About Us

Driven by technology and innovation, JADHAO GEARS PVT. LTD. (JGPL) is a

renowned Manufacturer, Supplier & Exporter of Ginning Machine and Pressing
Machine & Plant. JGPL is well-known in India as well as overseas for its world-
class products and has set the benchmark for design excellence and quality of
Ginning Machines in India. Moreover, it offers bespoke products as per the
samples or specifications provided by clients. The company belongs to the
renowned JADHAO Group, which is noted for their Commitment, Innovation &
Quality.

Manufacturing Facilities

Total manufacturing facilities for all products like Cotton Ginning Machine,
Pressing Machine, Cotton Pressing Machine, Cotton Baling Press Machine etc
are available in house, which ensures timely delivery & consistent quality. They
comprise the following.

The modern foundry is integrated with Cupola Furnace, Core Baking, Die
Casting, Laddle Pouring in CO2 Moulds and Shot Blasting.
The Machine Shop includes Horizontal & Vertical Machining Centres, Turning
Centers, Gear Hobbing & Teeth Profile Grinding, Knife Grinding, Broaching,
Thread Rolling and Special Purpose Machines to accomplish the high precision
machining.
The-state-of-the-art sheet metal fabrication is carried out with the help of CNC
Turret punch & NC Bending M/c; MIG, TIG, and spot-welding machines.
The surface treatment is provided by 7-tank phosphating, oven baking &
powder coating plants.
The heavy fabrication is accomplished by CNC plasma & gas profile cutting,
CO2 welding machines and plano-miller.
Heat Treatment Gas Car burising, Stress Relieving,Tempering.
The final assembly is carried out in the modern mechanized assembly line with
a capacity of 40 ginning machines per day.
Further, we have a special cell of highly innovative designers that is headed by
the MD himself. They proficiently convert simple ideas into commercial
applications & develop outstanding products.

Quality Assurance

We are a quality driven organization and strive to deliver high value with total
satisfaction to our Customers. The quality of every component and product like
Pressing Machine, Cotton Pressing Machine, Cotton Baling Press Machine etc is
monitored at every stage i.e. incoming inspection, in-process inspection & final
inspection. Our custom-built and well-equipped in-house testing laboratory
and standards room facilitate our qualified and experienced QC personnel to
ensure high quality as expected by the Customers. As a result, our products &
systems have been working efficiently and delivering full benefits to the
Customers.

JADHAO Group firmly believes in creating a healthy work environment that

promotes innovative and creative ideas. Our employees are regularly trained
on the job and otherwise which enhances their skills and productivity. All our
team members work in close coordination to gain synergies. Our trained field
service personnel are expert in providing installation, commissioning & after-
sale services. Further, the ever-ready & efficient Customer Complaints Cell
resolves customers problems in minimum possible time.

Our Future Plans

Motivated and inspired by the huge appreciation from our Customers and the
industry experts, we are determined to further expand our wings in the
market. Our future plans and strategies are:

To expand rapidly through international technical collaborations.

To export our products & systems on large scale to the international market.
To increase the Group's turnover from the present level of Rs. 116 crores to Rs.
150 crores by year 2011.
To establish ourselves as vendors for precision machined & pressed
components to OEMS in India & abroad.
To build a modern new plant for manufacturing various Electrical Products &
Systems
To increase our windmill power generation from existing 1.25 MW to 3.75 MW
within 2 years.
Product Design Competence

The exclusive & dedicated Designing Department comprises innovative &

proficient designers & engineers is headed by M.D. of the company. The
department is highly equipped to translate even intricate ideas into cotton
commercial ginning & pressing machines with unique features like power-
consumption efficiency as well as ecology-efficiency. As a Rule & Commitment
of the company, we bring about substantial improvement and enhancement in
our product line every year.

After Sale Services

We provide skilled services spanning Installation & commissioning performed

by our in-house experienced engineers, besides having on-site service team
that visits the spot after clients register the complaint.
We also purvey authentic and original parts & spare components at the fairly
competitive prices in short time. In July 2010, we have opened three Service
Centers at three different locations like Adilabad (AP), Amravati (MS), Bhatinda
(Punjab), Rajkot (Gujrat).

Employee Training & Welfare

Jadhao Group strongly believes that delighted and well trained workforce can
secure a great level of Customer Satisfaction. The employees are at times
imparted training, enlightened, given feed back to enhance their performance
and keep their morale high. We continuously strive to help improve their
health & safety, well-being & welfare.

Few Prominent Customers

Jadhao Group takes pride in having acquired a long base of Satisfied

Customers, in all ten cotton producing states of India, such as; Nuziveedu
Seeds, AP; Manjeet Cotex, MP; G. M. Rao Cotton, AP; Jagannath Textiles,
Tamilnadu; Lincoln Industries, Punjab; N. K. Cotton, Maharashtra; Shyam
Textiles & Gurukripa Cotton, Gujrat, etc., besides some of international clients
like Dunavant, USA and Copcot, Switzerland, having set up their manufacturing
plants in Uganda, We have customers in countries like Uganda, Tanzania,
Kenya, Syria.

JADHAO Group

The group comprises of the following companies that are located at Amravati,
Nagpur & Mumbai in Maharashtra, India:

JADHAO GEARS, Amravati (1986)- Conventional Machining & Heavy Fabrication

Unit.
JADHAO STEEL ALLOYS, Amravati- Ferrous-Non ferrous Castings
Gukss Industries, Amravati (2005)- CNC Division, Manufacturer of Precision
Sheet Metal Components & Electrical Panels.
JADHAO Icons, Amravati (2007)- CNC Division; Manufacturer of Precision
Machining Components.
JADHAO International, Mumbai (2007) - Export & International Operations
JADHAO GEARS PVT. LTD, Amravati (2010)- Manufacturer Of Cotton Ginning &
Pressing Plant & Machinery.
JADHAO Power Systems Pvt.Ltd., Nagpur (2010)- Manufacturer of Transformer
Radiators.
Products Manufactured

Our present product range includes the following:

DR Ginning Machines with Auto Feeder.

Hydraulic Cotton Lint Bale Presses.
Automated Material Handling Systems for Ginneries.
Cotton Pre Cleaners & Lint Cleaners.
On Line Steam Humidification System for Lint.
Made to Order Quality Castings
Made to Order High Precision Machined & Sheet Metal Components for OEMs.
Made to Order Electrical Panels.
Radiators for Transformers.
Company Profile
Based in Maharashtra, India, we have embarked a remarkable status for
ourselves in this competitive marketplace as a trustworthy manufacturer,
supplier and exporter, dealing with high quality products like Cotton Ginning
Machine, Cotton Baling Press, Cotton Pressing Machine, etc. We are expert in
manufacturing DR Ginning Machines, Cotton Bale Press, Electrical Panels and
Radiators. Each range has its own physical characteristics and application use.
It is made available to our customers in both standard and custom finish to suit
their exact application need. Besides, the premium and quality approved
material is used in production of Cotton Baling Press and other manufactured
products.

Business Type

Exporter, Manufacturer, Supplier

Primary Competitive Advantages

Resourceful Infrastructure
Premium quality
Competitive prices
Swift delivery

Production Type

Automatic
Product Range

Cotton Ginning & Pressing Plants

Cotton Baling Press
Cotton Baling Press Machine
Quality Castings
Ginning Machine Electrical Panels
Ginning Machine Radiators
Website

www.jadhaogin.com

Facilities

Total Land 86000 Sq.Mtrs.

Built up 36000 Sq. Mtrs.
Cupola Furnace
CNC Machine Shop.
CNC Sheet metal Shop.
Powder Coating Plant.
Mechanised Assembly Line.

ADHAO ICONS is a CNC Division of Jadhao Group, manufacturing precision

components and was established in 2007.
We at “JADHAO ICONS” always strive to manufacture Zero Defect Quality
products at a very competitive cost. We keep our pace with the new emerging
trends in the technology by upgrading our resources. All critical manufacturing
processes are done in house. Jadhao Icons has specialized in manufacturing of
DR Gin Machines Spares like Swing Leaver, Connecting Rod, Beater Arm,
Clutch, Rail, Eccentric shaft, Connecting housing, Gears, Side frames, Gear Box,
Etc.
"Excellence" in manufacturing is achieved by a combination of hi-tech
machinery, quality tooling, jigs and fixtures, industrial engineering, quality
checks and a highly motivated skilled production team that innovates reliability
in every component produced at “JADHAO ICONS”.
The state-of-the-art facility at JADHAO ICONS include machines like:
• Vertical Machining Center – 6 Nos
• Horizontal Machining Center by Mazak
• CNC Turning Center – 8 Nos
• CNC Gear Hobbing Machines – 3 Nos
• Co-ordinate Measuring Machine (CMM)
• Gear Profile Testing Machine by

Quality Assurance
We at “JADHAO ICONS” are committed to meet the customer demands of QCD
i.e. Supply of goods with right quality at competitive price with meeting their
demands at right time. We achieve this by planning to exceed the customer
expectations and through the process of continual improvement in
manufacturing and management policies.

Our Team
We have a team of professionals, which is highly qualified and has in-depth
knowledge of the heavy machining and technical processes involved. We
believe in complete teamwork and put our success in the success of our
enterprise. All our professionals work in a coordinated manner to understand
the exact requirements of our clients and accordingly help us in providing
necessary solutions. We have the required zeal and passion that has resulted
into the success of quality products and services for the industry.

The special cell of highly innovative designers is headed by the M. D. himself.

They convert simple ideas into commercial applications & release outstanding
products.

The priority is given to the ecology(for the society) and power saving(for
Customer’s benefit). As a Rule, we implement at least one meaningful
improvement in each product every year. In-house Quality Check & Controls
The quality of each component is monitored at every stage, i.e. Incoming
inspection, In-process inspection & Final inspection.

Our custom-built and well-equipped Testing Laboratory& the Standards Room

enable our trained and customer-focused QC personnel to ensure high quality
as expected by customers As a result our products & systems have been
working efficiently giving immense benefit to the customers. After Sale
Services Installation & commissioning services through trained Field Service
personnel.

Furthermore, the Customer Complaint Cell resolves Customers’ problems ON

THE SPOT. Genuine spare parts at competitive prices & short delivery periods.
We have planned to open atleast one “ Service Stations" in all states which is
easy to provide Genuine spares & services to our Customers. Volumes
Manufactured & Commissioned so far

54500 nos. of DR Ginning Machines (all models together).

328 nos. of Automatic Hydraulic Cotton Baling Presses
342 sets of Automated Material Handling Plants comprising.
Cotton suction system, Cotton cleaner, Cotton belt conveyers, PLC operated
automated cotton feeding system, Lint suction system, Lint cleaners, Lint belt
conveyors, Seed screw conveyors, Seed elevators, Pneumatic seed blowers.

Employee Training & Welfare Jadhao Group firmly believes that trained and
happy employees can ensure CUSTOMER SATISFACTION. The employees are
regularly trained on job and otherwise. We continuously strive to improve
their well-being and welfare.

SALIENT FEATURES
1) Oil Immersed Gear Box- Low Friction , Minimum Wear & Tear , High
Durability of Moving Parts & Bearings.
2) Heavy Duty Helical Gears-High Contact Ratio,Longer Contact between Gears,
Wider Gear Teeth ,Gradual Teeth Loading , Substantially Less Vibration ,
Noiseless Running, Longer Working Life ,Remarkably Low Consumption of
Electric Power.
3) Total Quality Control- Very High Performance with Minimum
Maintenance ,Interchangeability of Parts.
4) Standardization of Parts- Faster Delivery ,Low Cost of Spares Parts.
5) Robust C.I.Frame with widen Base-Minimum Vibration.
6) Properly Treated Alloy Steel Material for Most of the Moving Parts-Longer
Life ,Better Performance.
7) Extra Smooth Working & appropriate overall Design.- High Quality Lint,
Staple Characteristics are fully Protected , Higher Price For Lint in international
Market.
8)Simplicity in Construction :- Ease Of Operation & Minimum Maintenance.
9) Longer Working Life :- Reduction of Long Term Capital Investment.
10) Parts Manufactured on High Precision CNC Machines:-Perfect Fitment of
Moving Parts.Consistent high Quality of Machine.Longer Life.
11) ""Incorporated"" Auto Feeder.-Contains Feeding of ""Loosened"" Seed
Cotton to Gin Machine.Reduce Manpower Required for Feeding.
12) Even Distribution of Seed Cotton along the Length:-Increase Productivity to
the Gin Machine,Uniform & Slow Wear of the ""Knives"" & Rolls.
13) Availability of the Trash Box :- Trash Removal is Automatic.
14) Tilting arrangement for Auto Feeder:- Ease of Maintenance
15) Wide Acceptance ( In all cotton Producing States in India & Many Countries
of Africa)- Ease Availability of Trained Operators & Spares Parts.

SALIENT FEATURES
1) Oil Immersed Gear Box- Low Friction , Minimum Wear & Tear , High
Durability of Moving Parts & Bearings.
2) Heavy Duty Helical Gears-High Contact Ratio,Longer Contact between Gears,
Wider Gear Teeth ,Gradual Teeth Loading , Substantially Less Vibration ,
Noiseless Running, Longer Working Life ,Remarkably Low Consumption of
Electric Power.
3) Total Quality Control- Very High Performance with Minimum
Maintenance ,Interchangeability of Parts.
4) Standardization of Parts- Faster Delivery ,Low Cost of Spares Parts.
5) Robust C.I.Frame with widen Base-Minimum Vibration.
6) Properly Treated Alloy Steel Material for Most of the Moving Parts-Longer
Life ,Better Performance.
7) Extra Smooth Working & appropriate overall Design.- High Quality Lint,
Staple Characteristics are fully Protected , Higher Price For Lint in international
Market.
8)Simplicity in Construction :- Ease Of Operation & Minimum Maintenance.
9) Longer Working Life :- Reduction of Long Term Capital Investment.
10) Parts Manufactured on High Precision CNC Machines:-Perfect Fitment of
Moving Parts.Consistent high Quality of Machine.Longer Life.
11) ""Incorporated"" Auto Feeder.-Contains Feeding of ""Loosened"" Seed
Cotton to Gin Machine.Reduce Manpower Required for Feeding.
12) Even Distribution of Seed Cotton along the Length:-Increase Productivity to
the Gin Machine,Uniform & Slow Wear of the ""Knives"" & Rolls.
13) Availability of the Trash Box :- Trash Removal is Automatic.
14) Tilting arrangement for Auto Feeder:- Ease of Maintenance
15) Wide Acceptance ( In all cotton Producing States in India & Many Countries
of Africa)- Ease Availability of Trained Operators & Spares Parts.