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Product Data Sheet OK 75.75: E 'Manual Metal-Arc Welding' ESAB Perstorp AB Sweden

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Product Data Sheet OK 75.

75
E 'Manual metal-arc welding'
ESAB Perstorp AB Sweden
Prepared by Qualified by Approved by Reg no Cancelling Reg date Page

A-C Thorsson Tero Borg J-P Ernoult EN007079 EN006925 2016-02-17 1 (3)

REASON FOR ISSUE


Typical mechanical values amended.

GENERAL
Electrode giving a weld metal of high yield strength/tensile strength ratio, for welding high tensile low-alloy
steels, e g USS T-1.

Polarity: DC+ Alloy Type: Low alloy steel


Coating Type: Lime Basic
Diff Hydrogen: <5.0 ml/100g

WELDING POSITIONS

1 2 3 4 6

CLASSIFICATIONS Electrode APPROVALS


SFA/AWS A5.5 E11018-G ABS E11018-G
EN ISO 18275-A E 69 4 Mn2NiCrMo B 42 H5 CE EN 13479
DB 10.039.19
VdTÜV 01028
APPROVALS (SPECIFIC)
Seproz UNA 272580

CHEMICAL COMPOSITION
All Weld Metal (%)
Min Max
C 0.03 0.08
Si 0.15 0.55
Mn 1.5 2.0
P 0.020
S 0.020
Cr 0.30 0.60
Ni 2.0 2.6
Mo 0.30 0.60
V 0.05
Nb 0.05
Cu 0.30
Product Data Sheet OK 75.75
E 'Manual metal-arc welding'
ESAB Perstorp AB Sweden
Prepared by Qualified by Approved by Reg no Cancelling Reg date Page

A-C Thorsson Tero Borg J-P Ernoult EN007079 EN006925 2016-02-17 2 (3)

MECHANICAL PROPERTIES OF WELD METAL

ISO AWS

As welded As welded
Properties Min Max Typ Min
Rp0.2 (MPa) 690 780 670
Rm (MPa) 770 900 830 760
A4 (%) 15
A5 (%) 18 20

Charpy V at -40°C (J) 47 60


Comments: Comments:
EN standard requires Rm between 760 and
960 MPa ; A5 Min 17%.

ECONOMICS & CURRENT DATA


Dimension (mm) Current (A)
-
W η N B H T U Welding
-
Ø x Length Min Max Positions
2.5 x 350 70 110 2.3 125 0.67 66.0 1.00 54 22 1,2,3,4,6
3.2 x 450 100 150 4.9 125 0.67 31.5 1.40 80 23 1,2,3,4,6
4.0 x 450 135 200 7.4 120 0.65 21.0 1.90 92 24 1,2,3,4,6
5.0 x 450 180 260 11.4 120 0.63 12.0 2.50 105 25 1,2,3
W = Weight (kg / 100 electrodes)
η = Efficiency (g weld metal x 100 / g core wire)
N = Effective value (kg weld metal / kg electrodes)
B = Changes (number of electrodes / kg weld metal)
H = Deposit rate at 90% of max current (kg weld metal / hour arc time)
T = Fusion time at 90% of max current (s / electrode)
U = Arc voltage (V)
Product Data Sheet OK 75.75
E 'Manual metal-arc welding'
ESAB Perstorp AB Sweden
Prepared by Qualified by Approved by Reg no Cancelling Reg date Page

A-C Thorsson Tero Borg J-P Ernoult EN007079 EN006925 2016-02-17 3 (3)

OTHER DATA
Welding and heat treatment conditions:
All-weld specimens, welded at 150 °C interpass temperature.
As welded:
(+100 °C) :....... Rp0.2= 745 MPa, Rm= 780 MPa, A5= 18%, Z= 61%
(+200 °C) :....... Rp0.2= 730 MPa, Rm= 740 MPa, A5= 16%, Z= 55%
(+300 °C) :....... Rp0.2= 715 MPa, Rm= 760 MPa, A5= 18%, Z= 50%
(+400 °C) :....... Rp0.2= 670 MPa, Rm= 750 MPa, A5= 18%, Z= 58%

Stress relieved at 620 °C, 1h:


(+100 °C) :.. Rm= 780 MPa
(+200 °C) :.. Rm= 780 MPa
(+300 °C) :.. Rm= 850 MPa
(+400 °C) :.. Rm= 800 MPa

Normalized at 920 °C, 1 h, air-cooled:


Rp0.2= 490 MPa, Rm= 740 MPa, A5= 18%, Z= 60%

Hardened tempered, 925 °C, water, 625 °C, 1 h, air-cooled:


Rp0.2= 730 MPa, Rm= 800 MPa, A5= 18%, Z= 63%
......................................................................................................................................................................
Weld in 12mm steel of the type USS T 1:
Charpy V, As welded:
+20 °C:...... 63 J (Horizontal) and 70 J (Vertical-up)
- 20 °C:...... 38 J (Horizontal) and 42 J (Vertical-up)
- 40 °C:...... 31 J (Horizontal) and 24 J (Vertical-up)

Charpy V, Stress relieved:


+20 °C:. 56 J (Horizontal) and 55 J (Vertical-up)
- 20 °C:. 31 J (Horizontal) and 28 J (Vertical-up)
- 40 °C:. 23 J (Horizontal) and 21 J (Vertical-up)
......................................................................................................................................................................

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