D1599EN - Installation, Operaton & Maintenance Manual PAC135XN0M1A2AC0AA For Serial Number 135RX009004UU
D1599EN - Installation, Operaton & Maintenance Manual PAC135XN0M1A2AC0AA For Serial Number 135RX009004UU
D1599EN - Installation, Operaton & Maintenance Manual PAC135XN0M1A2AC0AA For Serial Number 135RX009004UU
Installation/Operation/Maintenance
Cabinet Hardmount
Refer to Page 9 for Model Identification
Original Instructions
Keep These Instructions for Future Reference.
CAUTION: Read the instructions before using the machine.
(If this machine changes ownership, this manual must accompany machine.)
Safety Information..................................................................................5
Explanation of Safety Messages....................................................................... 5
Important Safety Instructions........................................................................... 5
Safety Decals................................................................................................. 7
Operator Safety.............................................................................................. 7
Introduction........................................................................................... 9
Model Identification........................................................................................9
Serial Plate Location .................................................................................... 14
Manufacturing Date...................................................................................... 14
Delivery Inspection....................................................................................... 15
Replacement Parts.........................................................................................16
Customer Service..........................................................................................16
Installation........................................................................................... 29
Pallet Removal............................................................................................. 29
Machine Installation......................................................................................30
Machine Foundation and Pad Installation.....................................................30
Machine Installation on Floor or Steel Base................................................. 32
Machine Grouting (North American Models Only).......................................35
Drain Connection..........................................................................................36
Drain Valve...............................................................................................37
Drain Pump, 7.5 kg / 20 lb. / 75 L Models outside of North America .............40
Water Connection Requirements.....................................................................42
Connecting Hoses......................................................................................44
Water Reuse Connection (Optional) ........................................................... 46
Reused Water Treatment............................................................................ 46
Water Reuse Tank Properties...................................................................... 46
Electrical Installation Requirements................................................................47
Residual Current Device (RCD) - Models Outside of North America............. 48
Supply Protection Device........................................................................... 48
Supply Cable............................................................................................ 49
Machine Protective Earth Connection and Equipotential Bonding.................. 50
Input Power Conditioning..............................................................................51
Input Voltage Requirements........................................................................51
Operation............................................................................................. 70
Operating Instructions................................................................................... 70
Before Washing............................................................................................ 71
Power Cut.................................................................................................... 71
Automatic Door-lock Unlocking Module (Optional) ........................................71
Maintenance......................................................................................... 72
Maintenance ................................................................................................ 72
Daily........................................................................................................... 72
Beginning of Day...................................................................................... 72
End of Day............................................................................................... 72
Quarterly......................................................................................................73
Every 6 Months............................................................................................ 73
Emergency Unblocking of Door Lock.............................................................74
Care of Stainless Steel................................................................................... 74
Disposal of Unit.................................................................................... 76
Disconnecting the Machine............................................................................76
Disposal of Unit............................................................................................76
Safety Information
Explanation of Safety Messages STALLATION manual for the proper earthing (grounding) of
the washer. All connections for water, drain, electrical power
Precautionary statements (“DANGER,” “WARNING,” and and earthing (grounding) must comply with local codes and
“CAUTION”), followed by specific instructions, are found in this be made by licensed personnel when required. The machine
manual and on machine decals. These precautions are intended has to be installed by qualified technicians.
for the personal safety of the operator, user, servicer, and those • Do not install or store the washer where it will be exposed to
maintaining the machine. water and/or weather.
• To prevent fire and explosion, keep the area around machine
DANGER free from flammable and combustible products. Do not add
the following substances or textiles containing traces of the
following substances to the wash water: gasoline, kerosene,
Indicates an imminently hazardous situation that, if
waxes, cooking oils, vegetable oils, machine oils, dry-clean-
not avoided, will cause severe personal injury or
ing solvents, flammable chemicals, thinners, or other flamma-
death.
ble or explosive substances. These substances give off vapors
that could ignite, explode or cause the fabric to catch fire by
itself.
WARNING • Under certain conditions, hydrogen gas may be produced in a
hot water system that has not been used for two weeks or
Indicates a hazardous situation that, if not avoided, more. HYDROGEN GAS IS EXPLOSIVE. If the hot water
could cause severe personal injury or death. system has not been used for such a period, before using a
washing machine or combination washer-dryer, turn on all hot
water faucets and let the water flow from each for several mi-
CAUTION nutes. This will release any accumulated hydrogen gas. The
gas is flammable, do not smoke or use an open flame during
Indicates a hazardous situation that, if not avoided, this time.
may cause minor or moderate personal injury or • To reduce the risk of an electric shock or fire, DO NOT use an
property damage. extension cord or an adapter to connect the washer to the elec-
trical power source.
Additional precautionary statements (“IMPORTANT” and
“NOTE”) are followed by specific instructions. CAUTION
IMPORTANT: The word “IMPORTANT” is used to in-
form the reader of specific procedures where minor This appliance is not intended for use by children,
machine damage will occur if the procedure is not fol- persons lacking knowledge, or infirm persons with-
lowed. out supervision by a person responsible for their
safety. Children should be supervised to ensure that
NOTE: The word “NOTE” is used to communicate in- they do not play with the appliance. Close supervi-
stallation, operation, maintenance or servicing informa- sion of children is necessary when the washer is
tion that is important but not hazard related. used near children.
Important Safety Instructions unique_2_Connect_42_note-1620386094043
• Never operate the washer with any guards, panels and/or parts disconnect the washer from electrical, power and water sup-
removed or broken. DO NOT bypass any safety devices or plies before attempting any service.
tamper with the controls. • Disconnect the power by turning off the circuit breaker or by
• Use washer only for its intended purpose, washing textiles. unplugging the machine. Replace worn power cords.
Never wash machine parts or automotive parts in the ma- • Before the washer is removed from service or discarded, re-
chine. This could result in serious damage to the basket or move the door to the washing compartment.
tub. • To avoid premature bearing failure, do not operate the ma-
• Use only low-sudsing, no-foaming types of commercial deter- chine while the basket is empty.
gent. Be aware that hazardous chemicals may be present. • Failure to install, maintain, and/or operate this washer accord-
Wear hand and eye protection when adding detergents and ing to the manufacturer’s instructions may result in conditions
chemicals. Always read and follow manufacturer’s instruc- which can produce bodily injury and/or property damage.
tions on packages of laundry and cleaning aids. Heed all • Use manufacturer-authorized spare parts to avoid safety haz-
warnings or precautions. To reduce the risk of poisoning or ards.
chemical burns, keep them out of the reach of children at all
• Adequate ventilation has to be provided to avoid the backflow
times [preferably in a locked cabinet].
of gases into the room from appliances burning other fuels.
• Do not use fabric softeners or products to eliminate static un-
• The use of hypochlorite will cause corrosion which may cause
less recommended by the manufacturer of the fabric softener
component failure under certain circumstances.
or product.
• The warranty of the machine cannot be accepted in case cor-
• To avoid machine corrosion and component failure, do not
rosion was caused by chlorine and chlorine compounds im-
use corrosive chemicals in the machine. Warranty claims rela-
pact.
ted to damage caused by corrosive chemicals will be denied.
• Always follow the fabric care instructions supplied by the tex- NOTE: The WARNING and IMPORTANT SAFETY IN-
tile manufacturer. STRUCTIONS appearing in this manual are not meant
• Loading door MUST BE CLOSED any time the washer is to to cover all possible conditions and situations that may
fill, tumble or spin. DO NOT bypass the loading door switch occur. Observe and be aware of other labels and pre-
by permitting the washer to operate with the loading door cautions that are located on the machine. They are in-
open. Do not attempt to open the door until the washer has tended to provide instruction for safe use of the ma-
drained and all moving parts have stopped. chine. Common sense, caution and care must be exer-
• Be aware that hot water is used to flush the supply dispenser. cised when installing, maintaining, or operating the
Avoid opening the dispenser lid while the machine is running. washer.
• Do not attach anything to the supply dispenser's nozzles, if Always contact your dealer, distributor, service agent or the man-
applicable. The air gap must be maintained. ufacturer on any problems or conditions you do not understand.
• Do not operate the machine without the water reuse plug or NOTE: For European Union member states only: Elec-
water reuse system in place, if applicable. trical safety of the washers described in this manual is
• Be sure water connections have a shut-off valve and that fill in compliance with the requirements of the European
hose connections are tight. CLOSE the shut-off valves at the standard EN60204-1.
end of each wash day.
• Keep washer in good condition. Bumping or dropping the
washer can damage safety features. If this occurs, have wash-
DANGER
er checked by a qualified service person.
Electrical shock hazard will result in death or serious
• DANGER: Before inspecting or servicing machine, power
injury. Disconnect electric power and wait ten (10)
supply must be turned OFF. The servicer needs to wait for at
minutes before servicing.
least 10 minutes after turning the power OFF and needs to
check for residual voltage with a voltage meter. The inverter W911
remains charged with high voltage for some time after power-
ing OFF. This is an imminently hazardous situation that, if not
avoided, will cause severe personal injury or death. Before
starting inspection of the inverter, check for residual voltage
across main circuit terminals + and -. This voltage must be
below 30 VDC before the servicer can access the inverter for
inspection.
• Do not repair or replace any part of the washer, or attempt any
servicing unless specifically recommended in the user-mainte-
nance instructions or in published user-repair instructions that
the user understands and has the skills to carry out. ALWAYS
WARNING WARNING
Machine installations must comply with minimum Never interfere with the setting of the door handle.
specifications and requirements stated in the appli- Never try to modify the setting or repair the handle!
cable Installation Manual, any applicable municipal Any interference with its setting may lead to serious
building codes, water supply requirements, electrical risk for the operator! A damaged or incorrectly func-
wiring regulations and any other relevant statutory tioning door handle must always be immediately re-
regulations. Due to varied requirements and applica- placed with a new original part.
ble local codes, this machine must be installed, ad-
unique_2_Connect_42_note-1620386309236
justed, and serviced by qualified maintenance per-
sonnel familiar with applicable local codes and the
construction and operation of this type of machinery. CAUTION
They must also be familiar with the potential hazards
involved. Failure to observe this warning may result To avoid premature bearing failure, do not operate
in personal injury, property damage, and/or equip- the machine while the basket is empty.
ment damage, and will void the warranty.
unique_2_Connect_42_note-1620386314099
unique_2_Connect_42_note-1620386288890
• Electrical disconnect must be located so that it is easily acces-
sible with the machine in place. Machine must be hard-wired.
WARNING An intermediate shut-off box that provides all pole disconnec-
tion from the supply mains must be used in compliance with
Dangerous voltages are present inside the machine. all local electrical codes.
Only qualified personnel should attempt adjustments
and troubleshooting. Disconnect power from the ma- NOTE: All appliances are produced according the EMC-
chine before removing any cover and guards, and directive (Electro-Magnetic-Compatibility). They can be
before attempting any service procedures. used in restricted surroundings only (comply minimally
unique_2_Connect_42_note-1620386292827 with class A requirements). For safety reasons there
must be kept the necessary precaution distances with
IMPORTANT: Ensure that the machine is installed on a sensitive electrical or electronic device(s). These ma-
level floor of sufficient strength. Ensure that the recom- chines are not intended for domestic use by private
mended clearances for inspection and maintenance are consumers in the home environment.
provided. Never allow the inspection and maintenance
space to be blocked. Safety Decals
Safety decals appear at crucial locations on the machine. Failure
WARNING to maintain legible safety decals could result in injury to the oper-
ator or service technician.
Never touch internal or external steam pipes, con-
nections, or components. These surfaces can be ex- Use manufacturer-authorized spare parts to avoid safety hazards.
tremely hot and will cause severe burns. The steam
must be turned off and the pipe, connections, and
Operator Safety
components allowed to cool before the pipe can be
touched. WARNING
unique_2_Connect_42_note-1620386301369
NEVER insert hands or objects into basket until it
has completely stopped. Doing so could result in se-
WARNING rious injury.
SW012
Install the machine on a level floor of sufficient
strength. Failure to do so may result in conditions
The following maintenance checks must be performed daily:
which can produce serious injury, death and/or prop-
erty damage. 1. Verify that all warning labels are present and legible, replace
as necessary.
unique_2_Connect_42_note-1620386305525
2. Check door interlock before starting operation of the ma-
chine:
a. Attempt to start the machine with the door open. The ma-
chine should not start.
b. Close the door without locking it and start the machine.
The machine should not start.
c. Attempt to open the door while a cycle is in progress. The
door should not open.
If the door lock and interlock are not functioning properly, dis-
connect power and call a service technician.
3. Do not attempt to operate the machine if any of the following
conditions are present:
a. The door does not remain securely locked during the en-
tire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly grounded circuit.
Do not bypass any safety devices in the machine.
WARNING
Operating the machine with severe out-of-balance
loads could result in personal injury and serious
equipment damage.
W728
Introduction
Model Identification
Information in this manual is applicable to the following models:
AR105M_X_CONTROL PA20_X_CONTROL LAC080T LAU332X
AR105M_X_CON- PA20_X_CONTROL_PLUS LAC080X LAU520T
TROL_PLUS
AR105N_X_CONTROL PA25_X_CONTROL LAC105T LAU520X
AR105N_X_CON- PA25_X_CONTROL_PLUS LAC105X LAX080T
TROL_PLUS
AR135M_X_CONTROL PA30_X_CONTROL LAC135T LAX080X
AR135M_X_CON- PA30_X_CONTROL_PLUS LAC135X LAX105T
TROL_PLUS
AR135N_X_CONTROL PA40_X_CONTROL LAC180T LAX105X
AR135N_X_CON- PA40_X_CONTROL_PLUS LAC180X LAX135T
TROL_PLUS
AR180M_X_CONTROL PA55_X_CONTROL LAC240T LAX135X
AR180M_X_CON- PA55_X_CONTROL_PLUS LAC240X LAX180T
TROL_PLUS
AR180N_X_CONTROL PA70_X_CONTROL LAC280T LAX180X
AR180N_X_CON- PA70_X_CONTROL_PLUS LAC280X LAX240T
TROL_PLUS
AR240M_X_CONTROL PA80_X_CONTROL LAC332T LAX240X
AR240M_X_CON- PA80_X_CONTROL_PLUS LAC332X LAX280T
TROL_PLUS
AR240N_X_CONTROL PAN020T LAC520T LAX280X
AR240N_X_CON- PAN020X LAC520X LAX332T
TROL_PLUS
AR280M_X_CONTROL PAN025T LAE080T LAX332X
AR280M_X_CON- PAN025X LAE080X LAX520T
TROL_PLUS
AR280N_X_CONTROL PAN030T LAE105T LAX520X
AR280N_X_CON- PAN030X LAE105X LAY080T
TROL_PLUS
AR350_X_CONTROL PAN040T LAE135T LAY080X
AR350_X_CONTROL_PLUS PAN040X LAE135X LAY105T
AR520_X_CONTROL PAN055T LAE180T LAY105X
AR520_X_CONTROL_PLUS PAN055X LAE180X LAY135T
Table continues...
1
2
CZW157N
Figure 1
The serial plate is located on the rear panel of the machine and on
the frame inside the machine. Manufacturing Date - Year
Table 1 continues...
January A or B
February C or D
March E or F
April G or H
May J or K
June L or M
July N or Q
August P or S
September R or U
October T or W
November V or Y
December X or Z
Table 2
Delivery Inspection
Upon delivery, visually inspect crate, protective cover, and unit
for any visible shipping damage. If signs of possible damage are
evident, have the carrier note the condition on the shipping pa-
pers before the shipping receipt is signed, or advise the carrier of
the condition as soon as it is discovered.
Replacement Parts
If literature or replacement parts are required, contact the source
from which the machine was purchased or contact Alliance Laun-
dry Systems at +1 (920) 748-3950 for the name and address of
the nearest authorized parts distributor.
Customer Service
For technical assistance, contact your local distributor or contact:
Alliance Laundry Systems
Shepard Street
P.O. Box 990
Ripon, WI 54971-0990
U.S.A.
www.alliancelaundry.com
Phone: +1 (920) 748-3121 Ripon, Wisconsin
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb. / 25 lb. / 30 lb. / 40 lb. / 55 lb. / 70 lb. / 80 lb. / 120 lb. /
Specifi- 75 L 105 L 135 L 180 L 240 L 280 L 332 L 520 L
cations Models Models Models Models Models Models Models Models
Drum Capacity
Drum Ca- 20 [7.5] 25 [10.5] 30 [13.5] 40 [18] 55 [24] 70 [28] 80 [35] 120 [52]
pacity, lb
[kg]
Overall Dimensions
Overall 25.98 [660] 29.53 [750] 29.53 [750] 35.03 [890] 35.03 [890] 35.03 [890] 41.73 41.73
width, in. [1060] [1060]
[mm]
Overall 30.91 [785] 30.91 [785] 35.43 [900] 36.02 [915] 41.73 44.68 40.55 51.77
depth, in. [1060] [1135] [1030] [1315]
[mm]
Net weight, 298 [135] 375 [170] 419 [190] 563 [255] 606 [275] 639 [290] 904 [410] 1146 [520]
lbs. [kg]
(100G)
Net weight, N/A N/A N/A N/A N/A N/A 904 [410] N/A
lbs. [kg]
(150G)
Net weight, 298 [135] 375 [170] 419 [190] 695 [315] 728 [330] 783 [355] N/A N/A
lbs. [kg]
(200G)
Shipping 320 [145] 408 [185] 441 [200] 595 [270] 639 [290] 672 [305] 992 [450] 1257 [570]
weight, lbs.
[kg]
(100G)
Table continues...
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb. / 25 lb. / 30 lb. / 40 lb. / 55 lb. / 70 lb. / 80 lb. / 120 lb. /
Specifi- 75 L 105 L 135 L 180 L 240 L 280 L 332 L 520 L
cations Models Models Models Models Models Models Models Models
Shipping N/A N/A N/A N/A N/A N/A 1147 [520] N/A
weight, lbs.
[kg]
(150G)
Shipping 320 [145] 408 [185] 441 [200] 739 [335] 783 [355] 849 [385] N/A N/A
weight, lbs.
[kg]
(200G)
Cylinder 20.87 [530] 24.40 [620] 24.40 [620] 29.53 [750] 29.53 [750] 29.53 [750] 35.98 [914] 35.98 [914]
diameter
in. [mm]
Cylinder 13.78 [350] 13.78 [350] 17.72 [450] 16.14 [410] 21.46 [545] 24.41 [620] 19.88 [505] 31.10 [790]
depth in.
[mm]
Cylinder 2.65 [75] 3.71 [105] 4.77 [135] 6.36 [180] 8.48 [240] 9.9 [280] 11.72 [332] 18.36 [520]
volume ft 3
[l]
Door open- 13 [330] 16.14 [410] 16.14 [410] 18.11 [460] 18.11 [460] 18.11 [460] 19.84 [504] 19.84 [504]
ing size, in.
[mm]
Height of 13.74 [349] 13.46 [342] 13.46 [342] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465]
door bot-
tom above
floor, in.
[mm]
Number of 1 1 1 1 1 1 1 1
motors in
drive train
Table continues...
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb. / 25 lb. / 30 lb. / 40 lb. / 55 lb. / 70 lb. / 80 lb. / 120 lb. /
Specifi- 75 L 105 L 135 L 180 L 240 L 280 L 332 L 520 L
cations Models Models Models Models Models Models Models Models
Motor Size, 0.74 [0.55] 0.74 [0.55] 1 [0.75] 1 [0.75] 1.48 [1.1] 1.5 [2.01] N/A 5.36 [4]
hp [kW]
(100G)
Motor Size, N/A N/A N/A N/A N/A N/A 2.95 [2.2] N/A
hp [kW]
(150G)
Motor Size, 0.74 [0.55] 0.74 [0.55] 1 [0.75] 1.48 [1.1] 2.01 [1.5] 2.01 [1.5] N/A N/A
hp [kW]
(200G)
Cylinder Speeds
Wash, 50 46 46 42 42 42 38 38
RPM
Heating
Electric, 6 / 9 (4.6) 6 / 9 / 12 9 / 12 12 / 18 18 21.9 27 40.6
kW
Minimum 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6]
and Maxi- [100-600] [100-600] [100-600] [100-600] [100-600] [100-600] [100-600] [100-600]
mum Water
pressure,
PSI [bar]
[kPa]
Table continues...
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb. / 25 lb. / 30 lb. / 40 lb. / 55 lb. / 70 lb. / 80 lb. / 120 lb. /
Specifi- 75 L 105 L 135 L 180 L 240 L 280 L 332 L 520 L
cations Models Models Models Models Models Models Models Models
Hot water, 194 [90] 194 [90] 194 [90] 194 [90] 194 [90] 194 [90] 194 [90] 194 [90]
°F [°C]
Noise Emissions
Wash se- 49 49 50 48 50 50 50 50
quence, dB
(100 G)
Extract se- 53 53 65 55 65 65 65 65
quence, dB
(100G)
Maximum 427 [1.9] 495 [2.2] 607 [2.7] 764 [3.4] 877 [3.9] 944 [4.2] 1461 [6.5] 1888 [8.4]
static load
on floor,
lbs. [kN]
(100G)
Maximum N/A N/A N/A N/A N/A N/A 1461 [6.5] N/A
static load
on floor,
lbs. [kN]
(150G)
Maximum 427 [1.9] 495 [2.2] 607 [2.7] 899 [4.0] 1012 [4.5] 1101 [4.9] N/A N/A
static load
on floor,
lbs. [kN]
(200G)
Table continues...
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb. / 25 lb. / 30 lb. / 40 lb. / 55 lb. / 70 lb. / 80 lb. / 120 lb. /
Specifi- 75 L 105 L 135 L 180 L 240 L 280 L 332 L 520 L
cations Models Models Models Models Models Models Models Models
Static floor 90 [4.31] 91 [4.36] 96 [4.6] 96 [4.6] 93 [4.45] 93 [4.45] 133 [6.37] 133 [6.37]
pressure
lbs./ft 2
[kN/m 2]
(100G)
Static floor N/A N/A N/A N/A N/A N/A 133 [6.37] N/A
pressure
lbs./ft 2
[kN/m 2]
(150G)
Static floor 90 [4.31] 91 [4.36] 96 [4.6] 112 [5.36] 107 [5.12] 108 [5.17] N/A N/A
pressure
lbs./ft 2
[kN/m 2]
(200G)
Maximum 360 ± 337 427 ± 450 495 ± 562 607 ± 719 674 ± 967 719 ± 1124 N/A 1506
dynamic [1.6 ± 1.5] [1.9 ± 2.0] [2.2 ± 2.5] [2.7 ± 3.2] [3.0 ± 4.3] [3.2 ± 5.0] ± 1843 [6.7
load on ± 8.2]
floor, lbs.
[kN]
(100G)
Maximum 360 ± 652 427 ± 877 495 ± 1124 764 ± 1439 832 ± 1911 877 ± 2226 N/A N/A
dynamic [1.6 ± 2.9] [1.9 ± 3.9] [2.2 ± 5] [3.4 ± 6.4] [3.7 ± 8.5] [3.9 ± 9.9]
load on
floor, lbs.
[kN]
(200G)
(100G)
Table continues...
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb. / 25 lb. / 30 lb. / 40 lb. / 55 lb. / 70 lb. / 80 lb. / 120 lb. /
Specifi- 75 L 105 L 135 L 180 L 240 L 280 L 332 L 520 L
cations Models Models Models Models Models Models Models Models
Dynamic N/A N/A N/A N/A N/A N/A 109 ± 170 N/A
floor pres- [5.21
sure lbs./ft ± 8.14]
2 [kN/m 2]
(150G)
(200G)
General Data
Machine Dimensions
NOTE: Beginning January, 2018: 75 L (20 lb.), 105 L (25
lb.), and 135 L (30lb.) models have embossed side pan-
els.
13 14 15 16 17
S
12 T
1 C 2 H 3 11 U 18
10 19
4 9
20
8
7
F I LR
6
E 5
J P
Q
K
AB L
D
M
23 22 21
G N O
CZW155N
1. Hidden PC connection and RS485 (VEND North Amercia models PAN only)
2. Control panel
3. Soap dispenser
4. Centralstop button
5. Steam connection
6. Air relieve
7. Liquid soap connection
8. Recyled water inlet
9. Steam valve connection
10. Recycled water valve cable inlet
11. Cold water inlet, soft
12. Cold water inlet, hard
13. Electrical connection
14. Hot water inlet
15. Main switch
16. Heating change-over switch
17. Liquid soap pump eletrical connection
18. Fuses
19. USB port
20. PC programming connection
21. Discharge water cable inlet
22. Drain valve or recycle valve - 3 in. [76 mm] (80 lb. / 332 L and 120 lb. / 520 L Models only)
23. Drain valve - 3 in. [76 mm]
Figure 2
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb. / 25 lb. / 30 lb. / 40 lb. / 55 lb. / 70 lb. / 80 lb. / 120 lb. /
75 L 105 L 135 L 180 L 240 L 280 L 332 L 520 L
Models, Models, Models, Models, Models, Models, Models, Models,
Specifi- in. in. in. in. in. in. in. in.
cation [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
A 23.14 [588] 24.60 [625] 24.60 [625] 30.31 [770] 30.31 [770] 30.31 [770] 31.41 [798] 31.41 [798]
B 21.25 [540] 22.71 [577] 22.71 [577] 28.42 [722] 28.42 [722] 28.42 [722] 29.52 [750] 29.52 [750]
C 25.98 [660] 29.53 [750] 29.53 [750] 35.03 [890] 35.03 [890] 35.03 [890] 41.73 41.73
[1060] [1060]
D 13.74 [349] 13.46 [342] 13.46 [342] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465]
F 7.08 [180] 7.56 [192] 7.56 [192] 4.72 [120] 4.72 [120] 4.72 [120] 5.71 [145] 5.71 [145]
G 30.91 [785] 30.91 [785] 35.43 [900] 36.02 [915] 41.73 44.68 40.55 51.77
[1060] [1135] [1030] [1315]
H 26.57 [675] 26.57 [675] 31.10 [790] 32.13 [816] 37.83 [961] 40.79 36.85 [936] 48.07
[1036] [1221]
L 21.06 [535] 18.89 [480] 18.89 [480] 20.79 [528] 20.79 [528] 20.79 [528] 20.79 [528] 20.79 [528]
M 3.46 [88] 3.85 [98] 3.95 [98] 5.12 [130] 5.12 [130] 5.12 [130] 4.72 [120] 4.72 [120]
N 6.53 [166] 8.85 [225] 8.85 [225] 11.02 [280] 11.02 [280] 11.02 [280] 12.52 [318] 12.52 [318]
O N/A N/A N/A N/A N/A N/A 18.98 [482] 18.98 [482]
Q 1.89 [48] 1.65 [42] 1.65 [42] 2.13 [54] 2.13 [54] 2.13 [54] 2.60 [66] 2.60 [66]
R 11.53 [293] 13.31 [338] 13.31 [338] 11.93 [303] 11.93 [303] 11.93 [303] 15.08 [383] 14.29 [363]
S 16.34 [415] 19.88 [505] 19.88 [505] 24.61 [625] 24.61 [625] 24.61 [625] 26.42 [671] 26.41 [671]
Table 3 continues...
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb. / 25 lb. / 30 lb. / 40 lb. / 55 lb. / 70 lb. / 80 lb. / 120 lb. /
75 L 105 L 135 L 180 L 240 L 280 L 332 L 520 L
Models, Models, Models, Models, Models, Models, Models, Models,
Specifi- in. in. in. in. in. in. in. in.
cation [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
T 8.58 [218] 8.58 [218] 8.58 [218] 8.58 [218] 8.58 [218] 8.58 [218] 9.76 [248] 8.78 [223]
U 4.44 [113] 4.44 [113] 4.44 [113] 4.44 [113] 4.44 [113] 4.44 [113] 4.45 [113] 3.46 [88]
Table 3
D D
G
B
E E
C C
1
F
CHM2467N_SVG
1. Front of machine
Figure 3
A 20.55 [522] 24.21 [615] 24.21 [615] 29.57 [751] 29.57 [751] 29.57 [751]
B 18.66 [474] 18.66 [474] 22.59 [574] 22.40 [569] 28.11 [714] 31.06 [789]
C 2.71 [69] 2.85 [67.5] 2.65 [67.5] 2.74 [69.5] 2.74 [69.5] 2.74 [69.5]
Table 4 continues...
D 5.47 [139] 5.47 [139] 6.06 [154] 8.68 [220.5] 8.68 [220.5] 8.68 [220.5]
E 2.26 [57.5] 2.26 [57.5] 2.26 [57.5] 1.97 [50] 1.97 [50] 1.97 [50]
F 25.98 [660] 29.52 [750] 29.52 [750] 35.04 [890] 35.04 [890] 35.04 [890]
G 26.39 [670.5] 26.39 [670.5] 30.92 [785.5] 33.01 [838.5] 38.76 [984.5] 41.71 [1059.5]
Table 4
18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 200 G Extraction; 35 kg / 80 lb. /
332 L and 52 kg / 120 lb. / 520 L
C C
A
D D
H H
G B
H H
E E
C C
1
F
CHM2468N_SVG
1. Front of machine
Figure 4
Speci-
fica- 18 kg / 40 lb. / 24 kg / 55 lb. / 28 kg / 70 lb. / 35 kg / 80 lb. / 52 kg / 120 lb. /
tion 180 L ( 200G) 240 L ( 200G) 280 L ( 200G) 332 L 520 L
A 29.57 [751] 29.57 [751] 29.57 [751] 36.22 [920] 36.22 [920]
B 22.40 [569] 28.11 [714] 31.06 [789] 25.16 [639] 36.38 [924]
C 2.74 [69.5] 2.74 [69.5] 2.74 [69.5] 2.76 [70] 2.76 [70]
D 8.68 [220.5] 8.68 [220.5] 8.68 [220.5] 10.69 [271.5] 10.69 [271.5]
Table 5 continues...
Speci-
fica- 18 kg / 40 lb. / 24 kg / 55 lb. / 28 kg / 70 lb. / 35 kg / 80 lb. / 52 kg / 120 lb. /
tion 180 L ( 200G) 240 L ( 200G) 280 L ( 200G) 332 L 520 L
E 1.97 [50] 1.97 [50] 1.97 [50] 1.97 [50] 1.97 [50]
F 35.04 [890] 35.04 [890] 35.04 [890] 41.73 [1060] 41.73 [1060]
G 33.01 [838.5] 38.76 [984.5] 41.71 [1059.5] 37.82 [960.5] 49.04 [1245.5]
H 3.23 [82] 3.23 [82] 3.23 [82] 3.23 [82] 3.23 [82]
Table 5
CZW110N
Figure 5
A Distance of ma- 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20]
chine to side
wall or other
machine (mini-
mum)
B Distance to wall 20 [500] 20 [500] 20 [500] 20 [500] 20 [500] 20 [500] 20 [500] 20 [500]
(minimum)
C Distance above 31.50 [800] 31.50 [800] 31.50 [800] 45.28 45.28 45.28 41.34 52.36
machine (mini- [1150] [1150] [1150] [1050] [1330]
mum)
Table 6
Installation
Pallet Removal
The machine is delivered bolted onto the transport pallet and
packed in shrink-wrap foil or box.
1. Remove packing from machine.
2. Remove front and rear panel.
3. Remove bolts between machine and pallet.
4. When machine is lifted off pallet, make sure the machine does
not come down on the floor with either of the rear corners
first. The machine's side panel can be damaged.
NOTE: Two self-adhesive rubber stop-blocks are
supplied with the machine. They may be applied as
paint protection when opening the door.
Machine Installation
Install the machine close to a floor drain or open drain. ted by the machine during extract. This concrete pad, recommen-
ded not to exceed 7.87 inches [200 mm] above existing floor,
Machine Foundation and Pad Installation must be placed, reinforced with rebar and tied to the existing
A concrete pad may be constructed to elevate a machine. Care floor.
must be exercised in the design of the pad due to the force exer-
A
CHM2509N_SVG
B
Figure 6
Table 7
IMPORTANT: Do NOT install a pad on top of the exist- 6. Fill half the hole depth with acrylic adhesive.
ing floor. The foundation and pad must be constructed 7. Using #4 (60 ksi) reinforcing bar, tie new pad to existing floor
and tied together as one piece. making sure to tie reinforcing bars at the intersections and us-
If the existing floor is not reinforced concrete at least of mini- ing proper reinforcing bar supports to hold bars at the proper
mum thickness 4.72 in [120 mm] or an elevated pad is desired, depth in the pad.
the following steps must be performed: NOTE: When inserting the reinforcing bar, note the
locations (and space requirements) for drilling holes
1. Cut a hole larger than the machine base through the existing for chemical anchor bolts.
floor, refer to Figure 7 .
8. Allow adhesive around reinforcing bar to cure properly, refer
2. Excavate to a depth as indicated in Table 8 from the top of the to adhesive manufacturer for recommended cure times.
existing floor.
9. Pour concrete into the prepared base.
3. Wet the excavated area and spread over with cement.
10. Level the surface carefully into a horizontal plane.
4. Drill holes [refer to manufacturer’s requirements for drill hole
11. Allow concrete to cure for at least one week before installa-
size] for the perimeter reinforcing bar into the existing floor.
tion of the machine.
5. Clean out debris from each reinforcing bar hole.
D
B C
E
CHM2470N_SVG
Figure 7
A 30.71 [780] 34.25 [870] 34.25 [870] 39.76 [1010] 39.76 [1010] 39.76 [1010] 46.46 [1180] 46.46 [1180]
B Refer to Table 4 or Table 5 , Specification F
C Refer to Table 4 or Table 5 , Specification G
D 2.95 [75]
E 31.12 31.12 35.65 37.74 43.48 46.44 42.54 53.76
[790.5] [790.5] [905.5] [958.5] [1104.5] [1179.5] [1080.5] [1365.5]
Table 8
Machine Installation on Floor or Steel Base North American Models: Mounting bolts must meet the follow-
ing requirements:
The drum of rigid-mount machines is fixed to the frame. The
floor and steel base (if used) underneath the machine MUST be • 5/8 in. diameter x 6 in. length
stable enough to be able to absorb the dynamic loads which are • 5 SAE grade
created during the spin sequence. Refer to General Specifica- • 16 thread
tions. M16 anchor bolts and washers (60mm external diameter, • Torque to 100Nm
16.5mm internal diameter, 6mm thickness) and M16 self-locking
NOTE: For installations using SAE thread style mount-
nuts must be used so the machine, the steel base (if used) and
ing bolts, SAE thread style nuts with a minimum grade
floor form one integral unit. Refer to Figure 8 and Figure 9 .
of 5 must be used.
NOTE: Anchor bolts are not supplied with machine.
Washers and nuts are supplied with machines. Torque
is 100Nm. For anchoring dimensions, refer to Mounting
CAUTION
Bolt Hole Locations
To avoid installing the machine in such a way that
may lead to the machine becoming damaged during
CAUTION operation, be sure to use the nuts and washers sup-
plied with the machine during installation.
To avoid installing the machine in such a way that
may lead to the machine becoming damaged during
operation, be sure to use the nuts and washers sup-
plied with the machine during installation.
Installation on floor
1
5
2
3
6 4
CHM2471N_SVG
Figure 8
7 2
6 4
CHM2472N_SVG
Figure 9
NOTE: The existing concrete floor must be at least 4.72 NOTE: It is advisable to recheck the torque after a
in. [120 mm] thick. short period of machine operation.
NOTE: North American Models: Mounting bolt holes 4. Using the bottom frame of the machine, lift the whole ma-
should be made to a depth of 3.5 in. chine and place over the four drilled holes.
5. Check that the machine is seated in a perfectly level manner.
1. Check that the machine is installed in a level and stable man- 6. North American Models: grout under the machine to ensure a
ner in all its corners. stable installation. Refer to Machine Grouting (North Ameri-
2. Models outside of North America: If necessary, level the ma- can Models Only).
chine up by means of stainless or galvanized spacing washers 7. Using mechanical or chemical anchor bolts, mount the ma-
inserted between the machine frame and the floor. Refer to chine to the floor or steel base.
Figure 10 and Figure 11 . The dimensions of the spacers must
be the same as the dimension of the machine frame in the NOTE: Mounting bolts are not included with the ma-
place where the anchor bolts are located (80 x 80 mm). chine.
3. Fit a washer and self-locking nut on the anchor bolt and tight-
en with a torque wrench to 100Nm.
7.5 kg / 20 lb. / 75 L, 10.5 kg / 25 lb. / 105 L and 13.5 kg / 30 lb. / 135 L with 100 G or 200 G Extraction; 18 kg / 40
lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 100 G Extraction
CHM2473N_SVG
1. Washing machine
2. Spacing washers, as needed
3. Concrete floor
Figure 10
18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 200 G Extraction; 35 kg / 80 lb. / 332 L
and 52 kg / 120 lb. / 520 L
CHM2474N_SVG
1. Washing machine
2. Spacing washers, as needed
3. Concrete floor
Figure 11
CAUTION
To avoid installing the machine in such a way that
may lead to the machine becoming damaged during
operation, be sure to use the washer supplied with
the machine along with an equivalent nut and bolt
with thread type M16 during installation
W945
Drain Connection
CHM2513N_SVG
1
1. Drain connection
Figure 12
Drain Valve
IMPORTANT: Machine must be installed in accordance
with all local codes and ordinances.
All drain systems must be vented to prevent an air lock or siphon-
ing.
Connect a 3 inch [76 mm] pipe or rubber hose to the machine's
drain pipe, ensuring a downward flow from the machine. Avoid
sharp bends which may prevent proper draining.
The drainage pipe should be located over a floor drain, drainage
channel.
2
A
B
C
4
3
D
CHM2479N_SVG
1. Clamp
2. Drain elbow 3 in. [76 mm]
3. Waste channel
4. Waste channel cover
Figure 13
13.5
7.5 kg / 10.5 kg / kg / 30 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
Specifi- 20 lb. / 25 lb. / lb. / 135 40 lb. / 55 lb. / 70 lb. / 80 lb. / 120 lb. /
cation 75 L 105 L L 180 L 240 L 280 L 332 L 520 L
B 3.46 [88] 3.85 [98] 3.95 [98] 5.12 [130] 5.12 [130] 5.12 [130] 4.72 [120] 4.72 [120]
C mini- 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20]
mum
D mini- 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100]
mum
Table 9
Drain Connections
35 kg - 52 kg / 2
80 lb. - 120 lb. /
332 L - 520 L
35 kg - 52 kg / 110 [420]
80 lb. - 120 lb. /
332 L - 520 L
Table 10
The main drain channel-pipe must have the capacity to be able to on the drainpipe, the diameter of the tube or the width of the
handle the total output of all connected machines. In a drainpipe, waste channel must increase. Refer to Figure 14 .
a vent must be provided every 65.62 ft. [20 m] to assure the drain
The diameters of drain pipe for machines with two drain valves
pipe will work. If the main drain pipe cannot be sufficiently ven-
must have dimensions suitable for double the value of water flow.
ted, install a vent per machine. Every time a machine is coupled
A B C
1
2
CHM2481N_SVG
1. Vent
2. Flow
Figure 14
Table 11
CHM2514N_SVG
Figure 15
All water connectors present on the machine must be connected Cold and Hot Cold Hot N/A
or the wash program will not function correctly. Refer to Table 12
for possible connection options, which will depend on the water Cold soft, Cold soft Hot Cold hard
types to be connected to the machine, which can be found by Cold hard and
checking the machine plates. Hot
Table 12
WARNING
If the water pressure is below the minimum value,
the wash result can not be guaranteed for a selected
program.
W914
1 3 2
CHM2511N_SVG
1. Refer to Table 12 .
2. Refer to Table 12 .
3. Refer to Table 12 .
Figure 19
Water
type Water connection
1 2 3*
Table 12 continues...
© Copyright, Alliance Laundry Systems LLC - 43 Part No. D1599ENR15
DO NOT COPY or TRANSMIT
Installation
Water Connections
52 kg / 1
120 lb /
520 L /
Table 13
Connecting Hoses 1
Figure 20
Water Reuse Connection (Optional) The hose and the connector must be resistant to chemical sub-
stances which are used for the washing process. It is also possible
to use a hose with enhanced performance such as the rubber
WARNING EPDM hose.
The water reuse system must be fitted with a filter which must be
Disconnect the machine power supply. When the regularly and thoroughly cleaned (based on water quality). This
main switch is turned off, the inlet terminals of the cleaning prevents prolongation of filling up times and malfunc-
machine main switch are still under current. tion of water valves.
W900
Reused Water Treatment
1. Drill out the protective screens of the water reuse inlet using a
drill bit of 0.59 in. [15 mm] diameter. Refer to Figure 21 . The reused water must be filtered before entering the water reuse
tank. A mechanical filter must be installed which filters off small
IMPORTANT: Do not pierce the screens open. It particles (fluff, buttons, paper, etc.) of sizes 0.0079 in. [0.2 mm]
could lead to blockage of the water channel. or smaller. The denser the mesh, the better. There must also be a
1 filter installed on the pressure side of the pump. It is also possible
to install an additional, chemical filter. The manufacturer advises
to consult a specialist in filter systems.
Water Reuse Tank Properties
WARNING
It is prohibited to heat the water in the reuse tank.
This would disturb the temperature balance of the
washer and make the remaining chemicals in the re-
CHM2512N_SVG cuperated water more active, which would lead to
2
corrosion of the entire installation.
1. Cable inlet for control of water reuse valve or pump
W901
2. Water reuse inlet
The reuse tank must meet the following minimum requirements:
Figure 21 • The tank must be made according to national standards.
2. Connect the control of your reuse valve or pump onto the con- • Tank capacity varies depending on multiple factors, so it must
ductor of inlet valve I5 or I7 provided by the manufacturer, be calculated by an authorized engineer. The factors are:
which will disconnect the valve in question from standard • The number of washing steps per washer, in which the wa-
function. ter will be re-used.
IMPORTANT: The manufacturer waives all responsi- • The programmable amount of water that will be re-used in
bility for malfunction of the washing machine if a a washing step (to find this amount, please refer to the
different valve than the specified I5 or I7 is used as Programming Manual).
the water recycle valve. • The number of washers that will deliver water to the re-
3. Fit a cable bushing into the opening, and pull the cable use tank.
through the bushing. Refer to Figure 21. • The use of recuperated water per washer.
4. Connect the coil for control of the recuperated water inlet (the The tank must have an overflow to the sewer. Water from the
coil is not supplied with the machine), operating voltage sewer must not be able to flow back into the reuse tank.
208-240V 50/60 Hz.
The network of pipes and hoses, the water pump and the reuse
5. Secure the cable so that it cannot be pulled out of the machine tank must be of a non-corroding material. It must be resistant to
or inlet valve. water and chemicals used for washing.
The tank must be equipped with a system that fills the tank with
Water Reuse Specifications clean water to a minimum required working level, in case the wa-
ter level drops below this minimum. If this requirement is not met
Temperature range, °F [°C] 41 to 194 [5 to 90] and an insufficient or no amount of recuperated water is fed into
the washer, it will not function properly.
Connection - outside diam- 0.75 [19]
eter, in. [mm]
A pump must transport the recuperated water from the tank to the
washer. The requirements for the pump depend on the number WARNING
and type of washers that are connected to the water re-use sys-
tem. The maximum pump pressure is 116 psi [8 bar] . Dangerous voltages are present inside the machine.
Only qualified personnel should attempt adjustments
It is advisable to install a level switch. This level switch must be
and troubleshooting. Disconnect power from the ma-
connected to the microprocessor by means of a potential-free
chine before removing any cover and guards, and
contact. Refer to Figure 22 .
before attempting any service procedures.
1 W736
4
2
3
WARNING
Hazardous Voltage. Can cause shock, burn or death.
5 Verify that a ground wire from a proven earth ground
6
is connected to the lug near the input power block
7 on this machine.
CHM2560N_SVG
W360
1. L
2. Level switch IMPORTANT: If the machine is not equipped with a
3. K1 main switch, supply disconnecting devices need to be
4. Terminal A provided in the installation for all electrical supplies
connected to the machine, in accordance with EN
5. Terminal B
60204-1 standard, point 5.3.
6. K1
7. N IMPORTANT: Make sure the supply voltage is always
within the limits specified. When you have long distan-
ces in the electrical installation, it may be necessary to
Figure 22
use bigger cables to reduce the voltage drop.
The relay contact K1 has to close when the water level is too low. Models outside of North America:
Terminal B is positioned on the left side, in the lower part of the IMPORTANT: When the machine is connected near a
microprocessor. Terminal A is positioned directly above Terminal large capacity power supply transformer (500kVA or
B. The microprocessor is positioned inside the washer. If the more, wiring length shorter than 32.81 ft [10 m] ) or
"Check signal recycle" parameter is set to "yes" in the configura- there is a power capacitor switch-over, a power supply
tion menu, the timer will send a signal if the water level of the improving reactor must be installed. If you do not in-
reuse tank is too low. stall this, the inverter may get damaged. Contact your
distributor for more information.
Electrical Installation Requirements
Models outside of North America: For electrical protection, if re-
IMPORTANT: Electrical ratings are subject to change. quired by local regulations, there must be installed a residual cur-
Refer to serial plate for electrical ratings information rent device (RCD) and a circuit breaker in the electrical installa-
specific to your machine. tion of the building (laundry switchboard). Refer to Figure 23 .
NOTE: The machines are not designed for use in an IT Electrical connections are made at the rear of the machine. The
network. machine must be connected to the proper electrical supply shown
on the serial plate on the rear of the machine, using copper con-
DANGER ductors only.
Grounding: In event of malfunction, breakdown or In some countries, an RCD is known as an Earth Leakage Trip,
leakage current, grounding will reduce the risk of Ground Fault Circuit Interrupter (GFCI), Appliance Leakage
electrical shock and serve as a protecting device by Current Interrupter (ALCI) or Earth (Ground) Leakage Current
providing a path of least resistance of electrical cur- Breaker.
rent. Therefore, it is very important and the responsi- When locally allowed, an RCD must be installed. In some power
bility of the installer to assure the washer is ade- network earthing systems, an RCD may not be allowed.
quately grounded at installation, following all nation-
al and local requirements. The RCD must have the following specifications:
• Tripping current of 100mA (if not locally available/allowed,
W902
use a 30mA trip current, preferably selective type with small
time delay set)
• Type B (components inside the machine which make use of
DC voltages and require this better performance RCD)
• Maximum of 2 machines installed on each RCD (for 30mA,
1 only 1 machine)
Some washer control circuits are supplied with a separating trans-
2 former. Therefore, the RCD may not detect faults in the control
circuits (but the fuse(s) on the separating transformer will).
3
Supply Protection Device
A supply protection device protects the machine and wiring
4 against short circuits. (Glow-wire) fuses or (automatic) circuit
breakers may be used as supply protection devices.
5 Protection must be the "slow" type, which means curve D for cir-
cuit breakers.
6
7
8
CHM2486N_SVG
Figure 23
Supply Cable • Stranded conductors (flexible wiring) that can withstand vi-
bration from machine
The supply cable is not delivered with the machine. The supply • For crossection size, refer to Table 14
cable must have the following specifications: • Route the supply cable as short as possible, directly from the
The supply cable is delivered with the machine. If the supply ca- supply protection device to the washer without branching off
ble needs to be replaced, the new cable must have the following • Do not use a plug or extensions cords (the machine is inten-
specifications: ded to be permanently connected to the electrical network)
• Conductors with copper cores (For wire size details, refer to
Electrical Specifications or Electrical Specifications - North
American Models )
Determining AWG Sizes
Table 14
2
1. Insert cable through opening on rear panel. Insure a strain re-
6
lief is used so the supply cable can not move. 3
2. Strip the conductor ends. Refer to Figure 24 . The protection 4
5
conductor must be longer so it can be routed to the machine 7
CHM2487N_SVG
without tension.
1. Protection conductor
2. Phase conductor
3. Phase conductor
4. Phase conductor
5. Neutral conductor
6. Molded tube
7. Stripped length of conductors
Figure 24
3. With stranded conductors, use wire end tubes with an insula- North American Models
ted sleeve (6) for L1/U, (L2/V), (L3/W), (N) conductors.
Make sure there is no accidental contact, since the supply ca-
ble stays under voltage even when the main switch is off.
4. Crimp a ring terminal to the protection conductor so it stays
fixed to the PE terminal.
5. Connect the supply cable conductors to the incoming termi-
nals (main switch [1]), marked with L1/U, (L2/V), (L3/W),
(N) and the terminal marked with PE. Refer to Figure 25 or
Figure 26 .
6. Provide a sag in the cable, in front of the strain relief. This
will prevent condensed water from dripping into the machine.
Refer to Figure 25 or Figure 26 .
5 1. Main switch
2. Strain relief
6 3. Sag of inlet cable
1
4. L3
5. L2/(N)
7
6. L1
2
Figure 26
Machine Protective Earth Connection and
Equipotential Bonding
If there are other washers or appliances with exposed conductive
3 CHM2488N_SVG
parts, which can touch simultaneously, make sure to make equi-
1. Main switch potential bonding between all these appliances. The external pro-
2. Strain relief tective terminal for this purpose is located on the rear panel of the
3. Sag of inlet cable machine frame. The minimum protection conductor's cross sec-
4. N tion depends on the supply cable cross section (refer to Table
14 ). However, for the protection purposes, with the supply cable
5. W
cross section of a min. 4 mm2, select a larger conductor section,
6. V i.e., 6 mm2.
7. U
Figure 25
Input Power Conditioning install one of the devices listed under the Possible Corrective Ac-
tion(s).
The drive is suitable for direct connection to input power within IMPORTANT: Only one device per branch circuit is re-
the rated voltage of the drive. Listed in Input Power Condition quired. It should be mounted closest to the branch and
are certain input power conditions which may cause component sized to handle the total current of the branch circuit.
damage or reduction in product life. If any of the conditions exist,
Low Line impedance (less than 1% line reactance) • Install Line Reactor
• Isolation Transformer
Greater than 120 kVA supply transformer
Line has power factor correction capacitors • Install Line Reactor
• Isolation Transformer
Line has frequent power interruptions
Line has intermittent noise spikes in excess of 6000V (lightning)
Phase to ground voltage exceeds 125% of normal line to line • Remove MOV jumper to ground
voltage • Install Isolation Transformer with grounded secondary (if
necessary)
Ungrounded distribution system
240V open delta configuration (stinger leg)* • Install Line Reactor
* For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the
middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout
the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B
on the reactor.
Table 15
Machine's Electrical
Figure 28
Electrical Service Wire Connection Terminal
Single Phase Connection - Models outside of North
L1 L1 America
L2 L2 Connect the electrical service's wires to the machine's electrical
PE PE (Ground) connection terminal as shown.
Table 17
L2 L3
CHM2496N_SVG
N
Figure 27 CHM2499N_SVG
Figure 29
Models outside of North America with Single-Phase North American Models with Three-Phase Connec-
Connection tion
N
L3
U
L2
PE
L1
PE U N PE
PE L1L2 L3
CHM2500N_SVG
CHM2498N_SVG
Figure 30 Figure 31
Three Phase Connection - Models Outside of North
Three-Phase Connections America
Three Phase Connection - North American Models Connect the electrical service's wires to the machine's electrical
connection terminal as shown.
Connect the electrical service's wires to the machine's electrical
connection terminal as shown.
Machine's Electrical
Electrical Service Wire Connection Terminal
Machine's Electrical
Electrical Service Wire Connection Terminal
U U
L1 L1 V V
L2 L2 W W
L3 L3 PE PE (Ground)
PE PE (Ground) Neutral N
Table 18 Table 19
V W N
CHM2501N_SVG
Figure 32
N
W
V
U
PE
PE UV W N
CHM2502N_SVG
Figure 33
Phase Adder
Machines can be converted for lower voltage operation and/or 50
Hz operation. Refer to conversion label by serial plate for details.
IMPORTANT: Do not use a phase adder on any ma-
chine.
Voltage Settings
When a transformer is provided (control or step down transform-
er), it is set to the highest voltage of the range at the manufactur-
ing facility. If, at installation, the nominal supply voltage is lower,
the appropriate voltage terminal on the transformer must be se-
lected. For example, if the voltage range is 208-240V, the connec-
ted terminal transformer will be 240V. If the supply voltage is
208V, redirect the voltage wire to the 208V terminal.
Frequency Settings
The machines are designed and manufactured for 50/60HZ. Refer
to the serial plate for frequency information specific to your ma-
chine.
Make sure the frequency is always within the limits specified.
When a gravity drain is provided (no pump execution), the facto-
ry setting for the drain valve is 60Hz for North American models
and 50Hz for models outside of North America.
If the frequency required at installation is different than the de-
fault setting, redirect the voltage wire to the appropriate frequen-
cy terminal at the drain valve.
Thermal Overload Protector
For models with inverter drives, the inverter drive provides over-
load protection for the drive motor.
Fuse (A)
Fuse (A)
Phase
Wire
9.5 17 (9) 20
Table 20
Fuse (A)
Fuse (A)
Phase
Wire
120 60 1 2 0.65 11.7 16 N/A N/A N/A
12.6 20 (12) 25
Table 21
Fuse (A)
Fuse (A)
Phase
Wire
120 60 1 2 0.85 13.3 20 N/A N/A N/A
200-240 50/60 3 3 (L1, L2, N/A N/A N/A 9.8 28.5 (9) 32
L3)
12.8 36 (12) 40
12.8 20 (12) 25
Table 22
Fuse (A)
Fuse (A)
Phase
Wire
200-240 50/60 1 2 (L1, L2, 0.85 7.4 10 N/A N/A N/A
or L1, N)
Table 23
Fuse (A)
Fuse (A)
Phase
Wire
Table 24 continues...
Fuse (A)
Fuse (A)
Phase
Table 24
Fuse (A)
Fuse (A)
Phase
Wire
200-240 50/60 1 2 (L1, L2, 1.2 9.1 16 N/A N/A N/A
or L1, N)
Table 25
Fuse (A)
Fuse (A)
Phase
Wire
Table 26 continues...
Fuse (A)
Fuse (A)
Phase
Table 26
Fuse (A)
Fuse (A)
Phase
Wire
Table 27
Fuse (A)
Fuse (A)
Phase
Wire
200-240 50/60 1 2 (L1, L2, 1.6 9.9 16 N/A N/A N/A
or L1, N)
Table 28
Fuse (A)
Fuse (A)
Phase
Wire
200-240 50/60 1 2 (L1, L2 2.3 16 20 N/A N/A N/A
or L1, N)
Table 29
Fuse (A)
Fuse (A)
Phase
Wire
Table 30 continues...
Fuse (A)
Fuse (A)
Phase
Table 30
Circuit
Voltage Frequen- Full Load Breaker AWG (mm
Code (V) cy (Hz) Phase Wire Amps (A) CSA (A) 2)
Table 31
Circuit
Voltage Frequen- Full Load Breaker AWG (mm
Code (V) cy (Hz) Phase Wire Amps (A) CSA (A) 2)
Table 32
Circuit
Voltage Frequen- Full Load Breaker AWG (mm
Code (V) cy (Hz) Phase Wire Amps (A) CSA (A) 2)
Table 33
Circuit
Voltage Frequen- Full Load Breaker AWG (mm
Code (V) cy (Hz) Phase Wire Amps (A) CSA (A) 2)
Table 34
Circuit
Voltage Frequen- Full Load Breaker AWG (mm
Code (V) cy (Hz) Phase Wire Amps (A) CSA (A) 2)
Table 35
Circuit
Voltage Frequen- Full Load Breaker AWG (mm
Code (V) cy (Hz) Phase Wire Amps (A) CSA (A) 2)
Table 36
Circuit
Voltage Frequen- Full Load Breaker AWG (mm
Code (V) cy (Hz) Phase Wire Amps (A) CSA (A) 2)
Table 37
Circuit
Voltage Frequen- Full Load Breaker AWG (mm
Code (V) cy (Hz) Phase Wire Amps (A) CSA (A) 2)
Table 38
WARNING
Hot Surfaces. Will cause severe burns. Turn steam 4
off and allow steam pipes, connections and compo-
1
nents to cool before touching.
W505
35 kg - 52 kg / 3/4 CHM2515N_SVG
Supply Dispensing
Table 40 continues...
2. Drill through the eight (8) plastic holes on the valve panel for
Supply Dispensing the external supply hoses as needed.
NOTE: On the valve panel by the external supply
Liquid supply connection size, in. [mm] 5/16 [8]
hose connections are three (3) connections of 1/2
Number of diluted liquid soap supply connec- 3 in. 12 mm that are to be used only for entering dilu-
tions ted soap. To use, drill a 7/16 inch 11.5 mm hole only
in connections that will be used.
Diluted liquid soap supply connection size, in. 7/16 [11.5]
[mm] 3. Remove plastic debris.
4. Attach the external supply hoses to the ports at each of the
Table 40 drilled holes.
IMPORTANT: Always use liquid soap pumps with a 5. Secure with proper clamps.
flow that bring the requested quantity in less than 30
sec. WARNING
IMPORTANT: Start pumping immediately after water
Check that the hose connections are tight (check
valves are open. The incoming water dilutes the liquid
the clamps). Any chemical leakage may cause se-
soap and brings it into the tub assembly.
rious bodily injuries as well as serious damage to
Secure the location of the wiring and hoses so they can not be the washer. If one of the connections is open,
pinched, damaged or rubbed. Before you start to use liquid soap, close and secure the opening with an appropriate
check with your liquid soap supplier whether the liquid soap is cover.
harmless and inert to PP and PVC material in order to avoid dam-
W909
age to machine.
IMPORTANT: Failure to follow these instructions could NOTE: Do not attempt to make chemical injection sup-
damage the machine and void the warranty. ply pump electrical connections to points other than
those provided specifically for that purpose by the fac-
Connection of External Liquid Supplies tory.
1. Facing the rear of the machine, locate the eight (8) 5/16 inch Electrical Connection of External
[8 mm] supply hose connections found on the left-hand side Liquid Soap Supply System
of the valve panel. Refer to Figure 35 .
NOTE: Recommended setting of the pump's flow NOTE: Found the connection on the wiring diagram.
rate is 60 to 100 liters per hour. The power supply of the external liquid soap supply system has
Valve Panel-Rear View to be connected to an external electrical source. Only authorized
workers with valid qualifications must execute the electrical con-
nection on the machine according to valid local standards.
The electric connection for supply control signals (if used) is
available on the rear panel. Refer to Figure 35 . At the terminal
box, there is a label for electric connection.
Maximum current for control circuits of pump must be limited to
100mA. Lead the cable for connection of pump control signals
through the plastic cable bushing. After connection of conductors
to the respective positions of the connector on the Liquid Soap
Extension Board, fix up the cable by tightening the cable bushing
against disconnections and close the box with the cover. For de-
CZW241N
tails about liquid soap supply system programming, refer to Pro-
gramming Manual.
1. External Supply Hose Connections
2. Cable Bushing External Wait Control
3. Control Signals Terminal Box
NOTE: Found the connection on the wiring diagram.
Figure 35 This function can be activated by an external contact which is
connected between the pins and . Refer to Figure 35 . Such
WARNING
Wear eye and hand protection when handling chemi-
cals; always avoid direct contact with raw chemicals.
Read the manufacturer’s directions for accidental
contact before handling chemicals. Ensure an eye-
rinse facility and an emergency shower are within
easy reach. Check at regular intervals for chemical
leaks.
C365
1. Injection Point
2. Chemical Dispenser Pump Outlet
3. PVC Pipe
Figure 36
Operation
Operating Instructions 6. Choose the desired wash program best corresponding to the
quality of the garments and allowed wash temperature in the
wash load.
1. Turn on main power source (circuit breaker).
2. Pull on the door handle to open the door.
WARNING
3.
CAUTION To prevent personal injury, avoid contact with inlet
water temperatures higher than 125° Fahrenheit [51°
To avoid premature bearing failure, do not operate Celsius] and hot surfaces.
the machine while the basket is empty.
W748
1 2 3 4
CHM2462N_SVG
10. During first 150 seconds, the desired wash cycle can be the START button, the wash program will continue beginning
changed. After first 150 seconds have ended, the wash cycle from the step in which the program was interrupted.
active at that moment remains the chosen wash cycle.
Models with numeric keypad
11. The wash cycle time is counted down to zero on the display.
After completion, the door lock unlocks and the display If a power cut occurs during the wash process, the message
shows “UNLOAD”. "CONTINUE / STOP" appears as soon as the power supply is re-
stored. If you press the STOP button, the wash program will be
WARNING cancelled. If you press the START button, the wash program will
continue beginning from the step in which the program was inter-
rupted.
If, after a power disconnect, the machine door
cannot be opened and the machine is fitted with Automatic Door-lock Unlocking Module
an automatic unlocking circuit, wait until the lock-
ing circuit unlocks the door lock. Before you open
(Optional)
the door, make sure that the drum is completely
Some machines are fitted with an automatic module for unlock-
still and all water has drained.
ing the door lock in case of a power cut.
W903
If a short term power cut occurs, this module does not affect the
operation of the machine.
Before Washing
If a long term power cut occurs, the module unlocks the door
1. Sort the linen according on the temperature and the instruc- lock. It is then possible to open the door and remove laundry.
tions of the manufacturer of the fabrics.
2. Check if there aren‘t any strange objects between the linen WARNING
like nails, screws, needles, etc. in order not to damage the
washer-extractor or the linen.
The automatic door-lock unlocking module must not
3. Turn sleeves of shirts, blouses, etc. inside out. To get a better be utilized on machines that are fitted with a drain
washing result, you have to unfold the fabrics and mix the pump or reverse function drain valve.
bigger and smaller pieces of fabrics.
W910
NOTE: Different fabrics have different densities. Loads
must be adjusted accordingly to meet machine loading
specifications. The optimal washing load is determined
by the loading ratio (kg/lb linen : l/gal drum volume).
The proper loading ratio is determined by the type of
linen and other factors. Cotton textiles normally require
a loading ratio of 1:10-1:13, which is a full drum load.
Synthetics and blended fabrics usually require a load-
ing ratio of 1:18-1:20, which is half drum load.
Power Cut
If a power cut occurs in an idle conditon of the machine and no
wash program is running, the machine remains in the idle condi-
tion.
Models without numeric keypad
If a power cut occurs during the wash process and the door re-
mains closed and locked, the wash program will, after the power
supply has been restored, automatically continue in the program
beginning from the step in which the program was interrupted.
For machines fitted with an automatic door-lock unlocking mod-
ule, refer to Automatic Door-lock Unlocking Module (Optional)
section. If during the power cut, the door lock gets unlocked and
the door remains closed, the message "PRESS START / OPEN
DOOR" appears as soon as the power supply is restored. If you
open the door, the wash program will be cancelled. If you press
Maintenance
Maintenance b. Close the door without locking it and start the machine.
The machine should not start.
c. Attempt to open the door while the cycle is in progress.
WARNING The door should not open.
If the door lock and interlock are not functioning properly, dis-
Use the proper chemical agents which avoid calcium connect power and call a service technician.
sediments on heating elements and other machine 2. Inspect water inlet valve hose connections on the back of the
parts. Discuss the issue with your supplier of wash- machine for leaks.
ing products. The manufacturer of the machine is
3. Inspect steam hose connections for leaks (if applicable).
not responsible for the damage of heating elements
and other machine parts due to calcium sediments. 4. On machines equipped with an automatic Chemical Supply
System, check all the hoses and hose connections for leaks or
W904 visible signs of deterioration. Replace immediately if either
are present. Chemical leaks can cause damage to the ma-
WARNING chine’s components.
2 CHM2518N_SVG
1. Bolts
2. Pump lid
Figure 39
d. Slightly turn the pump lid until water starts flowing out,
making sure to catch the water.
e. Unscrew the lid and remove any foreign objects.
f. Reattach pump lid and front panel of cabinet.
3. Remove dust or dirt and verify functionality of the following:
a. Inverter cooling fin
Disposal of Unit
Disconnecting the Machine
1. Switch off the external electric power inlet to machine.
2. Turn off the main switch on machine.
3. Shut the external water or steam inlets to machine.
4. Make sure the external electric power and steam inlets are
shut off. Disconnect all electric, water or steam inlets.
5. Insulate the external electric power inlet conductors.
6. Equip the machine with an "Out of Service" sign.
7. Unscrew nuts and bolts that fix machine to floor.
8. If the machine will never be used again, secure it so injury to
persons and damage to health, property and nature is avoided.
Remove the door, secure the drum so it does not turn and re-
MIX1N_SVG
move any sharp parts of machine so enclosure or injury of a
person or animal will not occur. Figure 40
CAUTION
Be careful when disconnecting machine from
service. Falling door and glass can cause injuries.
W922
WARNING
Take all necessary action and precautions when
disassembling the washer to avoid injury from
glass or sharp metal edges.
W908
Disposal of Unit
This appliance is marked according to the European directive
2002/96/EC on Waste Electrical and Electronic Equipment
(WEEE).
This symbol on the product or on its packaging indicates that this
product shall not be treated as household waste. Refer to Figure
40 . Instead it shall be handed over to the applicable collection
point for the recycling of electrical and electronic equipment. En-
suring this product is disposed of correctly will help prevent po-
tential negative consequences for the environment and human
health which could otherwise be caused by inappropriate waste
handling of this product. The recycling of materials will help to
conserve natural resources. For more detailed information about
recycling of this product, please contact the local city office,
household waste disposal service, or the source from which the
product was purchased.
PCBs X O O O O O
Electromechanical Parts O O O O O O
Cables and Wires O O O O O O
Metal Parts O O O O O O
Plastic Parts O O O O O O
Batteries O O O O O O
Hoses and Tubing O O O O O O
Textile O O O O O O
Timing Belts O O O O O O
Insulation O O O O O O
Glass O O O O O O
Display O O O O O O
This table is prepared in accordance with the provisions of SJ/T-11364.
O: Indicates that the content of said hazardous substance in all of the homogenous materials in the component is within the limits
required by GB/T 26572.
X: Indicates that the content of said hazardous substance exceeds the limits required by GB/T 26572 in at least one homogenous
material in the component.
All parts named in this table with an “X” are in compliance with the European Union’s RoHS Legislation.
NOTE: The referenced Environmental Protection Use Period Marking was determined according to normal oper-
ating use conditions of the product such as temperature and humidity.
This product under normal use, durable years of environmental protection is 15 years.