Diamond-1000t (Eng)

DIAMOND SERIES [1000T]
Instruction Manual
INSTRUCTION MANUAL
APLICATION MACHINE : DIAMOND-1000T
CONTENTS
Chapter 1. General outline
1-1. Purpose & specification s -------------------------------- 03
1-2. System structure --------------------------------------- 04
1-3. General instructions ------------------------------------ 07
Chapter 2. Safety
2-1. Basic function & instruction ------------------------------- 08

2-2. Machine maintenance ----------------------------------- 08
2-3. Safety guide for operator --------------------------------- 08
2-4. Injury prevention ---------------------------------------- 09
2-5. Electric shock prevention --------------------------------- 09
2-6. Fire prevention ---------------------------------------- 09
2-7. Damage prevention ------------------------------------ 09
2-8. Safety rules -------------------------------------------- 10
2-9. Handling & installation ------------------------------------ 14
2-10. Stickers ---------------------------------------------- 16
2-11. Sticker position ---------------------------------------- 17
Chapter 3. Functions
3-1. Mechanical function & operation panel ----------------------- 19

3-2. How to use touch panel screen ----------------------------- 26
Chapter 4. Operation
4-1. Inspection & starting ----------------------------------- 32

4-2. Power-supply connection -------------------------------- 33
4-3. Warming-up ------------------------------------------ 34
4-4. Manual mode ----------------------------------------- 35
4-5. Troubleshooting --------------------------------------- 36
4-6. Sign tower lamp --------------------------------------- 37
Chapter 5. Electric drawing
5-1. Electric drawing ---------------------------------------- 38
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INSTRUCTION MANUAL
Chapter 1. General outline
1-1. Purpose & specifications

1) Purpose
This machine is designed to cut automatically steel materials.
For more efficient operation, this instruction manual enables you to understand regarding
band sawing machine. It includes how to run effectively with safety during operation and
will give you help for the following point :
- Prevention of dangerous situation during operation.
- Minimum maintenance costs.
- Optimum operation.
- Reliability and life span enhancement.
2) Specifications
- Model : DIAMOND-1000T
- Electric condition : 3Phase / 220V 50/60Hz / 17.54kw
- Rated circuit breaker : 100A
- Blade (mm) : 54w * 1.6 t * 8800 l
- Ambient temperature : -10 ~ 40℃ .(Under the condition without ice or frost)
- Ambient humid : Less than 90% RH . (Under the condition without dewfall)
- Storage temperature : -20 ~ 65℃.
- Ambient condition : Corrosive gas or flammable gas must be blockaded.
- Altitude vibration : Less than 1000m above the sea level, less than 5.9m/sec (=0.6g) .
- Material : Round bar, rectangular lumber, channel, H-beam and etc.
- Capacity : 1,000mm * 1,000mm
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1-2. System structure
Material infeeding
`` ``
Turning part
` Main vise `
Driving part
ARM insert LM guide column
`` ``
Shuttle vise
Material outfeeding
- Interface information
- Breakdown details
- Status information
- Emergency stop
- Interaction among mechanical parts
- Working glow
1) Material infeeding -> Main vise -> Shuttle vise -> Material outfeeding
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Upper part
Frame
Vertical vise
Wheel cover Wheel cover
Operation panel
Left side Right side
Wheel
Insert
Wheel
Lower part
Driving motor
Operation panel Main panel
Main vise
Left side Shuttle vise
Right side
Roller table
Solenoid valve
Block box
Hydraulic motor
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Material infeeding
roller
Rear side
Coolant motor
Main panel
Driving motor
Left side Right side
Material outfeeding
roller table
Operation panel
Front side
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1-3. General instructions
1) Shuttle (Rear) vise

When cutting material, this unit unclamps with main vice and is used to feed material
with the feeding part, clamping and unclamping in feeding material.
2) Main (Front) vise

This unit unclamps with shuttle vise in cutting or feeding material.
- To infeed material, shuttle vise is clamped and main vise is unclamped.
- To outfeed material, shuttle vise is unclamped and main vise is clamped.
3) Feeding unit
This unit is used to feed material with clamping and unclamping when feeding material
and the movement length of material can be found out through encoder.
(Manual mode : High and low speed operation is possible using the touch screen panel.)
4) Ascending / descending unit

This unit is designed to ascend and descend saw blade.
5) Wheel drive
This unit is designed to rotate saw blade and works with inverter motor while saw
blade engages with two wheels. Touch monitor enables speed to be controlled.
(If wheel sensor detects saw blade damage, it stops automatically.)
6) ARM insert
This unit fixes and holds manually saw blade that rotates in the driving part.
7) Miter cutting
Auto miter cutting is available up to 45 degrees with digital display.
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INSTRUCTION MANUAL
Chapter 2. Safety
2-1. Basic function & instruction

1) This machine is designed and manufactured by the advanced technology in conformity
with the safety regulation. Operator, however, must be always careful because any severe
injury or casualty can be caused by this machine and other systems.
2) This machine must be handled by certified engineer who is familiar with danger and safety
concerning the machine functioning and operated under normal condition in accordance
with the operation & maintenance instructions. Therefore, any functional faults have to be
directly troubleshooted.
2-2. Machine maintenance

1) Keep this manual nearby operation panel and refer to it for operation.
2) If there is any modification regarding safety during operation, stop the machine and inform
a person in charge of whether the machine is OK or not.
2-3. Safety guide for operator

1) Operator must be qualified to handle the machine.
2) Operator must follow the safety regulations on this manual before starting the machine.
3) If any modification or something wrong occur during operation, let a responsible person
know immediately it. Stop the machine if necessary.
4) The machine must be in operation under wheel cover is closed.
5) Operation mode that can have influence on safety must be refrained.
6) In case of breakdown, stop the machine and take prompt action to be repaired.
7) For safe and efficient operation, it is strongly required to execute daily checkup whether
each driving part and motor well works without oil leakage. If something wrong takes place
on the machine, stop the machine and inform a person in charge of it.
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INSTRUCTION MANUAL
2-4. Injury prevention

1) Don’t open head cover during the power-on or operation. Injury can be caused because of
saw blade rotation during operation.
2-5. Electric shock prevention

1) Don’t open covers of motor, inverter and electrical parts on the condition of the power-
supply because it causes electric shock.
2) Don’t open cover except for cable work or regular inspection although the power-supply
is off. In case that inverter voltage is cut, it causes also electric shock because voltage is
charged for a long time.
3) Before carrying out cable work or regular inspection, cut the power-supply for more 10
minutes and check whether charging current of inverter discharges by means of a tester.
4) Don’t control switches with wet hands because it causes electric shock.
5) Don’t make cable damaged and put heavy stuff that causes excessive stress because it
brings about electric shock.
2-6. Fire prevention

1) Don’t place any flammable materials near the electrical parts.
2) Cut the power-supply in case of breakdown. If not, fire is subject to happen by subsequent
accident.
2-7. Damage prevention

1) Don’t allow the voltage exceeding the range indicated on each input port because it causes
machine damage.
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2-8. Safety rules
DANGER
Do not pass by the gap between the
Hands off saw blade during operation. machine and roller table.
After cutting off the panel power, Do not get close when vise moves.
Shut off the main power-supply.
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DANGER
Hands off when wheel is put into
Hands off when material is clamped. operation.
Hands off chip conveyor.
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CAUTION
Do not open wheel cover during Cut off the power-supply before
operation. opening wheel cover.
Do ground connection to protect

oneself from electric shock.
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CAUTION
Keep the surrounding machine well
Wear safety equipments.
organized to diminish hazard.
Helmet
Ugh!
Chin strap
Uniform
Glove
Shoes
Install the machine in a bright place. Do not install the machine outside.
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INSTRUCTION MANUAL
2-9. Handling & installation
1) Handle the machine by forklift or crane. There are 4 slots to be easily handled.
2) Install the machine according to the regulations described on this manual.
3) Don’t input the power-supply under damaged condition of the mechanical or electrical parts
even though installation is completed.
4) Don’t open main cover during carriage of the machine.
5) Install the machine a little lower to the direction that material is outfed after cutting
as worker position.
6) If the machine is set up, connect electric cable in compliance with the rated circuit breaker
capacity and cable thickness.
(Breaker: 3phase / 100A, cable thickness : 16SQ )
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To be handled by crane, there are 4 slots like below.
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2-10. Stickers
NO Mark Instructions
1 Hands off saw blade during operation.
Because of the electrified unit, hands off

2 it during operation and be cautious
about electric shock.
Do not enter the working area of the machine

3
during operation.
4 Do not open the wheel cover during operation.
5 Do not have access to the machine during operation.
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2-11. Sticker position

1) For safe and efficient operation, the stickers are put on each position concerned. (Front side)
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INSTRUCTION MANUAL
2) For safe and efficient operation, the stickers are put on each position concerned. (Rear side)
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INSTRUCTION MANUAL
Chapter 3. Function
3-1. Mechanical functions & operation panel
1) Driving part
Band sawing machine is designed to feed material and operate for automatic cutting.
Operator must acquaint with the features and functions each driving part
3 4
9
1 12 7
13 11 6
10 5 8
15
OP 14
5
<Driving part of Band Sawing Machine>
NO Driving part Function Remarks
Hydraulic motor This is the basic motor to run the hydraulic driving Motor 3.7kW
1
(U2,V2,W2) part of band sawing machine. HIGEN
This motor enables coolant to be sprayed, so that

Coolant motor Motor 250W
2 efficient cutting can be guaranteed.
(U3,V3,W3) A-RYUNG
Driving motor for saw This motor is used to drive saw blade for cutting Motor 11kW
3 blade material. It is possible to control speed by volume 4P / 220V
(U1,V1,W1) switch. SIEMENS
Electrical wire brush 200W / 220V

4 Chips are clearly removed by this wire brush.
(U4,V4,W4) ORIENTAL
Solenoid
Shuttle vise This valve controls the movement of vise to clamp
Double acting
5 clamping & unclamping and unclamp, which it has material forwarded and
220V
(R229/R230) reversed.
CAMEL
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INSTRUCTION MANUAL
Main vise clamping & Solenoid

unclamping This valve has fixed main vise clamped and
6 Double acting
unclamped.
(R231/R232) 220V, CAMEL
Shuttle vise forward & Solenoid

reverse This valve is used to make shuttle vise forward
7 Double acting
and reverse.
(R227/R228) 220V, CAMEL
This valve is used when material is cut. If the Solenoid

Column unit
8 start button is pushed, the column unit goes Single acting
(R225) slowly down by the valve. 220V, CAMEL
Solenoid
High speed shuttle vise It works when shuttle vise is transferred at high
9 Single acting
(R226) speed.
220V, CAMEL
Solenoid
Angle clamp It gets loosened for adjusting angle and locked
10 Single acting
(R235) when stopping.
220V, CAMEL
Solenoid
Left & right angle When cutting, angle can be adjusted to left and
11 Double acting
(R233/R234) right side.
220V, CAMEL
Saw blade up & down is carried out by this Solenoid

Saw up & down
12 valve. If approach bar detects material, it stops Double acting
(R223/R224) going down. 220V, CAMEL
Solenoid
Low speed turning
13 This is used to control the turning slower. Double acting
(R236)
220V, CAMEL
Solenoid
Roller up
14 This is used to up the roller. Single acting
(R225)
220V, CAMEL
Solenoid
Vertical vise
15 This is used to up and down vertical vise. Double acting
(R238,R239)
220V, CAMEL
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INSTRUCTION MANUAL
2) Sensor
1 2 3 OP
5
6 4
7 10
<Each sensor position>
Tension-support This sensor detects if the wheel drives through the Limit switch
1 saw blade. If it does not work at regular intervals,
(P004) the machine stops. HY-M902
Limit switch
Interlock This switch limits clamping of main vise to protect
2 ZE-N-2
(P01F) the insert housing from saw down.
OMRON
Saw down limit This switch detects the down limit of saw. If Limit switch
3
(P01E) working, it stops going down. HY-M902
Saw up limit This switch limits the up limit of saw. If working, it Limit switch
4
(P01D) stops going up. HY-M904
This switch limits forward and reverse of shuttle Limit switch

Angle zero point
5 vise. If working, the main vise clamping is limited to ZE-N-2
(P01C) work during the setting time. OMRON
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INSTRUCTION MANUAL
Shuttle vise If it is switched on , the down of saw blade is not Limit switch
6 interlock accepted, but if it is switched off, the down of
(P01B) saw blade is accepted. HY-M902
Shuttle vise If it is switched on, the turning of saw is possible, Limit switch
7 external lock but if it is switched off, the turning of saw is
impossible. HY-M902
(P01A)
OSRAM
Working light
8 This working light is applicable to the work. Halostar
(R237)
90W
Rotary encoder
This sensor measures the angle of saw blade.
E40S6-1000-
9 Angle encoder Left side : Decrease
3-2-24
Right side : Increase
AUTONICS
Turn light
Lamp If any troubles take place on the machine, it
10 HY-TPB-24
(P036) flickers. It restarts after the checkup.
24VDC R
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INSTRUCTION MANUAL
3) How to use operation panel
DIAMOND
-1000T 15 17
조작모니터 16
COMPANY: #785-204,SedkPo-Ri,JangAhn-Myoun,
HwaSeong-Si,Gyeonggi-Do, Korea 5
Tel. 82-31-351-1438 Fax. 82-31-351-1458
COMP MODE ROLLER MODE

OFF ON M F ALL R
1 2 3 4 6 7 8
UP
ANGLE
EMG - STOP
14 F R
9 10 11 12 13
DOWN
<OP panel>
NO Panel Function Remarks
Key switch
Power Operation gets ready connecting PLC & power-
1 KH-3025-2
ON/OFF supply.
25Ǿ
Button lamp
Saw driving Saw drives to cut materials. KBL-25M-3C (Green)
2
25Ǿ
3-stage selection
Left selection : Cutting finishes on the down limit.
switch
3 Comp mode Right selection : Cutting finishes on the up limit.
KSL-25L3-1a1b
M selection : Saw blade runs only.
25Ǿ
Push button
KPB-25EM-1a
4 Saw blade up This switch is used to up saw blade. If the upper
(Yellow)
25Ǿ
3-stage return
Shuttle vise selection switch
It is adjustable to go forward and backward
forward &
5 shuttle vise. KSL-25AL3
backward
25Ǿ
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INSTRUCTION MANUAL
3-stage return
Shuttle vise selection switch
6 clamping & Shuttle vise can be clamped and unclamped.
KSL-25AL3
unclamping
25Ǿ
3-stage return
Main vise selection switch
7 clamping & Main vise can be clamped and unclamped.
KSL-25AL3
unclamping
25Ǿ
3-stage
It is used to drive roller table. selection switch
8 Roller mode
F : Roller forward, All : All rollers, R : Reverse KSL-25L3-1a1b
25Ǿ
Button lamp
Hydraulic motor KBL-25M-
9 It is used to run hydraulic motor.
running 3C(Green)
25Ǿ
Button lamp
It is used to run coolant. During cutting, it runs KBL-25M-
10 Coolant running
automatically. 3C(Green)
25Ǿ
3-stage
11 Angle adjustment It is used to adjust the angle of saw blade 0~45°. KSL-25AL3
25Ǿ
Push button
It is used for saw blade down. When cutting, it
KPB-25M-1a
12 Saw blade down stops going down. If the down limit is ON, it
(Red)
stops running.
25Ǿ
Push button
If the emergency stop button is pushed, the
13 Emergency stop KPB-25ER (Red)
machine stops.
25Ǿ
Mono lever
Roller control It is adjustable to up, down, forward and reverse
14 HY-LEL-04-1
lever switch of rollers.
30Ǿ
Forward and reverse of shuttle vise can be Toggle switch

Shuttle vise low
15 selected with low or high speed. (It is the same DJT-2210
& high speed
application to miter cutting and roller tables.) DADACO
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Toggle switch
16 Working light This working light is applicable to the work. DJT-2210
DADACO
Vertical vise Toggle switch

17 clamping & It is used to clamp and unclamp vertical vise. DJT-3210
unclamping DADACO
18
19
20
21
22
23
24
25
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INSTRUCTION MANUAL
3-2. How to use touch screen panel
1) Configuration of touch screen panel
Monitor screen (1)
Angle
Setup Working I/O
Adjustment
Screen
Screen Time Monitor
(2) (3) (4) (5~8)
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INSTRUCTION MANUAL
2) Running screen
Screen no. NO.1 Screen name Running screen
7)Status 1)Target angle
2)Angle return
3)Angle reset 4)Alarm details
5)Blade speed 6)Screen shift
Running status of the machine can be checked through this screen and its configurations
are as follows.
1) Target angle : If F3 button is pushed, it moves to the already setup angle.
2) Angle return : If F4 button is pushed, it returns 0°.
3) Angle reset : It is used in the event that encoder to fix angle value is manually reset.
4) Alarm details : All alarm details can be checked and deleted.
5) Blade speed: Blade speed can be controlled by button.
6) Screen scroll : It is used to scroll screens.
(For any value input, it can be scrolled to left and right )
7)Status
-SPEED : Running the wheel driving part, the rotating speed of blade is indicated.
-LOAD : For operator’s reference when blade goes down to cut, it indicates the load ratio
of motor in the wheel driving part. The optimum ratio is less than 75%.
-ANGLE : It indicates the mechanical part’s numerical angle.
- : It indicates blade rotates while turning.
- : It indicates the mechanical part’s moving angle.
Remarks
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INSTRUCTION MANUAL
3) Angle adjustment screen
Screen no. NO.2 Screen name Angle setup screen
8)Status 1)Target angle
2)Angle return
3)ESC button 4)Entry value 5)Screen scroll 6)SET button 7)ENT button
cursor
This screen indicates how the angle adjustment is executed and its configurations are
as follows.
1)Target angle : If F3 button is pushed, it moves to the already adjusted angle.
2)Angle return : If F4 button is pushed, it returns 0°.
3)ESC button : It is used in the event of entry cancel.
4)Entry value cursor : It is used to enter the target angle.
5)Screen scroll : It is used to scroll screens.
6)SET button : To entry the target angle, press SET button.
7)ENT button : If ENT button is pushed, the entry is completed.
8)Status
-CURRENT :It indicates the current angle.
-SETTING : It indicates the target angle.
Remarks
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INSTRUCTION MANUAL
4) Setup screen
Screen no. NO.3 Screen name Setup screen
6)Status
1)Default
5)ENT button
2)Entry value cursor 3)Screen scroll 4)SET button
The configurations of this setup screen are as follows.

1)Default : If F4 button is pushed for 3 seconds, the load value of blade returns to the default.
2)Entry value cursor : It is used to enter the target angle.
4)SET button : Push SET button to enter low speed area of angle, angle offset and blade
load. (Default - low speed area of angle : 2°, angle offset : 0°, blade load : 200%)
5)ENT button : If ENT button is pushed, the entry is completed and it moves to next entry.
6)Status
-LOW-SPD SET : For angle switchover, the regular area is setup to switch slowly.
-ANG OFF-SET : It can be corrected comparing actually switched angle and indicated
angle.
-REF LOAD : It indicates the load ratio when cutting.
Remarks
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INSTRUCTION MANUAL
4) BAND SAWING의 설정화면
Screen no. NO.3 Screen name Setup screen

6) Status
7) Default lamp
1) Default
5) ENT button
2) Entry value cursor 3) Screen scroll 4) SET button
The configurations of this setup screen are as follows.

1)Default: If F2 button is pushed for 1 second, the corrected angle data returns to the default.
2)Entry value cursor: It is used to enter the target angle.
3)Screen scroll: It is used to scroll screens.
(For any value input, it can be scrolled to left and right.)
4)SET button: Push SET button, select and enter corrected angle data.
5)ENT button: If ENT button is pushed, the entry is completed and it moves to next entry.
6)Status
- 00-05˚ : This is to correct the range - 0˚ ~ 5˚.
7)Default lamp : If F2 button is pushed for 1 second, the lamp turns on.
비고
Remarks
-Defaults
00-05˚ : 880 05-10˚ : 880 10-15˚ : 876 15-20˚ : 879
20-25˚ : 878 25-30˚ : 873 30-35˚ : 871 35-40˚ : 865
40-45˚ : 860
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5) Working time screen

Screen no. NO.5 Screen name Working time screen
6)Status
1)Working time reset
5)ENT button
2)Entry value cursor 3)Screen scroll 4)SET button
This screen indicates working time and cutting load scale and its configurations are as follows.
1)Working time reset : If F4 button is pushed for 3 seconds, the working time is reset.
2)Entry value cursor : It is used to enter the cutting load scale.
3)Screen scroll : It is used to scroll screens.
4)SET button : Push SET button to enter the cutting load scale.
(Max. scale to enter is 200%)
5)ENT button : If ENT button is pushed, the entry is completed and the cutting load scale
is setup.
6)Status
-WORK TIME :It indicates the working time.
-LOAD SCALE : Down speed of saw blade changes corresponding to the current load
of saw blade and the cutting load scale when cutting. Thus, down speed can be high
high or low, adjusting this value.
(Default of the load scale is 100%)
Remarks
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6) I/O screen
Screen no. NO.5 Screen name I/O screen
1)Status monitor
2)Screen scroll
This screen indicates I/O of the machine.

1) Status monitor : It indicates the running status for motor sensor, limit switch and solenoid
valve each mechanical part.
Remarks
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INSTRUCTION MANUAL
Chapter 4. Operation
Operator must be well aware of this manual (especially safety) before running the machine and follow
the procedures for safety operation. Operation mode is divided into automatic and manual operation.
Details are as follows. (Refer to manual operation.)
4-1. Inspection & starting
No. Procedures
1 Read carefully the safety chapter.
2 Carry out the daily inspection.
3 Check safety cover, sensor working condition and etc.
4 Check touch screen. See the instruction for touch screen panel.
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4-2. Power-supply connection
No. Method
1 Connect the main power from electrical control box.
2 Switch on circuit breakers each unit.
Cancel emergency stop switch. If it is switched on, the power-supply is cut.

3
(The power-supply of inverter is only powered on.)
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4-3. Warming-up
This is the preliminary function for automatic operation.
No. Method
Select manual mode after stopping automatic operation.

1
(In case of error, check reset)
2 Run hydraulic motor.
3 Put material on shuttle vise and main vise.
Shuttle vise : After checking and clamping material, move to the cutting position.
4 Target angle : Materials are transferred to the target angle.
Main vise : Clamp if the cutting position is fixed.
Shuttle vise and main vise must be clamped, so that automatic operation is available.
5
If each mechanical part gets ready to work, the machine is ready to run automatically.
6 Run the machine after checking the cutting angle of materials.
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INSTRUCTION MANUAL
4-4. Manual mode

Manual mode is basically the same as manual running and runs the step function to the specific
position fixed from the inside of PLC. (See the explanation on the screen of touch screen panel.)
1) Manual running flow. (If main vise is just clamped, it is possible to cut automatically one time.)
Preparation for -The running is allowed only one time.

manual running
N Material presence - Check if material has been fed into the machine.
Y
Main vise
Unclamp -Clamp main vise.
Clamp
Shuttle vise
Unclamp -Clamp shuttle vise.
Clamp
N Blade height check -Blade height is adjustable to match material.

Y
Material cutting angle

-Check the cutting angle of material.
check
Rotation speed check -Check the blade speed according to material type.
-Check the down speed according to material type.

Down speed check
-It is possible to run under the above conditions are checked.
Starting (M150A) -Manual running is allowed only one time regardless of

schedule.
-In case of error, it stops going down and accordingly

manual running stops.
Finished
-Take the expedient on the screen and restart.
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4-5. Troubleshooting
During running the machine, any faults can be checked through the operation panel.
Error
Message Cause & Solutions
code
BLADE CHANGE It checks the time based on the initial driving of saw blade. If the setup time
M250 exceeds, this code is seen.
CHECK
- Reset the working time on Work Time screen.
Due to mechanical / electrical fault in hydraulic motor, it is overheated and

accordingly thermal relay tripped.
M251 HYD. O/L
- Check mechanical intervention and the setup value of thermal relay. After
checkup, press the switch of thermal relay to cancel and then it reverts.
Due to mechanical / electrical fault in hydraulic motor, it is overheated and

accordingly thermal relay tripped.
M252 COOLANT O/L
Due to mechanical / electrical fault in saw blade driving motor, inverter has
executed the self-diagnosis and the standard current has been checked.
M253 B-MOTOR O/L - Check mechanical intervention and the error code of inverter. After
checkup, press the stop (reset) button to cancel. In spite of the power-
supply cut off, it is reset until rechargeable lamp it turned off.
Due to mechanical / electrical fault in chip brush, it is overheated and

accordingly thermal relay has tripped.
M254 C-BRUSH O/L
It is caused if saw blade doesn’t work although the wheel driving part is
BLADE CHECK monitored by sensor after 3 seconds from starting.
M255
ERROR - Check electric motor, driving part, wheel driving part and sensor behind
wheel driving part.
ENCODER It is caused if the deviation of encoder value is indicated over reference value
M256 or the reset value is not 0 after the forward limit is ON.
0 CHECK
- Check mechanical gear and encoder.
It is caused if the encoder value exceeds reference value, encoder

ANG MOVE
M257 malfunctions or the turning angle value and encoder value differ.
ERROR
- Check mechanical gear and encoder.
As the interaction between PLC and inverter, it checks two-way

INV COMM. communication. If not, it would be faulty.
M258
ERROR - Check the manufacturer and its specification.
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INSTRUCTION MANUAL
Error
Message Cause & Solutions
code
M/C alarm 00
Emergency switch is on.
M320 EMERGENCY S/W
ON -Turn emergency switch.
M/C alarm 01 Shuttle vise gets closer with blade on manual saw down and
M321 SHUTTLE VISE blade running.
POSITION CHECK -Reverse shuttle vise. (Shuttle vise moves to the position deviated
from.)
M/C alarm 02 Hydraulic motor doesn’t work on blade running & angle
M322 HYD. MOTOR adjustment.
RUNNING CHECK -Restart after running hydraulic motor.
M/C alarm 03 This is caused by the mechanical & electric problems of blade
drive motor. Inverter diagnoses itself with standard current check.
M323 INVERTER
-Check any mechanical interruption and error code of inverter, and
OVERLOAD CHECK
press stop button to reset. Despite the power off, it is reset until
각도 이동 시 엔코더의 값이 기준값 이상이거나 치수의 변동이

M/C alarm 04
M324 없거나 치수 이상일 때 발생한다.
각도 이상 확인
-기계적 기어 확인과 엔코더의 이상유무를 확인한다.
M/C alarm 05 절삭 작업 중에 각도 이동 버튼을 누름.

M325
절삭 작업 중 -절삭 작업이 아닌 상태에서 각도를 조정한다.
M/C alarm 06 각도 이동 시 톱날의 위치가 낮음.

M326 -톱날을 충분히 위로 올려 준다. (본체 바이스 인터 락 위치 이상으로
톱날 위치 확인
조정. )
M/C alarm 07
각도 이동 시 각도 이동 시 송제 바이스 간의 간격이 좁음.
M327
송제 바이스 -송재 바이스를 충분히 벌려준다.
위치 확인
M/C alarm 08
각도 이동 시 각도 이동 시 송제 바이스가 톱날과 가까운 위치에 있음.
M328 -송제 바이스를 충분히 후진한다. (송제 바이스 인서트가 벗어난 위치
송제 바이스
로 이동 함.)
전진단 확인
38
INSTRUCTION MANUAL
4-6. Sign tower lamp
Indication Content
RED flickering Fault occurrence (Emergency up stop)
4-7. Technical support
- Feel free to contact or e-mail us for any technical support you may need.
Kumkwang Tech Co.,Ltd. (KOTEC)
Tel: +82 31 351 1306 Fax: +82 31 351 1809
E-mail: kotec@kotec21.com
Visit our website: www.kotec21.com and leave your message on customer center.
39
INSTRUCTION MANUAL
Chapter 5. Electric drawing

5-1. Electric drawing
1000T
1000T
40
INSTRUCTION MANUAL
3-220V L01 L02 L03 PE
14SQ
NFB01(MAIN POWER)
POWER CIRCUIT01
ABS103b/100A
POWER CIRCUIT
L1 L2 L3 CP01(CONTROL POWER)
52DR/5A
R200 0.75SQ
1000T
T200
KS01 LY01
R2-1
R202 NF01 R204 PLC01
EPB01
NOISE PLC POWER
FILTER T201 XBC-DR64H
R201
CP02
52DR/5A
P/S01 +24 24P
CONTROL
POWER SUPPLY
DC24V 3A 24G 24N
LY01 MC01 PANEL FAN
CP03(CONTROL OUT)
52DR/10A
LY01
R210 0.75SQ R211
PLC OUT PUT
T210 T211 (TO AUX FAN)
MC01 INV01
R10 14SQ U1
R INVERTER U
S10 V1 BLADE MOTOR

S VF-S110 3PH220V 11KW V M1
T10 W1
~ 11kW
T W
CR01
INFX
FX F
COM0
COMMON CC
P007
ALARM FLB
24N
COMMON FLC
RS+ TO PLC
RS485+ RXA
RS-
RS485- RXB
MAKER TOSHIBA
MC02 TH01 12~18)

U2 2.0SQ 3500 U2
V2 V2 HYD. MOTOR
M2
W2 W2
~ 3.7kW
MC03 TH02 (1~1.6)

U3 2.0SQ U3
V3 V3 COOLANT
M3
W3 W3
~ 180W
MC04 TH03 (0.63~1)

U4 2.0SQ U4
V4 V4 CHIP BRUSH
M4
W4 W4
~ 90W
(RATIO 3:1)
L1 L2 L3
41
INSTRUCTION MANUAL
POWER CIRCUIT02
POWER CIRCUIT
2.0SQ
NFB02 (EXT ROLLER)
ABE33/10A INV02 MC05 TH04 (6~9)
R20 2.0SQ R21 U5
R INVERTER U
1000T
S20 S21 V5 EXT C/V1
S VF-S015 3PH220V V M5
1.5kW(TOSHIBA) ~ 750W*2
T20 T21 W5
T W
MC06 TH05 (6~9)

U6
ML01
ROFX
V6 EXT C/V2
정회전 F
M6
역회전 R
RORX
~ 750W*2
ROCC
W6
COMMON CC
ROS1
CR10
다단1 S1
ALARM-B FLB
L1 L2 L3 24N
COMMON FLC
P009
ALARM-A FLA
R211 T211
0.75SQ SS06 0.75SQ

R250
FRONT ROLLER SELECT
R251
REAR ROLLER SELECT
ML01 CR23
R252 R253
ROLLER UP
CR22
ML01
R254
ROLLER DOWN
CR22
R255 SOL17
ROLLER UP
CR21 TH04
R256 R257
FRONT ROLLER ON
CR20 TH05
R258 R259
REAR ROLLER ON
ML01
ROFX
롤러 정회전
RORX FROM
롤러 역회전
INVERTER
ROCC
COMMON
42
K120S .
K7M-DR60U . SLOT NO. : . .
LOADER (D-sub 9-PIN-M) 1 1 . HMI LCD DISPLAY (2.5)
S/W 1 (BUILT-IN CNET) ON 2 2 TX (D-sub 9-PIN-M)

INSTRUCTION MANUAL
S/W 2 (ROM MODE) OFF 3 3 RX 자국->0, 상대국->1
SD(TXD) 4 4 .
SG 5 5 SG
6 6 .
RD(RXD) 7 7 .
8 8
9 9 .
RS485 PIN CONNECT RS+ 1 1 RS+ INVERTER (MODBUS)
43
RS- 2 2 RS- (PIN CONNECT)(NO:1)
3 3
4 4
5 5
6 6
7 7
8 8
. 9 9
1000T
PLC & HMI, INVERTER
PLC SERIALED
INSTRUCTION MANUAL
24P 24N
0.75SQ
RSRX
THB01 01 RX RS232C-R
RSTX
03 TX RS232C-T
RTC TYPE RSSG
05 SG RS232C-SG
485+
PLC INPUT01
PLC CARD01
INV01 02 485+ RS485+
485-
04 485- RS485-
1000T
P000
ENC 01 06 P 000 ANGLE ENCODER - B
P001
07 P 001 ANGLE ENCODER - A
P002
08 P 002
LY 01 P003
09 P 003 EMG STOP (LY01 OFF)
LS 05 P004
10 P 004 WHEEL CHECK LIMIT(H)
TH 01 P005
11 P 005 HYD. MOTOR OVER LOAD
TH 02 P006
12 P 006 COOLANT OVER LOAD
INV 01 P007
13 P 007 BLADE MOTOR ALARM
TH 03 P008
14 P 008 CHIP BRUSH OVER LOAD
TH04, 05, INV02 P009
15 P 009 OPTION EXT C/V OVER LOAD
UP MANU DOWN
SS 01 P00A
16 P 00A COMP MODE UP
P00B
17 P 00B COMP MODE DOWN
PBL 01 P00C
18 P 00C 유압 모터 기동 S/W
PBL 02 P00D
19 P 00D 톱날 회전 S/W
PBL 03 POOE
20 P 00E 절삭유 운전 S/W
TGS 01 P00F
21 P 00F 송재 고속 선택 S/W
22 COM0 COMMON
23 NC
SS 02 P010
24 P 010 각도 LEFT S/W (0도)
P011
25 P 011 각도 RIGHT S/W (45도)
PB 01 P012
26 P 012 BLADE UP BUTTON (reset)
PB 02 P013
27 P 013 BLADE DOWN BUTTON
SS 03 P014
28 P 014 REAR VISE FORWARD BUTTON
P015
29 P 015 REAR VISE REVERSE BUTTON
SS 04 P016
30 P 016 REAR VISE CLAMP BUTTON
P017
31 P 017 REAR VISE UNCLAMP BUTTON
SS 05 P018
32 P 018 FRONT VISE CLAMP BUTTON
P019
33 P 019 FRONT VISE UNCLAMP BUTTON
LS 06 P01A
34 P 01A FRONT VISE INTER LOCK(H)
LS 07 P01B
35 P 01B REAR VISE 절삭위치(O)
LS 04 P01C
36 P 01C ANGLE LEFT LIMIT(O)
LS 01 P01D
37 P 01D BALDE UP LIMIT (OMRON)
LS 02 P01E
38 P 01E BLADE DOWN LIMIT (H)
LS 03 P01F
39 P 01F REAR VISE FORWARD LIMIT(O)
40 COM1 COMMON
41 24G
42 24V
44
INSTRUCTION MANUAL
24P 24N 24P

XGB
XBC-64RH OUTPUT
0.75SQ
AC POWER AC00 01 R201
FG FG 02
AC POWER AC01 03 T201
PLC OUTPUT01
PLC CARD02
+24V P 04
P020
BLADE RUN P 020 05
1000T
P021
HYD. MOTOR P 021 06
P022
COOLANT MOTOR P 022 07
P023
CHIP BRUSH MOTOR P 023 08
COMMON COM0 09
P024
P 024 10
P025
P 025 11
P026
P 026 12
P027
P 027 13
COMMON COM1 14
P028
BLADE UP SOL. P 028 15
P029
BLADE DOWN SOL. P 029 16
P02A
BLADE SLOW SOL. P 02A 17
P02B
REAR VISE HI SPEED SOL. P 02B 18
COMMON COM2 19
P02C
REAR VISE FORWARD SOL. P 02C 20
P02D
REAR VISE REVERSE SOL. P 02D 21
P02E
REAR VISE CLAMP SOL. P 02E 22
P02F
REAR VISE UNCLAMP SOL. P 02F 23
COMMON COM3 24
P030
FRONT VISE CLAMP SOL. P 030 25
P031
FRONT VISE UNCLAMP SOL. P 031 26
P032
BLADE LEFT SIDE SOL. P 032 27
P033
BLADE RIGHT SIDE SOL. P 033 28
P034
ANGLE CLAMP SOL. P 034 29
P035
ANGLE SLOW SOL. P 035 30
P036
경광등 P 036 31
P037
P 037 32
COMMON COM4 33
P038
P 038 34
P039
P 039 35
P03A
P 03A 36
P03B
P 03B 37
P03C
P 03C 38
P03D
P 03D 39
P03E
P 03E 40
P03F
P 03F 41
COMMON COM5 42
45
INSTRUCTION MANUAL
24P 24N 24P

XGB
XBF-DV04A
0.75SQ
비례밸브 0~10V
BLADE SLOW DOWN SOL+. CH00+ 01 +24V
BLADE SLOW DOWN SOL-. CH00- 02 DV+
PLC DA OUTPUT
CH01+ 03 EN C1V
PLC CARD02
CH01- 04 0V
CH02+ 05 GND
1000T
CH02- 06
CH03+ 07
CH03- 08
NC 09
+24V 10
GND 11
46
INSTRUCTION MANUAL
R211 T211
0.75SQ CR02 0.75SQ
MC, RELAY, SOL. POWER CIRCUIT
MC, RELAY, SOL. POWER CIRCUIT

R220
HYDRAULIC MOTOR
CR03 R221
COOLANT MOTOR
CR04 R222
CHIP CONVEYOR MOTOR
CR05 R223 SOL01
BLADE DOWN
CR06 R224 SOL02
BLADE DOWN
CR07
1000T
R225 SOL03
BLADE SLOW
CR08 R226 SOL04
REAR VISE HIGH SPEED
CR09 R227 SOL05
REAR VISE FORWARD
CR10 R228 SOL06
REAR VISE REVERSE
CR11 R229 SOL07
REAR VISE CLAMP
CR12 R230 SOL08
REAR VISE UNCLAMP
CR13 R231 SOL09
FRONT VISE CLAMP
CR14 R232 SOL10
FRONT VISE UNCLAMP
CR15 R233 SOL11
BLADE LEFT SIDE
CR16 R234 SOL12
BLADE RIGHT SIDE
CR17 R235 SOL13
ANGLE CLAMP
CR18 R236 SOL14
BLADE ANGLE SLOW
TGS02 R237 FL 01
W WORK LIGHT
TGS03 R238 SOL15
누름 VISE UP
R239 PS01 R240 SOL16

누름 VISE DOWN
24N 24P
0.75SQ
0.75SQ
CR01 B040 PBL 01
G 톱모터 기동 램프
CR02 B041 PBL 02
G 유압 모터 기동 램프
CR03 B042 PBL 03
G 절삭유 모터 기동 램프
CR21 B043 TL 01
R 경광등 적색
47

Diamond-1000t (Eng)

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DIAMOND SERIES [1000T]

2-1. Basic function & instruction ------------------------------- 08

3-1. Mechanical function & operation panel ----------------------- 19

4-1. Inspection & starting ----------------------------------- 32

Chapter 5. Electric drawing

5-1. Electric drawing ---------------------------------------- 38

Chapter 1. General outline

1-1. Purpose & specifications

1-2. System structure

Operation panel Main panel

Left side Right side

1-3. General instructions

1) Shuttle (Rear) vise

2) Main (Front) vise

4) Ascending / descending unit

2-1. Basic function & instruction

2-2. Machine maintenance

2-3. Safety guide for operator

2-4. Injury prevention

2-5. Electric shock prevention

2-6. Fire prevention

2-7. Damage prevention

2-8. Safety rules

Hands off chip conveyor.

Do ground connection to protect

2-9. Handling & installation

2) Install the machine according to the regulations described on this manual.

4) Don’t open main cover during carriage of the machine.

To be handled by crane, there are 4 slots like below.

1 Hands off saw blade during operation.

Because of the electrified unit, hands off

Do not enter the working area of the machine

4 Do not open the wheel cover during operation.

5 Do not have access to the machine during operation.

2-11. Sticker position

<Driving part of Band Sawing Machine>

NO Driving part Function Remarks

This motor enables coolant to be sprayed, so that

Electrical wire brush 200W / 220V

NO Driving part Function Remarks

Main vise clamping & Solenoid

Shuttle vise forward & Solenoid

This valve is used when material is cut. If the Solenoid

Saw blade up & down is carried out by this Solenoid

<Each sensor position>

NO Driving part Function Remarks

This switch limits forward and reverse of shuttle Limit switch

NO Driving part Function Remarks

3) How to use operation panel

COMP MODE ROLLER MODE

NO Panel Function Remarks

NO Panel Function Remarks

Forward and reverse of shuttle vise can be Toggle switch

NO Panel Function Remarks

Vertical vise Toggle switch

3-2. How to use touch screen panel

1) Configuration of touch screen panel

Monitor screen (1)