motor
⑤ Remove the electric box assy.
Water retaining Wiring
sheet terminal
of stepping
motor
Screw
Main board
c Twist off the screws that are locking
each lead wire and rotate the electric
box assy.
Twist off the screws that are locking the
wire clip. Loosen the power cord and
remove its wiring terminal. Lift up the
main board and take it off.
Note:the photo is for reference only,
please refer to the actual one.
Power cord
Screw
Wire clip
Step Procedure
Groove
Bottom case
c First remove the left side of the evaporator
from the groove of bottom case and then
remove the right side from the clasp on
the bottom case.
Clasp
Evaporator assy
Connection pipe
Step Procedure
Motor clamp
Cross flow
b Remove the screws at the connection Screw
place of cross flow blade and motor; lift Holder Motor
the motor and cross flow blade upwards sub-assy
to remove them.
Remove the bearing holder sub-assy.
Remove the screw fixing step motor and
then remove the step motor.
Screws
Step motor
Step Procedure
Before disassamble.
big
Remove 1 connection screw fixing big
handleand then removethe big handle.
handle
top cover
Step Procedure
Grille Panel
Step Procedure
Step Procedure
Motor support
Clapboard Sub-Assy
Step Procedure
11.Remove Compressor
Gas valve
Appendix:
Appendix 1: Reference Sheet of Celsius and Fahrenheit
Conversion formula for Fahrenheit degree and Celsius degree: Tf=Tcx1.8+32
Set temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(℃) Celsius(℃) Celsius(℃)
temperature (℉) temperature (℉) temperature (℉)
(℉) (℉) (℉)
61 60.8 16 69/70 69.8 21 78/79 78.8 26
62/63 62.6 17 71/72 71.6 22 80/81 80.6 27
64/65 64.4 18 73/74 73.4 23 82/83 82.4 28
66/67 66.2 19 75/76 75.2 24 84/85 84.2 29
68 68 20 77 77 25 86 86 30
Ambient temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(℃) Celsius(℃) Celsius(℃)
temperature (℉) temperature (℉) temperature (℉)
(℉) (℉) (℉)
32/33 32 0 55/56 55.4 13 79/80 78.8 26
34/35 33.8 1 57/58 57.2 14 81 80.6 27
36 35.6 2 59/60 59 15 82/83 82.4 28
37/38 37.4 3 61/62 60.8 16 84/85 84.2 29
39/40 39.2 4 63 62.6 17 86/87 86 30
41/42 41 5 64/65 64.4 18 88/89 87.8 31
43/44 42.8 6 66/67 66.2 19 90 89.6 32
45 44.6 7 68/69 68 20 91/92 91.4 33
46/47 46.4 8 70/71 69.8 21 93/94 93.2 34
48/49 48.2 9 72 71.6 22 95/96 95 35
50/51 50 10 73/74 73.4 23 97/98 96.8 36
52/53 51.8 11 75/76 75.2 24 99 98.6 37
54 53.6 12 77/78 77 25
Improper pipe expanding is the main cause of refrigerant leakage.Please Pipe cutter
expand the pipe according to the following steps:
Leaning Uneven Burr
A:Cut the pip
● Confirm the pipe length according to the distance of indoor unit and outdoor unit.
● Cut the required pipe with pipe cutter.
● Remove the burrs with shaper and prevent the burrs from getting into the pipe. Shaper
Downwards
C:Put on suitable insulating pipe
Smooth surface
F:Inspection
● Check the quality of expanding port. If there is any blemish, expand the
Improper expanding
port again according to the steps above.
Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor Units(15K)