ATV610 Rukovodstvo Po e
ATV610 Rukovodstvo Po e
ATV610 Rukovodstvo Po e
EAV64386 07/2019
Altivar Easy
Variable Speed Drives ATV610
Installation Manual
07/2019
EAV64386.07
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical character-
istics of the performance of the products contained herein. This documentation is not intended as a
substitute for and is not to be used for determining suitability or reliability of these products for specific user
applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use
thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. If you have any suggestions for improvements or amendments
or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this
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agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant
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non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must
be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2019 Schneider Electric. All rights reserved.
2 EAV64386 07/2019
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Verifying the Absence of Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Drive Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Accessories and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Green Premium™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Steps for setting up the drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Preliminary Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chapter 2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.1 Environment Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Temperature Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Altitude Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Chemical and Mechanical Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.2 Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.3 Electrical Data - Drive Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Drive Ratings in Normal Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Drive Ratings in Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.4 Electrical Data - Upstream Protective Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Prospective Short-Circuit Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
IEC Type Circuit-Breaker as SCPD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
IEC Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Chapter 3 Drive Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Mounting Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Derating Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Mounting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Chapter 4 Drive wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Cable Length Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
General Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Output Relay with Inductive AC Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Output Relay with Inductive DC loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Sink / Source Switch Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Characteristics of the Power Part Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Wiring The Power Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Electromagnetic Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Operation on an IT or Corner Grounded System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Disconnecting The Built-in EMC Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Arrangement and Characteristics of Control Block Terminals and Communication and I/O
Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Control Terminals Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Wiring The Control Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Chapter 5 Checking Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Check List Before Switching On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
EAV64386 07/2019 3
Chapter 6 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Scheduled Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Long-term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Decommissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Additional Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4 EAV64386 07/2019
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, service, or maintain it. The following special messages may appear throughout
this documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognize and avoid the
hazards involved.
Qualification Of Personnel
Only appropriately trained persons who are familiar with and understand the contents of this manual and
all other pertinent product documentation are authorized to work on and with this product. In addition, these
persons must have received safety training to recognize and avoid hazards involved. These persons must
have sufficient technical training, knowledge and experience and be able to foresee and detect potential
hazards that may be caused by using the product, by changing the settings and by the mechanical,
electrical and electronic equipment of the entire system in which the product is used. All persons working
on and with the product must be fully familiar with all applicable standards, directives, and accident
prevention regulations when performing such work.
EAV64386 07/2019 5
Intended Use
This product is a drive for three-phase asynchronous motors and intended for industrial use according to
this manual. The product may only be used in compliance with all applicable safety standard and local
regulations and directives, the specified requirements and the technical data. The product must be
installed outside the hazardous ATEX zone. Prior to using the product, you must perform a risk assessment
in view of the planned application. Based on the results, the appropriate safety measures must be
implemented. Since the product is used as a component in an entire system, you must ensure the safety
of persons by means of the design of this entire system (for example, machine design). Any use other than
the use explicitly permitted is prohibited and can result in hazards.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Only appropriately trained persons who are familiar with and understand the contents of this manual
and all other pertinent product documentation and who have received safety training to recognize and
avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment,
repair and maintenance must be performed by qualified personnel.
The system integrator is responsible for compliance with all local and national electrical code
requirements as well as all other applicable regulations with respect to grounding of all equipment.
Many components of the product, including the printed circuit boards, operate with mains voltage.
Only use properly rated, electrically insulated tools and measuring equipment.
Do not touch unshielded components or terminals with voltage present.
Motors can generate voltage when the shaft is rotated. Prior to performing any type of work on the
drive system, block the motor shaft to prevent rotation.
AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused
conductors of the motor cable.
Do not short across the DC bus terminals or the DC bus capacitors or the braking resistor terminals.
Before performing work on the drive system:
Disconnect all power, including external control power that may be present. Take into account that
the circuit breaker or main switch does not de-energize all circuits.
Place a Do Not Turn On label on all power switches related to the drive system.
Lock all power switches in the open position.
Wait 15 minutes to allow the DC bus capacitors to discharge.
Follow the instructions given in the chapter "Verifying the Absence of Voltage" in the installation
manual of the product.
Before applying voltage to the drive system:
Verify that the work has been completed and that the entire installation cannot cause hazards.
If the mains input terminals and the motor output terminals have been grounded and short-circuited,
remove the ground and the short circuits on the mains input terminals and the motor output
terminals.
Verify proper grounding of all equipment.
Verify that all protective equipment such as covers, doors, grids is installed and/or closed.
Damaged products or accessories may cause electric shock or unanticipated equipment operation.
DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Failure to follow these instructions will result in death or serious injury.
Contact your local Schneider Electric sales office if you detect any damage whatsoever.
6 EAV64386 07/2019
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
Your application consists of a whole range of different interrelated mechanical, electrical, and electronic
components, the drive being just one part of the application. The drive by itself is neither intended to nor
capable of providing the entire functionality to meet all safety-related requirements that apply to your
application. Depending on the application and the corresponding risk assessment to be conducted by you,
a whole variety of additional equipment is required such as, but not limited to, external encoders, external
brakes, external monitoring devices, guards, etc.
As a designer/manufacturer of machines, you must be familiar with and observe all standards that apply
to your machine. You must conduct a risk assessment and determine the appropriate Performance Level
(PL) and/or Safety Integrity Level (SIL) and design and build your machine in compliance with all applicable
standards. In doing so, you must consider the interrelation of all components of the machine. In addition,
you must provide instructions for use that enable the user of your machine to perform any type of work on
and with the machine such as operation and maintenance in a safe manner.
The present document assumes that you are fully aware of all normative standards and requirements that
apply to your application. Since the drive cannot provide all safety-related functionality for your entire
application, you must ensure that the required Performance Level and/or Safety Integrity Level is reached
by installing all necessary additional equipment.
WARNING
INSUFFICIENT PERFORMANCE LEVEL/SAFETY INTEGRITY LEVEL AND/OR UNINTENDED
EQUIPMENT OPERATION
Conduct a risk assessment according to EN ISO 12100 and all other standards that apply to your
application.
Use redundant components and/or control paths for all critical control functions identified in your risk
assessment.
If moving loads can result in hazards, for example, slipping or falling loads, operate the drive in closed
loop mode.
Verify that the service life of all individual components used in your application is sufficient for the
intended service life of your overall application.
Perform extensive commissioning tests for all potential error situations to verify the effectiveness of
the safety-related functions and monitoring functions implemented, for example, but not limited to,
speed monitoring by means of encoders, short circuit monitoring for all connected equipment, correct
operation of brakes and guards.
Perform extensive commissioning tests for all potential error situations to verify that the load can be
brought to a safe stop under all conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Drive systems may perform unexpected movements because of incorrect wiring, incorrect settings,
incorrect data or other errors.
WARNING
UNANTICIPATED EQUIPMENT OPERATION
Carefully install the wiring in accordance with the EMC requirements.
Do not operate the product with unknown or unsuitable settings or data.
Perform a comprehensive commissioning test.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
EAV64386 07/2019 7
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths and,
for critical control functions, provide a means to achieve a safe state during and after a path failure.
Examples of critical control functions are emergency stop, overtravel stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines (1).
Each implementation of the product must be individually and thoroughly tested for proper operation
before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition),
Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed
Drive Systems.
The temperature of the products described in this manual may exceed 80 °C (176 °F) during operation.
WARNING
HOT SURFACES
Ensure that any contact with hot surfaces is avoided.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the product has sufficiently cooled down before handling it.
Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTICE
DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE
Before switching on and configuring the product, verify that it is approved for the mains voltage.
Failure to follow these instructions can result in equipment damage.
8 EAV64386 07/2019
About the Book
At a Glance
Document Scope
The purpose of this document is:
to give you mechanical and electrical information related to the drive,
to show you how to install and wire this drive.
Validity Note
This documentation is valid for the Altivar 610 drive.
The technical characteristics of the devices described in the present document also appear online. To
access the information online:
Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
Do not include blank spaces in the reference or product range.
To get information on grouping similar modules, use asterisks (*).
3 If you entered a reference, go to the Product Datasheets search results and click on the reference that
interests you.
If you entered the name of a product range, go to the Product Ranges search results and click on the
product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that interests
you.
5 Depending on the size of your screen, you may need to scroll down to see the datasheet.
6 To save or print a datasheet as a .pdf file, click Download XXX product datasheet.
The characteristics that are presented in the present document should be the same as those character-
istics that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the document and online information, use
the online information as your reference.
Related Documents
Use your tablet or your PC to quickly access detailed and comprehensive information on all our products
on www.schneider-electric.com.
The internet site provides the information you need for products and solutions:
The whole catalog for detailed characteristics and selection guides,
The CAD files to help design your installation, available in over 20 different file formats,
All software and firmware to maintain your installation up to date,
A large quantity of White Papers, Environment documents, Application solutions, Specifications... to
gain a better understanding of our electrical systems and equipment or automation,
And finally all the User Guides related to your drive, listed below:
You can download these technical publications and other technical information from our website at
www.schneider-electric.com/en/download
EAV64386 07/2019 9
Terminology
The technical terms, terminology, and the corresponding descriptions in this manual normally use the
terms or definitions in the relevant standards.
In the area of drive systems this includes, but is not limited to, terms such as error, error message, failure,
fault, fault reset, protection, safe state, safety function, warning, warning message, and so on.
Among others, these standards include:
IEC 61800 series: Adjustable speed electrical power drive systems
IEC 61508 Ed.2 series: Functional safety of electrical/electronic/programmable electronic safety-related
EN 954-1 Safety of machinery - Safety related parts of control systems
ISO 13849-1 & 2 Safety of machinery - Safety related parts of control systems
IEC 61158 series: Industrial communication networks - Fieldbus specifications
IEC 61784 series: Industrial communication networks - Profiles
IEC 60204-1: Safety of machinery - Electrical equipment of machines – Part 1: General requirements
In addition, the term zone of operation is used in conjunction with the description of specific hazards, and
is defined as it is for a hazard zone or danger zone in the EC Machinery Directive (2006/42/EC) and in ISO
12100-1.
Also see the glossary at the end of this manual.
Contact Us
Select your country on:
www.schneider-electric.com/contact
Schneider Electric Industries SAS
Head Office
35, rue Joseph Monier
92500 Rueil-Malmaison
France
10 EAV64386 07/2019
Altivar Easy
EAV64386 07/2019
Chapter 1
Introduction
Introduction
EAV64386 07/2019 11
Verifying the Absence of Voltage
Instructions
The DC bus voltage level is determined by measuring the voltage between the DC bus terminals PA/+ and
PC/-.
The location of the DC bus terminals depends on the drive model.
Identify your drive model by referring to the nameplate of the drive. Then, refer to the chapter "Wiring the
Power Part" (see page 67) for the location of the DC bus terminals PA/+ and PC/-.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Only appropriately trained persons who are familiar with and understand the contents of this manual
and all other pertinent product documentation and who have received safety training to recognize and
avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment,
repair and maintenance must be performed by qualified personnel.
The system integrator is responsible for compliance with all local and national electrical code
requirements as well as all other applicable regulations with respect to grounding of all equipment.
Many components of the product, including the printed circuit boards, operate with mains voltage.
Only use properly rated, electrically insulated tools and measuring equipment.
Do not touch unshielded components or terminals with voltage present.
Motors can generate voltage when the shaft is rotated. Prior to performing any type of work on the
drive system, block the motor shaft to prevent rotation.
AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused
conductors of the motor cable.
Do not short across the DC bus terminals or the DC bus capacitors or the braking resistor terminals.
Before performing work on the drive system:
Disconnect all power, including external control power that may be present. Take into account that
the circuit breaker or main switch does not de-energize all circuits.
Place a Do Not Turn On label on all power switches related to the drive system.
Lock all power switches in the open position.
Wait 15 minutes to allow the DC bus capacitors to discharge.
Follow the instructions given in the chapter "Verifying the Absence of Voltage" in the installation
manual of the product.
Before applying voltage to the drive system:
Verify that the work has been completed and that the entire installation cannot cause hazards.
If the mains input terminals and the motor output terminals have been grounded and short-circuited,
remove the ground and the short circuits on the mains input terminals and the motor output
terminals.
Verify proper grounding of all equipment.
Verify that all protective equipment such as covers, doors, grids is installed and/or closed.
Procedure
Perform the following actions to verify the absence of voltage
Step Action
1 Measure the voltage on the DC bus between the DC bus terminals (PA/+ and PC/-) using a properly rated
voltmeter to verify that the voltage is less than 42 Vdc
2 If the DC bus capacitors do not discharge properly, contact your local Schneider Electric representative.
Do not repair or operate the product.
3 Verify that no other voltage is present in the drive system.
12 EAV64386 07/2019
Drive Overview
Frame Sizes
The family of Altivar 610 includes 6 frame sizes of IP20 products.
EAV64386 07/2019 13
Frame Size 5 Frame Size 6
3-phase 380...415 V, 55...90 kW,75... 125 HP 3-phase 380...415 V, 110...160 kW150...250 HP
ATV610D55N4...D90N4 ATV610C11N4...C16N4,
14 EAV64386 07/2019
Catalog Number Description
Nameplate example
The nameplate contains the following data:
EAV64386 07/2019 15
Accessories and Options
Introduction
Altivar Easy 610 drives are designed to take numerous accessories and options to increase their
functionality. For a detailed description and catalog numbers, refer to the Catalog (see page 9) .
All accessories and options come with an instruction sheet to help installation and commissioning.
Therefore you will only find here a short product description.
Accessories
IP upgrade
Metal conduit box for size 6 product for IP21 degree of protection on bottom side.
Filters
dv/dt filters
Options
I/O extension modules
Digital and analog I/O module
Relay output module
Communication
PROFIBUS DP V1 communication module
Green Premium™
Description
Information on the environmental impact of products, their resource efficiency, and end-of-life instructions.
16 EAV64386 07/2019
Steps for setting up the drive
Procedure
EAV64386 07/2019 17
Preliminary Instructions
DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Failure to follow these instructions will result in death or serious injury.
Contact your local Schneider Electric sales office if you detect any damage whatsoever.
Step Action
1 Verify that the catalog number printed on the nameplate (see page 15) corresponds to the purchase order.
2 Before performing any installation work, inspect the product for visible damage.
Handling
WARNING
INCORRECT HANDLING
Follow all handling instructions provided in this manual and in all associated product documentation.
Handle and store the product in its original packaging.
Do not handle and store the product if the packaging is damaged or appears to be damaged.
Take all measures required to avoid damage to the product and other hazards when handling or
opening the packaging.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
To help protect the drive before installation, handle and store the device in its packaging. Ensurethat the
ambient conditions are acceptable.
Altivar Easy drives of frame sizes 1 up to 3 can be removed from their packaging and installed without a
handling device.
Higher frame size drives require a handling device. These drives are equipped with lifting lugs.
18 EAV64386 07/2019
Altivar Easy
Technical Data
EAV64386 07/2019
Chapter 2
Technical Data
Technical Data
EAV64386 07/2019 19
Technical Data
Section 2.1
Environment Data
Environment Data
20 EAV64386 07/2019
Technical Data
Temperature Conditions
Altitude Conditions
Operating Altitude
All frame sizes
EAV64386 07/2019 21
Technical Data
Section 2.2
Mechanical Data
Mechanical Data
Frame Size 1
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top Cover
Weights
22 EAV64386 07/2019
Technical Data
Frame size 2
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top Cover
Weights
Frame size 3
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top Cover
Weights
EAV64386 07/2019 23
Technical Data
Frame size 4
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top Cover
Weights
24 EAV64386 07/2019
Technical Data
Frame size 5
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top Cover
Weights
EAV64386 07/2019 25
Technical Data
Frame size 6
IP20 on Top and IP00 on bottom Drives - Rear and Side View With Top Cover
26 EAV64386 07/2019
Technical Data
IP20 Drives - Rear, Front and Side View With Top Cover and Conduit Box
Weights
EAV64386 07/2019 27
Technical Data
Section 2.3
Electrical Data - Drive Ratings
28 EAV64386 07/2019
Technical Data
Normal Duty
Normal duty values are given for applications requiring a slight overload (up to 120%).
NOTE:
Refer to the catalog for the fuse coordination table.
For motor overload and drive thermal monitoring functions, refer to the ATV610 Programming manual
(see page 9).
IP20 Products (frame sizes 1...5) and IP20 on Top, IP00 on bottom products (frame size 6), 3-Phase Power Part Supply Voltage
380…415 V 50/60 Hz
For operation at switching frequencies higher than the rated value. Derating must be applied to the drive (output)
current (see page 44). In this case, switching frequency can be reduced if an excessive temperature rise occurs.
(2) Peak current when power is switched On, for the maximum supply mains voltage.
(3) The drive is designed to run up to 60 s at 110% of nominal current.
EAV64386 07/2019 29
Technical Data
Heavy Duty
Heavy-duty values are given for applications requiring a significant overload (up to 150%).
NOTE:
Refer to the catalog for the fuse coordination table.
For motor overload and drive thermal monitoring functions, refer to the ATV610 Programming manual
(see page 9).
IP20 Products (frame sizes 1...5) and IP20 on Top, IP00 on bottom products, 3-Phase Power Part Supply Voltage 380…415 V
50/60 Hz
For operation at switching frequencies higher than the rated value. Derating must be applied to the drive (output)
current (see page 44). In this case, switching frequency can be reduced if an excessive temperature rise occurs.
(2) Peak current when power is switched On, for the maximum supply mains voltage.
(3) The drive is designed to run up to 60 s at 110% of nominal current.
30 EAV64386 07/2019
Technical Data
Section 2.4
Electrical Data - Upstream Protective Device
EAV64386 07/2019 31
Technical Data
Introduction
Overview
DANGER
INSUFFICIENT PROTECTION AGAINST OVERCURRENTS CAN CAUSE FIRE OR EXPLOSION
Use properly rated overcurrent protection devices.
Use the fuses/circuit breakers specified.
Do not connect the product to a supply mains whose prospective short circuit current rating (current
that flows during a short circuit) exceeds the specified maximum permissible value.
When rating the upstream mains fuses and the cross sections as well as the lengths of the mains
cables, take into account the minimum required prospective short-circuit current (Isc). Refer to the
Upstream Protection Device section.
If the minimum required prospective short-circuit current (Isc) is not available, apply the instructions
given in the section below.
Failure to follow these instructions will result in death or serious injury.
The specified maximum permissible values and products for IEC compliance are specified in the catalog.
General
The Short Circuit Protective Device (SCPD) rated to the drive will help protect the upstream installation
in case of a short-circuit internal to the drive and mitigate the damage to the drive and its surrounding
area.
The SCPD rated to the drive is mandatory to help ensuring the safety of the Power Drive System.
It comes in addition to the upstream branch circuit protection which is in compliance with the local
regulation for electrical installation.
The SCPD shall mitigate the damage in case of detected error condition such as an internal short-circuit
of the drive.
The SCPD must take into account both following characteristics...
a maximum prospective short-circuit current
a minimum required prospective short-circuit current (Isc).
If the minimum required prospective short-circuit current (Isc) is not available, increase the power of the
transformer or decrease the length of the cables
In other cases, contact your Schneider Electric Customer Care Center (CCC) www.se.com/CCC for
specific selection of Short Circuit Protective Device (SCPD).
32 EAV64386 07/2019
Technical Data
Wiring Diagram
This diagram shows an example of installation with both SCPD types, Circuit-breaker (see page 37) and
Fuse link rated to the drive.
(1) Drive
EAV64386 07/2019 33
Technical Data
Calculation
The prospective short-circuit current shall be computed at the drive connection points.
We recommend using the Schneider Electric tool Ecodial Advance Calculation available on
www.se.com/en/product-range-presentation/61013-ecodial-advance-calculation/
The following equations allow to estimate the value of the symmetrical three-phase prospective short-
circuit current (Isc) at the drive connection points.
34 EAV64386 07/2019
Technical Data
EAV64386 07/2019 35
Technical Data
36 EAV64386 07/2019
Technical Data
Function
The circuit-breaker offers enhanced features versus fuse-link since it cumulates 3 functionalities:
insulation with lock,
switch (full load interruption),
downstream short-circuit protection without replacement.
Selection Table
Schneider Electric circuit-breaker, setting and limits shall be selected according to the following table:
NOTE: Verify that the minimum required prospective short-circuit current (Isc) value from the table above
is lower than the value estimated in the Calculation section (see page 34).
EAV64386 07/2019 37
Technical Data
IEC Fuses
38 EAV64386 07/2019
Altivar Easy
EAV64386 07/2019
Chapter 3
Drive Mounting
Drive Mounting
EAV64386 07/2019 39
Mounting Conditions
DANGER
ELECTRIC SHOCK CAUSED BY FOREIGN OBJECTS OR DAMAGE
Do not use damaged products.
Keep foreign objects such as chips, screws or wire clippings from getting into the product.
Verify correct seat of seals and cable entries in order to avoid deposits and humidity.
Failure to follow these instructions will result in death or serious injury.
The temperature of the products described in this manual may exceed 80 °C (176 °F) during operation.
WARNING
HOT SURFACES
Ensure that any contact with hot surfaces is avoided.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the product has sufficiently cooled down before handling it.
Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Power Drive Systems (PDS) can generate strong local electrical and magnetic fields. This can cause
interference in electromagnetically sensitive devices.
WARNING
ELECTROMAGNETIC FIELDS
Keep persons with electronic medical implants, such as pacemakers, away from the equipment.
Do not place electromagnetically sensitive devices in the vicinity of the equipment.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Step Action
1 Observe the safety regulations in the target country
2 Select the label suitable for the target country
3 Attach the label to the front of the device so that it is clearly visible. Below is the English version. The label
can vary depending on the frame size of the product.
NOTE: Products used in Canada according to CSA C22.2 no.274 must comply with the requirement
defined by the Canadian Advisory council of Electrical Safety (CACES).
It defines that dual language (French and English) safety labeling is required on all products for use in
Canada.
To fulfill this requirement, add the French language safety label on the front panel of the product.
40 EAV64386 07/2019
Mounting Types
This table shows the possible mounting types and the resulting IP degree of protection.
Mounting Figure
No Type / IP
A Individual
IP20
EAV64386 07/2019 41
Clearances and Mounting Position - Wall Mounting
Frame Size X1 X2 X3
1...5 100 mm (3.94 in.) 100 mm (3.94 in.) 10 mm (0.39 in.)
6 250 mm (10 in.) 250 mm (10 in.) 100 mm (3.94 in.)
42 EAV64386 07/2019
Power Dissipated For Enclosed Drives and Required Air Flow
Catalog Number Frame Power Dissipated (1) Minimum air flow rate required
Size Forced Cooled Natural Cooled Total
Area Area
(W) (W) (W) (m3/h) (ft3/min)
ATV610U07N4 1 19 23 42 38 22
ATV610U15N4 1 40 25 65 38 22
ATV610U22N4 1 54 27 81 38 22
ATV610U30N4 1 74 29 103 38 22
ATV610U40N4 1 128 32 160 38 22
ATV610U55N4 1 171 35 205 38 22
ATV610U75N4 1 216 42 258 103 61
ATV610D11N4 2 310 54 364 103 61
ATV610D15N4 2 408 62 469 215 127
ATV610D18N4 3 410 64 474 215 127
ATV610D22N4 3 492 72 564 215 127
ATV610D30N4 4 649 91 740 240 141
ATV610D37N4 4 842 109 950 240 141
ATV610D45N4 4 1,000 121 1,121 240 141
ATV610D55N4 5 969 131 1,100 295 174
ATV610D75N4 5 1,460 177 1,637 295 174
ATV610D90N4 5 1,745 199 1,943 295 174
ATV610C11N4 6 2,060 230 2,290 600 353
ATV610C13N4 6 2,620 260 2,880 600 353
ATV610C16N4 6 3,410 300 3,710 600 353
(1) First value is the power dissipated at nominal current in the forced cooled area of the drive. The second value is
the power dissipated at nominal current in the natural cooled area. If the drive is installed in a standard cabinet, the
sum of both values is to be taken into account.
EAV64386 07/2019 43
Derating Curves
Description
Derating curves for the nominal drive current (In) as a function of temperature and switching frequency.
Refer to the Mounting Conditions chapter (see page 41) for the mounting types description.
Frame Size 1
Frame Size 2
44 EAV64386 07/2019
Frame Size 3
Frame Size 4
Frame Size 5
EAV64386 07/2019 45
Frame Size 6
46 EAV64386 07/2019
Mounting Procedures
Mounting Screws
Step Action
1 Slide the top cover from back to front
2 Remove the top cover
3 Attach the drive the mounting surface using the M5 screws with captive washer.
4 Refit the top cover to help prevent extra parts to fall into the drive during wiring operation or if IP20 degree
of protection is requested.
EAV64386 07/2019 47
Mounting Frame Size 5 Drives
Mounting of the drive does not require any preliminary procedure. Just Screw the drive on the mounting
surface using the M8 screws with captive washer.
48 EAV64386 07/2019
Altivar Easy
EAV64386 07/2019
Chapter 4
Drive wiring
Drive wiring
EAV64386 07/2019 49
Wiring Instructions
General Instructions
The entire installation procedure must be performed without voltage present.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before performing any procedure in
this chapter.
Failure to follow these instructions will result in death or serious injury.
Drive systems may perform unexpected movements because of incorrect wiring, incorrect settings,
incorrect data or other errors.
WARNING
UNANTICIPATED EQUIPMENT OPERATION
Carefully install the wiring in accordance with the EMC requirements.
Do not operate the product with unknown or unsuitable settings or data.
Perform a comprehensive commissioning test.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Unsuitable settings or unsuitable data or unsuitable wiring may trigger unintended movements, trigger
signals, damage parts and disable monitoring functions.
WARNING
UNANTICIPATED EQUIPMENT OPERATION
Only start the system if there are no persons or obstructions in the zone of operation.
Verify that a functioning emergency stop push-button is within reach of all persons involved in the
operation.
Do not operate the drive system with unknown settings or data.
Verify that the wiring is appropriate for the settings.
Never modify a parameter unless you fully understand the parameter and all effects of the
modification.
When commissioning, carefully run tests for all operating states, operating conditions and potential
error situations.
Anticipate movements in unintended directions or oscillation of the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
DANGER
HAZARD OF FIRE OR ELECTRIC SHOCK
Wire cross sections and tightening torques must comply with the specifications provided in this
document
If you use flexible multi-wire cables for a connection with a voltage higher than 25 Vac, you must use
ring type cable lugs or wire ferrules, depending on the connection.
Failure to follow these instructions will result in death or serious injury.
50 EAV64386 07/2019
The product has a leakage current greater than 3.5 mA. If the protective ground connection is interrupted,
a hazardous touch current may flow if the product is touched.
DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE CURRENT
Verify compliance with all local and national electrical code requirements as well as all other applicable
regulations with respect to grounding of the entire drive system.
Failure to follow these instructions will result in death or serious injury.
DANGER
INSUFFICIENT PROTECTION AGAINST OVERCURRENTS CAN CAUSE FIRE OR EXPLOSION
Use properly rated overcurrent protection devices.
Use the fuses/circuit breakers specified.
Do not connect the product to a supply mains whose prospective short circuit current rating (current
that flows during a short circuit) exceeds the specified maximum permissible value.
When rating the upstream mains fuses and the cross sections as well as the lengths of the mains
cables, take into account the minimum required prospective short-circuit current (Isc). Refer to the
Upstream Protection Device section.
If the minimum required prospective short-circuit current (Isc) is not available, apply the instructions
given in the section below.
Failure to follow these instructions will result in death or serious injury.
The specified maximum permissible values and products for IEC compliance are specified in the catalog.
Cable Characteristics
Only use cables with insulator heat resistance of 75°C (167°F) min.
If you are using cables longer than 150 m (492 ft) between the drive and the motor, add output filters (for
more details refer to the catalog).
Use a shielded cable to meet the requirements of Category C2 or C3 according to the standard IEC 61800-
3, except when using a sinus filter. In this case, the use of a non-shielded motor cable is possible.
To limit the currents in common mode, use common mode output filters (ferrite) in order to reduce the
circulating currents in the motor windings.
Standard linear capacity cables can be used with Altivar Process. Use of cables with lower linear capacity
could increase cable length performances.
The overvoltage limitation function [Motor surge limit.] SVL enables you to increase the cable length while
decreasing the torque performances (refer to Programming manual (see page 9)
EAV64386 07/2019 51
Control Part
WARNING
UNANTICIPATED EQUIPMENT OPERATION
Verify that the digital and analog inputs and outputs are wired with the shielded, twisted-pair cables
specified in the present manual.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Keep the control circuits away from the power cables. For digital and analog inputs/outputs, use
shielded twisted cables with a pitch of 25...50 mm (1 in. and 2 in.)
It is advisable to use cable ends, available on www.schneider-electric.com.
52 EAV64386 07/2019
Residual Current Device
Direct current can be introduced in the protective ground conductor of this drive. If a residual current device
(RCD / GFCI) or a residual current monitor (RCM) is used for additional protection against direct or indirect
contact, the following specific types must be used.
WARNING
DIRECT CURRENT CAN BE INTRODUCED INTO THE PROTECTIVE GROUND CONDUCTOR
Use a Type A Residual Current Device (RCD / GFCI) or a Residual Current Monitor (RCM) for single-
phase drives connected to a phase and to the neutral conductor.
Use a Type B Residual Current Device (RCD / GFCI) or a Residual Current Monitor (RCM) that has
approval for use with frequency inverters and is sensitive to all types of current for three-phase devices
and for single-phase devices not connected to a phase and the neutral conductor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Due to high leakage current in standard operation, it is advisable to choose at least a 300 mA device.
If the installation requires a residual current device less than 300 mA, it can be possible to use a device
lower than 300 mA by removing the screws according to the instructions given in the Operation on an IT
System section (see page 73).
If the installation includes several drives, provide one residual current device per drive.
Equipment Grounding
NOTICE
DESTRUCTION DUE TO INCORRECT WIRING
Before switching on and configuring the product, verify that it is properly wired.
Failure to follow these instructions can result in equipment damage.
DANGER
ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING
Verify compliance with all local and national electrical code requirements as well as all other applicable
regulations with respect to grounding of the entire drive system.
Ground the drive system before applying voltage.
The cross section of the protective ground conductor must comply with the applicable standards.
Do not use conduits as protective ground conductors; use a protective ground conductor inside the
conduit.
Do not consider cable shields to be protective ground conductors.
Failure to follow these instructions will result in death or serious injury.
Tighten the grounding screws according to the instructions given in the Ground Cables section
(see page 64).
EAV64386 07/2019 53
Connection Instructions
The product has a leakage current greater than 3.5 mA. If the protective ground connection is interrupted,
a hazardous touch current may flow if the product is touched.
DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE CURRENT
Verify compliance with all local and national electrical code requirements as well as all other applicable
regulations with respect to grounding of the entire drive system.
Failure to follow these instructions will result in death or serious injury.
DANGER
INSUFFICIENT PROTECTION AGAINST OVERCURRENTS CAN CAUSE FIRE OR EXPLOSION
Use properly rated overcurrent protection devices.
Use the fuses/circuit breakers specified.
Do not connect the product to a supply mains whose prospective short circuit current rating (current
that flows during a short circuit) exceeds the specified maximum permissible value.
When rating the upstream mains fuses and the cross sections as well as the lengths of the mains
cables, take into account the minimum required prospective short-circuit current (Isc). Refer to the
Upstream Protection Device section.
If the minimum required prospective short-circuit current (Isc) is not available, apply the instructions
given in the section below.
Failure to follow these instructions will result in death or serious injury.
The specified maximum permissible values and products for IEC compliance are specified in the catalog.
Ensure that the resistance to Ground is 1 Ohm or less.
When grounding several drives, you must connect each one directly, as shown in the above figure.
Do not loop Ground cables or connect them in series.
54 EAV64386 07/2019
Cable Length Instructions
EAV64386 07/2019 55
Preventive Measures Suitable for Wall Mounting Drives According to IEC60034-25
The preventive measures will depend on motor characteristics and cable length.
Motor cable length (unshielded cable) Motor conforming to IEC60034- Motor NOT-conforming to
25 IEC60034-25
1 m (3 ft) < L < 50 m (164 ft) Filter not required dV/dt filter
50 m (164 ft) < L < 100 m (328 ft) Filter not required Sinus filter
100 m (328 ft) < L < 300 m (984 ft) Filter not required Sinus filter
300 m (984 ft) < L < 500 m (1640 ft) dV/dt filter Sinus filter
500 m (1640 ft) < L < 1000 m (3281 ft) Sinus filter Sinus filter
NOTE: When calculating cable lengths for the purpose of guarding against these overvoltage situations, a
shielded cable should count as twice the length of an unshielded cable. For example, if a shielded cable is
100 m (328 ft) in actual length, it should be considered to be equal to a 200 m (656 ft) length standard cable
in the calculation.
Additional Information
Further detailed technical information is available in the following white paper An Improved Approach for
Connecting VSD and Electric Motors (998-2095-10-17-13AR0_EN) available on www.schneider-
electric.com.
56 EAV64386 07/2019
General Wiring Diagrams
(1) Digital Inputs - Shielding instructions are given in the Electromagnetic Compatibility section
(see page 71).
(2) Reference potentiometer (ex. SZ1RV1002)
(3) Analog inputs
(4) -10...10 Vdc
(5) Analog outputs
EAV64386 07/2019 57
Three-phase Power Supply - Diagram With Line Contactor
WARNING
UNANTICIPATED EQUIPMENT OPERATION OR EQUIPMENT DAMAGE
If a downstream contactor is used between the drive and the motor, verify the following:
The contacts between the motor and the drive must be closed before a Run command is executed.
The power stage must not be enabled when the contacts between the motor and the drive open.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
58 EAV64386 07/2019
Sensor Connection
It is possible to connect either 1 or 3 sensors on terminals AI2 or AI3.
EAV64386 07/2019 59
Output Relay with Inductive AC Loads
General
The AC voltage source must be of overvoltage category II (OVC II) according to IEC61800-5-1.
If it is not the case an insulation transformer must be used.
Schneider Electric AC contactors have a dedicated area on the housing to plug easily the RC device. Refer
to the Motor control and protection components catalog MKTED210011EN available on se.com to find the
RC device to be associated with the contactor used.
Example: With a 48 Vac source, contactors LC1D09E7 or LC1DT20E7 have to be used with LAD4RCE
voltage suppression device.
60 EAV64386 07/2019
Output Relay with Inductive DC loads
Schneider Electric contactors with DC coil include the TVS diode. No additional device is required.
Refer to the Motor control and protection components catalogue MKTED210011EN available on se.com
for more information.
EAV64386 07/2019 61
The diode is a polarized device. The fly-back diode must be defined by...
a reverse voltage greater than 100 Vdc,
a rated current greater than two times the load rated current,
a thermal resistance: junction to ambient temperature (in K/W) less than 90 / (1.1 x I(load)) to operate
at maximum 60°C (140°F) ambient temperature.
Example: with I(load) = 1.5 A, select a 100 V, 3 A rated current diode with a thermal resistance from
junction to ambient less than 90 / (1.1 x 1.5) = 54.5 K/W.
Using a flyback diode, the relay opening time will be longer than with a TVS diode.
NOTE: Use diodes with leads for easy wiring and keep at least 1 cm (0.39 in.) of leads at each side of the
case of the diode for a correct cooling.
62 EAV64386 07/2019
Sink / Source Switch Configuration
WARNING
UNANTICIPATED EQUIPMENT OPERATION
If the drive is set to SK or EXT, do not connect the 0 V terminal to ground or to protective ground.
Verify that accidental grounding of digital inputs configured for sink logic, caused, for example, by
damage to the signal cables, cannot occur.
Follow all applicable standards and directives such as NFPA 79 and EN 60204 for proper control
circuit grounding practices.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The switch is used to adapt the operation of the logic inputs to the technology of the programmable
controller outputs. To access the switch, follow the Access to control Terminals procedure (see page 81).
The switch is located below the control terminals (see page 77).
Set the switch to Source (factory setting) if using PLC outputs with PNP transistors.
Set the switch to Ext if using PLC outputs with NPN transistors.
Switch Set to SRC (Source) Position Using the Output Power Supply for the Digital Inputs
Switch Set to SK (Sink) Position Using the Output Power Supply for the Digital Inputs
Switch Set to EXT Position Using an External Power Supply for the DIs
EAV64386 07/2019 63
Characteristics of the Power Part Terminals
Ground Cables
Ground cable cross sections of input and output ground cables are the same as those given for the input
and output cables. Minimum cross section of protective ground cable is 10 mm2 (AWG 8) and 16 mm2
(AWG 6) for AL cable.
Tightening torques according to frame size
Frame sizes 1...3: 2.5 N·m (22.1 lb.in)
Frame size 4: 12 N·m (106.2 lb.in)
Frame size 5: 25 N·m (221.3 lb.in)
Frame size 6:
: 27 N·m (239 lb.in)
:13.5 N·m (119.5 lb.in)
Terminal Function
Frame Size 1
64 EAV64386 07/2019
Frame Size 2
Frame Size 3
Frame Size 4
Frame Size 5
EAV64386 07/2019 65
Frame Size 6
NOTE:
If used with ring tongue: selection criteria are compatible with screw M10, width 24 mm (0.94 in.),
following DIN 46234.
If used with lugs: selection criteria are compatible with standard cable lug according to DIN 46234. You
may also use lug kit DZ2FH6 and DZ2FH1 available on schneider-electric.com
66 EAV64386 07/2019
Wiring The Power Part
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before performing any procedure in
this chapter.
Failure to follow these instructions will result in death or serious injury.
Apply the following instructions to access the terminals on frame size 3 drives
Step Action
1 Unscrew the 2 screws attaching the housing
2 Remove the front cover
3 Refit the front cover on completion of wiring. Tighten the screws to 1.5 N•m / 13.3 lb-in.
EAV64386 07/2019 67
Access To The Terminals For Frame Sizes 4 and 5
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before performing any procedure in
this chapter.
Failure to follow these instructions will result in death or serious injury.
Apply the following instructions to the terminals on frame sizes 4 and 5 drives
Step Action
1 Unscrew the 4 screws attaching the front cover
2 Remove the front cover
3 Remove the power terminal cover
4 On completion of wiring...
Refit the power terminal cover
Refit the front cover
68 EAV64386 07/2019
Access To The Terminals - Frame Size 6
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before performing any procedure in
this chapter.
Failure to follow these instructions will result in death or serious injury.
Apply the following instructions to access the terminals on frame size 6 drives
Step Action
1 Unscrew the 6 screws attaching the bottom front cover and remove it
2 Remove the terminal cover
3 Refit the front cover on completion of wiring. Tighten the screws to 3.3 N•m / 29.3 lb-in.
EAV64386 07/2019 69
Frame Size 6 Cable Path
NOTE: Due to accessible live parts on their lower part, these drives should be installed in enclosures or
located behind enclosures or barriers, which comply at least with the requirements of IP2•, as per
IEC61800-5-1.
Use 1 or 2 connection cables per terminal, depending on the cable characteristics. Refer to standard IEC
60364-5-52 for cable selection. Permissible cable cross sections are given in
For 2 connection cable wiring:
Step Action
1 Connect the first cable on the lower terminal
2 Connect the other cable on the upper terminal
NOTE: A conduit box is available as an option. It enables an IP21 degree of protection at the bottom side
of the drive. See www.schneider-electric.com
70 EAV64386 07/2019
Electromagnetic Compatibility
Limit Values
This product meets the EMC requirements according to the standard IEC 61800-3 if the measures
described in this manual are implemented during installation.
WARNING
RADIO INTERFERENCE
In a domestic environment this product may cause radio interference in which case supplementary
mitigation measures may be required.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Shielded cables
EAV64386 07/2019 71
Cable Installation
Power Supply
NOTE: If using an additional input filter, it should be mounted as close as possible to the drive and
connected directly to the supply mains via an unshielded cable.
72 EAV64386 07/2019
Operation on an IT or Corner Grounded System
Definition
IT system: Isolated or impedance grounded neutral. Use a permanent insulation monitoring device
compatible with nonlinear loads, such as an XM200 type or equivalent.
Corner grounded system: System with one phase grounded.
Operation
NOTICE
OVERVOLTAGE OR OVERHEATING
If the drive is operated via an IT or corner grounded system, the integrated EMC filter must be
disconnected as described in the present manual.
Failure to follow these instructions can result in equipment damage.
EAV64386 07/2019 73
Disconnecting The Built-in EMC Filter
Filter Disconnection
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before performing any procedure in
this chapter.
Failure to follow these instructions will result in death or serious injury.
The drives have a built-in EMC filter. As a result they exhibit leakage current to ground. If the leakage
current creates compatibility problems with your installation (residual current device or other), then you can
reduce the leakage current by disconnecting the built-in filter as shown below. In this configuration the
product does not meet the EMC requirements according to the standard IEC 61800-3.
Setting
Apply the following instructions to disconnect the built-in EMC filter.
Step Action
1 Remove the front cover(s) (see page 67)
2
The screw(s) or switch is/are factory set to the position, as shown on detail
3 For operation without the built-in EMC filter, remove the screw(s) from its/ their location or move the switch
from its position and set it/them to the position, as shown on detail
4 Refit the front cover(s)
NOTE:
Use only the screw(s) supplied.
Do not operate the drive with setting screw(s) removed.
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Setting For Frame Size 2 and Frame Size 3 Products
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Setting For Frame Size 6 Products
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Arrangement and Characteristics of Control Block Terminals and Communication and I/O Ports
Terminal Arrangement
The control block terminals are the same for all drive frame sizes.
Modbus VP12S: This is the standard Modbus serial link marking. VP•S means connector with power
supply, where 12 stands for the 12 Vdc supply voltage.
Wiring Characteristics
NOTE: Control terminals can accept 1 or 2 wires.
Wire cross sections and tightening torques
Control Terminals Relay Output Wire Cross Section Other Wire Cross Section Tightening
Minimum (1) Maximum Minimum (1) Maximum Torque
mm² (AWG) mm² (AWG) mm² (AWG) mm² (AWG) N•m (lb.in)
All terminals 0.75 (18) 1.5 (16) 0.5 (20) 1.5 (16) 0.5 (4.4)
(1) The value corresponds to the minimum permissible cross section of the terminal.
NOTE: Also refer to Control Terminal Electrical data (see page 78).
NOTE: Check that RJ45 cable is not damaged prior to connect it to the product otherwise the power supply
of the control could be lost.
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Control Terminals Electrical Data
Characteristics of Terminals
NOTE:
For a description of the terminal arrangement, refer to Arrangement and Characteristics of Control
Terminals and Communication And I/O Ports (see page 77)
For factory setting I/O assignment, refer to the Programming manual (see page 9).
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Terminal Description I/O Electrical characteristics
Type
P24 External input supply I External input supply +24 Vdc
Tolerance: minimum 19 Vdc, maximum 30 Vdc
Current: maximum 0.8 A
10V Output supply for O Internal supply for the analog inputs
Analog input 10.5 Vdc
Tolerance ± 5%
Current: maximum 10 mA
Short circuit protected
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Terminal Description I/O Electrical characteristics
Type
AI2-AI3 Sensor inputs I Software-configurable PT100/PT1000 or KTY84 or PTC or Water level
sensor
PT100
1 or 3 thermal sensors mounted in series (configurable by
software)
Sensor current: 5 mA
Range –20...200°C (–4...392°F)
Accuracy ± 4°C (39°F) for a temperature variation of 60°C
(140°F)
PT1000
1 or 3 thermal sensors mounted in series (configurable by
software)
Thermal sensor current: 1 mA
Range –20...200°C (–4...392°F)
Accuracy ± 4°C (39°F) for a temperature variation of 60°C
(140°F)
PTC
6 sensors maximum mounted in series
Sensor current: 1 mA
Nominal value: < 1.5 kΩ
Overheat trigger threshold: 2.9 kΩ ± 0.2 kΩ
Overheat reset threshold: 1.575 kΩ ± 0.75 kΩ
Low impedance detection threshold: 50 Ω –10 Ω/+20 Ω
KTY84
1 thermal sensor
Thermal sensor current: 1 mA
Range –20...200°C (–4...392°F)
Accuracy ± 4°C (39°F) for a temperature variation of 60°C
(140°F)
Water Level Sensor
Sensitivity: 0...1 MΩ, adjustable by software
Water level sensor current: 0.3 mA...1 mA maximum
Adjustable delay: 0...10 s
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Wiring The Control Part
Preliminary Steps
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before performing any procedure in
this chapter.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED BEHAVIOR OF INPUTS AND OUTPUTS
The functions of the inputs and outputs depend on the selected operating mode and the settings of the
corresponding parameters.
Verify that the wiring is appropriate for the settings.
Only start the system if there are no persons or obstructions in the hazardous area.
When commissioning, carefully run tests for all operating states and potential error situations.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before performing any procedure in
this chapter.
Failure to follow these instructions will result in death or serious injury.
To access the control terminals, refer to the procedure described in the Wiring the Power Part chapter
(see page 67).
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Optional Module Installation and Wiring
To help ensure correct wiring of the control part, apply the following instructions to install and connect a
module to be wired
Step Action
1 Insert the module in the dedicated slot.
2 Connect the cable to the module
Step Action
1 Insert the I/O relay module in the option module slot.
2 Push the module into its location and keep access to the module terminal screws.
3 Prepare the I/O cable for wiring.
4 Wire the I/O relay module.
5 Push again the module to its final position.
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Control Cables Path - Drives With Conduit Box
To help ensure correct wiring of the control part, apply the following instructions to wire the control block
terminals
Step Action
1 Wire the P24, 0V, the digital inputs (DI1...DI6), and the +24 terminals
2 Wire the COM and the analog outputs (AQ1, AQ2) terminals, wire the 10V, the analog inputs
(AI1...AI3) and COM terminals
3 Wire the Relay outputs
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Chapter 5
Checking Installation
Checking Installation
Unsuitable settings or unsuitable data or unsuitable wiring may trigger unintended movements, trigger
signals, damage parts and disable monitoring functions.
WARNING
UNANTICIPATED EQUIPMENT OPERATION
Only start the system if there are no persons or obstructions in the zone of operation.
Verify that a functioning emergency stop push-button is within reach of all persons involved in the
operation.
Do not operate the drive system with unknown settings or data.
Verify that the wiring is appropriate for the settings.
Never modify a parameter unless you fully understand the parameter and all effects of the
modification.
When commissioning, carefully run tests for all operating states, operating conditions and potential
error situations.
Anticipate movements in unintended directions or oscillation of the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If the power stage is disabled unintentionally, for example as a result of power outage, errors or functions,
there is a possibility that the motor is no longer decelerated in a controlled way.
WARNING
UNANTICIPATED EQUIPMENT OPERATION
Verify that movements without braking effect cannot cause injuries or equipment damage.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Mechanical Installation
Verify the mechanical installation of the entire drive system:
Step Action ✔
1 Does the installation meet the specified distance requirements?
2 Did you tighten all fastening screws to the specified tightening torque?
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Electrical installation
Verify the electrical connections and the cabling:
Step Action ✔
1 Did you connect all protective ground conductors?
2 The correct tightening of the screws may be altered during assembly and wiring phases of the drive.
Verify and adjust the tightening of all terminal screws to the specified nominal torque.
3 Do all fuses and circuit breaker have the correct rating; are the fuses of the specified type? (refer to
the catalog).
4 Did you connect or insulate all wires at the cable ends?
5 Did you properly connect and install all cables and connectors?
6 Do all plug-in terminals colors and markings correspond to the colors and marking of the control
block?
7 Did you properly connect the signal wires?
8 Are the required shield connections EMC-compliant?
9 Did you take all measures for EMC compliance?
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Maintenance
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Chapter 6
Maintenance
Maintenance
Scheduled Servicing
Servicing
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before performing any procedure in
this chapter.
Failure to follow these instructions will result in death or serious injury.
The temperature of the products described in this manual may exceed 80 °C (176 °F) during operation.
WARNING
HOT SURFACES
Ensure that any contact with hot surfaces is avoided.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the product has sufficiently cooled down before handling it.
Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
INSUFFICIENT MAINTENANCE
Verify that the maintenance activities described below are performed at the specified intervals.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Adherence to the environmental conditions must be ensured during operation of the drive. In addition,
during maintenance, verify and, if appropriate, correct all factors that may have an impact on the
environmental conditions.
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Maintenance
NOTE: The fan operation depends on the drive thermal state. The drive may be running and the fan not.
Fans may continue to run for a certain period of time even after power to the product has been
disconnected.
CAUTION
RUNNING FANS
Verify that fans have come to a complete standstill before handling them.
Failure to follow these instructions can result in injury or equipment damage.
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Maintenance
Long-term Storage
Capacitor Reforming
If the drive was not connected to mains for an extended period of time, the capacitors must be restored to
their full performance before the motor is started.
NOTICE
REDUCED CAPACITOR PERFORMANCE
Apply mains voltage to the drive for one hour before starting the motor if the drive has not been
connected to mains for the following periods of time:
12 months at a maximum storage temperature of +50°C (+122°F)
24 months at a maximum storage temperature of +45°C (+113°F)
36 months at a maximum storage temperature of +40°C (+104°F)
Verify that no Run command can be applied before the period of one hour has elapsed.
Verify the date of manufacture if the drive is commissioned for the first time and run the specified
procedure if the date of manufacture is more than 12 months in the past.
Failure to follow these instructions can result in equipment damage.
If the specified procedure cannot be performed without a Run command because of internal mains
contactor control, perform this procedure with the power stage enabled, but the motor being at standstill
so that there is no appreciable mains current in the capacitors.
Decommissioning
End of Life
The components of the product consist of different materials which can be recycled and which must be
disposed of separately.
Dispose of the packaging in compliance with all applicable regulations.
Dispose of the product in compliance with all applicable regulations.
Refer to Green Premium section (see page 16) for information and documents on environmental protection
such as EoLI (End of Life instruction).
Additional Support
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Maintenance
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Glossary
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Glossary
A
AC
Alternating Current
D
DC
Direct Current
E
ELV
Extra-Low Voltage. For more information: IEC 60449
Error
Discrepancy between a detected (computed, measured, or signaled) value or condition and the specified
or theoretically correct value or condition.
F
Factory setting
Factory settings when the product is shipped
Fault
Fault is an operating state. If the monitoring functions detect an error, a transition to this operating state is
triggered, depending on the error class. A "Fault reset" is required to exit this operating state after the
cause of the detected error has been removed. Further information can be found in the pertinent standards
such as IEC 61800-7, ODVA Common Industrial Protocol (CIP).
Fault reset
A function used to restore the drive to an operational state after a detected error is cleared by removing
the cause of the error so that the error is no longer active.
G
GP
General-Purpose
L
L/R
Time constant equal to the quotient of inductance value (L) over the resistance value (R).
N
NC contact
Normally Closed contact
NO contact
Normally Open contact
O
OEM
Original Equipment Manufacturer
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Glossary
OVCII
Overvoltage Category II, according IEC 61800-5-1
P
PA/+
DC bus terminal
PC/-
DC bus terminal
PELV
Protective Extra Low Voltage, low voltage with isolation. For more information: IEC 60364-4-41
PLC
Programmable logic controller
Power stage
The power stage controls the motor. The power stage generates current for controlling the motor.
PTC
Positive Temperature Coefficient. PTC thermistor probes integrated in the motor to measure its
temperature
R
REACh
Registration, Evaluation, Authorisation and restriction of Chemicals regulation
RoHS
Restriction of Hazardous Substances
S
SCPD
Short-Circuit Protective Device
STO
Safe Torque Off: No power that could cause torque or force is supplied to the motor
T
TVS Diode
Transient Voltage Suppression Diode
V
VHP
Very High Horse Power (> 800 kW)
W
Warning
If the term is used outside the context of safety instructions, a warning alerts to a potential problem that
was detected by a monitoring function. A warning does not cause a transition of the operating state.
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