HODS Plant Inspection Checklist v1
HODS Plant Inspection Checklist v1
HODS Plant Inspection Checklist v1
Keshavaram
Sl No Name Month Status
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General Inspection Checklist
Plant:
Department/Section:
Location of Inspection:
Sr.No DESCRIPTION
General
64 Hoist equipped with a limit device to stop the hook travel at its highest and lowest point.
65 system available for stop Hoist automatically if takes load up to 125% of its rated load
69 Forklift have a warning device that can be clearly heard above the normal noise in the operating area
70 fork lift parking brake applied to prevent the vehicle from moving when unattended
72 Emergency shower and eyewashes available where corrosive liquids or materials are handled
74 MSDS of the chemicals available & extraction of the MSDS displayed / available
76 PPEs Usage
80 All Floor openings /open pits are covered with Gates or hand rails , Mid rails & toe guard
81 Stairs and landings are in good condition, stable and free from trip hazards
82 All ladders& platforms are uniquely identified & maintaining good condition
Datesof Inspection:
Weekly
Forthnightly
Monthly
Portable, Electrical Tools & Equipment Inspection Checklist
Plant: HOD (Name):
All electrical portable hand tools (except confined space work) must be of:
1 a) 110V AC rating with power drawn from venter-tapped transformer (55V-0-55V secondary) and the secondary tapping
connected to earth
b) or 240V rating with double insulation and backed up by 30 mA ELCB
2
Connections must be by 3-core cable and 3-pin plugs and sockets, except when tools are double insulated on a 2 wire supply
3
Use of extension cable is prohibited. But when absolutely necessary, metallic extension boxes with all precautions must be taken.
4 Twisted wire connections not provided
5
Cable jointing (if absolute necessary) must be done with proper clamping and with cable lugs (no tape joints should be used)
6 Portable electric lamps must be of 24V rating. Any other handlamps with higher rating is strictly prohibited
7 Handlamps must be of dripper type with caged protection for bulb
8 All extension boxes and terminal boxes must be provided with separate 30 mA ELCB
9 Double earthing connections must be provided for all panels, junction boxes, terminal & extension boxes, all other electrical
tools/equipment when powered by 415V AC system. However, single body earthing is sufficient when powered by 240V AC system
Electrical welding and welding machines
10
Welding machines in good conditions with proper body insulation
11
Welding machines must be provided with a local lockable isolators
12 Each machine must be connected to a terminal box with a 3-core cable for single-phase machines and 4-core cables for 3-phase
machines. DIRECT CONNECTIONS TO THE BUS BAR IS STRICTLY PROHIBITED
13
All machines must be properly earthed (double earthing to be provided) and insulated switches on the machine
14 The cables must be suitable rating and must be replaced immediately if damaged. The earth cable must extend upto the welding
pint. COMMON EARTH CABLE TO ANY STRUCTURE OR PIPELINE IS STRICTLY FORBIDDEN
15
Welding machines must be protected from earth faults by providing ELCBs
16
"B" & "C" type fire extinguishers must be available near welding machines
17
Proper PPEs like leather hand gloves, welding goggles/face shields, safety shoes, hard hats etc should be used by welders
18
Incoming supply side should be provided with MCCB protection followed by 30 mA ELCB/RCCB.
19
Welding DB should eb connected to two earthing conductors/earthpits of the plant or site
20
The earth wires of welding set should be minimum of 8 SWG G.I wire
21 Welding set should have voltage reduction device (VRD) on the output side, which limits the no load terminal voltage to <18 V and
prevents electric shock
22
Welding cable should be with lug and crimped (use of bare wires with bolt & nuts is prohibited)
Drilling, Grinding machines etc.
23 All portable tools should be of 110V
24 415V/110V/24V, 2.0KVA transformer should be used and should have protection on either side of the transformer
25 No cable joint should be found for the portable tools
26 ELCB protection is required for the portable tools
27 Adequate guarding to be provided for grinding machines
28
RPM of grinding tool as well as the wheel should either match or the designed RPM of wheel above the RPM of grinding tool
29 All portable tools should have 3 pin plug pin
Compressed air tools
30 All hoses and connectors must be suitable pressure rating as per standards
31 Compressed air should not be used for body cleaning etc.
Gas cutting tools
32 Gas cylinders used for gas cutting must be kept on trolleys and strapped/fastened with chains. Cylinders must be transported on
these torlleys
33 Gas regulators and cutting torches must be maintained in a healthy condition
Boiler Area Inspection Checklist
Plant: HOD (Name):
Department / Section: Equipment Number
Location of Inspection: Inspection Frequency: Weekly / Forthnightly / Monthly
Date of Inspection: Weekly
Sr. No DESCRIPTION
Forthnightly
Monthly
Boiler Area
1 Any loose wiring
2 Are panels closed & locked
3 Is lux level adequate?
4 Is the area neat & clean
5 Is boiler license displayed
6 Is Safe Operating Procedure displayed?
7 Is the interlock system working fine?
8 Are the glass guages (Mowbray control) in good conditions
9 Is photo cell working fine
10 Is the low pressure switch working fine?
11 Is the high pressure switch working fine?
12 Is the blow down valve working fine?
13 Is the main stop cock valve in good condition
14 Are the feed water pumps working fine
15 Is the PH of the soft water correct (6.5-8.5)?
16 Is the harness of the soft water correct ( ) ppm?
17 Check the water line for leakages?
18 Any insulation got damaged for steam line?
19 Are the pressure guages working fine?
20 Are the overhead pipeline properly fixed?
21 Is the guarding proper?
22 Is the colour coding of the pipelines correct?
23 Are the glands in good conditions?
24 Are the valves accessible?
25 Are the VFDs & other interlocks working fine?
Fire Safety Inspection Checklist
Plant: HOD (Name):