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Fuel Injector Sincronização

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3508 Marine Engine 96Y00683-UP(SEBP1553 - 58) - Documentation Page 1 of 4

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Product: MARINE ENGINE


Model: 3508 MARINE ENGINE 96Y01487
Configuration: 3508 Marine Engine 96Y00683-UP

Testing and Adjusting


3500 Marine Engines
Media Number -SENR2374-04 Publication Date -01/07/2010 Date Updated -22/07/2010

i07708899

Fuel Injector Synchronization


SMCS - 1290-025

Table 1
Tools Needed
8T-2684 Rack Synchronization Gauge 1

Injector synchronization is the setting of all fuel injector racks to a reference position so each
injector gives the same amount of fuel to each cylinder. Injector synchronization is done by setting
each fuel injector rack to the same position while the control linkage is in a fixed position. Use the
following procedure for the adjustment of injector synchronization:

Illustration 1 g00323443
Location of fuel setting cover and synchronization pin (typical example)
(1) Plug
(2) Synchronization pin
(3) Cover

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3508 Marine Engine 96Y00683-UP(SEBP1553 - 58) - Documentation Page 2 of 4

1. The top bolt that holds cover (3) in position is synchronization pin (2). Remove
synchronization pin (2) and plug (1) from the front drive housing. DO NOT destroy the seal
or remove cover (3).

2. Remove the washer from the synchronization pin. Remove the plug and install the
synchronization pin into the threaded hole. Tighten the synchronization pin.

Illustration 2 g00323444
Position of the synchronization pin (typical example)
(2) Synchronization pin
(4) Fuel stop lever

3. Turn the governor or the actuator terminal shaft to the fuel ON position until the flat face of
fuel stop lever (4) contacts synchronization pin (2). This is the synchronizing position or
zero reference point. Hold the control linkage in this position when the injectors are
adjusted.

4. Remove the valve covers.

Illustration 3 g00323446
Location for gauge and control rod adjustment (typical example)
(5) 8T-2684 Rack Synchronization Gauge
(6) Control rod

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3508 Marine Engine 96Y00683-UP(SEBP1553 - 58) - Documentation Page 3 of 4

Illustration 4 g06403280
The trim screw protruding from the injector body.

5. With the fuel stop lever against the synchronization pin, put the 8T-2684 Rack
Synchronization Gauge (5) on the round part of the fuel injector rack between the fuel
injector body and the end of the rack. Use a screwdriver and make an adjustment of control
rod (6). Turn the screw that is on the control rod one click at a time until the 8T-2684 Rack
Synchronization Gauge fits between the shoulder at the end of the rack and the fuel injector
body, or the head of the trim screw when the head of the trim screw protrudes from the
injector body. Remove the screwdriver from the control rod so that no pressure remains on
the linkage. Check the setting with the rack synchronization gauge. Any pressure on the
linkage with the screwdriver will not give a correct indication when the setting is checked
with the rack synchronization gauge. Ensure that the linkage is free and that the linkage is
giving an accurate setting by moving the linkage. Check the setting again. Put the box end
of a combination wrench over the nut and the bolt. The nut and the bolt connect control rod
(6) and the bellcrank. Pull upward on the control rod three times. Check the setting again.

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3508 Marine Engine 96Y00683-UP(SEBP1553 - 58) - Documentation Page 4 of 4

Illustration 5 g00323448
Gauge in place on the fuel injector rack (typical example)
(5) 8T-2684 Rack Synchronization Gauge
(7) Fuel injector rack

6. If the other injectors need to be adjusted, use rack synchronization gauge (5). When all
adjustments have been made, release the actuator terminal shaft.

Illustration 6 g00323450
Adjustment of fuel control rod (typical example)
(5) 8T-2684 Rack Synchronization Gauge.

7. Install the valve covers.

8. Check the fuel setting and perform any necessary adjustments. Refer to Testing and
Adjusting, "Fuel Setting" for this procedure.

Copyright 1993 - 2022 Caterpillar Inc. Wed Sep 28 00:47:22 UTC-0300 2022
All Rights Reserved.
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