RTLO 16918B 0403parts
RTLO 16918B 0403parts
RTLO 16918B 0403parts
For the most current information, visit the Roadranger web site at www.roadranger.com
2
Contents
How To Use The Illustrated Parts List................................................................................................................. 4
Locating Transmission Tag and Identifying Model Designation................................................................................... 5
Using Model Designation or Nomenclature .......................................................................................................... 5
AUXILIARY DRIVE GEAR................................................................................................................................. 6
CASE (AUX) ............................................................................................................................................... 7
CASE (FRONT) ............................................................................................................................................ 9
CASE (FRONT) FORCED LUBE .........................................................................................................................11
COUNTERSHAFT & BRGS(AUX) .......................................................................................................................13
COUNTERSHAFT ASSY .................................................................................................................................14
FILTER REGULATOR ....................................................................................................................................15
HEAT EXCHANGER ......................................................................................................................................16
HOSES & CONNECTIONS ...............................................................................................................................17
H & C W/A-5000 VALVE........................................................................................................................................................................17
INPUT SHAFT & DRIVE GEAR..........................................................................................................................18
INTEGRAL PUMP & COOLER...........................................................................................................................19
OIL COOLER .........................................................................................................................................................................................19
INTEGRAL PUMP & COOLER...........................................................................................................................20
OIL PUMP.............................................................................................................................................................................................20
INTEGRAL PUMP & COOLER...........................................................................................................................22
OIL PUMP (FORCED LUBE) ..................................................................................................................................................................22
KITS & ASSEMBLIES ....................................................................................................................................24
LEVERS/CONTROLS.....................................................................................................................................26
ISOLATORS ..........................................................................................................................................................................................26
LEVERS/CONTROLS.....................................................................................................................................27
LEVERS/HOUSINGS..............................................................................................................................................................................27
MAINSHAFT & SYNCHRO(AUX) .......................................................................................................................29
MAINSHAFT ASSY.......................................................................................................................................30
MISCELLANEOUS........................................................................................................................................31
RANGE CYLINDER .......................................................................................................................................32
REVERSE IDLER .........................................................................................................................................33
ROADRANGER VALVES .................................................................................................................................34
ROADRANGER VALVE ..........................................................................................................................................................................34
SHIFT BAR HOUSING ...................................................................................................................................35
SLAVE VALVES...........................................................................................................................................37
A-5000 SLAVE VALVE...........................................................................................................................................................................37
SPLITTER CYLINDER....................................................................................................................................38
Appendix..................................................................................................................................................39
3
How To Use The Illustrated Parts List
Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
• Item Number - corresponding with numbers on illlustrations for part identification.
• Current Part - indentifies part as it is available for service.
• Description - specifies part name or description.
• Replaced Part - quantity quantity required for assembly.
• Quantity - defines unique characteristics or requirements.
• Notes - indicates Kits or Assemblies that contain a particular part.
• Kits/Assy's Where Used
4
Locating Transmission Tag and Identifying Model Designation
Transmission model designation, and other transmission information, are stamped on the transmission tag. To identify the transmission
model designation (nomenclature), locate the tag on the transmission and then locate the model designation number as shown.
The model designation or nomenclature assigned to a transmission model provides information concerning transmission torque
capacity, forward speeds, ratio set, shift bar housing and other provisions and options. Use the following guidelines to identify your
transmission model designation. This information is useful when ordering parts.
Every effort has been made to ensure the accuracy of this publication. However, Eaton Corporation makes no expressed or implied
warranty or representation based on the information contained in this publication. Any errors or omissions may be reported to Eaton
Roadranger Parts Marketing, Eaton Corporation, P.O. Box 4013, Kalamazoo, MI 49003.
Copyright Eaton Corporation, 2003 All rights reserved.
5
Group: AUXILIARY DRIVE GEAR
6 8
7
3
5
6
Group: CASE (AUX)
14
1
OEM supplied 23 2
OEM supplied
adjustable non-adjustable
speedometer speedometer
sensor sensor
(Threaded)
25
(Non-Threaded)
4
5
tic
gne 20
3 Ma
7 2
26
24 21
cal
6 19 ch ani
22 Me
16
15
9
10
11
13
12
10419-2-97
CASE (AUX)
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC
2 5568511 -O- RING 1 K-2918 ,S-2501 ,S-2503
,S-2763 ,S-2809
3 K-2918 OIL SEAL KIT 4302322 4302323 1 MAGNETIC SPEEDO K-3339 ,K-3340
4 X-8-0801M CAPSCREW 2 M8 X 1.25 X 12MM S-2809
5 S-2809 REAR BEARING COVER ASSY 4302332 ,4303872 1 PUSH-IN/THREAD-IN MAGNETIC PICK-
,4304652 UP
6 4302247 GASKET 1 K-2262 ,K-2918 ,K-3288
,S-2502 ,S-2809 S-2859
7 X-8L-611 CAPSCREW 4 3/8"-16X3-1/4" USE W/4304652 RBC S-2809
7 X-8L-614 CAPSCREW 2 3/8"-16X2" USE W/4304652 RBC
7 X-8L-614 CAPSCREW 6 3/8"-16X2" USE W/4303872 RBC
8 X-8L-602 CAPSCREW 17 3/8"-16X1-1/2"
8 X-8L-614 CAPSCREW 2 3/8"-16X2"
9 4302320 COVER 21346 2 S-2763
10 4302246 GASKET 21345 2 K-3288 ,S-2763
11 K-2805 SHIM KIT 21452 K - 2106 1 K-3339 ,K-3340 ,S-2763
12 14335 GASKET 1 K-3288 ,S-2763
13 4303586 REAR HOUSING 1
14 4304653 SLINGER 1 S-2809
15 20815 LIFTING EYE 17105 2 S-2763
16 X-8L-604 CAPSCREW 8 3/8"-16X1-1/4" S-2763
19 86104 SPEEDO DRIVE GEAR 1
20 S-2503 SPEEDO SPACER ASSY 4302590 1 MECHANICAL
21 K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 MECHANICAL SPEEDO
22 X-8L-616 CAPSCREW X 8 616 6 3/8"-16X2-3/4"
23 K-3454 SPEED SENSOR KIT A - 6398 ,A - 6724 1 SINGLE PICK-UP (2 PIN)
7
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
23 K-3455 SPEED SENSOR KIT, DUAL A - 7046 1 DUAL PICK-UP (4 PIN)
24 7992 BUSHING 1 S-2502 ,S-2859
25 14142 -O- RING 1 S-2763
26 S-2502 REAR BRG COVER ASSY 4303604 1 MECHANICAL - 4:00 OPENING
26 S-2859 REAR BRG COVER ASSY 4302732 1 MECHANICAL - 6:00 OPENING
8
Group: CASE (FRONT)
35 29
27 36 37
28 30
32 26
31 38
25
33 34 24
23
40
22 1
Dipstick components
Latest Design
2 21
* 18
39 3
19
4
5
20 15 7
18 6
*
17 19
8
10
9
16 11
12
15 13
14
10300A-11-97 Iron/Alum Hsg
*Bushing quantity requirements: #1 Housing Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.
Note : Some part requirements are specific to #1 or #2 Aluminum or Iron Clutch Housings and Push or Pull type Clutch.
CASE (FRONT)
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 S-2735 CASE ASSY 4304498 1
2 X-12-2006 PIPE PLUG X12 2001 1 1-1/4"
3 X-12-1206 PIPE PLUG X12 1201 1 3/4"
3 X-12-1207 PIPE PLUG X12 1202 1 3/4" MAGNETIC
4 4305310 GASKET 4302810 1 K-3288
5 4302809 PTO COVER 16596 ,4300571 1
6 X-8-725 CAPSCREW X 8 724 8 7/16"-14X7/8"
7 4304815 GASKET 20822 1 K-3288
8 A-3713 CLUTCH HOUSING ASSY A - 3700 1 #1 PUSH-PULL IRON
8 A-5992 CLUTCH HOUSING ASSY 4301103 1 #1 PULL ALUM.(SPECIAL-LIGHTER
WEIGHT)
8 A-3723 CLUTCH HOUSING ASSY A - 3721 ,A - 3722 1 #2 PUSH-PULL IRON
8 A-4772 CLUTCH HOUSING ASSY A - 4344 ,A - 4771 1 #2 PUSH-PULL ALUM.
9 X-8L-509 CAPSCREW 4 5/16"-18X1/2" QUANTITY DEPENDENT ON
DESIGN
10 4305230 HAND HOLE COVER 11453 1 #1 PULL
10 4305231 HAND HOLE COVER 1565 1 #1 PUSH
10 14507 HAND HOLE COVER 1 #2 PULL
10 14506 HAND HOLE COVER 1 #2 PUSH
11 4302708 STUD 5966 6
12 X-3-1000 LOCKWASHER 6 5/8" - FOR IRON HOUSING
12 X-10-1000 WASHER 6 5/8" - FOR ALUMINUM HOUSING
13 X-1-1000 NUT 6 5/8"-18 - FOR IRON HOUSING
13 X-1-1005 NUT 6 5/8"-18 - FOR ALUMINUM HOUSING
14 20550 FRONT BEARING COVER 1 2" PULL K-2468
15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4" S-2783
16 20549 FRONT BEARING COVER 1 2" PUSH
9
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
17 14311 GASKET 1 K-3288
18 12815 BUSHING 4 FOR #1 HOUSING UPPER A-3713 ,A-3723 ,A-4772
,A-5992 ,A-7145 A-7146
,A-7148 ,A-7149 ,K-
2468
18 12815 BUSHING 2 FOR #2 HOUSING UPPER A-3713 ,A-3723 ,A-4772
,A-5992 ,A-7145 A-7146
,A-7148 ,A-7149 ,K-
2468
18 8677 BUSHING 1 FOR #2 HOUSING UPPER A-3713 ,A-3723 ,A-4772
19 8677 BUSHING 2 FOR #1 AND #2 HOUSING LOWER A-3713 ,A-3723 ,A-4772
20 126243 CAPSCREW 4 1/2"-13X1-3/8" - FOR ALUMINUM
HOUSING
20 X-8L-809 CAPSCREW 2 1/2"-13X1-1/2" - FOR IRON HOUSING
20 X-8L-822 CAPSCREW 2 1/2"-13X3-1/2" - FOR IRON HOUSING ON
HORIZONTAL CENTER LINE
20 X-3-805 LOCKWASHER 4 1/2" - FOR ALUMINUM HOUSING
21 4303747 PLUG 1 1-1/16" - COMES WITH O-RING
INSTALLED
21 4304023 PLUG 1 1-1/16" MAGNETIC S-2735
22 X-8-686 CAPSCREW 6 3/8"-16X3/4"
23 14575 PTO COVER 4302254 1
24 4305309 GASKET 1684 1 K-3288
25 X-13-206 SELF-TAPPING SCREW X13 229 2 5/16"
26 57000 NAME PLATE 23615 1
27 14373 MAGNET 3 S-2735 ,S-2891
28 18128 PIN 2
29 X-1-1000 NUT 2 5/8"-18
30 X-3-1000 LOCKWASHER 2 5/8"
31 6579 STUD 2 5/8"
32 X-8L-602 CAPSCREW 2 3/8"-16X1-1/2"
33 20867 TUBE 1
34 20484 ELBOW 1
35 20866 DIPSTICK 1
36 23104 PLUG 1712 2
37 X-8-1005 CAPSCREW 2 5/8"-11X1-1/4"
38 20814 SPACER 2
39 X-12-802 PIPE PLUG X12 800 1 1/2"
40 4302680 BUSHING 1
10
Group: CASE (FRONT) FORCED LUBE
35 27 29
36 37
28 30
32 26
31 38
25
33 34 24
23
40
22 1
Dipstick components
42
41 2
39
18 4
5
43
3 7 6
15
20
18
17 8
10
9
16 11
12
15 13
14
10319-11-99 Alum Hsg
11
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
18 12815 BUSHING 4 A-3713 ,A-3723 ,A-4772
,A-5992 ,A-7145 A-7146
,A-7148 ,A-7149 ,K-
2468
20 126243 CAPSCREW 4 1/2"-13X1-3/8" - FOR ALUMINUM
HOUSING
20 X-8L-826 CAPSCREW 2 1/2"-13X1-7/16" - FOR IRON HOUSING
20 X-8L-822 CAPSCREW 2 1/2"-13X3-1/2" - FOR IRON HOUSING ON
HORIZONTAL CENTER LINE
20 X-3-805 LOCKWASHER 4 1/2" - FOR ALUMINUM HOUSING
22 X-8-686 CAPSCREW 6 3/8"-16X3/4"
23 14575 PTO COVER 4302254 1
24 4305309 GASKET 1684 1 K-3288
25 X-13-206 SELF-TAPPING SCREW X13 229 2 5/16"
26 57000 NAME PLATE 23615 1
27 14373 MAGNET 3 S-2735 ,S-2891
28 18128 PIN 2
29 X-1-1000 NUT 2 5/8"-18
30 X-3-1000 LOCKWASHER 2 5/8"
31 6579 STUD 2 5/8"
32 X-8L-602 CAPSCREW 2 3/8"-16X1-1/2"
33 20867 TUBE 1
34 20484 ELBOW 1
35 20866 DIPSTICK 1
36 23104 PLUG 1712 2
37 X-8-1005 CAPSCREW 2 5/8"-11X1-1/4"
38 20814 SPACER 2
39 X-12-802 PIPE PLUG X12 800 1 1/2"
40 4302680 BUSHING 1
41 13835 -O- RING 2 A-7194 ,K-3341
42 13653 -O- RING 2 A-7194 ,K-3331 ,K-3341
43 5568544 -O- RING 1 A-7194 ,K-3341
12
Group: COUNTERSHAFT & BRGS(AUX)
3 1
10444-5/93 CS Helical
13
Group: COUNTERSHAFT ASSY
10
11
12
13
15
2
1
4 3
5
14 6
10364-11-96 CS/RT
COUNTERSHAFT ASSY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 4302082 SNAP RING 2 K-3327 ,K-3339 ,K-3340
2 4302712 BEARING 2 K-3339 ,K-3340
3 K-2947 CNTRSHFT W/REV & LO 4302652 2
4 X-6-E KEY 2
5 62511 ROLL PIN 2
6 4304840 KEY 19673 2
7 21025 1ST GEAR-CNTRSHFT 19629 ,4300241 2
8 21264 2ND GEAR-CNTRSHFT 19623 2
9 4304508 OD GEAR-CNTRSHFT 4303666 ,4304315 2
10 15953 PTO GEAR - LOWER 1
10 20840 PTO GEAR - UPPER 15952 1
11 4304060 DRIVE GEAR-CNTRSHFT 2
12 19198 SNAP RING 2 K-3327
13 4304599 BEARING 4302677 4304598 2 K-3339 ,K-3340
14 4304605 RETAINER 19548 2
15 X-7-1005 CAPSCREW 2 5/8"-18X1-3/4"
14
Group: FILTER REGULATOR
NSS
FILTER REGULATOR
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 A-4740 FILTER/REGULATOR 19600 1
2 K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR
3 X-8C-412 CAPSCREW X 8S 412 2 1/4"-20X2-1/4"
15
Group: HEAT EXCHANGER
12 Connect to Hose
Connect to Hose Connect to Hose 13 From Oil Pump
From Oil Pump 1 From Oil Pump 2 "A" Port 3
"A" Port "A" Port
Connect to Hose
Connect to Hose Connect to Hose From Oil Pump
From Oil Pump From Oil Pump "B" Port
"B" Port "B" Port
11 11
5586600 5586602 5586603
Top Right Side Mount Top Right Side Mount Top Left Side Mount
18 14
9 8
6
To Oil Pump
"A" Port 7
To Oil Pump 10 17
"B" Port Connect to Hose
4 From Oil Pump
15 "A" Port 5
16 Connect to Hose
From Oil Pump
"A" Port Connect to Hose
From Oil Pump
18 "B" Port
Connect to Hose
From Oil Pump
"B" Port
15
5586604 5586605
10534-6-98 Bottom Mount Top Right Side Mount
HEAT EXCHANGER
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 5586600 HEAT EXCHANGER 14" 1 TOP RIGHT SIDE MOUNT
2 5586602 HEAT EXCHANGER 14" 1 TOP RIGHT SIDE MOUNT
3 5586603 HEAT EXCHANGER 14" 1 TOP LEFT SIDE MOUNT
4 5586604 HEAT EXCHANGER 14" 1 BOTTOM MOUNT
5 5586605 HEAT EXCHANGER 14" 1 TOP RIGHT SIDE MOUNT
6 21425 STRAP 2
7 5588101 OIL HOSE ASSEMBLY 5586901 1 14.5" - USE W/5586600 AND 5586602
7 5588103 OIL HOSE ASSEMBLY 5586903 1 30" - USE W/5586605
7 5588107 OIL HOSE ASSEMBLY 5586907 1 45" - USE W/5586604
7 5588109 OIL HOSE ASSEMBLY 5586909 1 28" - USE W/5586603
8 5588102 OIL HOSE ASSEMBLY 5586902 1 26.5" - USE W/5586600 AND 5586602
8 5588105 OIL HOSE ASSEMBLY 5586905 1 21.5" - USE W/5586605
8 5588106 OIL HOSE ASSEMBLY 5586906 1 40" - USE W/5586603
8 5588108 OIL HOSE ASSEMBLY 5586908 1 52" - USE W/5586604
9 4304076 ELBOW 1 FOR OIL PUMP "A" PORT
10 4301123 ELBOW 1 FOR OIL PUMP "B" PORT
11 X-8C-6109 CAPSCREW 2 3/8"-16X1-1/4"
12 X-8L-602 CAPSCREW 1 3/8"-16X1-1/2"
13 X-8C-6109 CAPSCREW 1 3/8"-16X1-1/4"
14 X-8L-602 CAPSCREW 3 3/8"-16X1-1/2"
15 X-8C-6111 SCREW 2 3/8"-16X3/4"
16 4304665 MOUNTING BRACKET 1 USED W/5586604
17 4304683 BRACKET 1 USED W/5586605
18 4303681 HOSE CLAMP 1 USED W/5586603 AND 5586604
16
Group: HOSES & CONNECTIONS
Sub-Group: H & C W/A-5000 VALVE
9
7 H
6 3 12
5 From
RRV
4 P
Range Cylinder 21
L 8
H 11
9
2
S
From S 14
RRV 7 12
13
1 L
18 15
17 10 16
7
Splitter Cylinder
20
10110I-2/94 SP
17
Group: INPUT SHAFT & DRIVE GEAR
8
6
3 5
4
2
* 1
18
Group: INTEGRAL PUMP & COOLER
Sub-Group: OIL COOLER
2 7
6 7 Flow 6
4 Oil Return
3
5 11 13 7
8 9 12 2
6
6 7 Oil Pump
10 Outlet
13
*13
*6 *6
Outlet Inlet
*14
*15 Return
Fuller Outlet
17237
*Adding Oil Filter and parts as shown is optional. Return / Outlet Location
10525-4/92 Cooler
OIL COOLER
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 18025 OIL COOLER 1 K-1956
2 19424 HOSE 1 25 FEET K-1956
3 X-8-535 CAPSCREW 2 5/16"-16X2-1/2" K-1956
4 X-3-506 LOCKWASHER 2 5/16" K-1956
5 18211 BRACKET 4 K-1956
6 19419 CONNECTOR 6 K-1956 ,S-1404
7 19415 SWIVEL 4 K-1956
8 X-10-501 WASHER 2 5/16" K-1956
9 18209 PLUG-RUBBER MOUNT 2 K-1956
10 17190 STRAP 8 K-1956
11 19423 CLAMP 5 K-1956
12 18210 NUT 2 K-1956
13 19422 ELBOW 4 K-1956
14 S-1404 OIL FILTER 17238 1
15 17237 FILTER ELEMENT 1 S-1404
19
Group: INTEGRAL PUMP & COOLER
Sub-Group: OIL PUMP
22
21
13
12
19 15 14
17 11
16
9
18
10 27
26
7
6
20 25
24
3
1 2
23
5
10533-5-98 4
OIL PUMP
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 X-8C-409 CAPSCREW 5 1/4"-20X5/8" K-2402 ,S-2783
2 K-2402 COVER & SCREW KIT 20513 ,4300751 1
3 20514 GASKET 1 K-2402 ,K-3288
4 20823 PLUG 1
5 14765 -O- RING 1 K-3341
6 X-8-448 SCREW X 8 445 3 1/4"-20X1-1/4"
7 20824 WASHER 3 K-3367
8 20825 DOWEL PIN 1
9 4303773 RETAINER 1
10 K-3367 OIL PUMP KIT 4301829 ,4301948 1
,4303776 ,4304529
,4304572 A - 6963 ,A -
7173
11 K-3367 OIL PUMP KIT 4301829 ,4301948 1
,4303776 ,4304529
,4304572 A - 6963 ,A -
7173
12 20509 KEY 1
13 14853 SNAP RING 2
14 4303774 PUMP DRIVE GEAR 4304880 1
15 K-3367 OIL PUMP KIT 4301829 ,4301948 1
,4303776 ,4304529
,4304572 A - 6963 ,A -
7173
20
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
16 X-14-700 STEEL BALL 1 7/16"
17 4303775 SPRING 1
18 4304628 TUBE 20505 1 K-3367
19 K-3367 OIL PUMP KIT 4301829 ,4301948 1
,4303776 ,4304529
,4304572 A - 6963 ,A -
7173
20 4303828 PLUG 1 K-3367
21 X-8-686 CAPSCREW 2 3/8"-16X3/4"
22 A-7197 OIL TUBE ASSY 4301832 ,4304810 1
,4304922 ,A - 7140
23 4304815 GASKET 20822 1 K-3288
24 S-2735 CASE ASSY 4304498 1
25 14373 MAGNET 3 S-2735 ,S-2891
26 X-8-447 SCREW 2
27 20225 -O- RING 1
999 K-3367 OIL PUMP KIT 4301829 ,4301948 1
,4303776 ,4304529
,4304572 A - 6963 ,A -
7173
21
Group: INTEGRAL PUMP & COOLER
Sub-Group: OIL PUMP (FORCED LUBE)
22
21
13
12
19 15 14
17 11
16
9
18
10
26
7
6
25
24
3
1 2
23
5
11521-01-01 4
22
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
16 X-14-700 STEEL BALL 1 7/16"
17 4303775 SPRING 1
18 4304628 TUBE 20505 1 K-3367
19 4304629 PLUG 1
21 X-8-686 CAPSCREW 2 3/8"-16X3/4"
22 A-7197 OIL TUBE ASSY 4301832 ,4304810 1
,4304922 ,A - 7140
23 4304815 GASKET 20822 1 K-3288
24 S-2891 CASE ASSY 4304796 1
25 14373 MAGNET 3 S-2735 ,S-2891
26 X-8-447 SCREW 2
999 K-3367 OIL PUMP KIT 4301829 ,4301948 1
,4303776 ,4304529
,4304572 A - 6963 ,A -
7173
23
KITS & ASSEMBLIES
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
K-3104 ACTUATOR PIN KIT 4303287 1
K-2394 AIR SYSTEMS TOOL KIT 1
K-3339 BASIC OVERHAUL KIT 1
K-3340 BASIC REBUILD KIT 1
S-1516 CAP ASSY 20851 ,20853 1
S-2735 CASE ASSY 4304498 1 USE FOR UNITS BUILT PRIOR TO THE
FORCED LUBRICATION SYSTEM DESIGN
S-2891 CASE ASSY 4304796 1 USE FOR UNITS BUILT WITH THE
FORCED LUBRICATION SYSTEM DESIGN
K-2468 CLUTCH INSTALLATION KIT 1 FOR USE WITH S-1659 INPUT SHAFT
ASSY AND 81504 INPUT SHAFT
BEARING
K-2947 COUNTERSHAFT REPL KIT 4302652 1
K-3220 COUNTERSHAFT REPLT KIT 4301792 ,4301793 ,A - 1
6187 ,A - 6602 ,A - 6603
K-2402 COVER & SCREW KIT 4300751 1
K-3288 GASKET KIT 1 K-3339 ,K-3340
S-1659 INPUT SHAFT 23566 1 2" PULL - USE W/FBC 20550 K-2468 ,K-3339
S-1660 INPUT SHAFT 23567 1 2" PUSH - USE W/FBC 20549
S-1794 ISOLATOR ASSY 1
K-3399 ISOLATOR BUSHING KIT 21244 ,23311 1
K-2978 LEVER REPLACEMENT KIT 1 MID TOWER
K-2428 LEVER REPLACEMENT KIT 1 LOW TOWER
K-2429 LEVER REPLACEMENT KIT 1 HIGH TOWER
S-2562 MAINSHAFT ASSY 4302400 ,4303402 ,S - 1
2118
K-3191 MASTER VALVE REPAIR KIT 1 FOR A-6918 VALVE
K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR
S-1404 OIL FILTER 17238 1
K-3367 OIL PUMP KIT 4301829 ,4301948 1
,4303776 ,4304529
,4304572 A - 6963 ,A -
7173
K-2918 OIL SEAL KIT 4302322 4302323 1 K-3339 ,K-3340
K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1
K-3341 O-RING KIT 1 K-3339 ,K-3340
K-2003 PIN & BUSHING KIT 1
K-3467 PIN REPLACEMENT KIT 21245 1
S-2783 RANGE SECTION ASSY 1
S-2809 REAR BEARING COVER ASSY 4302332 ,4303872 1 PUSH-IN/THREAD-IN MAGNETIC PICK-
,4304652 UP
S-2859 REAR BRG COVER ASSY 4302732 1 MECHANICAL - 6:00 OPENING
S-2502 REAR BRG COVER ASSY 4303604 1 MECHANICAL - 4:00 OPENING
K-1935 REPAIR KIT-SLAVE VALVE 1 FOR A-5000 VALVE
K-3480 REPL KIT - DRIVE GEAR 4300938 1
K-3497 REPL KIT-SLIDING CLUTCH K - 3200 1
S-2588 ROADRANGER VALVE ASSY 1
S-2269 SHIFT BAR HSG 4302679 1 HOUSING ONLY (RTLOF)
S-2270 SHIFT BAR HSG 4302675 1 HOUSING ONLY (RTLO)
S-2271 SHIFT BAR HSG ASSY 4302679 1 COMPLETE (RTLOF) FOR UNITS BUILT
PRIOR TO THE FORCED LUBRICATION
SYSTEM DESIGN
S-2272 SHIFT BAR HSG ASSY 4302675 1 COMPLETE (RTLO) FOR UNITS BUILT
PRIOR TO THE FORCED LUBRICATION
SYSTEM DESIGN
S-2910 SHIFT BAR HSG ASSY 4302675 1 COMPLETE (RTLO) FOR UNITS BUILT
WITH THE FORCED LUBRICATION
SYSTEM DESIGN
S-2911 SHIFT BAR HSG ASSY 4302679 1 COMPLETE (RTLOF) FOR UNITS BUILT
WITH THE FORCED LUBRICATION
SYSTEM DESIGN
K-1476 SHIFT LEVER HSG 4530 ,17163 ,18298 1 LOW TOWER
,4304905 ,A - 4437
24
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
S-2129 SHIFT LEVER HSG ASSY 1 LOW TOWER
S-2130 SHIFT LEVER HSG ASSY S - 2053 1 HIGH TOWER
S-2519 SHIFT LEVER HSG ASSY S - 2919 1 MID TOWER
K-2973 SHIFT LEVER HSG KIT 17166 ,17167 ,4303050 1 HIGH TOWER
,4304910 ,K - 1630
K-2977 SHIFT LEVER HSG KIT 4301167 ,4304907 ,A - 1 MID TOWER
6040
K-2805 SHIM KIT 21452 K - 2106 1 K-3339 ,K-3340 ,S-2783
K-1969 SLEEVE KIT 14362 ,19460 ,21446 1 FOR SLAVE VALVES
K-3327 SMALL PARTS KIT 1
S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC
S-2503 SPEEDO SPACER ASSY 4302590 1
K-3331 SPLITTER VLV REPL KIT 4300927 ,4304031 1
,4304032 ,A - 6862
K-3492 SYNCHRONIZER KIT K - 2446 1
25
Group: LEVERS/CONTROLS
Sub-Group: ISOLATORS
1
3
3
2 9
1
6
7
3 1
2 3
1
10
Indicates Part Of Item 10 10210-1/92
LEVERS/CONTROLS
ISOLATORS
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 19124 -E- RING 2
2 K-3467 PIN REPLACEMENT KIT 21245 1
3 21246 BUSHING 2 K-2003 ,K-2428 ,K-2429
,K-2978 ,K-3399 S-2129
,S-2130 ,S-2519
4 S-1794 ISOLATOR ASSY 1
6 21247 LEVER 1 STRAIGHT 18.67"
7 21235 STUB LEVER 1 LOW TOWER K-2428
7 21236 STUB LEVER 1 HIGH TOWER K-2429 ,S-2130
7 4301168 STUB LEVER 1 MID TOWER K-2978
9 21767 90 DEG LEVER 1 STRAIGHT 33"
10 K-3399 ISOLATOR BUSHING KIT 21244 ,23311 1
11 X-8-560 SCREW 1 K-2003 ,K-2428 ,K-2429
,K-2978 ,K-3399 ,K-
3467 ,S-2129 ,S-2130
,S-2519
12 X-9-503 NUT 1 K-2003 ,K-2428 ,K-2429
,K-2978 ,K-3399 ,K-
3467 ,S-2129 ,S-2130
,S-2519
26
Group: LEVERS/CONTROLS
Sub-Group: LEVERS/HOUSINGS
2 4
3
5
6 15
7
1
23
2 4 K-2428 - Low
3
5 K-2978 - Mid
6 K-2429 - High
9
8 20
17 33
16 13
21
3 4
5 22
13 6
S-2129 - Low
14 S-2519 - Mid
S-2130 - High
10207-9-95
LEVERS/CONTROLS
LEVERS/HOUSINGS
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-3376 O-RING & WASHER KIT 4301211 1
2 18299 PIN 1 K-1476 ,K-2977
3 X-8C-604 CAPSCREW 4 3/8"-16X1-1/4"
4 X-1-600 NUT 4 3/8"-24-N.F.PLAIN
5 X-3-600 LOCKWASHER 4 3/8"
6 11934 STUD 7467 4
7 K-1476 SHIFT LEVER HSG 4530 ,17163 ,18298 1 LOW TOWER
,4304905 ,A - 4437
8 4305294 GASKET 4303431 1 K-1476 ,K-2428 ,K-2429
,K-2973 ,K-2977 ,K-
2978 ,K-3593 ,S-1527
,S-1528 ,S-2129 S-2130
,S-2519
9 K-2977 SHIFT LEVER HSG KIT 4301167 ,4304907 ,A - 1 MID TOWER
6040
13 4303030 PIN 1 K-2973 ,S-2130
13 6541 PIN 1 3/8" - USED W/17167 ONLY
14 K-2973 SHIFT LEVER HSG KIT 17166 ,17167 ,4303050 1 HIGH TOWER
,4304910 ,K - 1630
15 10427 BOOT 1 K-1476 ,K-2973 ,K-2977
,S-2130
16 X-1-600 NUT 1 3/8"-24-N.F.PLAIN
17 X-3-600 LOCKWASHER 1 3/8"
20 17600 GEAR SHIFT LEVER 1 STRAIGHT - LOW 21-1/2"
27
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
20 18482 GEAR SHIFT LEVER 1 STRAIGHT - HIGH 35"
21 2538 RETAINER 1 K-1476 ,K-2973 ,K-2977
,S-2130
22 2536 SPRING 1 K-1476 ,K-2973 ,K-2977
,S-2130
23 K-2428 LEVER REPLACEMENT KIT 1 LOW TOWER
23 K-2429 LEVER REPLACEMENT KIT 1 HIGH TOWER
23 K-2978 LEVER REPLACEMENT KIT 1 MID TOWER
33 S-2129 SHIFT LEVER HSG ASSY 1 LOW TOWER
33 S-2130 SHIFT LEVER HSG ASSY S - 2053 1 HIGH TOWER
33 S-2519 SHIFT LEVER HSG ASSY S - 2919 1 MID TOWER
28
Group: MAINSHAFT & SYNCHRO(AUX)
12
11
9
10
8
4 5 6
3
1 2
19
e
nt Yok
l Joi
rsa
ive
Un
18
17
16
14 15
13
10438-12-97 Aux MS
29
Group: MAINSHAFT ASSY
11 14
12 9
15 14
7
8 14
10 9
7 14
3 1
2
5 4
6
13
10337B-10-96
MAINSHAFT ASSY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 S-2562 MAINSHAFT ASSY 4302400 ,4303402 ,S - 1
2118
2 62504 ROLL PIN 1 S-2562
3 4304615 3-SIDED KEY 4300120 1
4 14750 SNAP RING 1 K-2468 ,K-3327 ,K-3339
,K-3340
5 16756 REVERSE GEAR-MAINSHAFT 22408 1
6 4302047 SPACER 1 K-3327
7 16118 SLIDING CLUTCH 2
8 4303409 LO GEAR-MAINSHAFT 4303407 1
9 4303603 WASHER 4302397 2 K-3327
10 4303420 1ST GEAR-MAINSHAFT 4303408 1
11 4302394 2ND GEAR-MAINSHAFT 4302395 1
12 4304514 OD GEAR-MAINSHAFT 4302664 ,4303698 1
,4304316
13 4300382 WASHER .249-WHITE 1 K-3327
14 4302398 WASHER 4 K-3327
15 4304317 SLIDING CLUTCH 22026 1 K-3339
30
MISCELLANEOUS
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
71204 ADHESIVE SEALANT 1 0.5 CC (SINGLE APPLICATION SIZE)
71205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K-3461
21628 SHIFT DIAGRAM LABEL 4300591 1
71203 SILICONE LUBE 1 8 OZ (236.59 CC)-FLEET SIZE
71206 SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-2428 ,K-2429 ,K-2978
,K-3331 ,K-3341
31
Group: RANGE CYLINDER
5
9 13
10 12 11
8
7
6
4
3
11462-5-98
2
RANGE CYLINDER
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 14347 GASKET 1 K-3288 ,K-3341
2 22823 SHIFT YOKE 16775 1
3 X-7-809 BOLT X 7 810 ,X 7 811 2 1/2"-20X1-3/4"
4 A-6690 RANGE CYLINDER ASSY 4303595 1
5 X-8L-607 CAPSCREW X 8 607 4 3/8"-16X2-1/4"
6 14765 -O- RING 1 K-3341
7 4303596 YOKE BAR 1
8 14341 PISTON 1
9 14345 -O- RING 1 K-3341
10 14344 -O- RING 1 K-3341
11 X-1-1010 NUT 1 5/8"-18 K-3341
12 22826 GASKET 1 K-3288 ,K-3341
13 4303926 COVER 1
32
Group: REVERSE IDLER
7
6
5 3
3
2
1
11382-3-97 RI
REVERSE IDLER
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 X-7-1008 CAPSCREW 2 5/8"-18X1-1/4
2 14283 IDLER PLATE 2
3 4302982 WASHER 14282 4
4 14287 BEARING 4305020 2 K-3595 ,K-3596
5 16757 REVERSE IDLER GEAR 22409 2
6 4302981 IDLER SHAFT 2
7 4303336 RETAINING RING 2
33
Group: ROADRANGER VALVES
Sub-Group: ROADRANGER VALVE
1 999 6
P S SP
11
*7 *7 7*
12
2
2
2 Old Design See: Appendix / Airline Tubing
2 2
2 22 2 2 22 2
2
3 2
2
* * *
10 10 10
5 P S SP Splitter Cylinder
4
ROADRANGER VALVES
ROADRANGER VALVE
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 5586100 MEDALLION, LOGO 1 (LATEST DESIGN) FULLER LOGO ONLY A-6918
1 5586114 SHIFT DIAGRAM MEDALLION 1 RTLO-W/SHIFT PATTERN S-2588
2 K-3191 MASTER VALVE REPAIR KIT 1 FOR A-6918 VALVE
3 20495 LEVER 1 A-6918
4 20112 COVER 1 A-6918
5 X-8-213 SCREW X 8 202 1 8-32X3/8" A-6918
6 X-9-802 NUT 1 1/2"-13
7 84001 CONNECTOR ASSY 82501 3 1/8"TUBE-1/16"NPTF
7 84003 CONNECTOR ASSY 82503 3 5/32"TUBE-1/16"NPTF
7 84005 CONNECTOR ASSY 3 "PUSH-TO-CONNECT" 5/32"TUBE- S-2588
1/16"NPTF
10 85001 ELBOW ASSY 84501 3 5/32"TUBE-1/8"NPTF
10 85002 ELBOW ASSY 84502 3 1/8"TUBE-1/8"NPTF K-3247 ,K-3280
10 85003 ELBOW ASSY 3 "PUSH-TO-CONNECT" 5/32"TUBE- K-3198 ,K-3247 ,K-3280
1/8"NPTF ,K-3331 ,K-3339
11 84101 UNION ASSY 1 1/8" TUBING
11 84102 UNION ASSY 1 5/32" TUBING
11 84103 UNION ASSY 1 "PUSH-TO-CONNECT" 5/32" TUBING
12 13571 -O- RING CLAMP 2
999 A-6918 ROADRANGER VALVE ASSY A - 5013 1 STANDARD-W/LOGO
999 S-2588 ROADRANGER VALVE ASSY 1 RTLO-W/SHIFT PATTERN
34
Group: SHIFT BAR HOUSING
19 14
20 42
18 13
12 41 29
17 26 28
16 21 40
15 27
22
39 29
1
35 30 27
2 38
34 31
3
7 8 3
4 29 29
23 5 33
32
37 29
36
6
999
10242-2-94
35
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
,S-2910 ,S-2911
23 K-3104 ACTUATOR PIN KIT 4303287 1
26 16131 SHIFT YOKE 1 REVERSE/LO S-2272 ,S-2910
27 X-14-1200 STEEL BALL 2 3/4" S-2271 ,S-2272 ,S-2910
,S-2911
28 14658 SHIFT BLOCK 1 1ST/2ND S-2272 ,S-2910
29 3220 LOCKSCREW 5 S-2271 ,S-2272 ,S-2910
,S-2911
30 1634 INTERLOCK PIN 1 K-3327 ,S-2271 ,S-2272
,S-2910 ,S-2911
31 19063 SHIFT BLOCK 1 3RD/OD S-2272 ,S-2910
32 20120 SHIFT BLOCK 18924 1 3RD/OD S-2271 ,S-2272 ,S-2910
,S-2911
33 18928 YOKE BAR 4302760 1 3RD/OD S-2272 ,S-2910
34 18922 SHIFT YOKE 1 1ST/2ND S-2271 ,S-2272 ,S-2910
,S-2911
35 18927 YOKE BAR 1 1ST/2ND S-2272 ,S-2910
36 4302070 SNAP RING 1 K-3104 ,S-2271 ,S-2272
,S-2910 ,S-2911
37 4303225 ACTUATOR 1 S-2271 ,S-2272 ,S-2910
,S-2911
38 20450 SHIFT YOKE A - 4594 1 3RD/OD S-2271 ,S-2272 ,S-2910
,S-2911
39 18926 YOKE BAR 1 REVERSE/LO S-2272 ,S-2910
40 10019 PLUNGER 1 S-2271 ,S-2272 ,S-2910
,S-2911
41 6392 SPRING 1 K-3327 ,S-2271 ,S-2272
,S-2910 ,S-2911
42 8968 PLUG 1 S-2271 ,S-2272 ,S-2910
,S-2911
999 S-2272 SHIFT BAR HSG ASSY 4302675 1 COMPLETE (RTLO) FOR UNITS BUILT
PRIOR TO THE FORCED LUBRICATION
SYSTEM DESIGN
999 S-2910 SHIFT BAR HSG ASSY 4302675 1 COMPLETE (RTLO) FOR UNITS BUILT
WITH THE FORCED LUBRICATION
SYSTEM DESIGN
36
Group: SLAVE VALVES
Sub-Group: A-5000 SLAVE VALVE
2 3
2
2 2 2
2
2 2
2
7
2
4
2
2
5
8
1
10120-10-97
2 Repair Kit
SLAVE VALVES
37
Group: SPLITTER CYLINDER
7
5
1
8
6
4
18
14
13
15
12
11465-5-98
SPLITTER CYLINDER
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 A-7012 SPLITTER YOKE ASSY A - 6304 ,A - 6892 1
2 4303583 GASKET 1 K-3593 ,K-3594
3 4303582 SPLITTER CYLINDER 1
4 21208 -O- RING 1 K-3594
5 4301964 PISTON 1
6 13653 -O- RING 1 K-3331 ,K-3594
7 X-1-805 NUT 1
8 21209 -O- RING 1 K-3594
12 5568534 -O- RING 1 K-3331
13 13653 -O- RING 1 K-3331 ,K-3594
14 X2014210 BREATHER 7935 1
15 K-3331 SPLITTER VLV REPL KIT 4300927 ,4304031 1
,4304032 ,A - 6862
18 X-8L-540 CAPSCREW 4 5/16"-18X1-7/8"
999 K-3331 SPLITTER VLV REPL KIT 4300927 ,4304031 1
,4304032 ,A - 6862
38
Appendix
Air Line Tubing
10650-1/92 AL Chart
39
40
41
Copyright Eaton and Dana Corporation,
2002. EATON AND DANA CORPORATION
hereby grants its customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
The Roadranger® System is an unbeatable combination of the best
in printed format. THIS INFORMATION IS
NOT INTENDED FOR SALE OR RE-
products from Eaton and Dana – partnering to provide you the most
SALE, AND THIS NOTICE MUST REMAIN advanced, most trouble-free drivetrain in the industry. And it’s backed by
ON ALL COPIES. the Roadrangers – the most experienced, most expert, most accessible
drivetrain consultants in the business.
For spec’ing or service assistance, call 1-800-826-HELP (4357) 24 hours
a day, 7 days a week, (Mexico: 001-800-826-HELP (4357)) for more time
on the road. Or visit our web site at www.roadranger.com.
RTLO-16918B
42 4/03
Printed in the USA