CBG III - Standard

REF 12442359
ATTENTION:

1. The worn batteries and accumulators were solid wastes with danger. They are
harmful to our health and environment. To avoid polluting with the leaking liquid,we
should put the replacements into a special and leak-tight container. To avoid the
hurt to people,it should be put away from the place people lived and worked with a
warning sticker. The collected worn batteries and accumulators should be handed
in to a competent institution according to the local statute.

2. The waste packages should be sorted and put into the solid dustbin according to
the materials, and be collected disposal by local special environment-protection
bureau. To avoid pollution,it’s torbidden to throw away the wastes random.

3. To avoid leaking during the use of the products, the user should prepare some ab-
sorbable material (scraps of wooden or dry duster cloth) to absorb the leaking oil in
time. To avoid the second pollution to the environment,the used absorbable materi-
als should be handed in to the special department in term of the local statute.
Thank you for choosing our pallet truck. For your safety and correct operation, please
carefully read the manual before use.

NOTE: All of the Information reported herein is based on data available at the time of
printing. The factory reserves the right to modify its own products at any time without
notice or incurring in any sanction. Please verify with the factory for possible updates.

1. GENERAL SPECIFICATIONS

Capacity (kg) 2000 2000 2500 2500 3000 3000

Max. Fork Height (mm) 200(or190)
Min. Fork Height (mm) 85(or75)
Fork Length (mm) 1150 1220 1150 1220 1150 1220
Width Overall Forks (mm) 550 685 550 685 550 685
Individual Fork Width (mm) 160
Load Wheel Diameter (mm) Ø 80x70(or Ø 74x70) Nylon, Polyurethane
Steering Wheel Diameter (mm) Ø 200(or Ø 180) Nylon, Polyurethane, Rubber

Special fork length are available 800, 900, 950, 1000, 1500, 2000mm. Materials and speci-
fication are subject to change without notice.

2. TO ATTACH HANDLE TO PUMP UNIT

2.1 Remove 3 bolts (D611) from the handle bracket (347).

2.2 Set handle (D610A, D610B or D610AS) on the bracket (347), notice to allow the
chain (D612) and the adjusting bolts (D614)assembly to pass through the hole in
the center of the bracket (347) and shaft (346).
2.3 Insert the 3 bolts (D611) through the handle into the bracket (347), then tighten
them securely.
2.4 Raise the lever plat (325) and insert the adjusting bolt (D614) into the front slot,
keeping the adjusting nut (D615) on the under side of the lever plat (325).

3. TO ADJUST RELEASE DEVICE

On the draw-bar of this pallet truck, you can find the control handle (D608 or D608S)
which can be regulated in three positions:

Raise - handle down

Drive position - handle in center position
Lower - handle up, the lever moves back the drive position when released
If however they have been changed, you can adjust according to following step:

3.1 If the forks elevate while pumping in the DRIVE position, turn the adjusting nut
(D615) on the adjusting bolt (D614) or adjusting screw (324) clockwise until pump-
ing action does not raise the forks and the DRIVE position functions properly.
3.2 If the forks descend while pumping in the DRIVE position, turn the nut (D615) or
adjusting screw (324) counter-clockwise until the forks do not lower.
3.3 If the forks do not descent when the control handle (D608 or D608S) is in the
LOWER position, turn the nut (D615) or adjusting screw(324) clockwise until raising
the control handle(D608 or D608S) lowers the forks. Then check the DRIVE position
according to item 3.1 and 3.2 to be sure the nut (D615) or adjusting screw (324) is
in the proper position.
3.4 If the forks do not elevate while pumping in the RAISE position, turn the nut (D615)
or adjusting screw(324) counter-clockwise until the forks elevate while pumping in
the RAISE position. Then check the LOWER and DRIVE position according to item
3.1, 3.2 and 3.3.

4. MAINTENANCE

Your pallet truck is largely maintenance-free.

4.1 OIL
Please check the oil level every six months. The oil capacity is about O.SIt. Restore
the fluid level in the rubber reservoir to 5mm below the top, this must be with the
forks in the lowered position. Use the hydraulic type oil according to temperature
scale below.
Temperature Oil
-20’C~+40’C L-HV46 Hydraulic oil

4.2 HOW TO EXPEL AIR FROM THE PUMP UNIT

The air may come into the hydraulic oil because of transportation or pump in upset
position. It can cause that the forks do not elevate while pumping in the RAISE
position. The air can been banished in the following way: let the control handle
(D608 or D608S) on the LOWER position, then move the handle (D610A, D610B or
D610AS) up and down for several times.
4.3 DAILY CHECK AND MAINTENANCE
Daily check of the pallet truck can limit wear as much as possible. Special attention
should be paid to the wheels, the axles, as thread, rags, etc. It may block the wheels.
The forks should be unloaded and lowered in the lowest position when the job is
over.
4.4 LUBRICATION
Use motor oil or grease to lubricate all moveable parts.
5. GUIDE TO SAFETY OPERATION

For safe operation of the Hand Pallet Truck, please read all warning signs and instruc-
tions here and on the pallet truck prior to use.
5.1 Do not operate the pallet truck unless you are familiar with it and have been trained
or authorised to do so.
5.2 Do not operate the truck unless you have been trained and authorised. Give special
attention to the wheels, the handle assembly, the forks, and the lower control.
5.3 Do not use the truck on sloping ground.
5.4 Never place any part of your body in the lifting mechanism or under the forks or load.
Do not carry passengers.
5.5 We advise that operators should wear gloves and safety shoes.
5.6 Do not handle unstable or loosely stacked loads.
5.7 Do not overload the truck.
5.8 Always place loads centrally across the forks and not at the end of the forks (See
Fig. 2).
5.9 The capacity of the truck assumes an evenly distributed load with the centre of the
load being at the halfway point of the length of the forks.
5.10 Make sure that length of the forks matches the length of the pallet.
5.11 Lowerthe forks to lowest height when the truck is not being used.
5.12 In other specific conditions the operators should take extra care in operating the
truck.
6. TROUBLES SHOOTING

No TROUBLE CAUSE ACTION

1 The forks can not be up the The hydraulic oil is not Pour in the oil.
max. height. enough.
2 The forks can not be lifted - Without hydraulic oil. - Fill in the oil.
up.
- The oil has impurities. - Change the oil.
- The nut (D615) is too high - Adjust the nut (D615) or
or the screw (324) is too the screw (324) .(see item
close, keep the pumping 3.4)
valve open.
- Air comes into the hydrau- - Banish the air. (see item
lic oil. 4.2)
3 The forks can not be de- - The piston rod (343) or - Replace the piston rod
scended. pump body is deformed (343) or pump body.
resulting from partial load-
ing slanting to one side or
over-loading.
- The fork was kept in the - Keeping the fork in the
high position for long time lowest position if not using,
with piston rod bared to and pay more attention to
arise in rusting and jamming lubricate the rod.
of the rod.
- The adjusting nut (D615) - Adjust the nut (D61 5) or
or the screw (324) is not in the screw (324). (see item
the correct position. 3.3)
4 Leaks - Sealing parts worn or - Replace with the new one.
damaged.
- Replace with the new one.
- Some part cracked or
worn into small.
5 The fork descends without - The impurities in the oil - Replace with new oil.
the release valve worked. cause the release valve to
be unable to close tight.
- Some parts of hydraulic - Inspect and replace the
system is cracked or bored. wasted parts.

- Air come into the oil. - Banish the air. (See item 4.2)

- Sealing parts worn or - Replace with a new one.

damaged.
- The adjusting nut (D615) - Adjusting the nut (D615)
or the screw (324) is not in or the screw (324). (See
the correct position. item 3.2)

*NOTE: DO NOT ATTEMPT TO REPAIR THE PALLET TRUCK UNLESS YOU ARE
TRAINED AND AUTHORIZED TO DO SO.
NR TVH DESCRIPTION QTY
1 12121426 TILLER TYPE B, WITH LOWERING ROD AND CONTROL LEVER 1
2 12121298 CONTROL HANDLE/LOWERING LEVER 1
3 12066161 LOWERING ROD AND CHAIN 1
4 11860498 SCREW 3
5 11928006 ELASTIC WASHER 3
6 12187890 BRACKET COMPLETE WITH PRESSURE ROLLER 1
7 10713561 PISTON PUMP 1
8 10713562 CAP SPRING 1
9 10713564 SPRING 1
10 10735600 SEAL KIT COMPLETE 1
11 10724818 BUSHING 2
12 10719007 DUST COVER 2
13 10718942 LOCKING RING 2
14 11928047 WHEEL NYLON 2
12185664 WHEEL RUBBER 2
12243853 WHEEL POLYURETHANE 2
15 10719712 ELASTIC PIN/ROLL PIN 1
16 10719775 ELASTIC PIN/ROLL PIN 1
17 10720546 COVER BEARING 1
18 10721279 ELASTIC PIN/ROLL PIN 2
19 10724107 THRUST PLATE 1
20 10724452 GREASE NIPPLE 1
21 10724653 RETAINING RING 1
22 10581702 BEARING 1
23 10724767 SHAFT 1
24 10724768 VALVE CARTRIDGE 1
25 12185681 COMPLETE LEVER FOR LOWERING VALVE 1
26 12184031 SAFETY VALVE COMPLETE 1
27 10724782 SCREW 2
28 10724783 COVER 1
29 12220738 RESERVOIR COMPLETE WITH CAP AND SEALS 1
30 10724793 SCREW COVER OF PUMP 1
31 10724803 PIN HANDLE 1
32 10724801 ELASTIC PIN/ROLL PIN 1
33 12073548 PUMP - COMPLETE
34 10724800 BALL
35 10724797 PISTON
36 10718916 WASHER
NR TVH DESCRIPTION QTY
1 10713536 ELASTIC PIN/ROLL PIN 2
2 10713533 SHAFT 2
3 10713530 WASHER 4
4 10713532 WHEEL FORK 2
5 10712062 BOLT 1
7 12183969 ROCKER ARM CHASSIS 520MM 1
12183970 ROCKER ARM CHASSIS 685MM 1
8 12174863 OIL HOLDER 1
9 12174853 SHAFT 2
10 10712348 BUSHING 4
11 10712345 BUSHING 2
12 10712349 RETAINING RING 2
13 10712351 PIN 2
14 12121307 PUSHING ROD COMPLETE FORK LENGTH 800 1
12121311 PUSHING ROD COMPLETE FORK LENGTH 900 1
12121316 PUSHING ROD COMPLETE FORK LENGTH 1000 1
12121318 PUSHING ROD COMPLETE FORK LENGTH 1100 1
12121320 PUSHING ROD COMPLETE FORK LENGTH 1150 1
15 10712353 SHAFT 1
17 11928035 SHAFT FOR ROLLER TANDEM 4
18 11850196 LINKING PLATE 4
19 10712350 ELASTIC PIN/ROLL PIN 1
20 11928025 ELASTIC PIN/ROLL PIN 8
21 11928036 WASHER 8
22 12069187 LOAD WHEEL TANDEM NYLON 4
12069188 LOAD WHEEL TANDEM POLY 4
23 11928025 ELASTIC PIN/ROLL PIN 2
24 11928026 SHAFT 2
25 12233996 ENTRY ROLLER COMPLETE 2
26 11930046 LOAD WHEEL SINGLE NYLON 2
11930087 LOAD WHEEL SINGLE POLYURETHANE 2
27 10713537 SHAFT 2
28 10713538 ELASTIC PIN/ROLL PIN 2