DAF CF65 Maintenance Manual
DAF CF65 Maintenance Manual
DAF CF65 Maintenance Manual
CF65/CF65 (II)
https://www.truck-manuals.net/
https://www.truck-manuals.net/
©200518 DAF Trucks N.V., Eindhoven,
The Netherlands.
©
200518 DW13280404
https://www.truck-manuals.net/
https://www.truck-manuals.net/
STRUCTURE
ΧΦ65/65 (II) series
TECHNICAL DATA
Structure
0
1
THREADED CONNECTIONS
2
FLUIDS, OIL AND LUBRICANTS
3
MAINTENANCE SCHEDULE
4
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
5
©
200518
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TECHNICAL DATA
ΧΦ65/65 (II) series Contents
CONTENTS
0 Technical data
Page Date 0
1. ENGINE, COOLING SYSTEM AND FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200518
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200518
1.2 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200518
1.3 Filling capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 . . . . . 200518
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TECHNICAL DATA
Contents ΧΦ65/65 (II) series
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2 200518
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TECHNICAL DATA
ΧΦ65/65 (II) series Engine, cooling system and fuel system
Lubrication system
Oil drain plug 60 Nm
Valve cover
Valve cover attachment bolts 10 Nm
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200518 1-1
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TECHNICAL DATA
Engine, cooling system and fuel system ΧΦ65/65 (II) series
CF 65 cooling system
Cooling system approx. 26 litres
With Allison gearbox approx. 40 litres
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1-2 200518
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TECHNICAL DATA
ΧΦ65/65 (II) series Steering gear and brake system
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200518 2-1
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TECHNICAL DATA
Steering gear and brake system ΧΦ65/65 (II) series
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2-2 200518
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TECHNICAL DATA
ΧΦ65/65 (II) series Drive and chassis
R MODE
V300392
Dipstick readings:
"Cold add" add when cold
"Cold full" full when cold
"Hot add" add when hot
FULL
HOT
W 3 03 099
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200518 3-1
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TECHNICAL DATA
Drive and chassis ΧΦ65/65 (II) series
ZF 6S-850 gearbox
Level check/filler plug (A) 50 Nm
Drain plug (B) 50 Nm
A
B
M3038
V3 00 376
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3-2 200518
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TECHNICAL DATA
ΧΦ65/65 (II) series Drive and chassis
Allison gearbox
Drain plug (1)
Oil filter cover attachment
28 Nm
2
0
bolts (2) 55 Nm
1
V300371
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200518 3-3
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TECHNICAL DATA
Drive and chassis ΧΦ65/65 (II) series
Gearboxes
ZF 6S-850 approx. 7.5 litres
Eaton 6309 A approx. 8.5 litres
Allison MD3060P with 4" sump approx. 20 litres
Note:
The above filling capacities are approximate
capacities, excluding external pipes and cooler.
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3-4 200518
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THREADED CONNECTIONS
ΧΦ65/65 (II) series Contents
CONTENTS
2 Threaded connections
Page Date
©
200518 1
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THREADED CONNECTIONS
Contents ΧΦ65/65 (II) series
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2 200518
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THREADED CONNECTIONS
ΧΦ65/65 (II) series Threaded connections
1. THREADED CONNECTIONS
1.1 GENERAL
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200518 1-1
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THREADED CONNECTIONS
Threaded connections ΧΦ65/65 (II) series
}
highly variable friction coefficients.
Please consult the workshop manual
for the specified tightening torque.
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1-2 200518
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FLUIDS, OIL AND LUBRICANTS
ΧΦ65/65 (II) series Contents
CONTENTS
3 Fluids, oil and lubricants
Page Date
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200518 1
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FLUIDS, OIL AND LUBRICANTS
Contents ΧΦ65/65 (II) series
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2 200518
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FLUIDS, OIL AND LUBRICANTS
ΧΦ65/65 (II) series Specifications
1. SPECIFICATIONS
1.1 GENERAL
}
specified by DAF.
Avoid contact with:
Lubricants
Coolant
Fuel
Clutch fluid
In the event of contact with the skin:
remove the liquid with paper or a
cloth, wash with soap and water. If
irritation persists, consult a doctor.
In the event of contact with the eyes:
remove with a cloth and rinse with
water. If irritation persists, consult a
doctor.
If swallowed: DO NOT induce
vomiting. Rinse mouth, drink two
glasses of water and consult a
doctor.
In the event of inhalation: get fresh
air and rest.
Note:
Refer to the "Fluids and lubricants" specification
manual for the prescribed fluid, oil and lubricant
specifications.
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200518 1-1
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FLUIDS, OIL AND LUBRICANTS
Specifications ΧΦ65/65 (II) series
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1-2 200518
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MAINTENANCE SCHEDULE
ΧΦ65/65 (II) series Contents
CONTENTS
4 Maintenance schedule
Page Date
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200518 1
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MAINTENANCE SCHEDULE
Contents ΧΦ65/65 (II) series
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2 200518
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MAINTENANCE SCHEDULE
ΧΦ65/65 (II) series Maintenance intervals
1. MAINTENANCE INTERVALS
1.1 MAINTENANCE SCHEDULE
CF65/ +
CF65 (II) +
4
(1)
1 year 1 year
40.000 km max. 100.000 km max. 100.000 km
1 year 1 year
40.000 km max. 100.000 km max. 100.000 km
1 year 1 year
40.000 km max. 150.000 km max. 150.000 km
G000378-2
1. Automatic gearboxes are subject to different
changing intervals; see maintenance
schedule notes.
Extended changing interval not permitted for
ZF 6S-850 gearbox.
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MAINTENANCE SCHEDULE
Maintenance intervals ΧΦ65/65 (II) series
4 Maintenance group II
Urban and regional transport
- Distribution traffic in urban areas
- Traffic between adjacent villages/cities
Maintenance group III
(Inter)national traffic
- Long-distance/very long-distance traffic
Standard changing interval
This is the standard changing interval symbol.
See the "Fluids and lubricants" specifications
manual for the prescribed oil specification.
G0 00 230
G0 00 229
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MAINTENANCE SCHEDULE
ΧΦ65/65 (II) series Maintenance intervals
X service
This is the symbol for an X service.
X service
An X service is a mileage-dependent
maintenance check which consists of changing
the engine oil plus a number of visual inspections.
+
Note:
An X service must be carried out at least once a
year.
G000086
Y service
This is the symbol for a Y service.
A Y service is an annual maintenance check
Y service 4
consisting of several maintenance activities plus 1x per YEAR
changing of the gearbox and rear axle oil.
Note:
If the prescribed oil specification (see +
specification manual "Fluids and lubricants") is
complied with, an extended changing interval
may be applied.
Automatic gearboxes are subject to different
changing intervals. (1)
G000087
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200518 1-3
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MAINTENANCE SCHEDULE
Maintenance intervals ΧΦ65/65 (II) series
Diesel fuels
Sulphur content Engine oil change interval
> 0,2% Halve interval to max. of 25,000 km
PTO hours
PTO hours should be converted into mileage
according to the following formula:
1 PTO hour = 40 km
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1-4 200518
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MAINTENANCE SCHEDULE
ΧΦ65/65 (II) series Maintenance activities
2. MAINTENANCE ACTIVITIES
2.1 OVERVIEW OF MAINTENANCE ACTIVITIES FOR THE FIRST SERVICE
INSPECTION
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MAINTENANCE SCHEDULE
Maintenance activities ΧΦ65/65 (II) series
OTHER ACTIVITIES
O Check whether there are any field actions that still need to be performed on the vehicle
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2-2 200518
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MAINTENANCE SCHEDULE
ΧΦ65/65 (II) series Maintenance activities
Note:
1. Every 2 years with coolant according to DAF
specification 74001.
Every 4 years with coolant according to DAF
specification 74002.
2. For the changing interval see maintenance
schedule in maintenance manual.
3. For the changing interval see maintenance
schedule in maintenance manual.
When changing the gearbox oil in an
automatic gearbox, the gearbox oil filters
must also be replaced.
4. Check the valve clearance at the 4th
Y-service (at a maximum of 240,000 km) and
then check and adjust, where necessary,
every year (example: 4th - 5th - 6th year).
5. Every 2 years with CF65; does not apply
to CF65 (II).
6. Does not apply to CF65 (II).
4
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200518 2-3
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MAINTENANCE SCHEDULE
Maintenance activities ΧΦ65/65 (II) series
OTHER ACTIVITIES
O Check whether there are any field actions that still need to be performed on the vehicle
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2-4 200518
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MAINTENANCE SCHEDULE
ΧΦ65/65 (II) series Maintenance activities
Note:
1. For the changing interval see maintenance
schedule in maintenance manual.
2. For the changing interval see maintenance
schedule in maintenance manual.
When changing the gearbox oil in an
automatic gearbox, the gearbox oil filters
must also be replaced.
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200518 2-5
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MAINTENANCE SCHEDULE
Maintenance activities ΧΦ65/65 (II) series
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2-6 200518
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Contents
CONTENTS
5 Explanatory notes on the maintenance activities
Page Date
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200518 1
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Contents ΧΦ65/65 (II) series
Page Date
3.37 Checking the shock absorbers for attachment and leaks . . . . . . . . . . . . . 3-38 . . . . 200518
3.38 Checking the condition and attachments of spring leaves, spring clamps
and U-bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38 . . . . 200518
3.39 Checking the hinge points and axle suspension fastening (air suspension) 3-38 . . . . 200518
3.40 Checking the air suspension bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 . . . . 200518
3.41 Checking the operation of the automatic lubrication system . . . . . . . . . . . 3-40 . . . . 200518
4.9 Removal and installation, automatic gearbox oil filters . . . . . . . . . . . . . . . 4-12 . . . . 200518
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Safety instructions
1. SAFETY INSTRUCTIONS
1.1 SAFETY INSTRUCTIONS
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Safety instructions ΧΦ65/65 (II) series
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series General
2. GENERAL
2.1 INTRODUCTION
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
General ΧΦ65/65 (II) series
M0015
2.4 ENVIRONMENT
5
By carrying out the maintenance activities in a
professional manner, on time and at regular
intervals, you will help to reduce the impact on the
environment.
This means, for example, noticing and remedying
possible leakages in time and keeping the engine
in an optimum condition (adjusting valves,
replacing air filter element etc.), thus reducing the
emission of harmful exhaust gasses.
It should be noted that oils and fluids contain
harmful substances that have a negative impact
on the environment.
That is why you should take care that drained oils
and fluids and also discarded oil and fuel filters,
are collected in separate receptacles or
containers.
In short: maintenance activities must be
carried out in an environmentally aware
manner.
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series General
2.5 PARTS
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200518 2-3
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
General ΧΦ65/65 (II) series
5 -
overpressure may cause leaks.
Depending on the circumstances in which
the vehicle is used, e.g. on very bad roads or
construction sites, important bolt
connections such as the fifth wheel, spring
suspension, U-bolts, trailer coupling,
steering box attachment, superstructure
attachments etc. should be inspected more
often and, if necessary, be retightened.
- It is important that a visual inspection and
test run are carried out following the
maintenance activities.
Particular attention should be paid to
components directly related to driving safety.
- Once a service has been completed new
information on the next service (mileage/
date) can be entered on the instrument panel
display using DAVIE XD via the VIC.
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
CF65
CF65 (II)
G000380-2
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3-2 200518
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
M201062
K1 01 660
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200518 3-3
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
Note:
When the hand pump is used, the fuel system will
be automatically bled. Air will be fed back to the
tank through the return pipe.
6
7
8
i400356
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3-4 200518
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
G000381-2
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200518 3-5
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
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3-6 200518
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
Note:
Inspection and adjustment of valve clearance
must only be carried out when the engine is cold.
M201318
B B
M201065
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200518 3-7
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
M201064
M201065
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3-8 200518
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
Note:
Pay special attention to the plastic pulleys and
the water pump pulley.
Dirt can be scraped off the pulleys quite easily.
Take care not to damage the pulleys.
G000374
5
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200518 3-9
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
-50
-60
-70
-80
0 10 20 30 40 50 60 70 80 90 100 % Ethyleenglycol
100 90 80 70 60 50 40 30 20 10 0 H 2O
M2016
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3-10 200518
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
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200518 3-11
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
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3-12 200518
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
5
nut to the specified torque, see "Technical
data".
CF65 (II)
G000379-2
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200518 3-13
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
S7 00 592
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
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200518 3-15
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
2. Pipe connections
- Check every pipe connection for leaks.
3. Line route
- Pipes must not be twisted during
assembly. To facilitate checking this,
a mark may have been provided on the
hose (sometimes in the form of text).
- Pipes should not touch other parts (to
prevent chafing).
- The course pipes follow should not
include any sharp bends; this applies
5
especially to the flexible suction and
return pipes.
- Pipes should not be pinched off by other
components.
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200518 3-17
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
Note:
If excessive values are measured, the inside of
the air-dryer housing and the silencer on the vent
should first be cleaned. Then repeat the
inspection.
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3-18 200518
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
3.22 CHECKING THE BRAKE COMPONENTS AND BRAKE SYSTEM FOR LEAKS
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200518 3-19
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
1
4
A
6
R600481
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3-20 200518
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
A
R600730
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200518 3-21
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
VALVOLA VUOTO-CARICO
VALVULA VACIO-CARGA
axle brake circuit, the box beneath the valve
p43
VALVE CHARGE-VIDE
EMPTY-LOAD VALVE
LAST-LEER VENTIEL
illustration will be blank. Throughout the column,
MEEREGELVENTIEL
1 = 1 : 1.5
p1
p2
a value of 8.1 bar has been filled in for "delivery
p4 = 8.0 bar
5
p4
If the vehicle is equipped with a control valve
instead of the relay valve mentioned, the box will
contain a pressure ratio, e.g. "i = 1 : 1.5". The
p43
PRESSION COUSSIN
variable readings.
PRESION FUELLES
bar
BALG DRUCK
0.2
0.5
1.3
1.8
2.3
4.2
4.9
5.6
2
pressure values of the front axle and to carry out
the inspection/adjustment below at the same
1
PRESSION DELIVREE
PRESION DE SALIDA
PRESSIONE USCITA
3
bar
±0.4 ±0.2
2.0
2.1
2.8
3.5
4.3
7.3
8.3
8.3
2
5.7
5.8
6.0
6.3
6.6
7.7
8.1
8.1
1
G
x104 N
CARICO ASSE
AXLE LOAD
CARGA EJE
10.0
11.5
13.0
ACHSLAST
1.8
2.5
4.0
5.0
6.0
2
ASLAST
R600472
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
R600951
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200518 3-23
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
L = 140 mm
illustration will be blank. Throughout the column,
VALVOLA VUOTO-CARICO
a = 15 ±2
VALVULA VACIO-CARGA
a value of 8.1 bar has been filled in for "delivery
G=11.0
VALVE CHARGE-VIDE
EMPTY-LOAD VALVE
LAST-LEER VENTIEL
MEEREGELVENTIEL
pressure p2" under axle "1".
i = 1 : 1.5
W475 721 004 0
p4 = 8.0 bar
L
5
p1
p2
1396041
instead of the relay valve mentioned, the box will
contain a pressure ratio, e.g. "i = 1 : 1.5". The
p4
"delivery pressure p2" of axle "1" then indicates
variable readings.
p3
PRESSION COUSSIN
These values can be used to check the brake
pressure values of the front axle and to carry out PRESION FUELLES
bar
BALG DRUCK
BALG DRUK
PRESSION DELIVREE
PRESION DE SALIDA
PRESSIONE USCITA
bar
±0.4 ±0.2
1.8
1.8
2.2
3.1
6.4
7.6
8.2
8.2
2
5.7
5.7
5.8
6.1
7.4
7.8
8.0
8.0
1
G
x104 N
CARICO ASSE
AXLE LOAD
CARGA EJE
10.0
11.5
13.0
ACHSLAST
1.8
2.0
3.0
4.0
8.0
2
ASLAST
R600479
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200518 3-25
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
R600944
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3-26 200518
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
Note:
The small socket head screw in the centre of the
valve must not be adjusted.
Drive and chassis
2
R600781
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200518 3-27
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
©
3-28 200518
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
M3032
M3019
M3020
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200518 3-29
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
M9002
M9001
M9004
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3-30 200518
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
©
200518 3-31
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
V300178
©
3-32 200518
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
Note:
The maximum movement of the indicator is
around 5 mm.
V3 00 381
©
200518 3-33
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
5 Note:
To take the dipstick out of the holder, the
sealing cap must be held tightly while the
dipstick is turned anti-clockwise.
W 3 03 098
W 3 03 099
©
3-34 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
©
200518 3-35
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
V300392
©
3-36 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
Note:
If there are serious grease marks on the brake
disc side of the wheel hub, this could indicate
excessive use of assembly grease on new or
recently assembled wheel hubs.
On wheel hubs that have not been assembled
recently, serious grease marks could indicate a
leak in the seal (1). This means that the entire hub
unit must be replaced.
Serious oil leakage on the driven rear axle hubs
could indicate that the O-ring (2) is not sealing
correctly.
If there is an oil leak the hub unit should be
dismantled to remedy the problem.
©
200518 3-37
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
Checking U-bolts
1. Visually inspect the condition and
attachment of the U-bolts.
Torque rod
1. Check the attachment of the torque rod and
torque rod supports.
Stabiliser bar
1. Check the attachment of the stabiliser bar
and stabiliser bar support.
©
3-38 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Inspection and adjustment
position.
©
200518 3-39
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Inspection and adjustment ΧΦ65/65 (II) series
5 C900331
©
3-40 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Removal and installation
K1 01 033
©
200518 4-1
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΧΦ65/65 (II) series
4
2 3
5 i400443
Note:
Only fit an original DAF fire retardant air filter
element.
The side of the fire retardant air filter element
contains the text "FIRE RETARDANT".
i400869
©
4-2 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Removal and installation
FI
3. Fit all the clamping brackets (1).
5
i400949
5
1
4
2 3
i400443
©
200518 4-3
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΧΦ65/65 (II) series
©
4-4 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Removal and installation
Note:
Do not fill the fine filter with fuel until it has
been fitted. The fine filter is filled with fuel by
the primer pump after it has been fitted. This
considerably reduces the risk of dirt getting
into the fuel system.
5
1. Check by hand whether the coupling piece
for the filter attachment is securely attached.
i400964
©
200518 4-5
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΧΦ65/65 (II) series
©
4-6 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Removal and installation
©
200518 4-7
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΧΦ65/65 (II) series
©
4-8 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Removal and installation
holder (5).
©
200518 4-9
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΧΦ65/65 (II) series
Note:
To be certain that the air dryer is functioning
properly, the air reservoirs should regularly be
checked for condensation. If more than the
normal amount of water is drained off repeatedly,
the air dryer element must be replaced. Under
normal circumstances the element must be
replaced at least once per year.
R600525
©
4-10 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Removal and installation
R600523
5
©
200518 4-11
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Removal and installation ΧΦ65/65 (II) series
W 3 03 103
©
4-12 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Draining and filling
CF65
CF65 (II)
G000380-2
©
200518 5-1
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Draining and filling ΧΦ65/65 (II) series
1
CF65
2 1
CF65 (II)
G000377-2
©
5-2 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Draining and filling
©
200518 5-3
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Draining and filling ΧΦ65/65 (II) series
©
5-4 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Draining and filling
©
200518 5-5
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Draining and filling ΧΦ65/65 (II) series
ZF 6S-850 gearbox
Draining the gearbox
1. Place the vehicle on a level and horizontal
surface.
}
Eaton 6309A gearbox
To prevent skin injury, avoid
unnecessary contact with the
drained oil.
©
5-6 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Draining and filling
}
Allison MD3060P automatic gearbox
To prevent skin injury, avoid
unnecessary contact with the
drained oil.
W 3 03 098
©
200518 5-7
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Draining and filling ΧΦ65/65 (II) series
FULL
HOT
sealing cap must be held tightly while the
dipstick is turned anti-clockwise.
HOT
ADD
COLD
FULL
COLD
ADD
5 W 3 03 099
©
5-8 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Draining and filling
©
200518 5-9
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Draining and filling ΧΦ65/65 (II) series
©
5-10 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Cleaning
6. CLEANING
6.1 CLEANING THE BATTERY POLES
©
200518 6-1
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Cleaning ΧΦ65/65 (II) series
1 Solder up 1
5mm
2 Solder
3 Quick-release coupling for air hose 32 5
4 Steel pipe, 10 mm 2
5 6 x 1.5 mm between holes, with a 100mm
Note: 1
5 With the aid of a simple tool, the radiator and the
intercooler can be blow-cleaned. M2108
P M2109
©
6-2 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Cleaning
P M2110
©
200518 6-3
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Cleaning ΧΦ65/65 (II) series
©
6-4 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Cleaning
©
200518 6-5
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Cleaning ΧΦ65/65 (II) series
©
6-6 200518
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ65/65 (II) series Lubrication
7. LUBRICATION
7.1 LUBRICATE ACCORDING TO X SERVICE LUBRICATION SCHEDULE
Lubrication
Check whether the lubricating points stated
below are applicable.
Note:
The lubricating points marked below with an (S)
indicate that the lubricating point is positioned on
both the left and right hand side of the vehicle.
G000189
G000188
©
200518 7-1
https://www.truck-manuals.net/
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Lubrication ΧΦ65/65 (II) series
©
7-2 200518
https://www.truck-manuals.net/
https://www.truck-manuals.net/
English
Printed in the Netherlands DW13280404
https://www.truck-manuals.net/