Maintenance Manual For Embroidery Machine (Electronic)
Maintenance Manual For Embroidery Machine (Electronic)
Maintenance Manual For Embroidery Machine (Electronic)
HCR SERIES
Version 1.00
1. When you conduct adjustment and repair of this embroidery machine or handle electric related parts,
you are required to take technical lesson in advance.
2. When you conduct adjustment and repair using this manual, please be sure to use together with instruction
with it in hand.
Index
Page
For safe adjustment and repair ------------------------------------------------------------------------------------2
Page
E4 Initialization of system
E4-1 Notice for update and Initialize machine systems ----------------------------------33
E4-2 Update of Program -------------------------------------------------------------------------34
E4-2-1 How to Update Program for Control of ATA LCD Board ---------34
E4-2-2 How to Change Language Setting ------------------------------------35
E4-2-3 How to Update CPU Board Program ---------------------------------36
E4-2-4 How to Update Data for Frame Driving ------------------------------37
E4-3 Initialization of memory
E4-3-1 Initialization ATA LCD board memory --------------------------------38
E4-3-2 Initialization CPU board memory --------------------------------------38
E5 Maintenance mode
E5-1 How to enter Maintenance mode -------------------------------------------------------39
E5-2 Machine- Machine movement -----------------------------------------------------------40
E5-3 Memory- Initialization of design memory ---------------------------------------------42
E5-4 Record- Opereration data display ------------------------------------------------------43
E5-4-1 Total number of stitch -----------------------------------------------------43
E5-4-2 Record of Error occurrence ---------------------------------------------44
E5-4-3 Number of occurrence in each error display ------------------------45
E5-5 Setup- Machine setting --------------------------------------------------------------------46
E5-6 Position- Registration of coordinates for positioning sensor ---------------------50
Page
E7 Electric system diagram
E7-1 Pulse motor driver (PMD) wiring ---------------------------------------------------------65
E7-2 Inverter wiring --------------------------------------------------------------------------------66
E7-3 Inverter wiring parameter setting --------------------------------------------------------67
E7-4 Electrical connection diagram ------------------------------------------------------------68
E7-5 List of electrical connection diagrams --------------------------------------------------72
E9 Trouble shooting
E9-1 Electricity doesn’
t turn on ------------------------------------------------------------------76
E9-2 Thread break ----------------------------------------------------------------------------------77
E9-3 Erroneous thread cut ------------------------------------------------------------------------82
E9-4 Off-registration of pattern -------------------------------------------------------------------83
E9-5 Upper thread comes off from needle hole ----------------------------------------------86
E9-6 Upper thread remains -----------------------------------------------------------------------88
E9-7 Malfunction of thread break detection ---------------------------------------------------89
E9-8 Suspension of upper shaft -----------------------------------------------------------------90
E9-9 Malfunction of needle bar change --------------------------------------------------------91
E9-10 Defect on thread catcher ------------------------------------------------------------------92
E9-11 Others (Mechanical)-------------------------------------------------------------------------93
E9-12 Others (Electronically)----------------------------------------------------------------------94
FDD Unit
Main Switch
Bobbin Thread Winder
Jump Unit
Main Motor
Brake
Thread Catcher
7
LCD unit
Head SW Circuit Board
Fluorescent
Inverter Unit
Fan
Transformer
PM Driver
DC Power Supply
8
BOARD
7.Fix screws and connect all cable which are taken
A1.01
HCR/H
IC3
IC41
9
2 - - - ON : Maitenance mode
OFF. : Regular
3 - - - OFF. : Reguar
4 - - - OFF. : Reguar
5 - - - OFF. : Reguar
External
6 - - - OFF. : Reguar
SLIT
B
A SENSOR
5.Replace B part
Fix by screws
<note> Slit should be between sensor. Be careful for
2.Take A part out handling of slit, because slit is thin and soft.
Unscrew 2 screws, then take C cable and D harness out
C D
8.Turn Slit clock-wise(see from scale side) and fix by screw at 12.Loosen screw and make Timing Slit free to turn
the point which LED 4 is turned off.
L POINT SENSOR
LED4
9.After fixing Timing Circuit Board, Turn Main shaft and check 13.Keep space 0.7+ -0.2mm between Timing Slit and Sensor,
if LED 4 is turned off at 0 dgree of main shaft and fix
C POINT SENSOR
LED3
0.7(+ -0.2)mm
SLIT
Sensor
12
5.Set cover
14
Sensor
Potentiometer
15
10.by butto, move to [ Machine ] and press SETbutton 13.Set potentiometer and fix
[Maintenance]
> Machine : 0
Angle : 0
Memory :
Display : 1
Install :
Record :
<check>
11.Set [Machine:31 ]and press SET button [Machine : #31 15*]
Sensor is located at notch center of slit collar and * mark
[Maintenance]
is shown on creen
> Machine : 31 The position of sensor is not lacated at notch of slit collar,
Angle : 0 re-adjust again
Memory :
Display : 1
Install :
Sensor
Record :
Slit
Sensor
Slit
Sensor
Sensor
Slit
Set cover
17
Y Sensor
5.Set coordintes
Refer [E5-6 Position- Registration of coordinates for
positioning sensor]
X Sensor
X Sensor Y Sensor
X Sensor
Y Sensor
18
X-AXIS
SWH 1
Y-AXIS
SWL E
EX2 ON
F/R OFF
PD ON
PL OFF
SL ON
RUN 0
1. Take AC100V connector out 6. Fix driver by screws and connect harnesses, and put cover.
Unscrew 4 screws on base plate Detail information about harnesses conenction is mentioned
in [E7-1 Pulse motor driver (PMD) wiring]
20
CN28
1 6
BLACK RED
DIGITAL
MULTIMETER
0V
DC
AC
22
CN28
6
1
BLACK RED
<note>
*Tester(red) to be put into no.3 of CN28
*Tester(black) to be put into no.1 of CN28
8.Set cover
23
DIGITAL
MULTIMETER
0V
DC
AC
RED
VR1
CN28
BLACK
24
BACK
AIR
FRONT
5.Put cover
3.Unscrew fan cover (note: nut is on reverse side)
25
5.Put cover
28
29
LCD-SW cable
LCD-S cable
Inverter cover
* Finish of procedures
For assemble and close this panel: Please opposite steps
of this procedur
31
CN1
2 ------OFF : Regular
3 ------OFF : Regular
4 ------ON
5 ------ON : Regular Color LCD Size
6 ------OFF
7 ------OFF
: Regular External
8 ------OFF
9 -----OFF : Regular
10 ---OFF : Regular
Detail of External switch (Normally, dose not use at maintenance)
7 8
ON ON : Forbid
ON OFF : Erase of language data.
OFF ON : Forbid
OFF OFF : Normal machine work(Regular)
33
E4 Initialization of system
E4-1 Notice for update and initialize machine systems
* Rewriting of program is required for version up of control program and frame movement data, replacement of CPU board and
ATA LCD boar, and change of language setting
Program of control for CPU board: HCRH**** = HCRH****.upi + HCRH****.bin : 2 files required
Data of frame driving: CR***** = CR*****.upi + CR*****.bin : 2 files required
Program of control for LCD board: LCDH**** = LCDH****.upi + LCDH****.bin : 2 files required
Language(English and others): H_ENG*** =H_ENG***.upi + H_ENG***.bin : 2 files required
<note1>
*Please do not write system program in folder in CF card(FD), when you upgrade machine by writing system programin CF
card(FD) by PC, as machine becomes unable to recognize version up program. (please write system program on route of
subject media)
<note2>
*When you upgrade program by Floppy Disk, please proceed without CF card inserted.
Upgrading is not available when you upgrade program with CF card inserted, as priority is given to CF card.
*In case you need to upgrade several program at same time, please keep following order
1.Program of control for LCD board (LCDH****)
[ Install Mode ]
> 1 : LCDH****
2 : HCRH****
3 : H_ENG***
4 : H_JPN***
5 : CR1A**
2.Enter to Maintenance Mode with referring to [E5-1 How to 5.By Button set [ LCDH**** ] and pressSET
enter to maintenance mode] Program installation starts and the following message will
be shown on display.
[Maintenance]
> Machine : 0
Angle : 0 LCD Control Program Installing
Memory :
Display : 1
Install :
Record :
Machine : 0
Angle. : 0
Memory. :
Display : 1
> Install. :
Record :
35
4. Select language display program required for installation 6. Only a short while later, maintenance mode is displayed.
3. Place cursor at [ Install ] by button and press SET * Press SET button.
button.
<note>
Please do not take out CF card (Floppy Disk) during
installation.
<note>
1. Please do not take out CF card (Floppy Disk) during
installation
2. Please do not turn off the power during installation (it will
take for a while for completion of installation)
38
DS1-1
2. End of initialize. Please turn off machine and flip back dipswitch DS1-1 to [OFF].
DS1-1
2. You will have no problem in starting and finishing initialization. Please turn power off to set DS1-1 to [ OFF ] after initialization
3. Please proceed with Automatic Speed Setting with reference to “25-1.2 Initialization of machine”of separate volume.
<note> As memory area is not cleared, please refer to “E5-3 Memory- Initialization of design memory”when you like to clear it.
78
39
E5 Maintenance mode
Maintenance mode is divided into 10 items as below.
Machine Movement test, maintenance and Adjustment.
Angle Angle display(Normally not used at maintenance)[0 fixation.]
Memory Initialization of design memory.
Display Switch over the display mode of LCD(Normally not used at maintenance)[1 fixation.]
Install Update of Control program Frame driving.Installation of Displayed language data(By CF card FD.)
Record Total number of stitch.Record of error occurrence. Number of occurrence in each error display.
Setup Modification of machine control setup data.
Register Registration of machine maintenance date(Normally not used at maintenance)
Position Registration of coordinates for positioning sensor
OS update(with PC) Update and Installation through PC (Update software will be needed separately)
1.Refer to [E5-1 How to Enter Maintenance mode] and enter 5. Press ESC button.
Maintenance Mode Finish Maintenance mod and return to running mode
[Maintenance]
> Machine. : 0
Angle. : 0
Memory. :
Display : 1
Install. :
Record :
[Maintenance]
> Machine. : # 22
Angle. : 0
Memory. :
Display : 1
Install. :
Record. :
[Maintenance]
> Machine. : 22
Angle. : 0
Memory. :
Display : 1
Install. :
Record. :
41
Below operation will be moved solely. In some opeartions, actuator of motor will be moved. Please keep hands and face away
during movement for your own safety.
Machine 34-39: (no use)
0 : All actuator OFF 40: Input test of button switch
1 : Input test of L point C point 41: Input test of limit switch
2 : Input test of Actuator origin point 42: Input test of L point C point
3 : Input test of alrm 43: Input test of Actuator origin point
4 : Main shaft control test on low speed(80rpm) at start 44: Input test of alrm
5 : Main shaft control test on low speed(120rpm) at thread 45: Display of operational state for USB
trimming 46: Analysis of USB memory
6 : Main shaft control test on jog speed(10rpm) 47: Test of message
7 : Test of brake ON-OFF 48-49: (no use)
8 : Test of jump solenoid ON-OFF 50: Voltage control test of thread trimming motor(Holding)
9 : Test of thread catch hook IN-OUT 51: 1 pulse drive movement of thread trimming motor(for
10: Test of therad catch hook (Countinuous action, Include adjustment)
Jump) 52: Return performance from ditribution of thread trimming
11: Test of keeper solenoid ON-OFF (Countinuous action) motor
12: Test of knife movement OPEN-CLOSE(1 step action) 53: Test of knife movement OPEN-CLOSE (1 step action)
13: Test of cooling fan ON-OFF 54: Test of knife movement OPEN-CLOSE (continuous
14: Test of thread holder solenoid ON-OFF action)
15: Test of keeper solenoid ON-OFF (1 step action) 55-59: (no use)
16:Test of knife movement OPEN-CLOSE (Continuous 60: Voltage control test of thread catcher moptor (Holding)
action) 61: 1 pulse drive movement of thread catcher motor (for
17-19: (no use) adjustment)
20: Main shaft control test on voltage designation[0-5V] 62: Return performance from ditribution of thread catcher
(jump) hook
21: Automatic speed setting (needle bar drive is selectable) 63: Test of thread catch hook IN-OUT
22: Main shaft control test on speed designation (needle bar 64: Test of thread catch hook IN-OUT(continuous action)
drive) 65-69: (no use)
23: Main shaft control test on speed designation (needle bar 70-74: Disabled
is selectable) 75-79: (no use)
24: Confirm of Minimum speed and Maximum speed(Jump) 80: Deletion of frame drive data
25: Test of jump solenoid ON-OFF 81: Deletion of frame position data
26: (no use) 82: Deletion of speed data
27: Main shaft control test on jog speed(10rpm) 83: Deletion of machine setting data
28: Main shaft control test on low speed(80rpm) at start 84: Maxmum frame movement (-999.9mm-999.9mm)
29: Main shaft control test on low speed(120rpm) at thread 85-88: (no use)
trimming 89: Deletion of all installation data
30: Voltage control test of Needle bar change unit(Holding) 90: Hook adjustment mode
31: Input of needle bar detect potentiometer (for installation 91-98: Disabled
adjustment) 99: Permission of full installation of Operationg system
32: Test of needle bar change unit (every 1 needle to the right (Power cut off prohibition)
direction) 100-250:Direction designation of rotation control per
33: Test of needle bar change unit (every 1 needle to the left 10rpm(0-1200rpm)
direction)
42
<note>
All the internal design memory will be deleted by initialization of design memory.
You have to be careful when initializing design memory.
2. Choose [ Memory ] with and press SET button with below display.
[Maintenance] [Maintenance]
Machine : 0 Machine : 0
Angle. : 0 Angle. : 0
> Memory : All delete ! OK ? > Memory : # memo chip : * - 15 ok
Display. : 1 Display. : 1
Install. : Install. :
Record : Record :
[Maintenance]
3. Confirm of free area and all delete will be started after
pressing SET button Machine : 0
Angle. : 0
[Maintenance] > Memory : # memo chip : - error !
Display. : 1
Machine : 0
Install. :
Angle. : 0
Record. :
> Memory. : # memo chip : 0-00 check
Display : 1
Install :
Record : 6. Return to number setting display by pressing SET button
1. Enter maintenance mode in reference to [ E5-1 How to 4. Selection menu of Clear Total Stitch will be opened when
enter maintenance mode ] pressing MENU button at Procedure 3.
[Maintenance]
2. Choose [ Record ] with and press SET button.
[Maintenance]
Clear Total Stitch ?
Machine : 0
Angle. : 0 Cancel OK
Memory. :
Display : 1
Install :
> Record :
[Maintenance]
Err-code Date
1 : E-50 10/07 2005 14:17:54
2 : E-24 10/06 2005 13:16:01
3 : E-** **/** **** **:**:**
4 : E-** **/** **** **:**:**
5 : E-** **/** **** **:**:**
6 : E-** **/** **** **:**:**
7 : E-** **/** **** **:**:**
8 : E-** **/** **** **:**:**
9 : E-** **/** **** **:**:**
10 : E-** **/** **** **:**:**
[Maintenance]
Err-code Date
1 : E-50 10/07 2005 14:17:54
2 : E-24 10/06 2005 13:16:01
3 : E-** **/** **** **:**:**
4 : E-** **/** **** **:**:**
5 : E-** **/** **** **:**:**
6 : E-** Clear
**/** Error Recode
**** **:**:** ?
7 : E-** **/** **** **:**:**
8 : E-** **/** **** **:**:**
9 : E-** Cancel
**/** **** **:**:** OK
10 : E-** **/** **** **:**:**
* If you prefer not to clear it, Select CANCEL and press SET
button and return to display of Procedure 3.
45
2. Choose [ Record ] with and press SET button pressing SET button and return to display of Procedure 4
(Total number of stitch will be displayed) * If you prefer not to clear it, Select CANCEL and press
SET button and return to display of Procedure 4.
3. Press SET button at displayed window of Total stitch.
Enable to confirm Record of error occurrence.
[Maintenance]
Err – code cnt Err – code cnt
E-000 : 0 E-010 : 0
E-001 : 0 E-011 : 0
E-002 : 0 E-012 : 0
E-003 : 0 E-013 : 0
E-004 : 0 E-014 : 0
E-005 : 0 E-015 : 0
E-006 : 0 E-016 : 0
E-007 : 0 E-017 : 0
E-008 : 0 E-018 : 2
E-009 : 0 E-019 : 0
with button.
[Maintenance]
Err – code cnt Err – code cnt
E-000 : 0 E-010 : 0
E-001 : 0 E-011 : 0
E-002 : 0 E-012 : 0
E-003 : 0 E-013 : 0
E-004 : 0 E-014 : 0
E-005Clear
: 0 Error Total E-015
Count: ? 00
E-006 : 0 E-016 :
E-007 : 0 E-017 : 0
E-008 Cancel
: 0 OK :
E-018 2
E-009 : 0 E-019 : 0
46
1. Refer to [E5-1 How to Enter Maintenance mode] and enter 5.After setting, pressESC button
Maintenance Mode By button select [ OK ]and press SETbutton or
cancel setting
3.By button, select subject (refer to next page) and 6.Below message arrears and setting will be written into Flash
press SET button Memory
[Maintenance] [Maintenance]
> Machine Type : HCR
Max Needle Number : 15 > Machine Type : HCR
Max Head Number : 6 Max Needle Number : 15
Machine Max Speed : 1000 Max Head Number : 6
Machine Eria X : 360 Machine Max Speed : 1000
Machine Eria Y : 450 Machine Eria X : 360
X Position Sensor : 4 - Machine Eria Y
-X -Position
- Writing System
Sensor
:
:
450
data 4- - --
Y Position Sensor : 6
LED Needle Pointer. : No Y Position Sensor : 6
Safety Sensor : No LED Needle Pointer. : No
Safety Sensor : No
[Maintenance]
8.Press ESC button and move to running mode
> Machine Type : HCR
Max Needle Number : 15
Max Head Number : 6
Machine Max Speed : 1000 9.Power off and restart machine
Machine Eria X : 360
Machine Eria Y : 450
X Position Sensor : 4
Y Position Sensor : 6
LED Needle Pointer. : No
Safety Sensor : No
47
<note> (*: Setting is for each indivisual machine, so prohibit to change setting. When you need to chage it, please contact us in
advance)
($ : Setting is different for each model type. Please check before changing data)
(# : Setting is depending on options installed. Please check before changing data)
Contents:
$ Machine Type (HCD/HCR/HCD(00H)/HCS-Mono /HCS-Color)
HCR-1502: HCR
HCR-1504: HCR
HCR-X1504: HCR
HCR-1506: HCR
HCR-X1506: HCR
HCR-1508: HCR
$ Max Needle Number :15 (1-15) Number of needle
$ Max Head Number (1-30) Number of head
HCR-1502: 2
HCR-1504: 4
HCR-X1504: 4
HCR-1506: 6
HCR-X1506: 6
HCR-1508: 8
$ Machine Max Speed (500-2000) Maximum speed
HCR-1502 : 1000
HCR-1504 : 1000
HCR-X1504: 1000
HCR-1506: 1000
HCR-X1506: 1000
HCR-1508: 1000
$ Machine Eria X (1-1000) Maximum embroidery area at X axis
HCR-1502 : 500
HCR-1504 : 360
HCR-X1504: 500
HCR-1506: 360
HCR-X1506: 500
HCR-1508: 360
$ Machine Eria Y (1-1000) Maximum embroidery area at Y axis
HCR-1502: 450
HCR-1504: 450
HCR-X1504: 450
HCR-1506: 450
HCR-X1506: 450
HCR-1508: 450
48
<note> Registeraion should be done with cover installed. Correct position may not be registered, if the registration is done with
cover off.
As frame moves at maximum embroidery area, be surenot to have anything around the machine.
1.Refer to [E5-5 Setup- Machine setting] and confirm the
following setting 2.Press ESCbutton for returning to the following screen.
$ Machine Eria X Choose [Position] by button and press SETbutton.
HCR-1502: 500
HCR-1504: 360 [Maintenance]
HCR-X1504: 500
Setup
HCR-1506: 360
Register
HCR-X1506: 500 > Position
HCR-1508: 360 OS update ( with PC )
$ Machine Eria Y
HCR-1502: 450
HCR-1504: 450 3.The following menu appears. Follow message and operate
HCR-X1504: 450
HCR-1506: 450 [Maintenance]
HCR-X1506: 450
HCR-1508: 450
Setup
Register
$ X Position Sensor - - - Entry frame position - - - -
> Position
HCR-1502: 6 1. Set Carryge – cover.
OS update
2. Dispach Cap(–with PC )
frame.
HCR-1504: 4 3. Move frame to center Mark.
HCR-X1504: 6 4. And Push START.
(Push ESC and Cancel)
HCR-1506: 4
HCR-X1506: 6 1.Fix carriage cover
HCR-1508: 4 2.Remove cap frame
$ Y Position Sensor 3.Move frame to center mark position
HCR-1502: 6 (Refer to below Photos)
HCR-1504: 6 4.Press STARTbutton
HCR-X1504: 6 (Press ESCbutton for cancellation)
HCR-1506: 6
HCR-X1506: 6
HCR-1508: 6
51
[Maintenance]
Setup
Register
> Position
OS
- -update ( with PC
- - Complete - -)- -
Center mark position of X axis Center mark position of Y axis Retry from step 2, if [Error] occurs
3 4
1
2
1 3
2 4
52
A
C
B C
> Setup
Register
Position
OS update (with PC)
54
8.Below menu appears 11.By button, place cursor at [OK and press] SET button
Below screen appears and start writing into RAM. After
[Maintenance]
finish writing, return to Step 2
[Maintenance]
A
Connect harness A into CN15 on drive circuit boardB in
mission(right)
B
CN15
C
B=Sensor(emission part)
C=Sencer(receiving part)
Extend harness to mission (left)
2.Take mission covers (right and left) out 4.Install sensor(C) at right side
56
11.Set cover
<note> harness should not get caught in the cover
13.Press SET. After fame moving, below screen appears 16,by button, select OK and press SET
[Maintenance]
[Maintenance]
> N.Safety Sensor :Yes
>Machine: 0 Front Cover Sensor :No
Angle: 0 Borrer device :No
Memory: Cut device :Yes
Caution output :No
Display: 1
Needle Sensor type :Potentio
Install: Save data ?
Needle Motor type :PulseMtr
Record: FrameCancel
Sensor type OK :Point S
Frame Motor type :Pulse Mtr
THD. Break Sensor :Rotary S
14.by button , select Setup and press SET After these setting, Sencor becomes effective
[Maintenance]
B D mission(right)
C E
A
5.Fix Sencor (C) on body and fix to Sefety Guard(B) by <note> all position of DS1should be OFF
screws(F)
RS1-> CN14-RS1
RS2-> CN14-RS2
RS3-> CN14-RS3
RS4-> CN14-RS4
10.Connect harness to extension harness(LS*) at side of Y 13. Press SET. After fame moving, below screen appears
carriage
<note> put cable in order for avoiding to touch to shaft [Maintenance]
>Machine: 0
LS1<-LS1 Angle: 0
LS2<- LS2 Memory:
LS3<- LS3 Display: 1
Install:
LS4<- LS4
Record:
[Maintenance]
> Setup
Register
Position
OS update ( with PC )
11.Set cover 15. by button , select Safety Sensor and press SET.
<note> harness should not get caught in the cover By change to Yes and press ESC
[Maintenance]
[Maintenance]
BACK
VIEW
D B
F
H A
1.Take mission cover (right) out 5.Connect harness (C) into CN24 on Drive circuit board B
8.Set thread guide (G) with M8 washer and spring washer 12. Take stop switch (F) out and put cover (B)
13. Set stop switch (F) and adjust position where stop switch
(F) will open , when bobbin wilnd thread full.
OK NG
64
D
A
C
ORANGE
YELLOW
A
5.Adjust space around 5mm between clip dirve unit (B) and
thread holder
2.Check smooth movement of thread
catcher at 1st and 15th needle
3.Set Clip drive unit (B) with bandage (C) by screw (D) at right
0.5mm
side of moving head.
C
D
B
D
Ask customer’
s contact number
*Phone, Fax and E-mail
OK
*If you find case of respond, contact customer kindly.
E9 Trouble shooting
E9-1 Electricity doesn’t turn on
030 Slow mismatch Inadequate adjustment of number of (1)Make automatic speed setting. *
low speed revolution. (2)If not solved even after speed adjustment, E2-6
Low speed revolution doesn't come replace CPU circuit board.
below 100rpm.
050 C point Main shaft stops off its position. (1)Turn main shaft to plus direction to set to C point. *
051 L sensor Poor lowest needle position sensor (1)If photo sensor is stained, clean. E2-3
on timing detecting circuit board. (2)Adjust timing.
Damage in timing detecting circuit (3)Replace main shaft timing circuit board.
board, stained photo sensor, poor
adjustment of slit disc.
052 C sensor Damage in color change point
sensor on timing circuit board.
Damage in timing detecting circuit
board, stained photo sensor, poor
adjustment of slit disc.
060 X limit Drive frame went beyond limits in X direction. (1) Move drive frame back to limits with move key.
061 Y limit Drive frame went beyond limits in Y direction. (2) Correct pattern size and setting contents.
066 Frame drive Frame movement did not complete (1) Dirt L point sensor [PH1] or wrong position E2-3
during origin point movement. of slit.
(2) Dirt timing slit, position adjustment E2-3
(3) Replace timing circuit board. E2-3
067 L sensor Consumption of embroidery frame Adjust position sensor position on carriage. E2-8
coordinate data. Then register frame position again.
068 Position set Failure to read embroidery frame (1) Check if position sensor is dirty. E2-8
sensor signal. (Return) Turn off power source, then turn on again.
069 Position Entry Failure to read embroidery frame (2) Setup mistake of the machine parameter E5-5,-6
sensor signal. (Entry) (3) Replace position sensor circuit board. E2-8
* ----- Reference instruction book
97
exceeded 250 times. (2)Divide pattern data and reduce frequency of color
change of one pattern to less than 250 times.
112 Data error Pattern data of pattern to be (1)Read pattern data again from the first. *
embroidered is damaged. (2)Read pattern data again if you have
a backup data.
114 Id over The number of pattern in memory has Delete unnecessary patterns and read. *
reached maximum of 99.
116 Not found Id Specified pattern does not exist. (1)Check setting.
(2)Re-initialize machine system. *
118 Trace data over The stitch number counts over 1024 Set Embroidery area of pattern data within
stitches during preparing Trace data. 2m(X) x 2m(Y).
120 Memory error It became impossible to retain contents (1) Turn power off once and turn on again.
of memory. (2) If problem recurs frequently, replace
CPU board assembly. E2-1
131 Device no ready Memory card or data disk is not set. Check if memory card or data disk *
is properly set.
132 Write protect Disk write protected Disable write protect on disk. *
133 Bad disk Improper or faulty data disk or data (1)Memory card oor datadisk might be not *
disk. readable with the machine. Prepare readable
memory card or data disk for the machine.
(2)Memory card or datadisk might be defective.
Prepare another memory card or data
disk which is not defective.
(3)Initialize the memory card if it is not initialized.
134 Disk unit Trouble in disk drive unit. (1)Turn off power source once and turn it on again.
(2)If error remains, there is a problem with the
disk drive unit.
140 Entry over Maximum number of patterns has Clear unnecessary patterns or use alternate *
been exceeded. disk.
141 Not found name Designated pattern is not found. Memory card might be not readable with the machine. *
Prepare readable memory card for the machine.
142 Disk full Disk is full to capacity. Clear unnecessary patterns or use a different *
data disk.
143 Multi name Another pattern with same name has Change name, use a different disk, or
been detected while attempting to overwrite existing pattern.
write to disk.
190 Cut blade Thread cut knife is not at stop position. (1)Restore the moving knife to stop position. *
(2) Check dirt of trim sensor or position of slit.
(3)Modify the adjustment if the problem repeats.
(4) Adjust sensor position.
193 Catcher Thread catch hook is not in its (1)Check if mistake is found in thread cut. *
stop position. If found, cut thread and move thread catch
hook to proper position.
(2)Adjust and correct trouble that hinders motion
of thread catch hook.
* ----- Reference instruction book
99
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