SPARE PARTS BOOK

Tridem Axle
FRFP
FRFP16S0879/001&002
Up to S/N 144392 (Nov 2004)
Book No. 245 (2/2007)

Sisu Axles, Inc.

Autotehtaantie 1
PO Box 189
FIN-13101 Hameenlinna
Finland
Phone +358 204 55 2999
Fax +358 204 55 2900

26.2.2007 1
 Tridem Axle FRFP FRFP16S0879/001&002
Axle Up to S/N 144392 (Nov 2004
L625 Book No. 245 (2/2007)

2 5
6

25
24

25

25 24

26

8 16
9
10
11
12
13
23 14
15
17 22
19 18
21

20
FRFPAXL2.DS4
Breather 1 Breather 2

26.2.2007 2
 Tridem Axle FRFP FRFP16S0879/001&002
Axle Up to S/N 144392 (Nov 2004
L625 Book No. 245 (2/2007)

Item Qty. Order no. Description Note

1 1 544-206-2219 Diff. Carrier Assembly FR 7.01, HS 1700/1800 flange
1 1 544-206-2221 Diff. Carrier Assembly FR 5.56, HS 1700/1800 flange
1 1 544-206-2229 Diff. Carrier Assembly FR 6.36, HS 1700/1800 flange
1 1 544-206-5651 Diff. Carrier Assembly FR 8.79, HS 1700/1800 flange
2 16 90303-16407 Hex Screw
3 1 543-114-7310 Axle Housing 1880 mm Track, 16 ton
3 1 543-114-7600 Axle Housing 1800 mm Track, 13 ton
3 1 543-114-7610 Axle Housing 2040 mm Track, 16 ton
3 1 543-114-7700 Axle Housing 1800 mm Track, 16 ton
3 1 543-115-1300 Axle Housing 2040 mm Track, 16 ton, Hendrickson RT650
3 1 543-116-0800 Axle Housing 1880 mm Track, 13 ton
3 1 543-116-7400 Axle Housing 1880 track, 16 t, Hendrickson brackets
4 1 90831-24139 Oil plug Up to No. 00702, 2/2000
4 1 90873-22109 Oil plug M22x1.5, since No 00703, 2/2000
4 1 91201-22150 Seal ring Since No 00703, 2/2000
5 4 90111-29054 Rivet
6 1 91600-20811 Name plate
7 1 544-251-3610 Output Shaft
8 1 91734-40651 Deep groove ball bearing
9 1 91122-08505 Shaft seal
10 1 544-321-0200 Seal housing
11 8 590303-10503 Hex Screw
12 1 91121-09001 Seal ring
13 1 538-918-0710 Output flange HS 1700/1800
13 1 538-967-0310 End Yoke Output Splined Yoke 1710, spline N65, Z=24
14 1 90705-43069 washer
15 1 90546-42653 Nut
16 1 90621-63633 Split pin
17 1 179-842-0000 Breather Cover
18 1 179-841-1000 Breather pipe
19 1 90621-32253 Split pin
20 2 90111-29054 Rivet
21 1 143-227-0800 Mounting Plate
22 95242-06010 Plastic Pipe
23 1 592422-01603 Hose clamp
23 1 91978-30901 Binding screw
24 1 146-721-5600 Chamber bracket RH, 17 deg. for 145 mm slack adjuster
24 1 146-721-5610 Chamber bracket LH, 17 deg. for 145 mm slack adjuster
24 1 546-721-6500 Chamber bracket RH, 17 deg. for 165 mm slack adjuster
24 1 546-721-6510 Chamber bracket LH, 17 deg. for 165 mm slack adjuster
25 4 90303-16407 Hex Screw M16x40, 10.9
26 1 546-721-6600 Chamber bracket 20 deg. for 145 mm slack adjuster

26.2.2007 3
 Tridem Axle FRFP FRFP16S0879/001&002
Hub Up to S/N 144392 (Nov 2004
L495 SINCE NO. 53335 (11/1995) Book No. 245 (2/2007)

2
3
4
5

6
8 38 37 10

11

12
9 13

16

17

18 20
19 21
14
22
15
21
23
20
24 25

26
34
27

29 28
30
31
32
33 36 BTENAPSR.DS4

26.2.2007 4
 Tridem Axle FRFP FRFP16S0879/001&002
Hub Up to S/N 144392 (Nov 2004
L495 SINCE NO. 53335 (11/1995) Book No. 245 (2/2007)

Item Qty. Order no. Description Note

0,1 N1 Note Axle Shaft Spline D58/ Z23
1 2 143-511-0210 Axle Shaft L=1097, FRDP, 1800 mm Track
1 1 143-511-5400 Axle Shaft LH, L=1049, FRMP&FRFP, 1800 mm Track
1 1 143-511-5410 Axle Shaft RH, L=1137, FRMP&FRFP, 1800 mm Track
1 2 143-511-5410 Axle Shaft L=1137, FRDP, 1880 mm Track
1 1 143-511-6000 Axle Shaft LH, L=1089, FRMP&FRFP, 1880 mm Track
1 1 143-511-6010 Axle Shaft RH, L=1177, FRMP&FRFP, 1880 mm Track
1 1 143-511-6010 Axle Shaft LH, L=1177, FRFP & FRMP, 2040 mmTrack
1 1 143-511-6300 Axle Shaft RH, L=1257, FRFP & FRMP, 2040 mm Track
1 2 143-511-6310 Axle Shaft L=1217, FRDP, 2040 mm Track
2 2 140-125-0100 Thrust pin D25
3 2 591122-12702 Shaft seal 127x160, Since No. 20577 (3/2002)
3 2 91122-12701 Shaft seal 127x159, Up to. No. 20576 (3/2002)
4 2 090-111-0000 Bearing inner race
5 2 090-121-5700 Bearing outer race
6 20 140-911-2510 Wheel bolt 93 mm
6 20 140-911-2700 Wheel bolt 113 mm (with aluminium rims)
7 2 143-441-0410 Wheel hub With steel rims up to S/N 20576 (3/2002)
7 2 543-441-0600 Wheel hub With aluminium rims up to S/N 20576 (3/2002)
7 2 543-441-0700 Wheel hub With steel rims since S/N 20577 (3/2002)
7 2 543-441-0710 Wheel hub With aluminium rims since S/N 20577 (3/2002)
8 2 91744-01201 T. Roller bearing
9 20 540-916-1610 Wheel nut M22x1.5
10 2 91720-22001 Retainer ring D220x3
11 2 135-271-0310 Ring gear hub Up to No. 80190 (2/98)
11 2 535-271-0311 Ring gear hub Since No. 80191 (2/98)
12 2 099-459-0000 Lock washer Up to No. 80190 (2/98)
12 2 143-418-0510 Lock Washer Since No. 80191 (2/98)
13 2 099-290-8003 Lock Nut Up to No. 80190 (2/98)
13 2 599-290-8004 Lock Nut Since No. 80191 (2/98)
14 2 590319-08186 Allen Screw M8x18, Since No. 80191 (2/98)
14 2 90319-06106 Lock Screw Up to No. 80190 (2/98)
15 2 590319-08126 Allen Screw M8x12, Since No. 80191 (2/98)
15 2 90319-06106 Lock Screw Up to No. 80190 (2/98)
16 2 090-721-8500 Protective cup D60/85x10
17 2 135-261-0800 Ring gear
18 2 135-211-0500 Sun gear
19 2 91711-05600 Retainer ring D56x2
20 20 090-353-5020 Spacer plate D57/35x1.5
21 520 090-005-0530 Needle roller D4.762x28.5
22 10 090-353-5000 Spacer ring D35/44x6.2
23 10 135-241-0601 Planet gear
24 2 141-441-0910 Planet carrier
25 2 141-581-0001 Counter Piece D15/20x17
26 10 135-251-0710 Planet gear shaft
27 2 135-256-0210 Lock Washer
28 20 90303-10203 Hex Screw M10 x 20 - DIN 933 - 8.8
29 2 91720-26001 Retainer ring D265x4.2
30 2 91109-50030 O-ring D249.5x3
31 2 141-422-0410 Planetary gear cover Aluminium, up to No. 92927 (9/1999)
31 2 541-422-1200 Planetary gear cover Cast iron, Since No. 92928 (9/1999)
31 2 541-422-1300 Planetary gear cover Cooled, cast iron, optional
32 4 91201-22150 Seal ring Cu (with cast iron hub cover)
32 4 91201-22152 Seal ring Al (with Al. hub cover)
33 4 90873-22103 Plug M22x1.5, Allen head
34 16 90313-06168 Allen Screw M6x16
36 2 141-404-0100 Planetary gear
37 2 543-416-0310 Spacer ring L=29 mm, since No. 93833, 11/99
38 ar 590731-09510 Shim s= 0.1 mm, since No. 93833, 11/99
38 ar 590731-09515 Shim s= 0.15 mm, since No. 93833, 11/99
38 ar 590731-09520 Shim s= 0.2 mm, since No. 93833, 11/99
38 ar 590731-09550 Shim s= 0.5 mm, since No. 93833, 11/99

26.2.2007 5
 Tridem Axle FRFP FRFP16S0879/001&002
Differential Carrier Assy (1) Up to S/N 144392 (Nov 2004
L432 Book No. 245 (2/2007)

25
26
27
28
29
30
31 38
32 39
4
3
1
2 34

33

36
35
37
10
11
12
12
11
10 8

5
6
9
7
13
14

15
16
18
21

22
23

24

19
20
17

TDM2-VE1.DS4

26.2.2007 6
 Tridem Axle FRFP FRFP16S0879/001&002
Differential Carrier Assy (1) Up to S/N 144392 (Nov 2004
L432 Book No. 245 (2/2007)

Item Qty. Order no. Description Note

1 1 144-210-1911 Differential Carrier Inc. Bearing Case Halfs
2 ar 144-239-2000 Shim (1.0 mm)
2 ar 144-239-2001 Shim (0.5 mm)
2 ar 144-239-2002 Shim (0.2 mm)
2 ar 144-239-2003 Shim (0.1 mm)
3 1 91600-20811 Name plate
4 4 90111-29054 Rivet D2.9x5
5 4 590604-08141 Pin Ø8x14
6 2 143-214-2180 Bearing Case Half Not Serviced Separately
7 4 90301-20377 Hex Screw M20x130
8 4 90303-08103 Hex Screw M8x10
9 2 143-227-0610 Lock Washer
10 2 143-226-0012 Adjusting nut D149
11 2 090-121-4700 Bearing outer race
12 2 090-110-9000 Bearing inner race
13 543-240-3411 Ring and pinion gear set 21/27, FR 4.68, Use 543-240-6411
13 1 543-240-3419 Ring and pinion gear set 14/27, FR 7.01
13 1 543-240-3421 Ring and pinion gear set 17/26, Final Ratio 5.56
13 1 543-240-3429 Ring and pinion gear set 16/28, FR 6.36
13 1 543-240-3451 Ring and pinion gear set 12/29, FR 8.79
13 1 543-240-3481 Ring and pinion gear set 10/29, FR 10.55
13 1 543-240-6411 Ring and pinion gear set 25/32, FR 4.65
14 12 90321-16538 Hex Screw M16x1.5
15 1 144-341-1700 Sliding Gear
16 1 090-359-7000 Thrust washer
17 1 143-310-3811 Diff. case assy
18 1 143-351-3510 Side gear D58/Z23
19 4 143-341-0700 Pinion gear
20 4 143-345-0400 Thrust washer D29/65x1.5
21 1 143-331-0603 Spider
22 1 143-351-0900 Side gear D58/Z23
23 1 090-357-5000 Thrust washer D75/111x3
24 12 90556-16247 Nut M16x1.5
25 5 90303-08203 Hex Screw M8x20
25 5 90303-08303 Hex Screw M8x30, only for cover -1510
26 1 172-161-0701 Membrane cover M16x1.5, W/o diff diff lock indicator bore
26 1 572-161-1502 Membrane cover For Signal Lamp Switch
27 1 172-351-1202 Membrane
27 1 572-351-1204 Membrane Viton
28 1 90319-08206 Screw M8x20
29 1 172-361-0410 Push plate
30 1 097-122-0100 Return spring
31 1 172-212-1710 Sliding Shaft
32 1 144-751-1210 Control fork
33 1 90313-06208 Allen Screw M6x20
34 2 133-348-0710 Sliding shoe
35 1 90335-05108 Stopping screw M5x10
36 1 91711-06500 Retainer ring D65
37 1 144-348-0000 Sliding ring
38 1 586-490-0381 Signal Lamp Switch M18x1.5
39 1 91201-18150 Seal ring D18/22x1.5 Cu

26.2.2007 7
 Tridem Axle FRFP FRFP16S0879/001&002
Differential Carrier Assy (2) Up to S/N 144392 (Nov 2004
L712 Book No. 245 (2/2007)

3 1 2
21
22
26
4
5
12 6
7 31
8
9
10
11
19
20
13 18
14
15 36 37
16 27
17 28
29

30

32
33
40 34
41 35
42
43 38
45
46 39
47
48
46
49
44 50
51
58 52 57
53
59 54
55
60 56
61
62 69

63
71
64
65
66 70
67
68

FP330DG2.DS4

26.2.2007 8
 Tridem Axle FRFP FRFP16S0879/001&002
Differential Carrier Assy (2) Up to S/N 144392 (Nov 2004
L712 Book No. 245 (2/2007)

Item Qty. Order no. Description Note

1 2 90303-08203 Hex Screw M8x20
2 1 143-227-0710 Lock Washer
3 1 90621-63633 Split pin 6.3x63
4 1 90546-42653 Nut M42x1.5
5 1 90705-43069 washer D43/80x6
6 1 538-918-0500 Flange ISO 8667 - T180
6 1 538-918-0700 Flange HS 1700/1800
7 1 090-711-9010 Shield
8 1 090-400-9500 V-ring VS-95
9 1 91101-39530 O-ring D139.5x3
10 1 143-226-1200 Adjusting nut
11 1 91122-08505 Shaft seal D85/105x10
12 5 90303-08203 Hex Screw M8x20
13 1 572-161-1502 Membrane cover M16x1.5, With signal lamp switch
14 1 172-351-1202 Membrane
15 1 90319-08206 Screw M8x20
16 1 172-361-0410 Push plate
17 1 097-122-0100 Return spring
18 1 172-212-1710 Sliding Shaft
19 1 586-490-0381 Signal Lamp Switch M18x1.5
20 1 91201-18150 Seal ring D18/22x1.5 Cu
21 1 90871-18173 Plug screw M18x1.5
22 1 91201-18150 Seal ring D18/22x1.5 Cu
26 1 90873-10053 Plug screw M10x1, Allen head
27 1 90871-22193 Plug screw M22x1.5, hex head
28 1 91201-22150 Seal ring D22/27x1.5 Cu
29 16 90303-12308 Hex Screw M12x30
30 2 90604-10201 Cotter Pin D10x20
31 1 544-221-0700 Diff. Carrier Cover w/o pressure lubrication
32 1 91744-00704 T. Roller bearing
33 1 546-167-1101 Oil Plate
34 2 90303-08203 Hex Screw M8x20
35 2 133-348-1701 Sliding shoe
36 1 144-751-1300 Control fork
37 1 90313-08208 Allen Screw M8x20
38 1 544-274-0800 Sliding Ring
39 1 544-251-3600 Intermediate Shaft
40 1 544-282-0100 Spacer ring D75/99x6.5
41 1 591738-40751 Needle bush
42 1 544-269-0910 Gear assembly FR 4,65 and up
42 1 544-269-1310 Gear assembly FR 4,28
43 1 544-282-0210 Spacer ring
44 5 90311-16508 Allen Screw M16x50
45 1 535-231-1400 Planet carrier
46 10 590-354-3210 Spacer ring D32/54x1.47
47 5 535-241-1400 Planet gear
48 5 591738-40321 Needle bush
49 5 535-251-1500 Planet gear shaft
50 1 541-441-1300 Planet carrier

26.2.2007 9
 Tridem Axle FRFP FRFP16S0879/001&002
Differential Carrier Assy (2) Up to S/N 144392 (Nov 2004
L713 Book No. 245 (2/2007)

3 1 2
21
22
26
4
5
12 6
7 31
8
9
10
11
19
20
13 18
14
15 36 37
16 27
17 28
29

30

32
33
40 34
41 35
42
43 38
45
46 39
47
48
46
49
44 50
51
58 52 57
53
59 54
55
60 56
61
62 69

63
71
64
65
66 70
67
68

FP330DG2.DS4

26.2.2007 10
 Tridem Axle FRFP FRFP16S0879/001&002
Differential Carrier Assy (2) Up to S/N 144392 (Nov 2004
L713 Book No. 245 (2/2007)

Item Qty. Order no. Description Note

51 1 535-261-2200 Ring gear
52 ar 90731-03510 Shim (0.1 mm)
52 ar 90731-03520 Shim (0.2 mm)
52 ar 90731-03550 Shim (0.5 mm)
52 ar 90732-03510 Shim (1.0 mm)
53 1 591744-00352 T. Roller bearing
54 1 535-271-0700 Ring gear hub
55 1 591720-25001 Retainer ring D250x3
56 1 91744-00951 T. Roller bearing
57 1 90873-10053 Plug screw M10x1, Allen head
58 1 90621-63633 Split pin 6.3x63
59 1 90546-42653 Nut M42x1.5
60 1 90705-43069 washer D43/80x6
61 1 591736-30553 Roller bearing
62 1 544-261-2200 Gear FR 4.65 and up
62 1 544-261-3300 Gear FR 4.28
63 1 543-261-1200 Spacer ring D66.5/86.5x80
64 1 090-110-6740 Bearing inner race
65 1 090-121-3700 Bearing outer race
66 ar 099-516-7000 Shim (0.1 mm)
66 ar 099-516-7001 Shim (0.3 mm)
66 ar 099-516-7002 Shim (0.5 mm)
66 ar 099-516-7003 Shim (0.25 mm)
67 ar 599-557-1050 Spacer ring L=18.40
67 ar 599-557-1052 Spacer ring L=18.44
67 ar 599-557-1054 Spacer ring L=18.48
68 12 90303-16407 Hex Screw M16x40, 10.9
69 1 544-211-1600 Diff. Carrier Housing w/o pressure lubrication
70 1 91744-00681 T. Roller bearing
71 1 591106-99532 O-ring D99.5x3

26.2.2007 11
 Tridem Axle FRFP FRFP16S0879/001&002
Brakes Up to S/N 144392 (Nov 2004
L627 Book No. 245 (2/2007)

3 2 1

16
17
4
18 5
6
19 7 8
25 20
13 9
4 8
22 12
11
10 13
11
15 14
12
21
22 26
27
29 28
6 13
23 30,46 12
4
24
28 31,47
27
33

51
32 35
22
34 36
45 37
38
22 39
37
40
41
42
43
44
55
52 28
53 29
54
30
31
48 32
29 29 36
49 30 50 46 38
31 47 39

KBTTMAB2.DS4

26.2.2007 12
 Tridem Axle FRFP FRFP16S0879/001&002
Brakes Up to S/N 144392 (Nov 2004
L627 Book No. 245 (2/2007)

Item Qty. Order no. Description Note

1 2 91712-04000 Retainer ring D40x2.5
2 4 91726-43065 Support ring D43/65x3
3 1 146-530-1011 Slack adjuster RH, 145 mm, up to No. 20898 (4/2002)
3 1 146-530-1021 Slack adjuster LH, 145 mm, up to No. 20898 (4/2002)
3 1 546-530-3111 Slack adjuster LH, 165 mm, since No. 20899 (4/2002)
3 1 546-530-3121 Slack adjuster RH, 165 mm, since No. 20899 (4/2002)
4 6 91122-04201 Shaft seal D42/55x8
5 1 146-224-2310 Bearing housing RH
5 1 146-224-2400 Bearing housing LH
6 4 590-314-2062 Sleeve Sub. for 090-314-2060
7 2 91122-04202 Shaft seal D42/55x7
8 4 90502-08133 Nut M8
9 4 90705-08423 washer D8.4/17x1.6
10 2 90177-01203 Stud bolt M12/M8
11 4 90502-12193 Nut M12
12 4/8 91402-10003 Grease nipple M10x1, Straight
13 4/8 91421-06060 Shield hat
14 2 90301-16117 Hex Screw M16x100, 10.9
15 2 90303-16407 Hex Screw M16x40, 10.9
16 2 146-131-2210 Dust Shield 210 mm
17 4 095-553-2000 Shield plug
18 14 90303-08123 Hex Screw M8x12
19 24 90169-01401 Hex Screw M14x45
20 4 90301-14558 Hex Screw M14x55
21 2 90873-10053 Plug screw M10x1, Allen head
22 95752-10010 Thread locking compound
23 28 90550-14227 Nut M14 self locking
24 2 91726-43065 Support ring D43/65x3
25 2 146-111-2610 Brake Bracket
26 4 146-341-1200 Anchor bolt With grease nipple
26 4 146-341-1210 Anchor bolt W/o grease nipple
27 8 91106-36212 O-ring D36,2x3 Viton
28 8 590-313-2091 Sleeve Sub. for 090-313-2090
29 96 91501-00819 Rivet Not serviced separately
30 4 546-361-6313 Brake lining 210 mm, Beral1561, not serviced separately
31 4 546-361-6213 Brake lining 210 mm, Beral1561, not serviced separately
32 4 146-351-4100 Brake shoe 210 mm, with o-rings
33 2 146-331-0400 Anchor support
34 4 90303-10203 Hex Screw M10x20, w/o ABS
34 4 90303-10303 Hex Screw M10x30, with ABS
35 1 146-213-0400 S-cam shaft L=550, RH 1800 mm Track
35 1 146-213-0500 S-cam shaft L=550, LH 1800 mm Track
35 1 146-213-0600 S-cam shaft L=590, RH 1880 mm Track
35 1 146-213-0700 S-cam shaft L=590, LH 1880 mm Track
35 1 146-213-0800 S-cam shaft L=670, RH 2040 mm Track
35 1 146-213-0900 S-cam shaft L=670, LH 2040 mm Track
36 4 146-373-0201 Pin Substitute for 146-373-0200
37 8 91106-25232 O-ring No longer used
38 4 90602-05450 Spring cotter D5x40
39 4 146-371-0700 Roller
40 6 599-601-8900 Bush Substitute for 099-601-2480
41 6 099-601-7240 Bush Obsolete NLA
42 4 92052-30002 Return spring
43 6 90705-13023 washer D13/24x2.5
44 6 90303-12603 Hex Screw M12x60
45 2 146-311-7900 Brake drum W/o valve groove, 146-311-7910 is substitute
45 2 146-311-7910 Brake drum With valve groove, substitute for 146-311-7900
46 146-392-6306 Brake lining (over size) Not serviced separately
47 146-392-6206 Brake lining (over size) Not serviced separately
48 4 546-306-0083 Brake shoe assy 210mm, Beral1561
49 ar 546-360-3113 Brake lining set 210mm, Beral1561, for one wheel
50 146-360-1126 Br. lining set(over size) 210mm, for one wheel

26.2.2007 13