Parts Manual VH4D
Parts Manual VH4D
Parts Manual VH4D
MODEL VH4D
V
H
ILLUSTRATED
D
CATALOG
WIS-CON TOTALPOWER Distributors and Service Centers, located throughout the U.S.
and foreign countries, havebeencarefully selected to insure completeandefficient repair
and inspection service to owners of WIS-CONTOTALPOWER Engines. These service
centers, equipped and staffed for complete engine repair, also stock engine parts to
facilitate immediate delivery for the complete line of WlS-CON TOTALPOWER Engines.
The MODEL,SPECIFICATION and SERIAL NUMBER of your engine must be given when
ordering parts. The MODEL and SPECIFICATION number are on the nameplate. The
SERIALNUMBER is stampedeither on the crankcaseor the engine’s identification tag.
MODEL SPECIFICATION
I
SERIAL NUMBER
I I
To insure prompt and accurate service, the following information mustalso be given:
1. State EXACTLY
the quantity of each part and part number.
Whenordering parts, it is always advisable to list the engine model, specification number
and serial number. With this information, we can check your order for any incorrect part
numbers. Use your Service Parts List to insure proper part number and nomenclature
identification..
Table of Contents
Manifold
andCrankcase
............................................................................................ 2- 4
Crankshaft,
PistonandConnecting
Rod................................................................. 6- 8
Cylinder
Block
Assembly
.............................................................................................. 10
Camshaft
andFuelPump
Mounting
........................................................................... 12
OilFilterandOilFillerMounting
................................................................................ 14
OilPump
Assembly
....................................................................................................... 16
Magneto
andGearCover
.............................................................................................. 18
Governor
Assembly
....................................................................................................... 20
AirShrouding
................................................................................................................. 22
Engine
Gasket
Set........................................................................................................... 24
OPTIONS:
Carburetors.............................................................................................................. 27 - 34
Magnetos
.................................................................................................................. 35 - 38
Distributors.............................................................................................................. 39 - 45
Starters
...................................................................................................................... 46 - 49
AirCleaner Assemblies ............................................................................................ 50-51
Alternators
....................................................................................................................... 52
Governors
................................................................................................................... 53-54
ReductionClutches ................................................................................................... 55-63
Clutch
Assembly ....................................................................................................... 64-65
Bearing
Parts.............................................................................................................. 66-67
3
Manifold and Crankcase
-2-
-4-
W~SCONSINMODELVH4D
~o
14_~ 1512
Crankshaft, Piston and ConnectingRod
Use same quantity of shims and gaskets as were removed to give .002 to .005"
end play.
continued on page 8
-8-
10
6 7
13 12
Cylinder Block Assembly
-10-
-12-
-14-
-16-
-18-
-£0-
-24-
L57FS1- no longer available Sameas L57Mexcept with VB262throttle lever and PA379pin
L57LS1 - use L57MS1 added.
LZ57-8- same as L57-1
NOTE:
Partsareidentical for all cafouretorsexcept
thoseidentifiedby carburetor
Ref.No.
-,?,7-
Wisconsin Carburetors
L57 Series (Zenith Model87A8Carburetor)(Cont.)
USEWITHMODELS
VP4D, VG4D,VH4D,W4-1770(see pg. 27)
ITEM PARTNO. DESCRIPTION QTY ITEM PARTNO. DESCRIPTION QTY
11 93T21S8 Nut, clampscrew(for 1-5, 8) .... 1 30 f& 93T56-20 Fiberwasher,fuel valve seat... 1
12 93T63-9 Pin, washerretaining 31 t 93C81-17-35 Valveandseat, fuel (for 1-3) .... 1
(for1-3)......................................1 -- ~ 93C81-66-35 Valveandseat, fuel (for 4-8) .... 1
13 93C130-4 Washer, shaft thrust (for 1-3) ... 32 93C66-96-40 Jet, discharge (for 1)................. 1
14 t 93T52-57 Retainer, throttle shaft packing 93C66-104-42Jet, discharge(for 2-4) (NLA)...
(onerequired for 4-7)............... 2 93C6&113-50 Jet, discharge (for 8)................. 1
15 t 93T48-9 Seal, throttle shaft 93C6&124-40 Jet, discharge (for 5-7)............. 1
(oneadditionalfor 4-8)............. 1 33 t& 93T56-73 Fiberwasher, well..................... 1
16 93C9-75 Bushing, throttle shaft.............. 2 34 93C7&50-1 Well, metering(for 1-7)
17 t 93C46-49 Needle, idle adjusting ............... 1 (NLA)..........................................1
18 93Cl11-155 Spring,adjustingneedle.......... 1 ~ 93C7~50-3 Well,metering (for 8) ............... 1
19 93C21-42 Plate, throttle............................. 1 35 f 93C120-18 Axle,float(for 1-3).................... 1
20 t 93T315S5-4 Screw, throttleplate................. 2 -- f93C120-81 Axle,float(for 4-8).................... 1
21 93T63-9 Rollpin,throttlelever............... 1 36 93C85-97 Floatassembly .......................... 1
22 93T8S8-10 Screw, leverstop...................... 1 37 t~ 93C142-55 Gasket, bowlto body................ 1
23 93CR27-241-1Leverand stop, throttle 38 93C52-2-12 Jet,idle...................................... 1
(for1, 2,4)................................. 1 39 93B3-129A Bowl,fuel................................... 1
93CR27-465 Leverandstop, throttle 40 f& 93T56-24 Fiber washer,mainjet (NLA)...
(for6,7).....................................1 41 93C52-7-29 Jet,main (for 5-7)..................... 1
-- 93CR27-307 Leverandstop, throttle 93C52-7-34 Jet,main (for1)......................... 1
(for3).........................................1 93C52-7-38 Jet, main(for 2-4)
-- 93CR27-451 Leverandstop, throttle (use93T56-73 fiber washer)..... 1
(for5).........................................1 -- 93C52-7-40 Jet,main (for8)......................... 1
93CR27-472 Leverandstop, throttle 42 f PH499 Fiber washer,passage plug ..... 1
(for8).........................................1 43 93C138-24 Plug,mainpassage .................. 1
24 ff 93C29-1037 Shaft andlever, throttle 44 93T91-1 Plug,1/8" pipe(bowldrain) ...... 1
(for1, 2).....................................1 45 93T301S8-14 Screw,bowlto body(long) ..... 2
ft 93C29-1429 Shaft andlever, throttle 46 93T301S8-9 Screw,bowl to body(short) .... 1
(for3).........................................1 47 t QC12A Gasket,flange
-- tt 93C29-1955 Shaft andlever, throttle (Zenith C141-4-6) ....................... 3
(for6,7).....................................1 93C181-296 Gasket set.................................. 1
-- ff 93C29-1688 Shaft andlever, throttle LQ37 Repairkit (for1-8)..................... 1
(for4).........................................1
ff 93C29-1886 Shaft andlever, throttle Partsincludedin repair kit
(for5).........................................1 Shaft and lever assembliesitem 24, includes
tf 93C29-1987 Shaft andlever, throttle items 12, 13, 21-23
(for8).........................................1 Gasket Set
25 N.S.S. Shaft, throttle............................ 1
26 N.S.S. Body, throttle............................ 1 N.S.S.- Not sold separately
27 t93CR37-1X1 Plug, chokeshaft hole (one
additional in throttle shaft hole NOTE:Theidle air bleed bushingand well vent
(for4-7)...................................... 1 bushingare calibrated parts of the throttle body
28 93C102-113 Plate,choke ............................... 1 (item 26) and are not readily removable.
29 t 93T315S5-4 Screw, choke plate.................... 2
-28-
WisconsinCarburetors
L57, L77 Series (Zenith Model87A8 Carburetor)
USE WITH MODELSVP4D, VG4D, VH4D, V460D, V461D, V465, V465D
CARB. ZENITH WISCONSIN WIS. ENGINE CARB. ZENITH WISCONSIN WIS. ENGINE
REF. NO. ASSEM, NO. PART NO. MODEL REF. NO. ASSEM. NO. PART NO. MODEL
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.
-29-
Wisconsin Carburetors
L57, L77 Series (Zenith Model87A8Carburetor)(Cont.)
USEWITHMODELS
VP4D,VG4D,VH4D,V460D, V461D, V465, V465D(see pg. 29)
ITEM PART NO. DESCRIPTION QTY ITEM PARTNO. DESCRIPTION QTY.
-30-
WisconsinCarburetors
L63 Series (Zenith Model68-7 Carburetor)
USEWITHMODELSAENL,AGND, VH4D,MVH4D,THD,VH4DO,TRA10D,
TJD
CARB. REF. ZENITH NO. WISCONSINNO.
1 12098A, L63
2 12188Go L63A
3 12158D- L63C
4 12325 L63D
5 12199E. L63E
6 12205A- L63F
7 12235Eo L63G
8 12236 L63H
9 12239C. L63J (use L63C)
10 12234F, L63K
11 12288C. L63L (use L63CS1)
12 12300 L63M(NLA)
13 12599D. L63N
14 12375D. L63R
15 12448D- L63U(NLA)
16 12449D- L63V (NLA)
17 12545C. L63W(NLA)
18 12543C- L63Y, L63ES1
19 12546 L63Z(NLA)
20 12647 L63AA
21 12253A. LZ63-2
22 12229D. LZ63C
23 12238D- LZ63C2
24 12744B° L63AF, L63CS1
25 12982B, L63AN
26 13201A. L63AP
27 13238A, L63AQ
28 13405Ao L63AV
29 13420A° L63BC, L63BLS1
30 13449Ao L63BD
31 13694 L63BL
32 13757 L63BM
33 -- L63BP
34 -- L63BW
35 -- L63BY
* LZ63-16Chokeis on standard side.
NOTE:Beginningwith this letter designation¯
* LZ63-1151Chokeis on opposite of standard, bushings(Ref. 8) werediscontinued.
internally the same(sameas L63S1use VB262
swivel block).
* For shaft and lever use 93C29-491
and PA379
* LZ63C13sameas L63Cexcept needs VB243choke and VB262(taken from LZ63-11S1,sameas
lever to hookto antichoke. Also C13has 1/8" standardL63).
pipe top on bottomfor drip tube.
* LZ63C13sameas L63Cexcept needs VB243choke
* L63BJsameas L63AQ,only difference is fuel inlet lever to hooktoauto choke,also no. 13 has 1/8"
is on oppositeside. pipe top on bottomfor drip tube.
-31-
Wisconsin Carburetors
L63 Series (Zenith Model68-7 Carburetor)
USEWITHMODELS
AENL,AGND,VH4D, MVH4D,THD, VH4DO,TRA10D,TJD (see pg. 31)
-32-
Wisconsin Carburetors
L63 Series (Zenith Model68-7 Carburetor) (Cont.)
USEWITHMODELS
AENL,AGND,VH4D, MVH4D,THD, VH4DO,TRA10D,TJD Isee pg. 31)
Wisconsin Carburetors
L63 Series (Zenith Model68-7 Carburetor)(Cont.)
USEWITHMODELS
AENL, AGND0VH4D, MVH4D,THD, VH4DO,TRAIOD,TJD (see pg. 31)
-34-
WisconsinCarburetors
Y97S1, Y97S2 Magnetos (Type FMX4B7A)
-3,5-
-36-
WisconsinMagnetoIgnition Assemblies
Y98CS1,Y98CS2Fairbanks-MorseMagnetos(Type FMXZE4B7-4)
-3?-
Wisconsin
MagnetoIgnition Assemblies
Y98CS1, Y98CS2Fairbanks-Morse Magnetos
USE WITH MODELS
VG4D,VH4D(~ee pg. 37)
ITEM PART NO. DESCRIPTION QTY ITEM PARTNO. DESCRIPTION QTY
-38-
WisconsinMagnetoIgnition Assemblies
YF45S1,YF45AS1,YF45BColt Distributor
USE WITH MODELS
VG4D, VH4D, V465D, W4-1770
~ 14 ~~13 12 ~ ~ 5
APPLICATION
VH4D, VG4D,V465D
VH4D,W4-1770,
(TOP MOUNTED)
VG4D(TOP MOUNTED)
~
CONDENSORCAPAc~FlSB.18- .23 HFD
r II POI~ CAP .01S"-.022"
~ SHAW END P~Y .010"
-39-
WisconsinDistributors
YF50S1, YF50AS1Ignition Distributor
USEWITHMODELS
VH4D,W4-1770,VG4D,V465D
4
5
6
-40-
WisconsinDistributors
EKA102Ignition Coil And Distributor Group
USEWITHMODELS VG4D,VH4D
APPLICABLETO
ACCESSORYDRIVE 4 5 6
OR GEARGENERATOR 1 2 3
DRIVE MOUNTING
9 10
20 11 12
19
IGNITION
WIRESET
-41-
WisconsinDistributors
TF112C Accessory Driv Assembly
(Replaced By TF122C)
USEWITHMODELS
VE4D,VF4D,VH4D
19
18
17
16
WisconsinDistributors
TF128 Distributor Drive Assembly TF129 Distributor Drive Assembly
USE WITH MODELSVE4D, VF4D USE WITH MODELVH4D
12 13 14 10 9 8 12 13 14 10 9 8
I I
11 11
-43-
WisconsinDistributors
TF132ATopMountedDistributor Drive AndIgnition Coil Group
USE WITH MODELVH4D
4 5 6
17
16
15
14
11 13 12 11 10
WisconsinDistributors
YC66DS1 High T mperatur
Safety Switch Kit
USE WITH VH4D
CONNECTTO
DISTRIBUTOR
OR MAGNETO
GROUNDTERMINAL
TEMPERATURES~% /
SAFE,
II SWITCH
.re
TAKE-OFFENDVIEW
Wisconsin Distributors
YA53A(12 Volt) Starting Motor, Delco RemyNo. 1109424
USE WITH MODELSVG4D, VH4D
13 17 18
g~ , ./ / 19 20
2
Wisconsin Starters
YA53B, YA53B1* Starting Motor Assemblies, Delco RemyNo. 1998299
USEWITHMODELSW2-1230, W2-1235, W2-1250, W4-1770(BEGINNINGWITHSERIALNO. 6047578),
VG4D,(BEGINNINGWITHSERIALNO. 6053300), VH4D(BEGINNING WITHSERIALNO. 6047578)
13 ,~lB:~*--- 17
18 ~. ~- 19 20 21 ~\
2 "~ "- " / /" /22
5
14 23 24
= _)45 40 39
ITEM PARTNO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
Wisconsin Starters
YA61(12 Volt) Starting Motor Assembly,Pr stolite No. MHA-7021
USEWITHMODELS TJD,VG4D,
VH4D,W2-880,W4-1770
7 . 13
ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
-48-
WisconsinStarters
EPC125Control Panel Group
USE WITH MODELS
VE4D, VF4D, VH4D
WisconsinStarters
LAA102,LAA103Sid MountAir Cleaner Ass mbli s
OPTIONALPRE-CLEANERS
8
-- 2 6
14
16
O"~
\18 ~’~ OPTIONALAIR CLEANERS 15
-50-
WisconsinAir Cleaners
LAA102, LAA103Side Mount Air Cl aner Assemblies
USE WITH MODELVH4D
ITEM PARTNO. DESCRIPTION QTY
18 22P14889 Outer
oil cup.............................. 1
1 LO96 Stackcap, United Specialties -- 22P15463 Inner
oil cup.............................. 1
aircleaner .................................. 1 19 22P2846 Clamp assembly ....................... 1
-- LO86 Stackcap, 20 Body
Donaldson air cleaner.............. 1 (order completeair cleaner).... 1
2 LOl14 Pre-cleaner,collector type 21 LO134 Pre-screener (LO109) ................ 1
(service parts include 3-5) 22 LO133 Base(for United Specialties
(optional)................................... 1 pre-screener) (NLA) .................. 1
3 22P20116 Cover assembly ........................ 1 23 PD77 Nut,1/4"-20 thread .................... 4
4 22P20115 Body...........................................1 24 PE3 Lockwasher, 1/4"...................... 6
5 22P20120 Sleeve assembly ....................... 1 25 LL27 Rubberhose .............................. 1
6 LO109 Pre-cleaner,collector type 26 PG291 Strap
..........................................1
(service parts include 7-9) 27 XA74 Screw,
(optional) (NLA) ........................ 1 1/4"-20threadx 2-1/4"long...... 2
7 81A16380 Capassembly ............................ 1 28 XD4 Screw,
8 81B16382 Body assembly .......................... 1 1/4"-20threadx 1/2" long......... 4
9 81A16370 Sleeve assembly ....................... 1 29 LK8 Hoseclamp,2-1/8"I.D .............. 3
10 LO147A Pre-screener (LO114) ................ 1 30 LJ120 Tube
...........................................1
11 LO121S1 Air cleaner, UnitedSpecialties 31 LL67 Rubberelbow ............................ 1
no. 45D4(for replacement 32 LK10 Hoseclamp, 2"I.D..................... 1
order LO157-1S1) (service parts
include 12-16)(obsolete) * Not serviced separately.
(optional)................................... 1
Body assembly .......................... 1 Note: LAA102includes LO86,I_AA103includes
13 81-615A6 Gasket........................................ 1 LOl14; all other parts are the same.
14 81-214BIK011Clamp assembly ....................... 1
15 81-415BIK11 Baffle..........................................1
16 81-496B1K111Oil cup
(orderbaffleseparately) ........... 1
17 LO157-1S1 Air cleaner, 2-1/2" stack
(service parts include 18-20)
(replaces LO119AS1) (22P14818
oil cup assemblymust be used
for service on LO119AS1)
(optional)................................... 1
ITEM PARTNO. DESCRIPTION QTY
-51-
-52-
Wisconsin Alternators
Tl13 Governor Assembly
USEWITHMODELS
VH4D,VH4 (see pg. 53)
Wisconsin Governors
WW61E
Clutch Tak -Off Assembly
USEWITH MODELS
VH4D, VE4, VF4, W4-1770
-55-
16
o~-~ 17
22
23
8
24
Thepart numberof the corn ~lete assemblyis
stamped
in this location on the oil instruction tag.
35 \
~33 32
TAKE-OFF SHAFT
BELOW- 6 o’clock position
TAKE-OFF SHAFT ON
TOP - 12 o’clock position
WisconsinReduction Clutches
WW62A
Reduction Gear Assembly
Thepart numberof the completeassemblyis
2 3 4
~
1~¢~_o ~
L -~1~0 _~i~~ stamped5
6in this location on the oil instruction tag.
°55~ ’~,o ~ 7
48 / (7
16
21
18 26
25
2O 19 27
27
58 4O
57 41
31
39 ~
33
32
~7 ~ 29
36
35
7
34
-60-
-61-
TAKE-OFF SHAFT
BELOW
6 o’clock position
TAKE-OFF SHAFT
ON LEFT SIDE
as viewed from flywheel end
WW62A6 2.07 to 1 Ctr. Engine-Wise GG116 GG 67- I BG215 B 1
WW62A7 3.00 to 1 Ctr. Engine.Wlse GGl17 GG 77- 1 BG215B1
WW62A8 3.84 to 1 Ctr. Engine-Wise GG118 GG 69- 1 BG215B1
WW62 A 9 2.00 to 1 Engine-Wise GG113 GG71 G J8 BG215 B 1
WW62A I0 2.67 to 1 Engine-Wise GG114 GG71 G J9 BG215B1
WW62A11 3.79 to 1 Engine-Wi se GGl15 GG73 GJ 10 BG 215 B 1
TAKE-OFF SHAFT
ON RIGHT SIDE
as viewed from flywheel end
WW62A12 2.07 to 1 Ctr. Engine.Wise GGl16 GG67-1 BG215B2
WW62A 13 3.00 to 1 Ctr. Engine-Wise GGl17 GG77- 1 BG21582
WW62 A 14 3.84 to 1 Ctr. Engine-Wise GGll8 GG69- 1 BG 215 B 2
WW62 A 15 2.00 to 1 Engine-Wise GG113 GG71 G J8 BG215B2
WW62A16 2.67 to 1 Engine-Wise GG 114 GG71 G J9 BG215B2
WW62A17 3.79 to 1 Englne-Wise GGllS GG 73 GJ 10 BG21sB2
TAKE-OFF SHAFT
ON TOP
12 o~clock position
WW62A 18 2.07 to 1 Ctr. Engine-Wise GG116 GG67- 1 BG215B3
WW62A 19 3.00 to 1 Ctr. Engine.Wise GG117 GG77- 1 BG215B3
WW62 A 20 3.84 to 1 Ctr. Engine-Wise GG118 GG69- 1 BG215B3
WW62A21 2.00 to 1 Engine.Wise GG 113 GG71 G J8 BG215B3
WW62 A 22 2.67 to 1 Engine-Wise GG114 GG71 G J9 BG21583
WW62 A 23 3.79 to 1 Engine-Wise GG115 GG73 GJ 10 BG215 B 3
-62-
WisconsinReductionClutches
WW62AR duction G ar Ass mbly
USEWITHMODELS
W4-1770,
VH4D.VE4D,VF4D
Net Wt. Net Wt. Net Wt.
Part Number Part Number Part Number
Lb Oz Lb Oz Lb Oz
-63-
WisconsinReductionClutches
WC288AClutch Assembly
9
7-~ 10
3
II 29 28
I
27
-6~-
-65-
8 9
16
12
19
18 17
ASSEMBLYNOTES:
1. Bearing cup (3) must extend.125 inches out from
face of crankcase.
2. Whenmounting bearing race (7), apply 1/8 inch
wide beadof Loctite 601 to I.D. at center, and to
crankshaft.
3. Torquehousingscrews(16), 40 to 45 foot pounds.
Wisconsin Miscellaneous
BG358AS1
3rd B aring Parts
USEWITHMODEL
VH4D(see pg. 66)
-67-
WisconsinMiscellaneous
Wisconsin Motors, LLC
10 Industrial Drive
P. O. Box C
Dyer, TN 38330
HEADQUARTERS:
3409 Democrat Road P.O. Box 181160 Memphis, Tennessee 38181
Phone: (901) 365-3600 TELEX: 462-1058 (ITT) FAX NOi’(901) 369-4050
EUROPEAN:
RueJosephDeflandre, 13 B-4053 Chaudfontaine(Liege} Belgium
Phone: (32) (41) 675320 TELEX: 42631 TDYTP B FAX NO: (32) (41)
March/1993
TTP20091