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HENGTONG OPTIC-ELECTRIC CO., LTD.

HI-TRUST TRANSMISSION LINE LABORATORY

FAT No: 2023(016)

Factory Acceptance Test Report

CUSTOMER: Jiangsu Himark Technology Co., Ltd.


End User: National Transmission & Despatch Company
SPECIFICATION NO.: HT2022-011-020

CABLE TYPE: GYFTY73+74


REPORT DATE: 2023.02.13
MANUFACTURE: HENGTONG OPTIC-ELECTRIC CO., LTD

Inspector:

www.htgd.com.cn
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

Test List
Place of Test:

HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

Drum No.:WB-04—SKP—HT—01--01/001

Date of Test:2023.02.10-2023.02.11

Test Item:

Estimated
NO. Test Item Test standard Test Result
test duration
1 Performance of Optic Fibers IEC 60793-1 PASS Total:115 min
1.1 Geometric Parameters IEC 60793-1-20 PASS 30 min
1.2 Attenuation Coefficient IEC 60793-1-40 PASS 15 min
1.3 Chromatic dispersion IEC 60793-1-42 PASS 15 min
1.4 Cut-off Wavelength IEC 60793-1-44 PASS 15 min
1.5 Mode Field Diameter IEC 60793-1-45 PASS 15 min
1.6 Macro bending loss IEC 60793-1-47 PASS 20 min
2 Cable Structure parameters testing 5 min
3 Cable mechanical tests Total:185 min
3.1 Tensile performance test IEC60794-1-21 E1 PASS 30 min
3.2 Crush test IEC60794-1-21 E3 PASS 30 min
3.3 Impact test IEC60794-1-21 E4 PASS 30 min
3.4 Torsion test IEC 60794-1-21 E7 PASS 30 min
3.5 Bending test IEC 60794-1-21 E11 PASS 30 min
4 Cable Environment Tests
4.1 Water penetration test IEC 60794-1-22 F5B PASS 24 hours
5 Other tests PASS 35 min

The below-signed persons guarantee that all the test results are real and valid. And the cable has passed all the tests
done.

No. Company Prepared by Reviewed by Approved by

1 Hengtong Qian Qi Shen Dong Luo Bin

Inspector:

2
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

1. Performance of Optical Fibers


1.1 Geometric Parameters (core/cladding concentricity error, cladding diameter, cladding
non-circularity)
Test procedure:
1. Align the specimen at the input end to achieve the launch condition specified.
2. Focus the near-field image of the output end and center it on the camera, either through automated means, or
by using the monitor through manual means
3. Adjust the core and cladding illuminators to achieve optimal signal-to-noise while avoiding pixel saturation.
4. Record the digitized video data from the image as an array of pixel intensities

Figure 1 Refracted near-field method

Cladding Cladding Non- Core/cladding


Optic Fiber
Standard Requirement Tube color Diameter circularity concentricity
Color
(μm) (%) error (μm)

Blue Blue 124.445 0.449 0.049


Cladding Diameter :125±0.7um
Cladding Non-circularity: ≤1.0%
Orange Orange 124.346 0.441 0.140
Core/cladding concentricity error:
≤0.6um Green Green 124.523 0.338 0.064

Tester: GAOYUWEN Date: 2023.02.11 Checker:SHENDONG

Inspector:

3
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

1.2 Attenuation Coefficient

Test Procedure:
1. Connect the test sample either to the instrument or to one end of end dead-zone fiber. Connect the other end
of the dead-zone fiber (if used) to the instrument.

2. The accurate locations of point defects are to be recorded; the effective group delay index of the test sample
is required. Use IEC 60793-1-40 (Method C) to determine it.

3. Enter OTDR parameters such as source wavelength, pulse duration, length range, and signal averaging into
the instrument, along with the test sample effective group index. The values of some of these parameters may
be present in the instrument.

4. Adjust the instrument to display a backscatter signal from the test sample. It may be advantageous to begin
with coarse vertical and horizontal scaling to maximize the length displayed. An example is given in Figure
1.

Figure 2 Schematic of OTDR Trace

5. When possible, repeat the test for a single launched into the test sample in the opposite direction. A more
accurate loss estimate (and the elimination of apparent gain) is made by averaging readings taken directionally
at the same wavelength .This eliminates the effect of any backscatter different for the fiber sections on both
side of the defect.

6. If required by the Detail Specification, repeat the test at another wavelength.

Inspector:

4
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY
Test Result:
Attenuation Coefficient
Standard Tube Optic Fiber
Requirement Color Color @1310nm @1550nm

Blue 0.314 0.179


Owner's Signature:
Orange 0.326 0.184

Green 0.331 0.188

Brown 0.336 0.182


Blue
Gray 0.328 0.191

White 0.334 0.187

Red 0.335 0.184

Black 0.330 0.186

Blue 0.342 0.185

Orange 0.319 0.188

Green 0.338 0.181

≤0.35@1310nm Brown 0.332 0.187


Orange
≤0.20@1550nm Gray 0.328 0.184

White 0.336 0.180

Red 0.331 0.185

Black 0.329 0.186

Blue 0.316 0.183

Orange 0.327 0.177

Green 0.331 0.179

Brown 0.338 0.190


Green
Gray 0.329 0.186

White 0.326 0.189

Red 0.323 0.175

Black 0.328 0.191

Tester: JINLINTAO Date: 2023.02.11 Checker:SHENDONG

Inspector:

5
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

1.3 Chromatic Dispersion


Test Standard: IEC 60793-1-42
Test Result:

Standard Requirement Tube color Optic Fiber Color Zero dispersion wavelength λ0 (nm)

Blue Blue 1313.42

1300-1324 nm Orange Orange 1313.67

Green Green 1308.18

Zero dispersion Slope


Standard Requirement Tube color Optic Fiber Color
S0 (ps/nm2.km)
Blue Blue 0.08795

≤0.092 ps/nm2.km Orange Orange 0.08882

Green Green 0.09023

Dispersion coefficient at 1288-


Standard Requirement Tube color Optic Fiber Color
1339nm
Blue Blue 2.30244

≤3.5 Ps/ nm ·km Orange Orange 2.34895

Green Green 2.68618

Standard Requirement Tube color Optic Fiber Color Dispersion coefficient at 1550nm

Blue Blue 16.50249

≤18 Ps/ nm ·km Orange Orange 16.48802

Green Green 17.12830

Tester:___GUWENWEI Date: 2023.02.11 Checker:SHENDONG


Inspector:
6
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

1.4 Cut-off Wavelength


Test Procedure:

1. Use a 22 m total length of optical cable, with a 1 m length of decabled fiber at each end.
2. Remove 1 m of cabled fiber from each end, and deploy the specimen as shown in figure 3. The middle
20 m of the jacketed cable shall be substantially straight so that the deployment does not have a
significant effect on the subsequent measurement results. To simulate the effects of splice organizers,
apply one loop of 80 mm diameter to each 1 m end of the decabled fiber length.

Figure 3 Deployment configuration for cable cut-off

Test Result:

Standard Requirement Tube color Optic Fiber Color Cut-off wavelength (nm)

Blue Blue 1170.9

≤1260 nm Orange Orange 1171.0

Green Green 1193.1

Tester: GAOYUWEN Date: 2023.02.11 Checker:SHENDONG

1.5 Mode Field Diameter Inspector:


7
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY
Test procedure:
1. An optical lens system or fiber pigtail may be employed to excite the specimen.

2. If using a butt splice, employ index-matching material between the fiber pigtail and the specimen to avoid
interference effects.

3. Place the specimen, prepared as described in 1 and 2, in the input and output alignment devices, and adjust
it for the correct distance to the aperture assembly.

4. Set the aperture assembly to a small aperture, and adjust the far field to an aperture lateral alignment for
maximum detected power.

5. Measure the detected power for each of the apertures

6. Repeat 5 for each specified measurement wavelength.

Figure 4 Variable aperture by far-field measurement set

Optic Fiber Mode Field Diameter(μm)


Standard Requirement Tube color
Color 1310nm 1550nm

Blue Blue 9.33 10.51

1310nm: 9.2±0.4μm 10.54


Orange Orange 9.30

Green Green 9.21 10.31

Tester: GAOYUWEN Date: 2023.02.11 Checker:SHENDONG

Inspector:

8
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

1.6 Macrobending Loss


Test Standard: IEC 60793-1-47
Test Result:
Standard Requirement Tube color Optic Fiber Color Bending loss1550nm (100 turn; Φ60mm)
Blue Blue 0.020

≤0.05 dB Orange Orange 0.004

Green Green 0.034

Tester: GAOYUWEN Date: 2023.02.11 Checker:SHENDONG

Inspector:

9
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

2. Cable Structure Parameters Testing

1. Outer Cable Diameter(mm)

Test Result
Judgment target Verdict
Result 1 Result 2 Result 3

16.7±5% 16.40 16.36 16.60 PASS

Tester:__WUYONGLIANG_ Date: 2023.02.10 Checker:_SHENDONG_

Inspector:

10
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

3. Cable Mechanical Tests


3.1 Tension Performance Test
Test procedure:
Unless otherwise specified, the conditions for testing shall be in accordance with standard atmospheric
conditions.

Load the cable onto the tensile rig and secure it according to Figure 5.

1. Connect the test fiber of the cable under tensile test to the measurement apparatus. For method E1B, and
when using the Pulse delay (time of flight) technique of method C (Fiber elongation method) of IEC 60793-
1-22, care shall be taken that, during the pulling of the sample, the reference length does not change.

Figure 5: Cable Tension Test Setup Sketch

2. The tension shall be continuously increased to the required value(s) given in the detail specification.

3. The change of attenuation and/or fiber strain shall be recorded, preferably as a function of cable load or
elongation.

4. A representative number of fibers shall be agreed between manufacturer and customer.

Test Result:

No. Item Test Standard Test methods Judgment target Verdict


No fiber strain (≤0.15%) Passed
Load: ≥3100N Additional No damage to
3.1 Tensile test IEC-60794-1-21 E1 Cable length: Not less than 50m attenuation:≤0.1dB(1550nm) outer jacket
Duration time: 1 minute No damage to outer jacket and and inner
inner elements elements

Tester:___WUJIAYAO_ Date: 2023.02.10 Checker:_SHENDONG_

Inspector:

11
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

3.2 Crush Test


Test procedure:

The set-up for the Crush Test is shown in Figure 6.

The sample was of a length sufficient to carry out the specified test.

The apparatus allowed a sample of cable to be crushed between a flat steel base plate and a movable steel plate
which applies the crushing force uniformly over a 100 mm length of the sample.

The edges of the movable plate were rounded with a radius of about 5 mm. The edges were not included in the
100 mm flat part of the plate.

The cable sample was mounted between the plates so that lateral movement is prevented, and the force was
applied gradually without any abrupt change.

The test was performed three times, the force being applied on the specimen at three different places not less
than 500 mm apart, without rotating the cable.

Unless otherwise specified, the conditions for testing shall be in accordance with standard atmospheric
conditions.

Figure 6: Cable Crush Test Setup Sketch

Inspector:

12
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY
Test Result:

No. Item Test Standard Test methods Judgment target Verdict


Maximum Peak
Power
Load: Short term: 3000 N/100mm, (dB)0.00517dB
Duration of load: 1minute No damage to
outer jacket and
inner elements
Maximum Peak
Additional Power
Load: Short term: 4000 N/100mm, attenuation:≤0.1dB(1550nm) (dB)0.01045dB
3.2 Crush test IEC-60794-1-21 E3
Duration of load: 1minute No damage to outer jacket and No damage to
inner elements outer jacket and
inner elements
Maximum Peak
Power
Load: Short term: 4500 N/100mm, (dB)0.00557dB
Duration of load: 1minute No damage to
outer jacket and
inner elements

Tester:___WUJIAYAO_ Date: 2023.02.10 Checker:_SHENDONG_

Inspector:

13
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

3.3 Impact Test

Test procedure:
The sample length was sufficient to carry out the specified test. When only physical damage is to be evaluated,
the length may range from 1 m (for example for small diameter jumper cords or duplex cables) to 5 m (for larger
diameter cables). Longer lengths may be necessary to permit optical measurements.
The sample was terminated at each end in a connector, or in a manner such that the fibers, sheathings and any
strain members are clamped together in a representative manner. The clamps on the impact apparatus may be
adequate, or the sample may be long enough so that no restraint is needed.

Figure 7: Cable Impact Test Setup Sketch

According to technical specification, impact energy 5J and impacted on 3 points, every point one impact.

Test Result:

No. Item Test Standard Test methods Judgment target Verdict


Maximum
Peak Power
Striking surface Radius: 300mm
0.02113 dB
Impact energy: 5J (5N*1m)
No damage to
Number of impacts: 1
outer jacket
Impact points:3
after test Additional and inner
attenuation:≤0.1dB (1550nm) elements
3.3 Impact test IEC-60794-1-21 E4
No damage to outer jacket and Maximum
inner elements Peak Power
Striking surface Radius: 300mm
0.00258 dB
Impact energy: 10J (10N*1m)
No damage to
Number of impacts: 1
outer jacket
Impact points:3
and inner
elements
Tester:___WUJIAYAO_ Date: 2023.02.10 Checker:_SHENDONG_
Inspector:
14
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

3.4 Torsion Test


Test procedure:
1. The specimen shall be a sample of fiber optic cable having a total length sufficient to permit the appropriate
clamping and twisting, and long enough to permit optical transmittance measurements as required by the
detail specification.

2. The twisting apparatus consists essentially of two cable gripping devices or clamps, one fixed and one that
can rotate, supported as appropriate, the distance between them being adjustable.

3. If necessary, the sample may be removed from the apparatus for visual examination using normal corrected
vision.

Figure 9: Cable Torsion Apparatus with Tension Applied

Test Result:

No. Item Test Standard Test methods Judgment target Conclusion


Maximum Peak
Sample length: 1m Power
Angle: ±90 degree 0.00912dB
Cycles: 10 No defect on
after test Additional
fiber and cable
3.5 Torsion test IEC-60794-1-21 E7 attenuation:≤0.1dB (1550nm)
Maximum Peak
Sample length: 1m No defect on fiber and cable
Power
Angle: ±90 degree 0.00850dB
Cycles: 20 No defect on
fiber and cable

Tester:___WUJIAYAO_ Date: 2023.02.10 Checker:_SHENDONG_

Inspector:

15
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

3.5 Bending Test

Test procedure:
1. The sample shall be wrapped in a close helix around the mandrel at a uniform rate. Sufficient tension shall
be applied to ensure that the sample contours the mandrel. The sample shall then be unwrapped

2. The cable involved in the helix is to be applied without twists.

3. A cycle consists of one wrapping and one unwrapping of the helix.

4. Record the diameter of the test mandrel, the number of turns per helix and the number of cycles

Figure 10: Bending configuration


Test Result:

No. Item Test Standard Test methods Judgment target Verdict


Maximum
Peak Power
0.04944
Additional attenuation:≤0.1dB (first time)
Mandrel diameter: 20D
(1550nm) 0.02306
3.6 Bending test IEC 60794-1-21 E11 Turn number: 4
No damage to outer jacket and (second
Cycles:5
inner elements time) dB
No defect on
fiber and
cable

Tester:___WUJIAYAO_ Date: 2023.02.10 Checker:_SHENDONG_

Inspector:
16
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

4. Cable Environment Test


4.1 Water Penetration Test

Test procedure:
A cable sample 1 m longer than the length to be tested, which shall not exceed 3 m is used. A maximum cable
length of 3 m shall then be taken from the central portion of the sample. A watertight seal shall be applied to one
end of the sample to allow a 1 m height of water to be applied.

Unless otherwise specified in the detail specification, the sample shall be supported horizontally and a 1 m height
of water shall be applied for 24 h, at a temperature of (20±5)°C.

Figure 15: Test set up for Water Penetration Test

At the completion of test, observe the end of cable.

Test Result:

No. Item Test Standard Test methods Judgment target Verdict

No water
Height of water column: 1m
No water leakage from the leakage from
4.1 Water penetration test IEC 60794-1-22 F5B Sample length: 3m
opposite of the sample the opposite
Test time: 24hours
of the sample

Tester:_GUWENWEI___ Date: 2023.02.11 Checker:__SHENDONG__

Inspector:

17
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

5. Other Tests

Test Result:

No. Item Test methods Verdict

Overall cable Measure the overall cable


5.1 16.5mm
diameter diameter

Thickness (inner & Measure the inner & outer


5.2 0.42mm
outer) of PBT Tube diameter of the PBT tube

Measure the outside diameter


Thickness of strength
5.3 of the central strength 2.43mm
member.
member -FRP

Thickness inner of Measure the thickness inner


5.4 1.55mm
Sheath of Sheath

Thickness
Measure the thickness
5.5 intermediate of 1.09mm
intermediate of Sheath.
Sheath.

Thickness outer of Measure the thickness outer


5.6 1.82mm
Sheath / Jacket. of Sheath / Jacket

Thickness of Sheath Measure the outside diameter


5.7 2.21mm
of Fiber. of optical fiber

Tester:__WUYONGLIANG___ Date: 2023.02.10 Checker:SHENDONG

Inspector:

18
HENGTONG OPTIC-ELECTRIC CO., LTD. HI-TRUST TRANSMISSION LINE LABORATORY

Test Instruments List

Name Model Next Calibration Date

Tensile test instrument FM0020 2024.02.07

Crush test instrument FM0023 2024.02.07

Impact test instrument FM0018 2024.02.07

Repeated bending test instrument FM0022 2024.02.07

Torsion test instrument FM0021 2024.02.07

Optical time domain reflect meter (OTDR) OP0001 2023.11.26

Chromatic dispersion test instrument OP0010 2023.11.26

Fiber Comprehensive Tester OP0004 2023.11.26

Geometric parameter of optical fiber tester OP0003 2023.11.26

Fiber Comprehensive Tester OP0019 2023.11.26

Optical cable water penetration test machine FP0008 2024.02.07

Tube Kinking test instrument FM0025 2024.02.07

HENGTONG OPTIC-ELECTRIC CO., LTD.


NO.88 HENGTONG ROAD, QIDU TOWN, WUJIANG DISTRICT, SUZHOU CITY, JIANGSU PROVINCE, CHINA.

TEL: +86-0512-63802619

FAX: +86 0512 63956979

Inspector:

19

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