Part V - 12 - Handling and Placing GTCC 2020
Part V - 12 - Handling and Placing GTCC 2020
Part V - 12 - Handling and Placing GTCC 2020
The main aim in handling and placing concrete is to distribute it from the point of delivery on a
construction site to its final location as smoothly and efficiently as site conditions will allow – while at the
same time maintaining it in a condition where it is both workable and free from segregation. This section
describes methods, plant and equipment which may be used to handle and place concrete in a variety
of circumstances.
Concrete is most commonly delivered to The required concrete workability will normally
construction sites in a transit-mixer. Even on be determined by the nature of the building
those projects where the concrete is batched element or project in which it is to be placed.
and mixed on site in a dedicated plant (e.g. For example, concrete to be placed in thin or
large highway projects), it will often be most narrow forms needs to be quite workable if it is
convenient to move the concrete from the to be placed and compacted satisfactorily. On
mixing plant to the point of placement in these the other hand, concrete to be placed in
vehicles. They have several advantages, massive sections may have quite low
including (a) they can transport workable workability. Consequently, the method chosen
concrete over quite long distances, and (b) to distribute the concrete from the point of
they permit some adjustment to be made to the delivery to the point of placement in these two
PAGE 2> Guide to Concrete Construction — Part V-Section 12 – Handling and Placing Version 1.0
situations may be quite different in terms of To avoid segregation during transport, the
delivery capacity and delivery process. concrete should be cohesive and thoroughly
mixed. As far as practicable, jolting and
The equipment chosen must be able to
vibration of the concrete while distributing it
maintain the concrete in the required
around the site should be minimised and the
workability condition. High temperatures and concrete should be discharged vertically and in
high winds can cause concrete to lose
a controlled manner into its final position in the
workability while being transported to, and
forms, or into the distributing equipment.
moved around, the site – high temperatures by
accelerating the rate at which the concrete With flowing (Super Workable) concretes
stiffens and high winds by causing it to lose becoming more common, this creates an even
moisture and dry out. It is generally necessary greater risk of segregation. Attention to
for processes used to handle concrete on site appropriate concrete mix design and good
to keep the concrete ‘cool’ and to prevent it control of admixture use will lower the risk of
from drying out. (For further information on this segregation with these high-workability mixes.
aspect see Section 18 ‘Hot- and Cold-Weather
Concreting’.)
3 PLANNING
Corrective measures for losses of workability in
excess of those anticipated depend on why 3.1 SITE ACCESS
such losses occurred. With a slight workability
reduction, remixing may be enough to restore Access to the site by trucks delivering the
workability. In high temperature environments concrete, either to the distribution equipment or
or in cases of long transport distances, the use to the point of placement, is an important factor
of retarders may be appropriate. Similarly, in avoiding delays and interruptions to placing
slump retention admixtures may need to be activities.
considered in the basic mix design. The use of
In planning access to the site, important
water addition on site to restore slump is
considerations are:
problematic, particularly if it is uncontrolled.
While this is the simplest approach, and the • Ground conditions, e.g. Its ability to
one often favoured by pump operators and/or support loaded trucks;
placers, it can have significant impacts on • Headroom and ground clearances –
concrete strength and durability and may lead particularly around power lines;
to issues with excessive drying shrinkage – not • Availability of adequate turning circles;
to mention potentially exceeding maximum • Access to discharge chutes by
W/C ratios that may have been specified.
distribution equipment;
(NOTE: Coloured concretes, where coloured oxides
• Holding area for trucks awaiting
have been used, are particularly sensitive to slump
loss. Extra water additions in these cases not only discharge;
affect general concrete performance, but also affect • Suitable site ingress and egress.
colour consistency.)
Typical dimensions of typical concrete trucks
are shown in Figure 12.1.
2.2 SEGREGATION
A prime consideration in planning access to the
site is to avoid the delays caused by delivery
Segregation in concrete is the separation of the
trucks having to manoeuvre whilst on site,
coarse aggregate from the mortar. This
particularly when a continuous flow of concrete
typically results in the hardened concrete being
is required.
non-uniform and with weak/porous or
honeycombed areas, and an increased
likelihood that strength and durability
requirements will not be achieved.
PAGE 3> Guide to Concrete Construction — Part V-Section 12 – Handling and Placing Version 1.0
Figure 12.1 – Typical 6-m3 and 8-m3 Transit Mixers (all dimensions are in millimetres)
3.2 DELIVERY RATE The rate should not be so high that concrete
cannot be adequately compacted and/or
The delivery rate which can be achieved on a finished, e.g. in thin walls and columns.
site is determined, in part, by the access to the
One of the primary concerns involved in
site, i.e. the rate at which the delivery trucks
organising the delivery of concrete to a project
can move on and off the site (Figure 12.2).
site is safety. Truck movements increase the
More often, however, it is determined by the
risks of safety incidents. To reduce these risks,
rate at which the concrete can be placed. The
certain measures need to be taken, including
ideal rate will be where the work proceeds
(1) designated zones for vehicle movement, (2)
smoothly and the formation of unplanned
use of spotters when trucks are reversing onto
construction joints (including cold joints) does
(say) a concrete pump, (3) ensuring a minimum
not occur. Too high a rate is also problematic.
600 mm spacing is observed between trucks
PAGE 4> Guide to Concrete Construction — Part V-Section 12 – Handling and Placing Version 1.0
delivering concrete at a pump, and (4) safe where the free-fall of the concrete exceeds two
areas for testers to operate in when sampling metres, additional controls should be provided
loads of concrete. (Figure 12.4).
4 DISTRIBUTION METHODS
4.1 GENERAL
PAGE 5> Guide to Concrete Construction — Part V-Section 12 – Handling and Placing Version 1.0
concrete is discharged from a height of more
than about two metres.
PAGE 6> Guide to Concrete Construction — Part V-Section 12 – Handling and Placing Version 1.0
through the vertical pipe down to the required
depth. As concrete flows from the bottom of the
pipe, more concrete is added to the hopper so
that a continuous feed is established. As the
concrete flows from the bottom of the tremie
the pipe is gradually lifted while ensuring that
the end of the tremie tube remains within the
body of the concrete being placed, usually to a
depth of about 1 metre. The concrete around
the end of the tremie effectively seals the pipe
and, in the case of placing concrete under
water, prevents the water washing paste from
the concrete being delivered. It is necessary for
the concrete to have appropriate flow capability
for this method to work properly (Figure 12.9).
Further discussion on tremie concrete is
provided in Part VI, Section 21 of this Guide.
PAGE 7> Guide to Concrete Construction — Part V-Section 12 – Handling and Placing Version 1.0
horizontally. For greater distances, more • Some pump mixes may give increased
powerful pumps are required. concrete drying shrinkage;
• High slump concrete mixes may have a
susceptibility to segregate when
pumping;
• Downhill pumping is difficult and will
require a more cohesive concrete mix
design to prevent segregation.
PAGE 8> Guide to Concrete Construction — Part V-Section 12 – Handling and Placing Version 1.0
Figure 12.13 – Nomograph for Determining the Required Pumping Pressure
The pumping power required can be Pipelines should be adequately supported and
calculated from the equation: fixed in position since quite substantial forces
(thrusts) can be generated as the concrete is
Power (kW) = Output (m3/h) × Pressure forced through the lines. Joints should be
(MPa)/2.5 …..Eq.12.1 watertight as loss of paste from the mix can
The design of a successful pumping operation lead to blockages. The wall thickness of the
requires an experienced operator. Of pipe should be adequate for the pressures that
paramount importance is preplanning and, in will be experienced. Pipelines should also be
particular, close liaison between the placing readily accessible for maintenance and
contractor, the pump operator and the concrete cleaning should a blockage occur.
supplier.
Once commenced, concrete pumping should
Pumping Operations – Before pumping be continuous to avoid blockages in the
commences, the pump and pipelines must be pipeline. If concrete is to be discharged directly
lubricated by coating the internal surfaces with into the forms or on-grade in flatwork, sufficient
a cement-based slurry, pumped through the manpower and equipment to compact and
pipes at the rate of about 2.5 litres of slurry per finish the concrete must be available. It is very
metre of pipeline. After pumping is completed, important that the rate of pumping matches the
the pipelines must be cleaned out as soon as rate of placing and finishing.
possible as any paste residue will lead to
While 'pumpable' concrete mixes are now
increased pipe friction and may eventually
readily available, it is still required that the
cause blockages.
concrete supplier be notified 'of the intended
PAGE 9> Guide to Concrete Construction — Part V-Section 12 – Handling and Placing
method of placement' (see Clause 1.5.3.2(d) of off the reinforcement and form-faces, resulting
AS 1379). Not all concrete mixes can be in segregation. The means of avoiding this risk
pumped successfully. For example, mixes vary with the type of distribution equipment
required to have very low shrinkage being used (Figure 12.15).
characteristics may be difficult to pump
because of limitations on the fines content of
the mix. Similarly, 'pumpable' mixes may not be 5.3 AIDING COMPACTION
the best suited to very high standards of off-
form finish. Low slump concretes are generally To aid proper compaction of the concrete, care
not easily pumpable. should be taken to place concrete in layers
which are of a suitable depth for the
compaction equipment being used. Layers that
5. PLACING are too deep make it virtually impossible to
adequately compact the concrete to full depth,
5.1 GENERAL with the risk of leaving entrapped air that
creates voids and prevents the concrete from
As is the case when handling concrete, certain achieving its potential or required strength and
fundamental considerations govern placing durability performance.
techniques. First and perhaps foremost is the
need to avoid segregation (separation of the The two main types of compaction equipment
paste and aggregate materials) of the concrete are (1) immersion (poker) vibrators
caused by using improper techniques. Second (Figures 12.16 and 12.17), and (2) vibrating-
is the need to ensure thorough compaction of beam screeds (Figure 12.18). The effective
the concrete. Whilst compaction requirements radius of action of an immersion vibrator
are discussed in more detail in Section 13 depends on its operating frequency and
‘Compaction’, the manner in which concrete is amplitude as well as the diameter of the
placed can have a significant influence on its vibrator shaft. The common sizes found in
ability to compact under vibration. normal concrete construction work have a
radius of action between 200 mm and 350 mm.
This means, in practice, concrete should be
5.2 AVOIDING SEGREGATION placed in uniform layers ranging from 250 mm
to 400 mm, depending on the vibrator being
The most important rules for avoiding used. To ensure each layer is properly merged
segregation during the placing of concrete, in together, the vibrator should penetrate about
any element, are: 150 mm into the lower layer of previously
compacted concrete (Figure 12.19).
• Concrete should be placed vertically and
from as near as possible to its final The effective depth of compaction of vibrating-
position; beam screeds depends on the beam weight, its
• Concrete should not be made to flow into amplitude, its frequency and the forward
position. Where concrete must be moved speed. For the commonly available range of
it should be shovelled into position. surface vibrators, the maximum effective depth
is 200 mm.
Other techniques for avoiding segregation (NOTE: For slabs between 150 mm and 200 mm
during placing depend on the type of element thick, immersion vibrators should be used adjacent
being constructed and on the type of to all construction joints and edges to supplement
distribution equipment being used. the vibrating screed in these areas.) For slabs
greater than 200 mm thick, immersion vibrators
For flatwork and slabs incorporating ribs and should be employed to compact the concrete and
beams (i.e. shallow forms) the techniques the vibrating-beam screed used to finish it
shown in (Figure 12.14) should be adopted. (Figure 12.19).)
For walls and columns (i.e. deep, narrow
forms), problems occur when the concrete is
dropped from too great a height and ricochets
PAGE 10> Guide to Concrete Construction — Part V-Section 12 – Handling and Placing Version 1.0
Figure 12.14 – Placing Techniques for Flatwork
PAGE 11> Guide to Concrete Construction — Part V-Section 12 – Handling and Placing Version 1.0
Figure 12.15 – Placing Techniques for Walls and Columns
PAGE 12> Guide to Concrete Construction — Part V-Section 12 – Handling and Placing
Figure 12.18 – Vibrating Screed in Use12.9
PAGE 13> Guide to Concrete Construction — Part V-Section 12 – Handling and Placing Version 1.0
6. SUMMARY
Crane and Suitable for mass concrete Adequate crane time must be available;
bucket structures and heavyweight Limitations dependent on bucket size, crane capacity and
concretes; reach.
Can be used when concrete is
unsuitable for pumping.
Tremie For placement of concrete The concrete needs to readily flow from the delivery
under water or in deep piles. hopper down the tremie pipe;
The tremie pipe should remain about 1 metre below the
surface of the concrete being placed to prevent paste
being washed out of the mix.
PAGE 14> Guide to Concrete Construction — Part V-Section 12 – Handling and Placing
12.4 Photo adopted from ‘Tremie concrete
placement at Olmsted’ by LouisvilleUSACE,
CCAA OFFICES
licensed under Attribution 2.0 Generic (CC BY
2.0),
https://www.flickr.com/photos/louisvilleusace/2 NATIONAL OFFICE (NSW)
8947270312 Level 10
163 -175 O’Riordan Street
12.5 Photo adopted from ‘Liebherr Stationary Mascot NSW 2020
concrete pump THS 70 D-K. In the
background: Liebherr Piling and drilling rig LRB
355 in Dornbirn (Vorarlberg, Austria)’, by POSTAL ADDRESS
Asurnipal, licensed under the Creative PO Box 124
Commons Attribution-Share Alike 4.0 Mascot NSW 1460
International license, Telephone: (02) 9667 8300
https://commons.wikimedia.org/wiki/File:Liebh
err_THS_70_D-K_Raupenbetonpumpe_-
QUEENSLAND
01.jpg
Level 14, 300 Ann Street,
12.6 Photo adopted from Radomil, licensed Brisbane QLD 4000
Telephone: (07) 3227 5200
under the Creative Commons Attribution-
Share Alike 3.0 Unported license,
https://commons.wikimedia.org/wiki/File:Concr VICTORIA
ete_Pump_RB.JPG Suite 910/1 Queens Road
Melbourne VIC 3004
12.7 Photo adopted from ‘Worker uses a Telephone: (03) 9825 0200
concrete vibrator to ensure the correct
consistency in the concrete’, by USCapitol,
public domain license, WESTERN AUSTRALIA
https://commons.wikimedia.org/wiki/File:Cann 45 Ventnor Avenue
on_Renewal_Project_- West Perth WA 6005
Telephone: (08) 9389 4452
_August_2015_(21094338346).jpg
PAGE 15> Guide to Concrete Construction — Part V-Section 12 – Handling and Placing Version 1.0