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Material Data Sheets For Piping and Valve Components: December

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The key takeaways are that this document provides material data sheets and requirements for piping and valve component welding, specifically overlay welding of Alloy 625, and references various international standards for welding and non-destructive testing procedures and qualifications.

The purpose of this document is to specify requirements for corrosion resistant overlay welding of piping and valve parts using Alloy 625 welding consumables in order to provide corrosion protection.

The document references ASME BPVC IX, ISO 9606, and ISO 14732 for welder/operator qualifications, and ASME BPVC IX or ISO 15614-7 for procedure qualification testing.

SPECIFICATION December

S-563 2021

Material Data Sheets for


Piping and Valve Components
Revision history

VERSION DATE PURPOSE

3.0 December 2021 Third Edition

2.0 December 2018 Second Edition

1.0 December 2016 First Edition

Acknowledgements
This IOGP Specification was prepared by a Joint Industry Programme 33
Standardization of Equipment Specifications for Procurement organized
by IOGP with support by the World Economic Forum (WEF).

Disclaimer
Whilst every effort has been made to ensure the accuracy of the information
contained in this publication, neither IOGP nor any of its Members past present or
future warrants its accuracy or will, regardless of its or their negligence, assume
liability for any foreseeable or unforeseeable use made thereof, which liability is
hereby excluded. Consequently, such use is at the recipient’s own risk on the basis
that any use by the recipient constitutes agreement to the terms of this disclaimer.
The recipient is obliged to inform any subsequent recipient of such terms.
Please note that this publication is provided for informational purposes and
adoption of any of its recommendations is at the discretion of the user. Except as
explicitly stated otherwise, this publication must not be considered as a substitute
for government policies or decisions or reference to the relevant legislation relating
to information contained in it.
Where the publication contains a statement that it is to be used as an industry
standard, IOGP and its Members past, present, and future expressly disclaim all
liability in respect of all claims, losses or damages arising from the use or
application of the information contained in this publication in any industrial application.
Any reference to third party names is for appropriate acknowledgement of their
ownership and does not constitute a sponsorship or endorsement.

Copyright notice
The contents of these pages are © International Association of Oil & Gas Producers.
Permission is given to reproduce this report in whole or in part provided (i)
that the copyright of IOGP and (ii) the sources are acknowledged. All other rights are
reserved. Any other use requires the prior written permission of IOGP.
These Terms and Conditions shall be governed by and construed in accordance
with the laws of England and Wales. Disputes arising here from shall be exclusively
subject to the jurisdiction of the courts of England and Wales.
Material Data Sheets for Piping and Valve Components

Foreword

This specification was prepared under Joint Industry Programme 33 (JIP33) "Standardization of Equipment
Specifications for Procurement" organized by the International Oil & Gas Producers Association (IOGP) with
the support from the World Economic Forum (WEF). Companies from the IOGP membership participated in
developing this specification to leverage and improve industry level standardization globally in the oil and gas
sector. The work has developed a minimized set of supplementary requirements for procurement, with life
cycle cost in mind, resulting in a common and jointly agreed specification, building on recognized industry and
international standards.

Recent trends in oil and gas projects have demonstrated substantial budget and schedule overruns. The Oil
and Gas Community within the World Economic Forum (WEF) has implemented a Capital Project Complexity
(CPC) initiative which seeks to drive a structural reduction in upstream project costs with a focus on industry-
wide, non-competitive collaboration and standardization. The CPC vision is to standardize specifications for
global procurement for equipment and packages. JIP33 provides the oil and gas sector with the opportunity to
move from internally to externally focused standardization initiatives and provide step change benefits in the
sector's capital projects performance.

This specification has been developed in consultation with a broad user and supplier base to realize benefits
from standardization and achieve significant project and schedule cost reductions.

The JIP33 work groups performed their activities in accordance with IOGP's Competition Law Guidelines
(November 2020).

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Material Data Sheets for Piping and Valve Components

Table of Contents

Foreword .................................................................................................................................................. 1
Introduction ............................................................................................................................................... 7
1 Scope ....................................................................................................................................................... 8
2 Normative references ............................................................................................................................... 9
3 Terms, definitions, acronyms and abbreviations ....................................................................................15
3.1 Terms and definitions ...................................................................................................................15
3.2 Acronym, abbreviations and symbols ..........................................................................................16
4 Material and element data sheets ..........................................................................................................18
4.1 General .........................................................................................................................................18
4.2 MDS and EDS numbering system ...............................................................................................18
4.3 Implementation of statutory regulations .......................................................................................19
4.4 Ferritic-austenitic stainless steels (MDS ID series)......................................................................19
4.5 Mechanical testing .......................................................................................................................19
4.6 Machining of valve components from bar ....................................................................................20
4.7 NDT of piping and valve components ..........................................................................................20
4.8 Pilot castings ................................................................................................................................20
4.9 Low temperature and cryogenic service ......................................................................................21
4.10 High pressure service ..................................................................................................................22
Annex A (normative) Material data sheets ......................................................................................................23
Annex B (normative) Element data sheets .....................................................................................................252

List of Tables

Table 1 — Pilot casting material qualification ranges .......................................................................................21


Table A.1 — List of material data sheets per type of material..........................................................................23
Table A.2 — MDS IC001 / IC001S ...................................................................................................................29
Table A.3 — MDS IC002 / IC002S ...................................................................................................................30
Table A.4 — MDS IC003 / IC003S / IC003SH .................................................................................................32
Table A.5 — MDS IC004 / IC004S ...................................................................................................................34
Table A.6 — MDS IC005 / IC005S / IC005SH .................................................................................................35
Table A.7 — MDS IC006 / IC006S ...................................................................................................................36
Table A.8 — MDS IC007 / IC007S ...................................................................................................................40
Table A.9 — MDS IC101 / IC101S ...................................................................................................................42
Table A.10 — MDS IC102 / IC102S / IC102SH ...............................................................................................43
Table A.11 — MDS IC103 / IC103S / IC103SH ...............................................................................................45
Table A.12 — MDS IC104 / IC104S .................................................................................................................47
Table A.13 — MDS IC105 / IC105S / IC105SH ...............................................................................................49
Table A.14 — MDS IC106 / IC106S .................................................................................................................51

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Material Data Sheets for Piping and Valve Components

Table A.15 — MDS IC107 / IC107S .................................................................................................................54


Table A.16 — MDS ID141 / ID141S .................................................................................................................56
Table A.17 — MDS ID142 / ID142S .................................................................................................................57
Table A.18 — MDS ID143 / ID143S .................................................................................................................59
Table A.19 — MDS ID144 / ID144S .................................................................................................................61
Table A.20 — MDS ID145 / ID145S .................................................................................................................63
Table A.21 — MDS ID146 / ID146S .................................................................................................................65
Table A.22 — MDS ID147 / ID147S .................................................................................................................68
Table A.23 — MDS ID148 / ID148S .................................................................................................................70
Table A.24 — MDS ID149 / ID149S .................................................................................................................71
Table A.25 — MDS ID251 / ID251S .................................................................................................................73
Table A.26 — MDS ID252 / ID252S .................................................................................................................74
Table A.27 — MDS ID253 / ID253S .................................................................................................................76
Table A.28 — MDS ID254 / ID254S .................................................................................................................78
Table A.29 — MDS ID255 / ID255S .................................................................................................................80
Table A.30 — MDS ID256 / ID256S .................................................................................................................82
Table A.31 — MDS ID257 / ID257S .................................................................................................................85
Table A.32 — MDS ID258 / ID258S .................................................................................................................88
Table A.33 — MDS ID259 / ID259S .................................................................................................................89
Table A.34 — MDS ID260 / ID260S .................................................................................................................91
Table A.35 — MDS ID269 / ID269S .................................................................................................................93
Table A.36 — MDS IK101 ................................................................................................................................95
Table A.37 — MDS IK102 ................................................................................................................................96
Table A.38 — MDS IK103 ................................................................................................................................97
Table A.39 — MDS IK104 ................................................................................................................................98
Table A.40 — MDS IK105 ................................................................................................................................99
Table A.41 — MDS IK107 ..............................................................................................................................100
Table A.42 — MDS IK106 ..............................................................................................................................101
Table A.43 — MDS IK204 ..............................................................................................................................103
Table A.44 — MDS IK207 ..............................................................................................................................104
Table A.45 — MDS IN100S ............................................................................................................................105
Table A.46 — MDS IN102S ............................................................................................................................106
Table A.47 — MDS IN103S ............................................................................................................................107
Table A.48 — MDS IN104S ............................................................................................................................108
Table A.49 — MDS IN105S ............................................................................................................................110
Table A.50 — MDS IN106S ............................................................................................................................111
Table A.51 — MDS IN107S ............................................................................................................................115
Table A.52 — MDS IN111S ............................................................................................................................116
Table A.53 — MDS IN119S ............................................................................................................................117
Table A.54 — MDS IN120S ............................................................................................................................118

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Material Data Sheets for Piping and Valve Components

Table A.55 — MDS IN201S ............................................................................................................................119


Table A.56 — MDS IN202S ............................................................................................................................120
Table A.57 — MDS IN203S ............................................................................................................................121
Table A.58 — MDS IN204S ............................................................................................................................122
Table A.59 — MDS IN205S ............................................................................................................................124
Table A.60 — MDS IN206S ............................................................................................................................125
Table A.61 — MDS IN207S ............................................................................................................................129
Table A.62 — MDS IR111 / IR111S ...............................................................................................................130
Table A.63 — MDS IR112 / IR112S ...............................................................................................................131
Table A.64 — MDS IR113 / IR113S ...............................................................................................................133
Table A.65 — MDS IR114 / IR114S ...............................................................................................................135
Table A.66 — MDS IR115 / IR115S ...............................................................................................................137
Table A.67 — MDS IR116 / IR116S ...............................................................................................................139
Table A.68 — MDS IR117 / IR117S ...............................................................................................................142
Table A.69 — MDS IR118 / IR118S ...............................................................................................................144
Table A.70 — MDS IR119 / IR119S ...............................................................................................................145
Table A.71 — MDS IS101 / IS101S ...............................................................................................................147
Table A.72 — MDS IS102 / IS102S ...............................................................................................................148
Table A.73 — MDS IS103 / IS103S ...............................................................................................................149
Table A.74 — MDS IS104 / IS104S ...............................................................................................................150
Table A.75 — MDS IS105 / IS105S ...............................................................................................................151
Table A.76 — MDS IS106 / IS106S ...............................................................................................................152
Table A.77 — MDS IS107 / IS107S ...............................................................................................................155
Table A.78 — MDS IS108 / IS108S ...............................................................................................................157
Table A.79 — MDS IS109 / IS109S ...............................................................................................................158
Table A.80 — MDS IS221 / IS221S ...............................................................................................................159
Table A.81 — MDS IS222 / IS222S ...............................................................................................................160
Table A.82 — MDS IS223 / IS223S ...............................................................................................................161
Table A.83 — MDS IS224 / IS224S ...............................................................................................................162
Table A.84 — MDS IS225 / IS225S ...............................................................................................................163
Table A.85 — MDS IS226 / IS226S ...............................................................................................................164
Table A.86 — MDS IS227 / IS227S ...............................................................................................................167
Table A.87 — MDS IS228 / IS228S ...............................................................................................................169
Table A.88 — MDS IS301 / IS301S ...............................................................................................................170
Table A.89 — MDS IS302 / IS302S ...............................................................................................................171
Table A.90 — MDS IS303 / IS303S ...............................................................................................................172
Table A.91 — MDS IS304 / IS304S ...............................................................................................................173
Table A.92 — MDS IS305 / IS305S ...............................................................................................................174
Table A.93 — MDS IS306 / IS306S ...............................................................................................................175
Table A.94 — MDS IS307 / IS307S ...............................................................................................................178

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Material Data Sheets for Piping and Valve Components

Table A.95 — MDS IS308 / IS308S ...............................................................................................................179


Table A.96 — MDS IS321 / IS321S ...............................................................................................................180
Table A.97 — MDS IS322 / IS322S ...............................................................................................................181
Table A.98 — MDS IS323 / IS323S ...............................................................................................................182
Table A.99 — MDS IS324 / IS324S ...............................................................................................................183
Table A.100 — MDS IS325 / IS325S .............................................................................................................184
Table A.101 — MDS IS327 / IS327S .............................................................................................................185
Table A.102 — MDS IS404 / IS404S .............................................................................................................186
Table A.103 — MDS IS407 / IS407S .............................................................................................................187
Table A.104— MDS IM104 / IM104S .............................................................................................................188
Table A.105 — MDS IM106 / IM106S ............................................................................................................189
Table A.106 — MDS IM107 ............................................................................................................................192
Table A.107 — MDS IM127 ............................................................................................................................193
Table A.108 — MDS IU604 / IU604S .............................................................................................................194
Table A.109 — MDS IU607 / IU607S .............................................................................................................195
Table A.110 — MDS IL101 .............................................................................................................................197
Table A.111 — MDS IL102 .............................................................................................................................198
Table A.112 — MDS IL103 .............................................................................................................................199
Table A.113 — MDS IL104 .............................................................................................................................201
Table A.114 — MDS IL105 .............................................................................................................................202
Table A.115 — MDS IL106 .............................................................................................................................203
Table A.116 — MDS IL108 .............................................................................................................................206
Table A.117 — MDS IT101 / IT101S ..............................................................................................................207
Table A.118 — MDS IT102 / IT102S ..............................................................................................................208
Table A.119 — MDS IT103 / IT103S ..............................................................................................................209
Table A.120 — MDS IT104 / IT104S ..............................................................................................................211
Table A.121 — MDS IT105 / IT105S ..............................................................................................................212
Table A.122 — MDS IT106 / IT106S ..............................................................................................................213
Table A.123 — MDS IT107 / IT107S ..............................................................................................................215
Table A.124 — MDS IT108 / IT108S ..............................................................................................................216
Table A.125 — MDS IU100 / IU100S .............................................................................................................217
Table A.126 — MDS IX100 / IX100S .............................................................................................................218
Table A.127 — MDS IX109 / IX109S .............................................................................................................219
Table A.128 — MDS IX110 / IX110S .............................................................................................................220
Table A.129 — MDS IX120 / IX120S .............................................................................................................221
Table A.130 — MDS IX124 / IX124S .............................................................................................................222
Table A.131 — MDS IX127 / IX127S .............................................................................................................224
Table A.132 — MDS IV101 / IV101S / IV101K ..............................................................................................226
Table A.133 — MDS IV102 / IV102S / IV102SH / IV102K .............................................................................227
Table A.134 — MDS IV103 / IV103S / IV103SH / IV103K .............................................................................229

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Material Data Sheets for Piping and Valve Components

Table A.135 — MDS IV104 / IV104S / IV104K ..............................................................................................231


Table A.136 — MDS IV105 / IV105S / IV105SH / IV105K .............................................................................232
Table A.137 — MDS IV106 / IV106S / IV106K ..............................................................................................234
Table A.138 — MDS IV107 / IV107S / IV107K ..............................................................................................237
Table A.139 — MDS IV201 / IV201S / IV201K ..............................................................................................239
Table A.140 — MDS IV202 / IV202S / IV202SH / IV202K .............................................................................240
Table A.141 — MDS IV203 / IV203S / IV203SH / IV203K .............................................................................242
Table A.142 — MDS IV204 / IV204S / IV204K ..............................................................................................244
Table A.143 — MDS IV205 / IV205S / IV205SH / IV205K .............................................................................245
Table A.144 — MDS IV206 / IV206S / IV206K ..............................................................................................247
Table A.145 — MDS IV207 / IV207S / IV207K ..............................................................................................250
Table B.1 — List of element data sheets........................................................................................................252
Table B.2 — EDS IH001 .................................................................................................................................253
Table B.3 — EDS IH002 .................................................................................................................................255
Table B.4 — EDS IH004 .................................................................................................................................257
Table B.5 — EDS IH005 .................................................................................................................................258
Table B.6 — EDS IO001.................................................................................................................................259

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Material Data Sheets for Piping and Valve Components

Introduction

The purpose of this specification is to define a minimum common set of supplementary requirements for the
specification for procurement of the most commonly used materials and to facilitate the manufacture of stock
products to reduce cost and increase availability, for application in the petroleum and natural gas industries.

This specification follows a common document structure comprising the four documents as shown below,
which together with the purchase order, define the overall technical specification for procurement.

JIP33 Specification for Procurement Documents


Technical Specification

Quality and information requirements for the supply of piping and valve components are specified in the
individual material data sheet rather than through separate quality requirements specification (QRS) and
information requirements specification (IRS). Quality and information requirements for piping and valve
components purchased as part of an equipment item are supplemented by the equipment QRS and IRS.

Unless defined otherwise in the requisition, the order of precedence (highest authority listed first) of the
documents shall be:

a) regulatory requirements;

b) contract documentation (e.g. purchase order);

c) user defined requirements (equipment data sheet, equipment IRS, equipment QRS);

d) this specification.

This specification is not intended to preclude the use of alternative generic materials or grades within a
referenced material standard. Where the use of alternative materials/grades are considered appropriate, the
end user is responsible for specifying any additional requirements necessary to meet design and design code
or specification.

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Material Data Sheets for Piping and Valve Components

1 Scope
This specification is a collection of material data sheets (MDSs) and element data sheets (EDSs) for the most
commonly used components for piping systems and valves for Normal fluid service, Category D fluid service
and High Pressure fluid service as defined in ASME B31.3.

NOTE The scope of IOGP S-563 is design code independent and it is not restricted to piping designed to ASME B31.3.

Supplementary material requirements for services defined in ASME B31.3 as Category M fluid service,
elevated temperature fluid service, high purity fluid service, severe cyclic conditions are excluded from the
scope.

This specification addresses specific minimum requirements for materials exposed to sour environments as
defined in ISO 15156 /NACE MR0175 and ISO 17945 /NACE MR0103. However, this specification does not
provide guidelines for material selection and the selection of suitable materials for a specific service including
any necessary additional material requirements remains the responsibility of the end (equipment) user.

Line pipe material for pipeline systems is outside the scope of this specification.

The material data sheets cover the following material types:

− Non-impact tested carbon steel;

− Impact tested carbon steel;

− Ferritic-austenitic stainless steel: types 22Cr duplex and 25Cr duplex;

− High alloy austenitic stainless steel: type 6Mo;

− Austenitic stainless steel: type 316/316L, type 304/304L, type 321, type 347, type 321H, type 347H;

− Austenitic stainless steel 200-series: grade XM-19;

− Martensitic stainless steel: types 12Cr and 13Cr;

− Copper-Nickel alloys: type 90-10 and aluminium bronze;

− Nickel alloys: types 625 and 825;

− Nickel alloy bolting: types 625 and 718;

− Precipitation-hardened stainless steel: austenitic grade 660 and martensitic grade 630;

− Titanium grade 2;

− High strength, low alloy steels;

− Nickel-alloyed steel: type 3.5 % Ni;

− Cr-Mo alloyed steel: 1¼ Cr ½ Mo and 2¼ Cr 1 Mo grades.

The element data sheets address the following:

− Hard facing by weld overlay;

− Hard facing by thermal spraying;

− Electroless nickel plating;

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Material Data Sheets for Piping and Valve Components

− Corrosion resistant weld overlay;

− Solid tungsten carbide.

2 Normative references
The following publications are referred to in this document in such a way that some or all of their content
constitutes requirements of this specification. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.

ANSI/MSS SP-55, Quality Standard for Steel Castings for Valves, Flanges, Fittings, and Other Piping
Components - Visual Method for Evaluation of Surface Irregularities

API Recommended Practice 934-A, Materials and Fabrication of 2¼Cr-1Mo, 2¼Cr-1Mo-¼V, 3Cr-1Mo,
and 3Cr-1Mo-¼V Steel Heavy Wall Pressure Vessels for High-temperature, High-pressure Hydrogen Service

API Recommended Practice 934-C, Materials and Fabrication of 1¼Cr-½Mo Steel Heavy Wall Pressure
Vessels for High-pressure Hydrogen Service Operating at or Below 825 °F (440 °C)

API Specification 5L, Line Pipe

API Standard 6ACRA, Age-hardened Nickel-based Alloys for Oil and Gas Drilling and Production Equipment

ASME B16.34, Valves — Flanged, Threaded, and Welding End

ASME B31.3, Process piping

ASME BPVC, Section V, Nondestructive Examination

ASME BPVC, Section VIII, Division 1, Rules for Construction of Pressure Vessels

ASME BPVC, Section IX, Welding, Brazing, and Fusing Qualifications

ASME BPVC Code Case 2120-1, Nickel-Iron-Chromium-Molybdenum-Copper Low Carbon Alloy (UNS
N08926) for Code Construction Section VIII, Division 1

ASNT SNT-TC-1A, Personnel Qualification and Certification in Nondestructive Testing

ASTM A20/A20M, Standard Specification for General Requirements for Steel Plates for Pressure Vessels

ASTM A29/A29M, Standard Specification for General Requirements for Steel Bars, Carbon and Alloy, Hot-
Wrought

ASTM A105/A105M, Standard Specification for Carbon Steel Forgings for Piping Applications

ASTM A106/A106M, Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service

ASTM A182/A182M, Standard Specification for Forged or Rolled Alloy and Stainless Steel Pipe Flanges,
Forged Fittings, and Valves and Parts for High-Temperature Service

ASTM A193/A193M, Standard Specification for Alloy-Steel and Stainless Steel Bolting for High Temperature
or High Pressure Service and Other Special Purpose Applications

ASTM A194/A194M, Standard Specification for Carbon Steel, Alloy Steel, and Stainless Steel Nuts for
Bolts for High Pressure or High Temperature Service, or Both

ASTM A203/A203M, Standard Specification for Pressure Vessel Plates, Alloy Steel, Nickel

Page 9 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

ASTM A216/A216M, Standard Specification for Steel Castings, Carbon, Suitable for Fusion Welding, for
High-Temperature Service

ASTM A217/A217M, Standard Specification for Steel Castings, Martensitic Stainless and Alloy, for Pressure-
Containing Parts, Suitable for High-Temperature Service

ASTM A234/234M, Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for
Moderate and High Temperature Service

ASTM A240/A240M, Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate,
Sheet, and Strip for Pressure Vessels and for General Applications

ASTM A269/A269M, Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubing for
General Service

ASTM A276/A276M, Standard Specification for Stainless Steel Bars and Shapes

ASTM A312/A312M, Standard Specification for Seamless, Welded, and Heavily Cold Worked Austenitic
Stainless Steel Pipes

ASTM A320/A320M, Standard Specification for Alloy-Steel and Stainless Steel Bolting for Low-Temperature
Service

ASTM A333/A333M, Standard Specification for Seamless and Welded Steel Pipe for Low- Temperature
Service and Other Applications with Required Notch Toughness

ASTM A334/A334M, Standard Specification for Seamless and Welded Carbon and Alloy-Steel Tubes
for Low-Temperature Service

ASTM A335/A335M, Standard Specification for Seamless Ferritic Alloy-Steel Pipe for High-Temperature
Service

ASTM A350/A350M, Standard Specification for Carbon and Low-Alloy Steel Forgings, Requiring Notch
Toughness Testing for Piping Components

ASTM A351/A351M, Standard Specification for Castings, Austenitic, for Pressure-Containing Parts

ASTM A352/A352M, Standard Specification for Steel Castings, Ferritic and Martensitic, for Pressure-
Containing Parts, Suitable for Low-Temperature Service

ASTM A358/A358M, Standard Specification for Electric-Fusion-Welded Austenitic Chromium-Nickel


Stainless Steel Pipe for High-Temperature Service and General Applications

ASTM A370, Standard Test Methods and Definitions for Mechanical Testing of Steel Products

ASTM A387/A387M, Standard Specification for Pressure Vessel Plates, Alloy Steel, Chromium-Molybdenum

ASTM A403/A403M, Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings

ASTM A420/420M, Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for
Low-Temperature Service

ASTM A453/A453M, Standard Specification for High-Temperature Bolting, with Expansion Coefficients
Comparable to Austenitic Stainless Steels

ASTM A479/A479M, Standard Specification for Stainless Steel Bars and Shapes for Use in Boilers and
Other Pressure Vessels

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Material Data Sheets for Piping and Valve Components

ASTM A480/A480M, Standard Specification for General Requirements for Flat-Rolled Stainless and Heat-
Resisting Steel Plate, Sheet, and Strip

ASTM A488/A488M, Standard Practice for Steel Castings, Welding, Qualifications of Procedures and
Personnel

ASTM A494/A494M, Standard Specification for Castings, Nickel and Nickel Alloy

ASTM A516/A516M, Standard Specification for Pressure Vessel Plates, Carbon Steel, for Moderate- and
Lower-Temperature Service

ASTM A564/A564M, Standard Specification for Hot-Rolled and Cold-Finished Age-Hardening Stainless Steel
Bars and Shapes

ASTM A578/A578M, Standard Specification for Straight-Beam Ultrasonic Examination of Rolled Steel Plates
for Special Applications

ASTM A671/A671M, Standard Specification for Electric-Fusion-Welded Steel Pipe for Atmospheric and
Lower Temperatures

ASTM A672/672M, Standard Specification for Electric-Fusion-Welded Steel Pipe for High-Pressure Service
at Moderate Temperatures

ASTM A691/A691M, Standard Specification for Carbon and Alloy Steel Pipe, Electric-Fusion-Welded for
High-Pressure Service at High Temperatures

ASTM A694/A694M, Standard Specification for Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings,
Valves, and Parts for High-Pressure Transmission Service

ASTM A696, Standard Specification for Steel Bars, Carbon, Hot-Wrought or Cold-Finished, Special Quality,
for Pressure Piping Components

ASTM A703/A703M, Standard Specification for Steel Castings, General Requirements, for Pressure-
Containing Parts

ASTM A705/705M, Standard Specification for Age-Hardening Stainless Steel Forgings

ASTM A739, Standard Specification for Steel Bars, Alloy, Hot-Wrought, for Elevated Temperature
or Pressure-Containing Parts, or Both

ASTM A788/A788M, Standard Specification for Steel Forgings, General Requirements

ASTM A789/A789M, Standard Specification for Seamless and Welded Ferritic/Austenitic Stainless Steel
Tubing for General Service

ASTM A790/A790M, Standard Specification for Seamless and Welded Ferritic/Austenitic Stainless Steel
Pipe

ASTM A815/815M, Standard Specification for Wrought Ferritic, Ferritic/Austenitic, and Martensitic Stainless
Steel Piping Fittings

ASTM A928/A928M, Standard Specification for Ferritic/Austenitic (Duplex) Stainless Steel Pipe Electric
Fusion Welded with Addition of Filler Metal

ASTM A960/A960M, Standard Specification for Common Requirements for Wrought Steel Piping Fittings

ASTM A961/A961M, Standard Specification for Common Requirements for Steel Flanges, Forged Fittings,
Valves, and Parts for Piping Applications

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Material Data Sheets for Piping and Valve Components

ASTM A962/A962M, Standard Specification for Common Requirements for Bolting Intended for Use at Any
Temperature from Cryogenic to the Creep Range

ASTM A985/A985M, Standard Specification for Steel Investment Castings General Requirements, for
Pressure-Containing Parts

ASTM A988/A988M, Standard Specification for Hot Isostatically-Pressed Stainless Steel Flanges, Fittings,
Valves, and Parts for High Temperature Service

ASTM A995/A995M, Standard Specification for Castings, Austenitic-Ferritic (Duplex) Stainless Steel, for
Pressure-Containing Parts

ASTM A1058, Standard Test Methods for Mechanical Testing of Steel Products-Metric

ASTM A1082/A1082M, Standard Specification for High Strength Precipitation Hardening and Duplex
Stainless Steel Bolting for Special Purpose Applications

ASTM B124/B124M, Standard Specification for Copper and Copper Alloy Forging Rod, Bar, and Shapes

ASTM B148, Standard Specification for Aluminium-Bronze Sand Castings

ASTM B150/B150M, Standard Specification for Aluminum Bronze Rod, Bar, and Shapes

ASTM B151/B151M, Standard Specification for Copper-Nickel-Zinc Alloy (Nickel Silver) and Copper- Nickel
Rod and Bar

ASTM B171/B171M, Standard Specification for Copper-Alloy Plate and Sheet for Pressure Vessels,
Condensers, and Heat Exchangers

ASTM B265, Standard Specification for Titanium and Titanium Alloy Strip, Sheet, and Plate

ASTM B338, Standard Specification for Seamless and Welded Titanium and Titanium Alloy Tubes for
Condensers and Heat Exchangers

ASTM B348, Standard Specification for Titanium and Titanium Alloy Bars and Billets

ASTM B363, Standard Specification for Seamless and Welded Unalloyed Titanium and
Titanium Alloy Welding Fittings

ASTM B366/B366M, Standard Specification for Factory-Made Wrought Nickel and Nickel Alloy Fittings

ASTM B367, Standard Specification for Titanium and Titanium Alloy Castings

ASTM B381, Standard Specification for Titanium and Titanium Alloy Forgings

ASTM B423, Standard Specification for Nickel-Iron-Chromium-Molybdenum-Copper Alloy (UNS N08825,


N08221, and N06845) Seamless Pipe and Tube

ASTM B424, Standard Specification for Nickel-Iron-Chromium-Molybdenum-Copper Alloys Plate, Sheet, and
Strip

ASTM B425, Standard Specification for Nickel-Iron-Chromium-Molybdenum-Copper Alloys Rod and Bar

ASTM B443, Standard Specification for Nickel-Chromium-Molybdenum-Columbium Alloy and Nickel-


Chromium-Molybdenum-Silicon Alloy Plate, Sheet, and Strip

ASTM B444, Standard Specification for Nickel-Chromium-Molybdenum-Columbium Alloys (UNS N06625 and
UNS N06852) and Nickel-Chromium-Molybdenum-Silicon Alloy (UNS N06219) Pipe and Tube

Page 12 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

ASTM B446, Standard Specification for Nickel-Chromium-Molybdenum-Columbium Alloy (UNS N06625),


Nickel-Chromium-Molybdenum-Silicon Alloy (UNS N06219), and Nickel-Chromium-Molybdenum-Tungsten
Alloy (UNS N06650) Rod and Bar

ASTM B462, Standard Specification for Forged or Rolled Nickel Alloy Pipe Flanges, Forged Fittings, and
Valves and Parts for Corrosive High-Temperature Service

ASTM B499, Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method:
Nonmagnetic Coatings on Magnetic Basis Metals

ASTM B564, Standard Specification for Nickel Alloy Forgings

ASTM B571, Standard Practice for Qualitative Adhesion Testing of Metallic Coatings

ASTM B578, Standard Test Method for Microhardness of Electroplated Coatings

ASTM B602, Standard Test Method for Attribute Sampling of Metallic and Inorganic Coatings

ASTM B705, Standard Specification for Nickel-Alloy (UNS N06625, N06219 and N08825) Welded Pipe

ASTM B733, Standard Specification for Autocatalytic (Electroless) Nickel-Phosphorus Coatings on Metal

ASTM B834, Standard Specification for Pressure Consolidated Powder Metallurgy Iron- Nickel- Chromium-
Molybdenum (UNS N08367), Nickel-Chromium- Molybdenum-Columbium (Nb) (UNS N06625), Nickel-
Chromium-Iron Alloys (UNS N06600 and N06690), and Nickel-Chromium-Iron-Columbium- Molybdenum
(UNS N07718) Alloy Pipe Flanges, Fittings, Valves, and Parts

ASTM B861, Standard Specification for Titanium and Titanium Alloy Seamless Pipe

ASTM B862, Standard Specification for Titanium and Titanium Alloy Welded Pipe

ASTM C633 , Standard Test Method for Adhesion or Cohesion Strength of Thermal Spray Coatings

ASTM E10, Standard Test Method for Brinell Hardness of Metallic Materials

ASTM E18, Standard Test Methods for Rockwell Hardness of Metallic Materials

ASTM E165/E165M, Standard Practice for Liquid Penetrant Examination for General Industry

ASTM E384, Standard Test Method for Microindentation Hardness of Materials

ASTM E562, Standard Test Method for Determining Volume Fraction by Systematic Manual Point Count

ASTM F467, Standard Specification for Nonferrous Nuts for General Use

ASTM F468, Standard Specification for Nonferrous Bolts, Hex Cap Screws, Socket Head Cap Screws, and
Studs for General Use

ASTM F788, Standard Specification for Surface Discontinuities of Bolts, Screws, Studs, and Rivets, Inch and
Metric Series

ASTM F812 , Standard Specification for Surface Discontinuities of Nuts, Inch and Metric Series

ASTM F2329, Standard Specification for Zinc Coating, Hot-Dip, Requirements for Application to Carbon and
Alloy Steel Bolts, Screws, Washers, Nuts, and Special Threaded Fasteners

ASTM G28, Standard Test Methods for Detecting Susceptibility to Intergranular Corrosion in Wrought,
Nickel-Rich, Chromium-Bearing Alloys

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Material Data Sheets for Piping and Valve Components

ASTM G48, Standard Test Methods for Pitting and Crevice Corrosion Resistance of Stainless Steels and
Related Alloys by Use of Ferric Chloride Solution

EEMUA Pub. 234, 90/10 Copper Nickel Alloy Piping for Offshore Applications Specification

EN 10204, Metallic products - Types of inspection documents

ISO 148-1, Metallic materials — Charpy pendulum impact test — Part 1: Test method

ISO 3452 (all parts), Non-destructive testing — Penetrant testing

ISO 4624, Paints and varnishes — Pull-off test for adhesion

ISO 4499 (all parts), Hardmetals — Metallographic determination of microstructure

ISO 6506-1, Metallic materials — Brinell hardness test — Part 1: Test method

ISO 6507-1, Metallic materials — Vickers hardness test — Part 1: Test method

ISO 6508-1, Metallic materials — Rockwell hardness test — Part 1: Test method

ISO 6892-1, Metallic materials — Tensile testing — Part 1: Method of test at room temperature

ISO 9001, Quality management systems — Requirements

ISO 9606 (all parts), Qualification testing of welders — Fusion welding

ISO 9712, Non-destructive testing — Qualification and certification of NDT personnel

ISO 10474, Steel and steel products — Inspection documents

ISO 11970, Specification and qualification of welding procedures for production welding of steel castings

ISO 14732, Welding personnel — Qualification testing of welding operators and weld setters for mechanized
and automatic welding of metallic materials

ISO 15156-1 /NACE MR0175-1, Petroleum and natural gas industries — Materials for use in H2S-containing
environments in oil and gas production — Part 1: General principles for selection of cracking-resistant
materials

ISO 15156-2 /NACE MR0175-2, Petroleum and natural gas industries — Materials for use in H2S-containing
environments in oil and gas production — Part 2: Cracking-resistant carbon and low-alloy steels, and the use
of cast irons

ISO 15156-3 /NACE MR0175-3, Petroleum and natural gas industries — Materials for use in H2S-containing
environments in oil and gas production — Part 3: Cracking-resistant CRAs (corrosion-resistant alloys) and
other alloys

ISO 17637, Non-destructive testing of welds — Visual testing of fusion-welded joints.

ISO 17781, Petroleum, petrochemical and natural gas industries — Test methods for quality control of
microstructure of ferritic/austenitic (duplex) stainless steels

ISO 17782 , Petroleum, petrochemical and natural gas industries — Scheme for conformity assessment of
manufacturers of special materials

ISO 17945 /NACE MR0103, Petroleum, petrochemical and natural gas industries — Metallic materials
resistant to sulfide stress cracking in corrosive petroleum refining environments

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Material Data Sheets for Piping and Valve Components

ISO 28079, Hardmetals — Palmqvist toughness test

MSS SP-147, Quality Standard for Steel Castings Used in Standard Class Steel Valves - Sampling Method
for Evaluating Casting Quality

NACE TM0284, Evaluation of Pipeline and Pressure Vessel Steels for Resistance to Hydrogen-Induced
Cracking

NORSOK M-650, Qualification of manufacturers of special materials

3 Terms, definitions, acronyms and abbreviations

3.1 Terms and definitions

3.1.1
carbon steel
alloy of carbon and iron containing up to 2 % mass fraction carbon and up to 1.65 % mass fraction manganese
and residual quantities of other elements, except those intentionally added in specific quantities for deoxidation
(usually silicon and/or aluminium)

3.1.2
low-alloy steel
steel containing a total alloying element content of less than 5 % mass fraction, or steels with less than 10.5
% mass fraction chromium, but more than that specified for carbon steel

3.1.3
stainless steel
steel containing ≥ 10.5 % Cr (by mass), possibly with other elements added to secure special properties

3.1.4
austenitic stainless steel
stainless steel whose microstructure at room temperature consists predominantly of austenite

3.1.5
stainless steel types 304 and 316
austenitic stainless steel certified to meet both 304/304L or 316/316L properties

3.1.6
stainless steel type 6Mo
austenitic stainless steel alloys with 6 % Mo and PREN ≥ 40.0

3.1.7
stainless steel type 22Cr duplex
ferritic-austenitic stainless steel alloys with 30.0 ≤ PREN < 40.0 and Cr ≥ 19 % (by mass)

3.1.8
stainless steel type 25Cr duplex
ferritic-austenitic stainless steel alloys with 40.0 ≤ PREN < 48.0, often referred to as "super duplex"

3.1.9
martensitic stainless steel
stainless steel whose microstructure at room temperature consists predominantly of martensite

3.1.10
precipitation-hardened stainless steel
stainless steel with a high strength resulting from the precipitation of intermetallic compounds by a final heat
treatment

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Material Data Sheets for Piping and Valve Components

3.1.11
nickel alloys
metallic material in which nickel is the major element

3.1.12
pilot casting
casting made and tested as part of the initiation and development of the production method such as the first
casting from a new or modified pattern produced using identical foundry practices as the production castings
it is intended to represent

3.1.13
nominal pipe size
numerical designation of size in inches which is common to components in piping systems

3.1.14
quality specification level
QSL
level defining the extent of control activities, typically including verification, inspection and testing to be
undertaken by supplier to demonstrate conformance with requirements based on determination of service risk
(e.g. on the basis of pressure class, material, valve size and service) or obligations

3.1.15
nickel-alloyed steel
alloyed steel containing more than 1.5 % Ni

3.1.16
end (equipment) user
company or organization (normally an oil company) that is responsible for the operation of an installation/facility
and its component (e.g. piping, valve)

3.1.17
manufacturer (material)
party, including subcontractors, which carries out operations (e.g. forming, heat treatment, welding) that affect
the material properties of the finished product

3.2 Acronym, abbreviations and symbols

ACCP ASNT Central Certification Program

AOD argon oxygen decarburization

BPVC boiler and pressure vessel code

CE carbon equivalent (% C + % Mn / 6 + (% Cr + % Mo + % V) / 5 + (% Ni + % Cu) / 15), with chemical


element concentration expressed in mass fraction percent

CLR crack length ratio

CSR crack sensitivity ratio

CTR crack thickness ratio

DN diamètre nominal (French for nominal diameter)

EBW electron beam welding

EDS element datasheet

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Material Data Sheets for Piping and Valve Components

FCAW flux-cored arc welding

GTAW gas tungsten arc welding

HAZ heat affected zone

HBW Brinell hardness with Tungsten ball

HIC hydrogen-induced cracking

HIP hot isostatic pressing

HRB Rockwell hardness, B scale

HRC Rockwell hardness, C scale

HV Vickers hardness

HVOF high velocity oxygen fuel

LBW laser beam welding

MDS material data sheet

MCPR manufacturing procedure conformity record

MPS material process specification

MT magnetic particle testing

NDE non-destructive examination (equivalent to NDT)

NDT non-destructive testing

NPS nominal pipe size

OD outer diameter

PREN pitting resistance equivalent number (%Cr + 3.3 x % (Mo + 0.5W) + 16 x %N), with chemical
element concentration expressed in mass fraction percent.

PSL product specification level

PT penetrant testing

PTAW plasma transfer arc welding

PWHT post weld heat treatment

QL quality level

QSL quality specification level

QTR qualification test record

RT radiographic testing

SAW submerged arc welding

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Material Data Sheets for Piping and Valve Components

SMAW shielded metal arc welding

UNS unified numbering system

UT ultrasonic testing

VT visual testing

WC tungsten carbide

WPS welding procedure specification

4 Material and element data sheets

4.1 General

The material data sheets (MDSs) are collated in Annex A. They define applicable options and requirements
that supplement or amend the referenced material standard or specification. The material shall be delivered in
accordance with the standard specification referenced in the MDSs including any additional requirements
specified therein. Unless otherwise specified in the MDSs, all the requirements of the referenced standard or
specification shall apply. The latest issue of the referenced standard or specification at the time of purchase
shall apply.

NOTE ASTM standard designations comprising the "M" specification designation for SI units, appear in the MDSs in
an abbreviated form, e.g. ASTM A105/A105M is referenced as ASTM A105 in the MDS.

Welded pipes MDSs specifying acceptance classes give welding quality factors ranging from 0.8 to 1.0
according to ASME B31.3. The required class shall be specified on the piping class sheet and the purchase
order shall specify acceptable class for each relevant item.

The element data sheets (EDSs) are included in Annex B. They define the requirements for special processes
and parts used in connection with manufacturing or assembly of piping and valves. Processes and parts shall
comply with the minimum requirement specified in the EDS and any standard referenced therein.

4.2 MDS and EDS numbering system

Each MDS and EDS number consists of a two-letter prefix followed by a three-digit sequential number and a
supplementary requirements suffix.

The first letter is fixed and consists of the letter "I" to indicate an IOGP MDS or EDS.

The second letter identifies the type of material or element with the following interpretation:

C − carbon steels

D − ferritic-austenitic stainless steels, type 22Cr duplex, type 25Cr duplex

H – hard facing, by welding, thermal spray, metal plating or use of sintered material

K − copper-nickel alloy 90-10 and other copper alloys including aluminium bronze

L − nickel-alloyed steel

M − martensitic stainless steel

N − nickel alloys

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Material Data Sheets for Piping and Valve Components

O − overlay welding, corrosion–resistant

R − austenitic stainless steels, type 6Mo

S − austenitic stainless steels, excluding type 6Mo

T − titanium and titanium alloys

U − precipitation-hardened stainless steels

V − Cr and Cr-Mo alloyed steels

X − high strength low alloyed steels

The suffix identifies a material delivered in accordance with the MDS including the supplementary
requirements for the following service:

S – sour service, excluding HIC testing

SH – sour service including HIC testing and UT examination, where applicable to the material and product
form

K – hydrogen service at elevated temperature and pressure

Material data sheets designated with supplementary suffix "S" or "SH" also satisfy all the MDS requirements
for general, non-sour service.

EXAMPLE 1 MDS IC003 designates carbon steel fittings for general, non-sour service, as opposed to
IC003S which designates carbon steel fittings which also comply with the additional supplementary
requirements for sour service, excluding HIC testing.

EXAMPLE 2 MDS IC003SH designates carbon steel fittings complying with the additional supplementary
requirements for sour service plus HIC and UT testing, where applicable.

4.3 Implementation of statutory regulations

This specification is not intended to address any statutory regulations. The responsibility for complying with
any such statutory regulations and the specification of any further additional requirements is the responsibility
of the end (equipment) user.

4.4 Ferritic-austenitic stainless steels (MDS ID series)

The compositional and microstructural requirements including ferrite content and acceptance criteria for
intermetallic phases and precipitates in parent material and welds are specified in accordance with ISO 17781.
Compliance with ISO 17781 is considered to fulfil the microstructural requirements of ISO 15156-3 /NACE
MR0175-3.

4.5 Mechanical testing

Tensile testing shall in general be carried out in accordance with the referenced standard specifications in the
respective MDS. Where testing to ASTM A370 is specified, testing in accordance with ISO 6892-1 is
considered equivalent and thereby also acceptable. The elongation shall be measured and reported in
accordance with the selected tensile test standard ASTM A370 or ISO 6892-1. For specimens to ASTM A370,
the gauge length shall be 50 mm as far as is practical.

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Material Data Sheets for Piping and Valve Components

Impact testing shall, in general, be carried out in accordance with the referenced standard specifications in the
respective MDS. Where testing to ASTM A370 is specified, testing in accordance with ISO 148-1 using a striker
radius of 8 mm is considered equivalent and thereby also acceptable.

The impact test temperature for carbon steels and duplex stainless steels is in general specified to be minus
46 °C. The use of a lower test temperature is acceptable, but the specified minimum absorbed energy shall
apply unless otherwise agreed with the end (equipment) user.

Hardness testing shall be performed in strict compliance with the methods described in the MDS and EDS, as
applicable. The use of alternative methods permitted by the product standard and use of conversion tables or
other correlations for individual materials shall require approval of the end (equipment) user. In case of dispute,
the hardness scale stated in the MDS or EDS shall govern. For the purposes of this specification, ASTM E384
is equivalent to ISO 6507-1, ASTM E18 is equivalent to ISO 6508-1 and ASTM E10 is equivalent to
ISO 6506-1. The use of portable hardness testing methods shall require approval by the end (equipment) user.

4.6 Machining of valve components from bar

When allowed by the product standard specifications, hollow cylindrically shaped parts, including valve bodies
for weld-end and integral flanged valves, and pressure-controlling parts of valves, may be manufactured from
cylindrically shaped bars, provided the requirements in the relevant MDS are met in full.

4.7 NDT of piping and valve components

4.7.1 General

Where MDSs specify NDT requirements, this is intended to represent the minimum level of NDT that shall be
performed at the material manufacturing stage.

NDT of fabricated piping systems are not included in the MDSs and additional NDT may be required for valve
components when a quality specification level (QSL) is specified by the purchaser in the valve data sheet or
purchase order documentation. For details of any additional NDT requirements for finished valve components
or piping assembly, reference shall be made to the applicable IOGP valve specification or piping fabrication
specification.

Where MDSs do not specify additional NDT requirements, the relevant material standard shall apply with no
additional requirements except as specified below in this section.

Where a frequency of inspection less than 100 % is specified, at least one item per lot shall be examined. If
defects outside the acceptance criteria are detected, two or more items from the same lot shall be tested and
if any of these two fails, all items in the lot shall be examined.

4.7.2 NDT Personnel

NDT personnel shall be qualified in accordance with ISO 9712 or ASNT SNT-TC-1A. Personnel performing
NDT evaluation shall be certified according to Level 2. Certification shall be performed by an independent third-
party certification body, or authorized qualifying body in accordance with ISO 9712 or the ASNT Central
Certification Program (ACCP).

4.8 Pilot castings

4.8.1 General

The casting foundry or manufacturer shall produce a pilot casting (see definition in 3.1.12) prior to the
production of castings, in accordance with MSS SP-147.

The pilot casting may be taken from the first production order of castings, subject to purchaser approval.
Acceptance of a production casting as pilot casting shall require that NDT complies with the requirements for
pilot casting and all testing specified in the MDS for production casting shall be met.

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Material Data Sheets for Piping and Valve Components

4.8.2 Material qualification ranges for pilot castings

A new pilot casting shall be produced when the casting material is outside the qualification ranges given in
Table 1.

Table 1 — Pilot casting material qualification ranges

Pilot casting material type Qualification range for pilot casting material

Carbon steel All grades of carbon steel and low alloyed steel

Low-alloy steel All grades of carbon steel and low alloyed steel

Nickel-alloyed steel All grades of nickel-alloyed steel

Martensitic stainless steel All grades of martensitic stainless steel

Austenitic stainless steel All grades of austenitic stainless steel except 6Mo

22Cr and 25Cr duplex stainless steel All grades of 22Cr and 25Cr duplex stainless steel

6Mo stainless steel All grades of 6Mo and austenitic stainless steel and Ni-alloys

Nickel alloys All grades of austenitic stainless steel including 6Mo and Ni-alloys

Titanium (un-alloyed) All un-alloyed grades of titanium

Ni-Al bronze All grades of Ni-Al bronze

4.8.3 NDE of pilot castings

All pilot castings shall be evaluated without weld repairs.

All accessible internal and external surfaces of the pilot casting shall be inspected by VT, PT or MT. The extent
of volumetric inspection shall be in accordance with the applicable casting MDS. The acceptance criteria shall
be as stated in the applicable casting MDS, unless agreed otherwise with the end (equipment) user.

Dimensional inspection shall be in accordance with the casting design drawing.

A pilot casting that fails to comply with the requirements of the MDS shall be rejected. Corrective actions shall
be implemented by the casting foundry/manufacturer and a new pilot casting shall be made to confirm
effectiveness of the corrective actions.

Upon completion of all required examinations and tests, the documentation for the pilot casting shall be
retained and be available for review at the casting foundry/manufacturer.

4.9 Low temperature and cryogenic service

4.9.1

Materials exposed to low temperature and cryogenic service shall be impact tested in accordance with the
applicable design code, in addition to the requirement of the MDS.

4.9.2

Procedures for hard facing by overlay welding of parts exposed to low temperature and cryogenic service shall
be impact tested at the design minimum temperature specified for the parent metal by the applicable design
code with test sampling and location in accordance with the EDS.

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Material Data Sheets for Piping and Valve Components

4.10 High pressure service

4.10.1

Material for service designated as high pressure service shall comply with the requirements of ASME B31.3,
Chapter IX, which amend the MDS, and the following provisions.

4.10.2

Sampling of impact test specimens for 22Cr and 25Cr duplex stainless steels wrought products shall comply
with the MDS.

4.10.3

Location and orientation of impact test specimens for bars intended for machining of valve parts in high
pressure service shall be in accordance with the MDS.

4.10.4

Acceptance criteria for 22Cr and 25Cr duplex stainless steels shall be according to ISO 17781 QL I.

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Material Data Sheets for Piping and Valve Components

Annex A
(normative)
Material data sheets

The material data sheets are listed in Table A.1 and compiled in this annex.

Table A.1 — List of material data sheets per type of material

Type of material Material standard and grade(s) Product form MDS No. MDS
rev.

Non-impact tested ASTM A106 Grade B Seamless pipes IC001 01


carbon steel
API SPEC 5L Grade B PSL1, PSL2 Seamless pipes IC001 01

ASTM A672 Grade C60, C65, C70 Welded pipes IC002 01

API SPEC 5L Grade B PSL1, PSL2 Welded pipes IC002 01

ASTM A234 Grade WPB, WPBW Wrought fittings IC003 01

ASTM A105 Forgings IC004 01

ASTM A516 Grade 60, 65, 70 Plates IC005 01

ASTM A216 Grade WCB, WCC Castings IC006 02

ASTM A696 Grade B, C Bars IC007 01

Impact tested carbon ASTM A333 Grade 6 Seamless pipes IC101 01


steel
ASTM A671 Grade CC60, CC65, CC70 Welded pipes IC102 01

ASTM A420 Grade WPL 6 Wrought fittings IC103 01

ASTM A350 Grade LF2, LF6 Forgings IC104 01

ASTM A516 Grade 60, 65, 70 Plates IC105 01

ASTM A352 Grade LCC Castings IC106 02

ASTM A696 Grade B, C Bars IC107 01

Ferritic- austenitic ASTM A790 UNS S31803, UNS S32205 Seamless pipes ID141 01
stainless steel type
22Cr Duplex ASTM A928 UNS S31803, UNS S32205 Welded pipes ID142 01

ASTM A815 UNS S31803, UNS S32205 Wrought fittings ID143 01

ASTM A182 Grade F51, F60 Forgings ID144 01

ASTM A240 UNS S31803, UNS S32205 Plates ID145 01

ASTM A995 Grade 4A (UNS J92205) Castings ID146 01

ASTM A276 / ASTM A479 UNS S31803, Bars ID147 01


UNS S32205

ASTM A789 UNS S31803, UNS S32205 Tubes ID148 01

ASTM A988 UNS S31803, UNS S32205 HIP products ID149 01

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Material Data Sheets for Piping and Valve Components

Table A.1 — List of material data sheets per type of material (continued)

Type of material Material standard and grade(s) Product form MDS No. MDS
rev.
Ferritic- austenitic ASTM A790 UNS S32550, UNS S32750, Seamless pipes ID251 01
stainless steel type UNS S32760
25Cr Duplex
ASTM A928 UNS S32550, UNS S32750, Welded pipes ID252 01
UNS S32760
ASTM A815 UNS S32550, UNS S32750, Wrought fittings ID253 01
UNS S32760
ASTM A182 Grade F53 (UNS S32750), Forgings ID254 02
Grade F55 (UNS S32760), Grade F61
(UNS S32550)
ASTM A240 UNS S32550, UNS S32750, Plates ID255 01
UNS S32760
ASTM A995 Grade 6A (UNS J93380), Castings ID256 01
Grade 5A (UNS J93404)
ASTM A276 / ASTM A479 UNS S32550, Bars ID257 01
UNS S32750, UNS S32760
ASTM A789 UNS S32550, UNS S32750, Tubes ID258 01
UNS S32760
ASTM A1082 (modified) UNS S32750, Bolting ID259 01
UNS S32760 (strain hardened)
ASTM A1082 UNS S32750, UNS S32760 Bolting ID260 01
(solution annealed)
ASTM A988 UNS S32750, UNS S32750, HIP products ID269 01
UNS S32505
Copper- nickel 90-10 EEMUA 234 Grade 7060X Seamless pipes and tubes IK101 02
EEMUA 234 Grade 7060X Welded pipes IK102 02
EEMUA 234 Grade 7060X Wrought fittings IK103 02
EEMUA 234 Grade 7060X Flanges IK104 02
ASTM B171 UNS C70600 Plates and sheets IK105 02
ASTM B151 UNS C70600 Bars and rods IK107 02
Aluminium - bronze ASTM B148 UNS C95800 Castings IK106 01
ASTM B124 UNS C63000 Forgings IK204 01
ASTM B150 UNS C63200 Bars and rods IK207 01
Nickel alloys ASTM F467 UNS N06625 Grade 2 Nuts IN100S a 01
a
ASTM F468 UNS N06625 Studs, bolts, screws IN100S 01
a
ASTM B705 UNS N06625 Welded pipes IN102S 01
ASTM B366 UNS N06625 Wrought fittings IN103S a 01
a
ASTM B564 UNS N06625 Forgings IN104S 01
a
ASTM B443 UNS N06625 Plates IN105S 01
ASTM A494 Grade CW6MC, CX2MW Castings IN106S a 02

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Material Data Sheets for Piping and Valve Components

Table A.1 — List of material data sheets per type of material (continued)

Type of material Material standard and grade(s) Product form MDS No. MDS
rev.
Nickel alloys ASTM B446 UNS N06625 Bars IN107S a 01
(continued)
ASTM B444 UNS N06625 Seamless pipes and tubes IN111S a 01
ASTM B834 UNS N06625 Grade 1 HIP products IN119S a 01
a
ASTM A962, API STD 6ACRA Grade 120K Bolting IN120S 01
ASTM B423 UNS N08825 Seamless pipes and tubes IN201S a 01
ASTM B705 UNS N08825 Welded pipes IN202S a 01
ASTM B366 UNS N08825 Wrought fittings IN203S a 01
ASTM B564 UNS N08825 Forgings IN204S a 01
ASTM B424 UNS N08825 Plates IN205S a 01
ASTM A494 Grade CU5MCuC Castings IN206S a 01
ASTM B425 UNS N08825 Bars IN207S a 01
Austenitic stainless ASTM A312 UNS S31254, UNS N08367, Seamless pipes IR111 01
steel type 6Mo UNS N08926
ASTM A358 UNS S31254, UNS N08367, Welded pipes IR112 01
UNS N08926
ASTM A403 UNS S31254, UNS N08367, Wrought fittings IR113 01
UNS N08926
ASTM A182 Grade F44 (UNS S31254), F62 Forgings IR114 01
(UNS N08367), UNS N08926
ASTM A240 UNS S31254, UNS N08367, Plates IR115 02
UNS N08926
ASTM A351 Grade CK3MCuN, CN3MN Castings IR116 01
ASTM A276 / ASTM A479 UNS S31254, Bars IR117 01
UNS N08367, UNS N08926
ASTM A269 UNS S31254, UNS N08367, Tubes IR118 01
UNS N08926
ASTM A988 UNS S31254, UNS N08367 HIP products IR119 01
Austenitic stainless ASTM A312 Grade TP316 Seamless pipes IS101 01
steel type 316
ASTM A312 Grade TP316 Welded pipes IS102 01
ASTM A358 Grade 316 Welded pipes IS102 01
ASTM A403 Grade WP316 Wrought fittings IS103 01
ASTM A182 Grade F316 Forgings IS104 01
ASTM A240 Grade 316 Plates IS105 01
ASTM A351 Grade CF3M, CF8M Castings IS106 01
ASTM A276 / ASTM A479 Grade 316 Bars IS107 01
ASTM A269 Grade 316 Tubes IS108 01
ASTM A193 Grade B8M, B8M2, B8MA Studs, bolts, screws IS109 01
ASTM A194 Grade 8M, 8MA Nuts IS109 01
ASTM A320 Grade B8M, B8MA Studs, bolts, screws IS109 01

Page 25 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.1 — List of material data sheets per type of material (continued)

Type of material Material standard and grade(s) Product form MDS No. MDS
rev.
Austenitic stainless ASTM A312 Grade TP304 Seamless pipes IS221 01
steel type 304
ASTM A312 Grade TP304 Welded pipes IS222 01
ASTM A358 Grade 304 Welded pipes IS222 01
ASTM A403 Grade WP304 Wrought fittings IS223 01
ASTM A182 Grade F304 Forgings IS224 01
ASTM A240 Grade 304 Plates IS225 01
ASTM A351 Grade CF3, CF8 Castings IS226 01
ASTM A276 / ASTM A479 Grade 304 Bars IS227 01
ASTM A269 Grade 304 Tubes IS228 01
Austenitic stainless ASTM A312 Grade TP321, TP347 Seamless pipes IS301 01
steel, stabilized
grade ASTM A312 / ASTM A358 Grade TP321,
Welded pipes IS302 01
TP347
ASTM A403 Grade WP321, WP347 Wrought fittings IS303 01
ASTM A182 Grade F321, F347 Forgings IS304 01
ASTM A240 Grade 321, 347 Plates IS305 01
ASTM A351 Grade CF8C Castings IS306 01
ASTM A276 / ASTM A479 Grade 321, 347 Bars IS307 01
ASTM A269 Grade TP321, TP347 Tubes IS308 01
ASTM A312 Grade TP321H, TP347H Seamless pipes IS321 01
ASTM A312 / ASTM A358 Grade TP321H,
Welded pipes IS322 01
TP347H
ASTM A403 Grade WP321H, WP347H Wrought fittings IS323 01
ASTM A182 Grade F347H, F321H Forgings IS324 01
ASTM A240 Grade 321H, 347H Plates IS325 01
ASTM A479 Grade 321H, 347H Bars IS327 01
Austenitic stainless ASTM A182 F XM-19 (UNS S20910) Forgings IS404 01
steel, 200-series
ASTM A276 / ASTM A479 XM-19 (UNS
Bars IS407 01
S20910)
Martensitic stainless ASTM A182 F6A Forgings IM104 01
steel
ASTM A217 CA15 (UNS J91150) Castings IM106 01
ASTM A276 / ASTM A479 410 (UNS
Bars IM107 01
S41000)
ASTM A276 420 (UNS S42000) Bars IM127 01
Martensitic stainless ASTM A705 Grade 630 (UNS S17400) Forgings IU604 01
steel, precipitation-
hardened ASTM A564 Grade 630 (UNS S17400) Bars IU607 01

Page 26 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.1 — List of material data sheets per type of material (continued)

Type of material Material standard and grade(s) Product form MDS No. MDS
rev.
3.5% nickel alloyed ASTM A333 Grade 3 Seamless pipes IL101 01
steel
ASTM A671 CFE 70 Welded pipes IL102 01
ASTM A420 WPL3, WPL3W Wrought fittings IL103 01
ASTM A350 LF3 Forgings IL104 01
ASTM A203 Grade D, E Plate IL105 01
ASTM A352 LC3 (UNS J31550) Castings IL106 01
ASTM A334 Grade 3 Tubes IL108 01
Titanium Grade 2 ASTM B861 Grade 2 Seamless pipes IT101 01
ASTM B862 Grade 2 Welded pipes IT102 01
ASTM B363 Grade WPT2/WPT2W Wrought fittings IT103 01
ASTM B381 Grade F2 Forgings IT104 01
ASTM B265 Grade 2 Plates IT105 01
ASTM B367 Grade C2 Castings IT106 01
ASTM B348 Grade 2 Bars IT107 01
ASTM B338 Grade 2 Tubes IT108 01
Precipitation ASTM A453 Grade 660 (UNS S66286) Bolting IU100 01
-hardened stainless
steel (austenitic)
High strength low ASTM A320 Grade L7, L7M, L43 Studs, bolts, screws (HDG) IX100 01
alloy steel
ASTM A194 Grade 7, 7M, L43 Nuts (HDG) IX100 01
ASTM A320 Grade L7, L7M, L43 Studs, bolts, screws (black IX109 01
or uncoated)
ASTM A194 Grade 7, 7M Nuts (black or uncoated) IX109 01
ASTM A193 Grade B7, B7M Studs, bolts, screws (black IX110 01
or uncoated)
ASTM A194 Grade 2H, 2HM Nuts (black or uncoated) IX110 01
ASTM A193 Grade B7, B7M Studs, bolts, screws (HDG) IX120 01
ASTM A194 Grade 2H, 2HM Nuts (HDG) IX120 01
ASTM A694 Grade F52, F60, F65 Forgings IX124 01
ASTM A29 Grade 4140, F52, F60, F65 Bars IX127 01
1¼ Cr ½ Mo alloy ASTM A335 P11 Seamless pipes IV101 01
steel
ASTM A691 1¼ Cr Welded pipes IV102 01
ASTM A234 WP11 Wrought fittings IV103 01
ASTM A182 F11 Forgings IV104 01
ASTM A387 Grade 11 Plate IV105 01
ASTM A217 WC6 Castings IV106 01
ASTM A739 B11 Bars IV107 01

Page 27 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.1 — List of material data sheets per type of material (continued)

Type of material Material standard and grade(s) Product form MDS No. MDS
rev.
2¼ Cr 1 Mo alloy ASTM A335 P22 Seamless pipes IV201 01
steel
ASTM A691 2¼ Cr Welded pipes IV202 01
ASTM A234 WP22 Wrought fittings IV203 01
ASTM A182 F22 Forgings IV204 01
ASTM A387 Grade 22 Plate IV205 01
ASTM A217 WC9 Castings IV206 01
ASTM A739 B22 Bars IV207 01
NOTE The supplementary suffix “S” is added to the MDS designation to indicate a material delivered in accordance with the MDS
plus the additional supplementary requirements for sour service, but excluding HIC testing and UT examination. The supplementary
suffix “SH” is added to the MDS designation to indicate a material complying with the MDS including the additional supplementary
requirements for sour service plus HIC testing and UT examination, where applicable to the product form. Supplementary suffix "K" is
added to the MDS designation to indicate a material delivered in accordance with the MDS including the additional supplementary
requirements for hydrogen service.
a
MDSs for Ni-alloy are designated with supplementary suffix “S” only.

Page 28 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

A.2 IOGP material data sheets


Table A.2 — MDS IC001 / IC001S

Material Data Sheet MDS No. IC001 / IC001S a Rev. 01


TYPE OF MATERIAL: Non-impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes ASTM A106 B - ASTM A106 S6


API 5L B PSL1 or PSL2 -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making API 5L Grade B PSL1 pipe steel shall be killed.

Manufacturing Cold-drawn pipes shall be heat treated after cold forming.

Chemical For ASTM A106 supplementary requirement, S6 applies with the following restrictions:
composition C ≤ 0.23 %, S ≤ 0.020 %, P ≤ 0.025 %, CE ≤ 0.43 %.
The following restrictions apply to API 5L pipes:
C ≤ 0.23 %, CE ≤ 0.43 %.

Microalloying elements (Nb, V, Ti, B) shall not be deliberately added.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification S ≤ 0.010 %
requirements) a
Hardness testing
Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
one length of pipe per lot. The maximum hardness shall be 22HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Marking The pipes shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 29 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.3 — MDS IC002 / IC002S

Material Data Sheet MDS No. IC002 / IC002S a / IC002SH b Rev. 01


TYPE OF MATERIAL: Non-impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A672 C60 Cl. 12 or Cl. 22 or Cl. 32 -


or CI. 42
ASTM A672 C65 Cl. 12 or Cl. 22 or Cl. 32 -
or CI. 42
ASTM A672 C70 Cl. 12 or Cl. 22 or Cl. 32 -
or CI. 42
API 5L B PSL1 or PSL2 -
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making API 5L Grade B PSL1 pipe steel shall be killed and made according to fine grain practice.

Manufacturing – The longitudinal weld shall be straight and made using the SAW process.
– The weld metal shall be mild steel analysis A-No.1 as per ASME BPVC, Sec. IX, Table QW-442.

Chemical C ≤ 0.23 %, S ≤ 0.020 %, P ≤ 0.025 %, CE ≤ 0.43 %.


composition
Microalloying elements (Nb, V, Ti, B) shall not be deliberately added.

Heat treatment For products delivered in the tempered condition, the minimum tempering temperature shall be 620 °C
(1 148 °F).

Non-destructive Welded pipe to API 5L: 100 % RT of weld seam.


testing

Repair of defects Weld repair of the base material is not permitted.

Repairs to weld metal are acceptable in accordance with the standard specification and shall meet the
chemistry requirements of the original manufacturing weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification S ≤ 0.003 %
requirements)
a, b Ni < 1.0 % for the weld metal

Hardness testing
– Welding procedure qualification testing for manufacturing and any repair welding shall meet the
requirements of NACE MR0175-2/ISO 15156-2, section 7.3.3, using Vickers method, with a maximum
hardness of 250HV.
– Production testing shall be performed on one length of pipe per lot as follows.
Vickers hardness traverse shall be made across the base material, HAZ and weld metal at both ends of
the pipe to include the centre of the pipe wall and 1.0 mm - 2.0 mm below the internal and external
surfaces, with a maximum hardness of 250HV.

HIC testing and UT examination


When suffix SU applies, one finished pipe per ASTM A672 S14 (lot) shall be tested as follows.
– HIC testing:
• HIC testing in accordance with NACE TM0284, using Test Solution A.
• Acceptance criteria per specimen shall be CLR ≤ 15%, CTR ≤ 5 %, CSR ≤ 2 %.
• Maximum individual crack length shall be reported for each section.
– UT examination:
• ASTM A672, S11 shall apply.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Page 30 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IC002 / IC002S a / IC002SH b Rev. 01


TYPE OF MATERIAL: Non-impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A672 C60 Cl. 12 or Cl. 22 or Cl. 32 -


or CI. 42
ASTM A672 C65 Cl. 12 or Cl. 22 or Cl. 32 -
or CI. 42
ASTM A672 C70 Cl. 12 or Cl. 22 or Cl. 32 -
or CI. 42
API 5L B PSL1 or PSL2 -
Page 2 of 2
Marking The pipes shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service, but excluding HIC testing and UT examination.
b
The supplementary suffix “SH” shall be used to designate a material delivered in accordance with the MDS including the additional supplementary
requirements for sour service plus HIC testing and UT examination.

Page 31 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.4 — MDS IC003 / IC003S / IC003SH

Material Data Sheet MDS No. IC003 / IC003S a / IC003SH b Rev. 01


TYPE OF MATERIAL: Non-impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A234 WPB - ASTM A234 S3


ASTM A234 WPBW - ASTM A234 S3
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical Supplementary requirement ASTM A234 S3 applies with the following restrictions:
composition C ≤ 0.23 %, S ≤ 0.020 %, P ≤ 0.025 %, CE ≤ 0.43 %.

Microalloying elements (Nb, V, Ti, B) shall not be deliberately added.

Heat treatment Normalized or normalized and tempered or quenched and tempered. For products delivered in the tempered
condition, the minimum tempering temperature shall be 620 °C (1 148 °F).
All hot formed or forged fittings, including those manufactured by locally heating a portion of the fitting stock,
shall be heat treated after manufacture.

Tensile testing Tensile testing shall be carried out on specimens cut from a fitting where dimensions permit. When removal of
specimens is not possible due to the size of the fitting, a prolongation or a length of starting material that has
been heat treated in the same heat treatment load as the fittings it represents shall be used.

Non-destructive UT is not acceptable in lieu of RT.


testing

Repair of defects Weld repair of the base material is not permitted.

Repairs to weld metal are acceptable in accordance with the standard specification and shall meet the
chemistry requirements of the original manufacturing weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification – S ≤ 0.010 % for WPB and WPBW fittings made from products other than flat-rolled or forged
requirements) a, b
– S ≤ 0.003 % for WPBW fitting made from flat-rolled products
– S ≤ 0.020 % for WPB fitting made from forging

Hardness testing
WPB fittings production hardness testing shall be performed in accordance with the requirements in
ASTM A234.
Hardness testing for WPBW fittings:
– Welding procedure qualification testing for manufacturing and any repair welding shall meet the
requirements of NACE MR0175-2/ISO 15156-2, section 7.3.3, using Vickers method, with a maximum
hardness of 250HV.
– Production testing shall be performed in accordance with the requirements in ASTM A234 and shall
include parent material, weld and HAZ.

HIC testing and UT examination


When suffix SH applies, one finished WPBW fitting made from flat-rolled products per lot shall be tested as
follows:
– HIC testing:
• HIC testing in accordance with NACE TM0284, using Test Solution A.
• Acceptance criteria per specimen shall be CLR ≤ 15 %, CTR ≤ 5 %, CSR ≤ 2 %.
• Maximum individual crack length shall be reported for each section.
– UT testing of flat-rolled product before manufacture:
• ASTM A578, S1, S2.1 shall apply.

The material shall be traceable in accordance with ISO 15156-2 /NACE MR0175-2, section 9 and this MDS.

Page 32 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IC003 / IC003S a / IC003SH b Rev. 01


TYPE OF MATERIAL: Non-impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A234 WPB - ASTM A234 S3


ASTM A234 WPBW - ASTM A234 S3
Page 2 of 2
Marking The fittings shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service, but excluding HIC testing and UT examination.
b
The supplementary suffix “SH” shall be used to designate a material delivered in accordance with the MDS including the additional supplementary
requirements for sour service plus HIC testing and UT examination.

Page 33 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.5 — MDS IC004 / IC004S

Material Data Sheet MDS No. IC004 / IC004S a Rev. 01


TYPE OF MATERIAL: Non-impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A105 - - ASTM A105 S2, S4


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical Supplementary requirement S4 applies with the following restrictions:


composition C ≤ 0.23 %, S ≤ 0.020 %, P ≤ 0.025 %, CE ≤ 0.43 %.

Microalloying elements (Nb, V, Ti, B) shall not be deliberately added.

Heat treatment Normalized or normalized and tempered or quenched and tempered.


For products delivered in the tempered condition, the minimum tempering temperature shall be 620 °C
(1 148 °F).

Non-destructive Visual inspection


testing VT shall be carried out on each forging or bar in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Valve forgings NDT


Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the NDT requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A105.
requirements) a
The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Marking The forgings shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 34 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.6 — MDS IC005 / IC005S / IC005SH

Material Data Sheet MDS No. IC005 / IC005S a / IC005SH b Rev. 01


TYPE OF MATERIAL: Non-impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates ASTM A516 60 - -


ASTM A516 65 - -
ASTM A516 70 - -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical C ≤ 0.23 %, S ≤ 0.020 %, P ≤ 0.025 %, CE ≤ 0.43 %.


composition For Grade 60 plate 12.5 mm thick and thinner, C ≤ 0.21 %.

Microalloying elements (Nb, V, Ti, B) shall not be deliberately added.

Non-destructive Visual inspection


testing VT shall be carried out on each plate in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Valve plates NDT


Inspection of plates for valve parts shall be according to the applicable valve specification. If a QSL is not
specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification S ≤ 0.003 %
requirements) a, b
Hardness testing
Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on one plate
per lot. The maximum hardness shall be 22HRC from three readings taken in close proximity at each location.

HIC testing and UT examination


When suffix SH applies, one plate per lot shall be tested as follows.
– HIC testing:
• HIC testing in accordance with NACE TM0284, using Test Solution A.
• Acceptance criteria per specimen shall be CLR ≤ 15 %, CTR ≤ 5 %, CSR ≤ 2 %.
• Maximum individual crack length shall be reported for each section.
– UT examination:
• ASTM A578, S1, S2.1 shall apply.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Marking The plates shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service, but excluding HIC testing and UT examination.
b
The supplementary suffix “SH” shall be used to designate a material delivered in accordance with the MDS including the additional supplementary
requirements for sour service plus HIC testing and UT examination.

Page 35 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.7 — MDS IC006 / IC006S

Material Data Sheet MDS No. IC006 / IC006S a Rev. 02


TYPE OF MATERIAL: Non-impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A216 WCB - ASTM A216 S4, S5, S50,


S52
ASTM A703 S12, S14,
S20
ASTM A985 S12, S14,
S20
ASTM A216 WCC - ASTM A216 S4, S5, S50,
S52
ASTM A703 S12, S14,
S20
ASTM A985 S12, S14,
S20
Page 1 of 4
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

For steel castings produced by the investment casting process, the requirements of ASTM A985 and this
MDS shall apply.

Chemical Supplementary requirements ASTM A216 S50 and S52 apply with the following restrictions:
composition C ≤ 0.23 %, S ≤ 0.020 %, P ≤ 0.025 %, CE ≤ 0.43 %.

Microalloying elements (Nb, V, Ti, B) shall not be deliberately added.

Heat treatment For products delivered in the tempered condition, the minimum tempering temperature shall be 620 °C
(1 148 °F).

Extent of testing ASTM A703 S14 or ASTM A985 S14 shall apply.

Test sampling For castings with weight 250 kg (551 lb) or more the test blocks shall be integrally cast or gated onto the
casting and shall accompany the castings through all heat treatment operations including any post weld stress
relieving. Thickness of the test block shall be equal to the thickest part of the casting represented up to a
maximum thickness of 100 mm (4 in). For flanged components, the largest flange thickness is the ruling
section. Dimensions of test blocks and location of test specimens within the test blocks are shown in figure
below for integral and gated test block. The test specimens shall be taken within the cross hatched area.
Distance from end of test specimen to end of test block shall minimum be T/4.

For investment casting, test sampling shall be according to ASTM A985. Test blocks shall accompany the
castings through all heat treatment operations including any post weld stress relieving.

Page 36 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IC006 / IC006S a Rev. 02


TYPE OF MATERIAL: Non-impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT
Castings ASTM A216 WCB - ASTM A216 S4, S5, S50,
S52
ASTM A703 S12, S14,
S20
ASTM A985 S12, S14,
S20
ASTM A216 WCC - ASTM A216 S4, S5, S50,
S52
ASTM A703 S12, S14,
S20
ASTM A985 S12, S14,
S20
Page 2 of 4
Non-destructive Visual inspection
testing
NDE requirement Pilot casting (section 4.8) Production casting
Frequency Each pilot casting Each production casting
Method ANSI/MSS SP-55
Extent 100 % of all accessible surfaces including welding ends
Acceptance criteria ANSI/MSS SP-55
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to
the testing.

Magnetic particle testing


ASTM A216 supplementary requirement S4 shall apply as amended by this MDS.

NDE requirement Pilot casting (section 4.8) Production casting a


b
Frequency 100 %
Method ASME BPVC, Sec. V, Article 7
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to
the testing.
a
Production valve casting, MT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Page 37 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IC006 / IC006S a Rev. 02


TYPE OF MATERIAL: Non-impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A216 WCB - ASTM A216 S4, S5, S50,


S52
ASTM A703 S12, S14,
S20
ASTM A985 S12, S14,
S20
ASTM A216 WCC - ASTM A216 S4, S5, S50,
S52
ASTM A703 S12, S14,
S20
ASTM A985 S12, S14,
S20
Page 3 of 4
Non-destructive Radiographic testing
testing (continued) ASTM A216 supplementary requirement S5 shall apply as amended by this MDS.

NDE requirement Pilot casting Production casting


(section 4.8)
Valve castings a Other
pressure
containing
castings b
Frequency c 100 % 100 %
Pressure class
NPS DN
≤ 300 600 900 ≥ 1500
<2 < 50 N/R N/R N/R N/R
≥2 ≥ 50 N/R 5% 5% 5%
≥6 ≥ 150 N/R 5% 5% 100 %
≥ 10 ≥ 250 5% 5% 5% 100 %
≥ 16 ≥ 400 5% 5% 100 % 100 %
≥ 20 ≥ 500 5% 100 % 100 % 100 %

Method ASME BPVC, Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Repair of defects ASTM A703 or ASTM A985, as applicable, supplementary requirement S20 shall apply with the following
additional requirements:
– Repairs as described in ASTM A216, sections 10.2 and 10.3 shall be considered major repairs and shall
be documented in accordance with ASTM A703 or ASTM A985 S20.2.
– The repair welding procedure shall be qualified in accordance with ASTM A488 or ISO 11970 and this
data sheet using a cast plate.
– Weld repairs are not acceptable for castings that leak during pressure testing.
– Examination of major repair welds on pressure containing parts shall also include RT.

Page 38 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IC006 / IC006S a Rev. 02


TYPE OF MATERIAL: Non-impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A216 WCB - ASTM A216 S4, S5, S50,


S52
ASTM A703 S12, S14,
S20
ASTM A985 S12, S14,
S20
ASTM A216 WCC - ASTM A216 S4, S5, S50,
S52
ASTM A703 S12, S14,
S20
ASTM A985 S12, S14,
S20
Page 4 of 4
Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification – Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on the
requirements) pilot casting and one casting per lot thereafter. The maximum hardness shall be 22HRC from three
readings taken in close proximity.
– Welding procedure qualification testing for all repair welding shall meet the requirements of
ISO 15156-2/NACE MR0175-2, section 7.3.3, using Vickers method, with a maximum hardness of 250HV.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Marking The castings shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 39 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.8 — MDS IC007 / IC007S

Material Data Sheet MDS No. IC007 / IC007S a Rev. 01


TYPE OF MATERIAL: Non-impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A696 B - -


ASTM A696 C - -
ASTM A105 - - -
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
This MDS includes additional requirements for valve parts DN 100 (NPS 4) and under manufactured from
bars, when permitted by the valve specification.

Manufacturing Bars shall be manufactured to the following requirements:


– bar forgings as defined in ASTM A788 and certified to ASTM A105; or
– hot rolled bars manufactured to ASTM A696 Grade B or C to a maximum outside diameter of 250 mm
(10 in).
NOTE Cold finishing shall be restricted to turning, grinding or polishing (singly or in combination); cold drawing or cold
forming is not permitted.

Chemical C ≤ 0.23 %, S ≤ 0.020 %, P ≤ 0.025 %, CE ≤ 0.43 %.


composition
Microalloying elements (Nb, V, Ti, B) shall not be deliberately added.

Heat treatment Normalized or normalized and tempered or quenched and tempered. For products delivered in the tempered
condition, the minimum tempering temperature shall be 620 °C (1 148 °F).

Test sampling Valve parts manufactured from bar


Sampling of test specimens for bars intended for machining of valve parts shall comply with the following
additional requirements:
– The mid-length of the axial tensile test specimen shall be located at a distance equal to the bar outside
diameter or minimum of 100 mm (4 in), whichever is the greater, from the end of the bar, and the
centreline of the specimen shall be located at a minimum distance of OD/4 from the surface.
– The centreline of the tangential tensile test specimen shall be located at a minimum distance of OD/4
from the surface and the mid-point of the specimens at a minimum of 100 mm (4 in) from the end of the
bar.
– For bar with outside diameter < 100 mm (4 in): tensile test in accordance with the standard.
– For bar with outside diameter ≥ 100 mm (4 in): in addition to the standard requirement, one tensile test
specimen shall be taken in tangential direction of the bar. The specified minimum tensile strength
properties of the referenced standard shall be met in both directions.

Non-destructive Visual inspection


testing VT shall be carried out on each bar in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

NDT of valve parts manufactured from bar


Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification S ≤ 0.020 %, Ni < 1.0 %
requirements) a
Hardness testing
Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on the end
surface of one bar per lot. The maximum hardness shall be 22HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Page 40 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IC007 / IC007S a Rev. 01


TYPE OF MATERIAL: Non-impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A696 B - -


ASTM A696 C - -
ASTM A105 - - -
Page 2 of 2
Marking The bars shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 41 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.9 — MDS IC101 / IC101S

Material Data Sheet MDS No. IC101 / IC101S a Rev. 01


TYPE OF MATERIAL: Impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes ASTM A333 6 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical C ≤ 0.23 %, S ≤ 0.020 %, P ≤ 0.025 %, CE ≤ 0.43 %.


composition
Microalloying elements (Nb, V, Ti, B) shall not be deliberately added.

Heat treatment During the heat treatment process, pipes shall be placed in such a way as to ensure free circulation around
each pipe including any quenching operation.
For products delivered in the tempered condition, the minimum tempering temperature shall be 620 °C
(1 148 °F).

Impact testing / Impact testing is required for thickness ≥ 6 mm (0.236 in); for pipes with a weld end, the weld end
toughness testing thickness shall govern.
The test temperature shall be minus 46 °C (-50 °F).
The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average and 20 J (15 ft lbf)
single.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification S ≤ 0.010 %
requirements) a
Hardness testing
Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
one length of pipe per lot. The maximum hardness shall be 22HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Marking The pipes shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 42 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.10 — MDS IC102 / IC102S / IC102SH

Material Data Sheet MDS No. IC102 / IC102S a / IC102SH b Rev. 01


TYPE OF MATERIAL: Impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A671 CC60 Cl. 12 ASTM A671 S2, S7, S14
Cl. 22 or Cl. 32 or Cl.42
ASTM A671 CC65 Cl. 12 ASTM A671 S2, S7, S14
Cl. 22 or Cl. 32 or Cl.42
ASTM A671 CC70 Cl. 12 ASTM A671 S2, S7, S14
Cl. 22 or Cl. 32 or Cl.42
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing The longitudinal weld shall be straight and made using the SAW process.
The weld metal shall be mild steel analysis A-No.1 per ASME BPVC, Sec. IX, Table QW-442.

Chemical C ≤ 0.23 %, S ≤ 0.020 %, P ≤ 0.025 %, CE ≤ 0.43 %.


composition
Microalloying elements (Nb, V, Ti, B) shall not be deliberately added.

Heat treatment During the heat treatment process, pipes shall be placed in such a way as to ensure free circulation around
each pipe including any quenching operation.

Impact testing / Impact testing is required for thickness ≥ 6 mm (0.236 in); for pipes with a weld end, the weld end
toughness testing thickness shall govern.
The test temperature shall be minus 46 °C (-50 °F).
The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average and 20 J (15 ft lbf)
single.

Extent of testing For products delivered in the tempered condition, the minimum tempering temperature shall be 620 °C
(1 148 °F).
Impact testing per ASTM A671 supplementary requirement S2, as modified by this MDS, shall also be carried
out per lot (ASTM A671 supplementary requirement S14 shall apply for lot definition).

Non-destructive ASTM A671 supplementary requirement S7 shall apply.


testing

Repair of defects Weld repair of the base material is not permitted.


Repairs to weld metal are acceptable in accordance with the standard specification and shall meet the
chemistry requirements of the original manufacturing weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification S ≤ 0.003 %
requirements) a, b
Ni < 1.0 % for the weld metal

Hardness testing
– Welding procedure qualification testing for manufacturing and any repair welding shall meet the
requirements of NACE MR0175-2/ISO 15156-2, section 7.3.3, using Vickers method, with a maximum
hardness of 250 HV.
– Production testing shall be performed on one length of pipe per lot as follows.
Vickers hardness traverse shall be made across the base material, HAZ and weld metal at both ends of
the pipe to include the centre of the pipe wall and 1,0 mm - 2,0 mm (0.04 in - 0.08 in) below the internal
and external surfaces, with a maximum hardness of 250 HV.

Page 43 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IC102 / IC102S a / IC102SH b Rev. 01


TYPE OF MATERIAL: Impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A671 CC60 Cl. 12 ASTM A671 S2, S7, S14
Cl. 22 or Cl. 32 or Cl.42
ASTM A671 CC65 Cl. 12 ASTM A671 S2, S7, S14
Cl. 22 or Cl. 32 or Cl.42
ASTM A671 CC70 Cl. 12 ASTM A671 S2, S7, S14
Cl. 22 or Cl. 32 or Cl.42
Page 2 of 2
Sour service HIC testing and UT examination
(additional When suffix SH applies, one finished pipe per ASTM A671 S14 (lot) shall be tested as follows.
metallurgical,
manufacturing, – HIC testing:
testing and • HIC testing in accordance with NACE TM0284, using Test Solution A.
certification • Acceptance criteria per specimen shall be CLR ≤ 15 %, CTR ≤ 5 %, CSR ≤ 2 %.
requirements) a, b
(continued)
• Maximum individual crack length shall be reported for each section.
– UT examination:
• ASTM A671, S11 shall apply.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Marking The pipes shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service, but excluding HIC testing and UT examination.
b
The supplementary suffix “SH” shall be used to designate a material delivered in accordance with the MDS including the additional supplementary
requirements for sour service plus HIC testing and UT examination.

Page 44 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.11 — MDS IC103 / IC103S / IC103SH

Material Data Sheet MDS No. IC103 / IC103S a / IC103SH b Rev. 01


TYPE OF MATERIAL: Impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A420 WPL6 - ASTM A960 S51, S53,


S57, S69
ASTM A420 WPL6W - ASTM A960 S51, S53,
S57, S69
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical C ≤ 0.23 %, S ≤ 0.020 %, P ≤ 0.025 %, CE ≤ 0.43 %.


composition
Microalloying elements (Nb, V, Ti, B) shall not be deliberately added.

Heat treatment During the heat treatment process, fittings shall be placed in such a way as to ensure free circulation around
each fitting including any quenching operation.
All hot formed or forged fittings, including those manufactured by locally heating a portion of the fitting stock,
shall be heat treated after manufacture.
For products delivered in the tempered condition, the minimum tempering temperature shall be 620 °C
(1 148 °F).

Tensile testing ASTM A960 supplementary requirement S51 shall apply as amended by this MDS. Tensile testing shall be
carried out on specimens cut from a fitting where dimensions permit. When removal of specimens is not
possible due to the size of the fitting, a prolongation or a length of starting material that has been heat treated
in the same heat treatment load as the fittings it represents shall be used.

Impact testing / Impact testing is required for thickness ≥ 6 mm (0.236 in); for fittings with a weld end, the weld end
toughness testing thickness shall govern.
The test temperature shall be minus 46 °C (-50 °F).
The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average and 20 J (15 ft lbf)
single.

Hardness testing ASTM A960 supplementary requirement S57 shall apply with the following requirements: hardness testing
shall be carried out on a minimum two fittings, including parent material, weld and HAZ, for each test lot, and
shall not exceed 197 HBW.

Extent of testing Impact testing shall also be carried out for each heat and heat treatment load.

Non-destructive UT is not acceptable in lieu of RT.


testing
Magnetic particle testing
ASTM A960 supplementary requirement S53 and S69 shall apply as amended by this MDS.
NDE requirement Nominal thickness
< 12.7 mm (½ in) ≥ 12.7 mm (½ in)
a
Frequency 10 % 100 %
Method ASME BPVC, Sec. V, Article 7
b
Extent 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 6
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
Frequency of inspection 100 % means that each item shall be examined. When random examination (10 %) is
specified, a minimum of one item per lot in any purchase order shall be examined. The test lot shall be as defined for
mechanical testing.
b
All accessible internal and external surfaces shall be examined.

Repair of defects Weld repair of the base material is not permitted.


Repairs to weld metal are acceptable in accordance with the standard specification and shall meet the
chemistry requirements of the original manufacturing weld.

Page 45 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IC103 / IC103S a / IC103SH b Rev. 01


TYPE OF MATERIAL: Impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A420 WPL6 - ASTM A960 S51, S53,


S57, S69

ASTM A420 WPL6W - ASTM A960 S51, S53,


S57, S69
Page 2 of 2
Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification – S ≤ 0.010 % for WPL6 and WPL6W fittings made from products other than flat-rolled or forged
requirements) a, b
– S ≤ 0.003 % for WPL6W fitting made from flat-rolled products
– S ≤ 0.020 % for WPL6 fitting made from forging or hot rolled/wrought bar
– Ni < 1.0 % for the weld metal of WPL6W fittings

Hardness testing
For WPL6W fittings, in addition to the hardness testing requirement in the MDS, welding procedure
qualification testing for manufacturing and any repair welding shall meet the requirements of
NACE MR0175-2/ISO 15156-2, section 7.3.3, using Vickers method, with a maximum hardness of 250HV.

HIC testing and UT examination


When suffix SH applies, one finished WPL6W fitting made from flat-rolled products per lot shall be tested as
follows.
– HIC testing:
• HIC testing in accordance with NACE TM0284, using Test Solution A.
• Acceptance criteria per specimen shall be CLR ≤ 15 %, CTR ≤ 5 %, CSR ≤ 2 %.
• Maximum individual crack length shall be reported for each section.
– UT examination of flat-rolled product before manufacture:
• ASTM A578 S1, S2.1 shall apply.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Marking The fittings shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service, but excluding HIC testing and UT examination.
b
The supplementary suffix “SH” shall be used to designate a material delivered in accordance with the MDS including the additional supplementary
requirements for sour service plus HIC testing and UT examination.

Page 46 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.12 — MDS IC104 / IC104S

Material Data Sheet MDS No. IC104 / IC104S a Rev. 01


TYPE OF MATERIAL: Impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A350 LF2 Class 1 ASTM A350 S6


ASTM A961 S55
ASTM A350 LF6 Class 1 or 2 ASTM A350 S6
ASTM A961 S55
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical Supplementary requirement ASTM A350 S6 applies with the following restrictions:
composition C ≤ 0.23 %, S ≤ 0.020 %, P ≤ 0.025 %, CE ≤ 0.43 %.

LF2 forgings: microalloying elements (Nb, V, Ti, B) shall not be deliberately added.

Heat treatment During the heat treatment process, forgings shall be placed in such a way as to ensure free circulation around
each forging including any quenching operation. For products delivered in the tempered condition, the
minimum tempering temperature shall be 620 °C (1 148 °F).

Impact testing / Impact testing is required for thickness ≥ 6 mm (0.236 in); for forgings with a weld end, the weld end
toughness testing thickness shall govern.
The test temperature shall be minus 46 °C (-50 °F) for grade LF2 and minus 51 °C (-60 °F) for grade LF6.
The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average and 20 J (15 ft lbf)
single.

Extent of testing One set of tensile, impact and hardness testing shall be carried out for each heat and heat treatment load. A
test lot shall not exceed 2 000 kg (4 400 lb) for forgings with as forged weight up to 50 kg (110 lb), and
5 000 kg (11 000 lb) for forgings with as forged weight > 50 kg (110 lb).

Non-destructive Visual inspection


testing VT shall be carried out on each forging in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Magnetic particle testing


ASTM A961 supplementary requirement S55 shall apply as amended by this MDS.
NDE requirement Forgings
Frequency a 10 %
Method ASME BPVC, Sec. V, Article 7
b
Extent 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 6
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
b
All accessible internal and external surfaces shall be examined.

Valve forgings NDT


Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A350.
requirements) a
The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Page 47 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IC104 / IC104S a Rev. 01


TYPE OF MATERIAL: Impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A350 LF2 Class 1 ASTM A350 S6


ASTM A961 S55
ASTM A350 LF6 Class 1 or 2 ASTM A350 S6
ASTM A961 S55
Page 2 of 2
Marking The forgings shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 48 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.13 — MDS IC105 / IC105S / IC105SH

Material Data Sheet MDS No. IC105 / IC105S a / IC105SH b Rev. 01


TYPE OF MATERIAL: Impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates ASTM A516 60 - ASTM A516 S5


ASTM A516 65 - ASTM A516 S5
ASTM A516 70 - ASTM A516 S5
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical C ≤ 0.23 %, S ≤ 0.020 %, P ≤ 0.025 %, CE ≤ 0.43 %.


composition For Grade 60 plate 12,5 mm (½ in) thick and thinner, C ≤ 0.21 %.

Microalloying elements (Nb, V, Ti, B) shall not be deliberately added.

Heat treatment During the heat treatment process, components shall be placed in such a way as to ensure free circulation
around each plate including any quenching operation.

Impact testing / Impact testing is required for thickness ≥ 6 mm (0.236 in). The test temperature shall be minus 46 °C (-50 °F).
toughness testing The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average and 20 J (15 ft lbf)
single.
The test specimen shall be taken in the longitudinal orientation to the final direction of rolling.

Non-destructive Visual inspection


testing VT shall be carried out on each plate in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Valve plates NDT


Inspection of plates for valve parts shall be according to the applicable valve specification. If a QSL is not
specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification S ≤ 0.003 %
requirements) a, b
Hardness testing
Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on one plate
per lot. The maximum hardness shall be 22HRC from three readings taken in close proximity at each location.

HIC testing and UT examination


When suffix SH applies, one plate per lot shall be tested as follows.
− HIC testing:
• HIC testing in accordance with NACE TM0284, using Test Solution A.
• Acceptance criteria per specimen shall be CLR ≤ 15 %, CTR ≤ 5 %, CSR ≤ 2 %.
• Maximum individual crack length shall be reported for each section.
− UT examination:
• ASTM A578 S1; S2.1 shall apply.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Marking The plates shall be marked to ensure full traceability to melt and heat treatment lot.

Page 49 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IC105 / IC105S a / IC105SH b Rev. 01


TYPE OF MATERIAL: Impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates ASTM A516 60 - ASTM A516 S5


ASTM A516 65 - ASTM A516 S5
ASTM A516 70 - ASTM A516 S5
Page 2 of 2

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service, but excluding HIC testing and UT examination.
b
The supplementary suffix “SH” shall be used to designate a material delivered in accordance with the MDS including the additional supplementary
requirements for sour service plus HIC testing and UT examination.

Page 50 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.14 — MDS IC106 / IC106S

Material Data Sheet MDS No. IC106 / IC106S a Rev. 02


TYPE OF MATERIAL: Impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A352 LCC - ASTM A352 S4, S5, S52


ASTM A703 S8, S14,
S20
Page 1 of 3
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical Supplementary requirement S52 applies with the following restrictions:


composition C ≤ 0.23 %, S ≤ 0.020 %, P ≤ 0.025 %, CE ≤ 0.43 %.

Microalloying elements (Nb, V, Ti, B) shall not be deliberately added.

Heat treatment During the heat treatment process, castings shall be placed in such a way as to ensure free circulation around
each casting including possible quenching operation.
For products delivered in the tempered condition, the minimum tempering temperature shall be 620 °C
(1 148 °F).

Impact testing / ASTM A703 supplementary requirement S8 shall apply. Impact testing shall be performed at a minimum
toughness temperature of -46 °C (-50 °F). Acceptance criteria shall be 27 J (20 ft lbf) average, 20 J (15 ft lbf) single.
testing

Extent of testing ASTM A703 supplementary requirement S14 shall apply.

Test sampling Test blocks shall be integrally cast or gated onto the casting and shall accompany the castings through all
heat treatment operations including any post weld stress relieving.
Thickness of the test block shall be equal to the thickest part of the casting represented up to a maximum
thickness of 100 mm (4 in). For flanged components, the largest flange thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in the figure below
for integral and gated test block. The test specimens shall be taken within the cross hatched area. Distance
from end of test specimen to end of test block shall minimum be T/4.

Non-destructive Visual inspection


testing
NDE requirement Pilot casting (section 4.8) Production casting
Frequency Each pilot casting Each production casting
Method ANSI/MSS SP-55
Extent 100 % of all accessible surfaces including welding ends
Acceptance criteria ANSI/MSS SP-55
NOTE the testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.

Page 51 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IC106 / IC106S a Rev. 02


TYPE OF MATERIAL: Impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A352 LCC - ASTM A352 S4, S5, S52


ASTM A703 S8, S14,
S20
Page 2 of 3
Non-destructive Magnetic particle testing
testing (continued) ASTM A352 supplementary requirement S4 shall apply as amended by this MDS.

NDE requirement Pilot casting (section 4.8) Production casting a


b
Frequency 100 %
Method ASME BPVC, Sec. V, Article 7
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
Production valve castings, MT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Radiographic testing
ASTM A352 supplementary requirement S5 shall apply as amended by this MDS.

NDE requirement Pilot casting Production casting


(section 4.8)
Valve castings a Other
pressure
containing
castings b
Frequency c 100 % 100 %
NPS DN Pressure class
≤ 300 600 900 ≥ 1500
<2 < 50 N/R N/R N/R N/R
≥2 ≥ 50 N/R 5% 5% 5%
≥6 ≥ 150 N/R 5% 5% 100 %
≥ 10 ≥ 250 5% 5% 5% 100 %
≥ 16 ≥ 400 5% 5% 100 % 100 %
≥ 20 ≥ 500 5% 100 % 100 % 100 %

Method ASME BPVC, Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Page 52 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IC106 / IC106S a Rev. 02


TYPE OF MATERIAL: Impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A352 LCC - ASTM A352 S4, S5, S52


ASTM A703 S8, S14,
S20
Page 3 of 3
Repair of defects ASTM A703 supplementary requirement S20 shall apply with the following additional requirements:
– Repairs as described in ASTM A352, sections 9.3 and 9.4 shall be considered major repairs and shall
be documented in accordance with ASTM A703 S20.2.
– The repair welding procedure shall be qualified in accordance with ASTM A488 or ISO 11970 and this
data sheet using a cast plate.
– Weld repairs are not acceptable for castings that leak during pressure testing.
– Examination of major repair welds on pressure containing parts shall also include RT.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification – Production hardness testing shall be performed in accordance with the requirements in
requirements) a, b ASTM A370/A1058 on the pilot casting and one casting per lot thereafter. The maximum hardness shall
be 22HRC from three readings taken in close proximity.
– Welding procedure qualification testing for all repair welding shall meet the requirements of
NACE MR0175 2/ISO 15156-2, section 7.3.3, using Vickers method, with a maximum hardness of 250HV.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Marking The castings shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 53 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.15 — MDS IC107 / IC107S

Material Data Sheet MDS No. IC107 / IC107S a Rev. 01


TYPE OF MATERIAL: Impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A696 B - ASTM A696 S5


ASTM A696 C - ASTM A696 S5
ASTM A350 LF2 Class 1
ASTM A350 LF6 Class 1 or 2
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
This MDS includes additional requirements for valve parts DN 100 (NPS 4) and under manufactured from
bars, when permitted by the valve specification.

Manufacturing Bars shall be manufactured to the following requirements:


– bar forgings as defined in ASTM A788 and certified to ASTM A350; or
– hot rolled bars manufactured to ASTM A696 Grade B or C to a maximum outside diameter of 250 mm
(10 in).
NOTE Cold finishing shall be restricted to turning, grinding or polishing (singly or in combination); cold drawing or cold
forming is not permitted.

Chemical C ≤ 0.23 %, S ≤ 0.020 %, P ≤ 0.025 %, CE ≤ 0.43 %.


composition
Except for ASTM A350 LF6 bars, microalloying elements (Nb, V, Ti, B) shall not be deliberately added.

Heat treatment Normalized or normalized and tempered or quenched and tempered as a separate operation.
For products delivered in the tempered condition, the minimum tempering temperature shall be 620 °C
(1 148 °F).
During the heat treatment process, bars shall be placed in such a way as to ensure free circulation around
each bar including any quenching operation.

Impact testing / Impact testing is required for thickness ≥ 6 mm (0.236 in); for bars with a weld end, the weld end
toughness testing thickness shall govern.
The test temperature shall be minus 46 °C (-50 °F).
The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average and 21 J (15 ft lbf)
single.

Test sampling Valve parts manufactured from bar


Sampling of test specimens for bars intended for machining of valve parts shall comply with the following
requirements:
– The mid-length of the axial tensile and impact test specimens shall be located at a distance equal to the
bar outside diameter or minimum of 100 mm (4 in), whichever is the greater, from the end of the bar, and
the centreline of the specimen shall be located at a minimum distance of OD/4 from the surface.
– The centreline of the tangential tensile and impact test specimens shall be located at a minimum distance
of OD/4 from the surface and the mid-point of the specimens at a minimum of 100 mm (4 in) from the end
of the bar.
– The notch of the impact test specimen shall be located perpendicular to the bar surface.
– For bar with outside diameter < 100 mm (4 in): one tensile and one set impact test specimens shall be
taken.
– For bar with outside diameter ≥ 100 mm (4 in): one tensile and set impact test specimens shall be taken in
axial direction of the bar. In addition, one tensile test specimen and one set impact test specimens shall be
taken in tangential direction of the bar; the centreline of the tensile test specimen shall be located a
minimum of 100 mm (4 in) from the end of the bar.
– The specified minimum tensile strength of the referenced standard and impact energies specified in this
data sheet shall be met in both directions.

Page 54 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IC107 / IC107S a Rev. 01


TYPE OF MATERIAL: Impact tested carbon steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A696 B - ASTM A696 S5


ASTM A696 C - ASTM A696 S5
ASTM A350 LF2 Class 1
ASTM A350 LF6 Class 1 or 2
Page 2 of 2
Non-destructive Visual inspection
testing VT shall be carried out on each bar in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

NDT of valve parts manufactured from bar


Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply including magnetic
particle testing according to the following table.

NDE requirement Part manufactured from bar


Frequency a 10 %
Method ASME BPVC, Sec. V, Article 7
Extent b 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 6
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
b
All accessible internal and external surfaces shall be examined.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification S ≤ 0.020 %, Ni < 1.0 %
requirements) a
Hardness testing
Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
the end surface of one bar per lot. The maximum hardness shall be 22HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Marking The bars shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 55 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.16 — MDS ID141 / ID141S

Material Data Sheet MDS No. ID141 / ID141S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes ASTM A790 UNS S31803 - -


ASTM A790 UNS S32205 - -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical UNS S31803: N = 0.14 % - 0.20 %.


composition

Heat treatment The pipes shall be solution annealed followed by rapid cooling.
Pipes shall be placed in such a way as to ensure free circulation of heating and cooling media around each
pipe during the heat treatment process including quenching.

Impact testing / The sampling of test specimens, testing methodology and acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Hardness testing Hardness testing shall be performed by the Rockwell C method.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781.

Extent of testing One tensile, one set of impact tests, one corrosion test and one micrographic examination including ferrite
measurements shall be carried out for each heat and heat treatment lot.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one length of pipe per lot. The maximum hardness shall be 28HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished pipes shall be pickled or bright annealed.


and finish

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– The MPS identification or the MCPR/QTR number used.
– Steel manufacturer.
– Solution annealing temperature, holding time and quenching medium shall be stated (holding time is
not applicable for pipes produced hot finished and direct quenched).
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 56 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.17 — MDS ID142 / ID142S

Material Data Sheet MDS No. ID142 / ID142S a Rev. 02


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A928 UNS S31803 Class 1, 3, 4 and 5 ASTM A928 S3, S4
ASTM A928 UNS S32205 Class 1, 3, 4 and 5 ASTM A928 S3, S4
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical UNS S31803: N = 0.14 % - 0.20 %


composition

Welding The WPS shall be qualified in accordance with ASME BPVC, Sec. IX or ISO 15614-1, include the same
examinations as for the production testing and fulfil the acceptance criteria of ISO 17781. The qualification
shall be carried out on the same material grade (UNS number) as used in production. Change of specific
make (brand name) of welding consumables shall require requalification.

Heat treatment The pipes shall be solution annealed followed by rapid cooling.
Pipes shall be placed in such a way as to ensure free circulation of heating and cooling media around each
pipe during the heat treatment process including quenching.

Impact testing / The sampling of test specimens, testing methodology and acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781.

Micrographic Supplementary requirement S4 shall apply as modified by this MDS.


examination The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
including ferrite measurements shall be in accordance with ISO 17781.

Extent of testing One tensile, one set of impact tests, one corrosion test and one micrographic examination including ferrite
measurement shall be carried out for each heat and heat treatment lot.
A lot of pipe is defined as the quantity of product not exceeding the lot definition in the standard and from the
same heat, same processing conditions including weld procedure and same heat treatment load. For
continuous furnaces, the lot definition shall comply with the product standards.

Non-destructive Liquid penetrant testing


testing ASTM A928 supplementary requirement S3 shall apply as amended by this MDS.

NDE requirement Welded pipe


a
Frequency 10 %
Method ASME BPVC, Sec. V, Article 6
Extent b 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after any calibration, pickling/bright annealing and machining. The weld at each
end of the examined pipe shall be ground flush in a length of 100 mm (4 in) prior to penetrant testing.
a
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
b
All external and accessible internal surfaces of the weld shall be examined.

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding above shall apply to the repair WPS. Repair
welds shall be heat treated as per the original production weld.

Page 57 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID142 / ID142S a Rev. 02


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A928 UNS S31803 Class 1, 3, 4 and 5 ASTM A928 S3, S4
ASTM A928 UNS S32205 Class 1, 3, 4 and 5 ASTM A928 S3, S4
Page 2 of 2
Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification − Welding procedure qualification testing for manufacturing and repair welding shall require hardness
requirements) a testing. Hardness surveys shall comply with NACE MR0103/ISO 17945, section 13.8.2, using Vickers
method with a maximum hardness of 310HV (average), 320HV (single value).
− Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on one
length of pipe per lot. The maximum hardness of the base material, HAZ and weld metal shall be 28HRC
from three readings taken in close proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished pipes shall be pickled or bright annealed.


and finish

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Manufacturer of the starting material.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 58 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.18 — MDS ID143 / ID143S

Material Data Sheet MDS No. ID143 / ID143S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A815 UNS S31803 WP-W, WP-S or WP-WX ASTM A815 S2, S7
ASTM A815 UNS S32205 WP-W, WP-S or WP-WX ASTM A815 S2, S7
Page 1 of 2

Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical UNS S31803: N = 0.14 % - 0.20 %


composition

Welding The WPS shall be qualified in accordance with ASME BPVC, Sec. IX or ISO 15614-1 and shall include the
same examinations as for the base material and shall meet the acceptance criteria of ISO 17781. The
qualification shall be carried out on the same material grade (UNS number) as used in production. Change of
specific make (brand name) of welding consumables shall require requalification.

Heat treatment The fittings shall be solution annealed followed by water/liquid quenching.
Fittings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
fitting during the heat treatment process including quenching.

Tensile testing Supplementary requirement S2 shall apply. Tensile testing shall be carried out on specimens cut from a fitting
where dimensions permit. When removal of specimens is not possible due to the size of the fitting, a
prolongation or a length of starting material that has been heat treated in the same heat treatment load as the
fittings it represents shall be used.

Impact testing / The sampling of test specimens, testing methodology and acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781.

Extent of testing One tensile, impact tests and corrosion test and one micrographic examination including ferrite measurement
shall be carried out for each lot as defined below.
A test lot shall include all fittings from the same heat and heat treatment load, with a wall thickness range
of ±5 mm (±0.2 in) and, where applicable, welded with the same WPS.
Production hardness testing in accordance with the requirements in ASTM A815 shall be carried out on two
fittings per lot. When only one fitting is produced, it shall be hardness tested as required.

Page 59 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID143 / ID143S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A815 UNS S31803 WP-W, WP-S or WP-WX ASTM A815 S2, S7
ASTM A815 UNS S32205 WP-W, WP-S or WP-WX ASTM A815 S2, S7
Page 2 of 2

Non-destructive Ultrasonic testing is not acceptable as replacement for RT of fittings.


testing
Liquid penetrant testing
ASTM A815 supplementary requirement S7 shall apply as amended by this MDS.

NDE requirement Nominal Thickness


Seamless fittings Welded fittings a
Frequency b 10 % 100 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Welded fittings of size DN > 50 (NPS > 2).
b
Frequency of inspection 100 % means that each item shall be examined. When random examination (10 %) is
specified, a minimum of one item per lot in any purchase order shall be examined. The test lot shall be as defined for
mechanical testing.
c
All accessible internal and external surfaces shall be examined. For welded fittings, the testing shall cover the weld
only.

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding shall apply to the repair WPS. Repair welds shall
be heat treated as per the original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification − Welding procedure qualification testing for manufacturing and repair welding shall require hardness
requirements) a testing. Hardness surveys shall comply with NACE MR0103/ISO 17945, section 13.8.2, using Vickers
method with a maximum hardness of 310HV (average), 320HV (single value).
− Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on two
fittings per lot. When only one fitting is produced, it shall be hardness tested as required. The maximum
hardness of the base material, HAZ and weld metal shall be 28HRC from three readings taken in close
proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished fittings shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The fittings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer of the starting material for the finished product.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 60 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.19 — MDS ID144 / ID144S

Material Data Sheet MDS No. ID144 / ID144S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A182 F51 (UNS S31803) - ASTM A961 S56


ASTM A182 F60 (UNS S32205) - ASTM A961 S56
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
Product covered by this MDS is limited to a maximum thickness of 300 mm (12 in). For thickness exceeding
300 mm (12 in), qualification and specification requirements shall be subject to agreement.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical UNS S31803: N = 0.14 % - 0.20 %


composition

Heat treatment The forgings shall be solution annealed followed by water/liquid quenching.
Forgings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
component during the heat treatment process including quenching.

Impact testing / The sampling of test specimens, testing methodology and acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781 for forging with weld ends. Test specimens shall be taken from the surface and the centre of the
forging with no weld ends.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781 for forging with weld ends. Test
specimens shall be taken from the surface and the centre of the forging with no weld ends and shall sample
an area of 10 mm (0.4 in) by 10 mm (0.4 in) minimum.

Extent of testing One tensile, impact tests and corrosion test, and one micrographic examination including ferrite measurement
shall be carried out for each heat and heat treatment load.
The testing shall be carried out on the forgings with heaviest wall thickness within the heat treatment load.
A test lot shall not exceed 2 000 kg (4 400 lb) for forgings with as forged weight up to 50 kg (110 lb), and
5 000 kg (11 000 lb) for forgings with as forged weight > 50 kg (110 lb).

Non-destructive Visual inspection


testing VT shall be carried out on each forging in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Liquid penetrant testing


ASTM A961 supplementary requirement S56 shall apply as amended by this MDS.

NDE requirement Forgings a


Frequency b 10 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Forgings of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined.
The test lot shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Page 61 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID144 / ID144S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A182 F51 (UNS S31803) - ASTM A961 S56


ASTM A182 F60 (UNS S32205) - ASTM A961 S56
Page 2 of 2
Non-destructive Valve forgings NDT
testing (continued) Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a two forgings per lot. When only one part is produced, it shall be hardness tested as required. The maximum
hardness shall be 28HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished forgings shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The forgings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– The MPS identification or the MCPR/QTR number used.
– Steel manufacturer.
– Solution annealing temperature, holding time and quenching medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 62 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.20 — MDS ID145 / ID145S

Material Data Sheet MDS No. ID145 / ID145S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates, sheets, strips ASTM A240 UNS S31803 - ASTM A240 S1


ASTM A240 UNS S32205 - ASTM A240 S1
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical UNS S31803: N = 0.14 % - 0.20 %


composition

Heat treatment The plates shall be solution annealed followed by water/liquid quenching.
Plates shall be placed in such a way as to ensure free circulation of heating and cooling media around each
plate during the heat treatment process including quenching.

Tensile testing Tensile test specimens shall be sampled in the transverse orientation to the direction of final rolling.

Impact testing / The sampling of test specimens, testing methodology and acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781.

Extent of testing One tensile, one set of impact tests, one corrosion test and one micrographic examination including ferrite
measurement shall be carried out for each heat of steel and heat treatment lot.

Non-destructive Visual inspection


testing VT shall be carried out on each plate in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Valve plate NDT


Inspection of plate for valve parts shall be according to the applicable valve specification. If a QSL is not
specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on one plate
requirements) a per lot. For coil, tests shall be carried out at both ends of the coil. The maximum hardness shall be 28HRC
from three readings taken in close proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished plates, sheets or strips shall be pickled.


and finish

Marking The plates, sheets or strips shall be marked to ensure full traceability to heat and heat treatment lot.

Page 63 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID145 / ID145S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates, sheets, strips ASTM A240 UNS S31803 - ASTM A240 S1


ASTM A240 UNS S32205 - ASTM A240 S1
Page 2 of 2
Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 64 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.21 — MDS ID146 / ID146S

Material Data Sheet MDS No. ID146 / ID146S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A995 4A (UNS J92205) - ASTM A995 S5, S6, S11,
ASTM A703 S20
Page 1 of 3
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method. Induction melting of AOD refined ingot or equally
refined scrap as permitted by ISO 17782 is regarded to be equivalent to AOD refined materials.

Chemical N = 0.14 % - 0.30 %


composition

Heat treatment The castings shall be solution annealed followed by water/liquid quenching.
Castings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
casting during the heat treatment process including quenching.

Impact testing / The sampling of test specimens, testing methodology and acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781.

Extent of testing One tensile, one set of impact tests, one corrosion test and one micrographic examination including ferrite
measurement shall be carried out for each heat of steel and heat treatment load (including any PWHT).
A test lot shall not exceed 5 000 kg (11 000 lb) in weight.

Test sampling The test blocks shall be in compliance with ISO 17781.

Non-destructive Visual inspection


testing
NDE requirement Pilot casting (section 4.8) Production casting
Frequency Each pilot casting Each production casting
Method ANSI/MSS SP-55
Extent 100 % of all accessible surfaces including welding ends
Acceptance criteria MSS SP-55
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.

Page 65 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID146 / ID146S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A995 4A (UNS J92205) - ASTM A995 S5, S6, S11,
ASTM A703 S20
Page 2 of 3
Non-destructive Liquid penetrant testing
testing (continued) ASTM A995 supplementary requirement S6 shall apply as amended by this MDS.

NDE requirement Pilot casting (section 4.8) Production casting a


Frequency b 100 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Production valve castings, PT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Radiographic testing
ASTM A995 supplementary requirement S5 shall apply as amended by this MDS.

NDE requirement Pilot casting Production casting


(section 4.8)
Valve castings a Other
pressure
containing
castings b
Frequency c 100 % 100 %
NPS DN Pressure class
≤ 300 600 900 ≥ 1500
<2 < 50 N/R N/R N/R N/R
≥2 ≥ 50 N/R 5% 5% 5%
≥6 ≥ 150 N/R 5% 5% 100 %
≥ 10 ≥ 250 5% 5% 5% 100 %
≥ 16 ≥400 5% 5% 100 % 100 %
≥ 20 ≥ 500 5% 100 % 100 % 100 %

Method ASME, BPVC, Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Page 66 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID146 / ID146S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A995 4A (UNS J92205) - ASTM A995 S5, S6, S11,
ASTM A703 S20
Page 3 of 3
Repair of defects All major repairs as defined by ASTM A995 shall be documented in accordance with ASTM A703
supplementary requirement S20.2.
The repair welding procedure shall be qualified in accordance with ASTM A488 or ISO 11970 and the
following:
– Welding procedure shall be qualified on the same cast material grade (UNS number) as used in
production.
– Change of specific make of filler metal (brand names) requires requalification for SMAW and
FCAW processes.
– Microstructure examination, ferrite measurement, Charpy V-notch and corrosion tests shall be carried out
in accordance with ISO 17781.
Examination of major repair welds on pressure containing parts shall also include RT. Weld repairs are not
acceptable for castings that leak during pressure testing.
Post weld heat treatment is required after all weld repairs.
If a minor cosmetic repair is required, heat treatment may be excluded providing the welding procedure meets
all the specified microstructural, mechanical and corrosion material requirements of this data sheet in the as-
welded condition.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification − Production hardness testing shall be performed in accordance with the requirements in ASTM
requirements) a A370/A1058 on the pilot casting and one casting per lot thereafter. The maximum hardness shall be
28HRC from three readings taken in close proximity at each location.
− Welding procedure qualification testing for all repair welding shall require hardness testing. Hardness
surveys shall comply with NACE MR0103/ISO 17945, section 13.8.2, using Vickers method with a
maximum hardness of 310HV (average), 320HV (single value).

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished castings shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The castings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– The MPS identification or the MCPR/QTR number used.
– Steel melting and refining practice.
– Solution annealing temperature, holding time and quenching medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 67 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.22 — MDS ID147 / ID147S

Material Data Sheet MDS No. ID147 / ID147S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 UNS S31803 - -


ASTM A276 UNS S32205 - -
ASTM A479 UNS S31803 - -
ASTM A479 UNS S32205 - -
ASTM A182 F51 (UNS S31803) - -
ASTM A182 F60 (UNS S32205) - -
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
This MDS includes additional requirements for valve parts DN 100 (NPS 4) and under manufactured from
bars, when permitted by the valve specification.
Product covered by this MDS is limited to a maximum thickness of 300 mm (12 in). For thickness exceeding
300 mm (12 in), qualification and specification requirements shall be subject to agreement.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Manufacturing Bars shall be manufactured to the following requirements:


– bar forgings as defined in ASTM A788 and certified to ASTM A182; or
– hot or cold finished cylindrical shaped bar manufactured to ASTM A276 or A479 with maximum diameter
of 300 mm (12 in).
NOTE Cold finishing shall be restricted to turning, grinding or polishing (singly or in combination); cold drawing or cold
forming is not permitted.

Chemical UNS S31803: N = 0.14 % - 0.20 %


composition

Heat treatment Bars shall be solution annealed followed by water/liquid quenching.


Bars shall be placed in such a way as to ensure free circulation of heating and cooling media around each bar
during the heat treatment process including quenching.

Tensile testing Where tensile testing in both directions is required by this MDS, all tensile tests shall meet the specified
properties of the referenced standard specification in both directions. The centreline of tensile specimen shall
be located at a distance from the bar OD in accordance with ASTM A370, Annex A.

Impact testing / Except as modified in the MDS, sampling and acceptance criteria shall comply with ISO 17781 QL II.
toughness testing Where impact testing in the tangential direction is required by this MDS, the acceptance criteria shall be 45 J
(33 ft lbf) average, 35 J (26 ft lbf) minimum single.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781. Test specimens shall be taken from the surface and the centre of the bar.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781. Test specimens shall be taken from
the surface and the centre of the bar and sample an area of 10 mm (0.4 in) by 10 mm (0.4 in) minimum.

Extent of testing Tensile, impact tests and corrosion tests, and one micrographic examination including ferrite measurements
shall be carried out for each lot as defined in ASTM A484.

Test sampling The mid-length of axial (longitudinal) and tangential (transverse) specimens shall be located at a distance
equal to the bar outside diameter or minimum of 100 mm (4 in) , whichever is the greater, from the end of the
bar.
Valve parts manufactured from bar
For bars with outside diameter ≥ 100 mm (4 in) intended for machining of valve parts, in addition to tensile
testing and impact testing in the longitudinal direction, one tensile test specimen and one set of three impact
test specimens shall be taken in the tangential direction. Acceptance criteria shall comply with this MDS.

Page 68 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID147 / ID147S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 UNS S31803 - -


ASTM A276 UNS S32205 - -
ASTM A479 UNS S31803 - -
ASTM A479 UNS S32205 - -
ASTM A182 F51 (UNS S31803) - -
ASTM A182 F60 (UNS S32205) - -
Page 2 of 2
Non-destructive Visual inspection
testing VT shall be carried out on each bar in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

NDT valve parts manufactured from bar


Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply including liquid penetrant
testing according to the following table.

NDE requirement Part manufactured from bar a


Frequency b 10 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Part of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) the end surface of one bar per lot. The maximum hardness shall be 28HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished product shall be white pickled.


and finish

Marking The bars shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– The MPS identification or the MCPR/QTR number used.
– Steel manufacturer of starting material.
– Solution annealing temperature, holding time and quenching medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 69 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.23 — MDS ID148 / ID148S

Material Data Sheet MDS No. ID148 / ID148S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Tubes ASTM A789 UNS S31803 - -


ASTM A789 UNS S32205 - -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical UNS S31803: N = 0.14 % - 0.20 %


composition

Heat treatment The tubes shall be solution annealed followed by rapid cooling.
Tubes shall be placed in such a way as to ensure free circulation of heating and cooling media around each
tube during the heat treatment process including rapid cooling.

Impact testing / The sampling of test specimens, testing methodology and the acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781.

Extent of testing Tensile testing, one set of impact tests and corrosion test, and one micrographic examination including ferrite
measurement shall be carried out for each lot as defined in the standard for mechanical tests.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one tube per lot. The maximum hardness shall be 28HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished tubes shall be pickled or bright annealed.


and finish

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer of the starting material.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 70 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.24 — MDS ID149 / ID149S

Material Data Sheet MDS No. ID149 / ID149S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

HIP products ASTM A988 UNS S31803 - ASTM A988 S5

ASTM A988 UNS S32205 - ASTM A988 S5

Page 1 of 2

Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced ASTM
standard specification.
Product covered by this MDS is limited to a maximum thickness of 300 mm (12 in). For thickness exceeding
300 mm (12 in), requirements shall be subject to agreement.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making Gas atomized powder made from AOD-refined metal. Powder blends shall be a homogenous mixture of
powder heats in terms of composition, particle size and other properties.

Chemical UNS S31803: N = 0.14 % - 0.20 %


composition

Heat treatment The HIP product shall be solution annealed followed by water/liquid quenching.
Products shall be placed in such a way as to ensure free circulation of heating and cooling media around each
fitting during the heat treatment process including quenching.

Impact testing / The sampling of test specimens, testing methodology and the acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781 for HIP product with weld ends. Test specimens shall be taken from the surface and the centre of
the product with no weld ends.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781 for HIP product with weld ends. Test
specimens shall be taken from the surface and the centre of the product with no weld ends and shall sample
an area of 10 mm (0.4 in) by 10 mm (0.4 in) minimum.

Extent of testing One tensile, one set of impact tests, one corrosion test and one microstructure examination including ferrite
measurement shall be carried out for each lot. A lot shall include all products from a single powder blend,
same manufacturing procedure and same heat treatment load.

Non-destructive Visual inspection


testing VT shall be carried out on each item in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Liquid penetrant testing


ASTM A988 supplementary requirement S5 shall apply as amended by this MDS.

NDE requirement HIP product a


b
Frequency 10 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Parts of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Page 71 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID149 / ID149S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 22Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

HIP products ASTM A988 UNS S31803 - ASTM A988 S5

ASTM A988 UNS S32205 - ASTM A988 S5

Page 2 of 2

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a two parts per lot. When only one part is produced, it shall be hardness tested as required. The maximum
hardness shall be 25HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished components shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The powder blend shall have a unique identity marked on the powder container and this identity shall be
recorded and maintained throughout production of the product. The components shall be marked to ensure
full traceability to lot as defined in this MDS.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer of the starting material (powder) for the finished product.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 72 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.25 — MDS ID251 / ID251S

Material Data Sheet MDS No. ID251 / ID251S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes ASTM A790 UNS S32550 - -


ASTM A790 UNS S32750 - -
ASTM A790 UNS S32760 - -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced ASTM
standard specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical PREN ≥ 40.0


composition

Heat treatment The pipes shall be solution annealed followed by rapid cooling.
Pipes shall be placed in such a way as to ensure free circulation of heating and cooling media around each
pipe during the heat treatment process including quenching.

Impact testing / The sampling of test specimens, testing methodology and acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Hardness testing Hardness testing shall be performed by the Rockwell C method.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781.

Extent of testing One tensile, one set of impact tests, one corrosion test and one microstructure examination including ferrite
measurement shall be carried out for each heat and heat treatment lot.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) one length of pipe per lot. The maximum hardness shall be 32HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished pipes shall be pickled or bright annealed.


and finish

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer.
– Solution annealing temperature, holding time and quench medium shall be stated (holding time is
not applicable for pipes produced hot finished and direct quenched).
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 73 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.26 — MDS ID252 / ID252S

Material Data Sheet MDS No. ID252 / ID252S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A928 UNS S32550 Class 1, 3, 4 and 5 ASTM A928 S3, S4
ASTM A928 UNS S32750 Class 1, 3, 4 and 5 ASTM A928 S3, S4
ASTM A928 UNS S32760 Class 1, 3, 4 and 5 ASTM A928 S3, S4
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical PREN ≥ 40.0


composition

Welding The WPS shall be qualified in accordance with ASME BPVC, Sec. IX or ISO 15614-1 and shall include the
same examinations as for the production testing and shall fulfil the acceptance criteria of ISO 17781. The
qualification shall be carried out on the same material grade (UNS number) as used in production. Change of
specific make (brand name) of welding consumables shall require requalification.

Heat treatment The pipes shall be solution annealed followed by rapid cooling.
Pipes shall be placed in such a way as to ensure free circulation of heating and cooling media around each
pipe during the heat treatment process including quenching.

Impact testing / The sampling of test specimens, testing methodology and acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781.

Micrographic Supplementary requirement S4 shall apply as modified by this MDS.


examination The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
including ferrite measurements shall be in accordance with ISO 17781.

Extent of testing One tensile, one set of impact tests, one corrosion test and one microstructure examination including ferrite
measurement shall be carried out for each heat and heat treatment lot.
A lot of pipe is defined as the quantity of product not exceeding the lot definition in the standard and from the
same heat, same processing conditions including weld procedure and same heat treatment load.
For continuous furnaces, the lot definition shall comply with the product standards.

Non-destructive Liquid penetrant testing


testing ASTM A928 supplementary requirement S3 shall apply as amended by this MDS.

NDE requirement Welded pipe


a
Frequency 10 %
Method ASME BPVC, Sec. V, Article 6
Extent b 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after any calibration, pickling/bright annealing and machining. The weld at each
end of the examined pipe shall be ground flush in a length of 100 mm (4 in) prior to penetrant testing.
a
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
b
All external and accessible internal surfaces of the weld shall be examined.

Page 74 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID252 / ID252S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A928 UNS S32550 Class 1, 3, 4 and 5 ASTM A928 S3, S4
ASTM A928 UNS S32750 Class 1, 3, 4 and 5 ASTM A928 S3, S4
ASTM A928 UNS S32760 Class 1, 3, 4 and 5 ASTM A928 S3, S4
Page 2 of 2
Repair of defects Weld repair of base material is not permitted.
For repair of welds, the requirements for production welding above shall apply to the repair WPS. Repair
welds shall be heat treated as per original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification − Welding procedure qualification testing for manufacturing and repair welding shall require hardness
requirements) a testing. Hardness surveys shall comply with NACE MR0103/ISO 17945, section13.8.2, using Vickers
method with a maximum hardness of 310HV (average), 320HV (single value).
− Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on one
length of pipe per lot. The maximum hardness of the base material, HAZ and weld metal shall be 32HRC
from three readings taken in close proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished pipes shall be pickled or bright annealed.


and finish

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Manufacturer of the starting material.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 75 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.27 — MDS ID253 / ID253S

Material Data Sheet MDS No. ID253 / ID253S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A815 UNS S32550 WP-W, WP-S or WP- WX ASTM A815 S2, S7
ASTM A815 UNS S32750 WP-W, WP-S or WP- WX ASTM A815 S2, S7
ASTM A815 UNS S32760 WP-W, WP-S or WP- WX ASTM A815 S2, S7
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical PREN ≥ 40.0


composition

Welding The WPS shall be qualified in accordance with ASME BPVC, Sec. IX or ISO 15614-1 and shall include the
same examinations as for the production testing and shall fulfil the acceptance criteria of ISO 17781. The
qualification shall be carried out on the same material grade (UNS number) as used in production. Change of
specific make (brand name) of welding consumables shall require requalification.

Heat treatment The fittings shall be solution annealed followed by water/liquid quenching.
Fittings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
fitting during the heat treatment process including quenching.

Tensile testing Supplementary requirement S2 shall apply. Tensile testing shall be carried out on specimens cut from a fitting
where dimensions permit. When removal of specimens is not possible due to the size of the fitting, a
prolongation or a length of starting material that has been heat treated in the same heat treatment load as the
fittings it represents shall be used.

Impact testing / The sampling of test specimens, testing methodology and acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781.

Extent of testing One tensile, impact tests and corrosion test, and one micrographic examination including ferrite measurement
shall be carried out for each lot as defined below.
A test lot shall include all fittings from the same heat and heat treatment load, with a wall thickness range
of ±5 mm (±0.2 in) and, where applicable, welded with the same WPS.
Production hardness testing in accordance with the requirements in ASTM A815 shall be carried out on two
fittings per lot. When only one fitting is produced, it shall be hardness tested as required.

Page 76 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID253 / ID253S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A815 UNS S32550 WP-W, WP-S or WP- WX ASTM A815 S2, S7
ASTM A815 UNS S32750 WP-W, WP-S or WP- WX ASTM A815 S2, S7
ASTM A815 UNS S32760 WP-W, WP-S or WP- WX ASTM A815 S2, S7
Page 2 of 2
Non-destructive Ultrasonic testing is not acceptable as replacement for RT of fittings.
testing Liquid penetrant testing
ASTM A815 supplementary requirement S7 shall apply as amended by this MDS.

NDE requirement Nominal thickness


Seamless fittings Welded fittings a
Frequency b 10 % 100 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Welded fittings of size DN > 50 (NPS > 2).
b
Frequency of inspection 100 % means that each item shall be examined. When random examination (10 %) is
specified, a minimum of one item per lot in any purchase order shall be examined. The test lot shall be as defined for
mechanical testing.
c
All accessible internal and external surfaces shall be examined. For welded fittings, the testing shall cover the weld
only.

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding shall apply to the repair WPS. Repair welds shall
be heat treated as per the original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification − Welding procedure qualification testing for manufacturing and repair welding shall require hardness
requirements) a testing. Hardness surveys shall comply with NACE MR0103/ISO 17945, section13.8.2, using Vickers
method with a maximum hardness of 310HV (average), 320HV (single value).
− Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on two
fittings per lot. When only one fitting is produced, it shall be hardness tested as required. The maximum
hardness of the base material, HAZ and weld metal shall be 32HRC from three readings taken in close
proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished fittings shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The fittings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer of the starting material for the finished product.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 77 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.28 — MDS ID254 / ID254S

Material Data Sheet MDS No. ID254 / ID254S a Rev. 02


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A182 F53 (UNS S32750) - ASTM A961 S56


ASTM A182 F55 (UNS S32760) - ASTM A961 S56
ASTM A182 F61 (UNS S32550) - ASTM A961 S56
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced ASTM
standard specification.
Product covered by this MDS is limited to a maximum thickness of 200 mm (8 in). For thickness exceeding
200 mm (8 in), qualification and specification requirements shall be subject to agreement.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical PREN ≥ 40.0


composition

Heat treatment The forgings shall be solution annealed followed by water/liquid quenching.
Forgings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
forging during the heat treatment process including quenching.

Impact testing / The sampling of test specimens, testing methodology and acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781 for forging with weld ends. Test specimens shall be taken from the surface and the centre of the
forging with no weld ends.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781 for forging with weld ends. Test
specimens shall be taken from the surface and the centre of the forging with no weld ends and shall sample
an area of 10 mm (0.4 in) by 10 mm (0.4 in) minimum.

Extent of testing One tensile, impact tests and corrosion test, and one micrographic examination including ferrite measurement
shall be carried out for each heat and heat treatment load.
The testing shall be carried out on the forging with heaviest wall thickness within the heat treatment load.
A test lot shall not exceed 2 000 kg (4 400 lb) for forgings with as forged weight up to 50 kg (110 lb), and
5 000 kg (11 000 lb) for forgings with as forged weight > 50 kg (110 lb).

Non-destructive Visual inspection


testing VT shall be carried out on each forging or bar in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Liquid penetrant testing


ASTM A961 supplementary requirement S56 shall apply as amended by this MDS.
NDE requirement Forgings a
Frequency b 10 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Parts of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Page 78 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID254 / ID254S a Rev. 02


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A182 F53 (UNS S32750) - ASTM A961 S56


ASTM A182 F55 (UNS S32760) - ASTM A961 S56
ASTM A182 F61 (UNS S32550) - ASTM A961 S56
Page 2 of 2
Non-destructive Valve forgings NDT
testing (continued) Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When compliance with sour service requirements is specified by the purchaser, the material shall conform to
(additional ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional requirements to the
metallurgical, MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a two forgings per lot. When only one part is produced, it shall be hardness tested as required. The maximum
hardness shall be 32HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished forgings shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The forgings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– The MPS identification or the MCPR/QTR number used.
– Steel manufacturer of starting material for the finished product.
– Solution annealing temperature, holding time and quenching medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 79 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.29 — MDS ID255 / ID255S

Material Data Sheet MDS No. ID255 / ID255S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates, sheets, strips ASTM A240 UNS S32550 - ASTM A240 S1


ASTM A240 UNS S32750 - ASTM A240 S1
ASTM A240 UNS S32760 - ASTM A240 S1
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical PREN ≥ 40.0


composition

Heat treatment The plates shall be solution annealed followed by water/liquid quenching.
Plates shall be placed in such a way as to ensure free circulation of heating and cooling media around each
plate during the heat treatment process including quenching.

Tensile testing Tensile test specimens shall be sampled in the transverse orientation to the direction of final rolling.

Impact testing / The sampling of test specimens, testing methodology and acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781.

Extent of testing One tensile, one set of impact tests, one corrosion test and one micrographic examination including ferrite
measurement shall be carried out for each heat and heat treatment lot.

Non-destructive Visual inspection


testing VT shall be carried out on each plate in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Valve plate NDT


Inspection shall be according to the applicable valve specification. If a QSL is not specified by the purchaser,
the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on one plate
requirements) a per lot. For coil, tests shall be carried out at both ends of the coil. The maximum hardness shall be 32HRC
from three readings taken in close proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished plates, sheets and strips shall be pickled.


and finish

Marking The plates, sheets and strips shall be marked to ensure full traceability to heat and heat treatment lot.

Page 80 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID255 / ID255S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates, sheets, strips ASTM A240 UNS S32550 - ASTM A240 S1


ASTM A240 UNS S32750 - ASTM A240 S1
ASTM A240 UNS S32760 - ASTM A240 S1
Page 2 of 2
Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer of the starting material for the finished product.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 81 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.30 — MDS ID256 / ID256S

Material Data Sheet MDS No. ID256 / ID256S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A995 5A (UNS J93404) - ASTM A995 S5, S6, S11
ASTM A703 S20
ASTM A995 6A (UNS J93380) - ASTM A995 S5, S6, S11
ASTM A703 S20
Page 1 of 3
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method. Induction melting of AOD refined ingot or equally
refined scrap as permitted by ISO 17782 is regarded to be equivalent to AOD refined materials.

Chemical PREN ≥ 40.0


composition

Heat treatment The castings shall be solution annealed followed by water/liquid quenching.
Castings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
casting during the heat treatment process including quenching.

Impact testing / The sampling of test specimens, testing methodology and acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781.

Extent of testing One tensile, one set of impact tests, one corrosion test and one micrographic examination including ferrite
measurement shall be carried out for each heat of steel and heat treatment load (including any PWHT).
A test lot shall not exceed 5 000 kg (11 000 lb) in weight.

Test sampling The test blocks shall be in compliance with ISO 17781.

Non-destructive Visual inspection


testing
NDE requirement Pilot casting (section 4.8) Production casting
Frequency Each pilot casting Each production casting
Method ANSI/MSS SP-55
Extent 100 % of all accessible surfaces including welding ends
Acceptance criteria MSS SP-55
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.

Page 82 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID256 / ID256S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A995 5A (UNS J93404) - ASTM A995 S5, S6, S11
ASTM A703 S20
ASTM A995 6A (UNS J93380) - ASTM A995 S5, S6, S11
ASTM A703 S20
Page 2 of 3
Non-destructive Liquid penetrant testing
testing (continued) ASTM A995 supplementary requirement S6 shall apply as amended by this MDS.

NDE requirement Pilot casting (section 4.8) Production casting a


Frequency b 100 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Production valve castings, PT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Radiographic testing
ASTM A995 supplementary requirement S5 shall apply as amended by this MDS.

NDE requirement Pilot casting Production casting


(section 4.8)
Valve castings a Other
pressure
containing
castings b
Frequency c 100 % 100 %
NPS DN Pressure class
≤ 300 600 900 ≥ 1500
<2 < 50 N/R N/R N/R N/R
≥2 ≥ 50 N/R 5% 5% 5%
≥6 ≥ 150 N/R 5% 5% 100 %
≥ 10 ≥ 250 5% 5% 5% 100 %
≥ 16 ≥ 400 5% 5% 100 % 100 %
≥ 20 ≥ 500 5% 100 % 100 % 100 %

Method ASME BPVC, Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Page 83 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID256 / ID256S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A995 5A (UNS J93404) - ASTM A995 S5, S6, S11
ASTM A703 S20
ASTM A995 6A (UNS J93380) - ASTM A995 S5, S6, S11
ASTM A703 S20
Page 3 of 3
Repair of defects All major repairs as defined by A995 shall be documented in accordance with ASTM A703 supplementary
requirement S20.2.
The repair welding procedure shall be qualified in accordance with ASTM A488 or ISO 11970 and this data
sheet.
– Welding procedure shall be qualified on the same cast material grade (UNS number) as used in
production.
– Change of specific make of filler metal (brand names) requires requalification for SMAW and FCAW
processes.
– Microstructure examination, ferrite measurement, Charpy V-notch and corrosion tests shall be carried out
in accordance with ISO 17781.
Examination of major repair welds on pressure containing parts shall also include RT. Weld repairs are not
acceptable for castings that leak during pressure testing.
Post weld heat treatment is required after all weld repairs.
If a minor cosmetic repair is required, heat treatment may be excluded providing the welding procedure meets
all the specified microstructural, mechanical and corrosion material requirements of this data sheet in the as-
welded condition.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification − Production hardness testing shall be performed in accordance with the requirements in ASTM
requirements) a A370/A1058 on the pilot casting and one casting per lot thereafter. The maximum hardness shall be
32 HRC from three readings taken in close proximity at each location.
− Welding procedure qualification testing for all repair welding shall require hardness testing. Hardness
surveys shall comply with NACE MR0103/ISO 17945, section 13.8.2, using Vickers method with a
maximum hardness of 310HV (average), 320HV (single value).

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished castings shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The castings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− The MPS identification or the MCPR/QTR number used.
− Steel melting and refining practice.
− Solution annealing temperature, holding time and quenching medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 84 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.31 — MDS ID257 / ID257S

Material Data Sheet MDS No. ID257 / ID257S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 UNS S32550 - -


ASTM A276 UNS S32750 - -
ASTM A276 UNS S32760 - -
ASTM A479 UNS S32550 - -
ASTM A479 UNS S32750 - -
ASTM A479 UNS S32760 - -
ASTM A182 F53 (UNS S32750) - -
ASTM A182 F55 (UNS S32760) - -
ASTM A182 F61 (UNS S32550) - -
Page 1 of 3
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced ASTM
standard specification.
This MDS includes additional requirements for valve parts DN 100 (NPS 4) and under manufactured from
bars, when permitted by the valve specification.
Product covered by this MDS is limited to a maximum thickness of 200 mm (8 in). For thickness exceeding
200 mm (8 in), qualification and specification requirements shall be subject to agreement.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Manufacturing Bars shall be manufactured to the following requirements:


– bar forgings as defined in ASTM A788 and certified to ASTM A182; or
– hot or cold finished cylindrical shaped bar manufactured to ASTM A276 or A479 with maximum diameter
of 200 mm (8 in).
NOTE Cold finishing shall be restricted to turning, grinding or polishing (singly or in combination); cold drawing or cold
forming is not permitted.

Chemical PREN ≥ 40.0


composition

Heat treatment The bars shall be solution annealed followed by water/liquid quenching.
Bars shall be placed in such a way as to ensure free circulation of heating and cooling media around each bar
during the heat treatment process including quenching.

Tensile testing Where tensile testing in both directions is required by this MDS, all tensile tests shall meet the specified
properties of the referenced standard specification in both directions. The centreline of tensile specimen shall
be located at a distance from the bar OD in accordance with ASTM A370, Annex A.

Impact testing / Except as modified in the test MDS, sampling and acceptance criteria shall comply with ISO 17781 QL II.
toughness testing Where impact testing in the tangential direction is required by this MDS, the acceptance criteria shall be 45 J
(33 ft lbf) average, 35 J ( 26 ft lbf) minimum single.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781. Test specimens shall be taken from the surface and the centre of the bar.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781. Test specimens shall be taken from
the surface and the centre of the bar and sample an area of 10 mm (0.4 in) by 10 mm (0.4 in) minimum.

Extent of testing Tensile, impact tests and corrosion tests, and one micrographic examination including ferrite measurements
shall be carried out for each lot as defined in ASTM A484.

Page 85 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID257 / ID257S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 UNS S32550 - -


ASTM A276 UNS S32750 - -
ASTM A276 UNS S32760 - -
ASTM A479 UNS S32550 - -
ASTM A479 UNS S32750 - -
ASTM A479 UNS S32760 - -
ASTM A182 F53 (UNS S32750) - -
ASTM A182 F55 (UNS S32760) - -
ASTM A182 F61 (UNS S32550) - -
Page 2 of 3
Test sampling The mid-length of axial (longitudinal) and tangential (transverse) specimens shall be located at a distance
equal to the bar outside diameter or minimum of 100 mm (4 in) , whichever is the greater, from the end of the
bar.
Valve parts manufactured from bar
For bars with outside diameter ≥ 100 mm (4 in) intended for machining of valve parts, in addition to tensile
testing and impact testing in the longitudinal direction, one tensile test specimen and one set of three impact
test specimens shall be taken in the tangential direction. Acceptance criteria shall comply with this MDS.

Non-destructive Visual inspection


testing VT shall be carried out on each bar in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

NDT valve parts manufactured from bar


Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply including liquid penetrant
testing according to the following table.

NDE requirement Part manufactured from bar a


Frequency b 10 %
Method ASME BPVC, Sec. V, Article 6
c
Extent 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Part of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a the end surface of one bar per lot. The maximum hardness shall be 32HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished product shall be white pickled.


and finish

Marking The bars shall be marked to ensure full traceability to heat and heat treatment lot.

Page 86 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID257 / ID257S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 UNS S32550 - -


ASTM A276 UNS S32750 - -
ASTM A276 UNS S32760 - -
ASTM A479 UNS S32550 - -
ASTM A479 UNS S32750 - -
ASTM A479 UNS S32760 - -
ASTM A182 F53 (UNS S32750) - -
ASTM A182 F55 (UNS S32760) - -
ASTM A182 F61 (UNS S32550) - -
Page 3 of 3
Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– The MPS identification or the MCPR/QTR number used.
– Steel melting and refining practice.
– Solution annealing temperature, holding time and quenching medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 87 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.32 — MDS ID258 / ID258S

Material Data Sheet MDS No. ID258 / ID258S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

Product Form STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Tubes ASTM A789 UNS S32550 - -


ASTM A789 UNS S32750 - -
ASTM A789 UNS S32760 - -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced ASTM
standard specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical PREN ≥ 40.0


composition

Heat treatment The tubes shall be solution annealed followed by rapid cooling.
Tubes shall be placed in such a way as to ensure free circulation of heating and cooling media around each
tube during the heat treatment process including rapid cooling.

Impact testing / The sampling of test specimens, testing methodology and the acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
including ferrite measurements shall be in accordance with ISO 17781.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781.

Extent of testing Tensile testing, one set of impact tests and corrosion test, and one micrographic examination including ferrite
measurement shall be carried out for each lot as defined in the standard for mechanical tests.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one tube per lot. The maximum hardness shall be 32HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished tubes shall be pickled or bright annealed.


and finish

Marking The tubes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel heat and refining practice.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 88 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.33 — MDS ID259 / ID259S

Material Data Sheet MDS No. ID259 / ID259S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bolting (strain ASTM A1082 (modified) UNS S32550 - ASTM A1082 S5 or S6


hardened) (nuts only), ASTM A962
S66
ASTM A1082 (modified) UNS S32760 - ASTM A1082 S5 or S6
(nuts only), ASTM A962
S66
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process for bars as pre-material for bolting to this MDS shall be
qualified in accordance with ISO 17782 or NORSOK M-650. The qualification testing shall meet the
requirements of this MDS.
Manufacturers and the manufacturing process for production of bolting that involves any further hot/cold
working (except for cold rolling of threads) and/or heat treatment of bar pre-material shall be separately
qualified in accordance with ISO 17782 or NORSOK M-650 and this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Manufacturing Headed bolts shall be manufactured by machining from A276 Condition S strain hardened bar.
No further working of the strain hardened bar is permitted.
Nuts shall be machined from solution annealed and water quenched bar or forgings.
Threads on studs and bolts may be made by cold rolling or machining. Threads in nuts shall be machined.

Chemical PREN ≥ 40.0


composition

Heat treatment No heat treatment of the strain hardened bar and bolting shall be permitted.

Tensile testing Tensile testing of studs and headed bolt shall be carried out on a sample representing the finished bolting in
accordance with ASTM F606 Method 2 or 2A.
All tensile tests shall meet the specified properties of ASTM A276 Condition S.

Impact testing / Impact testing of bolting shall be carried out in accordance with the requirements in ASTM A962 on a sample
toughness testing representing the finished bolting. Charpy V-notch tests shall be carried out at -46 °C (-50 °F) and the
acceptance criteria shall be 45 J (33 ft lbf) average of three specimens, 35 J (26 ft lbf) minimum single
specimen.

Hardness testing Maximum hardness of the strain hardened bar shall not exceed the values in ASTM A276 for the specified
grades supplied in Condition S. Hardness may be measured at bar outer surface before threading or in area
not affected by the thread rolling operation.

Proof load testing ASTM A1082 S5 shall apply to at least one nut per test lot. The load shall comply with A194 Grade 7.
Alternatively, ASTM A1082 S6 may be applied as substitute to proof load testing for nuts with size M36
(1½ in) or above; the hardness shall not exceed the values specified in ASTM A276 Condition S for the
specified grades.

Corrosion testing Testing shall be carried out on a sample representing the finished bolting. The sampling of test specimens,
testing methodology and acceptance criteria shall be in accordance with the principles in ISO 17781.

Micrographic Testing shall be carried out on a sample representing the finished bolting. The sampling of test specimens,
examination testing methodology and acceptance criteria for microstructural examination including ferrite measurements
shall be in accordance with the principles in ISO 17781.

Extent of testing One tensile, one set of impact tests, one corrosion test and one micrographic examination including ferrite
measurement shall be carried out for each test lot where a test lot is as defined in ASTM A962 for non-heat
treated, strain hardened bolting including the same lot for the bar material.

Non-destructive All products shall be 100 % visually examined in all areas of threads, shanks, and heads. Discontinuities shall
testing comply with requirements specified in ASTM F788 for bolts/studs and ASTM F812 for nuts.

Repair of defects Weld repair is not permitted.

Page 89 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID259 / ID259S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bolting (strain ASTM A1082 (modified) UNS S32550 - ASTM A1082 S5 or S6


hardened) (nuts only), ASTM A962
S66
ASTM A1082 (modified) UNS S32760 - ASTM A1082 S5 or S6
(nuts only), ASTM A962
S66
Page 2 of 2
Sour service Material covered by this MDS is not referenced in ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103.
(additional NOTE Use of this material in sour service shall require separate qualification according to ISO 15156-3/NACE MR0175-3 or
metallurgical, ISO 17945/NACE MR0103, as applicable.
manufacturing,
testing and The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
certification The inspection documents required in this MDS shall also include the qualification test reports.
requirements) a

Dimensional The maximum size of studs/bolts shall be M50 (2 in).


tolerances

Marking ASTM A962 S66 shall apply.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– The MPS identification or the MCPR/QTR number used (for bar and/or bolting as appropriate).
– Bar manufacturer.
– Heat treatment condition including solution annealing temperature, holding time and quenching medium
for pre-material shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 90 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.34 — MDS ID260 / ID260S

Material Data Sheet MDS No. ID260 / ID260S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bolting (solution ASTM A1082 UNS S32550 - ASTM A1082 S5 or S6


annealed) (nuts only),
ASTM A962 S66
ASTM A1082 UNS S32750 - ASTM A1082 S5 or S6
(nuts only),
ASTM A962 S66
ASTM A1082 UNS S32760 - ASTM A1082 S5 or S6
(nuts only),
ASTM A962 S66
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced ASTM
standard specification.

Qualification Manufacturers and the manufacturing process for bars as pre-material for bolting to this MDS shall be
qualified in accordance with ISO 17782 or NORSOK M-650. The qualification testing shall meet the
requirements of this MDS.
Manufacturers and the manufacturing process for production of bolting that involves any further hot/cold
working (except for cold rolling of threads) and/or heat treatment of bar pre-material shall be separately
qualified in accordance with ISO 17782 or NORSOK M-650 and this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Manufacturing Threads on studs and bolts may be made by cold rolling or machining. Threads in nuts shall be machined.

Chemical PREN ≥ 40.0


composition

Impact testing / Impact testing of bolting shall be carried out in accordance with the requirements in ASTM A962 on a sample
toughness testing representing the finished bolting. Charpy V-notch tests shall be carried out at -46 °C (-50 °F) and the
acceptance criteria shall be 45 J (33 ft lbf) average of three specimens, 35 J (26 ft lbf) minimum single
specimen.

Proof load testing ASTM A1082 S5 shall apply to at least one nut per test lot - the load shall comply with A194 Grade 7M.
Alternatively, ASTM A1082 S6 may be applied as alternative to proof load testing for nuts with size M36 (1 ½
in) or above; the hardness shall not exceed the values specified in ASTM A1082 for the specified grades.

Corrosion testing Testing shall be carried out on a sample representing the finished bolting. The sampling of test specimens,
testing methodology and acceptance criteria shall be in accordance with the principles in ISO 17781.

Micrographic Testing shall be carried out on a sample representing the finished bolting. The sampling of test specimens,
examination testing methodology and acceptance criteria for microstructural examination including ferrite measurements
shall be in accordance with the principles in ISO 17781.

Extent of testing One tensile, one set of impact tests, one corrosion test and one micrographic examination including ferrite
measurement shall be carried out for each test lot where a test lot is as-defined in ASTM A962 for non-heat
treated, strain hardened bolting including the same lot for the bar material.

Non-destructive All products shall be 100 % visually examined in all areas of threads, shanks, and heads. Discontinuities shall
testing comply with requirements specified in ASTM F788 for bolts/studs and ASTM F812 for nuts.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A1082.
requirements) a
Hardness may be measured at bar outer surface before threading or in area not affected by the thread rolling
operation. The maximum hardness for UNS S32750 and UNS S32760 shall be 32HRC from three readings
taken in close proximity. The maximum hardness for grade UNS S32550 shall not exceed 31HRC.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Page 91 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID260 / ID260S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bolting (solution ASTM A1082 UNS S32550 - ASTM A1082 S5 or S6


annealed) (nuts only), ASTM A962
S66
ASTM A1082 UNS S32750 - ASTM A1082 S5 or S6
(nuts only), ASTM A962
S66
ASTM A1082 UNS S32760 - ASTM A1082 S5 or S6
(nuts only), ASTM A962
S66
Page 2 of 2
Marking ASTM A962 S66 shall apply.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– The MPS identification or the MCPR/QTR number used (for bar and/or bolting as appropriate).
– Bar manufacturer.
– Solution annealing temperature, holding time and quenching medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 92 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.35 — MDS ID269 / ID269S

Material Data Sheet MDS No. ID269 / ID269S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

HIP products ASTM A988 UNS S32750 - ASTM A988 S5


ASTM A988 UNS S32760 - ASTM A988 S5
ASTM A988 UNS S32505 - ASTM A988 S5
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
Product covered by this MDS is limited to a maximum thickness of 200 mm (8 in). For thickness exceeding
200 mm (8 in), qualification and specification requirements shall be subject to agreement.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making Gas atomized powder made from AOD-refined metal. Powder blends shall be a homogenous mixture of
powder heats in terms of composition, particle size and other properties.

Chemical PREN ≥ 40.0


composition

Heat treatment The HIP product shall be solution annealed followed by water/liquid quenching.
Products shall be placed in such a way as to ensure free circulation of heating and cooling media around
each fitting during the heat treatment process including quenching.

Impact testing / The sampling of test specimens, testing methodology and the acceptance criteria shall comply with
toughness testing ISO 17781 QL II.

Corrosion testing The sampling of test specimens, testing methodology and acceptance criteria shall be in accordance with
ISO 17781 for HIP product with weld ends. Test specimens shall be taken from the surface and the centre of
the product with no weld ends.

Micrographic The sampling of test specimens, testing methodology and acceptance criteria for microstructural examination
examination including ferrite measurements shall be in accordance with ISO 17781 for HIP product with weld ends. Test
specimens shall be taken from the surface and the centre of the product with no weld ends and shall sample
an area of 10 mm (0.4 in) by 10 mm (0.4 in) minimum.

Extent of testing One tensile, one set of impact tests, one corrosion test and one microstructure examination including ferrite
measurement shall be carried out for each lot. A lot shall include all products from a single powder blend,
same manufacturing procedure and same heat treatment load.

Non-destructive Visual inspection


testing VT shall be carried out on each item in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Liquid penetrant testing


ASTM A988 supplementary requirement S5 shall apply as amended by this MDS.

NDE requirement HIP product a


Frequency b 10 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Parts of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Page 93 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. ID269 / ID269S a Rev. 01


TYPE OF MATERIAL: Ferritic-Austenitic stainless steel type 25Cr duplex

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

HIP products ASTM A988 UNS S32750 - ASTM A988 S5


ASTM A988 UNS S32760 - ASTM A988 S5
ASTM A988 UNS S32505 - ASTM A988 S5
Page 2 of 2
Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and this MDS.
metallurgical,
manufacturing, Hardness testing
testing and Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
certification two parts per lot. When only one part is produced, it shall be hardness tested as required. The maximum
requirements) a hardness shall be 32HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished components shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The powder blend shall have a unique identity marked on the powder container and this identity shall be
recorded and maintained throughout production of the product. The components shall be marked to ensure
full traceability to lot as defined in this MDS.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer of the starting material (powder) for the finished product.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 94 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.36 — MDS IK101

Material Data Sheet MDS No. IK101 Rev. 02


TYPE OF MATERIAL: Copper-Nickel 90-10

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes and EEMUA 234 7060X - -


tubes
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment Hot formed pipe and tube: products hot formed in the temperature range of 760 °C (1 400 °F) to 800 °C
(1 472 °F) do not need annealing after forming.
Cold formed pipe and tube: annealed.

Tensile testing Tensile test specimens shall be taken from each lot where a lot is defined as all products of the same type
and nominal size, which are produced from the same heat of material and subject to the same finishing
operation.

Test sampling Test samples may be cut from the products themselves, from prolongations or from sacrificial pipe and tube.

Repair of defects Weld repair is not permitted.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.

Page 95 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.37 — MDS IK102

Material Data Sheet MDS No. IK102 Rev. 02


TYPE OF MATERIAL: Copper-Nickel 90-10

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes EEMUA 234 7060X - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Welding An electric fusion welding process shall be used.


Welding procedures shall be established and qualified in accordance with ASME BPVC, Sec. IX.

Heat treatment Hot formed pipes: pipes hot formed in the temperature range of 760 °C (1 400 °F) to 800 °C (1 472 °F) do not
need annealing after forming.
Cold formed pipes: annealed.
Welded pipes: annealed or as-welded from annealed materials.

Tensile testing Tensile test specimens shall be taken from each lot where a lot is defined as all products of the same type
and nominal size, which are produced from the same heat of material and subject to the same finishing
operation.

Test sampling Test samples may be cut from the products themselves, from prolongations or from sacrificial pipes.

Non-destructive Radiographic testing


testing – SCH 10S: Welds shall be spot radiographed in accordance with the requirements of ASME BPVC,
Sec. VIII, Div. 1, Paragraph UW-52.
– Other schedules: Welds shall be 100 % radiographed in accordance with the requirements of
ASME BPVC, Sec. VIII, Div. 1, Paragraph UW-51.

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding shall apply to the repair WPS.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.

Page 96 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.38 — MDS IK103

Material Data Sheet MDS No. IK103 Rev. 02


TYPE OF MATERIAL: Copper-Nickel 90-10

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Fittings EEMUA 234 7060X - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Welding An electric fusion welding process shall be used.


Welding procedures shall be established and qualified in accordance with ASME BPVC, Sec. IX.

Heat treatment Hot formed fittings: fittings hot formed in the temperature range of 760 °C (1 400 °F) to 800 °C (1 472 °F) do
not need annealing after forming.
Cold formed fittings: annealed.
Welded fittings: annealed or as-welded from annealed materials.

Tensile testing Tensile test specimens shall be taken from each lot where a lot is defined as all products of the same type
and nominal size, which are produced from the same heat of material and subject to the same finishing
operation.

Test sampling Test samples may be cut from the products themselves, from prolongations or from sacrificial fittings.

Non-destructive Radiographic testing


testing – SCH 10S: Welds shall be spot radiographed in accordance with the requirements of ASME BPVC,
Sec. VIII, Div. 1, Paragraph UW-52.
– Other schedules: Welds shall be 100 % radiographed in accordance with the requirements of
ASME BPVC, Sec. VIII, Div. 1, Paragraph UW-51.

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding shall apply to the repair WPS.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.

Page 97 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.39 — MDS IK104

Material Data Sheet MDS No. IK104 Rev. 02


TYPE OF MATERIAL: Copper-Nickel 90-10

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Flanges EEMUA 234 7060X - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment Hot formed flanges: flanges hot formed in the temperature range of 760 °C (1 400 °F) to 800 °C (1 472 °F) do
not need annealing after forming.
Cold formed flanges: annealed.

Tensile testing Tensile test specimens shall be taken from each lot where a lot is defined as all products of the same type
and nominal size, which are produced from the same heat of material and subject to the same finishing
operation.

Test sampling Test samples may be cut from the products themselves, from prolongations or from sacrificial flanges.

Repair of defects Weld repair is not permitted.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.

Page 98 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.40 — MDS IK105

Material Data Sheet MDS No. IK105 Rev. 02


TYPE OF MATERIAL: Copper-Nickel 90-10

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates ASTM B171 UNS C70600 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical According to EEMUA 234 grade 7060X.


composition

Heat treatment Plate shall be annealed. Hot rolled/forged plate in the temperature range of 760 °C (1 400 °F) to 800 °C
(1 472 °F) do not need annealing after forming.

Tensile testing Tensile test specimens shall be taken from each lot where a lot is defined as all products of the same type
and nominal size, which are produced from the same heat of material and subject to the same finishing
operation.

Test sampling Test samples may be cut from the products themselves, from prolongations or from sacrificial plates.

Repair of defects Weld repair is not permitted.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.

Page 99 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.41 — MDS IK107

Material Data Sheet MDS No. IK107 Rev. 02


TYPE OF MATERIAL: Copper-Nickel 90-10

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Rods and bars ASTM B151 UNS C70600 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical According to EEMUA 234 grade 7060X.


composition

Manufacturing Cold forming or hot forming may be used according to written procedures established in cooperation with the
material manufacturers.

Heat treatment Rods and bars hot formed in the temperature range of 760 °C (1 400 °F) to 800 °C (1 472 °F) do not need
annealing after forming.
Cold formed rods and bars: annealed.

Tensile testing Tensile test specimens shall be taken from each lot where a lot is defined as all products of the same type
and nominal size, which are produced from the same heat of material and subject to the same finishing
operation.

Test sampling Test samples may be cut from the products themselves, from prolongations or from sacrificial rods and bars.

Repair of defects Weld repair is not permitted.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.

Page 100 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.42 — MDS IK106

Material Data Sheet MDS No. IK106 Rev. 01


TYPE OF MATERIAL: Aluminium bronze

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT
Castings ASTM B148 UNS C95800 - -
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment Heat treatment may be carried out at the discretion of the manufacturer.

Extent of testing One tensile test shall be carried out for each lot as defined by the in ASTM B148.

Non-destructive Visual inspection


testing VT shall be carried out on each casting in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Liquid penetrant testing

NDE requirement Pilot casting (section 4.8) Production casting a


b
Frequency 100 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Production valve castings, PT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Radiographic testing

NDE requirement Pilot casting Production casting


(section 4.8)
Valve castings a Other
pressure
containing
castings b
Frequency c 100 % 100 %
NPS DN Pressure class
≤ 150 300
< 10 < 250 N/R N/R
≥ 10 ≥ 250 5% 5%

Method ASME BPVC, Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Page 101 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IK106 Rev. 01


TYPE OF MATERIAL: Aluminium bronze

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT
Castings ASTM B148 UNS C95800 - -
Page 2 of 2
Repair of defects Repairs that exceed those described in ASTM B148, section 10.1 shall be considered major repairs. All major
repairs shall be documented with a sketch showing location and size of excavations.
Weld repairs are not acceptable for castings that leak during the final pressure testing. Repairs by peening
and impregnation are prohibited.
The repair welding procedure shall be qualified in accordance with ASME BPVC, Sec. IX; a change of filler
metal brand names requires requalification.

Sour service There are no additional requirements to the MDS when sour service is specified by the purchaser.
(additional
metallurgical,
manufacturing,
testing and
certification
requirements)

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition (annealing temperature).

Page 102 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.43 — MDS IK204

Material Data Sheet MDS No. IK204 Rev. 01


TYPE OF MATERIAL: Aluminium bronze

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM B124 UNS C63000 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Hot working shall be used.

Heat treatment Forgings shall be hot worked and supplied in O61- Annealed condition.

Tensile testing Tensile test specimens shall be taken from each lot where a lot is defined as all products of the same type
and nominal size, which are produced from the same material heat and heat treatment load.

Test sampling Test samples may be cut from the products themselves, from prolongations or from sacrificial forging.

Non-destructive Valve forgings NDT


testing Inspection shall be according to the applicable valve specification.

Repair of defects Weld repair is not permitted.

Marking The forging shall be marked to ensure full traceability to cast and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment conditions.

Page 103 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.44 — MDS IK207

Material Data Sheet MDS No. IK207 Rev. 01


TYPE OF MATERIAL: Aluminium bronze

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Rods and bars ASTM B150 UNS C63200 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Hot rolling or hot forging may be used.

Heat treatment Temper annealed for all diameters or thickness to condition O20 or O25.

Tensile testing Tensile test specimens shall be taken from each lot where a lot is defined as all products of the same type
and nominal size, which are produced from the same material heat and heat treatment load.

Test sampling Test samples may be cut from the products themselves, from prolongations or from sacrificial rods or bars.

Repair of defects Weld repair is not permitted.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition.

Page 104 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.45 — MDS IN100S

Material Data Sheet MDS No. IN100S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 625

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bolting ASTM F468 UNS N06625 - -


ASTM F467 UNS N06625 Grade 2 -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Basic electric furnace (EF) melt shall be refined by AOD or VOD followed by electro slag remelting (ESR) or
vacuum arc remelting (VAR) or equivalent multiple refining methods. In alternative, vacuum induction melting
(VIM) can be followed by single refining method such as ESR or VAR.

Manufacturing Threading of studs, bolts and screws may be done by machining or rolling. Thread rolling shall be done after
heat treatment.
Threads in nuts shall be machined.

Tensile testing For sizes above 37.5 mm (1½ in) in diameter the strength properties shall be agreed.

Non-destructive All products shall be 100 % visually examined in all areas of threads, shanks and heads. Discontinuities shall
testing comply with requirements specified in ASTM F788 for bolts/studs and ASTM F812 for nuts.

Repair of defects Weld repair is not permitted.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Marking Each bolt and nut shall be marked on the end/head to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions (annealing temperature and time shall be stated);
– Original inspection documents of the bar material shall be included in the documentation.
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 105 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.46 — MDS IN102S

Material Data Sheet MDS No. IN102S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 625

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM B705 UNS N06625 Grade 1 Class 2 -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Basic electric furnace (EF) melt shall be refined by AOD or VOD followed by electro slag remelting (ESR) or
vacuum arc remelting (VAR) or equivalent multiple refining methods. In alternative, vacuum induction melting
(VIM) can be followed by single refining method such as ESR or VAR.

Welding Welding procedures shall be qualified in accordance with ASME BPVC, Sec. IX or ISO 15614-1 using the
same material grade (UNS number) as used in production.

Heat treatment Pipes shall be placed in such a way as to ensure free circulation of heating and cooling media around each
pipe during the heat treatment process including any rapid cooling/quenching

Extent of testing A lot shall consist of all pipes of the same type, size and wall thickness, manufactured from one heat of
material, and using the same classification of welding product.

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding shall apply to the repair WPS.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103,
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Surface treatment Finished pipes shall be pickled.


and finish

Marking The pipe shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition (annealing temperature shall be stated).
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 106 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.47 — MDS IN103S

Material Data Sheet MDS No. IN103S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 625

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM B366 UNS N06625 Grade 1 WP Cl. S, WP Cl. W, WP ASTM B366 S3
Cl. WX
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Basic electric furnace (EF) melt shall be refined by AOD or VOD followed by electro slag remelting (ESR) or
vacuum arc remelting (VAR) or equivalent multiple refining methods. In alternative, vacuum induction melting
(VIM) can be followed by single refining method such as ESR or VAR.

Welding Welding procedures shall be qualified in accordance with ASME BPVC, Sec. IX or ISO 15614-1 using the
same material grade (UNS number) as used in production.
A change of filler metal classification requires requalification.

Heat treatment Fittings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
fitting during the heat treatment process including any rapid cooling/quenching.

Extent of testing A lot shall consist of all fittings of the same type, size, and wall thickness, manufactured from one heat of
material, and, if welding is performed, using the same classification of welding product.

Non-destructive Supplementary requirement S3 shall apply to the weld end area of 10 % of seamless fittings from each lot and
testing 100 % of welded fittings above NPS2. For welded fittings, the testing shall cover the weld only.

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding shall apply to the repair WPS.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103,
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Surface treatment Finished fittings shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The fittings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition (annealing temperature shall be stated).
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 107 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.48 — MDS IN104S

Material Data Sheet MDS No. IN104S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 625

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM B564 UNS N06625 - ASTM B564 S5.3


Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Basic electric furnace (EF) melt shall be refined by AOD or VOD followed by electro slag remelting (ESR) or
vacuum arc remelting (VAR) or equivalent multiple refining methods. In alternative, vacuum induction melting
(VIM) can be followed by single refining method such as ESR or VAR.

Heat treatment Forgings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
component during the heat treatment process including any rapid cooling/quenching.

Extent of testing A lot shall consist of all forgings of the same type, size, and wall thickness, manufactured from one heat of
material.

Non-destructive Visual inspection


testing VT shall be carried out on each forging or bar in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Liquid penetrant testing


ASTM B564 supplementary requirement S5.3 shall apply as amended by this MDS.

NDE requirement Forgings


Frequency b 10 %
Method ASME BPVC, Sec. V, Article 6
c
Extent 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Parts of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Valve forgings NDT


Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Surface treatment Finished components shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The component shall be marked to ensure full traceability to heat and heat treatment lot.

Page 108 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IN104S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 625

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM B564 UNS N06625 - ASTM B564 S5.3


Page 2 of 2
Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition (annealing temperature shall be stated).
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 109 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.49 — MDS IN105S

Material Data Sheet MDS No. IN105S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 625

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates, sheets, strips ASTM B443 UNS N06625 Grade 1 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Basic electric furnace (EF) melt shall be refined by AOD or VOD followed by ESR (electro slag remelting) or
VAR (vacuum arc remelting) or equivalent multiple refining methods. In alternative, vacuum induction melting
(VIM) can be followed by single refining method such as ESR or VAR.

Heat treatment Plates, sheets and strips shall be placed in such a way as to ensure free circulation of heating and cooling
media around each product during the heat treatment process including any rapid cooling/quenching.

Non-destructive Visual inspection


testing VT shall be carried out on each plate in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Valve plate NDT


Inspection shall be according to the applicable valve specification. If a QSL is not specified by the purchaser,
the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103,
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Surface treatment Finished components shall be pickled.


and finish

Marking The plates, sheets and strips shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition (annealing temperature shall be stated).
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 110 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.50 — MDS IN106S

Material Data Sheet MDS No. IN106S a Rev. 02


TYPE OF MATERIAL: Nickel alloy

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A494 Grade CW6MC (UNS - ASTM A494 S2, S3


N26625) ASTM A781 S16
ASTM A957 S16
ASTM A494 Grade CX2MW (UNS - ASTM A494 S2, S3
N26022) ASTM A781 S16
ASTM A957 S16
Page 1 of 4
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
For castings produced by the investment casting process, the requirements of ASTM A957 and this MDS shall
apply.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method. Induction melting of AOD refined ingot is regarded to
be equivalent to AOD refined materials.

Heat treatment Castings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
casting during the heat treatment process including quenching.

Corrosion testing Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 50 °C (122 °F) and
the exposure time shall be 24 hours. The corrosion test specimen shall be at the same location as those for
mechanical testing. Cut edges shall be prepared according to ASTM G48. The complete specimen shall be
pickled before being weighed and tested. Pickling may be performed for 5 minutes at 60 °C (140 °F) in a
solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
– No pitting at 20x magnification.
– The weight loss shall be less than 4.0 g/m2.

Extent of testing Tensile test and corrosion test shall be made for each heat and heat treatment load (including any PWHT). A
test lot shall not exceed 5 000 kg (11 000 lb).

Test sampling Test blocks shall be integral or gated with the casting(s) they represent castings through all heat treatment
operations.
Thickness of the test block shall be equal to the thickest part of the casting castings; the largest flange
thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in the figure below.
The test specimens shall be taken within the cross hatched area. Distance from end of test specimen to end
of test block shall minimum be T/4.
During any PWHT the test block shall be tack welded onto the casting.

For investment casting, test sampling shall be according to A957. Test blocks shall accompany the castings
through all heat treatment operations including any post weld stress relieving.

Page 111 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IN106S a Rev. 02


TYPE OF MATERIAL: Nickel alloy

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A494 Grade CW6MC (UNS - ASTM A494 S2, S3


N26625) ASTM A781 S16
ASTM A957 S16
ASTM A494 Grade CX2MW (UNS - ASTM A494 S2, S3
N26022) ASTM A781 S16
ASTM A957 S16
Page 2 of 4
Non-destructive Visual inspection
testing (continued)
NDE requirement Pilot casting (section 4.8) Production casting
Frequency Each pilot casting Each production casting
Method ANSI/MSS SP-55
Extent 100 % of all accessible surfaces including welding ends
Acceptance criteria MSS SP-55
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.

Liquid penetrant testing


ASTM A494 supplementary requirement S3 shall apply as amended by this MDS.

NDE requirement Pilot casting (section 4.8) Production casting a


Frequency b 100 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
Production valve castings, PT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Page 112 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IN106S a Rev. 02


TYPE OF MATERIAL: Nickel alloy

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A494 Grade CW6MC (UNS - ASTM A494 S2, S3


N26625) ASTM A781 S16
ASTM A957 S16
ASTM A494 Grade CX2MW (UNS - ASTM A494 S2, S3
N26022) ASTM A781 S16
ASTM A957 S16
Page 3 of 4
Non-destructive Radiographic testing
testing (continued) ASTM A494 supplementary requirement S2 shall apply as amended by this MDS.

NDE requirement Pilot casting Production casting


(section 4.8)
Valve castings a Other
pressure
containing
castings b

Frequency c 100 % 100 %


NPS DN Pressure class
≤ 300 600 900 ≥ 1500
<2 < 50 N/R N/R N/R N/R
≥2 ≥ 50 N/R 5% 5% 5%
≥6 ≥ 150 N/R 5% 5% 100 %
≥ 10 ≥ 250 5% 5% 5% 100 %
≥ 16 ≥ 400 5% 5% 100 % 100 %
≥ 20 ≥ 500 5% 100 % 100 % 100 %

Method ASME BPVC, Sec. V, Article 2

Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting

Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7

NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Page 113 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IN106S a Rev. 02


TYPE OF MATERIAL: Nickel alloy

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A494 Grade CW6MC (UNS - ASTM A494 S2, S3


N26625) ASTM A781 S16
ASTM A957 S16
ASTM A494 Grade CX2MW (UNS - ASTM A494 S2, S3
N26022) ASTM A781 S16
ASTM A957 S16
Page 4 of 4
Repair of defects All major repairs as defined by ASTM A494 shall be documented in accordance with ASTM A781 S16 or
ASTM A957 S16, as applicable.
The repair welding procedure shall be qualified in accordance with ASTM A488 or ISO 11970 and as follows:
– Welding procedure shall be qualified on the same cast material grade (UNS number) as used in
production.
– Change of specific make of filler metal (brand names) requires requalification for SMAW and
FCAW processes.
– A macro and corrosion test specimen shall include the weld zone.
– Testing methodology and acceptance criteria shall be in accordance with the requirements of this MDS
for the parent material.
Examination of major repair welds on pressure containing parts shall also include RT.
Weld repairs are not acceptable for castings that leak during pressure testing.
Post weld heat treatment is required after all major weld repairs. If a minor cosmetic repair is required, heat
treatment may be excluded providing the welding procedure meets all the specified microstructural,
mechanical and corrosion material requirements of this MDS in the as-welded condition.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103,
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition (annealing temperature and holding time shall be stated).
– Melting and refining process.
– MPS identification or MCPR/QTR number used.
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 114 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.51 — MDS IN107S

Material Data Sheet MDS No. IN107S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 625

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM B446 UNS N06625 Grade 1 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Basic electric furnace (EF) melt shall be refined by AOD or VOD followed by electro slag remelting (ESR) or
vacuum arc remelting (VAR) or equivalent multiple refining methods. In alternative, vacuum induction melting
(VIM) can be followed by single refining method such as ESR or VAR.

Heat treatment Bars shall be placed in such a way as to ensure free circulation of heating and cooling media around each bar
during the heat treatment process including any rapid cooling/quenching.

Non-destructive Visual inspection


testing VT shall be carried out on each bar in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

NDT valve parts manufactured from bar


Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply including liquid penetrant
testing according to the following table.

NDE requirement Part manufactured from bar a


b
Frequency 10 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Part of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Repair of defects Weld repair is not permitted.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103,
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Surface treatment Finished components shall be pickled.


and finish

Marking The bars shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition (annealing temperature shall be stated).
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 115 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.52 — MDS IN111S

Material Data Sheet MDS No. IN111S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 625

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes and ASTM B444 UNS N06625 Grade 1 - -


tubes
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Basic electric furnace (EF) melt shall be refined by AOD or VOD followed by electro slag remelting (ESR) or
vacuum arc remelting (VAR) or equivalent multiple refining methods. In alternative, vacuum induction melting
(VIM) can be followed by single refining method such as ESR or VAR.

Heat treatment Pipes and tubes shall be placed in such a way as to ensure free circulation of heating and cooling media
around each product during the heat treatment process including any rapid cooling/quenching.

Repair of defects Weld repair is not permitted.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103,
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Surface treatment Finished pipes and tubes shall be pickled.


and finish

Marking The pipes and tubes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition (annealing temperature shall be stated).
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 116 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.53 — MDS IN119S

Material Data Sheet MDS No. IN119S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 625

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

HIP Products ASTM B834 UNS N06625 Grade 1 - ASTM B834 S1, S2
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making Gas atomized powder made from vacuum-refined metal. Powder blends shall be a homogenous mixture of
powder heats in terms of composition, particle size and other properties.

Heat treatment Components shall be placed in such a way as to ensure free circulation of heating and cooling media around
each component during the heat treatment process including any rapid cooling/quenching.

Non-destructive Visual inspection


testing VT shall be carried out on each item in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Liquid penetrant testing

NDE requirement HIP product a


b
Frequency 10 %
Method ASME BPVC, Sec. V, Article 6
c
Extent 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to
the testing.
a
Parts of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Repair of defects Weld repair is not permitted.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103,
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Surface treatment Finished components shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The powder blend shall have a unique identity marked on the powder container and this identity shall be
recorded and maintained throughout production of the product. The components shall be marked to ensure
full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Manufacturer of the starting material (powder) for the finished product.
– Heat treatment condition (annealing temperature shall be stated).
– MPS identification or MCPR/QTR number used.
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 117 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.54 — MDS IN120S

Material Data Sheet MDS No. IN120S a Rev. 01


TYPE OF MATERIAL: Nickel alloys

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bolting API STD 6ACRA UNS N07718 120K ASTM A962 S56
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Manufacturing Manufacturing general requirements shall be according to ASTM A962 as amended by this MDS.
Threads on studs and bolts shall be made by cold rolling after precipitation hardening. Threads in nuts shall
be machined.

Heat treatment Solution annealing and ageing heat treatment shall be carried out after the final hot forming operation.

Impact testing / The impact testing requirements of API 6ACRA shall apply.
toughness testing

Hardness testing Maximum hardness 40HRC. Hardness shall not be tested in the threaded area.

Macro etch / Bolting shall be examined in accordance with API 6ACRA and meet the required acceptance criteria.
micrographic
examination

Proof load testing Proof load testing shall be carried out in accordance with ASTM A194 and the acceptance criteria shall
comply with the requirements for Grade 7.

Extent of testing For heat treatment in continuous furnace a heat treatment load (lot) is defined as all bolting heat treated
continuously in the same furnace, or maximum for 8 h of operation, of the same heat and nominal thickness.

Non-destructive Visual inspection


testing All products shall be 100 % visually examined in all areas of threads, shanks, and heads. Discontinuities shall
comply with requirements specified in ASTM F788 for bolts/studs and ASTM F812 for nuts.

Liquid penetrant testing


Liquid penetrant testing shall be according to ASTM A962. Supplementary requirement S56 shall apply to 10
% of the bolting.

Repair of defects Weld repair is not permitted.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103,
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Surface treatment White pickled.


and finish

Marking Each bolting shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– The MPS identification or the MCPR/QTR number used.
– Steel manufacturer, melting and refining practice.
– Heat treatment condition. Solution annealing temperature, quenching medium, ageing temperature
and holding time shall be stated.
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 118 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.55 — MDS IN201S

Material Data Sheet MDS No. IN201S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 825

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes and ASTM B423 UNS N08825 - -


tubes
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Basic electric furnace (EF) melt shall be refined by AOD or VOD.

Chemical PREN ≥ 32
composition

Heat treatment Cold-worked annealed.


Pipes and tubes shall be placed in such a way as to ensure free circulation of heating and cooling media
around each product during the heat treatment process including any rapid cooling/quenching.

Corrosion testing Corrosion test according to ASTM G28 Method A is required per lot.
Acceptance criteria:
– Corrosion rate ≤ 0.5 mm/y;
– No intergranular attack visible at 50 times magnification.

Repair of defects Weld repair is not permitted.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103,
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Surface treatment Finished pipes and tubes shall be pickled or bright annealed.
and finish

Marking The pipes and tubes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition (annealing temperature and holding time shall be stated).
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 119 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.56 — MDS IN202S

Material Data Sheet MDS No. IN202S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 825

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM B705 UNS N00825 Class 2 -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Basic electric furnace (EF) melt shall be refined by AOD or VOD.

Chemical PREN ≥ 32
composition

Corrosion testing Corrosion test according to ASTM G28 Method A is required per lot.
Test specimen shall include the weld.
Acceptance criteria:
– Corrosion rate ≤ 0.5 mm/y.
– No intergranular attack visible at 50 times magnification.

Welding Welding procedures shall be qualified in accordance with ASME BPVC, Sec. IX or ISO 15614-1 using the
same material grade (UNS number) as used in production.

Heat treatment Annealed.


Pipes shall be placed in such a way as to ensure free circulation of heating and cooling media around each
pipe during the heat treatment process including any rapid cooling/quenching

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding shall apply to the repair WPS.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103,
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Surface treatment Finished pipes shall be pickled or bright annealed.


and finish

Marking The pipe shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition (annealing temperature and holding time shall be stated).
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 120 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.57 — MDS IN203S

Material Data Sheet MDS No. IN203S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 825

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM B366 UNS N08825 WP Cl. S, WP Cl. W, WP ASTM B366 S3
Cl. WX

Page 1 of 1

Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Basic electric furnace (EF) melt shall be refined by AOD or VOD.

Chemical PREN ≥ 32
composition

Welding Welding procedures shall be qualified in accordance with ASME BPVC, Sec. IX or ISO 15614-1 using the
same material grade (UNS number) as used in production.
A change of filler metal classification requires requalification.

Heat treatment Fittings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
product during the heat treatment process including any rapid cooling/quenching.

Tensile testing Seamless fitting made from seamless pipe shall comply with the tensile testing requirements for cold-worked
annealed seamless pipe.

Corrosion testing Corrosion test according to ASTM G28 Method A is required.


Test specimen for welded fitting shall include the weld.
Acceptance criteria:
– Corrosion rate ≤ 0.5 mm/y.
– No intergranular attack visible at 50 times magnification.

Extent of testing Testing shall be per lot and per furnace charge. A lot shall consist of all fittings of the same type, size, and wall
thickness, manufactured from one heat of material, and, if welding is performed, using the same classification
of welding product.

Non-destructive Supplementary requirement S3 shall apply to the weld end area of 10 % of seamless fittings from each lot and
testing 100 % of welded fittings above DN 50 (NPS 2). For welded fittings, the testing shall cover the weld only.
Acceptance criteria shall be according to ASME BPVC, Sec. VIII, Div. 1, Appendix 8.

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding shall apply to the repair WPS.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103,
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Surface treatment Finished fittings shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The fittings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another quality
requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition (annealing temperature and holding time shall be stated).
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 121 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.58 — MDS IN204S

Material Data Sheet MDS No. IN204S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 825

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM B564 UNS N08825 - ASTM B564 S5.3


Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Basic electric furnace (EF) melt shall be refined by AOD or VOD.

Chemical PREN ≥ 32
composition

Heat treatment Forgings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
component during the heat treatment process including any rapid cooling/quenching.

Corrosion testing Corrosion test according to ASTM G28 Method A is required.


Acceptance criteria:
– Corrosion rate ≤ 0.5 mm/y.
– No intergranular attack visible at 50 times magnification.

Extent of testing Testing shall be per lot and per furnace charge. A lot shall consist of all forgings of the same type, size, and
wall thickness, manufactured from one heat of material.

Non-destructive Liquid penetrant testing


testing ASTM B564 supplementary requirement S5.3 shall apply as amended by this MDS.

NDE requirement Forgings


b
Frequency 10 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Parts of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Valve forgings NDT


Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Surface treatment Finished components shall be pickled or bright anneal. Machined surfaces do not require pickling.
and finish

Marking The component shall be marked to ensure full traceability to heat and heat treatment lot.

Page 122 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IN204S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 825

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM B564 UNS N08825 - ASTM B564 S5.3


Page 2 of 2
Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another quality
requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition (annealing temperature and holding time shall be stated).
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 123 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.59 — MDS IN205S

Material Data Sheet MDS No. IN205S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 825

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates, sheets, strips ASTM B424 UNS N08825 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Basic electric furnace (EF) melt shall be refined by AOD or VOD.

Chemical PREN ≥ 32
composition

Heat treatment Plates, sheets and strips shall be placed in such a way as to ensure free circulation of heating and cooling
media around each product during the heat treatment process including any rapid cooling/quenching.

Corrosion testing Corrosion test according to ASTM G28 Method A is required per lot.
Acceptance criteria:
– Corrosion rate ≤ 0.5 mm/y.
– No intergranular attack visible at 50 times magnification.

Non-destructive Valve plate NDT


testing Inspection shall be according to the applicable valve specification. If a QSL is not specified by the purchaser,
the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103,
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Surface treatment Finished components shall be pickled or bright annealed.


and finish

Marking The plates, sheets and strips shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition (annealing temperature and holding time shall be stated).
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 124 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.60 — MDS IN206S

Material Data Sheet MDS No. IN206S a Rev. 02


TYPE OF MATERIAL: Nickel alloy

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A494 Grade CU5MCuC - ASTM A494 S2, S3


(UNS N08826) ASTM A781 S16
ASTM A957 S16
Page 1 of 4
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
For castings produced by the investment casting process, the requirements of ASTM A957 and this MDS
shall apply.

Metal making The melt shall be refined by AOD or equivalent method. Induction melting of AOD refined ingot is regarded to
be equivalent to AOD refined materials.

Chemical PREN ≥ 32
composition

Heat treatment Castings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
casting during the heat treatment process including quenching.

Corrosion testing Corrosion test according to ASTM G28 Method A is required.


Acceptance criteria:
– Corrosion rate ≤ 0.5 mm/y.
– No intergranular attack visible at 50 times magnification.

Extent of testing Tensile test and corrosion test shall be made for each heat and heat treatment load (including any PWHT). A
test lot shall not exceed 5 000 kg (11 000 lb).

Test sampling Test blocks shall be integral or gated with the casting(s) they represent castings through all heat treatment
operations.
Thickness of the test block shall be equal to the thickest part of the casting castings; the largest flange
thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in the figure below.
The test specimens shall be taken within the cross hatched area. Distance from end of test specimen to end
of test block shall minimum be T/4.
During any PWHT the test block shall be tack welded onto the casting.

For investment casting, test sampling shall be according to ASTM A957. Test blocks shall accompany the
castings through all heat treatment operations including any post weld stress relieving.

Page 125 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IN206S a Rev. 02


TYPE OF MATERIAL: Nickel alloy

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A494 Grade CU5MCuC - ASTM A494 S2, S3


(UNS N08826) ASTM A781 S16
ASTM A957 S16
Page 2 of 4
Non-destructive Visual inspection
testing
NDE requirement Pilot casting (section 4.8) Production casting
Frequency Each pilot casting Each production casting
Method ANSI/MSS SP-55
Extent 100 % of all accessible surfaces including welding ends
Acceptance criteria MSS SP-55
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.

Liquid penetrant testing


ASTM A494 supplementary requirement S3 shall apply as amended by this MDS.
NDE requirement Pilot casting (section 4.8) Production casting a
b
Frequency 100 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
Production valve castings, PT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Page 126 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IN206S a Rev. 02


TYPE OF MATERIAL: Nickel alloy

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A494 Grade CU5MCuC - ASTM A494 S2, S3


(UNS N08826) ASTM A781 S16
ASTM A957 S16
Page 3 of 4
Non-destructive Radiographic testing
testing (continued) ASTM A494 supplementary requirement S2 shall apply as amended by this MDS.

NDE requirement Pilot casting Production casting


(section 4.8)
Valve castings a Other
pressure
containing
castings b
Frequency c 100 % 100 %
NPS DN Pressure class
≤ 300 600 900 ≥ 1500
<2 < 50 N/R N/R N/R N/R
≥2 ≥ 50 N/R 5% 5% 5%
≥6 ≥ 150 N/R 5% 5% 100 %
≥ 10 ≥ 250 5% 5% 5% 100 %
≥ 16 ≥ 400 5% 5% 100 % 100 %
≥ 20 ≥ 500 5% 100 % 100 % 100 %

Method ASME BPVC, Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Repair of defects All major repairs as defined by ASTM A494 shall be documented in accordance with ASTM A781 S16 or
ASTM A957 S16, as applicable.
The repair welding procedure shall be qualified in accordance with ASTM A488 or ISO 11970 and as follows:
− Welding procedure shall be qualified on the same cast material grade (UNS number) as used in
production;
− Change of specific make of filler metal (brand names) requires requalification for SMAW and FCAW
processes;
− A macro and corrosion test specimen shall include the weld zone;
− Testing methodology and acceptance criteria shall be in accordance with the requirements of this MDS for
the parent material.
Examination of major repair welds on pressure containing parts shall also include RT.
Weld repairs are not acceptable for castings that leak during pressure testing.
Post weld heat treatment is required after all major weld repairs. If a minor cosmetic repair is required, heat
treatment may be excluded providing the welding procedure meets all the specified microstructural,
mechanical and corrosion material requirements of this data sheet in the as-welded condition.

Page 127 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IN206S a Rev. 02


TYPE OF MATERIAL: Nickel alloy

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A494 Grade CU5MCuC - ASTM A494 S2, S3


(UNS N08826) ASTM A781 S16
ASTM A957 S16
Page 4 of 4
Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103,
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition (solution annealing and stabilization temperatures and holding times shall be
stated).
− Melting and refining process.
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 128 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.61 — MDS IN207S

Material Data Sheet MDS No. IN207S a Rev. 01


TYPE OF MATERIAL: Nickel alloy type 825

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars and rods ASTM B425 UNS N08825 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Basic electric furnace (EF) melt shall be refined by AOD or VOD.

Chemical PREN ≥ 32
composition

Heat treatment Bars shall be placed in such a way as to ensure free circulation of heating and cooling media around each bar
during the heat treatment process including any rapid cooling/quenching.

Corrosion testing Corrosion test according to ASTM G28 Method A is required.


Acceptance criteria:
– Corrosion rate ≤ 0.5 mm/y.
– No intergranular attack visible at 50 times magnification.

Extent of testing Corrosion test shall be made for each lot as defined for mechanical testing.

Non-destructive NDT valve parts manufactured from bar


testing Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply including liquid penetrant
testing according to the following table.

NDE requirement Part manufactured from bar a


Frequency b 10 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Part of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Repair of defects Weld repair is not permitted.

Sour service The material shall conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103,
(additional and this MDS.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Surface treatment Finished bars shall be pickled. Machined or peeled surfaces do not require pickling.
and finish

Marking The bars shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition (annealing temperature and holding time shall be stated).
a
The supplementary suffix “S” designates a material delivered in accordance with the MDS plus the additional supplementary requirements for sour
service.

Page 129 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.62 — MDS IR111 / IR111S

Material Data Sheet MDS No. IR111 / IR111S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes ASTM A312 UNS S31254 - -


ASTM A312 UNS N08367 - -
ASTM A312 UNS N08926 - -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical PREN ≥ 40.0


composition

Heat treatment The pipes shall be solution annealed followed by rapid cooling.
Pipes shall be placed in such a way as to ensure free circulation of heating and cooling media around each
pipe during the heat treatment process including quenching.

Corrosion testing Corrosion test according to ASTM G48 Method A is required.


Test temperature shall be 50 °C (122 °F) and the exposure time 24 h. The test shall expose the external and
internal surfaces and a cross section surface in full wall thickness. Cut edges shall be prepared according to
ASTM G48. The complete specimen shall be pickled before being weighed and tested. Pickling may be
performed for 5 min at 60 °C (140 °F) in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
– No pitting at 20x magnification.
– The weight loss shall be less than 4.0 g/m2.

Extent of testing One tensile and corrosion test shall be carried out for each heat and heat treatment lot.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and this MDS.
metallurgical,
manufacturing, Hardness testing
testing and Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
certification one length of pipe per lot. The maximum hardness shall be 35HRC from three readings taken in close
requirements) a proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished pipes shall be pickled or bright annealed.


and finish

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer.
– Solution annealing temperature, holding time and quench medium shall be stated (holding time is
not applicable for pipes produced hot finished and direct quenched).
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 130 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.63 — MDS IR112 / IR112S

Material Data Sheet MDS No. IR112 / IR112S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A358 UNS S31254 Class 1, 3 and 5 ASTM A358 S3
ASTM A358 UNS N08367 Class 1, 3 and 5 ASTM A358 S3
ASTM A358 UNS N08926 Class 1, 3 and 5 ASTM A358 S3
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical PREN ≥ 40.0


composition

Welding The WPS shall be qualified in accordance with ASME BPVC, Sec. IX or ISO 15614-1 and this MDS:
– A matching consumable with enhanced Mo or Cr content compared to the base material shall be used;
the S content of the consumable shall not exceed 0.015 %.
– The welding procedure qualification shall be corrosion tested as specified below.
– The qualification shall be carried out on the same material grade (UNS number) as used in production.
– A change of specific make (brand name) of welding consumables shall require requalification.

Heat treatment The pipes shall be solution annealed followed by rapid cooling.
Pipes shall be placed in such a way as to ensure free circulation of heating and cooling media around each
pipe during the heat treatment process including quenching.
Post weld solution annealing is not required for pipes with nominal wall thickness up to 7.11 mm (0.28 in)
manufactured from solution annealed strip/plate material; such pipe shall be marked as stated in A358.

Corrosion testing Corrosion test according to ASTM G48 Method A is required. Test temperature shall be 50 °C (122 °F) and
the exposure time 24 h. The test shall expose the external and internal surfaces and a cross section surface
in full wall thickness. Cut edges shall be prepared according to ASTM G48. The complete specimen shall be
pickled before being weighed and tested. Pickling may be performed for 5 min at 60 °C (140 °F) in a solution
of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
– No pitting at 20x magnification.
– The weight loss shall be less than 4.0 g/m2.

Extent of testing One tensile and corrosion test shall be carried out for each lot as defined below:
– For batch heat treatment, a lot is defined as maximum 60 m (197 ft) of pipes of the same heat,
same processing conditions including weld procedure, same size and heat treatment load.
– For continuous heat treatment, a lot is defined as maximum 60 m (197 ft) of pipes of the same heat,
same processing conditions including weld procedure, same size and which is heat treated the same day.

Non-destructive Eddy current testing according to ASTM A450 is acceptable as replacement for radiography for wall thickness
testing less than 4.0 mm (0.16 in).
ASTM A358 supplementary requirement S3 shall apply to the longitudinal weld ends of 10 % of pipes per lot.
The weld of each examined pipe shall be ground flush for a length of 100 mm (4 in) prior to penetrant testing.
Method of testing shall be according to ASME BPVC, Sec. V Article 6 and acceptance criteria shall be to
ASME BPVC, Sec. VIII, Div. 1, Appendix 8. The testing shall be carried out after any calibration.

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding above shall apply to the repair WPS. Repair
welds shall be heat treated as per original production weld.

Page 131 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IR112 / IR112S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded Pipes ASTM A358 UNS S31254 Class 1, 3 and 5 ASTM A358 S3
ASTM A358 UNS N08367 Class 1, 3 and 5 ASTM A358 S3
ASTM A358 UNS N08926 Class 1, 3 and 5 ASTM A358 S3
Page 2 of 2
Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on one
requirements) a length of pipe per lot. The maximum hardness of the base material, HAZ and weld metal shall be 35HRC from
three readings taken in close proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished pipes shall be pickled or bright annealed.


and finish

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 132 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.64 — MDS IR113 / IR113S

Material Data Sheet MDS No. IR113 / IR113S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A403 UNS S31254 WP-S, WP-WX and ASTM A960 S52
WP-W
ASTM A403 UNS N08367 WP-S, WP-WX and ASTM A960 S52
WP-W
ASTM A403 UNS N08926 WP-S, WP-WX and ASTM A960 S52
WP-W
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical PREN ≥ 40.0


composition

Welding The welding procedure shall be qualified in accordance with ASME BPVC IX or ISO 15614-1 and this MDS.
– A matching consumable with enhanced Mo or Cr content compared to the base material shall be used;
the S content of the consumable shall not exceed 0.015 %.
– The welding procedure qualification shall be corrosion tested as specified below.
– The qualification shall be carried out on the same material grade (UNS number) as used in production.
– A change of specific make (brand name) of welding consumables shall require requalification.

Heat treatment The fittings shall be solution annealed followed by water/liquid quenching.
Fittings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
fitting during the heat treatment process including quenching.

Corrosion testing Corrosion test according to ASTM G48 Method A is required. Test temperature shall be 50 °C (122 °F) and
the exposure time 24 h. The test shall expose the external and internal surfaces and a cross section surface
in full wall thickness. Cut edges shall be prepared according to ASTM G48. The complete specimen shall be
pickled before being weighed and tested. Pickling may be performed for 5 min at 60 °C (140 °F) in a solution
of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
– No pitting at 20x magnification.
– The weight loss shall be less than 4.0 g/m2.

Extent of testing One tensile and corrosion test shall be carried out for each lot as defined below.
A test lot shall include all fittings from the same heat and heat treatment load, with a wall thickness range
of ±5 mm (±0.2 in) and, where applicable, welded with the same WPS.

Test sampling Production testing shall be carried out on specimens cut from a fitting, where dimensions permit. When
removal of specimens is not possible due to the size of the fitting, a prolongation or a length of starting
material that has been heat treated in the same heat treatment load as the fittings it represents shall be used.

Page 133 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IR113 / IR113S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A403 UNS S31254 WP-S, WP-WX and ASTM A960 S52
WP--W
ASTM A403 UNS N08367 WP-S, WP-WX and ASTM A960 S52
WP--W
ASTM A403 UNS N08926 WP-S, WP-WX and ASTM A960 S52
WP--W
Page 2 of 2
Non-destructive Liquid penetrant testing
testing ASTM A960 supplementary requirement S52 shall apply as amended by this MDS.

NDE requirement Nominal thickness


Seamless fittings Welded fittings a
Frequency b 10 % 100 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Welded fittings of size DN > 50 (NPS > 2).
b
Frequency of inspection 100 % means that each item shall be examined. When random examination (10 %) is
specified, a minimum of one item per lot in any purchase order shall be examined. The test lot shall be as defined for
mechanical testing.
c
All accessible internal and external surfaces shall be examined. For welded fittings, the testing shall cover the weld only
and the weld of each examined fitting shall be ground flush in a length of 100 mm (4 in) prior to penetrant testing

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding above shall apply to the repair WPS. Repair
welds shall be heat treated as per the original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and this MDS.
metallurgical,
manufacturing, Hardness testing
testing and Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on two
certification fittings per lot. When only one fitting is produced, it shall be hardness tested as required. The maximum
requirements) a hardness of the base material, HAZ and weld metal shall be 35HRC from three readings taken in close
proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3 section, 7.2 and this MDS.

Surface treatment Finished fittings shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The fittings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 134 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.65 — MDS IR114 / IR114S

Material Data Sheet MDS No. IR114 / IR114S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A182 F44 (UNS S31254) - ASTM A961 S56


ASTM A182 F62 (UNS N08367) - ASTM A961 S56
ASTM B462 UNS N08926 - ASME BPVC, Code Case
2120-1
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
Product covered by this MDS is limited to a maximum thickness of 200 mm (8 in). For thickness exceeding
200 mm (8 in), qualification and specification requirements shall be subject to agreement.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical PREN ≥ 40.0


composition

Heat treatment The forgings shall be solution annealed followed by water/liquid quenching.
Forgings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
component during the heat treatment process including quenching.

Corrosion testing Corrosion test according to ASTM G48 Method A is required. Test temperature shall be 50 °C (122 °F) and
the exposure time 24 h. The test shall expose the external and internal surfaces and a cross section surface
in full wall thickness. For forgings with wall thickness less than 100 mm (4 in) the test specimen shall expose
a cross section from surface to mid-thickness. For greater wall thickness the specimen shall expose a cross
section from surface to a depth of 50 mm (2 in). Cut edges shall be prepared according to ASTM G48. The
complete specimen shall be pickled before being weighed and tested. Pickling may be performed for 5 min at
60 °C (140 °F) in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
– No pitting at 20x magnification.
– The weight loss shall be less than 4.0 g/m2.

Extent of testing One tensile and corrosion test shall be carried out for each lot as defined below.
– A test lot shall include all forgings from the same heat, heat treatment load and shall not exceed 2 000 kg
(4 400 lb) for forgings with as forged weight 50 kg (110 lb), and 5 000 kg (11 000 lb) for forgings with as
forged weight > 50 kg (110 lb).
– For forgings having maximum section thickness, T ≤ 50 mm (2 in), the test specimen shall be taken at mid
thickness and its mid length shall be at least 50 mm (2 in) from any second surface or at equal distance
from the second surfaces.
– For forgings having maximum section thickness, T > 50 mm (2 in), the test specimens shall be taken at
least ¼T from the nearest surface and mid-length of test specimens at least T or 100 mm (4 in), whichever
is less, from any second surface.
– Sketches shall be established showing type, and size of test samples and location for extraction of
test specimens.

Non-destructive Visual inspection


testing VT shall be carried out on each forging or bar in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Page 135 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IR114 / IR114S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A182 F44 (UNS S31254) - ASTM A961 S56


ASTM A182 F62 (UNS N08367) - ASTM A961 S56
ASTM B462 UNS N08926 - ASME BPVC, Code Case
2120-1
Page 2 of 2
Non-destructive Liquid penetrant testing
testing (continued)
NDE requirement Forgings a
b
Frequency 10 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Parts of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Valve forgings NDT


Inspection shall be according to the applicable valve specification. If a QSL is not specified by the purchaser,
the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and this MDS.
metallurgical,
manufacturing, Hardness testing
testing and Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
certification two forgings per lot. When only one part is produced, it shall be hardness tested as required. The maximum
requirements) a hardness shall be 35HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished forgings shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The forgings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 136 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.66 — MDS IR115 / IR115S

Material Data Sheet MDS No. IR115 / IR115S a Rev. 02


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates, sheets, strips ASTM A240 UNS S31254 - -


ASTM A240 UNS N08367 - -
ASTM A240 UNS N08926 - -
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced
standard specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Chemical composition PREN ≥ 40.0

Tensile testing Tensile test specimens shall be sampled in the transverse orientation to the direction of final rolling.

Corrosion testing Corrosion test according to ASTM G48 Method A is required. Test temperature shall be 50 °C (122 °F)
and the exposure time 24 h. The test shall expose the external and internal surfaces and a cross
section surface in full wall thickness. Cut edges shall be prepared according to ASTM G48. The
complete specimen shall be pickled before being weighed and tested. Pickling may be performed for 5
min at 60 °C (140 °F) in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
– No pitting at 20x magnification.
– Weight loss shall be less than 4.0 g/m2.

Extent of testing One tensile and corrosion test shall be carried out for each heat of steel and heat treatment lot.

Non-destructive testing Visual inspection


VT shall be carried out on each plate in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be cleaned prior to the
testing.

Valve plate NDT


Inspection shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service (additional When sour service requirements are specified by the purchaser, the material shall conform to the
metallurgical, requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and this MDS.
manufacturing, testing and
certification requirements) Hardness testing
a
Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
one plate per lot. For coil, tests shall be carried out at both ends of the coil. The maximum hardness
shall be 35HRC from three readings taken in close proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this
MDS.

Surface treatment and Finished plates, sheets and strips shall be pickled.
finish

Marking The plates, sheets and strips shall be marked to ensure full traceability to heat and heat treatment lot.

Page 137 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IR115 / IR115S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates, sheets, strips ASTM A240 UNS S31254 - -


ASTM A240 UNS N08367 - -
ASTM A240 UNS N08926 - -
Page 2 of 2
Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or
another quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 138 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.67 — MDS IR116 / IR116S

Material Data Sheet MDS No. IR116 / IR116S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A351 CK3MCuN (UNS J93254) - ASTM A351 S5, S6,
ASTM A703 S20
ASTM A985 S20
ASTM A351 CN3MN (UNS J94651) - ASTM A351 S5, S6,
ASTM A703 S20
ASTM A985 S20
Page 1 of 3
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
For castings produced by the investment casting process, the requirements of ASTM A985 and this MDS
shall apply.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method. Induction melting of AOD refined ingot or equally
refined scrap as permitted by ISO 17782 is regarded to be equivalent to AOD refined materials.

Chemical P ≤ 0.030 % PREN ≥ 40.0


composition

Heat treatment Material shall be solution annealed at temperature ≥ 1 225 °C (2 237 °F) followed by water/liquid quenching.
Castings shall be placed in such a way as to ensure free circulation of heating and cooling media around each
pipe during the heat treatment process including quenching.

Corrosion testing Corrosion test according to ASTM G48 Method A is required. Test temperature shall be 50 °C (122 °F) and
the exposure time 24 h. The test shall expose the external and internal surfaces and a cross section surface
in full wall thickness. Cut edges shall be prepared according to ASTM G48. The complete specimen shall be
pickled before being weighed and tested. Pickling may be performed for 5 min at 60 °C (140 °F) in a solution
of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
– No pitting at 20x magnification.
– The weight loss shall be less than 4.0 g/m2.

Extent of testing One tensile and corrosion test shall be carried out for each heat of steel and heat treatment load (including
any PWHT). A test lot shall not exceed 5 000 kg (11 000 lb) in weight.

Test sampling Test blocks shall be integral or gated with the casting(s) they represent and shall accompany the castings
through all heat treatment operations.
Thickness of the test block shall be equal to the thickest part of the casting represented. For flanged castings,
the largest flange thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in the figure below.
The test specimens shall be taken within the cross hatched area and in a distance of T/4 from the ends.
During any PWHT the test block shall be tack welded onto the casting.

Page 139 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IR116 / IR116S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A351 CK3MCuN (UNS J93254) - ASTM A351 S5, S6,
ASTM A703 S20
ASTM A985 S20
ASTM A351 CN3MN (UNS J94651) - ASTM A351 S5, S6,
ASTM A703 S20
ASTM A985 S20
Page 2 of 3
Non-destructive Radiographic testing
testing ASTM A351 supplementary requirement S5 shall apply as amended by this MDS.

NDE requirement Pilot casting Production casting


(section 4.8)
Valve castings a Other
pressure
containing
castings b
Frequency c 100 % 100 %
NPS DN Pressure class
≤ 300 600 900 ≥ 1500
<2 < 50 N/R N/R N/R N/R
≥2 ≥ 50 N/R 5% 5% 5%
≥6 ≥ 150 N/R 5% 5% 100 %
≥ 10 ≥ 250 5% 5% 5% 100 %
≥ 16 ≥ 400 5% 5% 100 % 100 %
≥ 20 ≥ 500 5% 100 % 100 % 100 %

Method ASME BPVC, Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Page 140 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IR116 / IR116S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A351 CK3MCuN (UNS J93254) - ASTM A351 S5, S6,
ASTM A703 S20
ASTM A985 S20
ASTM A351 CN3MN (UNS J94651) - ASTM A351 S5, S6,
ASTM A703 S20
ASTM A985 S20
Page 3 of 3
Repair of defects Repairs as described in ASTM A351, section 10.2 shall be considered major. All major repairs shall be
documented in accordance with ASTM A703 S20.2 or A985 S20, as applicable.
The repair welding procedure shall be qualified in accordance with ASTM A488 or ISO 11970 and the
following requirements.
– Welding procedure shall be qualified on the same cast material grade (UNS number) as used in
production.
– Welding shall be carried out with Ni-based consumable with enhanced Mo or Cr content compared to
the base material; the S content of the consumable shall not exceed 0.015 %.
– Change of specific make of filler metal (brand names) requires requalification for SMAW and
FCAW processes.
– Corrosion test specimen shall include the weld zone.
– Testing methodology and acceptance criteria shall be in accordance with the requirements of this MDS
for the parent material.
Examination of major repair welds on pressure containing parts shall also include RT.
Weld repairs are not acceptable for castings that leak during pressure testing.
Post weld heat treatment is required after all weld repairs.
If a minor cosmetic repair is required, heat treatment may be excluded providing the welding procedure meets
all the specified microstructural, mechanical and corrosion material requirements of this data sheet in the as-
welded condition.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and this MDS.
metallurgical,
manufacturing, Hardness testing
testing and Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
certification the pilot casting and one casting per lot thereafter for CK3MCuN castings. The maximum hardness shall be
requirements) a 100HRB (22HRC) from three readings taken in close proximity.

For other alloys the maximum hardness shall not exceed 35HRC.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished castings shall be pickled. Machined surfaces do not require pickling
and finish

Marking The castings shall be marked to ensure full traceability to heat and heat treatment load.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 141 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.68 — MDS IR117 / IR117S

Material Data Sheet MDS No. IR117 / IR117S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 UNS S31254 - -


ASTM A276 UNS N08367 - -
ASTM A276 UNS N08926 - -
ASTM A479 UNS S31254 - -
ASTM A479 UNS N08367 - -
ASTM A479 UNS N08926 - -
ASTM A182 F44 (UNS S31254) - -
ASTM A182 F62 (UNS N08367) - -
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
This MDS includes additional requirements for valve parts DN 100 (NPS 4) and under manufactured from
bars, when permitted by the valve specification.
Product covered by this MDS is limited to a maximum thickness of 200 mm (8 in). For thickness exceeding
200 mm (8 in), qualification and specification requirements shall be subject to agreement.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782
or NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Metal making The melt shall be refined by AOD or equivalent method.

Manufacturing Bars shall be hot or cold finished cylindrical shaped with maximum diameter of 200 mm (8 in).
NOTE Cold finishing shall be restricted to turning, grinding or polishing (singly or in combination); cold drawing or cold
forming is not permitted.

Chemical PREN ≥ 40.0


composition

Tensile testing Where tensile testing in both directions is required by this MDS, all tensile tests shall meet the specified
properties of the referenced standard specification in both directions.

Corrosion testing Corrosion test according to ASTM G48 Method A is required. Test temperature shall be 50 °C (122 °F) and
the exposure time 24 h. The test shall expose the external and internal surfaces and a cross section surface
in full wall thickness. Cut edges shall be prepared according to ASTM G48. The complete specimen shall be
pickled before being weighed and tested. Pickling may be performed for 5 min at 60 °C (140 °F) in a solution
of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
– No pitting at 20x magnification.
– The weight loss shall be less than 4.0 g/m2.

Extent of testing Tensile and corrosion tests shall be carried out for each lot as defined in ASTM A484.

Test sampling The mid-length of axial (longitudinal) and tangential (transverse) tensile specimens shall be located at a
distance equal to the bar outside diameter or minimum of 100 mm (4 in), whichever is the greater, from the
end of the bar.
The centreline of tensile specimen shall be located at a distance from the bar OD in accordance with
ASTM A370, Annex A.
Valve parts manufactured from bar
For bars with outside diameter ≥ 100 mm (4 in) intended for machining of valve parts, tensile testing shall
be taken in both the longitudinal and transverse direction.

Non-destructive Visual inspection


testing VT shall be carried out on each bar in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Page 142 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IR117 / IR117S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 UNS S31254 - -


ASTM A276 UNS N08367 - -
ASTM A276 UNS N08926 - -
ASTM A479 UNS S31254 - -
ASTM A479 UNS N08367 - -
ASTM A479 UNS N08926 - -
ASTM A182 F44 (UNS S31254) - -
ASTM A182 F62 (UNS N08367) - -
Page 2 of 2
Non-destructive NDT valve parts manufactured from bar
testing (continued) Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply including liquid penetrant
testing according to the following table.

NDE requirement Part manufactured from bar a


Frequency b 10 %
Method ASME BPVC, Sec. V, Article 6
c
Extent 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Part of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and this MDS.
metallurgical,
manufacturing, Hardness testing
testing and Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
certification the end surface of one bar per lot. The maximum hardness shall be 35HRC from three readings taken in close
requirements) a proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished product shall be white pickled.


and finish

Marking The bars shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 143 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.69 — MDS IR118 / IR118S

Material Data Sheet MDS No. IR118 / IR118S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo
PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY
REQUIREMENT
Tubes ASTM A269 UNS S31254 - -
ASTM A269 UNS N08367 - -
ASTM A269 UNS N08926 - -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.
Metal making The melt shall be refined by AOD or equivalent method.
Chemical PREN ≥ 40.0
composition
Heat treatment The tubes shall be solution annealed followed by rapid cooling.
Tubes shall be placed in such a way as to ensure free circulation of air and quenching medium around each
tube during the heat treatment process including cooling.
Tensile testing The following acceptance criteria shall apply.
− UNS S31254: Rp0.2 ≥ 310 MPa (45 ksi); Rm ≥ 675 MPa (98 ksi); A ≥ 35 %
− UNS N08367 Rp0.2 ≥ 310 MPa (45 ksi); Rm ≥ 690 MPa (100 ksi); A ≥ 35 %
− UNS N08926 Rp0.2 ≥ 300 MPa (44 ksi); Rm ≥ 650 MPa (94 ksi); A ≥ 35 %
Corrosion testing Corrosion test according to ASTM G48 Method A is required. Test temperature shall be 50 °C (122 °F) and
the exposure time 24 h. The test shall expose the external and internal surfaces and a cross section surface
including weld zone in full wall thickness. Cut edges shall be prepared according to ASTM G48. The complete
specimen shall be pickled before being weighed and tested. Pickling may be performed for 5 min at 60 °C
(140 °F) in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
– No pitting at 20x magnification.
– The weight loss shall be less than 4.0 g/m2.
Extent of testing One tensile test, one corrosion test shall be carried out for each lot as defined in the standard for mechanical
tests.
Repair of defects Weld repair is not permitted.
Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and this MDS.
metallurgical,
manufacturing, Hardness testing
testing and Production hardness testing shall be performed in accordance with the requirements in ASTM A269.
certification
requirements) a The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished product shall be white pickled or bright annealed.


and finish
Marking The tubes shall be marked to ensure full traceability to heat and heat treatment lot.
Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Steel manufacturer.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 144 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.70 — MDS IR119 / IR119S

Material Data Sheet MDS No. IR119 / IR119S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

HIP Products ASTM A988 UNS S31254 - ASTM A988 S5


ASTM A988 UNS N08367 - ASTM A988 S5
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
Product covered by this MDS is limited to a maximum thickness of 200 mm (8 in). For thickness exceeding
200 mm (8 in), qualification and specification requirements shall be subject to agreement.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Manufacturing Gas atomized powder made from AOD-refined metal. Powder blends shall be a homogenous mixture of
powder heats in terms of composition, particle size and other properties.

Chemical PREN ≥ 40.0


composition

Heat treatment HIP product shall be solution annealed followed by water/liquid quenching.
Products shall be placed in such a way as to ensure free circulation of heating and cooling media around
each fitting during the heat treatment process including quenching.

Corrosion testing Corrosion test according to ASTM G48 Method A is required. Test temperature shall be 50 °C (122 °F) and
the exposure time 24 h. The test shall expose the external and internal surfaces and a cross section surface
in full wall thickness. Cut edges shall be prepared according to ASTM G48. The complete specimen shall be
pickled before being weighed and tested. Pickling may be performed for 5 min at 60 °C (140 °F) in a solution
of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
– No pitting at 20x magnification.
– The weight loss shall be less than 4.0 g/m2.

Extent of testing One tensile and corrosion test shall be carried out for each lot as defined below.
A lot shall consist of finished parts with the same dimensions made from the same powder blend consolidated
in the same hot isostatic press using the same parameters and heat-treated in the same final heat-treatment
load.

Non-destructive Visual inspection


testing VT shall be carried out on each item in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Liquid penetrant testing


ASTM A988 supplementary requirement S5 shall apply as amended by this MDS.

NDE requirement HIP product a


Frequency b 10 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Parts of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Repair of defects Weld repair is not permitted.

Page 145 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IR119 / IR119S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 6Mo

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

HIP Products ASTM A988 UNS S31254 - ASTM A988 S5


ASTM A988 UNS N08367 - ASTM A988 S5
Page 2 of 2
Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) two parts per lot. When only one part is produced, it shall be hardness tested as required. The maximum
hardness shall be 35HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished components shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The powder blend shall have a unique identity marked on the powder container and this identity shall be
recorded and maintained throughout production of the product. The components shall be marked to ensure
full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– MPS identification or MCPR/QTR number used.
– Manufacturer of the starting material (powder) for the finished product.
– Solution annealing temperature, holding time and quench medium shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 146 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.71 — MDS IS101 / IS101S

Material Data Sheet MDS No. IS101 / IS101S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 316

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes ASTM A312 TP316 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical The chemical composition shall comply with UNS S31603 (dual certified 316/316L).
composition

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156 /NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one length of pipe per lot. The maximum hardness shall be 22HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished pipes shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
– The inspection documents shall confirm compliance to both UNS S31603 and UNS S31600.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 147 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.72 — MDS IS102 / IS102S

Material Data Sheet MDS No. IS102 / IS102S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 316

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A312 TP316 - -


ASTM A358 316 Class 1, 3, 4 or 5 -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical The chemical composition shall comply with UNS S31603 (dual certified 316/316L).
composition

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding above shall apply to the repair WPS. Repair
welds shall be heat treated as per original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification − Welding procedure qualification testing for manufacturing and any repair welding shall meet the
requirements) a requirements of NACE MR0175-2/ISO 15156-3, section 6.2.2, with a maximum hardness of 70.8HR 15N
or 250HV.
− Production hardness testing shall be performed on one length of pipe per lot. The maximum hardness of
the base material, HAZ and weld metal shall be 22HRC from three readings taken in close proximity at
each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished pipes shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions;
– The inspection documents shall confirm compliance to both UNS S31603 and UNS S31600.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 148 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.73 — MDS IS103 / IS103S

Material Data Sheet MDS No. IS103 / IS103S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 316

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A403 WP316 W or S or WX -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical The chemical composition shall comply with UNS S31603 (dual certified 316/316L).
composition

Heat treatment During heat treatment fittings shall be placed in such a way as to ensure free circulation around each fittings
during the heat treatment process including possible quenching operation.

Non-destructive Ultrasonic testing is not acceptable as replacement for radiography.


testing

Repair of defects Weld repair of base material is not acceptable.


For repair of welds, the requirements for production welding above shall apply to the repair WPS. Repair
welds shall be heat treated as per original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification – Seamless fittings:
requirements) a
• Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
one fitting per lot.
• The maximum hardness shall be 22HRC from three readings taken in close proximity.
– Welded fittings:
• Welding procedure qualification testing for manufacturing and any repair welding shall meet the
requirements of NACE MR0175-3/ISO 15156-3, section 6.2.2 with a maximum hardness of 70.8HR
15N or 250HV.
• Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
one fitting per lot.
• The maximum hardness of the base material, HAZ and weld metal shall be 22HRC from three readings
taken in close proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished fittings shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The fittings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
– The inspection documents shall confirm compliance to both UNS S31603 and UNS S31600.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 149 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.74 — MDS IS104 / IS104S

Material Data Sheet MDS No. IS104 / IS104S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 316

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A182 F316 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical The chemical composition shall comply with F316L (dual certified F316/F316L).
composition

Heat treatment Forgings shall be supplied in the solution annealed conditions.


Forgings shall be placed in such a way as to ensure free circulation around each forging during the heat
treatment process including possible quenching operation.

Non-destructive Visual inspection


testing VT shall be carried out on each forging or bar in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Valve forgings NDT


Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one forging per lot. The maximum hardness shall be 22HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished forgings shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The forgings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
– The inspection documents shall confirm compliance to both F316 and F316L.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 150 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.75 — MDS IS105 / IS105S

Material Data Sheet MDS No. IS105 / IS105S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 316

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates, sheets, strips ASTM A240 316 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical The chemical composition shall comply with UNS S31603 (dual certified 316/316L).
composition

Non-destructive Visual inspection


testing VT shall be carried out on each plate in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Valve plates NDT


Inspection of plates for valve parts shall be according to the applicable valve specification. If a QSL is not
specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one plate per lot. The maximum hardness shall be 22HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3 section 7.2 and this MDS.

Surface treatment According to the requirements in ASTM A480.


and finish

Marking The plates, sheets and strips shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1.
The inspection documents shall confirm compliance with this specification and shall include the following
information:
– Heat treatment conditions.
– The inspection documents shall confirm compliance to both UNS S31603 and UNS S31600.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 151 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.76 — MDS IS106 / IS106S

Material Data Sheet MDS No. IS106 / IS106S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 316

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A351 CF8M - ASTM A351 S5, S6,


ASTM A703 S20
ASTM A351 CF3M - ASTM A351 S5, S6,
ASTM A703 S20
Page 1 of 3
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Extent of testing Tensile testing is required for each heat and heat treatment lot including any PWHT.

Test sampling For castings with a weight of 250 kg (551 lb) or more, the test blocks shall be integrally cast or gated onto the
casting and shall accompany the castings through all heat treatment operations.
During any PWHT the test block shall be tack welded onto the casting.

Non-destructive Visual inspection


testing
NDE requirement Pilot casting (section 4.8) Production casting
Frequency Each pilot casting Each production casting
Method ANSI/MSS SP-55
Extent 100 % of all accessible surfaces including welding ends
Acceptance criteria MSS SP-55
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.

Liquid penetrant testing


ASTM A351 supplementary requirement S6 shall apply as amended by this MDS.

NDE requirement Pilot casting (section 4.8) Production casting a


Frequency b 100 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
Production valve castings, PT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Page 152 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IS106 / IS106S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 316

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A351 CF8M - ASTM A351 S5, S6,


ASTM A703 S20
ASTM A351 CF3M - ASTM A351 S5, S6,
ASTM A703 S20
Page 2 of 3
Non-destructive Radiographic testing
testing (continued) ASTM A351 supplementary requirement S5 shall apply as amended by this MDS.

NDE Pilot casting Production casting


requirement (section 4.8)
Valve castings a Other
pressure
containing
castings b
Frequency c 100 % 100 %
NPS DN Pressure class
≤ 300 600 900 ≥ 1500
<2 < 50 N/R N/R N/R N/R
≥2 ≥ 50 N/R 5% 5% 5%
≥6 ≥ 150 N/R 5% 5% 100 %
≥ 10 ≥ 250 5% 5% 5% 100 %
≥ 16 ≥ 400 5% 5% 100 % 100 %
≥ 20 ≥ 500 5% 100 % 100 % 100 %

Method ASME BPVC, Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Repair of defects Repairs as described in ASTM A351, section 10.2 shall be considered major. All major repairs shall be
documented in accordance with ASTM A703 S20.2.
The repair welding procedure shall be qualified in accordance with ASTM A488 or ISO 11970 and this MDS:
– Welding procedure shall be qualified on casting or plate of the same cast material grade as used
in production.
– Testing methodology and acceptance criteria shall be in accordance with the requirements of this MDS
for the parent material.
Weld repairs are not acceptable for castings that leak during pressure testing.
Solution annealing heat treatment is required after all major weld repairs.
If a minor cosmetic repair is required to a semi-finished or finished cast component, heat treatment may be
omitted provided the welding procedure meets all the test requirements of this data sheet in the as-welded
condition.

Page 153 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IS106 / IS106S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 316

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A351 CF8M - ASTM A351 S5, S6,


ASTM A703 S20
ASTM A351 CF3M - ASTM A351 S5, S6,
ASTM A703 S20
Page 3 of 3
Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and this MDS.
metallurgical,
manufacturing, Hardness testing
testing and – Production hardness testing shall be performed in accordance with the requirements in ASTM
certification A370/A1058 on the pilot casting and one casting per lot thereafter. The maximum hardness shall be
requirements) a 22HRC from three readings taken in close proximity.
– Welding procedure qualification testing for all repair welding on shall meet the requirements of
NACE MR0175-2/ISO 15156-3, section 6.2.6 with a maximum hardness of 70.8HR 15N or 250HV.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished castings shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The castings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 154 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.77 — MDS IS107 / IS107S

Material Data Sheet MDS No. IS107 / IS107S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 316

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 316 - -


ASTM A479 316 - -
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Bars shall be hot or cold finished cylindrical shaped with maximum diameter of 300 mm (12 in).
NOTE Cold finishing shall be restricted to turning, grinding or polishing (singly or in combination); cold drawing or cold
forming is not permitted.

Chemical The chemical composition shall comply with UNS S31603 (dual certified 316/316L).
composition

Heat treatment Bars shall be supplied in the solution annealing conditions.


Bars shall be placed in such a way as to ensure free circulation around each component during the heat
treatment process including possible quenching operation.

Tensile testing Where tensile testing in both directions is required by this MDS, all tensile tests shall meet the specified
properties of the referenced standard specification in both directions.

Test sampling The mid-length of axial (longitudinal) and tangential (transverse) tensile specimens shall be located at a
distance equal to the bar outside diameter or minimum of 100 mm (4 in), whichever is the greater, from the
end of the bar.
The centreline of tensile specimen shall be located at a distance from the bar surface in accordance with
ASTM A370, Annex A.
Valve parts manufactured from bar
For bars with outside diameter ≥ 100 mm intended for machining of valve parts, tensile testing shall be taken
in both the longitudinal and transverse direction.

Non-destructive Visual inspection


testing VT shall be carried out on each bar in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

NDT valve parts manufactured from bar


Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) the end surface of one bar per lot. The maximum hardness shall be 22HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished bars shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The bars shall be marked to ensure full traceability to heat and heat treatment lot.

Page 155 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IS107 / IS107S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 316

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 316 - -


ASTM A479 316 - -
Page 2 of 2
Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
– The inspection documents shall confirm compliance to both UNS S31603 and UNS S31600.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 156 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.78 — MDS IS108 / IS108S

Material Data Sheet MDS No. IS108 / IS108S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 316

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Tubes ASTM A269 316 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical The chemical composition shall comply with UNS S31603 (dual certified 316/316L).
composition

Tensile testing The following acceptance criteria shall apply: Rp0.2 ≥ 207 MPa (30 ksi); Rm ≥ 517 MPa (75 ksi); A ≥ 35 %.

Extent of testing Tensile testing shall be carried out for each lot as defined in the standard for mechanical tests.

Non-destructive Welded tubes: non-destructive electric testing is required.


testing

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding above shall apply to the repair WPS. Repair
welds shall be heat treated as per original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A269.
requirements) a
The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished tubes shall be pickled or bright annealed.


and finish

Marking The tubes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
– The inspection documents shall confirm compliance to both UNS S31603 and UNS S31600.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 157 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.79 — MDS IS109 / IS109S

Material Data Sheet MDS No. IS109 / IS109S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 316

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bolting ASTM A193 B8M (UNS S31600) Class 1 - for size over ASTM A193 S5
M72 (3 in)
ASTM A193 B8M (UNS S31600) Class 2 - for size M36 ASTM A193 S5, ASTM
(1.5 in) and smaller A193 S10
ASTM A193 B8M2 (UNS S31600) Class 2B - for size over ASTM A193 S5
M36 (1.5 in) and up to ASTM A193 S10
size M72 (3 in)
ASTM A193 B8MA (UNS S31600) a Class 1A ASTM A193 S5
ASTM A320 B8M (UNS S31600) Class 1 - for size over ASTM A962 S50
M72 (1.5 in)
ASTM A320 B8M (UNS S31600) Class 2 - for size M36 ASTM A962 S50, ASTM
(1.5 in) and smaller A320 S3
ASTM A320 B8MA (UNS S31600) a Class 1A ASTM A962 S50
ASTM A194 8M (UNS S31600) - ASTM A194 S4
a
ASTM A194 8MA (UNS S31600) - ASTM A194 S4
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Threading of studs, bolts and screws may be done by machining or rolling.
Except for Class 1A bolting, thread rolling shall be done after heat treatment.
Threads in nuts shall be machined.

Hardness testing Supplementary requirement ASTM A193 S10 or ASTM A320 S3 shall apply to Class 2 and Class 2B bolting.

Proof load testing Supplementary requirement ASTM A194 S4 shall apply for nut size M42 (15/8 in) and larger.

Non-destructive All products shall be 100 % visually examined in all areas of threads, shanks and heads. Discontinuities shall
testing comply with requirements specified in ASTM F788 for bolts/studs and ASTM F812 for nuts.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103.
metallurgical,
manufacturing, The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
testing and
certification
requirements) a

Marking Supplementary requirement ASTM A193 S5 or ASTM A962 S50 shall apply.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 158 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.80 — MDS IS221 / IS221S

Material Data Sheet MDS No. IS221 / IS221S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 304

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes ASTM A312 TP304 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical The chemical composition shall comply with UNS S30403 (dual certified 304/304L).
composition

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one length of pipe per lot. The maximum hardness shall be 22HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished pipes shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
– The inspection documents shall confirm compliance to both UNS S30403 and UNS S30400.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 159 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.81 — MDS IS222 / IS222S

Material Data Sheet MDS No. IS222 / IS222S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 304

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A312 TP304 - -


ASTM A358 304 Class 1, 3, 4 or 5 -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical The chemical composition shall comply with UNS S30403 (dual certified 304/304L).
composition

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding above shall apply to the repair WPS. Repair
welds shall be heat treated as per original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification – Welding procedure qualification testing for manufacturing and any repair welding shall meet the
requirements) a requirements of NACE MR0175-2/ISO 15156-3, section 6.2.2, with a maximum hardness of 70.8HR 15N
or 250HV.
– Production hardness testing shall be performed on one length of pipe per lot. The maximum hardness of
the base material, HAZ and weld metal shall be 22HRC from three readings taken in close proximity at
each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished pipes shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
– The inspection documents shall confirm compliance to both UNS S30403 and UNS S30400.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 160 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.82 — MDS IS223 / IS223S

Material Data Sheet MDS No. IS223 / IS223S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 304

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A403 WP304 W or S or WX -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical The chemical composition shall comply with UNS S30403 (dual certified 304/304L).
composition

Heat treatment During heat treatment fittings shall be placed in such a way as to ensure free circulation around each fitting
during the heat treatment process including possible quenching operation.

Non-destructive Ultrasonic testing is not acceptable as replacement for radiography.


testing

Repair of defects Weld repair of base material is not acceptable.


For repair of welds, the requirements for production welding above shall apply to the repair WPS. Repair
welds shall be heat treated as per original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification – Seamless fittings:
requirements) a
• Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
one fitting per lot. The maximum hardness shall be 22HRC from three readings taken in close
proximity.
– Welded fittings:
• Welding procedure qualification testing for manufacturing and any repair welding shall meet the
requirements of NACE MR0175-3/ISO 15156-3, section 6.2.2 with a maximum hardness of 70.8HR
15N or 250HV.
• Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
one fitting per lot. The maximum hardness of the base material, HAZ and weld metal shall be 22HRC
from three readings taken in close proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished fittings shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The fittings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
– The inspection documents shall confirm compliance to both UNS S30403 and UNS S30400.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 161 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.83 — MDS IS224 / IS224S

Material Data Sheet MDS No. IS224 / IS224S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 304

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A182 F304 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical The chemical composition shall comply with F304L (dual certified F304/F304L).
composition

Heat treatment Forgings shall be supplied in the solution annealed conditions.


Forgings shall be placed in such a way as to ensure free circulation around each component during the heat
treatment process including possible quenching operation.

Non-destructive Visual inspection


testing VT shall be carried out on each forging or bar in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Valve forgings NDT


Inspection shall be according to the applicable valve specification. If a QSL is not specified by the purchaser,
the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one forging per lot. The maximum hardness shall be 22HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished forgings shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The forgings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
– The inspection documents shall confirm compliance to both F304 and F304L.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 162 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.84 — MDS IS225 / IS225S

Material Data Sheet MDS No. IS225 / IS225S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 304

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates, sheets, strips ASTM A240 304 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical The chemical composition shall comply with UNS S30403 (dual certified 304/304L).
composition

Non-destructive Visual inspection


testing VT shall be carried out on each plate in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Valve plate NDT


Inspection of plates for valve parts shall be according to the applicable valve specification. If a QSL is not
specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one plate per lot. The maximum hardness shall be 22HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment According to the requirements in ASTM A480.


and finish

Marking The plates, sheets and strips shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
– The inspection documents shall confirm compliance to both UNS S30403 and UNS S30400.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 163 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.85 — MDS IS226 / IS226S

Material Data Sheet MDS No. IS226 / IS226S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 304

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A351 CF8 - ASTM A351 S5, S6,


ASTM A703 S20
ASTM A351 CF3 - ASTM A351 S5, S6,
ASTM A703 S20
Page 1 of 3
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Extent of testing Tensile testing is required for each heat and heat treatment lot including any PWHT.

Test sampling For castings with a weight of 250 kg (551 lb) or more, the test blocks shall be integrally cast or gated onto the
casting and shall accompany the castings through all heat treatment operations.
During any PWHT the test block shall be tack welded onto the casting.

Non-destructive Visual inspection


testing
NDE requirement Pilot casting (section 4.8) Production casting
Frequency Each pilot casting Each production casting
Method ANSI/MSS SP-55
Extent 100 % of all accessible surfaces including welding ends
Acceptance criteria MSS SP-55
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.

Liquid penetrant testing


ASTM A351 supplementary requirement S6 shall apply as amended by this MDS.

NDE requirement Pilot casting (section 4.8) Production casting a


Frequency b 100 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
Production valve castings, PT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Page 164 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IS226 / IS226S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 304

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A351 CF8 - ASTM A351 S5, S6,


ASTM A703 S20
ASTM A351 CF3 - ASTM A351 S5, S6,
ASTM A703 S20
Page 2 of 3
Non-destructive Radiographic testing
testing ASTM A351 supplementary requirement S5 shall apply as amended by this MDS.
(continued)
NDE requirement Pilot casting Production casting
(section 4.8)
Valve castings a Other
pressure
containing
castings b
Frequency c 100 % 100 %
NPS DN Pressure class
≤ 300 600 900 ≥ 1500
<2 < 50 N/R N/R N/R N/R
≥2 ≥ 50 N/R 5% 5% 5%
≥6 ≥ 150 N/R 5% 5% 100 %
≥ 10 ≥ 250 5% 5% 5% 100 %
≥ 16 ≥ 400 5% 5% 100 % 100 %
≥ 20 ≥ 500 5% 100 % 100 % 100 %

Method ASME BPVC, Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Repair of defects Repairs as described in ASTM A351, section 10.2 shall be considered major. All major repairs shall be
documented in accordance with ASTM A703 S20.2.
The repair welding procedure shall be qualified in accordance with ASTM A488 or ISO 11970 and this MDS.
– Welding procedure shall be qualified on casting or plate of the same cast material grade as used
in production.
– Testing methodology and acceptance criteria shall be in accordance with the requirements of this MDS
for the parent material.
Weld repairs are not acceptable for castings that leak during pressure testing.
Solution annealing heat treatment is required after all major weld repairs.
If a minor cosmetic repair is required to a semi-finished or finished cast component, heat treatment may be
omitted provided the welding procedure meets all the test requirements of this data sheet in the as-welded
condition.

Page 165 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IS226 / IS226S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 304

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A351 CF8 - ASTM A351 S5, S6,


ASTM A703 S20
ASTM A351 CF3 - ASTM A351 S5, S6,
ASTM A703 S20
Page 3 of 3
Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification – Production hardness testing shall be performed in accordance with the requirements in ASTM
requirements) a A370/A1058 on the pilot casting and one casting per lot thereafter. The maximum hardness shall be
22HRC from three readings taken in close proximity.
– Welding procedure qualification testing for all repair welding on shall meet the requirements
of NACE MR0175-2/ISO 15156-3, section 6.2.6 with a maximum hardness of 70.8HR 15N or 250HV.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished castings shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The castings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 166 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.86 — MDS IS227 / IS227S

Material Data Sheet MDS No. IS227 / IS227S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 304

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 304 - -


ASTM A479 304 - -
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Bars shall be hot or cold finished cylindrical shaped with maximum diameter of 300 mm (12 in).
NOTE Cold finishing shall be restricted to turning, grinding or polishing (singly or in combination); cold drawing or cold
forming is not permitted.

Chemical The chemical composition shall comply with UNS S30403 (dual certified 304/304L).
composition

Heat treatment Bars shall be supplied in the solution annealing conditions.


Bars shall be placed in such a way as to ensure free circulation around each bar during the heat treatment
process including possible quenching operation.

Tensile testing Where tensile testing in both directions is required by this MDS, all tensile tests shall meet the specified
properties of the referenced standard specification in both directions.

Test sampling The mid-length of axial (longitudinal) and tangential (transverse) tensile specimens shall be located at a
distance equal to the bar outside diameter or minimum of 100 mm (4 in), whichever is the greater, from the
end of the bar.
The centreline of tensile specimen shall be located at a distance from the bar surface in accordance with
ASTM A370, Annex A.
Valve parts manufactured from bar
For bars with outside diameter ≥ 100 mm (4 in) intended for machining of valve parts, tensile testing shall
be taken in both the longitudinal and transverse direction.

Non-destructive Visual inspection


testing VT shall be carried out on each bar in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

NDT valve parts manufactured from bar


Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a the end surface of one bar per lot. The maximum hardness shall be 22HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished bars shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The bars shall be marked to ensure full traceability to heat and heat treatment lot.

Page 167 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IS227 / IS227S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 304

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 304 - -


ASTM A479 304 - -
Page 2 of 2
Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
– The inspection documents shall confirm compliance to both UNS S30403 and UNS S30400.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 168 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.87 — MDS IS228 / IS228S

Material Data Sheet MDS No. IS228 / IS228S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel type 304

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Tubes ASTM A269 304 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical The chemical composition shall comply with UNS S30403 (dual certified 304/304L).
composition

Tensile testing The following acceptance criteria shall apply: Rp0.2 ≥ 207 MPa (30 ksi); Rm ≥ 517 MPa (75 ksi); A ≥ 35 %.

Extent of testing Tensile testing shall be carried out for each lot as defined in the standard for mechanical tests.

Non-destructive Welded tubes: non-destructive electric testing is required.


testing

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding above shall apply to the repair WPS. Repair
welds shall be heat treated as per original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A269.
requirements) a
The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished tubes shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The tubes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
– The inspection documents shall confirm compliance to both UNS S30403 and UNS S30400.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 169 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.88 — MDS IS301 / IS301S

Material Data Sheet MDS No. IS301 / IS301S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes ASTM A312 TP321 - S6


ASTM A312 TP347 - S6
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment Supplementary requirement S6 applies with the following requirement:


Stabilization heat treatment temperature shall be in the range of 815 °C to 900 °C (1 500 °F to 1 650 °F).

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one length of pipe per lot. The maximum hardness shall be 22HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished pipes shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 170 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.89 — MDS IS302 / IS302S

Material Data Sheet MDS No. IS302 / IS302S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A312 TP321 - S6


ASTM A312 TP347 - S6
ASTM A358 TP321 Class 1, 3, 4, 5 S5
ASTM A358 TP347 Class 1, 3, 4, 5 S5
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Supplementary requirement ASTM A312 S6 or ASTM A358 S5 apply with the following requirement:
Heat treatment
Stabilization heat treatment temperature shall be in the range of 815 °C to 900 °C (1 500 °F to 1 650 °F).

Repair of defects ASTM A312: weld repair is not permitted.


ASTM A358: weld repair of base material is not permitted.
Repair welds shall be heat treated as per original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed on one length of pipe per lot. The maximum hardness of the
requirements) a base material, HAZ and weld metal shall be 22HRC from three readings taken in close proximity at each
location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished pipes shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 171 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.90 — MDS IS303 / IS303S

Material Data Sheet MDS No. IS303 / IS303S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A403 WP321 W or S or WX ASTM A403 S2


ASTM A403 WP347 W or S or WX ASTM A403 S2
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment Supplementary requirement ASTM A403 S2 shall apply.


During heat treatment fittings shall be placed in such a way as to ensure free circulation around each fitting
during the heat treatment process including quenching operation.

Non-destructive Ultrasonic testing is not acceptable as replacement for radiography.


testing

Repair of defects Weld repair of base material is not acceptable.


For repair of welds, the requirements for production welding above shall apply to the repair WPS. Repair
welds shall be heat treated as per original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification – Seamless fittings:
requirements) a
Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on one
fitting per lot. The maximum hardness shall be 22HRC from three readings taken in close proximity.
– Welded fittings:
Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on one
fitting per lot. The maximum hardness of the base material, HAZ and weld metal shall be 22HRC from
three readings taken in close proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished fittings shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The fittings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional
supplementary requirements for sour service.

Page 172 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.91 — MDS IS304 / IS304S

Material Data Sheet MDS No. IS304 / IS304S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A182 F321 - S10


ASTM A182 F347 - S10
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment Supplementary requirement S10 shall apply.


Forgings shall be placed in such a way as to ensure free circulation around each component during the heat
treatment process including quenching operation.

Non-destructive Visual inspection


testing VT shall be carried out on each forging or bar in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Valve forgings NDT


Inspection shall be according to the applicable valve specification. If a QSL is not specified by the purchaser,
the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one forging per lot. The maximum hardness shall be 22HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished forgings shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The forgings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 173 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.92 — MDS IS305 / IS305S

Material Data Sheet MDS No. IS305 / IS305S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates, sheets, strips ASTM A240 321 - -


ASTM A240 347 - -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment Following annealing, a stabilization heat treatment shall be carried out in the temperature range of 815 °C to
900 °C (1 500 °F to 1 650 °F)

Non-destructive Visual inspection


testing VT shall be carried out on each plate in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Valve plate NDT


Inspection of plates for valve parts shall be according to the applicable valve specification. If a QSL is not
specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one plate per lot. The maximum hardness shall be 22HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Pickled, descaled or bright annealed according to the requirements in ASTM A480.
and finish

Marking The plates, sheets and strips shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 174 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.93 — MDS IS306 / IS306S

Material Data Sheet MDS No. IS306 / IS306S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

ASTM A351 CF8C - ASTM A351 S5, S6, S33


Castings ASTM A703 S20
Page 1 of 3
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment ASTM A351 supplementary requirement S33 shall apply.

Extent of testing Tensile testing is required for each heat and heat treatment lot including any PWHT.

Test sampling For castings with a weight of 250 kg (551 lb) or more, the test blocks shall be integrally cast or gated onto the
casting and shall accompany the castings through all heat treatment operations.
During any PWHT the test block shall be tack welded onto the casting.

Non-destructive Visual inspection


testing
NDE requirement Pilot casting (section 4.8) Production casting
Frequency Each pilot casting Each production casting
Method ANSI/MSS SP-55
Extent 100 % of all accessible surfaces including welding ends
Acceptance criteria MSS SP-55
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.

Liquid penetrant testing


ASTM A351 supplementary requirement S6 shall apply as amended by this MDS.

NDE requirement Pilot casting (section 4.8) Production casting a


b
Frequency 100 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
Production valve castings, PT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Page 175 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IS306 / IS306S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

ASTM A351 CF8C - ASTM A351 S5, S6, S33


Castings ASTM A703 S20
Page 2 of 3
Non-destructive Radiographic testing
testing (continued) ASTM A351 supplementary requirement S5 shall apply as amended by this MDS.
NDE Pilot casting Production casting
requirement (section 4.8)
Valve castings a Other
pressure
containing
castings b
Frequency c 100 % 100 %
NPS DN Pressure class
≤ 300 600 900 ≥ 1500
<2 < 50 N/R N/R N/R N/R
≥2 ≥ 50 N/R 5% 5% 5%
≥6 ≥ 150 N/R 5% 5% 100 %
≥ 10 ≥ 250 5% 5% 5% 100 %
≥ 16 ≥ 400 5% 5% 100 % 100 %
≥ 20 ≥ 500 5% 100 % 100 % 100 %

Method ASME BPVC, Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting
Acceptance ASME BPVC, Sec. VIII, Div. 1, Appendix 7
criteria
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified
by the purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is
specified, a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the
purchase order and/or applicable product specification or standard. Sketches of the areas to be tested shall
be established and agreed with the purchaser.

Repair of defects Repairs as described in ASTM A351 section 10.2 shall be considered major. All major repairs shall be
documented in accordance with ASTM A703 S20.2.
The repair welding procedure shall be qualified in accordance with ASTM A488 or ISO 11970 and this MDS.
– Welding procedure shall be qualified on casting or plate of the same cast material grade as used in
production.
– Testing methodology and acceptance criteria shall be in accordance with the requirements of this MDS for
the parent material.
Weld repairs are not acceptable for castings that leak during pressure testing. Solution annealing heat
treatment is required after all major weld repairs.
If a minor cosmetic repair is required to a semi-finished or finished cast component, heat treatment may be
omitted provided the welding procedure meets all the test requirements of this data sheet in the as-welded
condition.

Page 176 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IS306 / IS306S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE SUPPLEMENTARY


CLASS REQUIREMENT

ASTM A351 CF8C - ASTM A351 S5, S6,


Castings S33
ASTM A703 S20
Page 3 of 3
Sour service When sour service requirements are specified by the purchaser, the material shall conform to the requirements
(additional of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional requirements to the
metallurgical, MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a the pilot casting and one casting per lot thereafter. The maximum hardness shall be 22HRC from three readings
taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished castings shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The castings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another quality
requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 177 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.94 — MDS IS307 / IS307S

Material Data Sheet MDS No. IS307 / IS307S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 321 - -


ASTM A276 347 - -
ASTM A479 321 - -
ASTM A479 347 - -

Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Bars shall be hot or cold finished cylindrical shaped with maximum diameter of 300 mm (12 in).
NOTE Cold finishing shall be restricted to turning, grinding or polishing (singly or in combination); cold drawing or cold
forming is not permitted.

Heat treatment Bars shall be supplied in the stabilized annealed conditions.


Stabilization heat treatment temperature shall be in the range of 815 °C to 900 °C (1 500 °F to 1 650 °F).
Bars shall be placed in such a way as to ensure free circulation around each bar during the heat treatment
process including quenching operation.

Tensile testing Where tensile testing in both directions is required by this MDS, all tensile tests shall meet the specified
properties of the referenced standard specification in both directions.

Test sampling The mid-length of axial (longitudinal) and tangential (transverse) tensile specimens shall be located at a
distance equal to the bar outside diameter or 100 mm (4 in), whichever is the lesser, from the end of the bar.
The centreline of tensile specimen shall be located at a distance from the bar surface in accordance with
ASTM A370, Annex A.
Valve parts manufactured from bar
For bars with outside diameter ≥ 100 mm (4 in) intended for machining of valve parts, tensile testing shall be
taken in both the longitudinal and transverse direction.

Non-destructive NDT valve parts manufactured from bar


testing Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a the end surface of one bar per lot. The maximum hardness shall be 22HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished bars shall be pickled or bright annealed. Machined or peeled surfaces do not require pickling.
and finish

Marking The bars shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 178 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.95 — MDS IS308 / IS308S

Material Data Sheet MDS No. IS308 / IS308S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Tubes ASTM A269 TP321 - S3


ASTM A269 TP347 - S3
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment Supplementary requirement S3 shall apply with stabilization heat treatment carried out in the temperature
range of 815 °C to 900 °C (1 500 °F to 1 650 °F).

Tensile testing The following acceptance criteria shall apply: Rp0.2 ≥ 207 MPa (30 ksi); Rm ≥ 517 MPa (75 ksi); A ≥ 35 %.

Extent of testing Tensile testing shall be carried out for each lot as defined in the standard for mechanical tests.

Non-destructive Welded tubes: non-destructive electric testing is required.


testing

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding above shall apply to the repair WPS. Repair
welds shall be heat treated as per original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A269.
requirements) a
The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished tubes shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The tubes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 179 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.96 — MDS IS321 / IS321S

Material Data Sheet MDS No. IS321 / IS321S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes ASTM A312 TP321H - S6


ASTM A312 TP347H - S6
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical C ≤ 0.08 %
composition

Supplementary requirement S6 applies with the following requirement:


Heat treatment
Stabilization heat treatment temperature shall be in the range of 815 °C to 900 °C (1 500 °F to 1 650 °F).

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one length of pipe per lot. The maximum hardness shall be 22HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished pipes shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 180 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.97 — MDS IS322 / IS322S

Material Data Sheet MDS No. IS322 / IS322S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A312 TP321H - S6


ASTM A312 TP347H - S6
ASTM A358 TP321H Class 1, 3, 4, 5 S5
ASTM A358 TP347H Class 1, 3, 4, 5 S5
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical C ≤ 0.08 %
composition

Supplementary requirement ASTM A312 S6 or ASTM A358 S5 apply with the following requirement:
Heat treatment
Stabilization heat treatment temperature shall be in the range of 815 °C to 900 °C (1 500 °F to 1 650 °F).

Repair of defects Weld repair of base material is not permitted.


For repair of welds, the requirements for production welding above shall apply to the repair WPS. Repair
welds shall be heat treated as per original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed on one length of pipe per lot. The maximum hardness of the
requirements) a base material, HAZ and weld metal shall be 22HRC from three readings taken in close proximity at each
location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished pipes shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 181 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.98 — MDS IS323 / IS323S

Material Data Sheet MDS No. IS323 / IS323S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A403 WP321H W or S or WX ASTM A403 S2


ASTM A403 WP347H W or S or WX ASTM A403 S2
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical C ≤ 0.08 %
composition

Heat treatment Supplementary requirement ASTM A403 S2 shall apply.


During heat treatment fittings shall be placed in such a way as to ensure free circulation around each fitting
during the heat treatment process including quenching operation.

Non-destructive Ultrasonic testing is not acceptable as replacement for radiography.


testing

Repair of defects Weld repair of base material is not acceptable.


For repair of welds, the requirements for production welding above shall apply to the repair WPS. Repair
welds shall be heat treated as per original production weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification – Seamless fittings:
requirements) a
Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on one
fitting per lot. The maximum hardness shall be 22HRC from three readings taken in close proximity.
– Welded fittings:
Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on one
fitting per lot. The maximum hardness of the base material, HAZ and weld metal shall be 22HRC from
three readings taken in close proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished fittings shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The fittings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 182 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.99 — MDS IS324 / IS324S

Material Data Sheet MDS No. IS324 / IS324S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A182 F321H - S10


ASTM A182 F347H - S10
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical C ≤ 0.08 %
composition

Heat treatment Supplementary requirement S10 shall apply.


Forgings shall be placed in such a way as to ensure free circulation around each component during the heat
treatment process including quenching operation.

Non-destructive Visual inspection


testing VT shall be carried out on each forging or bar in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Valve forgings NDT


Inspection shall be according to the applicable valve specification. If a QSL is not specified by the purchaser,
the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one forging per lot. The maximum hardness shall be 22HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished forgings shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The forgings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 183 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.100 — MDS IS325 / IS325S

Material Data Sheet MDS No. IS325 / IS325S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates, sheets, strips ASTM A240 321H - -


ASTM A240 347H - -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical C ≤ 0.08 %
composition

Stabilization heat treatment shall be carried out in the temperature range of 815 °C to 900 °C (1 500 °F to 1
Heat treatment
650 °F)

Non-destructive Visual inspection


testing VT shall be carried out on each plate in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Valve plate NDT


Inspection of plates for valve parts shall be according to the applicable valve specification. If a QSL is not
specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one plate per lot. The maximum hardness shall be 22HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Pickled, descaled or bright annealed according to the requirements in ASTM A480.
and finish

Marking The plates, sheets and strips shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 184 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.101 — MDS IS327 / IS327S

Material Data Sheet MDS No. IS327 / IS327S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A479 321H - -


ASTM A479 347H - -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Bars shall be hot or cold finished cylindrical shaped with maximum diameter of 300 mm (12 in).
NOTE Cold finishing shall be restricted to turning, grinding or polishing (singly or in combination); cold drawing or cold
forming is not permitted.

Chemical C ≤ 0.08 %
composition

Heat treatment Bars shall be supplied in the stabilised annealing conditions.


Stabilization heat treatment temperature shall be in the range of 815 °C to 900 °C (1 500 °F to 1 650 °F).
Bars shall be placed in such a way as to ensure free circulation around each bar during the heat treatment
process including quenching operation.

Tensile testing Where tensile testing in both directions is required by this MDS, all tensile tests shall meet the specified
properties of the referenced standard specification in both directions.

Test sampling The mid-length of axial (longitudinal) and tangential (transverse) tensile specimens shall be located at a
distance equal to the bar outside diameter or 100 mm (4 in), whichever is the lesser, from the end of the bar.
The centreline of tensile specimen shall be located at a distance from the bar surface in accordance with
ASTM A370, Annex A.
Valve parts manufactured from bar
For bars with outside diameter ≥ 100 mm (4 in) intended for machining of valve parts, tensile testing shall
be taken in both the longitudinal and transverse direction.

Non-destructive NDT valve parts manufactured from bar


testing Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a the end surface of one bar per lot. The maximum hardness shall be 22HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished bars shall be pickled or bright annealed. Machined or peeled surfaces do not require pickling.
and finish

Marking The bars shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 185 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.102 — MDS IS404 / IS404S

Material Data Sheet MDS No. IS404 / IS404S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, 200-series

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A182 F XM-19 (UNS S20910) - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment Forgings shall be supplied solution annealed or hot rolled or solution annealed and cold worked.
Forgings shall be placed in such a way as to ensure free circulation around each component during the heat
treatment process including possible quenching operation.

Non-destructive Visual inspection


testing VT shall be carried out on each forging or bar in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Valve forgings NDT


Inspection shall be according to the applicable valve specification. If a QSL is not specified by the purchaser,
the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one forging per lot. The maximum hardness shall be 35HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished forgings shall be pickled or bright annealed. Machined surfaces do not require pickling.
and finish

Marking The forgings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 186 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.103 — MDS IS407 / IS407S

Material Data Sheet MDS No. IS407 / IS407S a Rev. 01


TYPE OF MATERIAL: Austenitic stainless steel, stabilized

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 XM-19 (UNS S20910) - -


ASTM A479 XM-19 (UNS S20910) - -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Bars shall be hot or cold finished cylindrical shaped with maximum diameter of 300 mm (12 in).

Heat treatment Bars shall be supplied solution annealed or hot rolled or solution annealed and cold worked.
Bars shall be placed in such a way as to ensure free circulation around each bar during the heat treatment
process including possible quenching operation.

Tensile testing Where tensile testing in both directions is required by this MDS, all tensile tests shall meet the specified
properties of the referenced standard specification in both directions.

Test sampling The mid-length of axial (longitudinal) and tangential (transverse) tensile specimens shall be located at a
distance equal to the bar outside diameter or 100 mm (4 in), whichever is the lesser, from the end of the bar.
The centreline of tensile specimen shall be located at a distance from the bar surface in accordance with
ASTM A370, Annex A.
Valve parts manufactured from bar
For bars with outside diameter ≥ 100 mm (4 in) intended for machining of valve parts, tensile testing shall be
taken in both the longitudinal and transverse direction.

Non-destructive NDT valve parts manufactured from bar


testing Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a the end surface of one bar per lot. The maximum hardness shall be 35HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Surface treatment Finished bars shall be pickled or bright annealed. Machined or peeled surfaces do not require pickling.
and finish

Marking The bars shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 187 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.104— MDS IM104 / IM104S

Material Data Sheet MDS No. IM104 / IM104S a Rev. 01


TYPE OF MATERIAL: Martensitic stainless steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A182 F6A (UNS S41000) Class 1, Class 2 -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment Forgings shall be supplied in the normalized and double-temper condition with the final temper at a lower
temperature than the intermediate temper, but not lower than the minimum tempering temperature stated in
the standard.
Forgings shall be placed in such a way as to ensure free circulation around each forging during the heat
treatment process.

Non-destructive Valve forgings NDT


testing Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and this MDS.
metallurgical,
manufacturing, Hardness testing
testing and Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
certification one forging per lot. The maximum hardness shall be 22HRC from three readings taken in close proximity.
requirements) a
The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Marking The forgings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment conditions including tempering temperature.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 188 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.105 — MDS IM106 / IM106S

Material Data Sheet MDS No. IM106 / IM106S a Rev. 01


TYPE OF MATERIAL: Martensitic stainless steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A217 CA15 (UNS J91150) - ASTM A217 S4, S5, S21,
S52.6
ASTM A703 S14, S20
Page 1 of 3
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical Supplementary requirement ASTM A217 S52.6 shall apply.


composition

Heat treatment Supplementary requirement ASTM A217 S21 shall apply.


Castings shall be supplied in the normalized and double-temper condition with the final temper at a lower
temperature than the intermediate temper. The minimum tempering temperature shall be 621 °C (1 150 °F).
During the heat treatment process, castings shall be placed in such a way as to ensure free circulation around
each casting.

Test sampling For castings with a weight of 250 kg (551 lb) or more, the test blocks shall be integrally cast or gated onto the
casting and shall accompany the castings through all heat treatment operations including any post weld stress
relieving.
Thickness of the test block shall be equal to the thickest part of the casting represented up to a maximum
thickness of 100 mm (4 in). For flanged components, the largest flange thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in the figure below
for integral and gated test block. The test specimens shall be taken within the cross hatched area. Distance
from end of test specimen to end of test block shall minimum be T/4.

For investment casting, test sampling shall be according to ASTM A985. Test blocks shall accompany the
castings through all heat treatment operations including any post weld stress relieving.

Extent of testing ASTM A703 supplementary requirement S14 shall apply for each heat and heat treatment charge including
any PWHT.

Non-destructive Visual inspection


testing
NDE requirement Pilot casting (section 4.8) Production casting
Frequency Each pilot casting Each production casting
Method ANSI/MSS SP-55
Extent 100 % of all accessible surfaces including welding ends
Acceptance criteria MSS SP-55
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.

Page 189 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IM106 / IM106S a Rev. 01


TYPE OF MATERIAL: Martensitic stainless steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A217 CA15 (UNS J91150) - ASTM A217 S4, S5, S21,
S52.6
ASTM A703 S14, S20
Page 2 of 3
Non-destructive Magnetic particle testing
testing ASTM A217 supplementary requirement S4 shall apply as amended by this MDS.
(continued)
NDE requirement Pilot casting (section 4.8) Production casting a
Frequency b 100 %
Method ASME BPVC, Sec. V, Article 7
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
Production valve castings, MT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Radiographic testing
ASTM A217 supplementary requirement S5 shall apply as amended by this MDS.
NDE requirement Pilot casting Production casting
(section 4.8)
Valve castings a Other
pressure
containing
castings b
Frequency c 100 % 100 %
NPS DN Pressure class
≤ 300 600 900 ≥ 1500
<2 < 50 N/R N/R N/R N/R
≥2 ≥ 50 N/R 5% 5% 5%
≥6 ≥ 150 N/R 5% 5% 100 %
≥ 10 ≥ 250 5% 5% 5% 100 %
≥ 16 ≥ 400 5% 5% 100 % 100 %
≥ 20 ≥ 500 5% 100 % 100 % 100 %

Method ASME BPVC Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Page 190 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IM106 / IM106S a Rev. 01


TYPE OF MATERIAL: Martensitic stainless steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A217 CA15 (UNS J91150) - ASTM A217 S4, S5, S21,
S52.6
ASTM A703 S14, S20
Page 3 of 3
Repair of defects Repairs as described in ASTM A217, section 9.4 shall be considered major. All major repairs shall be
documented in accordance with ASTM A703 S20.2.
The repair welding procedure shall be qualified in accordance with ASTM A488 or ISO 11970 and this MDS.
− Welding procedure shall be qualified on casting or plate of the same cast material grade as used in
production.
− Testing methodology and acceptance criteria shall be in accordance with the requirements of this MDS for
the parent material.
Weld repairs are not acceptable for castings that leak during pressure testing.
Stress relieving PWHT shall be required after all major weld repairs at a minimum temperature of 621 °C
(1 150 °F).
If a minor cosmetic repair is required to a semi-finished or finished cast component, PWHT may be omitted
provided the welding procedure meets all the test requirements of this data sheet in the as-welded condition.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and this MDS.
metallurgical,
manufacturing, Hardness testing
testing and Supplementary requirement ASTM A217 S13 shall apply with the following additions:
certification
Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a
the pilot casting and one casting per heat and heat treatment charge thereafter.
The maximum hardness shall be 22HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Marking The castings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment conditions including final tempering temperature.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 191 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.106 — MDS IM107

Material Data Sheet MDS No. IM107 a Rev. 01


TYPE OF MATERIAL: Martensitic stainless steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 410 (UNS S41000) - -


ASTM A479 410 (UNS S41000) - -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Bars shall be hot finished cylindrical shaped with maximum diameter of 300 mm (12 in).
NOTE Cold finishing shall be restricted to turning, grinding or polishing (singly or in combination).

Heat treatment Bars shall be placed in such a way as to ensure free circulation around each component during the heat
treatment process including possible quenching operation.

Hardness testing Hardness of the finished bar shall be in the range 200HBW-275HBW.
Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058
on the end surface of one bar per lot.

Tensile testing Where tensile testing in both directions is required by this MDS, all tensile tests shall meet the specified
properties of the referenced standard specification in both directions.

Test sampling The mid-length of axial (longitudinal) and tangential (transverse) tensile specimens shall be located at a
distance equal to the bar outside diameter or 100 mm (4 in), whichever is the lesser, from the end of the bar.
The centreline of tensile specimen shall be located at a distance from the bar surface in accordance with
ASTM A370, Annex A.
Valve parts manufactured from bar
For bars with outside diameter ≥ 100 mm intended for machining of valve parts, tensile testing shall be taken
in both the longitudinal and transverse direction.

Non-destructive NDT valve parts manufactured from bar


testing Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Marking The bars shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions including tempering temperature.
a
Material shall not be used in sour service.

Page 192 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.107 — MDS IM127

Material Data Sheet MDS No. IM127 a Rev. 01


TYPE OF MATERIAL: Martensitic stainless steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A276 420 (UNS S42000) - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Bars shall be hot or cold finished cylindrical shaped with maximum diameter of 300 mm (12 in).

Heat treatment Bars shall be placed in such a way as to ensure free circulation around each component during the heat
treatment process.

Hardness testing Hardness of the finished bar shall be in the range 200HBW-275HBW.Production hardness testing shall be
performed in accordance with the requirements in ASTM A370/A1058 on the end surface of one bar per lot.

Tensile testing Where tensile testing in both directions is required by this MDS, all tensile tests shall meet the specified
properties of the referenced standard specification in both directions.

Test sampling The mid-length of axial (longitudinal) and tangential (transverse) tensile specimens shall be located at a
distance equal to the bar outside diameter or minimum of 100 mm (4 in), whichever is the greater, from the
end of the bar.
The centreline of tensile specimen shall be located at a distance from the bar surface in accordance with
ASTM A370, Annex A.
Valve parts manufactured from bar
For bars with outside diameter ≥ 100 mm intended for machining of valve parts, tensile testing shall be taken
in both the longitudinal and transverse direction.

Non-destructive NDT valve parts manufactured from bar


testing Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Marking The bars shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions including tempering temperature.
a
Material shall not be used in sour service.

Page 193 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.108 — MDS IU604 / IU604S

Material Data Sheet MDS No. IU604 / IU604S a Rev. 01


TYPE OF MATERIAL: Martensitic stainless steel, precipitation-hardened

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A705 630 (UNS S17400) - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Electric furnace (EF) melt shall be refined by AOD or VOD followed by electro slag remelting (ESR) or
vacuum arc remelting (VAR) or equivalent multiple refining methods.

Heat treatment Forgings shall be supplied in condition H1150D or H1150M.


Forgings shall be placed in such a way as to ensure free circulation around each component during the heat
treatment process including possible quenching operation.

Hardness testing The maximum hardness shall be 33HRC from three readings taken in close proximity.
Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
one forging per lot.

Impact testing / Impact testing is required for thickness ≥ 6 mm (0.236 in).


toughness testing The test temperature shall be minus 29 °C (-20 °F).
The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average, 20 J (15 ft lbf) single.

Non-destructive Valve forgings NDT


testing Inspection shall be according to the applicable valve specification. If a QSL is not specified by the purchaser,
the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirement to the MDS.
manufacturing,
testing and The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
certification
requirements) a

Surface treatment Finished forgings shall be pickled. Machined surfaces do not require pickling.
and finish

Marking The forgings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 194 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.109 — MDS IU607 / IU607S

Material Data Sheet MDS No. IU607 / IU607S a Rev. 01


TYPE OF MATERIAL: Martensitic stainless steel, precipitation-hardened

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A564 630 (UNS S17400) - -


Page 1 of 2

Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Electric furnace (EF) melt shall be refined by AOD or VOD followed by electro slag remelting (ESR)
or vacuum arc remelting (VAR) or equivalent multiple refining methods.

Manufacturing Bars shall be manufactured to the following requirements:


− Bar forgings as defined in ASTM A788 and certified to ASTM A705; or
− Hot or cold finished cylindrical shaped bar manufactured to ASTM A564 with maximum diameter of 125
mm (5 in).
NOTE Cold finishing shall be restricted to turning, grinding or polishing (singly or in combination); cold drawing or cold
forming is not permitted.

Heat treatment Bars shall be supplied in condition H1150D or H1150M.


Bars shall be placed in such a way as to ensure free circulation around each bar during the heat treatment
process including possible quenching operation.

Tensile testing Where tensile testing in both directions is required by this MDS, all tensile tests shall meet the specified
properties of the referenced standard specification in both directions.

The maximum hardness shall be 33HRC from three readings taken in close proximity.
Hardness testing Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058
on the end surface of one bar per lot.

Impact testing / The test temperature shall be minus 29 °C (-20 °F).


toughness testing The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average, 20 J (15 ft lbf) single.

Test sampling The mid-length of axial (longitudinal) and tangential (transverse) tensile specimens shall be located at a
distance equal to the bar outside diameter or minimum of 100 mm (4 in), whichever is the greater, from the
end of the bar.
The centreline of tensile specimen shall be located at a distance from the bar surface in accordance with
ASTM A370, Annex A.

Non-destructive NDT valve parts manufactured from bar


testing Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirement to the MDS.
manufacturing,
testing and The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
certification
requirements) a

Surface treatment Finished bars shall be pickled. Machined or peeled surfaces do not require pickling.
and finish

Marking The bars shall be marked to ensure full traceability to heat and heat treatment lot.

Page 195 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IU607 / IU607S a Rev. 01


TYPE OF MATERIAL: Martensitic stainless steel, precipitation-hardened

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A564 630 (UNS S17400) - -


Page 2 of 2
Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment conditions.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 196 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.110 — MDS IL101

Material Data Sheet MDS No. IL101 a Rev. 01


TYPE OF MATERIAL: 3.5 % Nickel alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes ASTM A333 3 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment Products shall be delivered in the normalized or normalized and tempered condition.
During the heat treatment process, pipes shall be placed in such a way as to ensure free circulation around
each pipe including any quenching operation.
For products delivered in the tempered condition, the minimum tempering temperature shall be 615 °C
(1 139 °F).

Impact testing / Impact testing is required for thickness ≥ 6 mm (0.236 in); for pipes with a weld end, the weld end
toughness testing thickness shall govern.
The test temperature shall be minus 101 °C (-150 °F).
The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average and 20 J (15 ft lbf)
single.

Test sampling Test specimens shall be prepared and tested after simulated PWHT in accordance with the product standard.

Repair of defects Weld repair is not permitted.

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment load.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition. For tempered condition, tempering temperature shall be stated.
a
Material shall not be used in sour service.

Page 197 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.111 — MDS IL102

Material Data Sheet MDS No. IL102 a Rev. 01


TYPE OF MATERIAL: 3.5 % Nickel alloy steel

SUPPLEMENTARY
PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS
REQUIREMENT

Welded pipes ASTM A671 CFE 70 Cl. 22, CI. 32, Cl. 42 ASTM A671 S2, S7, S14
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing The longitudinal weld shall be straight.


Welds shall be made using the SAW process.

Heat treatment For products delivered in the tempered condition, the minimum tempering temperature shall be 615 °C
(1 139 °F).

Impact testing / Impact testing is required for thickness ≥ 6 mm (0.236 in); for pipes with a weld end, the weld end
toughness testing thickness shall govern.
The test temperature shall be minus 101 °C (-150 °F).
The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average and 20 J (15 ft lbf)
single.

Extent of testing Impact testing per ASTM A671 supplementary requirement S2, as modified by this MDS, shall be carried out
per lot.
ASTM A671 supplementary requirement S14 shall apply for lot definition.
Impact test samples for base metal shall be taken from mid-thickness.

Test sampling Test specimens shall be prepared and tested after simulated PWHT at 600 °C with minimum holding time of
2.5 min/mm, and then furnace cooled to a temperature not exceeding 315 °C (600 °F).

Non-destructive ASTM A671 supplementary requirement S7 shall apply.


testing

Repair of defects Weld repair of the base material is not permitted.


Repairs to weld metal are acceptable in accordance with the standard specification and shall meet
the requirements of the original manufacturing weld.

Marking The pipes shall be marked to ensure full traceability to heat and heat treatment load.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition.
For stress relieved condition or tempered conditions, the stress relieving temperature or tempering
temperature shall be stated.
a
Material shall not be used in sour service.

Page 198 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.112 — MDS IL103

Material Data Sheet MDS No. IL103 a Rev. 01


TYPE OF MATERIAL: 3.5 % Nickel alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A420 WPL3 - ASTM A960 S51, S53,


S59, S69
ASTM A420 WPL3W - ASTM A960 S51, S53,
S59, S69
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Fittings shall be made from seamless pipe, welded pipe, forging or plate (for caps only) compliant with the
MDSs of this specification.
Caps shall be seamless.

Welding An electric fusion welding process shall be used with the addition of filler metal. Autogenous welding is not
permitted.

Heat treatment Fittings shall be delivered in the normalized or normalized and tempered condition.
During the heat treatment process, fittings shall be placed in such a way as to ensure free circulation around
each fitting including any quenching operation.
All hot formed or forged fittings, including those manufactured by locally heating a portion of the fitting stock,
shall be heat treated after manufacture. ASTM A960 supplementary requirement S59 shall apply.

Tensile testing ASTM A960 supplementary requirement S51 shall apply as amended by this MDS.
Test sampling shall be made from an actual fitting, from a prolongation thereof, or if not possible, a length of
starting material that has been heat treated in the same heat treatment load as the fittings it represents.

Impact testing / Impact testing is required for thickness ≥ 6 mm (0.236 in); for fittings with a weld end, the weld end thickness
toughness testing shall govern.
The test temperature shall be minus 101 °C (-150 °F).
The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average and 20 J (15 ft lbf)
single.

Extent of testing Impact testing and tensile testing shall be carried out for each heat and heat treatment load.

Non-destructive UT is not acceptable in-lieu of RT.


testing
Magnetic particle testing
ASTM A960 supplementary requirement S53 and S69 shall apply as amended by this MDS.
NDE requirement Wrought fittings
Frequency a 10 %

Method ASME BPVC, Sec. V, Article 7

Extent b 100 %

Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 6

NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
b
All accessible internal and external surfaces shall be examined.

Repair of defects Weld repair of the base material is not permitted.


Repairs to weld metal are acceptable in accordance with the standard specification and shall meet the
chemistry requirements of the original manufacturing weld.

Page 199 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IL103 a Rev. 01


TYPE OF MATERIAL: 3.5 % Nickel alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A420 WPL3 - ASTM A960 S51, S53,


S59, S69
ASTM A420 WPL3W - ASTM A960 S51, S53,
S59, S69
Page 2 of 2
Marking The fittings shall be marked to ensure full traceability to heat and heat treatment load.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition including tempering temperature.
a
Material shall not be used in sour service.

Page 200 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.113 — MDS IL104

Material Data Sheet MDS No. IL104 a Rev. 01


TYPE OF MATERIAL: 3.5 % Nickel alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A350 LF3 Class 2 ASTM A961 S55


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment Forgings shall be delivered in the normalized or normalized and tempered condition.
During the heat treatment process, forgings shall be placed in such a way as to ensure free circulation around
each forging including any quenching operation.

Impact testing / Impact testing is required for thickness ≥ 6 mm (0.236 in); for forgings with a weld end, the weld end thickness
toughness testing shall govern.

Extent of testing One set of tensile, impact and hardness testing shall be carried out for each heat and heat treatment load.
A test lot shall not exceed 2 000 kg (4 400 lb) for forgings with as forged weight up to 50 kg (110 lb), and
5 000 kg (11 000 lb) for forgings with as forged weight > 50 kg (110 lb).

Non-destructive Visual inspection


testing VT shall be carried out on each forging in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Magnetic particle testing


ASTM A961 supplementary requirement S55 shall apply as amended by this MDS.

NDE requirement Forgings


Frequency a 10 %
Method ASME BPVC, Sec. V, Article 7
Extent b 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 6
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
b
All accessible internal and external surfaces shall be examined.

Valve forgings NDT


Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Marking The forgings shall be marked to ensure full traceability to heat and heat treatment load.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition including tempering temperature.
a
Material shall not be used in sour service.

Page 201 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.114 — MDS IL105

Material Data Sheet MDS No. IL105 a Rev. 01


TYPE OF MATERIAL: 3.5 % Nickel alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates ASTM A203 D, E - ASTM A20 S5


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Impact testing / ASTM A20 supplementary requirement S5 shall apply as amended by this MDS.
toughness testing Impact testing is required for thickness ≥ 6 mm (0.236 in) after final heat treatment.
The test temperature shall be minus 101 °C (-150 °F).
The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average and 20 J (15 ft lbf)
single.
The test specimen shall be taken at mid-thickness in the longitudinal orientation to the final direction of rolling
final heat treatment.

Non-destructive Visual inspection


testing VT shall be carried out on each plate in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Valve plates NDT


Inspection of plates for valve parts shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Marking The plates shall be marked to ensure full traceability to heat and heat treatment load.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition.
a
Material shall not be used in sour service.

Page 202 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.115 — MDS IL106

Material Data Sheet MDS No. IL106 a Rev. 01


TYPE OF MATERIAL: 3.5 % Nickel alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A352 LC3 (UNS J31550) - ASTM A352 S4, S5


ASTM A703 S8, S14,
S20
Page 1 of 3
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment During the heat treatment process, castings shall be placed in such a way as to ensure free circulation around
each casting including possible quenching operation.
The minimum tempering temperature shall be 615 °C (1 139 °F).

Impact testing / ASTM A703 supplementary requirement S8 shall apply.


toughness testing The test temperature shall be minus 101 °C (-150 °F).
The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average and 20 J (15 ft lbf)
single.
Specimens shall be removed from mid-thickness.

Extent of testing ASTM A703 supplementary requirement S14 shall apply.

Test sampling Test blocks shall be integrally cast or gated onto the casting and shall accompany the castings through all
heat treatment operations including any post weld stress relieving.
Thickness of the test block shall be equal to the thickest part of the casting represented up to a maximum
thickness of 100 mm (4 in). For flanged components, the largest flange thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in the figure below
for integral and gated test block. The test specimens shall be taken within the cross hatched area. Distance
from end of test specimen to end of test block shall minimum be T/4.

Non-destructive Visual inspection


testing
NDE requirement Pilot casting (section 4.8) Production casting
Frequency Each pilot casting Each production casting
Method ANSI/MSS SP-55
Extent 100 % of all accessible surfaces including welding ends
Acceptance criteria ANSI/MSS SP-55
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.

Page 203 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IL106 a Rev. 01


TYPE OF MATERIAL: 3.5 % Nickel alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A352 LC3 (UNS J31550) - ASTM A352 S4, S5


ASTM A703 S8, S14,
S20
Page 2 of 3
Non-destructive Magnetic particle testing
testing ASTM A352 supplementary requirement S4 shall apply as amended by this MDS.
(continued)
NDE requirement Pilot casting (section 4.8) Production casting a
Frequency b 100 %
Method ASME BPVC, Sec. V, Article 7
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
Production valve castings, MT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Radiographic testing
ASTM A352 supplementary requirement S5 shall apply as amended by this MDS.

NDE requirement Pilot casting Production casting


(section 4.8)
Valve castings a Other
pressure
containing
castings b
Frequency c 100 % 100 %
NPS DN Pressure class
≤ 300 600 900 ≥ 1500
<2 < 50 N/R N/R N/R N/R
≥2 ≥ 50 N/R 5% 5% 5%
≥6 ≥ 150 N/R 5% 5% 100 %
≥ 10 ≥ 250 5% 5% 5% 100 %
≥ 16 ≥ 400 5% 5% 100 % 100 %
≥ 20 ≥ 500 5% 100 % 100 % 100 %

Method ASME BPVC, Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Page 204 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IL106 a Rev. 01


TYPE OF MATERIAL: 3.5 % Nickel alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A352 LC3 (UNS J31550) - ASTM A352 S4, S5


ASTM A703 S8, S14,
S20
Page 3 of 3
Repair of defects ASTM A703 supplementary requirement S20 shall apply with the following additional requirements:
– Repairs as described in ASTM A352, sections 9.3 and 9.4 shall be considered major repairs and shall be
documented in accordance with A703 S20.2.
– The repair welding procedure shall be qualified in accordance with ASTM A488 or ISO 11970 and this
data sheet using a cast plate.
– Weld repairs are not acceptable for castings that leak during pressure testing.
– Examination of major repair welds on pressure containing parts shall also include RT.

Marking The castings shall be marked to ensure full traceability to heat and heat treatment load.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition including tempering temperature shall be stated.
a
Material shall not be used in sour service.

Page 205 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.116 — MDS IL108

Material Data Sheet MDS No. IL108 a Rev. 01


TYPE OF MATERIAL: 3.5 % Nickel alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Tubes ASTM A334 3 - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Heat treatment Products shall be delivered in the normalized or normalized and tempered condition.
For products delivered in the tempered condition, the minimum tempering temperature shall be 615 °C
(1 139 °F).
During the heat treatment process, tubes shall be placed in such a way as to ensure free circulation around
each tube including any tempering operation.

Impact testing / The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average and 20 J (15 ft lbf)
toughness testing single.
The test temperature shall be minus 101 °C (-150 °F).

Repair of defects Weld repair is not permitted.

Marking The tubes shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition including tempering temperature shall be stated.
a
Material shall not be used in sour service.

Page 206 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.117 — MDS IT101 / IT101S

Material Data Sheet MDS No. IT101 / IT101S a Rev. 01


TYPE OF MATERIAL: Titanium grade 2

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes ASTM B861 2 (UNS R50400) - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Repair of defects Repair welding is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one length of pipe per lot. The maximum hardness shall be 100HRB from three readings taken in close
proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− MPS identification or MCPR/QTR number used.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 207 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.118 — MDS IT102 / IT102S

Material Data Sheet MDS No. IT102 / IT102S a Rev. 01


TYPE OF MATERIAL: Titanium grade 2

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM B862 2 (UNS R50400) - ASTM B862 S1.1


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Welding Welding procedures shall be qualified in accordance with ASME BPVC, Sec. IX or ISO 15614-5.

Non-destructive Method and acceptance criteria for penetrant testing shall be to ASME BPVC, Sec. VIII, Div. 1, Appendix 8.
testing B862 supplementary requirement S1.1 shall apply.

Repair of defects Repair welding of base material is not permitted.


For repair of welds, the requirements for production welding shall apply to the repair WPS. Repair welds shall
be heat treated as per original production weld (if applicable).

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification − Production hardness testing shall be performed in accordance with the requirements in
requirements) a ASTM A370/A1058 on one length of pipe per lot. The maximum hardness of the base material, HAZ and
weld metal shall be 100HRB from three readings taken in close proximity at each location.
− Welding procedure qualification testing for manufacturing and any repair welding shall meet the
requirements of NACE MR0175-3/ISO 15156-3, section 6.2.2, with a maximum hardness of 70.8HR 15N
or 250HV.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− MPS identification or MCPR/QTR number used.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 208 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.119 — MDS IT103 / IT103S

Material Data Sheet MDS No. IT103 / IT103S a Rev. 01


TYPE OF MATERIAL: Titanium grade 2

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM B363 WPT2 / WPT2W (UNS - ASTM B363 S1


R50400)
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Heat treatment Annealed condition unless the tensile properties in the referenced standard can be achieved in the as formed
condition.

Extent of testing Tensile test specimens shall be taken from each heat and heat treatment lot, for each type and size.

Non-destructive Liquid penetrant testing


testing ASTM B363 supplementary requirement S1 shall apply as amended by this MDS.

NDE requirement Nominal Thickness


Seamless fittings Welded fittings a
b
Frequency 10 % 100 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
Welded fittings of size DN > 50 (NPS > 2).
b
Frequency of inspection 100 % means that each item shall be examined. When random examination (10 %) is
specified, a minimum of one item per lot in any purchase order shall be examined. The test lot shall be as defined for
mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Repair of defects Repair welding of base material is not permitted.


For repair of welds, the requirements for production welding shall apply to the repair WPS. Repair welds shall
be heat treated as per original production weld (if applicable).

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification − Seamless fittings:
requirements) a
• Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
one fitting per lot. The maximum hardness shall be 100HRB from three readings taken in close
proximity.
− Welded fittings:
• Welding procedure qualification testing for manufacturing and any repair welding shall meet the
requirements of NACE MR0175-3/ISO 15156-3, section 6.2.2 with a maximum hardness of 70.8HR
15N or 250HV.
• Production testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
one fitting per lot. The maximum hardness of the base material, HAZ and weld metal shall be 100HRB
from three readings taken in close proximity at each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Page 209 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IT103 / IT103S a Rev. 01


TYPE OF MATERIAL: Titanium grade 2

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM B363 WPT2 / WPT2W (UNS - ASTM B363 S1


R50400)
Page 2 of 2
Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− MPS identification or MCPR/QTR number used.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 210 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.120 — MDS IT104 / IT104S

Material Data Sheet MDS No. IT104 / IT104S a Rev. 01


TYPE OF MATERIAL: Titanium grade 2

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM B381 F2 (UNS R50400) - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Extent of testing Tensile test specimens shall be taken from each heat and heat treatment lot, with a maximum deviation from
the test block thickness of ±10 mm (±0.4 in).

Non-destructive Visual inspection


testing VT shall be carried out on each forging in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be pickled prior to the testing.

Liquid penetrant testing

NDE requirement Forgings


Frequency b 10 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 8
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
Parts of size DN > 50 (NPS > 2).
b
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
c
All accessible internal and external surfaces shall be examined.

Valve forgings NDT


Valve forgings inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Repair welding is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one forging per lot. The maximum hardness shall be 100HRB from three readings taken in close proximity at
each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− MPS identification or MCPR/QTR number used.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 211 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.121 — MDS IT105 / IT105S

Material Data Sheet MDS No. IT105 / IT105S a Rev. 01


TYPE OF MATERIAL: Titanium grade 2

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates, sheets, strips ASTM B265 2 (UNS R50400) - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Repair of defects Repair welding is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one plate per lot. The maximum hardness shall be 100HRB from three readings taken in close proximity at
each location.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− MPS identification or MCPR/QTR number used.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 212 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.122 — MDS IT106 / IT106S

Material Data Sheet MDS No. IT106 / IT106S a Rev. 01


TYPE OF MATERIAL: Titanium grade 2

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM B367 C2 (UNS R52550) - ASTM B367 S1, S2, S5,
S7
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Manufacturing All castings shall be subject to hot isostatic pressing (HIP).

Heat treatment All castings, which due to size limitations cannot be HIP, shall be heat treated and radiographed. When the
HIP operation is applied, this shall be in accordance with ASTM A1080.

Test sampling Samples for production testing shall be cut from the gating system of the casting. For castings with weight
150 kg (331 lb) and above, the test blocks shall be integrally cast with the casting.
Size of the test block shall be 140 mm (5.5 in) in length and 80 mm (3 in) in height with thickness (T):
− T = 22 mm (0.86 in) for t ≤ 30 mm (1.18 in)
− T = 50 mm (2 in) for 30 mm (1.18 in) < t ≤ 60 mm (2.36 in)
− T = 75 mm (3 in) for t > 60 mm (2.36 in)
NOTE t = section (shell) thickness of castings; for flanged castings, the largest flange thickness is the ruling thickness.
Test samples shall accompany the castings through HIP and any heat treatment, chemical cleaning process
or any other operation that may alter metallurgical or mechanical properties.

Non-destructive Visual inspection


testing
NDE requirement Pilot casting (section 4.8) Production casting
Frequency Each pilot casting Each production casting
Method ANSI/MSS SP-55
Extent 100 % of all accessible surfaces including welding ends
Acceptance criteria MSS SP-55
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.

Liquid penetrant testing

NDE requirement Pilot casting (section 4.8) Production casting a


Frequency b 100 %
Method ASME BPVC, Sec. V, Article 6
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be pickled prior to the
testing.
a
Production valve castings, PT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Page 213 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IT106 / IT106S a Rev. 01


TYPE OF MATERIAL: Titanium grade 2

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM B367 C2 (UNS R52550) - ASTM B367 S1, S2, S5,
S7
Page 2 of 2
Non-destructive Radiographic testing
testing (continued)
NDE requirement Pilot casting Production casting
(section 4.8)
Valve castings a Other pressure
containing castings b
Frequency c 100 % 100 %
NPS DN Pressure class
≤ 150 300
< 10 < 250 N/R N/R
≥ 10 ≥ 250 5% 5%

Method ASME BPVC, Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, 100 % d
at abrupt changes in sections and at the junctions of
risers, gates or feeders to the casting
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Repair of defects All major repairs shall be documented, where a major repair is defined as excavations exceeding 20 % of the
casting section or wall thickness, and/or 4 % of the casting surface area.
Weld repairs are not acceptable for castings that leak during pressure testing.
The repair welding procedure shall be qualified in accordance with ASME BPVC IX or ISO 15614-5 and this
MDS.

Sour service Material covered by this MDS is not referenced in ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103.
(additional Use of this material in sour service shall require separate qualification according to ISO 15156-3/NACE
metallurgical, MR0175-3 or ISO 17945/NACE MR0103, as applicable.
manufacturing,
testing and The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.
certification
requirements) a The inspection documents required in this MDS shall also include the qualification test reports.

Surface treatment For castings manufactured to this MDS alfa-case in the casting surface shall be completely removed at the
and finish foundry from the following locations:
– All surfaces, which shall be machined.
– All weld bevels including an area of 20 mm (0.8 in) on each side of the bevel.
– All highly stressed areas including areas prone to fatigue.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− MPS identification or MCPR/QTR number used.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 214 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.123 — MDS IT107 / IT107S

Material Data Sheet MDS No. IT107 / IT107S a Rev. 01


TYPE OF MATERIAL: Titanium grade 2

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM B348 2 (UNS R50400) - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Extent of testing Tensile test specimens shall be taken from each heat and heat treatment lot.

Non-destructive Visual inspection


testing VT shall be carried out on each bar in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

NDT valve parts manufactured from bar


Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Repair welding is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a the end surface of one bar per lot. The maximum hardness shall be 100HRB from three readings taken in
close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− MPS identification or MCPR/QTR number used.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 215 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.124 — MDS IT108 / IT108S

Material Data Sheet MDS No. IT108 / IT108S a Rev. 01


TYPE OF MATERIAL: Titanium grade 2

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Tubes ASTM B338 2 (UNS R50400) - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Qualification Manufacturers and the manufacturing process shall be qualified in accordance with ISO 17782 or
NORSOK M-650. The qualification testing shall meet the requirements of this MDS.

Non-destructive Method and acceptance criteria for penetrant testing shall be to ASME BPVC VIII, Div. 1, Appendix 8.
testing

Repair of defects Repair welding of base material is not permitted.


For repair of welds, the requirements for production welding shall apply to the repair WPS. Repair welds shall
be heat treated as per original production weld (if applicable).

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
requirements) a one tube per lot. The maximum hardness shall be 100HRB from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− MPS identification or MCPR/QTR number used.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 216 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.125 — MDS IU100 / IU100S

Material Data Sheet MDS No. IU100 / IU100S a Rev. 01


TYPE OF MATERIAL: Precipitation-Hardened Stainless Steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bolting ASTM A453 Grade 660 Class D -


(UNS S66286)
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Threading of studs, bolts and screws may be done by machining or rolling. Thread rolling shall be done after
heat treatment.
Threads in nuts shall be machined.

Heat treatment Heat treatment shall be carried out after the final hot forming operation.

Impact testing / Impact testing shall be carried out at minus 101 °C (-150 °F). The minimum absorbed energy shall be 27 J
toughness testing (20 ft lbf) average and 20 J (15 ft lbf) single, the lateral expansion shall be 0.38 mm (0.015 in).

Proof load testing Proof load testing shall be according to ASTM A962 and the load shall comply with ASTM A194 Grade 7.

Non-destructive All products shall be 100 % visually examined in all areas of threads, shanks and heads. Discontinuities shall
testing comply with requirements specified in ASTM F788 for bolts/studs and ASTM F812 for nuts.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification Production hardness testing shall be performed in accordance with the requirements in ASTM A453. The
requirements) a maximum hardness shall be 35HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-3/NACE MR0175-3, section 7.2 and this MDS.

Marking Each bolt and nut shall be marked on the end/head to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition (solution annealing and annealing temperature) shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 217 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.126 — MDS IX100 / IX100S

Material Data Sheet MDS No. IX100 / IX100S a Rev. 01


TYPE OF MATERIAL: Low alloyed steel fasteners (HDG)

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bolting ASTM A320 L7, L7M, L43 - -


ASTM A194 7 or 7M - ASTM A194 S3, S4, S5
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Threading of studs and bolts may be done by machining or rolling. Thread rolling shall be done after heat
treatment.
Threads in nuts shall be machined.

Impact testing / Nuts to ASTM A194: S3 shall apply.


toughness testing

Proof load testing Nuts to ASTM A194: S4 shall apply.

Non-destructive All products shall be 100 % visually examined in all areas of threads, shanks and heads. Discontinuities shall
testing comply with requirements specified in ASTM F788 for bolts/studs and ASTM F812 for nuts.

Sour service When sour service is specified by the purchaser, only Grade L7M/7M is acceptable.
(additional The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.
metallurgical,
manufacturing,
testing and
certification
requirements) a

Surface treatment All studs, bolts, nuts and washers shall be hot dip spun galvanized according to ASTM F2329 or ISO 10684.
and finish The zinc coating on threads shall not be subject to cutting, rolling or finishing tool operation. Nuts may be
tapped after galvanizing.

Dimensional – Studs and bolts:


tolerances • Threading shall be in accordance with ASME B1.1, class 2A fit for diameters 1 in and smaller
(UNC series) and 8 pitch thread series for 1⅛ in and larger.
– Nuts:
• Nuts shall be ASME heavy HEX-series, double chamfered.
• Nut threads shall be oversized to fit studs/bolts dependent of specified coating.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
S5 shall apply for nuts to ASTM A194.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Steel manufacturer of starting material.
– Heat treatment condition.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 218 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.127 — MDS IX109 / IX109S

Material Data Sheet MDS No. IX109 / IX109S a Rev. 01


TYPE OF MATERIAL: Low alloyed steel fasteners (black/uncoated)

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bolting ASTM A320 L7, L7M, L43 - -


ASTM A194 7 or 7M - ASTM A194 S3, S4, S5
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Threading of studs and bolts may be done by machining or rolling. Thread rolling shall be done after heat
treatment.
Threads in nuts shall be machined.

Impact testing / Nuts to ASTM A194: S3 shall apply.


toughness testing

Proof load testing Nuts to ASTM A194: S4 shall apply.

Non-destructive All products shall be 100 % visually examined in all areas of threads, shanks and heads. Discontinuities shall
testing comply with requirements specified in ASTM F788 for bolts/studs and ASTM F812 for nuts.

Sour service When sour service is specified by the purchaser, only Grade L7M/7M is acceptable.
(additional The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.
metallurgical,
manufacturing,
testing and
certification
requirements) a

Dimensional – Studs and bolts:


tolerances • Threading shall be in accordance with ASME B1.1, class 2A fit for diameters 1 in and smaller
(UNC series) and 8 pitch thread series for 1 ⅛ in and larger.
– Nuts:
• Nuts shall be ASME heavy HEX-series, double chamfered.
• Nut threads shall be oversized to fit studs/bolts dependent of specified coating.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
S5 shall apply for nuts to ASTM A194.
The inspection documents shall be issued in accordance with ISO 10474/ EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Steel manufacturer of starting material.
– Heat treatment condition.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 219 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.128 — MDS IX110 / IX110S

Material Data Sheet MDS No. IX110 / IX110S a Rev. 01


TYPE OF MATERIAL: Low alloyed steel fasteners (black/uncoated)

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bolting ASTM A193 B7, B7M - -


ASTM A194 2H, 2HM - -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Threading of studs and bolts may be done by machining or rolling. Thread rolling shall be done after heat
treatment.
Threads in nuts shall be machined.

Non-destructive All products shall be 100 % visually examined in all areas of threads, shanks and heads. Discontinuities shall
testing comply with requirements specified in ASTM F788 for bolts/studs and ASTM F812 for nuts.

Sour service When sour service is specified by the purchaser, only Grade B7M/2HM is acceptable.
(additional The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.
metallurgical,
manufacturing,
testing and
certification
requirements) a

Dimensional – Studs and bolts:


tolerances • Threading shall be in accordance with ASME B1.1, class 2A fit for diameters 1 in and smaller
(UNC series) and 8 pitch thread series for 1 ⅛ in and larger.
– Nuts:
• Nuts shall be ASME heavy HEX-series, double chamfered.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 2.2 as minimum.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 220 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.129 — MDS IX120 / IX120S

Material Data Sheet MDS No. IX120 / IX120S a Rev. 01


TYPE OF MATERIAL: Low alloyed steel fasteners (HDG)

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bolting ASTM A193 B7, B7M - -


ASTM A194 2H, 2HM - -
Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Manufacturing Threading of studs and bolts may be done by machining or rolling. Thread rolling shall be done after heat
treatment.
Threads in nuts shall be machined.

Non-destructive All products shall be 100 % visually examined in all areas of threads, shanks and heads. Discontinuities shall
testing comply with requirements specified in ASTM F788 for bolts/studs and ASTM F812 for nuts.

Sour service When sour service is specified by the purchaser, only Grade B7M/2HM is acceptable.
(additional The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.
metallurgical,
manufacturing,
testing and
certification
requirements) a

Surface treatment All studs, bolts, nuts and washers shall be hot dip spun galvanized according to ASTM F2329 or ISO 10684.
and finish The zinc coating on threads shall not be subject to cutting, rolling or finishing tool operation. Nuts may be
tapped after galvanizing.

Dimensional – Studs and bolts:


tolerances • Threading shall be in accordance with ASME B1.1, class 2A fit for diameters 1 in and smaller (UNC
series) and 8 pitch thread series for 1 ⅛ in and larger.
– Nuts:
• Nuts shall be ASME heavy HEX-series, double chamfered.
• Nut threads shall be oversized to fit studs/bolts dependent of specified coating.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
S5 shall apply for nuts to ASTM A194.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 type 2.2 as minimum.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 221 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.130 — MDS IX124 / IX124S

Material Data Sheet MDS No. IX124 / IX124S a Rev. 01


TYPE OF MATERIAL: High strength low alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A694 F52 - -


ASTM A694 F60 - -
ASTM A694 F65 - -
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
This MDS applies to pressure controlling parts of valves only.

Chemical C ≤ 0.20 %, S ≤ 0.020 %, P ≤ 0.025 %, Ti ≤ 0.05 %, Nb ≤ 0.04 %, (V + Nb + Ti) ≤ 0.10 %, CE ≤ 0.43 %.


composition

Heat treatment For products delivered in the quenched and tempered condition the minimum tempering temperature shall be
620 °C (1 148 °F).
Forgings shall be placed in such a way that free circulation around each forging is ensured during the heat
treatment process, including quenching.

Impact testing / Impact testing shall be carried out at -46 °C (-50 °F). One set of three samples shall be tested. Test samples
toughness testing shall be taken from the same location and have the same orientation as tensile test specimens. Mid-length of
the test piece shall be a distance T or minimum 100 mm (4 in) from any second surface, whichever is greatest
where T is the ruling thickness.
The minimum absorbed energy for full size specimens shall be 27 J (20 ft lbf) average and 20 J (15 ft lbf)
single.

Extent of testing Impact test, tensile test, hardness test and micrographic examination shall be carried out for each heat,
nominal thickness and heat treatment load. For heat treatment in continuous furnace a heat treatment load is
defined as all plates heat treated continuously in the same furnace, of the same heat and nominal thickness.
A test lot shall not exceed 2 000 kg (4 400 lb) for forgings with as forged weight ≤ 50 kg (110 lb), and 5 000 kg
(11 000 lb) for forgings with as forged weight > 50 kg (110 lb).

Non-destructive Visual inspection


testing VT shall be carried out on each forging or bar in accordance with the product standard. The testing shall be
performed after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

Inspection of pressure controlling parts of valves shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103 and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification Ni < 1.0 %
requirements) a
Hardness testing
Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
two forgings per lot. When only one part is produced, it shall be hardness tested as required. The maximum
hardness shall be 22HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Marking The forgings shall be marked to ensure full traceability to melt and heat treatment lot.

Page 222 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IX124 / IX124S a Rev. 01


TYPE OF MATERIAL: High strength low alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A694 F52 - -


ASTM A694 F60 - -
ASTM A694 F65 - -
Page 2 of 2
Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with EN 10204 /ISO 10474 Type 3.1, unless specified
otherwise by the purchaser.
The inspection documents shall include the following information:
– Steel manufacturer, melting and refining practice.
– Heat treatment condition. For tempered condition, tempering temperature and holding time shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 223 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.131 — MDS IX127 / IX127S

Material Data Sheet MDS No. IX127 / IX127S a Rev. 01


TYPE OF MATERIAL: High strength low alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A29 4140 - -


ASTM A694 F52 - -
ASTM A694 F60 - -
ASTM A694 F65 - -
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced ASTM
standard specification.
Valve parts machined from bar covered by this MDS are restricted to pressure controlling parts only.

Manufacturing Bars shall be manufactured to the following requirements:


− bar forgings as defined in ASTM A788 and certified to ASTM A694; or
− hot rolled/wrought bars with a maximum outside diameter 250 mm (10 in); or
− all bars shall be supplied in heat treatment condition as specified below.
NOTE Cold finishing shall be restricted to turning, grinding or polishing (singly or in combination); cold drawing or cold
forming is not permitted.

Chemical Grade 4140: S ≤ 0.020 %, P ≤ 0.025 %


composition Grade F52, F60, F65:
C ≤ 0.20 %, S ≤ 0.020 %, P ≤ 0.025 %, Ti ≤ 0.05 %, Nb ≤ 0.04 %, (V + Nb + Ti) ≤ 0.10 %, CE ≤ 0.43 %

Heat treatment Grade 4140: for products delivered in quenched and tempered condition the minimum tempering temperature
shall be 650 °C (1 202 °F).
Grade F52, F60, F65: for products delivered in the quenched and tempered condition the minimum tempering
temperature shall be 620 °C (1 148 °F).
Bars shall be placed in such a way that free circulation around each bar is ensured during the heat treatment
process, including quenching.

Tensile testing Grade 4140:


− Minimum yield strength: ≥ 515 MPa (75 ksi)
− Minimum tensile strength: ≥ 690 MPa (100 ksi)
− Minimum elongation: ≥ 15 %

Impact testing / Impact testing shall be carried out at -46 °C (-50 °F). One set of three samples shall be tested.
toughness testing Acceptance criteria:
− Grade 4140, minimum 45 J (33 ft lbf) average and 35 J (26 ft lbf) single for full size specimens.
− Grade F52, F60, F65, minimum 27 J (22 ft lbf) average and 20 J (15 ft lbf) single for full size specimens.

Extent of testing Impact test, tensile test and hardness test shall be carried out for each heat, nominal thickness and heat
treatment load. For heat treatment in continuous furnace a heat treatment load is defined as all bars heat
treated continuously in the same furnace, of the same heat and nominal thickness. A test lot shall not exceed
2 000 kg (4 400 lb) for bars with weight ≤ 50 kg (110 lb), and 5 000 kg (11 000 lb) for forgings with weight >
50 kg (110 lb).

Test sampling Valve parts manufactured from bar


Sampling of test specimens for bars intended for machining pressure controlling parts of valve DN 100
(NPS 4) and under shall comply with the following requirements:
− The mid-length of the axial tensile test specimen shall be located at a distance equal to the bar outside
diameter or minimum of 100 mm (4 in), whichever is the greater, from the end of the bar, and the
centreline of the specimen shall be located at a minimum distance of OD/4 from the surface.
− The centreline of the tangential tensile test specimen shall be located at a minimum distance of OD/4
from the surface and the mid-point of the specimens at a minimum of 100 mm (4 in) from the end of the
bar.
− The notch of the impact test specimen shall be located perpendicular to the bar surface.

Page 224 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IX127 / IX127S a Rev. 01


TYPE OF MATERIAL: High strength low alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A29 4140 - -


ASTM A694 F52 - -
ASTM A694 F60 - -
ASTM A694 F65 - -
Page 2 of 2
Test sampling For bar with outside diameter < 100 mm (4 in): one tensile and one set impact test specimens shall be taken.
(continued) For bar with outside diameter ≥ 100 mm (4 in): one tensile and one set impact test specimens shall be taken
in axial direction of the bar. In addition, one tensile test specimen and one set impact test specimens shall be
taken in tangential direction of the bar; the centreline of the tensile test specimen shall be located a minimum
of 100 mm (4 in) from the end of the bar.
The specified minimum tensile strength of the referenced standard specification and impact energies specified
in this data sheet shall be met in both directions.

Non-destructive Visual inspection


testing VT shall be carried out on each bar in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

NDT of valve parts manufactured from bar


Inspection of valve parts manufactured from bar shall be according to the applicable valve specification. If a
QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service Grade 4140 bar


(additional Grade 4140 material is not referenced in ISO 15156/NACE MR0175 nor ISO 17945/NACE MR0103.
metallurgical,
NOTE Use of Grade 4140 in sour service shall require separate qualification according to ISO 15156-2/NACE MR0175-2 or
manufacturing, ISO 17945/NACE MR0103, as applicable.
testing and
certification The inspection documents required in this MDS shall also include the qualification test reports.
requirements) a
Grade F52, F60, F65 bar
When sour service requirements are specified by the purchaser, Grade F52, F60, F65 bar material shall
conform to the requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following
additional requirements to the MDS.

Chemical composition
Ni < 1.0 %

Hardness testing
Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
the end surface of one bar per lot. The maximum hardness shall be 22HRC from three readings taken in close
proximity.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Marking The bars shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with EN 10204 /ISO 10474 Type 3.1, unless specified
otherwise by the purchaser.
The inspection documents shall include the following information:
− Steel manufacturer, melting and refining practice.
− Heat treatment condition. For tempered condition, tempering temperature and holding time shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.

Page 225 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.132 — MDS IV101 / IV101S / IV101K

Material Data Sheet MDS No. IV101 / IV101S a / IV101K b Rev. 01


TYPE OF MATERIAL: 1¼ Cr ½ Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes ASTM A335 P11 (UNS K11597) - S2


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making For pipes with governing thickness 50 mm (2 in) and greater, the steel shall be vacuum degassed and made
to fine grain practice.

Chemical For pipes with governing thickness 50 mm (2 in) and greater, the requirements of API 934-C shall apply.
composition

Heat treatment Minimum tempering temperature shall be 725 °C (1 337 °F).

Tensile testing Supplementary requirement S2 shall apply on one specimen per finished pipe per lot. Specimen shall be
removed from mid-thickness location.

Hardness testing Hardness testing shall be made on one finished pipe per lot and shall not exceed 225 HBW.

Extent of testing Product analysis shall be carried out in accordance with the standard.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification S ≤ 0.010 %
requirements) a
Hardness testing
Production hardness testing shall be performed in accordance with the requirements in ASTM A370/A1058 on
one length of pipe per lot.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Hydrogen service When hydrogen service requirements are specified by the purchaser, the material shall conform to the
(additional following additional requirements to the MDS.
metallurgical, Products shall be delivered in the normalized and tempered or quenched and tempered condition.
manufacturing,
testing and Tensile testing and impact testing shall be carried out in accordance with API 934-C.
certification
requirements) b

Marking The pipes shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.

The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition including tempering temperature and holding time shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.
b
The supplementary suffix “K” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for hydrogen service.

Page 226 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.133 — MDS IV102 / IV102S / IV102SH / IV102K

Material Data Sheet MDS No. IV102 / IV102S a / IV102SH b/ IV102K c Rev. 01
TYPE OF MATERIAL: 1¼ Cr ½ Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A691 1 ¼ CR (UNS K11789) Class 22 or Class 42 S3, S7, S12
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Starting plate material shall comply with ASTM A387 Grade 11 Class 1.
For pipes with governing thickness 50 mm (2 in) and greater, the steel shall be vacuum degassed and made
to fine grain practice.

Manufacturing The longitudinal weld shall be straight.


Welds shall be made using the SAW process.

Chemical For pipes with governing thickness 50 mm (2 in) and greater, the requirements of API 934-C shall apply.
composition

Heat treatment For Class 22 pipes, the starting plate shall be in the normalized and tempered or quenched and tempered
conditions.
Tempering temperature shall be minimum 725 °C (1 337 °F).

Hardness testing Supplementary requirement S3 shall apply on one finished pipe per lot .

Extent of testing Mechanical testing shall be carried out on one finished pipe per lot. Supplementary requirement S12 shall
apply for lot definition.

Non-destructive Radiographic examination shall be performed after heat treatment.


testing Supplementary requirement S7 shall apply. Acceptance criteria shall be according to ASME BPVC, Sec. VIII,
Div. 1, Appendix 6. Examination shall be performed after calibration.

Repair of defects Weld repair of the base material is not permitted

Repairs to weld metal are acceptable in accordance with the standard specification and shall meet the
chemistry requirements of the original manufacturing weld.

Sour service Class 42 pipes shall be used in sour service.


(additional When sour service requirements are specified by the purchaser, the material shall conform to the
metallurgical, requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
manufacturing, requirements to the MDS.
testing and
certification Chemical composition
requirements) a, b
S ≤ 0.003 %

Hardness testing
In addition to the production hardness requirement in the MDS, welding procedure qualification testing for
manufacturing and any repair welding shall meet the requirements of NACE MR0175-2/ISO 15156-2,
section 7.3.3, using Vickers method, with a maximum hardness of 235HV.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

HIC testing and UT examination


When suffix SH applies, one plate per lot shall be tested as follows.
– HIC testing:
• HIC testing in accordance with NACE TM0284, using Test Solution A.
• Acceptance criteria per specimen shall be CLR ≤ 15 %, CTR ≤ 5 %, CSR ≤ 2 %.
• Maximum individual crack length shall be reported for each section.
– UT examination:
• ASTM A691, S10 shall apply.

Page 227 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IV102 / IV102S a / IV102SH b/ IV102K c Rev. 01
TYPE OF MATERIAL: 1¼ Cr ½ Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A691 1 ¼ CR (UNS K11789) Class 22 or Class 42 S3, S7, S12
Page 2 of 2
Hydrogen When hydrogen service requirements are specified by the purchaser, the material shall conform to the
service (additional following additional requirements to the MDS.
metallurgical, Products shall be delivered in the normalized and tempered or quenched and tempered condition.
manufacturing,
testing and Tensile testing and Impact testing shall be carried out in accordance with API 934-C.
certification
requirements) c

Marking The pipes shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition including stress relieving PWHT temperature or tempering temperature and
holding time shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.
b
The supplementary suffix “SH” shall be used to designate a material delivered in accordance with the MDS including the additional supplementary
requirements for sour service plus HIC testing and UT examination.
c
The supplementary suffix “K” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for hydrogen service.

Page 228 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.134 — MDS IV103 / IV103S / IV103SH / IV103K

Material Data Sheet MDS No. IV103 / IV103S a / IV103SH b / IV103K c Rev. 01
TYPE OF MATERIAL: 1¼ Cr ½ Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A234 WP11 Class 1 or Class 2 ASTM A960 S51, S53,
S69
ASTM A234 WP11W Class 1 or Class 2 ASTM A960 S51, S53,
S69
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making For fittings with governing thickness 50 mm (2 in) and greater, the steel shall be vacuum degassed and made
to fine grain practice.

Chemical For fittings with governing thickness 50 mm (2 in) and greater, the requirements of API 934-C shall apply.
composition

Heat treatment Tempering temperature shall be minimum 725 °C (1 337 °F).


All hot formed or forged fittings, including those manufactured by locally heating a portion of the fitting stock,
shall be heat treated after manufacture.
During the heat treatment process, fittings shall be placed in such a way as to ensure free circulation around
each fitting including any quenching operation.

Hardness testing Hardness testing shall be carried out on two fittings for each test lot, including parent material, weld and HAZ.

Tensile testing ASTM A960 supplementary requirement S51 shall apply as amended by this MDS.
Tensile testing shall be carried out on specimens cut from a fitting where dimensions permit. When removal of
specimens is not possible due to the size of the fitting, a prolongation or a length of starting material that has
been heat treated in the same heat treatment load as the fittings it represents shall be used.

Non-destructive ASTM A960 supplementary requirement S53 and S69 shall apply as amended by this MDS. Acceptance
testing criteria shall be according to ASME BPVC, Sec. VIII, Div. 1, Appendix 6. Examination shall be performed after
final heat treatment and after final machining or calibration.
NDT shall be carried out after final heat treatment.

Repair of defects Weld repair of the base material is not permitted.

Repairs to weld metal are acceptable in accordance with the standard specification and shall meet the
chemistry requirements of the original manufacturing weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification − S ≤ 0.003 % for WP11W fitting made from flat-rolled products
requirements) a, b
− S ≤ 0.007 % for WP11 fitting made from forging

Hardness testing
For WP11W fittings, in addition to the production hardness requirement in the MDS, welding procedure
qualification testing for manufacturing and any repair welding shall meet the requirements of
NACE MR0175-2/ISO 15156-2, section 7.3.3, using Vickers method, with a maximum hardness of 235HV.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Page 229 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IV103 / IV103S a / IV103SH b / IV103K c Rev. 01
TYPE OF MATERIAL: 1¼ Cr ½ Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A234 WP11 Class 1 or Class 2 ASTM A960 S51, S53,
S69
ASTM A234 WP11W Class 1 or Class 2 ASTM A960 S51, S53,
S69
Page 2 of 2
Sour service HIC testing and UT examination
(additional When suffix SH applies, one finished WPBW fitting made from flat-rolled products per lot shall be tested as
metallurgical, follows.
manufacturing,
testing and – HIC testing:
certification • HIC testing in accordance with NACE TM0284, using Test Solution A.
requirements) a, b • Acceptance criteria per specimen shall be CLR ≤ 15 %, CTR ≤ 5 %, CSR ≤ 2 %.
(continued)
• Maximum individual crack length shall be reported for each section.
– UT testing of flat-rolled product before manufacture:
• ASTM A578, S1, S2.1 shall apply.

Hydrogen When hydrogen service requirements are specified by the purchaser, the material shall conform to the
service (additional following additional requirements to the MDS.
metallurgical, Products shall be delivered in the normalized and tempered or quenched and tempered condition.
manufacturing,
testing and Impact testing
certification Impact testing shall be carried out in accordance with API 934-C.
requirements) c

Marking The fittings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
– Heat treatment condition including tempering temperature and holding time.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.
b
The supplementary suffix “SH” shall be used to designate a material delivered in accordance with the MDS including the additional supplementary
requirements for sour service plus HIC testing and UT examination.
c
The supplementary suffix “K” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for hydrogen service.

Page 230 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.135 — MDS IV104 / IV104S / IV104K

Material Data Sheet MDS No. IV104 / IV104S a / IV104K b Rev. 01


TYPE OF MATERIAL: 1¼ Cr ½ Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A182 F11 Class 2 ASTM A961 S55


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Forgings with governing thickness 50 mm (2 in) and greater shall be manufactured from steel vacuum
degassed and made to fine grain practice.

Chemical For forgings with governing thickness 50 mm (2 in) and greater, the requirements of API 934-C shall apply.
composition

Heat treatment Tempering temperature shall be minimum 725 °C (1 337 °F).


During the heat treatment process, forgings shall be placed in such a way as to ensure free circulation around
each fitting including any quenching operation.

Non-destructive ASTM A961 supplementary requirement S55 shall apply. Acceptance criteria shall be according to
testing ASME BPVC, Sec. VIII, Div. 1, Appendix 6. Examination shall be performed after final heat treatment and final
machining.

Valve forgings NDT


Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the additional requirements of
metallurgical, this MDS.
manufacturing,
testing and The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.
certification
requirements) a

Hydrogen When hydrogen service requirements are specified by the purchaser, the material shall conform to the
service (additional following additional requirements to the MDS.
metallurgical, Products shall be delivered in the normalized and tempered or quenched and tempered condition.
manufacturing,
testing and Tensile testing and impact testing shall be carried out in accordance with API 934-C.
certification Sketches shall be established showing type, and size of test samples and location for extraction of
requirements) b test specimens.

Marking The forgings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment conditions including tempering temperature and holding time;
− Sketches for test sampling.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.
b
The supplementary suffix “K” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for hydrogen service.

Page 231 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.136 — MDS IV105 / IV105S / IV105SH / IV105K

Material Data Sheet MDS No. IV105 / IV105S a / IV105SH b / IV105K c Rev. 01
TYPE OF MATERIAL: 1¼ Cr ½ Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates ASTM A387 Grade 11 (UNS K11789) Class 1 or Class 2 ASTM A387 S53
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Steel plate with thickness 50 mm (2 in) and greater shall be vacuum degassed and made to fine grain
practice.

Chemical For plate with thickness 50 mm (2 in) and greater, the requirements of API 934-C shall apply.
composition

Heat treatment Tempering temperature shall be minimum 725 °C (1 337 °F).


During the heat treatment process, plates shall be placed in such a way as to ensure free circulation around
each fitting including any quenching operation.

Hardness testing Hardness testing shall be carried out on in accordance with ASTM A370 on one plate per lot. Hardness shall
not exceed 197HBW.

Test sampling Supplementary requirement S53 shall apply. Specimens shall be oriented transverse to the final rolling
direction.

Non-destructive Valve plates NDT


testing Inspection of plates for valve parts shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification − S ≤ 0.003 %
requirements) a, b
The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

HIC testing and UT examination


When suffix SH applies, one plate per lot shall be tested as follows.
– HIC testing:
• HIC testing in accordance with NACE TM0284, using Test Solution A.
• Acceptance criteria per specimen shall be CLR ≤ 15 %, CTR ≤ 5 %, CSR ≤ 2 %.
• Maximum individual crack length shall be reported for each section.
– UT examination:
• ASTM A387 supplementary requirement S8 shall apply.

Hydrogen When hydrogen service requirements are specified by the purchaser, the material shall conform to the
service (additional following additional requirements to the MDS.
metallurgical, Products shall be delivered in the normalized and tempered or quenched and tempered condition.
manufacturing,
testing and Tensile testing and impact testing shall be carried out in accordance with API 934-C.
certification
requirements) c

Marking The plates shall be marked to ensure full traceability to melt and heat treatment lot.

Page 232 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IV105 / IV105S a / IV105SH b / IV105K c Rev. 01
TYPE OF MATERIAL: 1¼ Cr ½ Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates ASTM A387 Grade 11 (UNS K11789) Class 1 or Class 2 ASTM A387 S53
Page 2 of 2
Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition. Tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.
b
The supplementary suffix “SH” shall be used to designate a material delivered in accordance with the MDS including the additional supplementary
requirements for sour service plus HIC testing and UT examination.
c
The supplementary suffix “K” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for hydrogen service.

Page 233 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.137 — MDS IV106 / IV106S / IV106K

Material Data Sheet MDS No. IV106 / IV106S a / IV106K b Rev. 01


TYPE OF MATERIAL: 1¼ Cr ½ Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A217 WC6 (UNS J12072) - ASTM A217 S4, S5, S21,
S52.2
ASTM A703 S14, S20
Page 1 of 3
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical Supplementary requirement ASTM A217 S52.2 shall apply.


composition

Heat treatment Tempering temperature shall be minimum 725 °C (1 337 °F).


During the heat treatment process, castings shall be placed in such a way as to ensure free circulation around
each item.

Extent of testing ASTM A703 supplementary requirement S14 shall apply.

Test sampling For castings with a weight of 250 kg (551 lb) or more, the test blocks shall be integrally cast or gated onto the
casting and shall accompany the castings through all heat treatment operations. including any post weld
stress relieving.
Thickness of the test block shall be equal to the thickest part of the casting represented up to a maximum
thickness of 100 mm (4 in). For flanged components, the largest flange thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in the figure below
for integral and gated test block. The test specimens shall be taken within the cross hatched area. Distance
from end of test specimen to end of test block shall minimum be T/4.

Non-destructive Visual inspection


testing
NDE requirement Pilot casting (section 4.8) Production casting
Frequency Each pilot casting Each production casting
Method ANSI/MSS SP-55
Extent 100 % of all accessible surfaces including welding ends
Acceptance criteria ANSI/MSS SP-55
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.

Page 234 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IV106 / IV106S a / IV106K b Rev. 01


TYPE OF MATERIAL: 1¼ Cr ½ Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A217 WC6 (UNS J12072) - ASTM A217 S4, S5, S21,
S52.2
ASTM A703 S14, S20
Page 2 of 3
Non-destructive Magnetic particle testing
testing ASTM A217 supplementary requirement S4 shall apply as amended by this MDS.
(continued)
NDE requirement Pilot casting (section 4.8) Production casting a
Frequency b 100 %
Method ASME BPVC, Sec. V, Article 7
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
Production valve castings, MT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Radiographic testing
ASTM A217 supplementary requirement S5 shall apply as amended by this MDS.

NDE requirement Pilot casting Production casting


(section 4.8)
Valve castings a Other
pressure
containing
castings b
Frequency c 100 % 100 %
NPS DN Pressure class
≤ 300 600 900 ≥ 1500
<2 < 50 N/R N/R N/R N/R
≥2 ≥ 50 N/R 5% 5% 5%
≥6 ≥ 150 N/R 5% 5% 100 %
≥ 10 ≥ 250 5% 5% 5% 100 %
≥ 16 ≥ 400 5% 5% 100 % 100 %
≥ 20 ≥ 500 5% 100 % 100 % 100 %

Method ASME BPVC, Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Page 235 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IV106 / IV106S a / IV106K b Rev. 01


TYPE OF MATERIAL: 1¼ Cr ½ Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A217 WC6 (UNS J12072) - ASTM A217 S4, S5, S21,
S52.2
ASTM A703 S14, S20
Page 3 of 3
Repair of defects Repairs as described in ASTM A217, section 9.4 shall be considered major. All major repairs shall be
documented in accordance with ASTM A703 S20.2.
The repair welding procedure shall be qualified in accordance with ASTM A488 or ISO 11970 and this MDS:
− Welding procedure shall be qualified on casting or plate of the same cast material grade as used in
production;
− Testing methodology and acceptance criteria shall be in accordance with the requirements of this MDS for
the parent material.
Weld repairs are not acceptable for castings that leak during pressure testing.
Stress relieving PWHT shall be required after all major weld.
If a minor cosmetic repair is required to a semi-finished or finished cast component, PWHT may be omitted
provided the welding procedure meets all the test requirements of this data sheet in the as-welded condition
and preheat is applied according to the standard.
The weld metal composition shall comply with the following requirement:
– 10P + 5Sb + 4Sn + As ≤ 1500 (values in mg/Kg)
– C ≤ 0.15%, Cu ≤ 0.20%, Ni ≤ 0.30%

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification − Production hardness testing shall be performed in accordance with the requirements in
requirements) a ASTM A370/A1058 on the pilot casting and one casting per lot thereafter. The maximum hardness shall
be 22HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Hydrogen When hydrogen service requirements are specified by the purchaser, the material shall conform to the
service (additional following additional requirements to the MDS.
metallurgical, Tensile testing and impact testing shall be carried out in accordance with API 934-C.
manufacturing,
testing and
certification
requirements) b

Marking The castings shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition including tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.
b
The supplementary suffix “K” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for hydrogen service.

Page 236 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.138 — MDS IV107 / IV107S / IV107K

Material Data Sheet MDS No. IV107 / IV107S a / IV107K b Rev. 01


TYPE OF MATERIAL: 1¼ Cr ½ Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A739 B11 - -


Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
This MDS includes additional requirements for valve parts DN 100 (NPS 4) and under manufactured from
bars, when permitted by the valve specification.

Metal making For bar thickness 50 mm (2 in) and greater the steel shall be vacuum degassed and made to fine grain
practice.

Chemical For bar thickness 50 mm (2 in) and greater, the following requirements shall apply:
composition – 10P + 5Sb + 4Sn + As ≤ 1500 (values in mg/kg)
– C ≤ 0.15%, P ≤ 0.010 %, S ≤ 0.007 %, Cu ≤ 0.20 %, Ni ≤ 0.30 %

Heat treatment Tempering temperature shall be minimum 725 °C (1 337 °F).


During the heat treatment process, bars shall be placed in such a way as to ensure free circulation around
each bar including any quenching operation.

Hardness testing shall be carried out on in accordance with ASTM A370 on the end surface of one bar per lot.
Hardness testing
The maximum hardness shall not exceed 207HBW.

Test sampling Valve parts manufactured from bar


Sampling of test specimens for bars intended for machining of valve parts shall comply with the following
requirements:
− The mid-length of the axial tensile specimens shall be located at a distance equal to the bar outside
diameter or minimum of 100 mm (4 in), whichever is the greater, from the end of the bar, and the
centreline of the specimen shall be located at mid thickness (1/2 OD).
− The centreline of the tangential tensile specimens shall be located at mid thickness (1/2 OD) and the mid-
point of the specimens at a minimum of 100 mm (4 in) from the end of the bar.
− For bar with outside diameter < 100 mm (4 in): one tensile specimen and one set of impact test specimens
shall be taken.
− For bar with outside diameter ≥ 100 mm (4 in): one tensile specimen and one set of impact test
specimens shall be taken in axial direction of the bar. In addition, one tensile test specimen and one set of
impact test specimens shall be taken in tangential direction of the bar
− The specified minimum tensile strength of the referenced standard shall be met in both directions.

Non-destructive Visual inspection


testing VT shall be carried out on each bar in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

NDT of valve parts manufactured from bar


Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply including magnetic
particle testing according to the following table.

NDE requirement Part manufactured from bar


a
Frequency 10 %
Method ASME BPVC, Sec. V, Article 7
Extent b 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 6
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
b
All surfaces shall be examined.

Page 237 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IV107 / IV107S a / IV107K b Rev. 01


TYPE OF MATERIAL: 1¼ Cr ½ Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A739 B11 - -


Page 2 of 2
Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.
certification
requirements) a

Hydrogen When hydrogen service requirements are specified by the purchaser, the material shall conform to the
service (additional following additional requirements to the MDS.
metallurgical, Products shall be delivered in the normalized and tempered or quenched and tempered condition.
manufacturing,
testing and Tensile testing and impact testing shall be carried out in accordance with API 934-C.
certification
requirements) b

Marking The bars shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition including tempering temperature shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.
b
The supplementary suffix “K” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for hydrogen service.

Page 238 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.139 — MDS IV201 / IV201S / IV201K

Material Data Sheet MDS No. IV201 / IV201S a / IV201K b Rev. 01


TYPE OF MATERIAL: 2¼ Cr 1 Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Seamless pipes ASTM A335 P22 (UNS K21590) - -


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making For pipes with governing thickness 50 mm (2 in) and greater, Steel shall be vacuum degassed and made to
fine grain practice.

Chemical
For pipes with governing thickness 50 mm (2 in) and greater, the requirements of API 934-A shall apply.
composition

Heat treatment Minimum tempering temperature shall be 725 °C (1 337 °F).

Hardness testing Hardness testing shall be made on one finished pipe per lot and shall not exceed 235 HBW.

Extent of testing Product analysis shall be carried out in accordance with the standard.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification S ≤ 0.010 %
requirements) a
The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Hydrogen When hydrogen service requirements are specified by the purchaser, the material shall conform to the
service (additional following additional requirements to the MDS.
metallurgical, Products shall be delivered in the normalized and tempered or quenched and tempered condition.
manufacturing,
testing and Tensile testing and impact testing shall be carried out in accordance with API 934-A.
certification
requirements) b

Marking The pipes shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition including tempering temperature and holding time shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.
b
The supplementary suffix “K” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for hydrogen service.

Page 239 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.140 — MDS IV202 / IV202S / IV202SH / IV202K

Material Data Sheet MDS No. IV202 / IV202S a / IV202SH b / IV202K c Rev. 01
TYPE OF MATERIAL: 2¼ Cr 1 Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A691 2 ¼ CR (UNS K21590) Class 22 or 42 S3, S7, S12
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making For pipes with thickness 50 mm (2 in) and greater, the steel shall be vacuum degassed and made to fine
grain practice.

Manufacturing The longitudinal weld shall be straight.


Welds shall be made using the SAW process.

Chemical For pipes with governing thickness 50 mm (2 in) and greater, the requirements of API 934-A shall apply.
composition

Heat treatment For Class 22 pipes, the starting plate shall be in the normalized and tempered or quenched and tempered
conditions.
Stress relieving PWHT temperature and tempering temperature shall be minimum 725 °C (1 337 °F).

Hardness testing Supplementary requirement S3 shall apply on one finished pipe per lot.

Extent of testing Mechanical testing shall be carried out on one finished pipe per lot. Supplementary requirement S12 shall
apply for lot definition.

Non-destructive Radiographic examination shall be performed after heat treatment.


testing Supplementary requirement S7 shall apply. Acceptance criteria shall be according to ASME BPVC, Sec. VIII,
Div. 1, Appendix 6. Examination shall be performed after calibration.

Repair of defects Weld repair of the base material is not permitted

Repairs to weld metal are acceptable in accordance with the standard specification and shall meet the
chemistry requirements of the original manufacturing weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification S ≤ 0.003 %
requirements) a, b
Hardness testing
− In addition to the production hardness requirement in the MDS, welding procedure qualification testing for
manufacturing and any repair welding shall meet the requirements of NACE MR0175-2/ISO 15156-2, section
7.3.3, using Vickers method, with a maximum hardness of 225HV.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

HIC testing and UT examination


When suffix SH applies, one plate per lot shall be tested as follows.
– HIC testing:
• HIC testing in accordance with NACE TM0284, using Test Solution A.
• Acceptance criteria per specimen shall be CLR ≤ 15 %, CTR ≤ 5 %, CSR ≤ 2 %.
• Maximum individual crack length shall be reported for each section.
– UT examination:
• ASTM A691, S10 shall apply.

Hydrogen When hydrogen service requirements are specified by the purchaser, the material shall conform to the
service (additional following additional requirements to the MDS.
metallurgical, Products shall be delivered in the normalized and tempered or quenched and tempered condition.
manufacturing,
testing and Tensile testing and impact testing shall be carried out in accordance with API 934-A.
certification
requirements) c

Page 240 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IV202 / IV202S a / IV202SH b / IV202K c Rev. 01
TYPE OF MATERIAL: 2¼ Cr 1 Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Welded pipes ASTM A691 2 ¼ CR (UNS K21590) Class 22 or 42 S3, S7, S12
Page 2 of 2
Marking The pipes shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition including stress relieving PWHT temperature or tempering temperature and
holding times shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.
b
The supplementary suffix “SH” shall be used to designate a material delivered in accordance with the MDS including the additional supplementary
requirements for sour service plus HIC testing and UT examination.
c
The supplementary suffix “K” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for hydrogen service.

Page 241 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.141 — MDS IV203 / IV203S / IV203SH / IV203K

Material Data Sheet MDS No. IV203 / IV203S a / IV203SH b / IV203K c Rev. 01
TYPE OF MATERIAL: 2¼ Cr 1 Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A234 WP22 Class 1 or Class 3 ASTM A960 S51, S53,
S69
ASTM A234 WP22W Class 1 or ASTM A960 S51, S53,
Class 3 S69
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making For fitting thickness 50 mm (2 in) and greater, the steel shall be vacuum degassed and made to fine grain
practice.

Chemical For fittings with governing thickness 50 mm (2 in) and greater, the requirements of API 934-A shall apply.
composition

Heat treatment Tempering temperature shall be minimum 725 °C (1 337 °F).


All hot formed or forged fittings, including those manufactured by locally heating a portion of the fitting stock,
shall be heat treated after manufacture.
During the heat treatment process, fittings shall be placed in such a way as to ensure free circulation around
each fitting including any quenching operation.

Hardness testing Hardness testing shall be carried out on two fittings for each test lot, including parent material, weld and HAZ.

Tensile testing ASTM A960 supplementary requirement S51 shall apply as amended by this MDS. Tensile testing shall be
carried out on specimens cut from a fitting where dimensions permit. When removal of specimens is not
possible due to the size of the fitting, a prolongation or a length of starting material that has been heat treated
in the same heat treatment load as the fittings it represents shall be used.

Non-destructive ASTM A960 supplementary requirement S53 and S69 shall apply as amended by this MDS. Acceptance
testing criteria shall be according to ASME BPVC, Sec. VIII, Div. 1, Appendix 6. Examination shall be performed after
final heat treatment and after final machining or calibration.
NDT shall be carried out after final heat treatment.

Repair of defects Weld repair of the base material is not permitted.

Repairs to weld metal are acceptable in accordance with the standard specification and shall meet the
chemistry requirements of the original manufacturing weld.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification − S ≤ 0.003 % for WP22W fitting made from flat-rolled products
requirements) a, b
− S ≤ 0.007 % for WP22 fitting made from forging

Hardness testing
For WP22W fittings, in addition to the production hardness requirement in the MDS, welding procedure
qualification testing for manufacturing and any repair welding shall meet the requirements of
NACE MR0175-2/ISO 15156-2, section 7.3.3, using Vickers method, with a maximum hardness of 225HV.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Page 242 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IV203 / IV203S a / IV203SH b / IV203K c Rev. 01
TYPE OF MATERIAL: 2¼ Cr 1 Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Wrought fittings ASTM A234 WP22 Class 1 or Class 3 ASTM A960 S51, S53,
S69
ASTM A234 WP22W Class 1 or ASTM A960 S51, S53,
Class 3 S69
Page 2 of 2
Sour service HIC testing and UT examination
(additional When suffix SH applies, one finished WPBW fitting made from flat-rolled products per lot shall be tested as
metallurgical, follows.
manufacturing,
testing and – HIC testing:
certification • HIC testing in accordance with NACE TM0284, using Test Solution A.
requirements) a, b • Acceptance criteria per specimen shall be CLR ≤ 15 %, CTR ≤ 5 %, CSR ≤ 2 %.
(continued)
• Maximum individual crack length shall be reported for each section.
– UT testing of flat-rolled product before manufacture:
• ASTM A578, S1, S2.1 shall apply.

Hydrogen When hydrogen service requirements are specified by the purchaser, the material shall conform to the
service (additional following additional requirements to the MDS.
metallurgical, Products shall be delivered in the normalized and tempered or quenched and tempered condition.
manufacturing,
testing and Tensile testing and impact testing shall be carried out in accordance with API 934-A.
certification
requirements) c

Marking The fittings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition including tempering temperature and holding time.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.
b
The supplementary suffix “SH” shall be used to designate a material delivered in accordance with the MDS including the additional supplementary
requirements for sour service plus HIC testing and UT examination.
c
The supplementary suffix “K” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for hydrogen service.

Page 243 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.142 — MDS IV204 / IV204S / IV204K

Material Data Sheet MDS No. IV204 / IV204S a / IV204K b Rev. 01


TYPE OF MATERIAL: 2¼ Cr 1 Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Forgings ASTM A182 F22 Class 3 ASTM A961 S55


Page 1 of 1
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making For forgings with governing thickness 50 mm (2 in) and greater, steel shall be vacuum degassed and made to
fine grain practice.

Chemical For forgings with governing thickness 50 mm (2 in) and greater, the requirements of API 934-A shall apply.
composition

Heat treatment Tempering temperature shall be minimum 725 °C (1 337 °F).


During the heat treatment process, forgings shall be placed in such a way as to ensure free circulation around
each fitting including any quenching operation.

Non-destructive ASTM A961 supplementary requirement S55 shall apply. Acceptance criteria shall be according to ASME
testing BPVC, Sec. VIII, Div. 1, Appendix 6. Examination shall be performed after final heat treatment and final
machining.

Valve forgings NDT


Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the additional requirements of
metallurgical, this MDS.
manufacturing,
testing and Chemical composition
certification S ≤ 0.025 %
requirements) a
The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Hydrogen When hydrogen service requirements are specified by the purchaser, the material shall conform to the
service (additional following additional requirements to the MDS.
metallurgical, Products shall be delivered in the normalized and tempered or quenched and tempered condition.
manufacturing,
testing and Tensile testing and impact testing shall be carried out in accordance with API 934-A.
certification Sketches shall be established showing type, and size of test samples and location for extraction of
requirements) b test specimens.

Marking The forgings shall be marked to ensure full traceability to heat and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be in accordance with ISO 10474 /EN 10204 Type 3.1 and shall confirm
compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment conditions including tempering temperature and holding time.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.
b
The supplementary suffix “K” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for hydrogen service.

Page 244 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.143 — MDS IV205 / IV205S / IV205SH / IV205K

Material Data Sheet MDS No. IV205 / IV205S a / IV205SH b / IV205K c Rev. 01
TYPE OF MATERIAL: 2¼ Cr 1 Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates ASTM A387 Grade 22 (UNS K21590) Class 2 ASTM A387 S53
Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Metal making Steel plate with thickness 50 mm (2 in) and greater shall be vacuum degassed and made to fine grain
practice.

Chemical For plate with thickness 50 mm (2 in) and greater, the requirements of API 934-A shall apply.
composition

Heat treatment Tempering temperature shall be minimum 725 °C (1 337 °F).


During the heat treatment process, plates shall be placed in such a way as to ensure free circulation around
each fitting including any quenching operation.

Hardness testing Hardness testing shall be carried out on in accordance with ASTM A370 on one plate per lot. Hardness shall
not exceed 197HBW.

Test sampling Supplementary requirement S53 shall apply. Specimens shall be oriented transverse to the final rolling
direction.

Non-destructive Valve plates NDT


testing Inspection of plates for valve parts shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply.

Repair of defects Weld repair is not permitted.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Chemical composition
certification S ≤ 0.003 %
requirements) a, b
The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

HIC testing and UT examination


When suffix SH applies, one plate per lot shall be tested as follows.
– HIC testing:
• HIC testing in accordance with NACE TM0284, using Test Solution A.
• Acceptance criteria per specimen shall be CLR ≤ 15 %, CTR ≤ 5 %, CSR ≤ 2 %.
• Maximum individual crack length shall be reported for each section.
– UT examination:
• ASTM A387 supplementary requirement S8 shall apply.

Hydrogen When hydrogen service requirements are specified by the purchaser, the material shall conform to the
service (additional following additional requirements to the MDS.
metallurgical, Products shall be delivered in the normalized and tempered or quenched and tempered condition.
manufacturing,
testing and Tensile testing and impact testing shall be carried out in accordance with API 934-A.
certification
requirements) c

Marking The plates shall be marked to ensure full traceability to melt and heat treatment lot.

Page 245 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IV205 / IV205S a / IV205SH b / IV205K c Rev. 01
TYPE OF MATERIAL: 2¼ Cr 1 Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Plates ASTM A387 Grade 22 (UNS K21590) Class 2 ASTM A387 S53
Page 2 of 2
Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition. Tempering temperature and holding time shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.
b
The supplementary suffix “SH” shall be used to designate a material delivered in accordance with the MDS including the additional requirements for
sour service plus HIC testing and UT examination.
c
The supplementary suffix “K” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for hydrogen service.

Page 246 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.144 — MDS IV206 / IV206S / IV206K

Material Data Sheet MDS No. IV206 / IV206S a / IV206K b Rev. 01


TYPE OF MATERIAL: 2¼ Cr 1 Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A217 WC9 (UNS J21890) - ASTM A217 S4, S5, S21,
S52.3, S53
ASTM A703 S14, S20
Page 1 of 3
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.

Chemical Supplementary requirement ASTM A217 S52.3 and S53 shall apply with a J-factor ≤ 100.
composition

Heat treatment Tempering temperature shall be minimum 725 °C (1 337 °F).


During the heat treatment process, castings shall be placed in such a way as to ensure free circulation around
each item.

Extent of testing ASTM A703 supplementary requirement S14 shall apply.

Test sampling For castings with a weight of 250 kg (551 lb) or more, the test blocks shall be integrally cast or gated onto the
casting and shall accompany the castings through all heat treatment operations. including any post weld
stress relieving.
Thickness of the test block shall be equal to the thickest part of the casting represented up to a maximum
thickness of 100 mm (4 in). For flanged components, the largest flange thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in the figure below
for integral and gated test block. The test specimens shall be taken within the cross hatched area. Distance
from end of test specimen to end of test block shall minimum be T/4.

Non-destructive Visual inspection


testing
NDE requirement Pilot casting (section 4.8) Production casting
Frequency Each pilot casting Each production casting
Method ANSI/MSS SP-55
Extent 100 % of all accessible surfaces including welding ends
Acceptance criteria ANSI/MSS SP-55
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.

Page 247 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IV206 / IV206S a / IV206K b Rev. 01


TYPE OF MATERIAL: 2¼ Cr 1 Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A217 WC9 (UNS J21890) - ASTM A217 S4, S5, S21,
S52.3, S53
ASTM A703 S14, S20
Page 2 of 3
Non-destructive Magnetic particle testing
testing ASTM A217 supplementary requirement S4 shall apply as amended by this MDS.
(continued)
NDE requirement Pilot casting (section 4.8) Production casting a
Frequency b 100 %
Method ASME BPVC, Sec. V, Article 7
Extent c 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
Production valve castings, MT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Frequency of inspection 100 % means that each item shall be examined.
c
All accessible internal and external surfaces shall be examined.

Radiographic testing
ASTM A217 supplementary requirement S5 shall apply as amended by this MDS.

NDE requirement Pilot casting Production casting


(section 4.8)
Valve castings a Other
pressure
containing
castings b
Frequency c 100 % 100 %
NPS DN Pressure class
≤ 300 600 900 ≥ 1500
<2 < 50 N/R N/R N/R N/R
≥2 ≥ 50 N/R 5% 5% 5%
≥6 ≥ 150 N/R 5% 5% 100 %
≥ 10 ≥ 250 5% 5% 5% 100 %
≥ 16 ≥ 400 5% 5% 100 % 100 %
≥ 20 ≥ 500 5% 100 % 100 % 100 %

Method ASME BPVC, Sec. V, Article 2


Extent Areas defined by ASME B16.34 for special class valves, at abrupt 100 % d
changes in sections and at the junctions of risers, gates or feeders to
the casting
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 7
NOTE N/R means not required, unless specified otherwise by the purchaser.
a
Production valve casting, RT shall be according to the applicable valve specification. If a QSL is not specified by the
purchaser, the requirements in this table shall apply.
b
Production casting other than valve casting.
c
Frequency of inspection 100 % means that each item shall be examined. When random examination (5 %) is specified,
a minimum of one item per lot of each pattern in any purchase order shall be examined.
d
Production casting other than valve casting, inspection shall include other critical areas as defined in the purchase
order and/or applicable product specification or standard. Sketches of the areas to be tested shall be established and
agreed with the purchaser.

Page 248 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IV206 / IV206S a / IV206K b Rev. 01


TYPE OF MATERIAL: 2¼ Cr 1 Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Castings ASTM A217 WC9 (UNS J21890) - ASTM A217 S4, S5, S21,
S52.3, S53
ASTM A703 S14, S20
Page 3 of 3
Repair of defects Repairs as described in ASTM A217, section 9.4 shall be considered major. All major repairs shall be
documented in accordance with ASTM A703 S20.2.
The repair welding procedure shall be qualified in accordance with ASTM A488 or ISO 11970 and this MDS:
− Welding procedure shall be qualified on casting or plate of the same cast material grade as used in
production.
− Testing methodology and acceptance criteria shall be in accordance with the requirements of this MDS for
the parent material.
Weld repairs are not acceptable for castings that leak during pressure testing.
Stress relieving PWHT shall be required after all major weld repairs.
If a minor cosmetic repair is required to a semi-finished or finished cast component, PWHT may be omitted
provided the welding procedure meets all the test requirements of this data sheet in the as-welded condition
and preheat is applied according to the standard.
The weld metal composition shall comply with supplementary requirement ASTM A217 S53.1.3.

Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and Hardness testing
certification − Production hardness testing shall be performed in accordance with the requirements in ASTM
requirements) a A370/A1058 on the pilot casting and one casting per lot thereafter. The maximum hardness shall be
22HRC from three readings taken in close proximity.

The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.

Hydrogen When hydrogen service requirements are specified by the purchaser, the material shall conform to the
service (additional following additional requirements to the MDS.
metallurgical, Tensile testing and impact testing shall be carried out in accordance with API 934-A.
manufacturing,
testing and
certification
requirements) b

Marking The castings shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.

The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition including tempering temperature and holding time shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.
b
The supplementary suffix “K” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for hydrogen service.

Page 249 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table A.145 — MDS IV207 / IV207S / IV207K

Material Data Sheet MDS No. IV207 / IV207S a / IV207K b Rev. 01


TYPE OF MATERIAL: 2¼ Cr 1 Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A739 B22 - -


Page 1 of 2
Scope This MDS defines applicable options and/or requirements that supplement or amend the referenced standard
specification.
This MDS includes additional requirements for valve parts DN 100 (NPS 4) and under manufactured from
bars, when permitted by the valve specification.

Metal making For bar thickness 50 mm (2 in) and greater, steel shall be vacuum degassed and made to fine grain practice.

Chemical For bar thickness 50 mm (2 in) and greater, the requirements of API 934-A shall apply.
composition

Heat treatment Tempering temperature shall be minimum 725 °C (1 337 °F).


During the heat treatment process, bars shall be placed in such a way as to ensure free circulation around
each bar including any quenching operation.

Hardness testing Hardness testing shall be carried out on in accordance with ASTM A370 on the end surface of one bar per lot.
The maximum hardness shall not exceed 207HBW.

Test sampling Valve parts manufactured from bar


Sampling of test specimens for bars intended for machining of valve parts shall comply with the following
requirements:
− The mid-length of the axial tensile specimens shall be located at a distance equal to the bar outside
diameter or minimum of 100 mm (4 in), whichever is the greater, from the end of the bar, and the
centreline of the specimen shall be located at mid thickness (1/2 OD).
− The centreline of the tangential tensile specimens shall be located at mid thickness (1/2 OD) and the mid-
point of the specimens at a minimum of 100 mm (4 in) from the end of the bar.
− For bar with outside diameter < 100 mm (4 in), one tensile specimen and one set of impact test specimens
shall be taken.
− For bar with outside diameter ≥ 100 mm (4 in), one tensile specimen and one set of impact test
specimens shall be taken in axial direction of the bar. In addition, one tensile test specimen and one set of
impact test specimens shall be taken in tangential direction of the bar.
− The specified minimum tensile strength of the referenced standard shall be met in both directions.

Non-destructive Visual inspection


testing VT shall be carried out on each bar in accordance with the product standard. The testing shall be performed
after machining, if applicable, and non-machined surfaces shall be cleaned prior to the testing.

NDT of valve parts manufactured from bar


Inspection shall be according to the applicable valve specification.
If a QSL is not specified by the purchaser, the requirements in this MDS shall apply including magnetic
particle testing according to the following table.

NDE requirement Part manufactured from bar


a
Frequency 10 %
Method ASME BPVC, Sec. V, Article 7
Extent b 100 %
Acceptance criteria ASME BPVC, Sec. VIII, Div. 1, Appendix 6
NOTE The testing shall be carried out after machining, if applicable. Non-machined surfaces shall be cleaned prior to the
testing.
a
For random examination (10 %), a minimum of one item per lot in any purchase order shall be examined. The test lot
shall be as defined for mechanical testing.
b
All surfaces shall be examined.

Repair of defects Weld repair is not permitted.

Page 250 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Material Data Sheet MDS No. IV207 / IV207S a / IV207K b Rev. 01


TYPE OF MATERIAL: 2¼ Cr 1 Mo alloy steel

PRODUCT FORM STANDARD GRADE ACCEPTANCE CLASS SUPPLEMENTARY


REQUIREMENT

Bars ASTM A739 B22 - -


Page 2 of 2
Sour service When sour service requirements are specified by the purchaser, the material shall conform to the
(additional requirements of ISO 15156/NACE MR0175 or ISO 17945/NACE MR0103, and the following additional
metallurgical, requirements to the MDS.
manufacturing,
testing and The material shall be traceable in accordance with ISO 15156-2/NACE MR0175-2, section 9 and this MDS.
certification
requirements) a

Hydrogen When hydrogen service requirements are specified by the purchaser, the material shall conform to the
service (additional following additional requirements to the MDS.
metallurgical, Products shall be delivered in the normalized and tempered or quenched and tempered condition.
manufacturing,
testing and Tensile testing and impact testing shall be carried out in accordance with API 934-A.
certification
requirements) b

Marking The bars shall be marked to ensure full traceability to melt and heat treatment lot.

Certification The material manufacturer shall have a quality system certified in accordance with ISO 9001 or another
quality requirements standard accepted by the purchaser.
The inspection documents shall be issued in accordance with ISO 10474 /EN 10204 Type 3.1 and shall
confirm compliance with this specification.
The inspection documents shall include the following information:
− Heat treatment condition including tempering temperature and holding time shall be stated.
a
The supplementary suffix “S” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for sour service.
b
The supplementary suffix “K” shall be used to designate a material delivered in accordance with the MDS plus the additional supplementary
requirements for hydrogen service.

Page 251 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Annex B
(normative)
Element data sheets

The element data sheets listed in Table B.1 cover requirements for special processes, where the process shall
be qualified and controlled as specified in the applicable EDS to ensure products are manufactured
consistently to the appropriate quality.

Table B.1 — List of element data sheets

Special process description EDS No. EDS Rev.

Hard facing by overlay welding IH001 01

Hard facing by thermal spraying of tungsten carbide IH002 01

Electroless nickel coating IH004 01

Solid tungsten carbide material IH005 02

Alloy 625 corrosion resistant overlay welding IO001 01

Page 252 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

B.2 IOGP element data sheets


Table B.2 — EDS IH001

Element Data Sheet EDS No. IH001 Rev. 01


Type of Special process: Hard facing by overlay welding
Page 1 of 2
Scope This EDS specifies requirements for hard facing by overlay welding of piping and valve parts.

Welding Welding process


The hard facing shall be made by a suitable weld overlay process such as PTAW (plasma transferred arc
welding), GTAW (gas tungsten inert gas welding) or LBW/EBW (laser/electron beam welding).
Welding consumable
For general and hydrocarbon service the welding consumables shall be of type E/ERCoCr-A (UNS R30006)
e.g. Stellite 6 or equivalent, or type 13Cr (ER410).
For other services, except for seawater service the use of E/ERCoCr-B (UNS R30012) or E/ERCoCr-E
(UNS R30021) should be considered subject to purchaser approval.
For seawater service, the consumable shall be subject to agreement with the purchaser.

Procedure General
qualification testing The hard facing shall be carried out using welding procedures qualified in accordance with ASME BPVC IX or
ISO 15614-7 modified as follows:
– The test plate dimensions shall be the minimum required by the welding standard sufficient to allow all
required tests to be carried out. The minimum qualified parent material thickness shall be the thickness of
the test plate.
– The qualification shall be carried out on base material of same specification and grade as used in
production.
– The testing shall be carried out according to ASME BPVC IX or ISO 15614-7 and the requirements in this
EDS.
A stringer bead technique is recommended. If weaving is used, the width shall be within the qualified range
taking into consideration the risk of overheating of the material and cracking.
The temperature of the components shall be checked during welding. The interpass temperature during hard
facing of duplex stainless steels shall not exceed 150 °C (302 °F).
The thickness of the hard facing shall be measured and be minimum 1.6 mm (0.06 in) after final machining.
Hardness testing
Hardness testing shall be carried out on base material, heat affected zone and weld metal. Vickers hardness
HV5 or HV10 shall be used. The examination of the HAZ shall be carried out with maximum 0.5 mm (0.02 in)
distance between the indentations from fusion line, through HAZ into the unaffected base material. The
hardness for HAZ and unaffected base material shall not exceed the maximum values specified in
ISO 15156 /MR0175 or ISO 17945 /NACE MR0103 and for type 22Cr and 25Cr duplex base materials the
hardness shall not exceed 310HV average, 320HV individual single value.
Metallographic examination
Metallographic examination shall be carried out for the following materials: 22Cr and 25Cr duplex, type 6Mo
austenitic stainless steels and Alloy 625. For type 22Cr and 25Cr duplex the ferrite content in the heat
affected zone shall be determined in accordance with ASTM E562 and shall be in the range of 30 % to 70 %.
Corrosion testing
Corrosion testing shall be carried out for 25Cr duplex, Super austenitic materials (UNS S34565 or equivalent),
Alloy 625 and 6Mo substrates. The testing shall be carried out according to ASTM G48, method A, and for 24
h exposure time at 40 °C (104 °F). The acceptance criteria shall be no pitting at 20x.
magnification and maximum weight loss shall be 4 g/m2. The sample shall include the cross section from the
overlay surface into the unaffected base material. The hard facing may be removed, but any buffer layer and
heat affected zone in the base material shall be exposed in the corrosion test.
Macro section
The macro section for the qualification shall show no cracking and complete fusion between base material
and the hard facing layer.

Procedure Impact testing


qualification testing The qualification testing shall include Charpy V-notch impact testing for materials that require impact testing
by the applicable ASTM standard or MDS. The test conditions and acceptance criteria shall be as stated in
the ASTM standard or MDS (the MDS requirements prevail). One set of impact testing shall be carried out
with specimens located in the base material 2 mm (0.08 in) below the fusion line between the hard facing and
base material. The notch shall be perpendicular to the hard faced surface.

Page 253 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Element Data Sheet EDS No. IH001 Rev. 01


Type of Special process: Hard facing by overlay welding
Page 2 of 2
Heat treatment Heat treatment after hard facing shall be carried out, as necessary, to meet specified properties. Components
to be exposed to H2S containing environment shall be heat treated as required in ISO 15156 /NACE MR0175
or ISO 17945 /NACE MR0103, as applicable.
Overlaying low alloy steels and martensitic stainless steels (13% Cr, 13% Cr 4% Ni) shall be followed by
stress relieving at a minimum temperature of 620 °C (1 148 °F).

Non-destructive Visual inspection


testing VT shall be carried out on each 100 % of the weld overlay according to ASME BPVC, Sec. V, Article 9 or
ISO 17637. The testing shall be performed after machining, if applicable, and non-machined surfaces shall be
cleaned prior to the testing. Porosity, slag inclusions are not permitted on and within 50 mm (2 in) of sealing
surfaces.
Liquid penetrant testing
All deposited surfaces shall, after final machining, be penetrant tested in accordance with ASME, Sec. V,
Article 6 with acceptance criteria according to ASME BPVC VIII, Div. 1, Appendix 8, except on sealing
surfaces where no indication is acceptable (actual sealing surface areas to be defined by purchaser).

Repair of defects Repairs may be local or total when non-conforming conditions are found. Defects in excess of acceptance
standard shall be removed by reducing weld overlay thickness and shall be repaired by re-welding.
All excavations shall be dye penetrant inspected prior to the start of repair welding in order to confirm the
complete removal of defects.
Repair by re-welding shall be performed in accordance with a written procedure. The following information
must be given in these procedures:
– Method of removing defects.
– Requirements related to the shape of the excavation.
– Inspection of repair prior to re-welding.
– Applicable welding procedure and qualification tests.
– Inspection after welding.

Page 254 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table B.3 — EDS IH002

Element Data Sheet EDS No. IH002 Rev. 01


Type of Special process: Hard facing by thermal spraying of tungsten carbide
Page 1 of 2
Scope This EDS specifies requirements for hard facing by thermal spraying of tungsten carbide of piping and valve
parts.

Process General
The hard facing shall be carried out using high velocity oxygen fuel (HVOF) or equivalent process.
Coating composition
The coating shall be of cermet type based on tungsten carbide (WC) and a metallic binder. The binder shall
be based on Co and/or Ni which shall be alloyed with Cr or Cr and Mo. Pure Co or Ni binders are not
accepted.
Coating thickness
The coating thickness shall be in the range 0.15 mm to 0.25 mm (0.006 in to 0.01 in) after grinding and
lapping, unless specified otherwise by the purchaser.
Surface preparation
The components shall be cleaned for removal of oil by a cleaning agent (acetone or similar) before grit
blasting with aluminium oxide. The surface roughness before spraying shall be within the range 4 µm to 8 µm
(160 µin to 320 µin) Ra. All edges shall be chamfered or rounded.
Balls shall be spherical within 0.05 mm (0.002 in).
The components shall be at a temperature minimum 10 °C (50 °F) above dew point and be immediately grit
blasted in warm condition. Any oil, dust or particles shall be removed by suitable means before spraying.
Thermal spraying
The component shall be coated immediately after grit blasting, while the component still is at a temperature
above the dew point.
All thermal spraying shall be carried out under optimal conditions and accordance with established and
qualified procedures to ensure that the coating on all areas fulfil the specified requirements.
For valves all seating area shall be coated. For ball valves the complete spherical part of the ball shall be
coated. For gate valves all surfaces sliding against the seats during valve opening and closing shall be
coated.
Sealing
All coated surfaces shall be sealed when carbon or low alloy steel is the base material. If sealer is used, the
type of sealer and testing requirements shall be agreed with the purchaser and be specified in the procedure.
Finishing
All coated parts shall be ground and lapped to a mirror like finish and maximum roughness of Ra = 0.15 μm
(6 µin).

Procedure General
qualification testing The thermal spray procedure shall be supported by a qualification test and the following essential variables
shall apply to each procedure:
− the type of equipment used;
− nozzle length;
− fuel and gas flow rate, ±5 %;
− spray distance, ±5 %;
− spray rate, ±5 %;
− grade of powder;
− powder supplier;
− sealer type (if used).
The procedure shall be re-qualified if any of the above is changed outside given allowable range.
The qualification test shall be made at test samples of sufficient size for extraction the required test
specimens. Each procedure qualification shall be tested as specified in the following sections.

Procedure Bonding test


qualification testing The bonding strength shall be tested in accordance with ASTM C633 or ISO 4624. Not less than 3 specimens
of a type shall be tested.
Acceptance criteria: minimum bond strength shall be 60 MPa (8.7 ksi).

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Material Data Sheets for Piping and Valve Components

Element Data Sheet EDS No. IH002 Rev. 01


Type of Special process: Hard facing by thermal spraying of tungsten carbide
Page 2 of 2
Procedure Bending test
qualification testing Three coupons, with size 20 mm x 100 mm x minimum 1.5 mm shall be tested. The coupons shall be bent 90°
(continued) over a mandrel with diameter 25 mm (1.0 in).
Acceptance criteria: no spalling is acceptable. However, cracking in the coating and chipping on the edge of
the test specimen is acceptable.
Hardness test
A minimum of 3 indentations shall be made on a cross section for metallographic examination.
Acceptance criteria: The average hardness shall be minimum 1000HV0.3 with minimum single value not
lower than 900HV0.3.
Porosity test
One piece shall be prepared for cross section metallographic examination. An area of minimum 1.0 mm2 shall
be examined.
Acceptance criteria: the porosity shall be less than 1 % by area.
Surface finish test
The surface roughness of the finished component shall be tested.
Acceptance criteria: The roughness value shall be Ra ≤ 0.15 µm (6 µin).

Production testing Finished polished hard facing thickness and surface roughness of all parts shall be tested and shall fulfil the
requirements specified above.
Production testing shall be carried out on regular basis as minimum twice per week and on every new batch
of powder or on changing grade of powder. The test shall be similar to a procedure qualification test and the
applicable testing shall consist of hardness and porosity test according to the requirements stated above in
the EDS.

Page 256 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table B.4 — EDS IH004

Element Data Sheet EDS No. IH004 Rev. 01


Type of Special process: Electroless Nickel Coating
Page 1 of 1
Scope This EDS specifies additional requirements to the referenced standard for hard facing for electroless nickel
coating for valve trim components intended for severe service and wear applications.

Reference standard ASTM B733


The coating shall comply with type V (10 % P), service condition SC4 and heat treatment Class 2.

Process General
Stabilizers used in the plating bath shall be basically organic stabilisers and shall be free of cadmium, bismuth
and sulphur. Lead may be present but at a maximum concentration of 2 mg/kg (2 ppm by mass).
Peening shall not be applied.
Surface preparation
The support surface shall be prepared by abrasive blasting to SA 3. The roughness shall be:
– For round shape surfaces: Rt ≤ 2 µm (79 min) and Ra ≤ 0.4 µm (16 min).
– For other surfaces: Rt ≤ 60 µm (2360 min) and Ra ≤ 12.5 µm (490 min).

Heat treatment Heat treatment to Class 2 shall be applied in inert atmosphere.

Production testing Hardness test


The hardness of the plating shall be measured using the Knoop method in accordance with ASTM B578. The
hardness shall be within the range of 800HK100 to 900HK100.
Adhesion tests
To ensure satisfactory adhesion of the coating a bend tests to ASTM B733 and B571 and an impact test to
B733 shall be carried out.
Alloy composition
A chemical analysis shall be carried out to verify the composition of the coating. The phosphorus content shall
be within 9 % to 11 % by mass balanced with nickel and maximum 0.05 % other elements.
Porosity
A ferroxyl test to B733 shall be carried out. The coating shall be free of pores, cracks or other through-
thickness imperfections.

Test sampling Sampling for non-destructive testing shall be carried out in accordance with ASTM B602, Table 1, Level I.
Sampling for destructive testing shall be carried out in accordance with ASTM B602, Table 4.
Test coupons of the base material plated simultaneously in the same bath may be used as an alternative to
testing of actual article to comply with the required tests.

Non-destructive Acceptance requirements for coating as applied to articles shall comply with ASTM B733 section 7. The
testing sampling for testing shall as specified above.
Visual inspection
All components shall be examined. Coating shall be smooth, adherent and free from visible blisters, pits,
nodules, porosity and other defects. Slight discoloration resulting from heat treatment shall not be cause for
rejection.
Thickness
Plating thickness shall be checked by the magnetic method as described in ASTM B499 (this method is only
suitable for use with magnetic substrates).

Page 257 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table B.5 — EDS IH005

Element Data Sheet EDS No. IH005 Rev. 02


Type of Special process: Solid tungsten carbide material
Page 1 of 1
Scope This EDS specifies requirements for solid tungsten carbide for use in piping and valves parts.

Composition The binder shall be of Co or Ni base.


Co base materials shall be alloyed with Cr and Ni or Cr, Ni and Mo to be corrosion resistant in well stream
service.
Ni base materials shall be alloyed with Cr or Cr and Mo. Ceramic materials may be used subject to purchaser
approval.

Process The material shall be produced by sintering with a subsequent hot isostatic pressing (HIP) or produced by a
combined sinter/HIP process.
The manufacturer shall establish detailed manufacturing procedure to ensure that the requirements of this
EDS are satisfied. The manufacturing procedures shall include tolerances on all essential variables.

Production testing Hardness test


The minimum hardness shall be 1600HV30, measured by the Vickers method according to ISO 6507-1.
Fracture toughness
The fracture toughness shall be minimum W = 9.5 MNm-3/2 measured by the Palmqvist (Vickers indentation –
crack length) method according to ISO 28079.
Metallographic examination
The WC grain size shall be of type “Fine” or smaller measured according to ISO 4499-2. The carbides shall
be homogeneously distributed in the binder phase.
No eta-phase (h-phase) shall be present, and porosity/uncombined carbon levels shall be ≤ A02/B00/C00 in
accordance with ISO 4499-4.

Extent of testing Testing shall be performed on one sample per powder batch and HIP batch.

Non-destructive Visual inspection


testing All components shall be examined and be free from visible porosity, cracks and other defects.
Liquid penetrant testing
Fluorescent penetrant testing shall be performed according to ISO 3452 or ASTM E165 on each component
after final grinding/polishing to confirm that the material is free from any surface indication. 100 % of all
accessible internal and external surfaces shall be examined.

Page 258 of 259 S-563 December 2021


Material Data Sheets for Piping and Valve Components

Table B.6 — EDS IO001

Element Data Sheet EDS No. IO001 Rev. 01


Type of Special process: Alloy 625 corrosion resistant overlay welding
Page 1 of 1
Scope This EDS specifies requirements for corrosion resistant overlay welding for piping and valve parts.

Welding Welding process


Slag-forming welding processes are not permitted for overlay welding of sealing surfaces.
A minimum of two layers of weld metal shall be deposited for all processes, while only one layer is acceptable
for the electro slag weld process.
Thickness of the overlay deposit for corrosion protection after final machining shall be minimum 3.0 mm or as
required on applicable design drawing.
Welding consumable
The welding consumable for the weld overlay shall comply with UNS N06625.
Welders, operators qualification
The welder or welding operators shall be qualified to ASME BPVC IX, ISO 9606 or ISO 14732.

Procedure General
qualification testing The welding procedures shall be qualified in accordance with ASME BPVC IX or ISO 15614-7, modified as
follows. The weld qualification test shall be carried out on base material of same grade as to be used in
production.
Qualification testing shall be carried out according to ASME BPVC IX or ISO 15614-7 and the following
additional requirements.
Chemical composition
The weld overlay deposit shall comply with UNS N06625 with a maximum iron content of 10 % by mass
measured at the minimum qualified thickness, unless a lower value of 5 % iron by mass is specified by the
purchaser.
Hardness testing
Hardness testing shall be carried out on base material, heat affected zone and weld metal. Vickers hardness
HV5 or HV10 shall be used. The examination of the HAZ shall be carried out with maximum 0.5 mm (0.02 in)
distance between the indentations from fusion line, through HAZ into the unaffected base material.
Testing of HAZ shall be carried out with maximum 0.5 mm (0.02 in) distance between the indentations from
fusion line, through HAZ into unaffected base material. The hardness for HAZ and unaffected base material
shall not exceed 350 HV.
When sour service is specified by the purchaser, the hardness of the weld overlay, HAZ and unaffected base
material shall not exceed the maximum values specified in ISO 15156 /NACE MR0175 or
ISO 17945 /NACE MR0103. The hardness of finished machined overlay surface shall not exceed 35 HRC for
Alloy 625.

Heat treatment Heat treatment after overlay welding shall be carried out, as necessary, to meet specified properties

Non-destructive Visual inspection


testing VT shall be carried out on each 100 % of the weld overlay according to ASME BPVC Sec. V, Article 9 or
ISO 17637. The testing shall be performed after machining, if applicable, and non-machined surfaces shall be
cleaned prior to the testing. Porosity, slag inclusions are not permitted on and within 50 mm (2 in) of sealing
surfaces.
Liquid penetrant testing
All deposited surfaces shall, after final machining, be penetrant tested in accordance with ASME BPVC V,
Article 6 with acceptance criteria according to ASME BPVC VIII, Div. 1, Appendix 8, except on sealing
surfaces where no indication is acceptable.
Thickness of weld overlay
The weld overlay thickness shall be measured at minimum three locations for each component. For
components with complicated geometry the manufacturer shall establish a procedure for this purpose.

Repair of defects Repairs may be local or total when non-conforming conditions are found. Defects in excess of acceptance
standard shall be removed by reducing weld overlay thickness and shall be repaired by re-welding.
All excavations shall be dye penetrant inspected prior to the start of repair welding in order to confirm the
complete removal of defects.
Repair by re-welding shall be performed in accordance with a written procedure. The following information
must be given in these procedures:
– Method of removing defects.
– Requirements related to the shape of the excavation.
– Inspection of repair prior to re-welding.
– Applicable welding procedure and qualification tests.
– Inspection after welding.

Page 259 of 259 S-563 December 2021

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