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CC Awwa c561 en r3

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MODEL

CC CHANNEL GATES

GENERAL DESCRIPTION
The ORBINOX model CC Channel Gate is designed for
open channel installation with a highly versatile flow
control in waste water treatment plants, irrigation,
hydraulic works and hydro-electric power plants.

The sealing system is incorporated on both laterals and


bottom area of the slide, resulting in a perfect seal without
the need of wedges on the gate. From sizes 6”x 6”
(150mm x 150mm) to 140” x 140” (3500mm x
3500mm), the CC model has a self-adjusting seal design
for applications requiring accurate flow regulation and
optimum performance. The leakage rate on the ORBINOX
channel gate is lower than the maximum allowable
recommended by AWWA (C561) under normal
conditions.

The frame of the CC model is typically embedded in a


concrete channel for both uni-directional or bi-directional
sealing. ORBINOX can also offer different mounting
options such as wall mount and existing channel mount
where required. Our engineering team can also design
and manufacture the CC Channel Gate in larger
dimensions, and for higher service conditions while
maintaining a leakage rate below the allowable standard
from AWWA. For more information, please contact an
ORBINOX representative.

CONSTRUCTION DESIGN
The CC Channel Gate is manufactured in general
accordance with:
• AWWA C561
The standard CC model is manufactured in stainless steel
which has a higher corrosion resistance in many
applications which results into a longer life cycle with little
or no maintenance. Other materials of construction are
available upon request, such as AISI 904L, Duplex
stainless, etc.

OBX 02/19
ORBINOX reserves the right to change specifications without notice Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A. CC_1
www.orbinox.com
MODEL
CC CHANNEL GATES

DESIGN FEATURES
• Stainless steel fabricated modular design (corrosion Seating and Unseating Design Head:
resistance) The CC model is designed to withstand a water
• Mounting options: Embedded in Concrete, Wall Mount pressure equal to the height of the slide. The uni-
and Face Mount in Existing Channel directional CC Channel Gate is very appropriate for
• Option of Uni-Directional (≤ 1000) or Bi-Directional sealing seating head pressure conditions, offering a very
• Option of Rising or Non-Rising Stem configurations economical solution. The bi-directional CC Channel
• Suitable for actuation with manual, electric, pneumatic Gate is designed for both seating and unseating head
or hydraulic actuators pressure conditions
• Self-cleaning UHMWPE guides reduce the friction
coefficient during operation, minimizing therefore the Seal design:
actuation thrust and extending the seal life The CC model has a unique seal design. The self-
• Self adjusting seal design (wedges not required) adjusting “lip-design” side seals ensure a substantially
• CC Channel Gates are completely factory assembled watertight performance. This design allows the EPDM
and tested eliminating the need for on site adjustment seals to be installed on the slide leaving the opening
• All fasteners are stainless steel unobstructed when the gate is in the open position. It
Leakage Allowance: also allows easy access to reverse or replace all seals if
The leakage rate on the model CC is lower than the damaged resulting in cost savings in maintenance time.
maximum allowable recommended by AWWA under The UHMWPE guides and bearings ensure no metal-to-
normal conditions for both seating and unseating head metal contact between the frame and slide which
pressures reduces the friction during operation and extends seal
• AWWA standard leakage rate: 0.1 USGPM per foot life
of perimeter (1.24 l/min per meter)
• ORBINOX standard leakage rate: 0.05 USGPM per
foot of perimeter (0.62 l/min per meter)

Seal Design: CC Uni-Directional and Embedded in Concrete


SIDE SEAL BOTTOM SEAL
Field Adjustment Hex Bolt

EPDM Seal
Seconde Phase of Concrete (Reversible)
Seal Retainer Slide
Seal Retainer
Seconde Phase of Concrete
EPDM Seal
Frame Invert
Slide

UHMWPE Guide

Frame

UHMWPE Gate
Bearing

ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_2
www.orbinox.com
MODEL
CC CHANNEL GATES

DESIGN FEATURES
Seal Design: CC Bi-Directional and Embedded In Concrete

SIDE SEAL BOTTOM SEAL

EPDM Seal (Reversible)

Seconde Phase of Concrete Slide


Seal Retainer

Seal Retainer Seconde Phase of Frame Invert


Concrete
EPDM Seal

Slide
UHMWPE Guide
Frame
UHMWPE Gate Bearing

Seal Design: CC Bi-Directional and Wall Mounted (Uni-Directional optional)

SIDE SEAL BOTTOM SEAL

EPDM Seal (Reversible)

Slide
Seal Retainer

Sealant Frame Invert


Seal Retainer

Sealant

EPDM Seal

Slide Wall Support Bracket


Frame Invert Rib
UHMWPE Guide UHMWPE Gate Bearing

Frame

Seal Design: CC BI-Directional and Face Mounted (Uni-Directional optional)

SIDE SEAL BOTTOM SEAL

Flexible Channel Mounting Channel Slide


EPDM Seal (Reversible) Frame Invert
Seal Retainer
Frame Floor Mounting Bracket
Grout Fill
Seal Retainer
EPDM Seal
Slide

UHMWPE Guide

UHMWPE Gate Bearing

Grout Fill

ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_3
www.orbinox.com
MODEL
CC CHANNEL GATES

STANDARD MATERIALS OF CONSTRUCTION

ITEM DESCRIPTION MATERIAL (standard)


1 Frame Stainless Steel ASTM A-240 / Type 304L or 316L
2 Slide Stainless Steel ASTM A-240 / Type 304L or 316L
3 Guides Ultra High Molecular Weight Polyethylene (UHMWPE) ASTM D-4020
4 Gate Bearings Ultra High Molecular Weight Polyethylene (UHMWPE) ASTM D-4020
5 Seal EPDM
6 Seal Retainer Stainless Steel ASTM A-240 / Type 304L or 316L
7 Bottom Seal EPDM
8 Bottom Seal Retainer Stainless Steel ASTM A-240 / Type 304L or 316L
9 Stem Stainless Steel
10 Stem Nut Bronze
11 Yoke Stainless Steel ASTM A-240 / Type 304L or 316L
12 Stem Nut Bracket Stainless Steel ASTM A-240 / Type 304L or 316L
13 Handwheel Cast Iron (RS*) / Aluminum (NRS*)
14 Stem Protector Carbon Steel / Clear Polycarbonate (RS* only)
Note: for materials other than the above, please contact an ORBINOX representative. * RS: Rising Stem; NRS: Non Rising Stem.

ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_4
www.orbinox.com
MODEL
CC CHANNEL GATES

MOUNTING OPTIONS ACTUATORS


The following drawings show the most common All ORBINOX actuators can be yoke or pedestal
mounting options for CC Channel Gates. For other mounted. Below are some examples of the most
mounting options please contact an ORBINOX common actuator types used on Channel Gates:
representative
(A)
(D)
EMBEDDED IN CONCRETE (EC)
Model: CC-EC
(B)

(C)

Various types of actuators as shown above:

WALL MOUNTED (WM) (A) Handwheel


(B) Bevel gear and crank
Model: CC-WM (crank installed in 2” square nut)
(C) Electric motor
(D) Hydraulic or pneumatic cylinder

Accessories:
• Mechanical Stops (for manual actuator
and for the completely closed position)
FACE MOUNTED IN EXISTING CHANNEL (FM) • Actuator manual overrides
Model: CC-FM • Locking devices
• Solenoid Valves
• Positioners
• Limit / Proximity switches

ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_5
www.orbinox.com
MODEL
CC CHANNEL GATES

INSTALLATION, OPERATION AND MAINTENANCE (IOM)


This section briefly describes the installation, operation The minimum concrete strength shall be 3,000 PSI
and maintenance of CC Channel Gates. For more detailed (20.7 MPa). The tolerance of the concrete construction
information please refer to the IOM Manual. (flatness, levelness and plumbness) shall be in
accordance to ACI 117-10 standard.
Installation:
A) Embedded in Concrete (EC): field adjusting bolts are For detailed information about the type, size and
supplied to center the gate frame in the appropriate quantity of the required anchor bolts or other
recess prior to embedding in concrete installation materials, please refer to the notes on the
“General Arrangement Drawing”.
B) Wall Mount (WM): the CC Channel Gate is installed by
means of mechanical anchor bolts (Hilti Kwilt 3 or Maintenance and Operation:
equivalent) and construction sealant (Sikabond or The ORBINOX CC Channel Gates need practically
equivalent) no maintenance. The stem should be kept lubricated
and seals should be replaced in case of damage. The
C) Face Mounted in Existing Channel (FM): the CC gate is closed by applying a clockwise rotation.
Channel Gate is installed by means of mechanical anchor Applying excessive force on the operator when closing
bolts (Hilti Kwilt 3 or equivalent). All the gaps shall be the gate may cause damage to the stem
grout filled afterwards and shaped in order to assure a
smooth transition

ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_6
www.orbinox.com
MODEL
CC CHANNEL GATES

CC-EC · BI-DIRECTIONAL · RISING STEM · DIMENSIONS


SIZES: 6” x 6” (150mm x 150mm) to 140” x 140” (3500mm x 3500mm)

Frame Invert Detail

Approx. 36"(914mm)

Channel
Width
Channel Height
Slide Height

ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_7
www.orbinox.com
MODEL
CC CHANNEL GATES

CC-EC · BI-DIRECTIONAL · RISING STEM · DIMENSIONS


SIZES: 6” x 6” (150mm x 150mm) to 140” x 140” (3500mm x 3500mm)
SIZE SIZE
W H Min L H1 ExF
Channel Width Slide Height
1/16 3/4 9/16 3/4 ¾
6” 6” 13 15 3 1 4 x 3 15/16
8” 8” 15 1/16
19 3/4
3 9/16
1 3/4 4 ¾ x 3 15/16
12” 12” 19 1/16 27 3/4 3 9/16 1 3/4 4 ¾ x 3 15/16
16” 16” 23 1/16 35 3/4 3 9/16 1 3/4 4 ¾ x 3 15/16
20” 20” 27 1/16
45 5/16
3 9/16 1 3/4 4 ¾ x 3 15/16
24” 24” 31 1/16 53 5/16 3 9/16 1 3/4 4 ¾ x 3 15/16
28” 28” 35 1/16
61 5/16
3 9/16 1 3/4 4 ¾ x 3 15/16
32” 32” 39 1/16 69 5/16 3 9/16 1 3/4 4 ¾ x 3 15/16
36” 36” 43 1/16
77 5/16
3 9/16 1 3/4 4 ¾ x 3 15/16
40” 40” 47 1/16 85 5/16 3 9/16 1 3/4 4 ¾ x 3 15/16
1/16 1/8
44” 44” 51 102 4 5/16 2 9/16 9 3/16 x 4 15/16
48” 48” 55 1/16 110 1/8 4 5/16 2 9/16 9 3/16 x 4 15/16
1/16 1/8 5/16
52” 52” 59 118 4 2 9/16 9 3/16 x 4 15/16
5/8 1/8 1/2
60” 60” 67 136 5 4 9 3/16 x 4 15/16
64” 64” 71 5/8
144 7/8
5 1/2 4 9 3/16 x 4 15/16
72” 72” 79 5/8 160 7/8 5 1/2 4 9 3/16 x 4 15/16
80” 80” 87 5/8
168 7/8
5 1/2 4 9 3/16 x 4 15/16
100” 100” 107 3/4 208 7/8 5 1/2 4 3/4 9 3/16 x 4 15/16
120” 120” 127 3/4 248 7/8 5 1/2 4 3/4 12 x 6
140” 140” 147 3/4
288 7/8 5 1/2 4 3/4 12 x 6

Note: for dimensions other than above, please contact an ORBINOX representative
These dimensions are for information only. Do not use for installation or submittal purposes

ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_8
www.orbinox.com
MODEL
CC CHANNEL GATES

CC-WM · BI-DIRECTIONAL · RISING STEM · DIMENSIONS


SIZES: 6” x 6” (150mm x 150mm) to 140” x 140” (3500mm x 3500mm)

Frame Invert Detail

Approx. 36"(914mm)

Channel
Width
Channel Height
Slide Height

ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_9
www.orbinox.com
MODEL
CC CHANNEL GATES

CC-WM · BI-DIRECTIONAL · RISING STEM · DIMENSIONS


SIZES: 6” x 6” (150mm x 150mm) to 140” x 140” (3500mm x 3500mm)
SIZE SIZE
W D H Min L H1
Channel Width Slide Height
6” 6” 15 1/4 13 5/16 15 3/4 3 9/16 4 1/16
8” 8” 17 1/4
15 5/16
19 3/4
3 9/16 4 1/16
12” 12” 21 1/4
19 5/16
27 3/4 3 9/16 4 1/16
16” 16” 25 1/4
23 5/16
35 3/4 3 9/16 4 1/16
20” 20” 29 1/4
27 5/16
45 5/16 3 9/16 4 1/16
24” 24” 33 1/4 31 5/16 53 5/16 3 9/16 4 1/16
28” 28” 37 1/4
35 5/16
61 5/16 3 9/16 4 1/16
32” 32” 41 1/4 39 5/16 69 5/16 3 9/16 4 1/16
36” 36” 45 1/4
43 5/16
77 5/16 3 9/16 4 1/16
40” 40” 49 1/4 47 5/16 85 5/16 3 9/16 4 1/16
44” 44” 53 1/4
51 5/16
102 1/8 4 5/16 4 1/8
48” 48” 57 1/4 55 5/16 110 1/8 4 5/16 4 1/8
52” 52” 61 1/4
59 5/16
118 1/8 4 5/16 4 1/8
60” 60” 69 13/16 67 7/8 136 1/8 5 1/2 6 1/4
64” 64” 73 13/16
71 7/8
144 7/8 5 1/2 6 1/4
72” 72” 81 13/16
79 7/8
160 7/8 5 1/2 6 1/4
80” 80” 89 13/16 87 7/8 168 7/8 5 1/2 6 1/4
100” 100” 112 110 208 7/8 5 1/2 6 1/4
120” 120” 132 130 248 7/8 5 1/2 6 1/4
140” 140” 152 150 288 7/8 5 1/2 6 1/4

Note: for dimensions other than above, please contact an ORBINOX representative
These dimensions are for information only. Do not use for installation or submittal purposes

ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_10
www.orbinox.com
MODEL
CC CHANNEL GATES

CC-FM · BI-DIRECTIONAL · RISING STEM · DIMENSIONS


SIZES: 6” x 6” (150mm x 150mm) to 140” x 140” (3500mm x 3500mm)

Frame Invert Detail

Approx. 36"(914mm)

Clear
Opening
Channel Height
Slide Height

Channel Width = W

ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_11
www.orbinox.com
MODEL
CC CHANNEL GATES

CC-FM · BI-DIRECTIONAL · RISING STEM · DIMENSIONS


SIZES: 6” x 6” (150mm x 150mm) to 140” x 140” (3500mm x 3500mm)

SIZE SIZE Clear


W H Min L H1
Channel Width Slide Height Opening
1/2
6” 6” 6 15 3/4 5/16
7 1 15/16
8” 8” 8 19 3/4 2 5/16 7 1/2 1 15/16
12” 12” 12 27 3/4
6 5/16 7 1/2 1 15/16
16” 16” 16 35 3/4
10 5/16 7 1/2 1 15/16
20” 20” 20 45 5/16 14 5/16 7 1/2 1 15/16
24” 24” 24 53 5/16
18 5/16 7 1/2 1 15/16
28” 28” 28 61 5/16 22 5/16 7 1/2 1 15/16
32” 32” 32 69 5/16
26 5/16 7 1/2 1 15/16
36” 36” 36 77 5/16 30 5/16 7 1/2 1 15/16
40” 40” 40 85 5/16
34 5/16 7 1/2 1 15/16
44” 44” 44 94 2/16 38 5/16 7 1/2 2 1/2
48” 48” 48 102 1/8
42 5/16 7 1/2 2 1/2
52” 52” 52 110 1/8 46 5/16 7 1/2 2 1/2
60” 60” 60 126 1/8
53 11/16 8 7/8 4 1/16
64” 64” 64 136 1/8
57 11/16 8 7/8 4 1/16
72” 72” 72 152 7/8 65 11/16 8 7/8 4 1/16
80” 80” 80 168 7/8
73 11/16 8 7/8 4 1/16
100” 100” 100 208 7/8 90 8 7/8 4 1/16
120” 120” 120 248 7/8 110 8 7/8 4 1/16
140” 140” 140 288 7/8 130 8 7/8 4 1/16

Note: for dimensions other than above, please contact an ORBINOX representative
These dimensions are for information only. Do not use for installation or submittal purposes

ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_12
www.orbinox.com
MODEL
CC CHANNEL GATES

CC-EC · BI-DIRECTIONAL · NON RISING STEM · DIMENSIONS


SIZES: 6” x 6” (150mm x 150mm) to 140” x 140” (3500mm x 3500mm)

Frame Invert Detail

Approx. 36"(914mm)

Channel
Width
Channel Height
Slide Height

ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_13
www.orbinox.com
MODEL
CC CHANNEL GATES

CC-EC · BI-DIRECTIONAL · NON RISING STEM · DIMENSIONS


SIZES: 6” x 6” (150mm x 150mm) to 140” x 140” (3500mm x 3500mm)

SIZE SIZE
W H Min L H1 ExF
Channel Width Slide Height
6” 6” 13 1/16 15 3/4 3 9/16 1 3/4 4 ¾ x 3 15/16
8” 8” 15 1/16
19 3/4
3 9/16
1 3/4 4 ¾ x 3 15/16
12” 12” 19 1/16
27 3/4
3 9/16 1 3/4 4 ¾ x 3 15/16
16” 16” 23 1/16
35 3/4
3 9/16 1 3/4 4 ¾ x 3 15/16
20” 20” 27 1/16 45 5/16 3 9/16 1 3/4 4 ¾ x 3 15/16
24” 24” 31 1/16
53 5/16
3 9/16 1 3/4 4 ¾ x 3 15/16
28” 28” 35 1/16 61 5/16 3 9/16 1 3/4 4 ¾ x 3 15/16
32” 32” 39 1/16
69 5/16
3 9/16 1 3/4 4 ¾ x 3 15/16
36” 36” 43 1/16
77 5/16
3 9/16 1 3/4 4 ¾ x 3 15/16
40” 40” 47 1/16 85 5/16 3 9/16 1 3/4 4 ¾ x 3 15/16
1/16 1/8
44” 44” 51 102 4 5/16 2 9/16 9 3/16 x 4 15/16
48” 48” 55 1/16 110 1/8 4 5/16 2 9/16 9 3/16 x 4 15/16
1/16 1/8 5/16
52” 52” 59 118 4 2 9/16 9 3/16 x 4 15/16
60” 60” 67 5/8 136 1/8 5 1/2 4 9 3/16 x 4 15/16
64” 64” 71 5/8
144 7/8
5 1/2 4 9 3/16 x 4 15/16
72” 72” 79 5/8 160 7/8 5 1/2 4 9 3/16 x 4 15/16
80” 80” 87 5/8
168 7/8 5 1/2 4 9 3/16 x 4 15/16
100” 100” 107 3/4 208 7/8 5 1/2 4 3/4 9 3/16 x 4 15/16
120” 120” 127 3/4
248 7/8
5 1/2 4 3/4 12 x 6
140” 140” 147 3/4 288 7/8 5 1/2 4 3/4 12 x 6

Note: for dimensions other than above, please contact an ORBINOX representative
These dimensions are for information only. Do not use for installation or submittal purposes

ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_14
www.orbinox.com
MODEL
CC CHANNEL GATES

STANDARD SPECIFICATION
Model CC Channel Gate 6" x 6" (150mm x 150mm) to 140" x 140" (3500mm x 3500mm)

GENERAL CONDITIONS DESIGN HEAD. The channel gate shall be designed to


withstand the design head shown in the schedule
The equipment provided under this section shall be
fabricated, assembled, erected, and placed in proper PRODUCT (CHANNEL GATE)
operating condition in full conformity with the drawings, GENERAL DESIGN. Gates shall be self-contained of the
specifications, engineering data, instructions and rising stem or non-rising stem configuration as indicated
recommendations of the equipment manufacturer unless on the gate schedule. All components of the gate shall
exceptions are noted by the engineer. be designed to withstand the maximum head indicated
Gates and operators shall be supplied with all the on the drawings in both seating and unseating
necessary parts and accessories indicated on the directions and the maximum output of the actuator.
drawings, specified or otherwise required for a complete,
properly operating installation, and shall be the latest FRAME. The gate frame shall be constructed of structural
standard product of a manufacturer regularly engaged members or formed plate welded to form a rigid one-
in the production of fabricated gates. piece frame. The frame shall be suitable for mounting
Gates supplied under this section shall be Model CC embedded in concrete (EC), wall mounted (WM) or face
Stainless Steel Channel Gates as manufactured by mounted in an existing channel (FM).
ORBINOX. The frame shall be of flush-bottom type and shall allow
GOVERNING STANDARDS. The gates specified in this the replacement of seals without removing the gate
section shall be manufactured in general accordance to frame from the concrete.
AWWA C561, latest edition. The design stress shall not exceed the lesser of 50% of
the yield strength or 25% of materials strength of the
QUALITY ASSURANCE. The manufacturer shall have materials for maximum load conditions.
experience in the production of substantially similar
equipment, and shall show evidence of satisfactory SLIDE. The slide shall consist of a flat plate reinforced
operation in at least 50 installations. The manufacturer's with formed plates or structural members to limit its
shop welds, welding procedures and welders shall be deflection to 1/720 of the gate's span or 1/16",
qualified and certified in accordance with the requirement whichever is less, under the design head. The minimum
of the latest edition of ASME, Section IX. thickness of the slide shall be 1/4”. The design stress
shall not exceed the lesser of 50% of the yield strength
SUBMITTALS. The manufacturer shall submit for approval or 25% of the ultimate strength of the materials for
by the purchaser, drawings showing the principal maximum load conditions.
dimensions, general construction and materials used in
the gate and lift mechanism. GUIDES, BEARINGS AND SEALS. The guides and
bearings shall be of UHMWPE (ultra high molecular
PERFORMANCE weight polyethylene). Side seals shall be of EPDM and
the design shall be of the self-adjusting lip design.
LEAKAGE. Channel Gates shall be substantially
Wedging devices are not acceptable. The seat system
watertight under the design head conditions. Under
shall maintain efficient sealing in any position of the
the design seating head, the leakage shall be 0.05 U.S.
slide and allow the water to flow only in the opened
gallon per minute per foot (0.62 l/min per meter) of
part of the gate, as long as the water level is below the
seating perimeter or better. Under the design unseating
height of the slide. The bottom seal shall be made of
head the leakage shall be 0.05 U.S. gallon per minute
resilient EPDM set onto the bottom member of the slide
per foot (0.62 l/min per meter) of seating perimeter
and shall be replaceable without removing the gate
or better.
frame from the wall or channel.
ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_15
www.orbinox.com
MODEL
CC CHANNEL GATES

STANDARD SPECIFICATION
OPERATORS AND STEM MATERIALS
STEM AND COUPLINGS. The operating stem shall be Part Material
of stainless steel designed to transmit in compression at Frame, Gate, Seal Stainless Steel ASTM A-240 / Type
least 2 times the rated output of the operating manual Retainer and Yoke 304L or 316L
mechanism with a 40 lbs (178 N) effort on the crank Guides and Front Ultra High Molecular Weight
or hand wheel. The stem shall have a slenderness ratio Guides Polyethylene (UHMWPE) ASTM D-
less than 200. The threaded portion of the stem shall 4020
have machined cut threads of the Acme type or metric Side Seal and EPDM
DIN 103. Where a hydraulic, pneumatic or electric Bottom Seal
operator is used, the stem design force shall not be less Stem Stainless Steel ASTM A-240 / Type
than 1.5 times the output thrust of the hydraulic or 304L or 316L
pneumatic cylinder with a pressure equal to the
Stem Nut Bronze
maximum working pressure of the supply, or 1.5 times
Stem Protector Polycarbonate ASTM D-3935 or
the output thrust of the electric motor in the stalled
Carbon Steel ASTN A-501
condition. As a general rule, gates having a width
Hardware ASTM F593 and F594 GR1 for 304L
greater than two times their height shall be
Frame and GR2 for 316L Frame
provided with two lifting mechanism connected by a
tandem shaft.
SCHEDULE
STEM COVER. Rising stem gates shall be provided with
Gate Identification
a carbon steel or clear polycarbonate stem cover. The
clear polycarbonate stem cover shall have a cap Size (Channel Width x Slide Height)
and condensation vents and a clear position indicating Invert Elevation
tape. The tape shall be field applied to the stem cover Operating Floor Elevation
after the gate has been installed and positioned. Seating Head
Unseating Head
ACTUATOR. Manual operators of the types listed in Mounting Type
the schedule shall be provided by the gate • EC: Embedded in Concrete
manufacturer. All bearings and gears shall be totally • WM: Wall Mounted
enclosed in a weather tight housing. The pinion • FM: Face Mounted in Existing Channel
shaft of crank operated mechanisms shall be Stem configuration
constructed of stainless steel and supported by roller or • RS: Rising Stem
needle bearings. Each manual operator shall be • NRS: Non Rising Stem
designed to operate the gate under the maximum
specified seating and unseating heads by using a
maximum effort of 40 lbs (178 N) on the crank or
hand wheel, and shall be able to withstand, without EXECUTION
damage, an effort of 80 lbs (356 N). The crank shall
be removable and fitted with a corrosion resistant INSTALLATION:
rotating handle. The maximum crank radius shall be Gates and appurtenances shall be handled and installed in
15 inches (381mm) and the maximum hand wheel accordance with the manufacturer’s recommendations.
diameter shall be 30 inches (750mm) unless otherwise
specified. Electric motors shall meet AWWA 542-
09 Standard. Pneumatic and hydraulic actuators shall
meet AWWA 541-08 Standard
ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_16
www.orbinox.com
MODEL
CC CHANNEL GATES

CC CHANNEL GATE SELECTION FORM


Customer: Tag No.: Date:
Order Number: Qty.:

CHANNEL GATE DESIGN


(Size= Channel Width x Slide Height)
Units: mm inch
Channel Width: Channel Height:
Slide Height: Slide Travel: Bottom of slide
Operating Floor Elev.

when open

Seating Water Head: Top of the


Slide Elevation
Unseating Water Head:
Water Elevation
Non Rising Stem (NRS) Uni-Directional
Rising Stem (RS) Bi-Directional

CHANNEL GATE MOUNTING


Channel Height

Embedded in Concrete (a)


Slide Height

Water Head
Slide Travel

Invert Elev.
Wall Mounted (b)
Face Mounted In Existing Channel (c)

(a) Channel Width

(b)
ACTUATORS Position Indicator:
Handwheel (For RS Only)
Crank (w/ B.Gear and 2" Mylar Tape
(c) Sqr. Nut) Limit Switch
2"Square Nut (NRS Only) Proximity Switch
Bevel Gear
Electric Motor
Frame Invert Mounting: Pneumatic Cylinder
Embedded in Concrete Hydraulic Cylinder
Wall Mounted
Face Mounted In Existing Channel

MATERIALS
Frame & Slide 304L SS 316L SS Other: REMARKS
Stem 303 SS 316 SS Other:
Extension 304L SS Other:
316L SS
Seal Other:
EPDM
Carbon Steel Clear Poly- Other:
Stem Cover
carbonate Name: Signature:

ORBINOX reserves the right to change specifications without notice OBX 02/19
Rev.3
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX PERU, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
CC_17
www.orbinox.com

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