23 Power Management System
23 Power Management System
23 Power Management System
Control and Protection Business Unit, Koncar – Power Plant and Electric Traction Engineering
Inc., Zagreb, Croatia
✉ E-mail: ivangoran.kulis@koncar-ket.hr
Abstract: Electrical power production system of Ivana A&K platforms consists four three-phase generators driven by gas
motors. Besides, there are two emergency diesel generator sets for emergency power supply. Generators are feeding
power motor control centre board and essential user board on each platform. Due to the reliability, security, efficiency
and stability of this islanded industrial electric power system, it was decided to implement a comprehensive power
management system which should provide load-shedding solution and protect the plant against blackouts and power
source outages due to system disturbances. Selected system consists of a power management intelligent electronic
device with remote I/O and measuring devices deployed throughout the power system. System relies on IEC 61850
GOOSE communication for fast and accurate data exchange. In this study, the process of the system selection and
implementation has presented and described according to the conducted procedure.
1 Introduction 3 Analysis
Ivana A and Ivana K are a joint system of production and processing Upon reviewing of the technical documentation and visiting the
off-shore gas platforms. On Ivana K are facilities for receiving (from platforms the first analysis was conducted:
Ivana A and other production platforms), processing and
compression of gas into submarine pipeline to the coast. † Primary gas production and processing system has been analysed.
Electrical power production system of Ivana A&K platforms † Electric power system single line diagram has been updated.
consists four three phase generators driven by gas motors. Besides, † ECS functioning with normal operational states have been analysed.
there are two emergency diesel generator sets (EDG) for † Generator governors, automatic voltage regulators (AVR) and
emergency power supply. Generators are feeding power motor relay protection system have been analysed.
control centre (PMCC) board and essential user board (EUB).
Due to the reliability, security, efficiency and stability of this According to available data, it can be simply concluded that 2 of 4
islanded industrial electric power system, it was decided to generators are quite enough to satisfy the entire typical load
consider an implementation of a comprehensive power consumption in steady states. However, in this case, the problem is
management system (PMS). PMS should provide load-shedding outage of one of operational generators. Since large power
solution and protect the plant against blackouts and power source unbalance, system frequency will change rapidly causing protection
outages due to system disturbances. trip of the remaining generator. Such situation will lead to power
consumption collapse and therefore, to primary gas production and
processing system stopping. Upon primary process stopping it take
2 System description several hours to restore the process due to loss of pressure.
Also problem could represent switching of large loads (asynchronous
Electrical power production system of Ivana A&K platforms consists of motor driven pumps) due to governor and/or AVR malfunctions.
four three-phase generators G1 to G4 [406 kVA (325 kW) each] driven
by gas motors. Generators G1–G4 are feeding PMCC and EUB boards
on Ivana A&K platforms in normal operation condition. Besides, there 3.1 Load analysis
are two EDG sets – EDG 1 and 2 (330 and 250 kVA, respectively) – for
emergency power supply of EUBs (Figs. 1, 3). Loads have been enumerated and grouped by bays and
According to electricity control system (ECS) logs the typical corresponding switches. Then, have been categorised in three
daily load varies between 440 and 580 kW depending on the time groups corresponding to the priority. Third group has highest
of the year and loads that are not constantly running (Fig. 2). priority which mustn’t be switched off when gas processing and
Due to the reliability and stability reasons electrical power compression is running. When a failure on one generator occurs,
production system of Ivana A&K is always in operation with more remaining one has to power up following essential loads:
generators than it is needed in terms of load. In the case of one
generator failure, the rest of running generators should be able to † Sea water pump (SWP, one of four): 140 kW.
satisfy the load without electricity supply interruption. This is † Gas gen ventilation on Ivana A&K: 2 × 12 kW.
important because gas processing and compression process mast † MCC booster: 15 kW.
not be stopped to avoid pressure drop in pipe lines. † MCC solar (two of four): 2 × 25 kW.
Sometimes, in periods with low electric power consumption, there † TEG UCP: 15 kW.
is a need for using resistors for artificial load increase. † Total: 244 kW.
Inspired by cost reduction, it was decided to find solution for
reducing the number of generators in operation without reducing One SWP with motor control centre (MCC) set is enough to hold
power system reliability. the process for a few minutes. This gives enough time for starting of
CIRED, Open Access Proc. J., 2017, Vol. 2017, Iss. 1, pp. 1374–1378
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Second category loads are connected on EUB and supplied from
EDG within 1 min from power blackout. One minute is starting time
for EDG which are as well as spare gas generators in hot standby.
Starting time for gas generators is around 3–5 min.
First category can be switched off for a several minutes.
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3.2.1 Notes on tests: During the tests, a fault on an AVR has
been found.
The analysis shows that governors (prime movers) and AVRs
should be better set and coordinated. In a case of PMS application,
the best solution will be replacing them with new ones due to
deterioration caused by years of operation in wet and salt
conditions. Service reports also mention corrosion and deterioration.
When generators work synchronised, there is a difference in
individual reactive power (Q) production. Active power (P) is
better harmonised but there are different oscillations in frequency
in different generator and load combinations.
Also, when generators work individual their behaviour is
different. For example, G1 is unstable on lower demand while G2
is unstable on higher demands (loads).
† The load flow calculation demonstrates that all the components Fig. 5 Diagrams of voltage, current, rotor speed, frequency and power (P
are correctly sized. and Q) of single operational generator G1
† The bus bar voltages do not exceed the rated limits (±10%) in the
configuration.
† The currents flowing through the cables do not exceed the cable Upon model calibration and verification, transient analysis has
ampacity. been used in PMS implementation analysis. Fig. 6 shows diagrams
† The power production of the generators respects the limits of the of generator G1 line voltage, current, rotor speed, frequency and
machines. power and power of G3. Generators 1 and 3 have been operated
with base load which consisted of SWP 1–3, MCC Solar 1–3,
TEG UEP and HVAC system.
3.3.2 Transient stability analysis: According with available 1. event is outage of G3 in 10th second of simulation.
data, AVRs and governors are modelled by the most similar 2. event is disconnection of SWP 2 and 3 and MCC 2 and 3 by PMS
software models. load shedding.
For AVR is used simplified excitation system and for engine
governor is used model prepared for diesel/gas governors.
The models of the controllers have been parametrised and 4 PMS implementation analysis
validated comparing the simulation results with the test report
diagrams. The comparison shows that the modelled regulators are 4.1 System requirements
close to the actually implemented ones.
Fig. 5 shows diagrams of generator line voltage, current, rotor Due to the reliability, security, efficiency and stability of Ivan A&K
speed, frequency and power of single generator in operation. islanded industrial electric power system a fast load shedding (FLS)
Generator has operated with base load which consisted of SWP 1, system should be implemented. PMS should provide FLS solution
MCC Solar 1, MCC Solar 2 and heating, ventilation and air and protect the plant against blackouts and power source outages
conditioning (HVAC) system. due to system disturbances [2].
Selected FLS System should consist of one power management
1. event is disconnection of SWP 1 in 1st second of simulation. intelligent electronic device (IED) with remote I/O and measuring
2. event is connection of SWP 1 in 10th second of simulation. devices deployed throughout the power system. PMS should rely
3. event is disconnection of MCC Solar 2 in 20th second of simulation. on optical IEC 61850 GOOSE communication for fast and
4. event is connection of MCC Solar 2 in 30th second of simulation. accurate data exchange.
CIRED, Open Access Proc. J., 2017, Vol. 2017, Iss. 1, pp. 1374–1378
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4.3 Proposed system description
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5 Conclusion network. Also, it can be applied for island operation detection of
distributed generation.
Electric power system of Ivana A&K platforms is an industrial power
system operating only in islanded mode. Considering that the power
system supplies important, expensive and vulnerable process the 6 References
highest standard of reliability of electric power supply should be
ensured. Traditionally, the reliable power supply was realised by 1 Mihirig, A., Nguyen, H., Allen, A.J.: ‘On-line fast load shedding to maintain system
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the reserve cause high operational and maintenance cost. 2 Wester, C., Smith, T., Theron, J., et al.: ‘Developments in fast load shedding’. Pulp
By applying appropriate PMS an advanced power control scheme and Paper Industry Technical Conf., Conf. Record of 2014 Annual, 2014.
(FLS) can be applied reducing the number of operational generating 3 Ghassem Zadeh, S., Madani, R., Seyedi, H., et al.: ‘New approaches to load
units and hence reducing operational costs while maintaining the shedding problem in islanding situation in distribution networks with distributed
generation’. CIRED Workshop, Lisbon, 2012.
proper level of reliability. 4 ‘Power management PML630/compact load-shedding solution – Technical manual’,
Presented system, with minor modifications in configuration, can ABB Oy, Medium Voltage Products, Distribution Automation, 2013, www.abb.
be applied on industrial facilities connected to the distribution com/substationautomation.
CIRED, Open Access Proc. J., 2017, Vol. 2017, Iss. 1, pp. 1374–1378
1378 This is an open access article published by the IET under the Creative Commons
Attribution License (http://creativecommons.org/licenses/by/3.0/)