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How A Current To Pressure Transducer (I - P) Works - Learning Instrumentation An

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How a Current to Pressure Transducer (I/P) Works

A “current to pressure” transducer (I/P) converts an analog signal (4 to 20 mA)


to a proportional linear pneumatic output (3 to 15 psig). Its purpose is to
translate the analog output from a control system into a precise, repeatable
pressure value to control pneumatic actuators/operators, pneumatic valves,
dampers, vanes, etc.

The I/P converter provides a reliable, repeatable, accurate means of converting


an electrical signal into pneumatic pressure in many control systems. Models of
this device are usually available in direct and reverse action and are field
selectable with full or split range inputs or output as the case may be.

The most common application of an I/P transducer is to receive an electrical


signal from a controller and produce a proportional pneumatic output for
operating a control valve or positioner. The device can be mounted on the wall or
a pipe stand or directly on the valve actuator. Where the device can withstand
vibrations, they are directly mounted on the valve actuator. In many instances,
the device is remotely mounted on instrument pipe stands to reduce vibrations.

Operating Principle
The I/P converter uses an electromagnetic force balance principle to change
electrical signals into pneumatic signals. Typically, a 4 – 20mA input is converted
into a 3 – 15pisg output. The operating principle of the I/P transducer is shown
below:

As shown above, a coil produces the magnetic field. Within the coil is a deflector
motor with a flapper valve attached that operates against a precision nozzle to
create a backpressure on the servo diaphragm of a booster relay. The input

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current flows in the coil and produces a force between the coil and the flapper
valve, which controls the servo pressure and the output pressure.

Zero adjustment of this device is made by turning a screw that regulates the
distance between the flapper valve and the air nozzle. Span adjustment is made
by varying a potentiometer, which shunts input current past the coil. The output
signal of an I/P transducer easily falls to bleeds pressure upon failure of the
electrical signal. This makes it easy to detect electrical failure signal in the
device.

Troubleshooting and Calibration Tips


Most I/P converters are supplied instrument air of about 20psig above the
required output of the device. An inoperative or poorly performing I/P transducer
may just be having problem with its air supply. So to effectively troubleshoot this
device, slightly open the air set drain and check that the supply air is dry and oil
free. Checks can also be made on external bleed opening to verify that it is clear
and free from obstruction and that it is venting properly.

This device is calibrated in much the same way as you calibrate a pressure
transmitter. Please see How to Calibrate a Current to Pressure Transducer for a
detailed guideline. In calibrating the I/P transducer, you provide an accurate input
and check the output with a test gauge or any other test device. Check Zero,
Span and Linearity and adjust as necessary. You can use either an accurate
current generator or an accurate voltage generator with a compulsory precision
resistor of 250 ohms and half watt(1/2W) as power rating.
If you have found this post on I/P transducer useful, please endeavour to share it.

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