4L40E (A4S 200R) BMW 98 on.

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5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)

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Revision 06/2016
4L40E (A4S 200R) BMW 98 on.

A
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)

C 402
4L40E (A4S 200R) BMW 98 on.

A
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)

C 403
4L40E (A4S 200R) BMW 98 on.

A
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)

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4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO.............DESCRIPTION YEARS QTY PART NO NO.............DESCRIPTION YEARS QTY PART NO
KITS MOULDED PISTONS Cont...
Kit Overhaul Kit Without Pistons Kit Piston Kit (RWD) (Precision)
(Transtec)................................... 98-ON 1 5L40E.OHK01 (11 Pistons, Contains Direct, Reverse, Coast, Overdrive (2WD),
Kit Overhaul Kit Without Pistons Intermediate, Low/Rev (Except Cadillac), Low/Rev (Cadillac),
(Precision).................................. 98-ON 1 5L40E.OHK51 Second Coast (2WD), Second (BMW 2WD), Second(Cadillac) &
Kit Overhaul Kit With Pistons Forward Clutch Pistons)
(Precision).................................. 98-ON 1 5L40E.OHK03 (Does not contain, Second (AWD), Second Coast (AWD) &
Kit Seal Kit for 5L40E.PISKIT11...... 98-ON 1 5L40E.ORK01 Overdrive (AWD) Clutch Pistons)
Kit Valve Body 'O' Ring, ................................................... 98-ON 1 5L40E.PISKIT52
Check Ball & Filter Set............... 98-ON 1 5L40E.ORK02 Kit Piston Kit (9 Pistons, Aftermarket)
Kit Repair Package, Contains (BMW, Buick, Cadillac, Holden, Range Rover, Opel
1 x Overhaul Kit, 1 x Friction Kit, Vauxhall, Pontiac)
1 x Piston Kit, 1 x Filter, .................................................. 98-ON 1 5L40E.PISKIT51
1 x EPC Sol, 1 x Lock-Up Sol Kit Piston Kit (Combi Kit)
2WD........................................... 98-ON 1 5L40E.REP02 (12 Pistons, Contains Direct, Reverse, Coast, Overdrive
4WD........................................... 98-ON 1 5L40E.REP01 Intermediate, Low/Rev (Except Cadillac), Low/Rev (Cadillac),
Second Coast (2WD), Second (BMW 2WD), Second (Cadillac),
Second (AWD) & Forward Clutch Pistons)
GASKETS (Does not contain, Second (AWD), Second Coast (AWD) &
Overdrive (AWD) Clutch Pistons)
100K Oil Pan Metal/Rubber (Transtec)..... 98-ON 1 5L40E.GAS01
(Needs Second Coast (AWD) & Overdrive (AWD)
100K Oil Pan Metal/Rubber (Precision).... 98-ON 1 5L40E.GAS51
(Precision)................................ 98-ON 1 5L40E.PISKIT53
101K Pump (Bonded).......................... 98-ON 1 5L40E.GAS02
Kit Forward Clutch Steel Piston
102K Extension Housing (Bonded)..... 98-ON 1 5L40E.GAS03
With Retainer & Seals................ 98-ON 1 5L40E.PISKIT11
103K Valve Body Channel Plate
170B Piston, Reverse Clutch
(Precision).................................. 98-ON 1 5L40E.GAS06
(OEM)........................................ 98-ON 1 5L40E.PIS03
103K Valve Body Channel Plate
170B Piston, Reverse Clutch
(Transtec)................................... 98-ON 1 5L40E.GAS09
(Precision®).............................. 98-ON 1 5L40E.PIS53
104K Valve Body Upper (Precision).... 98-ON 1 5L40E.GAS04
171B Piston, Direct Clutch
104K Valve Body Upper (Transtec)..... 98-ON 1 5L40E.GAS07
(OEM)........................................ 98-ON 1 5L40E.PIS01
105K Valve Body Lower (Precision).... 98-ON 1 5L40E.GAS05
171B Piston, Direct Clutch
105K Valve Body Lower (Transtec)..... 98-ON 1 5L40E.GAS08
(Precision®).............................. 98-ON 1 5L40E.PIS51
172C Piston, Forward Clutch
RUBBER COMPONENTS (OEM)........................................ 98-ON 1 5L40E.PIS04
172C Piston, Forward Clutch
Kit Seal Kit for 5L40E.PISKIT10..... 98-ON 1 5L40E.ORK01 (Precision®).............................. 98-ON 1 5L40E.PIS54
Kit Valve Body 'O' Ring, 173C Piston, Coast Clutch
Check Ball & Filter Set............... 98-ON 1 5L40E.ORK02 (OEM)........................................ 98-ON 1 5L40E.PIS02
120B Pump Outer 'O' Ring.................. 98-ON 1 5L40E.OR01 173C Piston, Coast Clutch
121B 'O' Ring, Reverse Clutch Inner... 98-ON 1 5L40E.OR03 (Precision®).............................. 98-ON 1 5L40E.PIS52
125C Turbine Shaft 'O' Ring 174F Piston, Overdrive Brake (Check Pt No. of old piston)
(Green Coated).......................... 98-ON 1 TH125.OR01 (OEM, 2WD).............................. 98-ON 1 5L40E.PIS05
126C Check Valve, Input Drum (x 5) 174F Piston, Overdrive Brake
(7.00mm x 8.00mm x 6.7mm).... 98-ON 1 NLA (Precision®, 2WD).................... 98-ON 1 5L40E.PIS55
127C Check Valve, Input Drum Piston (x 5) 174F Piston, Overdrive Brake
(6.80mm x 8.20mm x 6.7mm).... 98-ON 1 NLA (OEM, BMW AWD).................... 98-ON 1 5L40E.PIS10
142K 'O' Ring, 174F Piston, Overdrive Brake
Valve Body loom to Case........... 98-ON 2 5HP18.OR03 (Precision®, BMW AWD).......... 98-ON 1 5L40E.PIS60
175F Piston, Intermediate Brake
(OEM)........................................ 98-ON 1 5L40E.PIS06
175F Piston, Intermediate Brake
METAL CLAD SEALS (Precision®).............................. 98-ON 1 5L40E.PIS56
150A Pump......................................... 98-ON 1 5L40E.MCS01 176H Piston, Low/Rev Brake
151K Extension Housing (OEM, Except Cadillac)............. 98-ON 1 5L40E.PIS07
(62mm x 43mm x 7mm)............. 98-ON 1 5L40E.MCS02 176H Piston, Low/Rev Brake
152K Tube Kit, Valve Body to Case.... 98-ON 1 5L40E.TU01 (Precision®, Except Cadillac)... 98-ON 1 5L40E.PIS57
153K Manual Lever............................. 98-ON 1-2 4L30E.MCS04 176H Piston, Low/Rev Brake
NI 4WD Output Seal (BMW X5)..... 98-ON 1 3HP22.MCS02 (OEM)........................................ 98-Mid99 1 5L40E.PIS11
NI 4WD Output Seal (R. Rover)..... 98-ON 1 TF8.MCS05 176H Piston, Low/Rev Brake
(Precision®).............................. 98-Mid99 1 5L40E.PIS61
177H Piston, Second Brake (OEM)
MOULDED PISTONS (128mm OD x 18.00mm Hight).. 02-ON 1 5L40E.PIS08
177H Piston, Second Brake (Precision®)
Kit Piston Kit (9 Pistons) (OEM)...... 02-ON 1 5L40E.PISKIT01 (128mm OD x 18.00mm Hight).. 02-ON 1 5L40E.PIS58
Kit Piston Kit (3 Pistons) (AM) 177H Piston, Second Brake (OEM)
(Used until 2002 only, use in addition to (134mm OD x 18.50mm Hight).. 6/99-12/011 5L40E.PIS12
5L40E.PISKIT01 to cover early applications, 177H Piston, Second Brake (Precision®)
which are used in GM & mainly BMW) (134mm OD x 18.50mm Hight).. 6/99-12/011 5L40E.PIS62
................................................... 98-02 1 5L40E.PISKIT54

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4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO.............DESCRIPTION YEARS QTY PART NO NO.............DESCRIPTION YEARS QTY PART NO
MOULDED PISTONS Cont... FRICTION PLATES Cont...
177H Piston, Second Brake (OEM) 256C Forward Clutch (Internal Spline)
(128mm OD x 20.00mm Hight).. 98-Mid99 1 5L40E.PIS13 (129.8mm OD x 1.60mm x 24T).99-ON 3-4 5L40E.FRP07
177H Piston, Second Brake (Precision®) 257C Forward Clutch (External Spline)
(128mm OD x 20.00mm Hight).. 98-Mid99 1 5L40E.PIS63 (104.8mm ID x 1.60mm x 24T).. 99-ON 3-4 5L40E.FRP08
178H Piston, Second Coast Brake (Check Pt No. of old piston) 258F Overdrive Clutch (Internal Spline)
(OEM, 2WD).............................. 98-ON 1 5L40E.PIS09 (179.4mm OD x 1.60mm x 36T).99-ON 2 5L40E.FRP05
178H Piston, Second Coast Brake (Check Pt No. of old piston) 259F Overdrive Clutch (External Spline)
(Precision®, 2WD).................... 98-ON 1 5L40E.PIS59 (164.2mm ID x 1.60mm x 36T).. 99-ON 2 5L40E.FRP06
178H Piston, Second Coast Brake (Check Pt No. of old piston) 260F Intermediate Clutch (Internal Splines)
(OEM, BMW AWD).................... 98-ON 1 5L40E.PIS10 (134.8mm OD x 1.60mm x 24T).99-ON 3 5L40E.FRP11
178H Piston, Second Coast Brake (Check Pt No. of old piston) 261F Intermediate Clutch (External Spline)
(Precision®, BMW AWD).......... 98-ON 1 5L40E.PIS60 (104.9mm ID x 1.60mm x 24T).. 99-ON 3 5L40E.FRP12
262H Low/Reverse Clutch (Internal Spline)
(172.6mm OD x 1.60mm x 36T).99-ON 5 5L40E.FRP01
262H Low/Reverse Clutch (Internal Spline)
(172.6mm OD x 1.60mm x 36T)
SEALING RINGS (BMW X5 3.0Ltr Diesel)............. 99-ON 6 5L40E.FRP01
263H Low/Reverse Clutch (External Spline)
Kit Sealing Ring Kit (Transtec)........ 99-ON 1 5L40E.SRK01
(155.1mm ID x 1.60mm x 29T).. 99-ON 5 5L40E.FRP14
Kit Sealing Ring Kit (Precision)....... 99-ON 1 5L40E.SRK02
263H Low/Reverse Clutch (External Spline)
(155.1mm ID x 1.60mm x 29T)
(BMW X5 3.0Ltr Diesel)............. 99-ON 6 5L40E.FRP14
FRICTION PLATES 264H Second Clutch (Internal Splines)
(129.8mm OD x 1.60mm x 24T).99-01 5 5L40E.FRP15
Kit Friction Plate Kit Except BMW X5 & Range Rover 264H Second Clutch (Internal Splines)
(Without 6 Tooth Second Coast Frictions) (129.8mm OD x 1.60mm x 24T)
................................................... 99-01 1 5L40E.FRK01 (BMW X5 3.0Ltr Diesel)............. 99-01 6 5L40E.FRP15
Kit Friction Plate Kit BMW X5 & Range Rover 264H Second Clutch (Internal Splines)
(Without 6 Tooth Second Coast Frictions) (137.8mm OD x 1.60mm x 24T).02-ON 5 5L40E.FRP19**
................................................... 99-01 1 5L40E.FRK02 264H Second Clutch (Alto Internal Splines)
Kit Friction Plate Kit Except BMW X5 & Range Rover
(With 6 Tooth Second Coast Frictions) (137.8mm OD x 1.60mm x 24T).02-ON 5 5L40E.FRP66**
................................................... 02-ON 1 5L40E.FRK03 265H Second Clutch (External Splines)
Kit Friction Plate Kit BMW X5 & Range Rover (113.7mm ID x 1.60mm x 24T).. 99-01 5 5L40E.FRP16
(With 6 Tooth Second Coast Frictions) 265H Second Clutch (External Splines)
................................................... 02-ON 1 5L40E.FRK04 (113.7mm ID x 1.60mm x 24T)
Kit Friction Plate Kit (Alto)............... 99-ON 1 5L40E.FRK51 (BMW X5 3.0Ltr Diesel)............. 99-01 6 5L40E.FRP16
Kit Friction Plate Kit 4WD (Alto)...... 99-ON 1 5L40E.FRK52 265H Second Clutch (External Splines)
250B Direct Clutch (Internal Spline) (113.8mm ID x 1.60mm x 24T).. 02-ON 5 5L40E.FRP20**
(172.6mm OD x 1.60mm x 36T).99-ON 4 5L40E.FRP01 265H Second Clutch (Alto External Splines)
250B Direct Clutch (Internal Spline) (113.8mm ID x 1.60mm x 24T).. 02-ON 5 5L40E.FRP67**
(172.6mm OD x 1.60mm x 36T) 266H Second Coast Clutch (Internal Spline)
(BMW X5 3.0Ltr Diesel)............. 99-ON 5 5L40E.FRP01 (172.6mm OD x 1.60mm x 36T).99-01 3 5L40E.FRP01
251B Direct Clutch (External Spline) 266H Second Coast Clutch (Internal Spline)
(155.1mm ID x 1.60mm x 36T).. 99-ON 4 5L40E.FRP02 (175.8mm OD x 1.65mm x 36T).02-ON 3 5L40E.FRP21**
251B Direct Clutch (External Spline) 266H Second Coast Clutch (Alto Internal Spline)
(155.1mm ID x 1.60mm x 36T)
(BMW X5 3.0Ltr Diesel)............. 99-ON 5 5L40E.FRP02 (175.8mm OD x 1.65mm x 36T).02-ON 3 5L40E.FRP64**
252B Reverse Clutch (Internal Spline) 267H Second Coast Clutch (External Spline)
(179.4mm OD x 1.60mm x 36T).99-ON 2 5L40E.FRP05 (155.1mm ID x 1.60mm x 36T).. 99-01 3 5L40E.FRP02
252B Reverse Clutch (Internal Spline) 267H Second Coast Clutch (External Spline)
(179.4mm OD x 1.60mm x 36T) (163.2mm ID x 1.60mm x 6T).... 02-ON 3 5L40E.FRP22**
(BMW X5 3.0Ltr Diesel)............. 99-ON 3 5L40E.FRP05 267H Second Coast Clutch (Alto External Spline)
253B Reverse Clutch (External Spline) (163.2mm ID x 1.60mm x 6T).... 02-ON 3 5L40E.FRP65**
(164.2mm ID x 1.60mm x 36T).. 99-ON 2 5L40E.FRP06
253B Reverse Clutch (External Spline)
(164.2mm ID x 1.60mm x 36T)
(BMW X5 3.0Ltr Diesel)............. 99-ON 3 5L40E.FRP06
254C Coast Clutch (Internal Spline) ** Alternative Sizes
(123.1mm OD x 1.60mm x 24T).99-ON 3 5L40E.FRP03 For late 2001 & Early 2002 check sizes as not all vehicles
254C Coast Clutch (Internal Spline) Changed at exactly the same point
(123.1mm OD x 1.60mm x 24T)
(BMW X5 3.0Ltr Diesel)............. 99-ON 4 5L40E.FRP03
255C Coast Clutch (External Spline)
(104.8mm ID x 1.60mm x 12T).. 99-ON 3 5L40E.FRP04
255C Coast Clutch (External Spline)
(104.8mm ID x 1.60mm x 12T)
(BMW X5 3.0Ltr Diesel)............. 99-ON 4 5L40E.FRP04

406
4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO.............DESCRIPTION YEARS QTY PART NO NO.............DESCRIPTION YEARS QTY PART NO
STEEL PLATES SPRINGS & CIRCLIPS Cont…
300B Waved Steel, Direct Clutch........ 99-ON 1 5L40E.STP03 440H Circlip, Low/Reverse Clutch Selective
301B Waved Steel, Reverse Clutch.... 99-ON 1 5L40E.STP04 (2.30mm).................................... 99-ON AR 5L40E.CIR01
302C Waved Steel, Coast Clutch........ 99-ON 1 5L40E.STP05 (2.65mm).................................... 99-ON AR 5L40E.CIR02
303C Waved Steel, Forward Clutch.... 99-ON 1 5L40E.STP02 (3.00mm).................................... 99-ON AR 5L40E.CIR03
304F Waved Steel, (3.35mm).................................... 99-ON AR 5L40E.CIR04
Intermediate Brake.................... 99-ON 1 5L40E.STP01 (3.70mm).................................... 99-ON AR 5L40E.CIR05
(4.05mm).................................... 99-ON AR 5L40E.CIR06
(4.40mm).................................... 99-ON AR 5L40E.CIR07
PRESSURE PLATES 443H Circlip, Second Clutch Selective
(2.40mm).................................... 99-ON AR 5L40E.CIR14
400B Direct Clutch
(2.75mm).................................... 99-ON AR 5L40E.CIR15
(5.00mm Thick).......................... 99-ON 1 5L40E.PP05
(3.10mm).................................... 99-ON AR 5L40E.CIR16
403C Forward Clutch
(3.45mm).................................... 99-ON AR 5L40E.CIR17
(5.00mm Thick).......................... 99-ON AR 5L40E.PP01
(3.80mm).................................... 99-ON AR 5L40E.CIR18
(5.50mm Thick).......................... 99-ON AR 5L40E.PP02
(4.15mm).................................... 99-ON AR 5L40E.CIR19
404F Overdrive Brake
(4.50mm).................................... 99-ON AR 5L40E.CIR20
(5.00mm Thick).......................... 99-ON 1 5L40E.PP03
445H Circlip, Second Coast Clutch Selective
406H Low/Reverse Brake
(2.30mm).................................... 99-ON AR 5L40E.CIR01
(5.00mm Thick).......................... 99-ON 1 5L40E.PP04
(2.65mm).................................... 99-ON AR 5L40E.CIR02
(3.00mm).................................... 99-ON AR 5L40E.CIR03
(3.35mm).................................... 99-ON AR 5L40E.CIR04
SPRINGS & CIRCLIPS (3.70mm).................................... 99-ON AR 5L40E.CIR05
(4.05mm).................................... 99-ON AR 5L40E.CIR06
410A Spring, Pump Slide Pivot Pin..... 99-ON 1 TH700.PUM24 (4.40mm).................................... 99-ON AR 5L40E.CIR07
413C Return Spring, Fwd/Coast Clutch 449K Solenoid Retaining Clip............. 99-ON 5 5L40E.RET01
................................................... 99-ON 1 5L40E.SPR03
419K Accumulator Spring
(Long 66mm)............................. 99-ON 4 5L40E.SPR01 FILTERS
419K Accumulator Spring
450K Pan Filter (Aftermarket), (BMW Except X5)
(Short 60mm)............................. 99-ON 4 5L40E.SPR02
(Spacer hight 17mm & 35mm, Tube has
431B Circlip, Direct Clutch Selective
white spacer & two brown seals)
(2.30mm).................................... 99-ON AR 5L40E.CIR01
................................................... 99-ON 1 5L40E.FIL01
(2.65mm).................................... 99-ON AR 5L40E.CIR02
450K Pan Filter (OEM), (BMW Except X5)
(3.00mm).................................... 99-ON AR 5L40E.CIR03
(Spacer hight 17mm & 35mm, Tube has
(3.35mm).................................... 99-ON AR 5L40E.CIR04
white spacer & two brown seals)
(3.70mm).................................... 99-ON AR 5L40E.CIR05
................................................... 99-ON 1 5L40E.FIL11
(4.05mm).................................... 99-ON AR 5L40E.CIR06
450K Pan Filter (Aftermarket)
(4.40mm).................................... 99-ON AR 5L40E.CIR07
(4WD BMW X5 & Range Rover)
432B Circlip, Reverse Clutch Selective
................................................... 00-ON 1 5L40E.FIL02
(2.40mm).................................... 99-ON AR 5L40E.CIR08
450K Pan Filter (OEM)
(2.75mm).................................... 99-ON AR 5L40E.CIR09
(4WD BMW X5 & Range Rover)
(3.10mm).................................... 99-ON AR 5L40E.CIR10
................................................... 00-ON 1 5L40E.FIL12
(3.40mm).................................... 99-ON AR 5L40E.CIR11
450K Pan Filter Aftermarket (BMW & Cadillac Except X5)
(3.80mm).................................... 99-ON AR 5L40E.CIR12
(Spacer hight 7mm & 27mm,
(4.15mm).................................... 99-ON AR 5L40E.CIR13
Tube only has two brown seals)
434C Circlip, Forward Clutch Selective
................................................... 03-ON 1 5L40E.FIL03
(2.40mm).................................... 99-ON AR 5L40E.CIR14
450K Pan Filter OEM (BMW & Cadillac Except X5)
(2.75mm).................................... 99-ON AR 5L40E.CIR15
(Spacer hight 7mm & 27mm,
(3.10mm).................................... 99-ON AR 5L40E.CIR16
Tube only has two brown seals)
(3.45mm).................................... 99-ON AR 5L40E.CIR17
................................................... 03-ON 1 5L40E.FIL13
(3.80mm).................................... 99-ON AR 5L40E.CIR18
451A Pump Cover Filter...................... 03-ON 1 TH700.FIL03
(4.15mm).................................... 99-ON AR 5L40E.CIR19
452K Filter Screen (EPC Solenoid)..... 03-ON 1 4L60E.FIL02
(4.50mm).................................... 99-ON AR 5L40E.CIR20
453K Filter Screen (TCC Solenoid)..... 03-ON 1 4L60E.FIL02
435F Circlip, Overdrive Clutch Outer.. 99-ON 1 5L40E.CIR12
454K Filter Kit (OEM BMW X5)
436F Circlip, Overdrive Clutch Return Spring
(Includes Pan Gasket & Bolts)... 00-ON 1 5L40E.FIL22
................................................... 99-ON 1 5L40E.CIR21
437F Circlip, Intermediate Clutch Selective
(2.85mm).................................... 99-ON AR 5L40E.CIR22 BUSHINGS
(3.20mm).................................... 99-ON AR 5L40E.CIR23
(3.55mm).................................... 99-ON AR 5L40E.CIR24 Kit Bushing Kit (11 Pieces)
(3.90mm).................................... 99-ON AR 5L40E.CIR25 (Does not include front Stator Bush #551)
(4.25mm).................................... 99-ON AR 5L40E.CIR26 (Use with installer 5L40E.TOOL04)
438F Circlip, Intermediate & Overdrive Housing to Case ................................................... 99-ON 1 5L40E.BK01
(3.50mm).................................... 99-ON AR 5L40E.CIR27 Kit Bushing Kit (9 Pieces) Without Planet Bushings
(3.60mm).................................... 99-ON AR 5L40E.CIR28 (Does not include front Stator Bush #551)
(3.70mm).................................... 99-ON AR 5L40E.CIR29 (Use with installer 5L40E.TOOL04)
(3.80mm).................................... 99-ON AR 5L40E.CIR30 ................................................... 99-ON 1 5L40E.BK02
(3.90mm).................................... 99-ON AR 5L40E.CIR31 550A Bell Housing (Dura-Life)............ 99-ON 1 TH700.BUS03

407
4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO.............DESCRIPTION YEARS QTY PART NO NO.............DESCRIPTION YEARS QTY PART NO
BUSHINGS Cont… VALVE BODY PARTS Cont…
550A Bell Housing (PTFE Lined) Kit Boost Valve & Spacer Kit (Increased Performance)
(Sonnax® Click Here for Info).... 99-ON 1 POWER.BUS07 (Sonnax® Click Here for Info).... 99-ON 1 5L40E.VA01
551A Pump Stator (Front)................... 99-ON 1 TH700.BUS11 Kit Boost Valve & Spacer Kit (OEM Pressures)
551A Stator (Babbit 26.3x23x12.5mm)... 99-ON 1 TH700.BUS11 (Sonnax® Click Here for Info).... 99-ON 1 5L40E.VA10
554C Forward Clutch Drum................. 99-ON 1 5L40E.BUS02 Kit TCC Regulator Valve & Sleeve Kit
555D Direct Drum (Front) For OE valves with .437" dia. balance spool
(Has 2 ID Grooves).................... 99-ON 1 5L40E.BUS04 (Requires Tool Kit 5L40E.VA03) &
556D Direct Drum (Rear) Universal Valve Body Fixture AG4.VA05)
(Has 1 ID Groove)...................... 99-ON 1 5L40E.BUS06 (Sonnax® Click Here for Info).... 99-ON 1 5L40E.VA02
558J Planetary, Front (Oversize OEM) Kit Tool Kit for 5L40E.VA02
(Needs Finishing in Place)......... 99-ON 1 5L40E.BUS05 (Reamer Jig, Guide Pin & Reamer)
560J Output Shaft, Pilot (5L40E)........ 99-ON 1 5L40E.BUS09 (Sonnax®).................................. 99-ON 1 5L40E.VA03
NI Replacement Reamer for 5L40E.VA03 AR 5L40E.VA09
THRUST WASHERS & BEARINGS Kit TCC Regulator Valve & Sleeve Kit
For OE valves with .476" dia. balance spool
Kit Thrust Washer, Plastic with 3 Tangs
(Requires Tool Kit 5L40E.VA15) &
(Contains 1 x 605D & 1 x 606E) 99-ON 1 5L40E.TWK02
Universal Valve Body Fixture AG4.VA05)
600A Thrust Washer, Selective
(Sonnax® Click Here for Info).... 99-ON 1 5L40E.VA24
Reverse Drum to Stator
Kit Tool Kit for 5L40E.VA24
(2.50mm).................................... 99-ON AR 5L40E.THW04
(Reamer Jig, Guide Pin & Reamer)
(2.70mm).................................... 99-ON AR 5L40E.THW05
(Sonnax®).................................. 99-ON 1 5L40E.VA15
(2.90mm).................................... 99-ON AR 5L40E.THW06
Kit Actuator Feed Limit Valve & Sleeve
(3.05mm).................................... 99-ON AR 5L40E.THW07
(Requires Tool Kit 5L40E.VA05 &
(3.25mm).................................... 99-ON AR 5L40E.THW08
Universal Valve Body Fixture AG4.VA05)
(3.50mm).................................... 99-ON AR 5L40E.THW09
(Sonnax® Click Here for Info).... 99-ON 1 5L40E.VA04
605D Thrust Washer, Direct Clutch Hub
Kit Tool Kit for 5L40E.VA04 & 5L40E.VA08 (Sonnax®)
(Plastic 3 Tang) Part of Kit......... 99-ON 5L40E.TWK02
(Two Reamers & Guide Pin)...... 99-ON 1 5L40E.VA05
606E Thrust Washer, Input & Reaction
Tool Replacement Roughing Reamer
Carrier Inner Shaft
for 5L40E.VA05.......................... AR 5L40E.VA17
(Plastic 3 Tang) Part of Kit......... 99-ON 5L40E.TWK02
Tool Replacement Finishing Reamer
614J Thrust Washer, 2nd Clutch
for 5L40E.VA05.......................... AR 5L40E.VA18
Sprag to Planetary (Plastic)....... 99-ON 1 5L40E.THW03
Kit Pressure Regulator Valve & Sleeve Kit
615J Thrust Washer, Planetary Gears
(Requires Tool Kit 5L40E.VA07)
(25.80mm I.D.)........................... 99-ON 1 5L40E.THW14
(Sonnax® Click Here for Info).... 99-ON 1 5L40E.VA06
616J Thrust Washer, Planetary Gears
Kit Tool Kit for 5L40E.VA06
(27.70mm I.D.)........................... 99-ON 1 5L40E.THW15
(Sonnax®).................................. 99-ON 1 5L40E.VA07
Tool Replacement Roughing Reamer
ELECTRICAL COMPONENTS for 5L40E.VA07.......................... AR 5L40E.VA19
Tool Replacement Finishing Reamer
700K EPC Solenoid (OEM)................. 99-03 1 5L40E.SOL11 for 5L40E.VA07.......................... AR 5L40E.VA20
700K EPC Solenoid (Borg Warner) Kit Reverse Lockout Valve and Sleeve Kit
(Click Here for Information)........ 99-ON 1 4T40E.SOL01 (Requires Tool Kit 5L40E.VA05 &
700K EPC Solenoid Option................. 04-ON 1 4T40E.SOL05 Universal Valve Body Fixture AG4.VA05)
701K TCC/PWM Solenoid(OEM)........ 99-ON 1 5L40E.SOL13 (Sonnax® Click Here for Info).... 99-ON 1 5L40E.VA08
701K TCC/PWM Solenoid Kit Actuator Feed Limit Valve, Repair Kit
(Aftermarket).............................. 99-ON 1 5L40E.SOL03 (Includes reamer plus springs and
702K 1-2 Shift Solenoid...................... 99-ON 1 5L40E.SOL04 valves to fix 3 transmissions)
703K 2-3 Shift Solenoid...................... 99-ON 1 5L40E.SOL04 (TransGo®................................. 99-ON 1 5L40E.SK01
704K 4-5 Shift Solenoid...................... 99-ON 1 5L40E.SOL04 Kit Refill Kit for 5L40E.SK01
705K Input Speed Sensor................... 99-ON 1 5L40E.ELE03 (TransGo® Services 5 units)...... 99-ON 1 5L40E.SK02
706K Output Speed Sensor................ 99-ON 1 5L40E.ELE03 Kit Safety Mode Valve
707K Valve Body Loom....................... 99-ON 1 5L40E.ELE04 (Requires Tool Kit 5L40E.VA12 &
708K PRNDL Switch (BMW)............... 99-ON 1 5L40E.ELE02 Universal Valve Body Fixture AG4.VA05)
(Sonnax® Click Here for Info).... 99-ON 1 5L40E.VA11
Kit Tool Kit for 5L40E.VA11
VALVE BODY PARTS (Sonnax®).................................. 99-ON 1 5L40E.VA12
750K Valve Body Assy (Remanufactured) Kit Low Pressure Control Valve
(Transmission Details Required).. 99-ON 1 5L40E.VBxx (Requires Tool Kit 5L40E.VA16 &
750K Valve Body Assy (New) Universal Valve Body Fixture AG4.VA05)
(Transmission Details Required).. 99-ON 1 5L40E.VBxx (Sonnax® Click Here for Info).... 99-ON 1 5L40E.VA13
751K Valve Body (Front Section) Kit Tool Kit for 5L40E.VA13
(With Solenoids, Petrol/Diesel) (Sonnax®).................................. 99-ON 1 5L40E.VA16
(Also fits later 4L40E Units)....... 99-ON 1 5L40E.VB10 Kit TCC Control & Enable Valve (Dual Valve Pumps)
751K Valve Body (Front Section) (Requires Tool Kit 5L40E.VA15 &
(Casting Only, Petrol/Diesel) Universal Valve Body Fixture AG4.VA05)
(Also fits later 4L40E Units)....... 99-ON 1 5L40E.VB30 (Sonnax® Click Here for Info).... 99-ON 1 5L40E.VA14
752K Valve Body (Rear Section) Kit Tool Kit for 5L40E.VA14
(With Solenoids, Diesel)............ 99-ON 1 5L40E.VB11 (Sonnax®).................................. 99-ON 1 5L40E.VA15

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4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO.............DESCRIPTION YEARS QTY PART NO NO.............DESCRIPTION YEARS QTY PART NO
VALVE BODY PARTS Cont… SPECIAL ITEMS
Tool Replacement Reamer for
Toolkit 5L40E.VA15.................... 99-ON AR 5L40E.VA21

Click here for complete 5L40E Sonnax® Valve Body Diagram TOOLS & MANUALS
NI ATSG Rebuild Manual
HARD PARTS (4L40E/5L40E)........................... 99-ON 5L40E.MAN01
NI Bushing Installer, Complete Kit.. 99-ON 5L40E.TOOL11
NI Complete gearset and running gear front to back,
No cases or Valve Body Click here to see special tools available for this unit
(BMW)........................................ 99-ON 1 5L40E.SET01
Kit Pump Service Kit, Includes the Following Items
(Rotor & Slide Kit, Pump Seal, Boost Valve,
Duralife Pump Bush & Pump Cover Filter)
................................................... 99-ON 1 5L40E.CAS04
800A Oil Pump (Remanufactured)
There are various options available on this item, please
contact our sales team, who will be pleased to give you
further details.
801A Rotor, 13 Vane........................... 99-ON 1 TH700.PUM20
803A Rotor & Slide Kit, 13 Vane......... 99-ON 1 4L60E.PUM02
803A Rotor Kit, 13 Vane (17.967mm OEM)
(Without Slide #807).................. 99-ON 1 4L60E.PUM08
804A Ring, Pump Rotor to Vane
(Black Steel).............................. 99-ON 2 TH700.PUM03
805A Rotor Guide (13 Vane)............... 99-ON 1 TH700.PUM19
806A Vane Kit (Package of 13)........... 99-ON 1 TH700.PUM08
807A Pump Slide, Aftermarket (17.968mm)
(For 13 Vane Rotor)................... 99-ON 1 TH700.PUM18
807A Pump Slide, OEM (17.968mm)
(For 13 Vane Rotor)................... 99-ON 1 TH700.PUM04
808C Input Drum (1 ID Groove)
(Diesel)....................................... 99-ON 1 5L40E.DRU07
813C Coast Clutch Housing
(35.2cm Ext Height/25.9cm Int Height)
(4 x Coast/3 x Forward Plates).. 99-ON 1 5L40E.HUB04
813C Coast Clutch Housing
(35.2cm Ext Height/25.9cm Int Height)
(4 x Coast/3 x Forward Plates).. 99-ON 1 5L40E.HUB04
813C Coast Clutch Housing (Used)
(35.2cm Ext Height/22.3cm Int Height)
(3 x Coast/3 x Forward Plates).. 99-ON 1 5L40E.HUB07
813C Coast Clutch Housing
(32.4cm Ext Height/25.9cm Int Height)
(4 x Coast/4 x Forward Plates).. 99-ON 1 5L40E.HUB06
816D Forward Sprag........................... 99-ON 1 5L40E.OWC01
817D Direct Clutch (With Input&
Hub Assembly............................ 99-ON 1 5L40E.DRU09
818E Drum, Overdrive / Reverse
Clutch Hub................................. 99-ON 1 5L40E.DRU03
819E Intermediate Sprag.................... 99-ON 1 5L40E.OWC01
822F Intermediate Drum (Used)......... 99-ON 1 5L40E.DRU02
826G Low Clutch Sprag...................... 99-ON 1 5L40E.OWC02
835J Second Clutch Sprag................. 99-ON 1 5L40E.OWC03
840J Output Shaft, Range Rover
(106 Teeth Without 'O' Ring
105mm Shaft Height.................. 99-ON 1 5L40E.SH03
848K Manual Shaft, BMW X5
(Short)........................................ 99-ON 1 5L40E.SH02
848K Manual Shaft, Range Rover...... 99-ON 1 5L40E.SH04
849K Oil Pan, (Deep with Gasket)
(BMW X5, Range Rover)........... 99-ON 1 5L40E.PAN01

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