P06 03 ELEC - Compressed
P06 03 ELEC - Compressed
P06 03 ELEC - Compressed
12 July 2017
ALFREDO G. RODRIGUEZ
Professional Electrical Engineer
100% CD
DIVISION 16 – ELECTRICAL
TABLE OF CONTENTS
SECTION 16001
ELECTRICAL SYSTEMS
PART 1 - GENERAL
A. Provide all labour, materials, products, equipment and services to supply and install the
complete electrical systems as indicated on the Drawings and specified in this Section
of the Specifications.
B. The work essentially shall include, but shall not necessarily be limited, to the following
items:
including the completion of all forms and payment of any fees and charges.
All costs for all the tests required by local authority shall be included.
17. Painting of electrical work (conduiting/roughing-ins/containment systems, etc.)
and equipment.
18. Preparation of Short Circuit Coordination Study of overcurrent protective
devices, conductors, and all electrical equipment by a Third Party Agency.
19. All other works and systems as specified in the contract document and/or
shown on the drawings.
The following principal items of work are not included in this Division of the specification, as they
will either be carried out under other Divisions of the specifications or will be supplied and
installed by others:
A. Incoming primary high voltage cables, metering, and accessories from MECO manhole
up to primary metering vault.
D. Motors and controls for building utility equipment, except where specifically noted
otherwise.
E. Interlocking and control wiring and conduits for HVAC as specified under Division 15 –
Mechanical Works.
A. The Contractor shall be responsible for all technical submissions, applications and
liaison with the government departments and supply authorities, whether they are new
submissions or follow-up to previous submissions already made. The Contractor shall
be responsible for obtaining all the necessary approvals and certificates for his
installations and payments for his applications.
1.5 WORKMANSHIP
A. Shall be first class and in accordance with the best practices of the trade.
A. As construction progresses, the contractor shall indicate on the field copy of the
contract plans any and all deviations from originally drawn thereon. Upon completion
of the contract, these field corrections shall be incorporated on reproductible drawing
sheets of the system. The reproducible drawing sheets, including two (2) white print
copies, shall be submitted to the Owner(s) at no cost to the Owner(s).
A. The Owner representative reserves the right to inspect and witness at manufacturer’s
works test on any items of equipment or piping whichever the Owner representative
may select. The Contractor shall allow all testing facilities for this purpose.
B. The Contractor shall carry out all tests specified in this specification and all tests
required by Authorities having jurisdiction over the works. All tests shall be carried out
in the presence of the Owner representative or M&E Consultant.
C. All apparatus, instruments, equipment, materials and labour required for conducting
these tests and demonstration shall be provided at the cost of the Contractor. The
Contractor shall carry out all electrical tests on the complete Electrical System to show
that it is functioning satisfactorily within the requirements of this specification. Copies of
all test certificates shall be endorsed by the Client’s site staff and forwarded to the
Owner representative for his review.
END OF SECTION
SECTION 16007
ACCEPTABLE EQUIPMENT AND SUPPLIERS
1.1 The Stipulated Bid Sum shall be for base Specification equipment only. Where a choice of
base bid equipment is given, indicate selection included in Stipulated Bid Sum by submitting this
Section. Failure to complete and submit this section will indicate that the Contractor has
agreed to provide the base bid equipment specified in each specification section, listed in each
equipment schedule, and/or shown on the Drawings.
1.2 Submit the following list of base bid suppliers in accordance with Bid requirements.
HV Splice Kits, 3M
Connectors, etc. Burndy
ITT Blackburn
Nexan
Raychem
1. Asiaphil Manufacturing
Industries, Inc.
2. LJ Industrial
Fabrication, Inc.
3. Fuji-Haya Electric, Inc.
4. System Powermark
16450 Busducts GE
Schneider
Siemens
Lamp GE
Osram
Philips
Thorn
Toshiba
END OF SECTION
SECTION 16010
ELECTRICAL GENERAL PROVISIONS
PART 1 – GENERAL
B. Work in the Specifications is divided into descriptive Sections which are not intended
to delegate functions or work to any specific Subcontractor or identify absolute
contractual limits between Subcontractor, nor between the Contractor and his
Subcontractor. The requirements of any one Section apply to all other Sections, for
example: the motor service factor requirement. Refer to other Divisions and
Sections to ensure a completed operational product and fully coordinated standard of
work.
C. The direction to 'provide' equipment, materials, products, labour and services shall
be interpreted to 'supply, install and test' the Division 16 work indicated on the
Drawings and specified in the Specifications.
D. Provide and include in the Contract Price Division 16 work including mechanical
components and normal system accessories not shown on the Drawings or stipulated
in the Specifications, and required to ensure completed operational systems and a
fully coordinated standard of Work acceptable to the MEEPF CONSULTANT and all
authorities having jurisdiction.
E. The work essentially shall include, but shall not be limited to the following items:
2. Submission of shop drawings of all items for fabrication for approval by the
MEEPF CONSULTANT prior to fabrication.
4. Provide labor and materials required to install, test and place into operation
the MEEPF systems as called for in the Contract Documents, and in
accordance with applicable codes and regulations.
9. Fire stopping of all vertical and/or horizontal pipe penetration to fire rated
areas.
b. Grouting of opening in walls after such pipes are in place and sealing
of all such openings if not used.
12. Submission of five (05) sets of operations and maintenance manuals and as-
built plans.
14. Coordination with other trades for special requirements for this package.
(i.e. concrete pads, block-outs, relays, etc.). It shall be understood that the
final location of equipment and devices (lighting fixtures, panelboards,
outlets, etc.) may be moved in the field by a distance of 4.57 meters (15
feet) from the location shown without extra cost, provided such notice is
given prior to installation.
A. Comply with the current applicable codes, ordinances, and regulations of the
authority or authorities having jurisdiction, the rules, regulations and requirements of
the utility companies serving the project and the EMPLOYER’S insurance
underwriter.
D. All equipment and installations shall meet or exceed minimum requirements of the
Standards and Codes listed under item 1.3.
E. Execute work in strict accordance with the best practices of the trades in a thorough,
substantial, workmanlike manner by competent workmen. Provide a competent,
experienced, full-time MEEPF Project Manager who is authorized to make decisions
on behalf of the GENERAL CONTRACTOR.
A. Abbreviations:
1. PS Philippines Standard
2. PEC Philippine Electrical Code
3. ANSI American National Standards Institute
4. ASTM American Society for Testing and Materials
5. ETL Electrical Testing Laboratories
6. IEC International Electro-technical Committee
7. IEEE Institute of Electrical and Electronic Engineers
8. IES Illuminating Engineering Society
9. NEC National Electrical Code
10. NEMA National Electrical Manufacturer’s Association
11. NFPA National Fire Protection Association
12. UL Underwriters Laboratory
13. AMCA Air Moving & Conditioning Association
14. ADC Air Diffusion Council
15. ARI Air Conditioning & Refrigeration Institute
16. ASHRAE American Society of Heating, Refrigeration and Air
Conditioning Engineers
17. ASME American Society of Mechanical Engineers
18. AWWA American Water Works Association
19. PSME Philippine Society of Mechanical Engineering Code
20. NPCP National Plumbing Code of the Philippines
21. NBCP National Building Code of the Philippines
22. FCP Fire Code of the Philippines
23. IPC International Plumbing Code
24. IMC International Mechanical Code
25. FM Factory Mutual
26. NBS National Bureau of Standards
27. ASPE American Society of Plumbing Engineers (Handbook)
28. ANSI American National Standard Institute
29. ASTM American Society of Testing and Materials
B. Definitions
A. Provide new materials and equipment of proven design and quality. Provide current
models of equipment with published ratings certified by recognized local and
international testing and standards agencies.
B. Workmanship and installation methods shall conform to the best modern practice.
Employ skilled tradesmen to perform work under the direct supervision of fully
qualified personnel.
D. Meet ASTM, ANSI, AWWA and other industry standards in the selection and
provision of equipment, materials, pipe and system components.
E. Meet ASTM, ANSI, AWWA Standards for the supply and installation of all
equipment.
F. Meet the additional selection, sizing and performance criteria specified in this
Specification.
1.6 COORDINATION
A. Coordinate and schedule Division 16 work with all other work in the same area or
with work which is dependent upon Division 16 work so as to facilitate mutual
progress.
C. Examine the site and all Contract Documents prior to bid submission. No allowance
will be made for any difficulties encountered due to any features of the building,
methods of construction, site or surrounding public and private property which
existed up to the bid close.
A. Do not proceed with any changes to the Work without written authority from the
Owner.
E. The EMPLOYER’S REPRESENTATIVE shall bear the equipment and FOB job site
shipping costs directly.
A. The Defects Liability Period for the purposes of this Sub-Contract shall be a period of
twelve months from the ‘Date of Practical Completion’, providing that during such
period the GENERAL CONTRACTOR shall have remedied and made good all faults
or defects as described below, to the EMPLOYER’S REPRESENTATIVE
satisfaction.
B. During the Defects Liability Period, the GENERAL CONTRACTOR shall at his own
cost remedy and make good with all possible speed any faults or defects in the Plant
or Works due, in the opinion of the EMPLOYER’S REPRESENTATIVE, to faulty
materials, workmanship or design and, shall indemnify the EMPLOYER against any
damage or injury to the Building contents and/or occupants arising as a result of such
faults or defects.
A. Submit Supplementary Sanitary Bid Form. Failure to comply with the stated
requirements of the Bid Form may nullify the bid.
B. The Bidder is invited to submit additional alternative prices not specifically requested
with the Bid.
A. Submit separate prices on the Bid Form and express as a credit or an extra to the
Stipulated Bid Sum.
B. Calculation of the Contract Price will include separate prices consistent with their
acceptance or rejection by the Employer.
A. Equipment and materials are specifically described for the purpose of indicating
standards of quality and workmanship. Base Bid on the items specified and shown
on Drawings.
1. Details of manufacture
3. Performance data
4. The cost saving for piping and electrical changes imposed by the alternative
C. Where alternatives are accepted, there will be no further cost allowances for
subsequent changes in Division 15 work or other Contracts to make the alternative
complete and equal to the specified equipment and materials.
D. If alternative equipment, differing from that which is shown on Drawings is accepted,
prepare when requested, equipment layouts at no extra cost. Show clearly in plan,
elevations and sections, all equipment details including dimensional changes. Show
location changes to pipes and wiring and the effect of these changes on the building.
Drawings shall be 1:50 scale.
1.14 SAMPLES
A. Within one month following the award of the Contract, the GENERAL
CONTRACTOR shall submit for review one set of labeled samples as follows:
A. All equipment supplied shall be in accordance with this Specification and the relevant
drawings and to the approval of the EMPLOYER’S REPRESENTATIVE.
B. The capacities of all plant and equipment described in the Contract are minimum
capacities and the GENERAL CONTRACTOR shall check them with the
EMPLOYER’S REPRESENTATIVE taking into account any variations which may be
made to the systems during the progress of the Contract Works.
D. Physical sizes of all plant and equipment are to be suitable for the space allocated
for the accommodation of such plant and equipment, taking into account the
requirement of access for maintenance purposes.
A. All materials, equipment, components and accessories shall be delivered to the Site
in a new condition, properly packed and protected against damage or contamination
or distortion, breakage or structural weakening due to handling, adverse weather or
other circumstances and, as far as practicable, they shall be kept in the packing
cases or under approved protective coverings until required for use.
B. Any items suffering from damage during manufacture, or in transit, or on site whilst
in storage or during erection shall be rejected and replaced without extra cost to
either the EMPLOYER’S REPRESENTATIVE or the GENERAL CONTRACTOR
unless either of them, or their respective representatives, cause such damages.
1. The said items shall be adequately and securely packed for safe
transportation with due regard to the climatic conditions encountered in
transit and on arrival.
place where the materials, equipment, components and accessories have been
unpacked.
F. After delivery to site and prior to installation the GENERAL CONTRACTOR shall
ensure that all materials and equipment are properly stored on site to avoid
mechanical damage and the adverse affects of heat, humidity etc. The GENERAL
CONTRACTOR shall provide proper shelving and racking to support and protect the
equipment and materials. All electrical equipment shall be stored covered in its
original packaging or by plastic sheeting.
H. The GENERAL CONTRACTOR shall be responsible for the off loading and handling
of cables on site and shall ensure that cables are new and delivered to site on new
drums and properly protected against mechanical damage and loss with
manufacturer's seals still intact. Partly used drums of cables which have already
been used elsewhere shall not be acceptable unless special approval is given by the
EMPLOYER’S REPRESENTATIVE in writing.
J. The GENERAL CONTRACTOR shall be responsible for unpacking and removal from
site all temporary protective covers prior to the handover of the Installation to the
Employer.
K. The GENERAL CONTRACTOR shall accept at job site the sanitary fittings from the
Sanitary Fitting Supplier and store on Site. The sanitary fittings shall be well
protected by the Sanitary GENERAL CONTRACTOR from damage of any kind.
After installation, each fixture shall be well protected from damage and spoilage by
effects of weather and subsequent construction and the finishing activities of other
trades.
L. All fixtures or fittings damaged due to improper installation, storage or handling will
be rejected by the EMPLOYER’S REPRESENTATIVE and shall be replaced with
new, undamaged items as specified. Any costs shall be borne by the GENERAL
CONTRACTOR.
A. Interpretation of Drawings
1. The Specification and any drawings or other documents attached thereto and
issued by the Employers Representative shall be deemed to include, whether
or not specifically mentioned or shown, any materials, accessories or work as
may be necessary for the satisfactory completion of the Works. The
GENERAL CONTRACTOR shall make due allowance in his Tender for such
materials or work.
2. Where a discrepancy exists between the drawings and Specification, or
where the interpretation of either is in doubt, the GENERAL CONTRACTOR
shall obtain written clarification on such matters before submitting his
Tender. Any such clarification from the EMPLOYER’S REPRESENTATIVE
to the GENERAL CONTRACTOR or vice versa dated prior to the submission
of the Tender, shall form part of the Sub-Contract Documents. If no
clarification is requested and obtained by the GENERAL CONTRACTOR the
EMPLOYER’S REPRESENTATIVE reserves the right to select either option
irrespective of the allowances the GENERAL CONTRACTOR has made in
his tender.
B. Tender Drawings
a. Installation Drawings.
d. Progress Drawings
2. The symbol notation on all drawings shall be the same as the Tender
Drawings. New symbols, not previously used on the Tender Drawings shall
be agreed with the EMPLOYER’S REPRESENTATIVE. All drawings shall
have a stenciled title block and stenciled notes.
D. Installation Drawings
2. They shall be in such detail and with all necessary dimensions as to enable
the Sub-Contract Works to be installed, and shall indicate all piping and
fittings necessary for installation, and also particular installation methods to
be applied in certain instances.
d. Waste soil, vent and rain water piping layouts and details.
1. The GENERAL CONTRACTOR shall submit for review shop drawings of any
item of plant or equipment produced by a manufacturer or equipment
supplier indicating principle dimensions, fixings, connections and all other
relevant details. These shall include drawings of all control, and
instrumentation panels, pumps and other equipment as requested by the
EMPLOYER’S REPRESENTATIVE.
4. Any costs arising from failure to meet the above conditions shall be borne by
the GENERAL CONTRACTOR at no cost to the Sub-Contract.
6. The GENERAL CONTRACTOR shall be liable for all costs associated with
the late submission or omission of builders work information.
H. Progress Drawings
1. The GENERAL CONTRACTOR shall arrange for a full set of white prints of
Installation Drawings to be kept on the Site showing the progress of all work
in connection with the Sub-Contract. Such prints shall be kept up-to-date
before each site progress meeting, and all conduit, cable, pipe and trunking
runs, positions of equipment and apparatus shall be recorded on the
drawings as they are installed.
2. The Progress Drawings shall be available for inspection at any time by the
EMPLOYER’S REPRESENTATIVE and Main Building Contractor.
3. Two sets of drawings for symbols shall be submitted, one of the same size
as the tender drawings, the other set shall be of A4 size suitable for eventual
inclusion in the Operation and Maintenance Manual.
4. The complete symbol notation used for all Record Drawings shall be
computer generated.
5. The preparation of the Record Drawings shall proceed during the installation
of the Works as each section is completed. The EMPLOYER’S
REPRESENTATIVE shall be allowed to inspect the drawings on request
during their preparation.
a. Plant room key Drawings: showing all plant item numbers, locations
and duties.
b. Control Schematics
a. Installation drawings.
2. The review will not entail any checking of working dimensions on the
drawings.
3. The GENERAL CONTRACTOR must carry out his own checking procedure
before submitting information for review, this checking must cover not only
his own work, but that of Manufacturers and Specialists for whom he is
responsible.
L.2 The GENERAL CONTRACTOR shall be responsible for and shall bear the
cost of the preparation of all drawings necessary to provide those
amplifications of drawings needed for completion of the construction. The
GENERAL CONTRACTOR shall be responsible for the correct location of his
works irrespective of approval by the EMPLOYER’S REPRESENTATIVE or
MEEPF CONSULTANT and shall pay all costs and expenses incurred by
other contractors due to improper location of his works.
L.3 The GENERAL CONTRACTOR shall be responsible for and shall bear the
cost of alterations of the Works due to discrepancies, errors or omissions in
the drawings and other particulars supplied by him whether such drawings
M. Co-ordination
3. The GENERAL CONTRACTOR shall be fully liable for any cost incurred
through his lack of co-ordination.
A. Before the handover of the installation, the GENERAL CONTRACTOR shall prepare
complete Operation and Maintenance Manuals which are to be printed in English for
all the installations. When these manuals have been agreed in details, the
GENERAL CONTRACTOR shall submit to the EMPLOYER’S REPRESENTATIVE
three copies thereof suitable bound. The Operating and Maintenance Manuals must
be handed over before the Date of Completion.
2. Inside page giving similar information to the cover but including contact
telephone numbers for normal and emergency use.
3. Contents page.
10. List of equipment and plant with manufacturer’s name and address and local
agent, if applicable.
C. The manual should be produced on A4 size paper, all sections should be suitably
separated and readily identifiable or pages should be numbered consecutively and
page numbers included in the contents page.
D. The GENERAL CONTRACTOR shall provide a copy diskette and video of the
complete text of the operation and maintenance manuals.
A. The specifications describe in detail the proposed work included for each trade when
the GENERAL CONTRACTOR divides the work among their GENERAL
CONTRACTORs. The following summary is an outline of the work to be “Provided”,
“Furnished” or “Installed” by each of the trades included in the contract, i.e.,
Plumbing & Sprinkler, (Div. 15) ACMV, (Div. 15), Electrical & Electronics (Div. 16)
and other Divisions 1-14.
B. In the absence of more detailed information, consider the list as specific instructions
to include such work in the named contract.
Hoisting P P P P P
Rigging P P P P P
Bracing of Building
for Safe Rigging P _ _ _ _
Sleeves P _ _ _ _
Waterproof Sealing
of Sleeves through
Waterproof
Fireproof Sealing
of Excess
Openings in Slabs, _ P P P P
Decks and Fire
Rated Walls
Excavation and
Backfill Inside _ P P P P
Buildings
Fastenings _ P P P P
Supports P P P P P
Concrete
Encasement of
Conduits _ _ _ _ P
Below Grade
Drainage Inside
Building _ P _ _ _
Electrical
Handholes, and _ _ _ _ P
Covers
Finish Painting
(does not include
I.D. marks or color
coding specified
and provided by
each trade) P P P P P
Electric Power
Consuming Items
and Controls for
Other than
Mechanical
Equipment, e.g.
Motorized Doors P _ _ _ _
Concrete Lined
Trenches inside
Building
Foundations P _ _ _ _
Prime Coat
Painting _ P P P P
Fiel Touch-up
Painting of
Damaged Shop
Coats _ P P P P
Rustproofing Field
Cut and Assembled
Iron Supporting
Frames and Racks _ P P P P
Grating and
Exterior Wall
Louvers P _ _ _ _
Duct Connections
to Louvers _ _ _ P _
Vinyl Tape or
Painted Color-
Coding, Banding
Arrows and Similar
Identification for
Mechanical and
Electrical Work P P P P P
Catwalks and
Ladders to
Electrical
Equipment P _ _ _ _
Services to Food
Service Equipment _ P P P P
Services to
Laundry Equipment
_ P P P P
Roughing to
Equipment
Furnished by
Others _ P P P P
D. Each Division is required to supply all necessary supervision and coordination information
to any other Division supplying work to accommodate that Division.
E. For items which are to be installed but not furnished as part of this Division, the electrical
work includes:
2. Unloading from delivery trucks driven into any point on the property line at grade
level.
3. Safe handling and field storage up to the time of permanent placement in the
project.
5. Field make-up and internal wiring as indicated for their proper operation.
6. Mounting in place.
PART 2 - PRODUCTS
A. Provide products and materials that are new, clean, free of defects, and free of
damage and corrosion.
B. Products and materials shall not contain asbestos, PCB, CFCs, Halons, or any other
material which is installed considered hazardous by the authority having jurisdiction.
C. Replace materials of less than specified quality and relocate work incorrectly
installed as directed by the MEEPF CONSULTANT or by the EMPLOYER’S
REPRESENTATIVE.
J. Equipment capacities, ratings, etc., are scheduled or specified for job site opening
conditions. Equipment sensitive to altitude shall be derated with the method of
derating identified on the submittals.
PART 3 – EXECUTION
3.1 PROGRAMME
A. Within 2 weeks of the letter of intent or award, the GENERAL CONTRACTOR shall
submit a programmed showing the details of delivery and required installation period
for each system.
These details shall also be forwarded to the GENERAL CONTRACTOR, and the
GENERAL CONTRACTOR shall work with the GENERAL CONTRACTOR to
produce an overall coordinated programmed for the works.
B. The GENERAL CONTRACTOR shall make such labor available at all stages of the
works to permit the programmed to be achieved and to carry out his work in
accordance with the requirements of the GENERAL CONTRACTOR and Main
Construction programmed.
C. The GENERAL CONTRACTOR shall include all key dates into his programmed
including the dates required of all Utility submissions and also the dates that
permanent power, permanent water etc. will be made available for the project.
A. The GENERAL CONTRACTOR shall submit two copies of the monthly report to the
EMPLOYER’S REPRESENTATIVE containing:
8. Color photographs of the site showing necessary views of the work at not
less than 10 locations.
A. Periodic inspections of the work in progress will be made to check general conformity
of the work to the Contract Documents. Observed deficiencies will be reported.
B. Meet the requirements of all laws, bylaws, codes, regulations and authorities having
jurisdiction.
E. Furnish certificates and evidence that Division 15 work meets the requirements of
authorities having jurisdiction.
2. All pipes, etc., shall be flushed through with water, rodded when necessary to
ensure clearance of debris.
3. Hydraulic tests shall be carried out as the pipe work is installed and shall be
completed before chases in walls and ducts are closed. Also test shall be
carried out prior to false ceilings and other finishes are installed.
4. All cold water and fire fighting pipe work shall be hydraulically tested for a
period of not less than 6 hours to a pressure of not less than one and half
times the working pressure, but in any case the testing pressure shall not be
less than 150 PSI for cold water and 250 PSI for fire fighting. The GENERAL
CONTRACTOR must record all test figures together with schedules of pipe
lengths and should note that testing shall be witnessed by the Employers
Representative. No pressure drop shall be allowed during the tests.
6. The Sanitary GENERAL CONTRACTOR must carry out any additional tests
required by the local authorities.
7. Drainage pipe shall be test by filling the water higher than testing point 3 m.
waiting 15 min, then checking leakage at every joints.
10. On completion of the section of drainage pipe work to be tested blank off all
open ends of pipes and ensure that all access covers are securely tightened
so that they are airtight.
a. At the base of each stack, a drain bag or drain plug is inserted and a
small quantity of water allowed to settle above it so as to form a seal
that can easily be inspected if it leaks.
b. A drain plug should be inserted at the top of the stack and in the
case of rainwater pipes at every intermittent outlet with a small
quantity of water above it.
c. Remove the blank cap from one of the drain plugs (at the top of the
stack if possible) and connect the tube from a manometer gauge to it
or by passing the tube through one of the trap seals.
d. Blow air through the tube and reconnect at the manometer gauge to
obtain a reading of 38mm w.g. the level should remain for a period
of not less than five minutes without falling and without further air
being added.
I. Operation Tests
a. That the plant and apparatus is of robust construction and of capacity for
the duty specified.
b. That all valves, switches, controls, etc., are properly regulated and
capable of proper operation and in the case of valves that are capable of
tight shut-off.
e. That all services are tested in accordance with the details of the relevant
clauses of this Specification.
2. Should the results of these tests show that the pumps, etc or any other items
of equipment fail to perform to the efficiencies or other performance figures
as given in this Specification, and as accepted in the GENERAL
2. All water and electricity required for testing purposes will be supplied by the
GENERAL CONTRACTOR.
K. Pretreatment
1. Prior to start-up and after satisfactory hydraulic testing, all piping systems
shall be flushed and drained at least once through to rid off contaminating
materials.
L. Disinfection
a. The pipe system shall be flushed with clean, potable water until dirty
water does not appear at the points of outlet.
The entire interior of the tank shall be swabbed or sprayed with solution
containing 200 ppm of available chlorine and the solution allowed tostand for
3 hours before flushing and returning to service.
A. If the test results show that the plant and equipment is not functioning in a
satisfactory manner nor providing the requirements of this Specification, the
EMPLOYER’S REPRESENTATIVE shall decide whether this is due to incorrectness
of faulty work by the GENERAL CONTRACTOR and if this be the case, the
GENERAL CONTRACTOR shall, when called upon, carry out at his own expense
such alterations, replacements and adjustments as may be required to the
EMPLOYER’S REPRESENTATIVE’s complete satisfaction. The EMPLOYER’S
REPRESENTATIVE decision as to what constitutes a satisfactory test shall be final.
B. Make connections to temporary power source provided and provide extensions for
use by Division 15/16.
C. Install and maintain temporary fire protection services as required by the authorities
having jurisdiction.
D. When the permanent water service is installed, it shall be used to supply water for
the use of Other Contractors.
E. Perform operations necessary for checking, testing and balancing after written
approval is given to start up systems. Ensure that care is taken to protect equipment
from damage and to prevent distribution of dust through duct systems.
F. Do not use permanent plumbing, heating or air conditioning systems for temporary
services during construction, except with written permission from MEEPF
CONSULTANT.
A. Give notification in time to Other Contractors of openings required for Division 15/16
Work. Supply accurate details of location and size. When this requirement is not
met, bear the cost of cutting and patching.
D. Where new work connects with existing and where existing work is altered, cut, patch
and restore to match existing work.
3.7 PROTECTION
A. Protect all Division 15/16 work from damage. Keep all equipment dry and clean at
all times.
B. Cover openings in equipment, pipes with caps or heavy gauge plastic sheeting until
final connections are made.
D. Protect equipment, pipes and temporary services installed by Division 15/16 from
weather damage.
A. Materials
1. All parts of the work installed under this Specification shall be painted with
approved high quality enamel paints, except those items specified as being
painted by others or otherwise exempted from painting in this section of the
Specification.
3. All paint used shall be of one approved manufacture, and finishes shall be
full gloss unless otherwise specified.
4. Before ordering any primer, undercoat and finishing paint, the GENERAL
CONTRACTOR shall submit the color scheme to the EMPLOYER’S
REPRESETATIVE for approval.
7. The fire services equipment shall be painted in red color with two coatings of
red lead primer.
1. All items of plant, machinery and equipment supplied painted ex factory shall
be given one finishing coat of full gloss enamel, except where the
manufacturer's standard finish is approved.
C. Exposed Metalwork
1. All exposed metalwork shall be wire-brushed and cleaned from rust, scale,
dirt and grease, and shall then be given one priming coat, one undercoat and
one approved color finishing coat of full gloss enamel.
D. Concealed Metalwork
1. All galvanized iron surface concealed in roof spaces, false ceilings, building
ducts etc. shall not be painted. All black iron and steel surfaces shall be wire
bushed and given one coat of zinc chromate or red lead.
1. Pipe work and metal sheathing shall be painted as for exposed or concealed
metalwork as applicable.
2. Circumferential bands of standard colors shall be not less than 100mm wide
on pipes up to 50mm nominal diameter, and not less than 150mm wide on
pipes greater than 50mm nominal diameter.
3. Supplementary colors shall be displayed as bands not less than 25mm wide
in the center of the ground color bands.
5. Identification bands shall be located where they are clearly visible in each
room or compartment through which the pipe runs, and shall be placed at
centers not exceeding 6m.
G. Color Schemes
1. The whole of the piping installation shall be painted in accordance with the
existing piping colors schemes wherever applicable and color coded as
follows:
Equipment shall be paint and color coded to BS 381C:1980 or the PSME Code as
follows :
H. Labeling
3. All valves, motor starters, fans, distribution boards, gauges, contactors, cable
terminals in switchboards, circuit breakers shall have labels.
4. Labels should be attached to valves (or pipe adjacent thereto) with a light
gauge metal band or alternatively to be screwed to the insulated valve box
where provided. These labels shall state the valve number.
9. The valve schedule shall clearly relate to the various system schematics to
enable the entire operating sequence and circuitry to be followed.
I. Application of Painting
4. When the surfaces to be painted are clean and dry, one coat of an approved
primer shall be evenly applied over the entire area. After surfaces have
been primed, the Sanitary GENERAL CONTRACTOR shall notify the
engineers so that an inspection of the primed surfaces can be made prior to
the application of the undercoat and the finishing coats.
5. When the priming coat has been approved, one coat of an approved paint
flat undercoat shall be applied. Before applying the finishing coats, the
GENERAL CONTRACTOR shall ensure that the undercoated surface is
rubbed flat and smooth. Finally, two coats of an approved high gloss
finishing paint shall be applied when all dust has been removed.
A. Obtain written permission from Consultant to use and test permanent equipment and
systems prior to Substantial Performance acceptance by Consultant.
B. Consultant may use equipment and systems for test purposes prior to acceptance.
Provide labour, fuel, material and instruments required for testing. Rectify
incomplete work immediately to the satisfaction of Consultant.
C. Protect equipment and system openings from dirt, dust and other foreign materials
during temporary usage.
3.10 COMPLETION
A. Remove all debris from inside Division 15/16 systems and equipment.
B. Rectify deficiencies and complete work before submitting request for Substantial
Performance inspection.
A. Submit to Owner, check lists for each system or piece of equipment, indicating that
all components have been checked and are complete prior to instruction period.
B. Thoroughly instruct the Owner in the safe and efficient operation of the systems and
equipment.
1. Date
2. Duration
3. System or equipment involved
4. Names of persons giving instructions
5. Names of persons being instructed
6. Other persons present
G. Video tape all instructional sessions and turn over copy of tape to Owner upon
completion of training period.
B. Confer with the EMPLOYER concerning schedule, dust and noise control prior to
commencing work in or adjacent to existing facilities where such work might affect
either those facilities or their occupants.
C. Execute work with least possible interference or disturbance to occupants, public and
normal use of premises.
D. Provide temporary means to maintain security when security has been reduced by
Division 15/16.
E. Only elevators assigned for Contractor's use may be used for moving men and
material within building. Protect walls of passenger elevators, to approval of Owner
prior to use. Accept liability for damage, safety of equipment and overloading of
existing equipment.
I. Accept liability for costs incurred by the EMPLOYER in repairing and cleaning
equipment, etc., resulting from failure to comply with the above requirements.
END OF SECTION
SECTION 16050
BASIC ELECTRICAL MATERIALS AND METHODS
PART 1 - GENERAL
A. This section, basic electrical materials and methods applies to all sections of division
16, division 1 specifications and Section 16010 Electrical General Provisions.
1.2 SUMMARY
1.3 DEFINITIONS
a. Has been tested and found by a nationally recognized testing laboratory to meet
nationally recognized standards or to be safe for use in a specified manner.
b. Production of equipment or product is periodically inspected by a nationally
recognized testing laboratory.
c. Bears a label, tag or other record of certification.
1.4 SUBMITTALS
B. All submittals shall include adequate descriptive literature, catalog cuts, shop
drawings and other data necessary for the employer to ascertain that the proposed
equipment and materials comply with specification requirements. Catalog cuts
submitted for approval shall be legible and clearly identify equipment being submitted.
C. Submittals for individual systems and equipment assemblies which consist of more
than one item or component shall be made for the system or assembly as a whole.
Partial submittals will not be considered for approval.
E. Manuals:
G. After approval and prior to installation, furnish the Engineer with one sample of each
of the following:
1. A 300 mm (12 inch) length of each type and size of wire and cable along with
the tag from the coils of reels from which the samples were taken.
2. Each type of conduit coupling, bushing and termination fitting.
3. Conduit hangers, clamps and supports.
4. Duct sealing compound.
5. Each type of receptacle, toggle switch, outlet box, manual motor starter,
device plate, engraved nameplate, wire and cable splicing and terminating
material and single pole molded case circuit breaker.
6. Each type of light fixture specified in Section 16500 or shown on the
drawings.
C. Product Qualification:
1.6 COORDINATION
PART 2 - PRODUCTS
B. When more than one unit of the same class of equipment is required, such units shall
be the product of a single manufacturer.
D. Factory wiring shall be identified on the equipment being furnished and on all wiring
diagrams.
1. The EMPLOYER shall have the option of witnessing factory tests. The
GENERAL CONTRACTOR shall notify the EMPLOYER through the
EMPLOYER’S REPRESENATIVE a minimum of 15 working days prior to the
manufacturers making the factory tests.
2. Four copies of certified test reports containing all test data shall be furnished
to the MEEPF CONSULTANT prior to final inspection and not more than 90
days after completion of the tests.
3. When equipment fails to meet factory test and re-inspection is required, the
Contractor shall be liable for all additional expenses, including expenses of
the EMPLOYER/EMPLOYER’S REPRESENTATIVE.
PART 3 – EXECUTION
B. Drawings and other specification sections shall govern in those instances where
requirements are greater than those specified in the above standards.
B. Working spaces shall not be less than specified in the PEC for all voltages specified.
C. Inaccessible Equipment:
A. In addition to the requirements of the PEC, install an identification sign which clearly
indicates information required for use and maintenance of items such as
panelboards, cabinets, motor controllers (starters), safety switches, separately
enclosed circuit breakers, individual breakers and controllers in switchboards,
switchgear and motor control assemblies, control devices and other significant
equipment.
B. Nameplates shall be laminated black phenolic resin with a white core with engraved
lettering, a minimum of 6 mm (1/4-inch) high. Secure nameplates with screws.
Nameplates that are furnished by manufacturer as a standard catalog item, or where
other method of identification is herein specified, are exceptions.
Equipment and materials shall be protected during shipment and storage against physical
damage, dirt, moisture, cold and rain.
C. Painted surfaces shall be protected with factory installed removable heavy kraft
paper, sheet vinyl or equal.
D. Damaged paint on equipment and materials shall be refinished with the same quality
of paint and workmanship as used by the manufacturer so repaired areas is not
obvious.
Where any device or part of equipment is referred to in these specifications in the singular
number (e.g., "the switch"), this reference shall be deemed to apply to as many such devices
as are required to complete the installation as shown on the drawings.
END OF SECTION
SECTION 16051
COMMON WORK RESULTS FOR ELECTRICAL
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions, the following section of Division 16 and Division 1 Specification Sections, apply
to this Section.
1.2 SUMMARY
A. Section Includes:
1.3 DEFINITIONS
1.4 SUBMITTALS
1.5 COORDINATION
1. To allow maximum possible headroom unless specific mounting heights that reduce
headroom are indicated.
2. To provide for ease of disconnecting the equipment with minimum interference to
other installations.
3. To allow right of way for piping and conduit installed at required slope.
4. So connecting raceways, cables, wireways, cable trays, and busways will be clear of
obstructions and of the working and access space of other equipment.
C. Coordinate location of access panels and doors for electrical items that are behind finished
surfaces or otherwise concealed. Access doors and panels are specified in Division 8
Section "Access Doors and Frames."
D. Coordinate sleeve selection and application with selection and application of firestopping
specified in Division 7 Section 078413 "Penetration Firestopping".
PART 2 - PRODUCTS
A. Cast-Iron Pipe Sleeves: Cast or fabricated "wall pipe," equivalent to ductile-iron pressure
pipe, with plain ends and integral waterstop, unless otherwise indicated.
a. For sleeve cross-section rectangle perimeter less than 50 inches (1270 mm)
and no side more than 16 inches (400 mm), thickness shall be 0.052 inch (1.3
mm).
b. For sleeve cross-section rectangle perimeter equal to, or more than, 50 inches
(1270 mm) and 1 or more sides equal to, or more than, 16 inches (400 mm),
thickness shall be 0.138 inch (3.5 mm).
A. Description: Modular sealing device, designed for field assembly, to fill annular space
between sleeve and raceway or cable.
2. Sealing Elements: EPDM, NBR interlocking links shaped to fit surface of cable or
conduit. Include type and number required for material and size of raceway or cable.
3. Pressure Plates: Carbon steel. Include two for each sealing element.
4. Connecting Bolts and Nuts: Carbon steel with corrosion-resistant coating of length
required to secure pressure plates to sealing elements. Include one for each sealing
element.
2.3 GROUT
PART 3 - EXECUTION
B. Measure indicated mounting heights to bottom of unit for suspended items and to center of
unit for wall-mounting items.
C. Headroom Maintenance: If mounting heights or other location criteria are not indicated,
arrange and install components and equipment to provide maximum possible headroom
consistent with these requirements.
A. Electrical penetrations occur when raceways, cables, wireways, cable trays, or busways
penetrate concrete slabs, concrete or masonry walls, or fire-rated floor and wall assemblies.
B. Concrete Slabs and Walls: Install sleeves for penetrations unless core-drilled holes or
formed openings are used. Install sleeves during erection of slabs and walls.
C. Use pipe sleeves unless penetration arrangement requires rectangular sleeved opening.
D. Fire-Rated Assemblies: Install sleeves for penetrations of fire-rated floor and wall
assemblies unless openings compatible with firestop system used are fabricated during
construction of floor or wall.
E. Cut sleeves to length for mounting flush with both surfaces of walls.
F. Extend sleeves installed in floors 2 inches (50 mm) above finished floor level.
G. Size pipe sleeves to provide 1/4-inch (6.4-mm) annular clear space between sleeve and
raceway or cable, unless indicated otherwise.
H. Seal space outside of sleeves with grout for penetrations of concrete and masonry
1. Promptly pack grout solidly between sleeve and wall so no voids remain. Tool
exposed surfaces smooth; protect grout while curing.
I. Interior Penetrations of Non-Fire-Rated Walls and Floors: Seal annular space between
sleeve and raceway or cable, using joint sealant appropriate for size, depth, and location of
joint. Comply with requirements in Division 7 Section "Joint Sealants."
K. Roof-Penetration Sleeves: Seal penetration of individual raceways and cables with flexible
boot-type flashing units applied in coordination with roofing work.
L. Aboveground, Exterior-Wall Penetrations: Seal penetrations using steel pipe sleeves and
mechanical sleeve seals. Select sleeve size to allow for 1-inch (25-mm) annular clear
space between pipe and sleeve for installing mechanical sleeve seals.
B. Use type and number of sealing elements recommended by manufacturer for raceway or
cable material and size. Position raceway or cable in center of sleeve. Assemble
mechanical sleeve seals and install in annular space between raceway or cable and sleeve.
Tighten bolts against pressure plates that cause sealing elements to expand and make
watertight seal.
3.4 FIRESTOPPING
A. Apply firestopping to penetrations of fire-rated floor and wall assemblies for electrical
installations to restore original fire-resistance rating of assembly. Firestopping materials and
installation requirements are specified in Section 16071.
END OF SECTION
SECTION 16055
OVERCURRENT PROTECTIVE DEVICE COORDINATION
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
1.3 SUBMITTALS
D. Other Action Submittals: The following submittals shall be made after the approval process
for system protective devices has been completed. Submittals may be in digital form.
A. Studies shall use computer programs that are distributed nationally and are in wide use.
Software algorithms shall comply with requirements of standards and guides specified in
this Section. Manual calculations are not acceptable.
C. Comply with IEEE 242 for short-circuit currents and coordination time intervals.
PART 2 - PRODUCTS
1. Optional Features:
a. Arcing faults.
b. Simultaneous faults.
c. Explicit negative sequence.
d. Mutual coupling in zero sequence.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine Project overcurrent protective device submittals for compliance with electrical
distribution system coordination requirements and other conditions affecting performance.
Devices to be coordinated are indicated on Drawings.
1. Proceed with coordination study only after relevant equipment submittals have been
assembled. Overcurrent protective devices that have not been submitted and
approved prior to coordination study may not be used in study.
A. Gather and tabulate the following input data to support coordination study:
A. Calculate the maximum available short-circuit current in amperes rms symmetrical at circuit-
breaker positions of the electrical power distribution system. The calculation shall be for a
current immediately after initiation and for a three-phase bolted short circuit at each of the
following:
B. Study electrical distribution system from normal and alternate power sources throughout
electrical distribution system for Project. Include studies of system-switching configurations
and alternate operations that could result in maximum fault conditions.
C. Calculate momentary and interrupting duties on the basis of maximum available fault
current.
D. Calculations to verify interrupting ratings of overcurrent protective devices shall comply with
IEEE 141, IEEE 241 and IEEE 242.
1. Transformers:
a. ANSI C57.12.10.
b. ANSI C57.12.22.
c. ANSI C57.12.40.
d. IEEE C57.12.00.
e. IEEE C57.96.
E. Study Report:
1. Show calculated X/R ratios and equipment interrupting rating (1/2-cycle) fault currents
on electrical distribution system diagram.
2. Show interrupting (5-cycle) and time-delayed currents (6 cycles and above) on
medium- and high-voltage breakers as needed to set relays and assess the
sensitivity of overcurrent relays.
1. For 600-V overcurrent protective devices, ensure that interrupting ratings are equal to
or higher than calculated 1/2-cycle symmetrical fault current.
2. For devices and equipment rated for asymmetrical fault current, apply multiplication
factors listed in the standards to 1/2-cycle symmetrical fault current.
3. Verify adequacy of phase conductors at maximum three-phase bolted fault currents;
verify adequacy of equipment grounding conductors and grounding electrode
conductors at maximum ground-fault currents. Ensure that short-circuit withstand
ratings are equal to or higher than calculated 1/2-cycle symmetrical fault current.
A. Perform coordination study using approved computer software program. Prepare a written
report using results of fault-current study. Comply with IEEE 399.
B. Comply with IEEE 141, IEEE 241, IEEE 242 recommendations for fault currents and time
intervals.
2. Device settings shall protect transformers according to IEEE C57.12.00, for fault
currents.
D. Motors served by voltages more than 600 V shall be protected according to IEEE 620.
E. Conductor Protection: Protect cables against damage from fault currents according to
ICEA P-32-382, ICEA P-45-482, and conductor melting curves in IEEE 242. Demonstrate
that equipment withstands the maximum short-circuit current for a time equivalent to the
tripping time of the primary relay protection or total clearing time of the fuse. To determine
temperatures that damage insulation, use curves from cable manufacturers or from listed
standards indicating conductor size and short-circuit current.
a. Device tag.
b. Relay-current transformer ratios; and tap, time-dial, and instantaneous-pickup
values.
c. Circuit-breaker sensor rating; and long-time, short-time, and instantaneous
settings.
d. Fuse-current rating and type.
e. Ground-fault relay-pickup and time-delay settings.
a. Device tag.
b. Voltage and current ratio for curves.
c. Three-phase and single-phase damage points for each transformer.
END OF SECTION
SECTION 16060
GROUNDING AND BONDING
PART 1 – GENERAL
1.2 SUMMARY
A. This Section includes methods and materials for grounding systems and equipment.
1.3 SUBMITTALS
B. Shop Drawings:
1. Showing the location of system grounding electrode connections and the routing
of grounding electrode conductor.
1. Test wells.
2. Ground rods.
3. Ground rings.
4. Grounding arrangements and connections for separately derived systems.
5. Grounding for sensitive electronic equipment.
D. Qualification Data: For testing agency and testing agency's field supervisor.
C. Comply with UL 467 for grounding and bonding materials and equipment.
1.5 IDENTIFICATION
1.6 COORDINATION
A. Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases.
Concrete, reinforcement, and formwork requirements are specified in Division 3.
PART 2 – PRODUCTS
2.1 GENERAL
2.2 CONDUCTORS
A. Insulated Conductors: Copper wire or cable insulated for 600 V unless otherwise required
by applicable Code or authorities having jurisdiction.
2.3 CONNECTORS
B. Bolted Connectors for Conductors and Pipes: Copper or copper alloy, bolted pressure-type,
with at least two bolts.
A. Ground Rods: Copper-clad Stainless steel; 3/4 inch by10 feet (19 mm by 3 m) 5/8 by 96
inches (16 by 2400 mm) in diameter.
1. Termination: Factory-attached No. 4/0 AWG bare conductor at least 48 inches (1200
mm) long.
2. Backfill Material: Electrode manufacturer's recommended material.
PART 3 – EXECUTION
3.1 APPLICATIONS
A. Conductors: Install solid conductor for No. 8 AWG and smaller, and stranded conductors for
No. 6 AWG and larger, unless otherwise indicated.
B. Underground Grounding Conductors: Install bare tinned-copper conductor, No. 2/0 AWG
minimum.
D. Grounding Bus: Install in electrical and telephone equipment rooms, in rooms housing
service equipment, and elsewhere as indicated.
1. Install bus on insulated spacers 1 inch (25 mm), minimum, from wall 6 inches (150
mm) above finished floor, unless otherwise indicated.
2. Where indicated on both sides of doorways, route bus up to top of door frame, across
top of doorway, down to specified height above floor, and connect to horizontal bus.
3. Power Transformers:
A. Main Bonding Jumper: Connect the secondary service neutral to the ground bus in
the service equipment.
2. Provide a supplemental ground electrode and bond to the water pipe ground
or connect to the service equipment ground bus.
1. Connect the various feeder green grounding conductors to the ground bus in
the enclosure with suitable pressure connectors.
2. Connect the grounding electrode conductor to the ground bus.
3. Connect the neutral to the ground bus (main bonding jumper).
4. Connect metallic conduits, which terminate without mechanical connection to
the housing, by grounding bushings and ground wire to the ground bus.
E. Transformers:
F. Conduit Systems:
G. Feeders and Branch Circuits: Install green grounding conductors with feeders and
branch circuits as follows:
1. Feeders.
2. Circuits serving preparation and kitchen equipment.
3. Receptacle outlets.
4. Directly connected laboratory equipment.
5. Motors and motor controllers.
6. Fixed equipment and appliances.
7. Items of equipment where the final connection is made with flexible metal
conduit shall have grounding wire
8. Additional locations and systems as shown.
9. Provide an insulated, isolated grounding conductor for branch circuits serving
isolated ground and isolated ground surge suppressor type receptacles.
Isolated grounding conductors shall be isolated from other grounding
systems back to the system point of origin.
1. Bond the grounding wires to each pullbox, junction box, outlet box, cabinets
and other enclosures through which the ground wires pass (except for special
grounding systems for intensive care units and other critical units shown).
2. Provide lugs in each box and enclosure for ground wire termination.
3. Provide ground bars in panelboards, bolted to the housing, with sufficient
lugs for terminating the ground wires.
1. Provide lugs in motor terminal box and starter housing for ground wire
termination.
2. Make ground wire connections to ground bus in motor control centers.
J. Receptacles are not approved for grounding through their mounting screws. Ground
with a ground wire from green ground terminal on the receptacle to the outlet box
ground screw.
K. Ground lighting fixtures to the green grounding conductor of the wiring system when
the green ground is provided; otherwise, ground the fixtures through the conduit
systems. Fixtures connected with flexible conduit shall have a green ground wire
included with the power wires from the fixture through the flexible conduit to the first
outlet box.
L. Fixed electrical appliances and equipment shall have ground lug installed for
termination of the green ground conductor.
A. Bond all conductive piping systems in the building to the electrical system ground.
Bonding connections shall be made as close as practical to the water pipe ground or
service equipment ground bus.
Bond the lightning protection system to the electrical system grounding electrode.
A. Grounding system ground resistance must not exceed 2 ohms (1 ohm for
telecommunication systems). Final tests shall assure that this requirement is met.
B. Services at power company interface points shall comply with the power company
ground resistance requirements.
3.6 INSTALLATION
A. Grounding Conductors: Route along shortest and straightest paths possible, unless
otherwise indicated or required by Code. Avoid obstructing access or placing conductors
where they may be subjected to strain, impact, or damage.
B. Common Ground Bonding with Lightning Protection System: Comply with NFPA 780 and
UL 96 when interconnecting with lightning protection system. Bond electrical power system
ground directly to lightning protection system grounding conductor at closest point to
electrical service grounding electrode. Use bonding conductor sized same as system
grounding electrode conductor, and install in conduit.
C. Ground Rods: Drive rods until tops are 2 inches (50 mm) below finished floor or final grade,
unless otherwise indicated.
1. Interconnect ground rods with grounding electrode conductor below grade and as
otherwise indicated. Make connections without exposing steel or damaging coating,
if any.
2. For grounding electrode system, install at least three rods spaced at least one-rod
length from each other and located at least the same distance from other grounding
electrodes, and connect to the service grounding electrode conductor.
D. Test Wells: Ground rod driven through drilled hole in bottom of handhole. Handholes are
specified in Division 2 Section "Underground Ducts and Utility Structures," and shall be at
least 12 inches (300 mm) deep, with cover.
1. Test Wells: Install at least one test well for each service, unless otherwise indicated.
Install at the ground rod electrically closest to service entrance. Set top of test well
flush with finished grade or floor.
E. Bonding Straps and Jumpers: Install in locations accessible for inspection and
maintenance, except where routed through short lengths of conduit.
1. Bonding to Structure: Bond straps directly to basic structure, taking care not to
penetrate any adjacent parts.
2. Bonding to Equipment Mounted on Vibration Isolation Hangers and Supports: Install
so vibration is not transmitted to rigidly mounted equipment.
3. Use exothermic-welded connectors for outdoor locations, but if a disconnect-type
connection is required, use a bolted clamp.
1. Metal Water Service Pipe: Install insulated copper grounding conductors, in conduit,
from building's main service equipment, or grounding bus, to main metal water
service entrances to building. Connect grounding conductors to main metal water
service pipes, using a bolted clamp connector or by bolting a lug-type connector to a
pipe flange, using one of the lug bolts of the flange. Where a dielectric main water
fitting is installed, connect grounding conductor on street side of fitting. Bond metal
grounding conductor conduit or sleeve to conductor at each end.
2. Water Meter Piping: Use braided-type bonding jumpers to electrically bypass water
meters. Connect to pipe with a bolted connector.
3. Bond each aboveground portion of gas piping system downstream from equipment
shutoff valve.
G. Bonding Interior Metal Ducts: Bond metal air ducts to equipment grounding conductors of
associated fans, blowers, electric heaters, and air cleaners. Install tinned bonding jumper to
bond across flexible duct connections to achieve continuity.
A. Testing Agency: Owner will engage a qualified testing and inspecting agency to perform
field tests and inspections and prepare test reports.
B. Testing Agency: Engage a qualified testing and inspecting agency to perform the following
field tests and inspections and prepare test reports:
C. Perform the following tests and inspections and prepare test reports:
1. After installing grounding system but before permanent electrical circuits have been
energized, test for compliance with requirements.
individual ground rods. Make tests at ground rods before any conductors are
connected.
a. Measure ground resistance not less than two full days after last trace of
precipitation and without soil being moistened by any means other than natural
drainage or seepage and without chemical treatment or other artificial means
of reducing natural ground resistance.
b. Perform tests by fall-of-potential method according to IEEE 81.
3. Prepare dimensioned drawings locating each test well, ground rod and ground rod
assembly, and other grounding electrodes. Identify each by letter in alphabetical
order, and key to the record of tests and observations. Include the number of rods
driven and their depth at each location, and include observations of weather and
other phenomena that may affect test results. Describe measures taken to improve
test results.
1. Power and Lighting Equipment or System with Capacity 500 kVA and Less: 5 ohms.
2. Power and Lighting Equipment or System with Capacity 500 to 1000 kVA: 5 ohms.
3. Power and Lighting Equipment or System with Capacity More Than 1000 kVA: 5
ohms.
4. Power Distribution Units or Panelboards Serving Electronic Equipment: 5 ohm(s).
5. Manhole Grounds: 5 ohms.
END OF SECTION
SECTION 16071
FIRESTOPPING MATERIALS
PART 1 - GENERAL
A. Penetrations for the passage of duct, cable, cable tray, conduit, piping, electrical
busways and raceways through fire-rated vertical barriers (walls and partitions),
horizontal barriers (floor/ceiling assemblies), and vertical service shaft walls and
partitions.
A. All work specified in this Section is subject to the provisions of Section 16010.
(Except as noted in fire life safety/architectural drawings). However, the more stringent
applies:
Zone-to-Zone 2hrs
Floor-to-Floor 2hrs
Penetrations to External Wall 3hrs
Critical Zone within compartmentation 1hr
Penetrations to Lift stairwell shaft 2hrs
& duct chases
1.3 QUALITY ASSURANCE
C. Proposed firestop materials and methods shall conform to applicable governing codes
having local jurisdiction.
E. For those firestop applications that exist for which no UL tested system is available
through a manufacturer, an engineering judgement derived from similar UL system
designs or other tests will be submitted to local authorities having jurisdiction for their
review and approval prior to installation.
1.5 SUBMITTALS
A. Submit Product Data: Manufacturer’s specifications and technical data for each material
including the composition and limitations, documentation of UL firestop systems to be
used and manufacturer’s installation instructions.
C. Submit material safety data sheets provided with product delivered to job-site.
1.6 MANUFACTURERS
B. Installer qualification
PART 2 - PRODUCTS
A. Provide firestopping composed of components that are compatible with each other, the
substrates forming openings, and the items, if any, penetrating the firestopping under
conditions of service and application, as demonstrated by the firestopping
manufacturer based on testing and field experience.
B. Provide components for each firestopping system that are needed to install fill material.
Use only components specified by the firestopping manufacturer and approved by the
qualified testing agency for the designated fire-resistance-rated systems.
D. Use only firestop products that have been UL 1479, ASTM E-814, or UL 2079 tested
for specific fire-rated construction conditions conforming to construction assembly type,
penetrating item type, annular space requirements, and fire-rating involved for each
separate instance.
1. Cast-in place firestop devices for use with non-combustible plastic pipe (closed
and open piping systems) penetrating concrete floors.
2. Sealants or caulking materials for use with fire-rated construction joints and
other gaps.
3. Sealants, caulking or spray materials for use with fire-rated construction joints
and other gaps.
4. Intumescent sealants for caulking materials for use with combustible items
(penetrants consumed by high heat and flame) including insulated metal pipe,
PV jacketed, flexible cable or cable bundles and plastic pipe.
5. Intumescent sealants, caulking or putty materials for use with flexible cable or
cable bundles.
6. Non curing, re-penetrable intumescent sealant, caulking or putty materials for
use with flexible cable or cable bundles.
7. Wall opening protective materials for use with U.L listed metallic and specified
non-metallic outlet boxes.
8. Firestop collar wrap devices attached to assembly around combustible plastic
pipe (closed and open piping systems).
9. Materials used for large size/complex penetrations made to accommodate
cable trays, multiple steel and copper pipes, electrical busways in raceways.
10. Non curing, re-penetrable materials used for large size/complex penetrations
made to accommodate cable trays, multiple steel and copper pipes, electrical
busways in raceways.
11. Provide a firestop system with an “F” Rating as determined by UL 1479 or
ASTM E814, which is equal to the rating of construction being penetrated.
12. Provide a firestop system with an Assembly Rating as determined by UL 2079,
which is equal to the time rating of construction being penetrated.
PART 3 - EXECUTION
3.1 PREPARATION
1. Verify penetrations are properly size and in suitable condition for application
materials.
2. Surfaces to which firestop materials will be applied shall be free of dirt,
grease, oil, rust, laitance, release agents, water repellents, and any other
substances that may affect proper adhesion.
3. Provide masking and temporary covering to prevent soiling adjacent surfaces
by firestopping materials.
4. Comply with manufacturer’s recommendations for temperature and humidity
conditions before, during and after installation of firestopping.
5. Do not proceed until unsatisfactory conditions have been corrected.
3.2 COORDINATION
A. Coordinate location and proper selection of cast-in-place Firestop Devices with trade
responsible for the work. Ensure device is installed before placement of concrete.
B. Responsible trade to provide adequate spacing of field run pipes to allow for
installation of cast-in-place firestop devices without interferences.
3.3 INSTALLATION
1. Seal all holes or voids made by penetrations to ensure an air and water
resistant seal.
2. Consult with mechanical engineer, project manager, and damper
manufacturer prior to installation of UL firestop systems that might hammer the
performance of fire dampers as it pertains to duct work.
3. Protect materials from damage on surfaces subjected to traffic.
C. Perform under this section patching and repairing of firestopping caused by cutting or
penetrating of existing firestop systems already installed by other trades.
A. Remove equipment, materials and debris, leaving area in undamaged, clean condition.
B. Clean all surfaces adjacent to sealed holes and joints to be free of excess firestop
materials and soiling as work progresses.
3.6 CERTIFICATION
The Contractor shall secure certification from the Manufacturer (not distributor nor supplier)
that the Installation done by the Contractor is in conformance set by the U.L.
END OF SECTION
SECTION 16074
VIBRATION CONTROLS FOR ELECTRICAL SYSTEMS
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1. Division 16 Section 16073 - "Hangers and Supports for Electrical Systems" for
commonly used electrical supports and installation requirements.
A. The extent of electrical equipment noise control, vibration isolation, and seismic restraint
required for the project is indicated on the Drawings and in Division 16 of the
Specifications.
B. Types of electrical equipment noise control, vibration isolation, and seismic restraint
include, but are not limited to, the following:
C. The Contractor shall bring to the Project Manager’s attention prior to installation any
conflicts with other trades, which will result in unavoidable contact to the equipment,
raceways, etc., described herein, due to inadequate space, etc. Corrective work
necessitated by conflicts after installation shall be at the responsible Contractor’s
expense.
D. The Contractor shall bring to the Project Manager’s attention any discrepancies between
the Specifications and field conditions, changes required to specific equipment selection,
etc., prior to installation. Corrective Work necessitated by discrepancies after installation
shall be at the Contractor’s expense.
E. Seismic restraint shall be furnished and installed in accordance with Section 15200,
Sound and Vibration Isolator, and local code requirements. Provide calculations signed
by structural engineer licensed in the Philippines in which the work is to take place
certifying that the seismic restraints will act in accordance with the relevant local codes
and will maintain equipment in captive position.
1.3 DEFINITIONS
1.4 SUBMITTALS
1. Include rated load, rated deflection, and overload capacity for each vibration isolation
device.
2. Illustrate and indicate style, material, strength, fastening provision, and finish for each
type and size of seismic-restraint component used.
a. Tabulate types and sizes of seismic restraints, complete with report numbers
and rated strength in tension and shear as evaluated by AHJ.
b. Annotate to indicate application of each product submitted and compliance with
requirements.
1. Design Calculations: Calculate static and dynamic loading due to equipment weight
and operation, seismic forces required to select vibration isolators and seismic
restraints.
2. Indicate materials and dimensions and identify hardware, including attachment and
anchorage devices.
3. Field-fabricated supports.
4. Seismic-Restraint Details:
D. Welding certificates.
A. Testing Agency Qualifications: An independent agency, with the experience and capability
to conduct the testing indicated, that is a nationally recognized testing laboratory (NRTL) as
defined by OSHA in 29 CFR 1910.7, and that is acceptable to authorities having jurisdiction.
B. Comply with seismic-restraint requirements in the IBC unless requirements in this Section
are more stringent.
D. Seismic-restraint devices shall have horizontal and vertical load testing and analysis and
shall bear anchorage preapproval by another agency acceptable to authorities having
jurisdiction, showing maximum seismic-restraint ratings. Ratings based on independent
testing are preferred to ratings based on calculations. If preapproved ratings are not
available, submittals based on independent testing are preferred. Calculations (including
combining shear and tensile loads) to support seismic-restraint designs must be signed and
sealed by a qualified professional engineer.
PART 2 - PRODUCTS
B. Pads: Arrange in single or multiple layers of sufficient stiffness for uniform loading over pad
area, molded with a nonslip pattern and galvanized-steel baseplates, and factory cut to
sizes that match requirements of supported equipment.
1. Outside Spring Diameter: Not less than 80 percent of the compressed height of the
spring at rated load.
2. Minimum Additional Travel: 50 percent of the required deflection at rated load.
3. Lateral Stiffness: More than 80 percent of rated vertical stiffness.
4. Overload Capacity: Support 200 percent of rated load, fully compressed, without
deformation or failure.
5. Baseplates: Factory drilled for bolting to structure and bonded to 1/4-inch- (6-mm-)
thick, rubber isolator pad attached to baseplate underside. Baseplates shall limit floor
load to 500 psig (3447 kPa).
6. Top Plate and Adjustment Bolt: Threaded top plate with adjustment bolt and cap
screw to fasten and level equipment.
D. Restrained Spring Isolators: Freestanding, steel, open-spring isolators with seismic or limit-
stop restraint.
1. Housing: Steel with resilient vertical-limit stops to prevent spring extension due to
weight being removed; factory-drilled baseplate bonded to 1/4-inch- (6-mm-) thick,
neoprene or rubber isolator pad attached to baseplate underside; and adjustable
equipment mounting and leveling bolt that acts as blocking during installation.
2. Restraint: Seismic or limit-stop as required for equipment and authorities having
jurisdiction.
3. Outside Spring Diameter: Not less than 80 percent of the compressed height of the
spring at rated load.
4. Minimum Additional Travel: 50 percent of the required deflection at rated load.
5. Lateral Stiffness: More than 80 percent of rated vertical stiffness.
6. Overload Capacity: Support 200 percent of rated load, fully compressed, without
deformation or failure.
B. For conduit under 1 inch OD: Use “flexible” conduit with slack at least 3 feet or 15 di-
ameters long, whichever is the longer or provide a flexible coupling as defined above.
A. Mounting frames and/or brackets shall be provided to carry the load of the equipment
without causing mechanical distortion or stress to the equipment.
B. Frame Types
1. Type A frame is a wide flange structural steel frame with brackets as shown
on the drawings. The maximum allowable deflection of any point on the
loaded frame relative to the unloaded frame shall be 0.005 inch. A wide
flange section depth greater than 1/10th the length of the longest frame mem-
ber will be accepted as satisfying the deflection requirement.
2. Type B frame is a channel steel structural frame with brackets as shown on
the drawings. The section depth shall be greater than 1/10th the length of the
longest. Frame member.
3. Type C frame is a steel bracket or gusset welded or bolted directly to the ma-
chine frame in order to accommodate the isolator.
1. Structural Safety Factor: Allowable strength in tension, shear, and pullout force of
components shall be at least four times the maximum seismic forces to which they
will be subjected.
D. Restraint Cables: ASTM A 492 stainless-steel cables with end connections made of steel
assemblies with thimbles, brackets, swivels, and bolts designed for restraining cable
service; and with a minimum of two clamping bolts for cable engagement.
E. Hanger Rod Stiffener: Steel tube or steel slotted-support-system sleeve with internally
bolted connections, Reinforcing steel angle clamped to hanger rod. Do not weld stiffeners
to rods.
F. Bushings for Floor-Mounted Equipment Anchor: Neoprene bushings designed for rigid
equipment mountings, and matched to type and size of anchors and studs.
H. Resilient Isolation Washers and Bushings: One-piece, molded, oil- and water-resistant
neoprene, with a flat washer face.
J. Adhesive Anchor: Drilled-in and capsule anchor system containing polyvinyl or urethane
methacrylate-based resin and accelerator, or injected polymer or hybrid mortar adhesive.
Provide anchor bolts and hardware with zinc-coated steel for interior applications and
stainless steel for exterior applications. Select anchor bolts with strength required for
anchor and as tested according to ASTM E 488.
2. All hardware shall be galvanized. Hot-dip galvanize metal components for exterior
use.
3. Baked enamel or powder coat for metal components on isolators for interior use.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas and equipment to receive vibration isolation and seismic-control devices for
compliance with requirements for installation tolerances and other conditions affecting
performance.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 APPLICATIONS
A. Multiple Raceways or Cables: Secure raceways and cables to trapeze member with clamps
approved for application by an agency acceptable to authorities having jurisdiction.
B. Hanger Rod Stiffeners: Install hanger rod stiffeners where indicated or scheduled on
Drawings to receive them and where required to prevent buckling of hanger rods due to
seismic forces.
C. Strength of Support and Seismic-Restraint Assemblies: Where not indicated, select sizes of
components so strength will be adequate to carry present and future static and seismic
loads within specified loading limits.
B. Install bushing assemblies for mounting bolts for wall-mounted equipment, arranged to
provide resilient media where equipment or equipment-mounting channels are attached to
wall.
D. Drilled-in Anchors:
1. Identify position of reinforcing steel and other embedded items prior to drilling holes
for anchors. Do not damage existing reinforcing or embedded items during coring or
drilling. Notify the structural engineer if reinforcing steel or other embedded items are
encountered during drilling. Locate and avoid prestressed tendons, electrical and
telecommunications conduit, and gas lines.
2. Do not drill holes in concrete or masonry until concrete, mortar, or grout has achieved
full design strength.
3. Wedge Anchors: Protect threads from damage during anchor installation. Heavy-
duty sleeve anchors shall be installed with sleeve fully engaged in the structural
element to which anchor is to be fastened.
4. Adhesive Anchors: Clean holes to remove loose material and drilling dust prior to
installation of adhesive. Place adhesive in holes proceeding from the bottom of the
hole and progressing toward the surface in such a manner as to avoid introduction of
air pockets in the adhesive.
5. Set anchors to manufacturer's recommended torque, using a torque wrench.
6. Install zinc-coated steel anchors for interior and stainless-steel anchors for exterior
applications.
A. Install flexible connections in runs of raceways, cables, wireways, cable trays, and busways
where they cross seismic joints, where adjacent sections or branches are supported by
different structural elements, and where they terminate with connection to equipment that is
anchored to a different structural element from the one supporting them as they approach
equipment.
A. Testing Agency: Engage a qualified testing agency to perform tests and inspections and
prepare test reports.
3.6 ADJUSTING
B. Adjust limit stops on restrained spring isolators to mount equipment at normal operating
height. After equipment installation is complete, adjust limit stops so they are out of contact
during normal operation.
D. Adjust restraints to permit free movement of equipment within normal mode of operation.
END OF SECTION
PART 2 - PRODUCTS................................................................................................................... 2
2.1 POWER RACEWAY IDENTIFICATION MATERIALS .................................................................... 2
2.2 ARMORED AND METAL-CLAD CABLE IDENTIFICATION MATERIALS ........................................... 2
2.3 POWER AND CONTROL CABLE IDENTIFICATION MATERIALS ................................................... 3
2.4 CONDUCTOR IDENTIFICATION MATERIALS ............................................................................ 3
2.5 FLOOR MARKING TAPE...................................................................................................... 4
2.6 UNDERGROUND-LINE W ARNING TAPE................................................................................. 4
2.7 W ARNING LABELS AND SIGNS ............................................................................................ 4
2.8 INSTRUCTION SIGNS ......................................................................................................... 5
2.9 EQUIPMENT IDENTIFICATION LABELS ................................................................................... 5
2.10 CABLE TIES ..................................................................................................................... 6
2.11 MISCELLANEOUS IDENTIFICATION PRODUCTS ...................................................................... 6
SECTION 16075
ELECTRICAL IDENTIFICATION
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
1.3 SUBMITTALS
B. Samples: For each type of label and sign to illustrate size, colors, lettering style, mounting
provisions, and graphic features of identification products.
E. Adhesive-attached labeling materials, including label stocks, laminating adhesives, and inks
used by label printers, shall comply with UL 969.
1.5 COORDINATION
A. Coordinate identification names, abbreviations, colors, and other features with requirements
in other Sections requiring identification applications, Drawings, Shop Drawings,
manufacturer's wiring diagrams, and the Operation and Maintenance Manual; and with
those required by codes, standards, and 29 CFR 1910.145. Use consistent designations
throughout project.
C. Coordinate installation of identifying devices with location of access panels and doors.
D. Install identifying devices before installing acoustical ceilings and similar concealment.
PART 2 - PRODUCTS
A. Comply with ANSI A13.1 for minimum size of letters for legend and for minimum length of
color field for each raceway size.
D. Self-Adhesive Vinyl Labels for Raceways Carrying Circuits at 600 V or Less: Preprinted,
flexible label laminated with a clear, weather- and chemical-resistant coating and matching
wraparound adhesive tape for securing ends of legend label.
E. Snap-Around Labels for Raceways Carrying Circuits at 600 V or Less: Slit, pretensioned,
flexible, preprinted, color-coded acrylic sleeve, with diameter sized to suit diameter of
raceway or cable it identifies and to stay in place by gripping action.
F. Snap-Around, Color-Coding Bands for Raceways Carrying Circuits at 600 V or Less: Slit,
pretensioned, flexible, solid-colored acrylic sleeve, 2 inches (50 mm) long, with diameter
sized to suit diameter of raceway or cable it identifies and to stay in place by gripping action.
G. Tape and Stencil for Raceways Carrying Circuits More Than 600 V: 4-inch- (100-mm-) wide
black stripes on 10-inch (250-mm) centers diagonally over orange background that extends
full length of raceway or duct and is 12 inches (300 mm) wide. Stop stripes at legends.
H. Metal Tags: Brass or aluminum, 2 by 2 by 0.05 inch (50 by 50 by 1.3 mm), with stamped
legend, punched for use with self-locking cable tie fastener.
I. Write-On Tags: Polyester tag, 0.010 inch (0.25 mm) 0.015 inch (0.38 mm) thick, with
corrosion-resistant grommet and cable tie for attachment to conductor or cable.
1. Marker for Tags: Permanent, waterproof, black ink marker recommended by tag
manufacturer.
2. Marker for Tags: Machine-printed, permanent, waterproof, black ink marker
recommended by printer manufacturer.
A. Comply with ANSI A13.1 for minimum size of letters for legend and for minimum length of
color field for each raceway and cable size.
D. Self-Adhesive Vinyl Labels: Preprinted, flexible label laminated with a clear, weather- and
chemical-resistant coating and matching wraparound adhesive tape for securing ends of
legend label.
E. Self-Adhesive Vinyl Tape: Colored, heavy duty, waterproof, fade resistant; 2 inches (50
mm) wide; compounded for outdoor use.
A. Comply with ANSI A13.1 for minimum size of letters for legend and for minimum length of
color field for each raceway and cable size.
B. Self-Adhesive Vinyl Labels: Preprinted, flexible label laminated with a clear, weather- and
chemical-resistant coating and matching wraparound adhesive tape for securing ends of
legend label.
C. Metal Tags: Brass or aluminum, 2 by 2 by 0.05 inch (50 by 50 by 1.3 mm), with stamped
legend, punched for use with self-locking cable tie fastener.
D. Write-On Tags: Polyester tag, 0.010 inch (0.25 mm) 0.015 inch (0.38 mm) thick, with
corrosion-resistant grommet and cable tie for attachment to conductor or cable.
1. Marker for Tags: Permanent, waterproof, black ink marker recommended by tag
manufacturer.
2. Marker for Tags: Machine-printed, permanent, waterproof, black ink marker
recommended by printer manufacturer.
E. Snap-Around Labels: Slit, pretensioned, flexible, preprinted, color-coded acrylic sleeve, with
diameter sized to suit diameter of raceway or cable it identifies and to stay in place by
gripping action.
A. Color-Coding Conductor Tape: Colored, self-adhesive vinyl tape not less than 3 mils (0.08
mm) thick by 1 to 2 inches (25 to 50 mm) wide.
B. Self-Adhesive Vinyl Labels: Preprinted, flexible label laminated with a clear, weather- and
chemical-resistant coating and matching wraparound adhesive tape for securing ends of
legend label.
C. Snap-Around Labels: Slit, pretensioned, flexible, preprinted, color-coded acrylic sleeve, with
diameter sized to suit diameter of raceway or cable it identifies and to stay in place by
gripping action.
E. Marker Tapes: Vinyl or vinyl-cloth, self-adhesive wraparound type, with circuit identification
legend machine printed by thermal transfer or equivalent process.
F. Write-On Tags: Polyester tag, 0.010 inch (0.25 mm) 0.015 inch (0.38 mm) thick, with
corrosion-resistant grommet and cable tie for attachment to conductor or cable.
1. Marker for Tags: Permanent, waterproof, black ink marker recommended by tag
manufacturer.
2. Marker for Tags: Machine-printed, permanent, waterproof, black ink marker
recommended by printer manufacturer.
A. 2-inch- (50-mm-) wide, 5-mil (0.125-mm) pressure-sensitive vinyl tape, with black and white
stripes and clear vinyl overlay.
A. Tape:
1. Preprinted aluminum signs, punched or drilled for fasteners, with colors, legend, and
size required for application.
2. 1/4-inch (6.4-mm) grommets in corners for mounting.
3. Nominal size, 7 by 10 inches (180 by 250 mm).
E. Warning label and sign shall include, but are not limited to, the following legends:
A. Engraved, laminated acrylic or melamine plastic, minimum 1/16 inch (1.6 mm) thick for signs
up to 20 sq. inches (129 sq. cm) and 1/8 inch (3.2 mm) thick for larger sizes.
B. Adhesive Film Label: Machine printed, in black, by thermal transfer or equivalent process.
Minimum letter height shall be 3/8 inch (10 mm).
C. Adhesive Film Label with Clear Protective Overlay: Machine printed, in black, by thermal
transfer or equivalent process. Minimum letter height shall be 3/8 inch (10 mm). Overlay
shall provide a weatherproof and UV-resistant seal for label.
A. Adhesive Film Label: Machine printed, in black, by thermal transfer or equivalent process.
Minimum letter height shall be 3/8 inch (10 mm).
B. Adhesive Film Label with Clear Protective Overlay: Machine printed, in black, by thermal
transfer or equivalent process. Minimum letter height shall be 3/8 inch (10 mm). Overlay
shall provide a weatherproof and UV-resistant seal for label.
D. Engraved, Laminated Acrylic or Melamine Label: Punched or drilled for screw mounting.
White letters on a dark-gray background. Minimum letter height shall be 3/8 inch (10 mm).
E. Stenciled Legend: In nonfading, waterproof, black ink or paint. Minimum letter height shall
be 1 inch (25 mm)
A. General-Purpose Cable Ties: Fungus inert, self extinguishing, one piece, self locking,
Type 6/6 nylon.
B. UV-Stabilized Cable Ties: Fungus inert, designed for continuous exposure to exterior
sunlight, self extinguishing, one piece, self locking, Type 6/6 nylon.
C. Plenum-Rated Cable Ties: Self extinguishing, UV stabilized, one piece, self locking.
A. Paint: Comply with requirements in Division 9 painting Sections for paint materials and
application requirements. Select paint system applicable for surface material and location
(exterior or interior).
PART 3 - EXECUTION
3.1 INSTALLATION
B. Location: Install identification materials and devices at locations for most convenient
viewing without interference with operation and maintenance of equipment.
C. Apply identification devices to surfaces that require finish after completing finish work.
E. Attach signs and plastic labels that are not self-adhesive type with mechanical fasteners
appropriate to the location and substrate.
F. System Identification Color-Coding Bands for Raceways and Cables: Each color-coding
band shall completely encircle cable or conduit. Place adjacent bands of two-color
markings in contact, side by side. Locate bands at changes in direction, at penetrations of
walls and floors, at 50-foot (15-m) maximum intervals in straight runs, and at 25-foot (7.6-m)
maximum intervals in congested areas.
G. Aluminum Wraparound Marker Labels and Metal Tags: Secure tight to surface of conductor
or cable at a location with high visibility and accessibility.
H. Cable Ties: For attaching tags. Use general-purpose type, except as listed below:
J. Painted Identification: Comply with requirements in Division 9 painting Sections for surface
preparation and paint application.
A. Concealed Raceways, Duct Banks, More Than 600 V, within Buildings: Tape and stencil 4-
inch- (100-mm-) wide black stripes on 10-inch (250-mm) centers over orange background
that extends full length of raceway or duct and is 12 inches (300 mm) wide. Stencil legend
"DANGER CONCEALED HIGH VOLTAGE WIRING" with 3-inch- (75-mm-) high black
letters on 20-inch (500-mm) centers. Stop stripes at legends. Apply to the following
finished surfaces:
1. Floor surface directly above conduits running beneath and within 12 inches (300 mm)
of a floor that is in contact with earth or is framed above unexcavated space.
2. Wall surfaces directly external to raceways concealed within wall.
3. Accessible surfaces of concrete envelope around raceways in vertical shafts,
exposed in the building, or concealed above suspended ceilings.
B. Accessible Raceways, Armored and Metal-Clad Cables, More Than 600 V: Self-adhesive
vinyl labels. Install labels at [10-foot (3-m)] [30-foot (10-m)] maximum intervals.
C. Accessible Raceways and Metal-Clad Cables, 600 V or Less, for Service, Feeder, and
Branch Circuits More Than 30 A, and 220 V to ground: Identify with self-adhesive vinyl
label. Install labels at [10-foot (3-m)] [30-foot (10-m)] maximum intervals.
D. Accessible Raceways and Cables within Buildings: Identify the covers of each junction and
pull box of the following systems with self-adhesive vinyl labels with the wiring system
legend and system voltage. System legends shall be as follows:
1. Emergency Power.
2. Power.
3. UPS.
E. Power-Circuit Conductor Identification, 600 V or Less: For conductors in vaults, pull and
junction boxes, manholes, and handholes, use color-coding conductor tape to identify the
phase.
1. Color-Coding for Phase Identification, 600 V or Less: Use colors listed below for
ungrounded service, feeder, and branch-circuit conductors.
1) Phase: Red
2) Neutral: White
3) Ground: Green
1) Phase A: Red
2) Phase B: Yellow
3) Phase C: Blue
4) Neutral: White
5) Ground: Green
F. Power-Circuit Conductor Identification, More than 600 V: For conductors in vaults, pull and
junction boxes, manholes, and handholes, use write-on tags.
G. Install instructional sign including the color-code for grounded and ungrounded conductors
using adhesive-film-type labels.
H. Conductors to Be Extended in the Future: Attach write-on tags to conductors and list
source.
J. Locations of Underground Lines: Identify with underground-line warning tape for power,
lighting, communication, and control wiring and optical fiber cable.
K. Workspace Indication: Install floor marking tape to show working clearances in the direction
of access to live parts. Workspace shall be as required by NFPA 70 and 29 CFR 1926.403
unless otherwise indicated. Do not install at flush-mounted panelboards and similar
equipment in finished spaces.
L. Warning Labels for Indoor Cabinets, Boxes, and Enclosures for Power and Lighting: Metal-
backed, butyrate warning signs.
4. For equipment with multiple power or control sources, apply to door or cover of
equipment including, but not limited to, the following:
M. Operating Instruction Signs: Install instruction signs to facilitate proper operation and
maintenance of electrical systems and items to which they connect. Install instruction signs
with approved legend where instructions are needed for system or equipment operation.
N. Emergency Operating Instruction Signs: Install instruction signs with white legend on a red
background with minimum 3/8-inch- (10-mm-) high letters for emergency instructions at
equipment used for power transfer load shedding.
O. Equipment Identification Labels: On each unit of equipment, install unique designation label
that is consistent with wiring diagrams, schedules, and the Operation and Maintenance
Manual. Apply labels to disconnect switches and protection equipment, central or master
units, control panels, control stations, terminal cabinets, and racks of each system.
Systems include power, lighting, control, communication, signal, monitoring, and alarm
systems unless equipment is provided with its own identification.
1. Labeling Instructions:
a. Indoor Equipment: Adhesive film label Adhesive film label with clear protective
overlay. Engraved, laminated acrylic or melamine label. Unless otherwise
indicated, provide a single line of text with 1/2-inch- (13-mm-) high letters on 1-
1/2-inch- (38-mm-) high label; where two lines of text are required, use labels 2
inches (50 mm) high.
b. Outdoor Equipment: Engraved, laminated acrylic or melamine label] [Stenciled
legend 4 inches (100 mm) high.
c. Elevated Components: Increase sizes of labels and letters to those
appropriate for viewing from the floor.
d. Unless provided with self-adhesive means of attachment, fasten labels with
appropriate mechanical fasteners that do not change the NEMA or NRTL rating
of the enclosure.
2. Equipment to Be Labeled:
r. Battery-inverter units.
s. Battery racks.
t. Power-generating units.
u. Monitoring and control equipment.
v. UPS equipment.
END OF SECTION
SECTION 16080
STARTUP, TESTING AND COMMISSIONING OF ELECTRICAL EQUIPMENT
PART 1 – GENERAL
A. This Section shall be used in conjunction with the following other specifications and
related Contract Documents to establish the total requirements for startup testing and
commissioning of electrical equipment:
1.2 SUMMARY
electrical contractor engaged for the purposes of installing and assembling electrical
equipment.
C. It is the intent of these test to assure that all electrical equipment, both GENERAL
CONTRACTOR and EMPLOYER-Furnished, is operational within industry and the
manufacturer’s tolerances and is installed in accordance with design specifications
and the manufacturer’s recommendations.
D. Where applicable, the tests and inspections shall determine the suitability for
energization.
A. General:
B. Responsibilities:
1. The GENERAL CONTRACTOR shall clean the equipment, torque down all
accessible bolts according to the equipment manufacturer’s instructions,
perform routine insulation resistance tests on all branch and feeder circuits,
continuity checks on all branch and control wiring, and rotation tests for all
distribution and utilization equipment.
2. The GENERAL CONTRACTOR shall furnish a complete set of current plans
and specifications to the testing company prior to commencement of any
testing. At each test site, the GENERAL CONTRATOR shall provide any
test control power necessary to perform the tests specified. The test
organization shall be consulted as to the specific power requirements. The
GENERAL CONTRACTOR shall notify the testing organization when the
equipment and systems are ready for their inspection and testing. After
review by the testing engineer, the GENERAL CONTRACTOR shall correct
any deficiencies noted by the testing company.
3. The GENERAL CONTRACTOR shall be responsible for having the
manufacturer of each equipment and/or system provide factory-trained
representative(s) that will perform all required functional testing, checkout,
and repairs in order to pronounce the equipment and/or systems meet the
requirements of these specifications and Drawings and it is ready for startup
testing and commissioning by the testing organization as specified hereafter.
4. The GENERAL CONTRACTOR shall furnish settings of protective devices.
5. The testing organization shall notify the EMPLOYER’S RERESENTATIVE
prior to the commencement of any testing. The testing organization shall set
and adjust the protective devices and associated auxiliary timing devices in
accordance with the values furnished by the MEEPF CONSULTANT.
6. The testing organization shall maintain a written record of all tests and, upon
completion of the tests, include them in a final report. The report shall detail
any deficiencies in the system material, workmanship or design. The testing
company shall, upon identification, report deficiencies to the EMPLOYER’S
REPRESENTATIVE in written form. The EMPLOYER’S
C. Safety:
1. Safety practices shall comply with applicable state and local safety orders,
as well as with the Occupational Safety and Health Act of 1970 (OSHA) and
IEEE Standard 510. Compliance with the National Fire Protection
Association (NFPA) Standard NFPA 70E, and the Accident Prevention
Manual for Industrial Operations of the National Safety Council shall be
observed.
2. Tests shall only be performed on apparatus that is deenergized. The testing
company’s lead test engineer for the project shall be a designated safety
representative and shall supervise testing observations and safety
requirements. Work shall not proceed until he has determined that it is safe
to do so.
3. Power circuits shall have conductors shorted to ground by a hotline-
grounding device approved for the purpose. Warning signs and protective
barriers shall be provided as necessary to conduct the tests safely.
D. Reports:
a. Scope of testing.
b. Equipment tested.
c. Description of test.
d. Test results.
e. Conclusions and recommendations.
f. Appendix, including test forms.
A. The testing and inspection shall comply with all applicable sections of the applicable
codes and standards listed in Division 1 of the project specifications.
B. The inspection and testing shall comply with the project plans and specifications, as
well as with the manufacturer’s drawings, instruction manuals, and other applicable
data that may be provided by the Owner, for the apparatus tested.
1.5 QUALIFICATIONS
A. The testing organization shall be an independent, third party testing organization,
which will function as an unbiased testing authority, professionally independent of the
manufacturers, suppliers and installers of equipment or systems evaluated by the
testing organization.
D. All work outlined shall be performed under the full-time, onsite supervision of a
graduate engineer with a minimum of 5 years of field-testing experience. Supervisor
shall hold a current registered certification in electrical testing applicable to each type
of apparatus to be inspected or tested. Certification in electrical testing shall be
issued by an independent, nationally recognized, technician certification agency.
Acceptable agencies and certifications:
E. Upon request, the testing company shall submit proof of its qualifications.
1.6 CALIBRATION
B. Contractor shall replace the defective material or equipment and have test repeated
until test proves satisfactory without additional cost to the EMPLOYER.
PART 3 – EXECUTION
3.1 EQUIPMENT TO BE T ESTED
1. Receptacles or Outlets
(i) Turn the current selector knob to the next higher current
setting;
(ii) Wait for the test light to flash;
(iii) If the GFCI trips out;
(iv) If the circuit does not trip out, repeat steps (i) through
(iv).
(v) If the GFCI fails to trip within 4 to 7 mA and the GFCI
cannot be currently replaced, proceed no further, place a
caution label over the outlet, indicate faulty GFCI and
once the outlet has been replaced repeat the tests prior
to allowing the outlet to be used.
(2) After the GFCI has tripped, repeat the tests in (a), (b) and (c)
for the other receptacle (on a 2-receptacle GFCI outlet) and
all GFCI protected outlets.
(1) If the outlet passes all of the above tests, place a GFCI test
sticker on the outlet cover with the following information:
(i)The test date;
electrodes.
iv. Instrument Accuracy: Plus or minus 2 percent or greater.
v. Manufacturer: Biddle Instruments Model 250241 (battery powered) or
250220-2 (hand-cranked) Megger Null Balance Earth Tester.
4. Record current and voltage readings at the end of each step on 5, 15, 25 or 35
kV cable high-potential test data sheets included in this Section; prepare a
written copy of the test data for submission to the EMPLOYER’S
REPRESENTATIVE and include in the operations and maintenance manual.
Test company forms may be substituted for the data sheets in this Section, if
they include, at a minimum, the same information.
5. Immediately following these tests, ground the conductor to drain any charge to
earth. GENERAL CONTRACTOR shall replace cables and terminations not
passing the test.
1. Test the system per the manufacturer’s recommendation and the requirements in
Section 16231 along with the following:
3. Test values:
1. Test the system per the manufacturer’s recommendation and the requirements in
Section 16264.
2. Electrical Tests:
1. Switchgear:
2. Circuit Breakers:
b. Electrical Tests:
3. Protective Relays:
i. Remove relay from case. Visually inspect each relay and case for
damaged or broken parts.
ii. Check contact and bearing clearances. Check hardware for tightness.
Check electrical connections for proper contact. Make minor
adjustments, as necessary.
b. Electrical Tests:
(1) Test pickup of relay with current in one restraint coil and
operating coil for each set of windings.
(2) Check operation of target indicator.
(3) Test current transformer connections and polarities to ensure
proper operation.
iii. After the relays have been tested, they shall be reinstalled in the relay
cases. Each relay circuit shall be tested for proper operation by applying
control power and manually closing the relay contacts to trip the breaker.
a. Inspect cover and case, and check for broken or loose terminals.
b. Operate breaker to check operation.
2. Electrical Tests (all breakers with frames rated 600A and above plus 10 percent
of breakers with frames rated 250A frame to 600A frame):
a. Insulation Resistance Test: Megger main poles of breaker pole to pole, from
each pole to ground, and across the open contacts of each pole.
b. Contact Resistance Test: Measure contact resistance in microhms across
main pole contacts with breaker closed and latched to check for good, low-
resistance contact. Investigate any value exceeding 500 microhms or
deviation of 50 percent or more from adjacent contacts or similar breakers.
d. For the 10 percent group of breakers tested, if one of these breakers fails the
test, then 10 more breakers shall be tested.
1. Test the system per the manufacturer’s recommendation and the requirements in
Section 16412.
a. Verify enclosure interiors are cleaned and free of accumulated dust, dirt, oil
films, and other foreign material.
b. Inspect all electrical and mechanical components for condition and any
evidence of defect or failure.
c. Check for proper travel and alignment of any drawout or plug-in circuit
breakers.
d. Check breaker connections to bus.
e. Inspect bolted connections. The GENERAL CONTRACTOR shall torque
wrench tighten or remake any questionable connections.
f. Inspect for missing or loose hardware or accessories.
g. Inspect ground bus connections.
h. Operate key and door interlock devices to ensure proper operation.
2. Electrical Tests:
a. Insulation Resistance Test: Megger main secondary bus and feeder circuits
phase to phase and phase to ground.
b. Energize any space heater circuits to ensure proper operations.
3. Circuit Breakers:
b. Electrical Tests:
c. Electrically test any auxiliary devices, such as shunt trips, undervoltage trips,
alarm contacts, and auxiliary contacts.
a. Inspect cover and case, and check for broken or loose terminals.
b. Operate breaker several times to check proper operation.
c. Glastic and phenolic components to be inspected for cracks.
d. Contacts, shunts, etc to be visually inspected for alignment.
2. Electrical Tests - Circuit Breakers (all breakers with frames rated 600A and
above plus 10 percent of breakers with frames rated 200A through 599A). For
CPS and emergency power switchboard and panelboards, test all main circuit
breakers regardless of size:
a. Insulation Resistance Test: Megger main poles of breaker pole to pole, from
each pole to ground, and across the open contacts of each pole.
b. Contact Resistance Test: Measure contact resistance in microhms across
main pole contacts with breaker closed and latched to check for good, low
resistance contact. Investigate any value exceeding 500 microhms or
deviation of 50 percent or more from adjacent contacts or similar breakers.
c. For the 10 percent group of breakers tested, if one of these breakers fails the
test, then 10 more breakers shall be tested.
d. Test overcurrent trip device by primary current injection and calibrate to
settings provided on all circuit breakers 600A and larger and 10 percent of
circuit breakers 200A-599A.
3.2 DEMONSTRATION
END OF SECTION
SECTION 16110
RACEWAYS AND BOXES
PART 1 - GENERAL
1.1 DESCRIPTION
1.2 STANDARDS
A. PS
C. ANSI
D. UL
E. NEMA
1.3 SUBMITTALS
2. Samples
1.4 IDENTIFICATION
A. Mark junction box covers with permanent stencil identification of panelboard and circuit
numbers of wiring contained within.
PART 2 – PRODUCTS
1. Rigid conduit, heavy wall, hot dipped galvanized inside and out, threaded ends.
2. Steel, set screw or compression type fittings. Provide concrete type fittings
where required.
1. Same as flexible steel conduit except with tough, inert, watertight plastic outer
jacket.
2. Fittings shall be cast malleable iron body and gland nut, cadmium plated with
one-piece brass grounding bushings threaded to interior of conduit. Spiral
molded vinyl sealing ring between gland nut and bushing and nylon insulated
throat.
F. Cable Tray/Trunking/Ladder:
1. Cable tray systems shall consist of straight sections, fittings, and required and
classified as equipment grounding conductors. Provide radiused elbows, tees,
crosses, splice plates, wall and overhead supports, and other fittings necessary
for a complete, continuously grounded system.
3. Ladder: Ladder type trays shall consists of two longitudinal members (siderails)
with transverse members (rungs) welded to the siderails. Rungs shall be spaced
15 cm on center. Rung spacing in radiused fittings shall be 22 cm measured at
the center of the trays width. Rungs shall have a minimum cable bearing surface
of 20 mm with radiused edges. No portion of the rungs shall protrude below the
bottom plane of the siderails.
G. Loading capacity shall meet the specification requirements to include weight of cables
installed plus a safety factor of 1.5.
H. Use Standard fittings as manufactured by manufacturers. Site modified fittings are not
acceptable.
C. Continuous removable cover secured with screws and keyhole slots. Hinged cover
where installed above suspended ceiling.
1. Ferrous alloy box with inside threaded hubs for rigid steel conduit.
1. General:
2. Concrete Box:
1. No. 12 gauge sheet steel for boxes with maximum side less than 1 meter and
maximum area not exceeding 6,500 square cm; riveted or welded 20 mm
flanges at exterior corners.
2. No. 10 gauge sheet steel for boxes with maximum side 1 meter to 1.5 meters
and maximum area 6,500 to 10,000 square cm; riveted or welded 20 mm
flanges at exterior corners.
4. Covers:
5. Paint:
PART 3 – EXECUTION
3.1 GENERAL
A. Provide raceways for all systems. Provide insulated grounding conductor in metallic or
non-metallic raceways. Minimum conduit size shall be 20 mm internal diameter. Wiring
of each type and system shall be installed in separate raceways.
B. Branch circuit conduits or wiring device conduits for miscellaneous systems shall not be
installed below slab on grade or embedded within floor slabs in tenant areas.
C. Locate raceways so that the integrity of structural members is not affected and they do
not conflict with the services of other trades. Draw up couplings and fittings full and tight.
Protect threads from corrosion after installation with zinc chromate or equivalent
protection.
E. Provide raceway expansion joints for exposed and concealed raceways at expansion
joints and between structures to compensate for differential movement. Provide bonding
conductor.
F. Provide one empty 20 mm raceway for each three spare unused poles or spaces of
flush-mounted panel boards. Terminate conduit in an accessible location for future
extension.
H. Provide pull cord in empty raceways. Tag both ends noting destination.
I. Clear raceway of all obstructions and dirt prior to pulling in wires or cables. Use ball
mandrel (diameter approximately 85% of conduit inside diameter) followed by close
fitting wire brush and wad of felt or similar material. This assembly may be pulled with,
but ahead of cable being installed. Clean empty raceways similarly. Clear or replace
any raceway which rejects ball mandrel.
J. Secure raceway clamps or supports to masonry materials with toggle bolts, expansion
bolts or steel inserts. Install raceway on steel construction with approved clamps which
do not depend on friction or set-screw pressure alone.
A. Install wire ways above suspended ceilings such that cover will hinge upward from side.
A. Cable Raceway shall be supported at a maximum of 1.5 meters on center and at each
bend, tee, cross and elbow fitting. Supports shall be threaded rod trapeze style hangers
or wall brackets. Side rails shall bear on the supports; rungs shall not bear on the
supports.
B. Cable Raceway shall be installed level. Manufactured offsets shall be used to change
height or direction.
C. Coordinate location of cable raceway with other trades to avoid conflicts and maintain
accessibility. Where installed above ceiling, cable trays shall be not less than 30 cm
above the bottom of the finished ceiling. Vertical clearance above the tray shall be a
minimum of 30 cm.
D. Cable Raceway shall be continuous. Where cable raceway run is interrupted at a fire
rated wall, provide three 10 cm sleeves in fire rated wall. Provide bonding jumpers where
cable trays are interrupted at fire rated walls and floors or are otherwise rendered
electrically discontinuous.
E. Cable raceway installed in an environmental air plenum shall be solid bottom with
continuous cover, rated for installation in an environmental air plenum.
A. Provide outlet, junction and pull boxes as indicated and as required for a complete
installation and to facilitate proper pulling of wires and cables. Boxes shall be sized per
electrical code as minimum. Plug open knock outs.
B. The exact location of outlets and equipment is governed by field conditions. Where
necessary, relocate outlets so that fixtures and equipment are symmetrically located in
accordance with the room layout and will not interfere with other work or equipment.
Verify final location of outlets, fixtures and equipment with Architect.
C. Back-to-back outlets in the same wall, or "through-wall" type boxes are not permitted.
Provide 30 mm minimum spacing for outlets shown on opposite sides of a common wall.
Provide acoustical potting compound on outlet boxes installed in private offices and
conference rooms.
D. Fit outlet boxes in finished ceilings or wall with appropriate covers, set flush with the
finished surface. Where more than one switch or device is located at one point, use
multiple gang boxes and covers. Provide tile box or a 10 mm square box with tile ring in
masonry walls not plastered or furred. Where drywall material is utilized, provide plaster
ring. Provide outlet boxes of type and size suitable for the specific application. Provide
barriers where required for voltage or systems separation.
E. Provide pull boxes so that an individual run of conduit does not contain more than the
equivalent of 2 ninety degree bends (180 degrees total).
1. General purpose feeders and branch circuits for power and lighting
5. Transformer connections.
2. Motor connections.
1. Where indicated.
2. Above and below panelboards, lighting relay cabinets and terminal cabinets to
accommodate large concentrations of wires.
E. Cable Trays/Trunking/Ladder:
3. Exposed and accessible locations shall be solid bottom type cable tray.
1. Where connected to rigid steel, intermediate metal, rigid aluminum conduit and
liquid tight flexible conduit, 30 mm and smaller.
2. Dry locations.
1. Provide steel wall boxes complete with plaster rings and conduit box gland
fitting and single plastic grommet – to be installed by the data and
Communications Contractor.
3.7 SLEEVES
C. Fire seal floor sleeves and sleeves in fire rated walls to maintain fire rating of wall after
telephone cables are installed.
END OF SECTION
SECTION 16120
CONDUCTORS AND CABLES
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
1. Division 16 Section Voice and Data Communication Cabling” for cabling used for
voice and data circuits.
1.3 DEFINITIONS
1.4 SUBMITTALS
A. Testing Agency Qualifications: An independent agency, with the experience and capability
to conduct the testing indicated, that is a member company of the InterNational Electrical
Testing Association or is a nationally recognized testing laboratory (NRTL) as defined by
OSHA in 29 CFR 1910.7, and that is acceptable to authorities having jurisdiction.
B. Electrical Components, Devices, and Accessories: Listed and labeled as defined in PEC,
Article 1.0, by a testing agency acceptable to authorities having jurisdiction, and marked for
intended use.
1.6 COORDINATION
A. Set sleeves in cast-in-place concrete, masonry walls, and other structural components as
they are constructed.
PART 2 - PRODUCTS
C. Conductor Insulation: Comply with NEMA WC 70 for Types THW and HHN-THWN.
D. Multiconductor Cable: Comply with NEMA WC 70 for armored cable, Type AC with ground
wire.
E. Fire Rated Cable: Comply with IEC-331 and passed BS 6387 with highest categories CWZ.
Fire rated cable shall be rated for 3 hours low acid, low corrosive gas emission and low or
zero halogen (low smoke emission and non-toxic)
A. Cast-Iron Pipe Sleeves: Cast or fabricated "wall pipe," equivalent to ductile-iron pressure
pipe, with plain ends and integral waterstop, unless otherwise indicated.
B. Sleeves for Rectangular Openings: Galvanized sheet steel with minimum 0.052- or 0.138-
inch (1.3- or 3.5-mm) thickness as indicated and of length to suit application.
C. Coordinate sleeve selection and application with selection and application of firestopping
specified in Division 7 Section "Through-Penetration Firestop Systems."
A. Description: Modular sealing device, designed for field assembly, to fill annular space
between sleeve and cable.
1. Sealing Elements: EPDM NBR interlocking links shaped to fit surface of cable or
conduit. Include type and number required for material and size of raceway or cable.
2. Pressure Plates: Plastic, Carbon steel Stainless steel. Include two for each sealing
element.
3. Connecting Bolts and Nuts: Carbon steel with corrosion-resistant coating, Stainless
steel of length required to secure pressure plates to sealing elements. Include one
for each sealing element.
PART 3 - EXECUTION
A. Feeders: Copper. Solid for No. 10 AWG and smaller; stranded for No. 8 AWG and larger.
B. Branch Circuits: Copper. Solid for No. 10 AWG and smaller; stranded for No. 8 AWG and
larger.
3.2 CONDUCTOR I NSULATION AND MULTICONDUCTOR CABLE APPLICATIONS AND WIRING METHODS
E. Feeders Installed below Raised Flooring: Type THHN-THWN, single conductors in raceway.
L. Cord Drops and Portable Appliance Connections: Type SO, hard service cord with
stainless-steel, wire-mesh, strain relief device at terminations to suit application.
O. All feeder of life safety load shall be fire rated or as indicated on the plans.
A. Conceal cables in finished walls, ceilings, and floors, unless otherwise indicated.
C. Use pulling means, including fish tape, cable, rope, and basket-weave wire/cable grips, that
will not damage cables or raceway.
F. Identify and color-code conductors and cables according to Division 16 Section "Electrical
Identification."
3.4 CONNECTIONS
B. Make splices and taps that are compatible with conductor material and that possess
equivalent or better mechanical strength and insulation ratings than unspliced conductors.
1. Use oxide inhibitor in each splice and tap conductor for aluminum conductors.
C. Wiring at Outlets: Install conductor at each outlet, with at least 12 inches (300 mm) of slack.
A. Coordinate sleeve selection and application with selection and application of firestopping
specified in Division 7 Section "Through-Penetration Firestop Systems."
B. Concrete Slabs and Walls: Install sleeves for penetrations unless core-drilled holes or
formed openings are used. Install sleeves during erection of slabs and walls.
C. Use pipe sleeves unless penetration arrangement requires rectangular sleeved opening.
1. For sleeve rectangle perimeter less than 50 inches (1270 mm) and no side greater
than 16 inches (400 mm), thickness shall be 0.052 inch (1.3 mm).
2. For sleeve rectangle perimeter equal to, or greater than, 50 inches (1270 mm) and 1
or more sides equal to, or greater than, 16 inches (400 mm), thickness shall be 0.138
inch (3.5 mm).
E. Fire-Rated Assemblies: Install sleeves for penetrations of fire-rated floor and wall
assemblies unless openings compatible with firestop system used are fabricated during
construction of floor or wall.
F. Cut sleeves to length for mounting flush with both wall surfaces.
G. Extend sleeves installed in floors 2 inches (50 mm) above finished floor level.
H. Size pipe sleeves to provide 1/4-inch (6.4-mm) annular clear space between sleeve and
cable unless sleeve seal is to be installed or unless seismic criteria require different
clearance.
I. Seal space outside of sleeves with grout for penetrations of concrete and masonry and with
approved joint compound for gypsum board assemblies.
J. Interior Penetrations of Non-Fire-Rated Walls and Floors: Seal annular space between
sleeve and cable, using joint sealant appropriate for size, depth, and location of joint
according to Division 7 Section "Joint Sealants."
N. Underground Exterior-Wall Penetrations: Install cast-iron "wall pipes" for sleeves. Size
sleeves to allow for 1-inch (25-mm) annular clear space between cable and sleeve for
installing mechanical sleeve seals.
B. Use type and number of sealing elements recommended by manufacturer for cable material
and size. Position cable in center of sleeve. Assemble mechanical sleeve seals and install
in annular space between cable and sleeve. Tighten bolts against pressure plates that
cause sealing elements to expand and make watertight seal.
3.7 FIRESTOPPING
A. Apply firestopping to electrical penetrations of fire-rated floor and wall assemblies to restore
original fire-resistance rating of assembly according to Division 7 Section "Through-
Penetration Firestop Systems."
A. Testing Agency: Engage a qualified testing agency to perform tests and inspections and
prepare test reports.
1. After installing conductors and cables and before electrical circuitry has been
energized, test service entrance and feeder conductors, and conductors feeding the
following critical equipment and services for compliance with requirements.
2. Perform each visual and mechanical inspection and electrical test stated in NETA
Acceptance Testing Specification. Certify compliance with test parameters.
3. Infrared Scanning: After Substantial Completion, but not more than 60 days after
Final Acceptance, perform an infrared scan of each splice in cables and conductors
No. 3 AWG and larger. Remove box and equipment covers so splices are accessible
to portable scanner.
END OF SECTION
SECTION 16135
ISOLATED POWER SYSTEMS
PART 1 – GENERAL
1.1 DESCRIPTION
A. This section specifies the furnishing, installation, and connection of the isolated power
systems.
1.2 STANDARDS
A. Section 16010, Electrical General Provision: General electrical requirements and items
that are common to more than one section of Division 16.
B. Section 16051, Conduits for cables and wiring, 600V Wire and Cable
D. Section 16060, Grounding System: Requirements for personnel safety and to provide a
low impedance path for possible ground fault currents.
1.4 SUBMITTALS
A. Shop Drawings:
B. Manuals: Two weeks prior to the final inspection, submit four copies of the following to
the Engineer:
C. Certification: Two weeks prior to the final inspection, submit four copies of the following to
the Resident Engineer:
PART 2 – PRODUCTS
2.2 EQUIPMENT
A. Isolated electrical power systems shall be complete as shown on the drawings and
include unitized isolated power units (IPU’s), and associated remote outlets, power
receptacles, grounding receptacles, equipotential ground bus modules with power
and grounding receptacles, monitors, and related circuitry.
B. All components used in fabricating the isolated electrical power system and the
unitized isolated power units (IPU’s) shall bear the label of the Underwriters
Laboratories, Inc. In the absence of the label on the unitized isolated power units
(IPS’s), submit four copies of certifications by the manufacturer that the unit is
scheduled for evaluations by the Underwriters Laboratories, Inc.
1. LIM shall be accordance with Article, “Line Isolation Monitor”, in NFPA 99.
2. The LIM shall use microprocessor-based digital signal processing to
continually monitor the impedance from all secondary conductors of the
isolated power systems to ground. The LIM shall be capable of measuring
all combinations of capacitive and resistive faults including balanced,
unbalanced and hybrid faults. LIMs which internally switch between either
line and ground will not be accepted. The LIM shall not contribute more than
15A to the total hazard current of the system being monitored.
3. The LIM shall have the following specifications:
4. The LIM shall have a green safe light and red hazard light on the front panel.
The red hazard light shall remain illuminated for the duration when the isolated
power system hazard current is above the selected alarm level of the LIM. An
audible alarm shall be incorporated into the unit and shall activate in
conjunction with the red hazard light. The audible alarm shall have high, low,
and off settings. A silence button shall be provided on the face of the unit to
silence the audible alarm during fault conditions. Upon silencing the audible
alarm, a yellow indicating light shall illuminate to indicate the audible alarm
has been silenced. The red hazard light and yellow silence light shall
automatically reset when the fault condition is eliminated. During fault
conditions, the red hazard light and all red segments to the LED bar graph
shall blink at a constant rate. All lamps are to be long life LED type.
5. All switches, meters, and indicating lamps shall be flush with the face of the
LIM to provide a neat and clean appearance. The entire front face of the unit
shall have a polymer overlay that protects the unit from the intrusion of
housekeeping cleaning agents. LIMs with exposed fuses, meters, switches, or
circuit breakers will not be accepted.
E. Isolating transformers:
a. Up to 5KVA transformers: 27 dB
b. 7.5 to 10 KVA transformers: 35dB
1. Circuit breaker equipped, dead-front, with protection for the breaker handles.
2. Bus bars:
5. Type the circuit information on the directory cards and insert into metal
holders with non-flammable transparent covers, mount holder on the inside
of the cabinet covers. Adequately identify each circuit.
G. Power Receptacles:
1. Monitor all of the isolated type electrical power systems as shown on the
drawings.
2. Include as set of red and green indicator lights and a buzzer with a local,
momentary-contact silencing switch or pushbutton for each of the isolated
type electrical power systems monitored by the panel. All of the items shall
operate the same as the corresponding items at the line isolation monitor for
the same isolated type electrical power system.
3. Stainless steel or anodized aluminum faceplates.
K. Use stainless steel for exposed faceplate surfaces of isolated power systems
equipment in operating rooms.
PART 3 – EXECUTION
3.1 INSTALLATION
B. In rooms where flammable anesthetics are used, mount the equipment so the
bottoms of the enclosures are not less than five feet above the finished floor.
C. Branch circuits which are energized by the isolated type electrical power system shall
conform to the following requirements:
A. When the equipment and all of the interconnecting circuits have been completely
installed and prior to the final inspection, provide testing equipment and perform the
following tests, in the presence of the Engineer, to indicated that the systems operate
properly in every respect.
1. Verify, by testing, all of the wiring is properly connected and clear of ground
faults, shorts and open circuit defects.
2. Verify, by testing, all of the equipment is operating properly.
3. Tests:
B. At the final inspection, demonstrate that the isolated electrical power systems
operate properly in the presence of a Project Manager representative.
END OF SECTION
SECTION 16140
WIRING DEVICES
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
1. Division 16 Section "Voice and Data Communication Cabling" for workstation outlets.
1.3 DEFINITIONS
1.4 SUBMITTALS
B. Shop Drawings: List of legends and description of materials and process used for
premarking wall plates.
C. Samples: One for each type of device and wall plate specified, in each color specified.
E. Operation and Maintenance Data: For wiring devices to include in all manufacturers'
packing label warnings and instruction manuals that include labeling conditions.
A. Source Limitations: Obtain each type of wiring device and associated wall plate through
one source from a single manufacturer. Insofar as they are available, obtain all wiring
devices and associated wall plates from a single manufacturer and one source.
1.6 COORDINATION
PART 2 - PRODUCTS
A. Wiring Devices for Hazardous (Classified) Locations: Comply with NEMA FB 11 and UL
1010.
B. Switches, 220 V, 10 A:
B. Wet-Location, Weatherproof Cover Plates: NEMA 250, complying with type 3R weather-
resistant, die-cast aluminum with lockable cover.
A. Type: Modular, flush-type, dual-service units suitable for wiring method used.
B. Compartments: Barrier separates power from voice and data communication cabling.
C. Service Plate: Rectangular, die-cast aluminum or solid brass with satin finish.
E. Voice and Data Communication Outlet: Two modular, keyed, color-coded, RJ-45
Category 5e jacks for UTP cable.
1. Service Outlet Assembly: Flush type with two simplex receptacles and space for two
RJ-45 jacks.
2. Size: Selected to fit nominal 4-inch (100-mm) cored holes in floor and matched to
floor thickness.
3. Fire Rating: Unit is listed and labeled for fire rating of floor-ceiling assembly.
4. Closure Plug: Arranged to close unused 4-inch (100-mm) cored openings and
reestablish fire rating of floor.
5. Wiring Raceways and Compartments: For a minimum of four No. 12 AWG
conductors and a minimum of four, 4-pair, Category 5e voice and data
communication cables.
A. Description: Factory-assembled and -wired units to extend power and voice and data
communication from distribution wiring concealed in ceiling to devices or outlets in pole near
floor.
1. Poles: Nominal 2.5-inch- (65-mm-) square cross section, with height adequate to
extend from floor to at least 6 inches (150 mm) above ceiling, and with separate
channels for power wiring and voice and data communication cabling.
2. Mounting: Ceiling trim flange with concealed bracing arranged for positive connection
to ceiling supports; with pole foot and carpet pad attachment.
3. Finishes: Manufacturer's standard painted finish and trim combination.
4. Wiring: Sized for minimum of five No. 12 AWG power and ground conductors and a
minimum of four, 4-pair, Category 3 or 5 voice and data communication cables.
5. Power Receptacles: Two duplex, 20-A, heavy-duty, NEMA WD 6 configuration 5-20R
units.
6. Voice and Data Communication Outlets: Two RJ-45 Category 5e jacks.
2.10 FINISHES
A. Color: Wiring device catalog numbers in Section Text do not designate device color.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Comply with NECA 1, including the mounting heights listed in that standard, unless
otherwise noted.
1. Take steps to insure that devices and their boxes are protected. Do not place wall
finish materials over device boxes and do not cut holes for boxes with routers that are
guided by riding against outside of the boxes.
2. Keep outlet boxes free of plaster, drywall joint compound, mortar, cement, concrete,
dust, paint, and other material that may contaminate the raceway system, conductors,
and cables.
3. Install device boxes in brick or block walls so that the cover plate does not cross a
joint unless the joint is troweled flush with the face of the wall.
4. Install wiring devices after all wall preparation, including painting, is complete.
C. Conductors:
1. Do not strip insulation from conductors until just before they are spliced or terminated
on devices.
2. Strip insulation evenly around the conductor using tools designed for the purpose.
Avoid scoring or nicking of solid wire or cutting strands from stranded wire.
3. The length of free conductors at outlets for devices shall meet provisions of NFPA 70,
Article 300, without pigtails.
4. Existing Conductors:
D. Device Installation:
1. Replace all devices that have been in temporary use during construction or that show
signs that they were installed before building finishing operations were complete.
2. Keep each wiring device in its package or otherwise protected until it is time to
connect conductors.
3. Do not remove surface protection, such as plastic film and smudge covers, until the
last possible moment.
4. Connect devices to branch circuits using pigtails that are not less than 6 inches (152
mm) in length.
5. When there is a choice, use side wiring with binding-head screw terminals. Wrap
solid conductor tightly clockwise, 2/3 to 3/4 of the way around terminal screw.
6. Use a torque screwdriver when a torque is recommended or required by the
manufacturer.
7. When conductors larger than No. 12 AWG are installed on 15- or 20-A circuits, splice
No. 12 AWG pigtails for device connections.
8. Tighten unused terminal screws on the device.
9. When mounting into metal boxes, remove the fiber or plastic washers used to hold
device mounting screws in yokes, allowing metal-to-metal contact.
E. Receptacle Orientation:
F. Device Plates: Do not use oversized or extra-deep plates. Repair wall finishes and
remount outlet boxes when standard device plates do not fit flush or do not cover rough wall
opening.
G. Arrangement of Devices: Unless otherwise indicated, mount flush, with long dimension
vertical and with grounding terminal of receptacles on top. Group adjacent switches under
single, multigang wall plates.
H. Adjust locations of floor service outlets and service poles to suit arrangement of partitions
and furnishings.
3.2 IDENTIFICATION
1. Receptacles: Identify panelboard and circuit number from which served. Use hot,
stamped or engraved machine printing with black-filled lettering on face of plate, and
durable wire markers or tags inside outlet boxes.
END OF SECTION
SECTION 16200
ENGINE GENERATOR SETS
PART 1 - GENERAL
A. The Generator Set Supplier shall have local representation and shall have been
actively engaged in installation and service of generator sets for a period of not less
than 10 years.
B. The Generator Set Suppliers shall have full parts backup and 24 hour per day
service availability for this equipment.
C. The Generator Set Supplier shall review the fuel system design and certify that the
installation meets the engine manufacturer's requirements and will allow for proper
operation of the generator set at full rated load.
D. The Generator Set Supplier shall review the cooling system and acoustic design and
certify that the installation meets the engine manufacturer's requirements and will
allow for proper operation of the generator set at full rated load.
E. Brand of Protective devices (Circuit Breaker) to be used for the Generator Control
Panel shall be the same brand that of to be supplied by the Panel boards/Paralleling
Switchgear manufacturer or Electrical Contractor. Coordinate this with the Project
Manager.
F. Certified Factory Test Report (CFTR) shall be included on the shipment of the
Generator Sets. The CFTR shall at least cover the requirement of Item 2.13: Engine
Generator Set Performance.
G. The Generator Set shall be “Brand New”. Ex-stocked of year 2008 and below shall
be re-tested based on the requirements of Item 1.2 F and Item 1.3 by the
manufacturer. Notify the Project Manager prior to shipment.
1.3 STANDARDS
A. AS 1359, AS 2789
B. ABGSM TM3
C. BS 5514
E. EGSA 101P
F. JEM 1359
G. IEC 34/1
I. NEMA MG1-22
1.5 SUBMITTALS
C. Calculations certifying that the net engine horsepower is equal to or greater than 1.45
horsepower per kilowatt less parasitic loads at specified ambient conditions with
engine manufacturer's supporting data.
D. Exhaust System Back Pressure Calculations certifying that the engine exhaust
system with proposed silencer and piping as indicated on the mechanical drawings
for this installation is within the manufacturer's criteria.
G. Certified vibration isolation, seismic restraint details and product data showing the
number and location of each support and restraint and the exact number, size, and
type of each anchor. Submit for engine generator set, exhaust silencer, over-all
engine noise attenuation and battery rack.
H. Manufacturer's product data sheets, specifications, and wiring diagrams for each
engine generator system component.
J. Manufacturer's statement that the overall systems design and specification has been
reviewed and is satisfactory for system performance or list of exceptions.
K. Name and location of factory authorized service agency to approve and start up
installation.
L. Name and location of factory authorized service agency to perform warranty and
service work.
M. Name and location of Certified Third Party Testing Agency to perform Field Testing.
O. The Contractor shall submit the details of Exhaust System of the Generator Set per
Item 2.5 of Part 2: Product prior to procurement.
A. Factory Tests
5. 4 hour, 100% resistive and reactive load test at full rated load and power
factor, and 1 hour at 110% load.
B. Field Tests
2. Field inspection and testing shall occur after installation is complete and the
room is secure.
3. Test engine start circuits, time delay circuits, status points, and system
control points.
4. Perform 2 hour load at 25%, 50%, 75%, 100% full resistive load test using a
temporary load bank. Unsuccessful tests shall be fully documented,
submitted, and re-tested until successful. Record and monitor noise level
within and outside the generator set room.
A. The Engine Generator Set Supplier shall provide a minimum of two days of
operating instructions on maintenance and operation of the emergency power
system. (Engine , Alternator and Generator Control Panel). Classes shall be open to
up to three representatives of the Owner's maintenance staff. Instructions shall be
administered by a full time employee of the manufacturer.
PART 2 – PRODUCTS
G. Governor: Woodward.
2.2 ENGINE
A. The engine shall be Brand New. Ex-stocked of year 2008 and below is subject to
approval by the Engineers and the Owners.
B. The engine shall run on number 2 diesel fuel, 1800 RPM, compression ignition type,
four stroke cycle, water cooled, solid injection, either vertical in-line or vee
configuration.
C. The net brake horsepower of the engine at rated operating speed shall be not less
than 1.45 times the rated standby electric kilowatt rating of the engine generator. Net
brake horsepower is defined as the horsepower that the fully de-rated bare engine
can deliver less all parasitic loads.
E. The engine shall be equipped with an electronic governor to maintain engine speed
within specified limits. Governor shall be adjustable from isochronous to five percent
droop. Frequency shall be factory set at rated frequency. Governor shall be
Woodward 2301 or approved equal.
F. Engine safety devices, including high water temperature switch, over-speed sensing
switch, low oil pressure switch, low water temperature switch, and other required
devices, shall be mounted on the engine and connected to the control and status
panel instruments and alarms as specified herein.
A. Provide an engine mounted electric starting motor with solenoid and over-running
clutch drive. The starting motor shall be of the required voltage and ampere rating.
B. Provide a system of lead acid batteries sized such that the engine generator set may
complete five, twenty second complete cranking cycles at firing speed and specified
room temperature. Provide a seismic rack and cables of sufficient ampacity.
C. Provide a (built-in) 220V AC battery charger, which shall recharge battery to full
capacity within eight hours. Battery charger shall have both a high rate and float rate
charging system. The battery charger shall be current limiting and shall not require
cranking cutout contacts for charger protection when cranking. Accessories shall
include: DC ammeter, fused input, DC voltmeter, high/low DC output voltage relay,
and input voltage failure relay. Battery charger output shall be rated ten amperes
minimum at required voltage. Controls to adjust both the float and equalize voltage
shall be located on the front of the charger. Charger current level shall automatically
drop to a sufficiently low level to eliminate overcharging of the batteries.
D. Provide a Battery Charger with malfunction alarm modules to meet NFPA 110
(Indicate loss of line current, low battery voltage, or charger failure).
E. The entire electric starting system shall be rated for 24 or 32V DC operation as
recommended by the manufacturer.
A. The engine shall be provided with Engine - mounted radiator and blower type fan,
sized to provide adequate cooling and safe operation at 50oC maximum ambient
temperature. The radiator fan shall be sized at the manufacturer’s rated air flow at
190 Pa external static pressure excluding the pressure drop through the radiator with
50 oC entering air temperature. Suitable expansion space, either by means of surge
tanks or radiator top tank shall be provided. The cooling system shall allow proper
de-rating for the engine. An engine driven propeller type fan shall be provided.
Engine coolant shall be a mixture of fifty (50) percent water. A duct adaptor flange
shall be included for flex connection.
B. The engine shall be equipped with a centrifugal type water circulating pump and
thermostat valve to maintain the engine at recommended temperature level.
C. The engine cooling system shall include one or more spin-on type engine water
filters which will treat the coolant and prevent corrosion and scale deposits inside the
cooling system.
B. Engine exhaust outlets shall be coupled to the System of Item 2.5 C and to the
exhaust silencers by means of an adequately sized section of stainless steel
corrugated flex. Flex connector(s) shall be flanged at both ends for mating to the
engine and exhaust system.
C. Exhaust silencers shall be super critical grade at critical range of 35 dBA attenuation
and shall be sized to limit exhaust back pressure to acceptable values. Exhaust
silencers shall be suitable for horizontal mounting, equipped with flanged bottom inlet
and flanged end outlet. The exhaust silencers shall be double wall construction and
shall have a high temperature anti-corrosion coating applied uniformly on the outside
surface.
A. Provide standard weight ASTM Specification steel pipe. Weld all joints, except at
connection to muffler discharge pipe where flanges shall be used.
B. Provide 1035 kPa forged steel, welding flange, flanged faced and drilled to conform
to ASA B16.5. Provide asbestos-free high temperature gaskets 1.6 mm thickness.
D. Where piping is exposed to weather, supply two coats of high temperature anti rust
paint.
F. The exhaust pipe shall be sized in accordance with the allowable engine back
pressure.
A. General
1. Fuel lines between injection pumps and valves shall be heavy seamless B.I.
tubing.
2. Provide fuel filters with replaceable elements. Fuel filters shall be located in
an accessible housing ahead of the injection pumps.
B. The shell of the silencer to be at least 22 gauge galvanized steel and be leak proof
when subjected to a differential pressure of 8 inches w.g. Protect the sound
absorbing materials with 22 gauge perforated galvanized steel. Maximum density of
4.5 pounds per cubic foot glass of mineral fiber.
C. Measure total system pressure upstream and downstream of the sound traps after
they are installed. Should the pressure drop be greater than specified or scheduled,
replace the traps and / or modify the entrance or discharge aerodynamic flow to
achieve the specified results.
D. The sound traps should have straight through air passages to avoid noise
regeneration from airflow turbulence.
E. If sizes of sound attenuators indicated on the drawings are not standard sizes for a
particular manufacturer, sound attenuator of different sizes are acceptable as long as
the design face velocity is not exceeded and subject to the approval of the Engineer.
Combinations of two or more sound attenuators to meet required sizes are also
acceptable.
1. The sound pressure level measured at not more than 1 meter from air intake
or exhaust louvers (acoustically treated) should not exceed 47-52 dBA.
4. Refer to Section 15241: Acoustic – Clause 1.4A: Acoustic Criteria for the
detail requirement.
2.9 ALTERNATOR
A. Engine generator set shall be rated 230VAC, wye connected, three phase, four wire,
60 Hertz, 0.8 power factor, rating as shown on the plan and shall be tested and rated
for stand-by operation.
B. The rated output shall be available for stand-by operation. The stand-by duty
rating shall be in accordance with the following standards:
ISO 8528
ISO 3046/1
AS 2789
DIN 6271
BS 5514
The alternator shall be four pole, synchronous brushless type. The alternator shall
be single bearing type coupled directly to the engine flywheel by means of a flexible
disc coupling.
C. The alternator voltage regulator shall be solid-state type, three phase sensing and
shall incorporate an under frequency protective circuit to limit generator excitation at
lower than normal operating speeds. The voltage regulator shall be equipped with a
voltage-adjusting rheostat capable of plus or minus five percent rated voltage
adjustment. The voltage regulator shall maintain the voltage within the limits
specified.
D. The alternator insulation system shall be NEMA Class H and shall be a combination
of epoxy coating and varnish. The alternator shall be sized and properly de-rated
according to NEMA MG1-22-1975 to yield a maximum temperature rise of 80
degrees centigrade by resistance above an ambient temperature of 40 degrees
centigrade at rated altitude and load.
The engine-generator control box to be mounted on the generator end of each set shall
include the following components and devices:
A. Digital LCD Indicator for over-crank lockout, low oil pressure pre-alarm and
shutdown, over-speed shutdown, and high coolant temperature pre-alarm and
shutdown. Emergency Stop and Fault Alarm/Shutdown for the above and
acknowledge switch to silence alarm shall be mounted on paralleling switchboard.
Provide at least ten spare inputs (programmable)for end user use
C. Contacts for remote indication of pre-alarms and engine shutdown at the paralleling
switchboard.
E. Relay to start engine upon receiving signal of utility service failure from any transfer
switch.
F. All devices indicated for use with paralleling switchgear or automatic transfer switch
shall be wired to terminal blocks.
Automatic starting circuit shall be provided to start and stop the generators upon signal from
the automatic transfer switch or plant exerciser. Also, the total load of the system shall
dictate starting & stopping of the generators. i.e. generators shall be automatically
disconnected from the bus and then stop if necessary based on predetermined sequence as
load falls and be automatically restarted or restored to the bus as the load increases. The
circuit shall consist of, but not limited to the following:
A. Time delay on engine starting (0.2 to 180 sec.), factory set for 3 seconds.
B. Time delay for engine cool-off (30 sec. to 30 min.), factory set for 10 minutes unless
the engine supplier recommends a longer period.
F. Pilot lights for indicating normal and emergency position, selector switches and all
necessary accessories for a fully operational automatic system.
A. The engine generator set shall meet or exceed the following performance criteria:
6. Generator set shall be capable of start-up and accepting rated load within 10
seconds.
exceed 4 seconds.
9. Maximum voltage dip with one step application of load up to 100% rated
capacity at 0.8 power factor shall not exceed 10 percent.
10. Maximum voltage rise with one step removal of 100% load at 0.8 power
factor shall no exceed 12%.
11. Voltage recovery time with one step application or removal of load up to
100% rated capacity at 0.8 power factor shall not exceed 1 second.
B. The vibration isolator for the Genset shall be spring type, with 150mm maximum
deflections, UBC Zone 4 Seismic Rated.
C. Pipe hangers shall be isolated from the soffit with 75mm deflection springs for 15
meters (minimum).
D. Fuel oil and coolant lines shall be flexible braided bronze hoses.
Three (2) units of 600KW, 230V, 3Ø, 4-wire, 60HZ. Stand-by Duty Generator Sets to supply
electric power for at least 24 hours of continuous operation in the absence of utility power.
The one (1) unit shall be operating simultaneously thru a common bus of the Generator
Paralleling Switchgear whenever required then one (1) unit shall be on stand by duty.
The Generator Control Panel shall be equipped with Load Shedding Devices (at least four
stages). The Generator Set Supplier/Contractor shall be responsible for the required wiring
connection going to the Main Distribution Panel including coordination with the MDP Supplier.
PART 3 - EXECUTION
3.1 GENERAL
A. Position each generator to allow adequate ventilation over engine block and through
the radiator and to prevent short-circuiting of radiator discharge air back to engine
and radiator intake.
B. Post/display within the Gen-set Room Schematic and Wiring Diagram of the whole
Emergency Power System (Frame with glass cover). Include also the securing and
posting of “Permit to Operate”, also in frame with glass cover.
A. The gen-set supplier shall also include the following service after installation:
2. Startup gen-set.
4. Instruct and train Owner’s personnel at the site in the proper operating and
routine maintenance of the gen-set.
7. The Owner or his agent shall have the right to make such test and
inspections of the prime duty generator sets or parts thereof, at any time
during the manufacture period and as he may desire with the plant
production. The Owner’s inspector shall have the right to reject any unit or
parts thereof, which fail to meet the requirements of these specifications.
10. Manufacturer shall supply a 120% rated temporary load bank for each
engine and use same to test total engine set for final acceptance. Unit may
be air or water-cooled. Actual electrical loads shall not be used for testing.
B. Upon completion of startup and calibration and adjustment of all controls, the
supplier shall assist The Electrical Contractor in startup test with all designated loads
connected to generator, and with all supporting mechanical equipment (fans, etc., for
generator room cooling) in operation.
C. Upon completion of the startup test and correction of any fault therein found, the
supplier shall notify the Owner’s Representative of preparedness for acceptance test.
D. Log of voltage at generator and total current on each phase shall be prepared during
load test and submitted to the Owner’s Representative for review as detailed
hereinafter.
E. If equipment does not meet test requirements for reason of mis-installation, the
supplier will be responsible for correcting errors and rerunning tests. Faulty operation
of equipment shall be corrected at the expense and responsibility of the
manufacturer/supplier .
F. Engine-Generator Test – Field test shall include operating the new engine generating
set for 2 hours at 25%, 50%, 75%, 100% resistive load. The supplier shall furnish all
lubricants; and shall furnish all instruments necessary to conduct the test. Connect
all instruments required to determine the engine fuel consumption and output of the
generator. The building mechanical and lighting load shall be used for this generator
test.
G. Equipment and Accessories Test – shall be performed as a part of the startup test.
Supplier shall indicate completion of each item on separate lists (copy of this
document) prepared for generating each item and entering where applicable, log
data for the test item. Completed test report shall be forwarded to the Owner’s
Representative for review at least 2 weeks prior to the subsequent Acceptance Test.
Items to be included in the startup test shall include:
1. Fuel System – Piping joints, pump operation, gauge operation, day tank float
adjustment and controls.
3. Log of fuel consumed during test and verification of proper fuel consumption.
9. Engine Gauge Readings at Maximum Load – Water, lube oil, fuel oil.
12. Starting Control System - Check of engine start from the automatic transfer
switch equipped with engine starting contacts and manual start system.
14. Time delay on engine transfer after restoration of electric service to normal
source.
15. Exhaust System - Integrity of joints and freedom from obstructions. Exhaust
pipe shall be sized so as to limit the back pressure to allowable level.
16. Control Panel - Proper operation of all automatic and manual control
devices.
A. Final test shall be conducted at the site after installation has been completed in the
B. Engine – Generator Test: Field test shall include operating engine generating set for
2 hours at 25%, 50%, 75%, 100% load. The supplier shall furnish all instruments
required to determine the engine fuel consumption and the output of the generator.
The gen-set supplier shall supply a 120% rated temporary load bank for each engine
and use same to test total engine set for final acceptance test. Unit may be air or
water-cooled. Building loads shall not be used for test.
C. Electrical Test
A. Maintain on a daily basis at the project site a complete set of Record Drawings,
reflecting an accurate dimensional record of deviations between work shown on
Drawings and that actually installed.
B. Record dimensions clearly and accurately to delineate the work as installed; suitably
identify locations of all equipment by at least two dimensions to permanent
structures. In addition, mark the Record Drawings to show the precise location of
concealed work and equipment, including concealed or embedded raceways and
cables and all changes and deviations in the Electrical work form that shown on the
Contract Documents. This requirement shall not be construed as authorization to
make changes in the layout or work.
C. Upon completion of the installation obtain from the Consultants a complete set of
diskettes of Architectural/Engineering drawings. In a neat and accurate manner,
provide a complete record of all revisions of the original changes as actually
installed. The cost of transparencies and for making required changes shall be
included in the contract. Submit one set of black line prints of those revised
transparencies for review. After review, make necessary changes to review for
accuracy or completeness.
D. All record drawings shall be signed and sealed by a Professional Electrical Engineer.
Those record drawings shall also be signed and sealed by the authority having
jurisdiction or the Local Government Unit concerned.
E. All record drawings should be in CAD (at least Release 2008). Both prints (5 sets)
and a compact disk (CD) file of those record drawings should be submitted to the
Owner after approval.
A. Prior to the Final Punch List, certify that systems and equipment are complete,
operational, and are in compliance with the Contract Documents.
B. During the final Punch List, provide personnel with access keys, hand held radios,
and necessary expertise to operate each system and piece of equipment to
demonstrate operational compliance with the Contract Documents.
C. Any deficiencies noted on the Final Punch List shall be expeditiously corrected and
certified in writing.
Description Specified
ITEM
A Engine Generator
1. Equipment Reference No. G-1 ,G-2
2. No. of Units 2
3. Electrical/Mechanical Parameters
KVA 750
KW 600
Power Factor 80%
RPM 1800
Connection Wye
Duty Prime
Fuel Diesel
Frequency (Hz) 60
END OF SECTION
SECTION 16211
ELECTRICITY METERING
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
1.3 DEFINITIONS
1.4 SUBMITTALS
A. Receive, store, and handle modular meter center according to NECA 400.
1.8 COORDINATION
A. Electrical Service Connections: Coordinate with utility companies and components they
furnish as follows:
A. Technical Support: Beginning with Substantial Completion, provide software support for two
years.
B. Upgrade Service: Update software to latest version at Project completion. Install and
program software upgrades that become available within two years from date of Substantial
Completion. Upgrading software shall include operating system. Upgrade shall include new
or revised licenses for use of software.
PART 2 - PRODUCTS
1. Voltage and Phase Configuration: Meter shall be designed for use on circuits with
voltage rating and phase configuration indicated for its application.
2. Display: LCD with characters not less than 0.25 inch (6 mm) high, indicating
accumulative kilowatt-hours, current time and date, current demand, and historic
peak demand and time and date of historic peak demand. Retain accumulated
kilowatt-hour and historic peak demand in a nonvolatile memory, until reset.
D. Data Transmission Cable: Transmit KY pulse data over Class 1 control-circuit conductors in
raceway. Comply with Division 16 Section 16123 "Control Communication Cables"
E. Software: PC based, a product of meter manufacturer, suitable for calculation of utility cost
allocation and billing.
PART 3 - EXECUTION
3.1 INSTALLATION
B. Install meters furnished by utility company. Install raceways and equipment according to
utility company's written requirements. Provide empty conduits for metering leads and
extend grounding connections as required by utility company.
C. Install modular meter center according to NECA 400 switchboard installation requirements.
3.2 IDENTIFICATION
C. Electricity metering will be considered defective if it does not pass tests and inspections.
3.4 DEMONSTRATION
END OF SECTION
SECTION 16330
DRY TYPE (CAST RESIN) POWER TRANSFORMERS
PART 1 – GENERAL
1.1 DESCRIPTION
A. Provide dry type power transformers in accordance with the Contract Documents.
1.2 STANDARDS
A. PS
C. ANSI
D. IEC
E. IEEE
F. NEMA
G. UL
1.3 SUBMITTALS
A. Manufacturer's product data sheets, electrical ratings, heat release data, physical
dimensions, noise ratings, and weights.
C. Certified vibration isolation and seismic restraint details and product data showing
the number and location of each support and restraint and the exact number, size,
and type of each anchor.
A. No load losses.
B. Excitation current.
C. Resistance measurement.
D. Ratio test.
I. Partial discharge.
PART 2 – PRODUCTS
2.2 RATINGS
A. Dry type cast resin power transformers shall be two winding type, three phase, 60
hertz, with ratings as indicated on the Drawings. Self cooled (AA) KVA ratings shall
o o
be suitable for 30 C average, 40 C maximum ambient temperature.
C. High voltage taps shall be full capacity with 2 - 2 1/2% above and below rated
primary voltage.
F. The transformers impendence shall not exceed 6% and shall not be lower than 5.5%.
G. The transformer shall designed and constructed for low no-load (iron) and load
(copper) losses. Guaranteed values of the losses shall be entered in the
manufacturer’s data sheet.
A. Insulation materials for the primary and secondary coil assembly shall be rated for
continuous 155o C Temperature (Class F).
A. The core shall be cruciform shape constructed of non aging, cold rolled, grain
oriented, high permeability silicon steel.
B. Core laminations shall be free of burrs, stacked without gaps. The core framing
structure shall be of rigid construction to provide full clamping pressure upon the core
and provide the support points for the coils.
C. The primary and secondary coils shall be continuously wound. Coils shall be
adequately braced for full short circuit capability.
D. The entire primary winding shall be solidly cast in epoxy resin using a vacuum
process to insure the absence of voids. Each primary winding shall be tested after
casting to verify the absence of voids. The secondary windings shall be the same
construction as the primary windings, or constructed of sheet wound conductor with
epoxy impregnated insulation between the layers which, when baked, forms the coil
into a solid epoxy casting.
E. Vibration dampening pads shall be provided to isolate core/coil assembly from the
base structure.
A. Tap leads shall be terminated at the coils and equipped with provisions for changing
taps under de-energized conditions.
2.6 ENCLOSURE
A. The enclosure shall be NEMA 1 indoor type constructed of heavy gauge sheet steel
equipped with removable panels for access to the core and coils on the front and rear
sides. Ventilated openings shall be furnished to meet NEMA standards. The
enclosure shall include provisions for rolling, skidding, lifting and jacking for
installation. Enclosure finish shall be in the manufacturer’s standard grey paint.
A. A complete forced air cooling system (AA/FA) shall be provided for automatically
increasing the self cooled rating by 40%. The forced air cooling system shall be a
solid state device with continuous temperature monitoring. Features shall include
test switches, digital temperature indication for each phase or highest temperature,
manual or automatic fan control switches, audible alarm silencing switch, memory,
and self test.
2.8 ACCESSORIES
A. All NEMA standard accessories shall be provided including primary and secondary
bus terminations, removable panels, provisions for grounding, instruction nameplate,
rating plate, diagram plate, warning plate, temperature monitoring equipment, skids
with detachable rollers, jacking provision, lifting eyes, etc.
PART 3 – EXECUTION
3.1 GENERAL
A. The following standard field tests shall be performed on the equipment prior to
energizing transformer.
1. Turns ratio tests at the rated voltage connection and at all tap connections.
2. Polarity and phase relation tests on the rated voltage connection.
3. Insulation Resistance Test: Megger transformer windings high to low and
ground, low to high and ground, and high & low to ground.
C. Adjust primary taps so secondary voltage is within zero to 2 percent of rated voltage
at no load.
END OF SECTION
SECTION 16410
ENCLOSED CIRCUIT BREAKERS AND DISCONNECT SWITCHES
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
1. Disconnect Switches
2. Individually mounted, enclosed circuit breakers.
3. Molded-case switches.
1.3 DEFINITIONS
1.4 SUBMITTALS
A. Product Data: For each type of enclosed switch, circuit breaker, accessory, and component
indicated. Include dimensioned elevations, sections, weights, and manufacturers' technical
data on features, performance, electrical characteristics, ratings, accessories, and finishes.
1. Enclosure types and details for types other than NEMA 250, Type 1.
2. Current and voltage ratings.
3. Short-circuit current ratings (interrupting and withstand, as appropriate).
4. Include evidence of NRTL listing for series rating of installed devices.
5. Detail features, characteristics, ratings, and factory settings of individual overcurrent
protective devices, accessories, and auxiliary components.
6. Include time-current coordination curves (average melt) for each type and rating of
overcurrent protective device; include selectable ranges for each type of overcurrent
protective device.
B. Shop Drawings: For enclosed switches and circuit breakers. Include plans, elevations,
sections, details, and attachments to other work.
3. Results of failed tests and corrective action taken to achieve test results that comply
with requirements.
F. Operation and Maintenance Data: For enclosed switches and circuit breakers to include in
emergency, operation, and maintenance manuals. In addition to items specified in
Division 1 Section 01782 "Operation and Maintenance Data," include the following:
1. Manufacturer's written instructions for testing and adjusting enclosed switches and
circuit breakers.
2. Time-current coordination curves (average melt) for each type and rating of
overcurrent protective device; include selectable ranges for each type of overcurrent
protective device.
B. Source Limitations: Obtain enclosed switches and circuit breakers, overcurrent protective
devices, components, and accessories, within same product category, from single source
from single manufacturer.
C. Product Selection for Restricted Space: Drawings indicate maximum dimensions for
enclosed switches and circuit breakers, including clearances between enclosures, and
adjacent surfaces and other items. Comply with indicated maximum dimensions.
A. Environmental Limitations: Rate equipment for continuous operation under the following
conditions unless otherwise indicated:
1. Ambient Temperature: Not less than minus 22 deg F (minus 30 deg C) and not
exceeding 104 deg F (40 deg C).
2. Altitude: Not exceeding 6600 feet (2010 m).
1.7 COORDINATION
A. Coordinate layout and installation of switches, circuit breakers, and components with
equipment served and adjacent surfaces. Maintain required workspace clearances and
required clearances for equipment access doors and panels.
A. Furnish extra materials that match products installed and that are packaged with protective
covering for storage and identified with labels describing contents.
1. Fuses: Equal to 10 percent of quantity installed for each size and type, but no fewer
than three of each size and type.
2. Fuse Pullers: Two for each size and type.
PART 2 - PRODUCTS
B. General Requirements: MCCB with fixed, high-set instantaneous trip only, and short-circuit
withstand rating equal to equivalent breaker frame size interrupting rating.
2.2 ENCLOSURES
A. Enclosed Switches and Circuit Breakers: NEMA AB 1, NEMA KS 1, NEMA 250, and UL 50,
to comply with environmental conditions at installed location.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine elements and surfaces to receive enclosed switches and circuit breakers for
compliance with installation tolerances and other conditions affecting performance of the
Work.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 INSTALLATION
A. Install individual wall-mounted switches and circuit breakers with tops at uniform height
unless otherwise indicated.
B. Comply with mounting and anchoring requirements specified in Division 16 Section 16074
"Vibration and Seismic Controls for Electrical Systems."
C. Temporary Lifting Provisions: Remove temporary lifting eyes, channels, and brackets and
temporary blocking of moving parts from enclosures and components.
3.3 IDENTIFICATION
A. Testing Agency: Engage a qualified testing agency to perform tests and inspections.
1. Test insulation resistance for each enclosed switch and circuit breaker, component,
connecting supply, feeder, and control circuit.
2. Test continuity of each circuit.
1. Perform each visual and mechanical inspection and electrical test stated in NETA
Acceptance Testing Specification. Certify compliance with test parameters.
2. Correct malfunctioning units on-site, where possible, and retest to demonstrate
compliance; otherwise, replace with new units and retest.
3. Perform the following infrared scan tests and inspections and prepare reports:
a. Initial Infrared Scanning: After Substantial Completion, but not more than 60
days after Final Acceptance, perform an infrared scan of each enclosed switch
and circuit breaker. Remove front panels so joints and connections are
accessible to portable scanner.
b. Follow-up Infrared Scanning: Perform an additional follow-up infrared scan of
each enclosed switch and circuit breaker 11 months after date of Substantial
Completion.
c. Instruments and Equipment: Use an infrared scanning device designed to
measure temperature or to detect significant deviations from normal values.
Provide calibration record for device.
4. Test and adjust controls, remote monitoring, and safeties. Replace damaged and
malfunctioning controls and equipment.
F. Enclosed switches and circuit breakers will be considered defective if they do not pass tests
and inspections.
G. Prepare test and inspection reports, including a certified report that identifies enclosed
switches and circuit breakers and that describes scanning results. Include notation of
deficiencies detected, remedial action taken, and observations after remedial action.
3.5 ADJUSTING
A. Adjust moving parts and operable components to function smoothly, and lubricate as
recommended by manufacturer.
END OF SECTION
SECTION 16443
MOTOR CONTROL CENTERS
PART 1 – GENERAL
1.1 DESCRIPTION
1.3 STANDARDS
A. IEC 439-1.
1.4 SUBMITTALS
C. Single line diagram showing bus, cable lugs, motor controller type, rating, overcurrent
protection, identification nameplate and fuse clip sizes.
D. Control diagrams, motor controller wiring diagrams, overload heater ratings and field
connection diagrams.
E. Installation instructions.
G. Statement verifying coordination with the automatic temperature controls and the fire
alarm system.
1.6 IDENTIFICATION
A. Provide an identification nameplate for each motor control center, each starter and each
overcurrent protection device.
PART 2 – PRODUCTS
2.2 RATINGS
A. Motor control centers shall be of the ratings and configurations shown on the Drawings.
B. Motor control centers and devices shall have a minimum short circuit rating of 65,000
RMS symmetrical amperes (400V) or greater where indicated on the Drawings.
2.3 CONSTRUCTION
A. Structures shall be totally enclosed, dead front, free standing assemblies, NEMA 2, not
less than US gauge 12 (2.657mm). Provide removable lifting angles.
B. Provide a horizontal wireway at the top, isolated from the horizontal bus and readily
accessible. Provide a horizontal wireway at the bottom. Provide an isolated vertical
wireway with cable supports in each, accessible through hinged doors.
C. Provide an individual front door for each unit compartment, mechanically interlocked
(defeatable) with the unit disconnect switch to prevent unintentional opening of the door
or application of power while the door is open. Provide an interlock (defeatable) to
prevent removal or insertion of a unit when the disconnect is in the ON position. Provide
disconnect handle mounted on door of each unit compartment with clearly marked ON
and OFF designations. Handle shall be designed for padlocking in OFF position up to 3
padlocks.
D. Space for future devices shall include all necessary bus, supports and connections.
E. Motor controllers shall be draw out type with a positive guide rail system and stab
shrouds to ensure alignment of stabs with the vertical bus. Power wiring to stabs shall be
contained within the draw out unit.
A. Bus bars shall be 98% conductivity silver plated copper sized at not more than 1000
amperes per square inch. Bus bars shall be of the ampere rating shown on the
Drawings. Where provided, neutral bus shall be full size. Provide a 33% minimum
ground bus, extending along the full length of the motor control center.
B. Horizontal bus shall be full size (600A minimum), tapered bus is not permitted. Provide
bolt holes drilled and tapped for future extension at the end of bus bars including neutral
and ground bus so that the addition of a future section would require only the installation
of standard bolted splice plates.
A. Provide full voltage, non reversing (FVNR) type combination magnetic starters for
motors of ½ HP to 7.5HP.
B. Provide reduced voltage, non reversing, Wye-delta type combination magnetic starters
for motors 10HP up to 50HP.
C. Provide reduced voltage, non reversing, auto-transformer type, combination starters for
motors above 50HP.
D. Fusible switch type disconnect with clips for UL Class R type fuses. Where overcurrent
protection without a motor controller is required, provide fusible switch type disconnect
with clips for UL Class R type fuses.
E. Provide an individual control power transformer with two primary and one secondary
control fuses for each motor controller. The other secondary lead shall be grounded.
Secondary voltage shall be 230V AC.
F. Provide each motor controller with three phase, ambient temperature compensating,
thermal overload relays with heaters. Overload relays shall have be adjustable from
90% to 110% of heater rating, factory set at 100%. Provide an insulated pushbutton on
the outside of door to reset overload relays.
G. Provide each motor controller with a Hand-Off-Automatic (HOA) selector switch. Provide
an Hand-Automatic (HA) selector switch for life safety equipment. Mount switch on
outside of door.
H. Provide each motor controller with 2 normally open and 2 normally closed auxiliary
contacts, green OFF and red RUNNING long life (50,000 hours) pilot indicators on
outside of door, auxiliary relays and other devices required for operation of the
equipment to be controlled.
PART 3 – EXECUTION
3.1 GENERAL
A. Install motor control centers when the area is free of dust and debris. Protect from dust
and moisture.
B. Install motor control centers on 10 cm high concrete housekeeping pads which follow the
contour of the motor control center with 25 mm of overlap on all sides
C. Provide channel sills below each motor control center where the motor control center
frame is not suitable for use as a floor sill.
3.2 COMMISSIONING
3.3 DEMONSTRATION
END OF SECTION
SECTION 16470
PANEL BOARDS
PART 1 – GENERAL
1.1 DESCRIPTION
B. Panel boards shall include both branch panel boards and distribution panels.
B. Provide sizes of over current and ground fault protection devices where required by
results of short circuit study.
1.3 STANDARDS
A. Panel boards
1. PS
3. IEC
4. NEMA PB-1
5. UL 50 and 67
B. Circuit Breakers:
1. PS
3. IEC
4. NEMA AB-1
5. UL 489
1.4 SUBMITTALS
A. General:
C. Distribution Panels:
1.5 IDENTIFICATION
A. Provide an identification nameplate for each panel board, each main and each feeder
over current protection device. The nameplate should include voltage and source of
power for each panel.
B. Provide a typewritten directory card indicating load served by type and location for
each branch circuit in each branch panel board. Mount directory in frame on inside of
branch panel board door.
C. Panel board series connected ratings shall be displayed and current ratings of over
current protection devices shall be displayed on the device.
PART 2 – PRODUCTS
2.2 RATINGS
B. Panel boards and over current protection devices shall have a minimum short circuit
rating as specified herein or greater where indicated on the Drawings.
1. Branch Panel boards are identified with the prefix LP as shown on the
Drawings.
D. Distribution Panels:
2.3 CONSTRUCTION
A. Enclosures shall be corrosion resistant galvanized (zinc finished) sheet steel. Fronts
shall be cold rolled steel, finish coated with ANSI 61 grey enamel over a rust inhibitor.
Panel locks shall be keyed alike. Recessed flush mounted panels shall have
overlapping front.
B. Panel boards to be installed indoor should be NEMA 2 (IP-31) while outdoor type
Panel boards shall be NEMA 3R (IP-65).
C. Doors for branch Panel boards shall be one piece bolt on front with a lockable hinged
door over the over current protection devices.
D. Space for future devices shall include all necessary bus, supports and connections.
1. Completely sealed enclosure. Bolt-on type Toggle type operating handle. Trip
ampere rating and ON/OFF indication clearly visible.
Ground fault interrupter branch circuit breakers shall be provided for individual
outgoing final circuits to all receptacle outlets or as indicated on the Drawings. Circuit
breakers shall be circuit interrupting which will operate manually for normal switching
functions and automatically under overload, short circuit and 0.005 amp line-to-
ground fault conditions. The operating mechanism shall be entirely trip-free so that
contact cannot be held close against an abnormal overcurrent, short circuit or ground
fault condition. The device shall be bolt-on type with insulated case construction and
shall be interchangeable with standard single pole breakers utilized in the Panel
board.
PART 3 – EXECUTION
3.1 INSTALLATION
A. Mount panels 1.8 meters above finished floor to top unless otherwise noted.
C. Where Panel boards are mounted recessed flush in wall, maintain fire integrity of
wall. Provide one empty 20 mm IMC conduit stubbed up into nearest accessible
ceiling location for every three spare or space positions.
D. Neatly arrange wiring and tie together in each gutter with nylon tie wraps at minimum
10 cm intervals.
G. Provide cabinet lock with key. All Panel boards shall be keyed alike.
A. Back boxes shall be clean, dry and free of construction debris and fireproofing
overspray prior to installation of Panel board interior.
B. Vacuum back boxes clean of debris after installation and wiring of branch circuits.
A. Measure steady state load current at each Panel board feeder. Should the difference
at any Panel board between phases exceed 10 percent, rearrange circuits in the
Panel board to balance the phase loads within 10 percent. However, proper phasing
for multi-wire branch circuits should be maintained.
B. Inspect for physical damage, proper alignment, anchorage and grounding. Check
proper installation and tightness of connection for circuit breakers, fusible switches
and fuses.
END OF SECTION
SECTION 16500
LUMINAIRES AND ACCESSORIES
PART 1 – GENERAL
1.1 DESCRIPTION
1.3 STANDARDS
C. Cords: UL 62.
D. Exit Signs and Emergency Luminaires: NFPA 70 and UL 101 and 924.
H. Metal Halide and Mercury Vapor Lamps: Federal Standard 21 CFR 1040.30.
1.4 SUBMITTALS
A. Manufacturer's product data sheets for each luminaire indicating luminaire type, ballasts
quantity and type, lamp quantity and type, photometric data, materials, finishes,
accessories, voltage, input watts, CFM data and photographic image of luminaire.
B. Manufacturer's data sheets for each ballasts including ballast type, power factor, input
voltage, input watts and ballast factor.
PART 2 – PRODUCTS
B. Ballasts:
2.2 LAMPS
A. Lamps shall be as follows unless otherwise noted on the luminaries’ schedule on the
Drawings:
1. Long fluorescent: T-5, cool white, colour temperature 6500 k, energy savings
type.
2. Color temperature for Twin tube and double twin tube fluorescent shall be 3000K
or as required by ID/Architect.
3. Color temperature shall be for Compact fluorescent shall be 3000K or as required
by ID/Architect.
4. Incandescent: 240V, inside frosted.
5. Low Voltage tungsten halogen
B. Exit Lights
1. Self powered fully automatic units with rechargeable maintenance-free long life
and high temperature Nicad battery packs for 120 mins. back up operation, 2 w
LED lamp, 220-240 VAC. 60 Hz. Size of letter & colors as per NFPA
Requirement.
2.3 BALLASTS
A. General:
1. Ballasts shall be suitable for the electrical characteristics of the supply circuits to
which they are to be connected and which are suitable for operating the specified
lamps.
2. Luminaires controlled by dimmers shall be provided with dimming type ballasts.
3. Single lamp ballasts for long fluorescent lamps shall be kept to a minimum and
shall only be used for the last odd lamp in a room or space.
B. Fluorescent:
A. Luminaires shall be completely factory assembled and wired, and equipped with
necessary lampholders, ballasts, wiring, shielding, reflectors, channels, lenses and other
parts necessary to complete the luminaire installation.
B. Luminaire hardware shall be concealed. Weld exposed metal at joints, fill with weld
material, grind smooth and make free from light leaks. Gasket incandescent luminaires
with overlapping trim. Weld ballast support studs, socket saddle studs, and reflector
support studs to luminaire body; self threading screws are not acceptable. Ventilate
ballast compartments and firmly secure ballast to conducting metal surface. Luminaires
shall be designed for bottom relamping, unless otherwise noted.
C. Construct luminaires with a minimum number of joints. Unexposed joints shall be welded,
screwed or bolted; soldered joints are not acceptable. Do not use self tapping methods or
rivets for fastening removable parts used to gain access to electrical components
requiring service or replacement, or for fastening electrical components or their supports.
D. Cast or extruded parts of luminaires shall be close grained and free from imperfections or
discolorations, rigid, true to pattern, of ample weight and thickness, and properly fitted,
filed, ground, and buffed to provide finished surfaces and joints free of imperfections.
E. Housings for fluorescent and HID luminaires shall be designed to make electrical
components easily accessible and replaceable, without removing the luminaire body from
its mounting.
2.5 FINISHES
A. Luminaire finishes shall provide a durable, wear resistant surface. Surfaces shall be
chemically cleaned and treated with corrosion inhibiting (phosphating) material to assure
positive paint adhesion. Exposed metal surfaces (brass, bronze, aluminum, etc.) and
finished castings (except chromium plated or stainless steel parts) shall have an even
coat of high grade methacrylate lacquer or transparent epoxy. Anodize exposed
aluminum surfaces in a 20 minute bath for corrosion resistance. Sheet steel luminaire
housings, and iron and steel parts which have not received phosphating treatment, or
which are to be utilized in exterior applications, shall be zinc or cadmium plated, or hot dip
zinc galvanized after completion of all forming, welding and drilling operations.
B. Screws, bolts, nuts and other fastening or latching hardware shall be cadmium plated.
C. Provide luminaires with a high temperature baked enamel coating of selected color and
finish, unless otherwise noted. White baked enamel finished surfaces shall have a
minimum reflectance of 86%, unless otherwise noted.
2.6 REFLECTORS
A. Aluminum Reflectors:
1. Reflectors and reflecting cones or baffles shall be fabricated from #12 aluminum
reflector sheet, minimum (15 gauge). Material shall be free of tooling marks,
spinning lines and marks or indentation caused by riveting or other assembly
techniques. No rivets, springs or other hardware shall be visible after installation.
2. Reflectors and baffles shall be polished, buffed and anodized (Alzak) with
finish color as selected by the Architect.
B. Painted Reflectors:
B. Lenses, louvers and other light diffusing components shall be contained in frames. Lenses
shall be removable but positively held within the frames so that hinging or other motion of
the frame will not cause the diffusing component to drop out.
C. Faceplates on incandescent recessed luminaires shall open for access to the interior of
the luminaire, serve as a ceiling trim and positively held to the luminaire body by
adjustable means that permit the faceplate to be drawn up to the ceiling as tight as
necessary to insure complete contact of faceplate with the finished ceiling.
D. Provide ceiling trims for rectangular recessed luminaires with mitered corners,
continuously welded and smoothed before shop finishing. Lapping of trim metal is not
acceptable.
A. Provide wiring between fluorescent and HID lampholders and ballasts of same or heavier
gauge than the leads furnished with the ballasts and having same or higher insulating and
heat resisting characteristics. Internal wiring of luminaires shall contain a minimum
number of splices. Splices shall be made with suitable mechanical insulated steel spring
type connectors.
B. Wiring channels and wireways shall be free from projections and rough or sharp edges.
Provide bushings at points or edges over which conductors pass.
2.9 LAMPHOLDERS
A. Incandescent and HID lampholders shall be porcelain bases with copper screw shells.
E. Provide lampholders suitable for specified lamps and set to position the lamps in optically
correct spacing and relationship to lenses, reflectors, filters and baffles.
2.10 ACCESSORIES
A. Where utilized as raceways, luminaires shall be suitable for use as raceways. Provide
feed through splice boxes where necessary.
B. Provide installation and supporting hardware including stems, plates, plaster frames,
hangers and similar items for support of luminaires for the ceiling construction in which
they shall be installed. Provide plaster frames made of non ferrous metal or of steel that
has been suitably rustproofed after fabrication.
C. Air handling luminaires shall have hinged air control vanes within the side slots (bent
metal vanes are not acceptable) factory set at fully open. Provide heat removal slots at
luminaire ends.
D. Interior fluorescent and HID luminaires utilizing ballast sound rating of lower than A shall
be provided with acoustical mounting pads between luminaire housing and ballast to
minimize vibration and noise level.
F. Provide fastening devices of a positive locking type, which do not require special tools to
apply or remove them. Do not use tie wires in place of fastening devices.
G. Attach reflectors to housing by means of safety chains to prevent reflectors from falling.
No part of the chain shall be visible after installation.
H. Provide a ceiling canopy for each stem. Canopy finish shall match stem finish.
J. Provide factory installed integral emergency battery packs in luminaires shown on the
Drawings. Battery pack shall be sealed, maintenance free nickel cadmium battery
capable of operating one or two 1200 mm long fluorescent lamps for a minimum of 120
minutes, with integral charger, pilot light and test switch.
PART 3 – EXECUTION
3.1 GENERAL
A. Luminaire locations as indicated on the Drawings are general and approximate. Verify
exact location of luminaires with Architect prior to installation. Verify adequacy of
clearance with other equipment such as ducts, pipes, conduit or structural elements. Bring
conflicts to Architect's attention before proceeding with work.
B. Verify ceiling construction and furnish appropriate luminaire mounting supports, hardware,
trim and accessories for each luminaire.
C. Luminaires shall be installed free of light leaks, warps, dents or other irregularities. Light
leaks are not acceptable.
D. Install reflector cones, aperture plates, lenses, diffusers, louvers and decorative elements
of luminaires after completion of wet work, plastering, painting and general clean up in the
area of the luminaires. Provide final focusing and adjusting of lighting equipment.
Focusing and adjusting shall be performed under the Architect's supervision after normal
working hours.
E. Visible hanging devices shall be finished to match the luminaire finish, unless otherwise
noted. Suspended fixtures shall hang level and aligned when installed in rows.
F. Provide fire rated enclosures around recessed luminaires that are installed in fire rated
ceilings.
G. Provide attachment devices, brackets, plaster rings, saddle hanger and tie bars made of
formed, rolled or cast metal shapes with the requisite rigidity and strength to maintain
continuous alignment and support of installed luminaires.
H. Luminaires mounted in suspended ceilings shall be attached to the main runners of the
º
ceiling system with appropriate mounting hardware. Provide independent 45 slack cables
from corners of luminaires to structure above.
I. Provide at least two supports for single fluorescent luminaires. Where luminaires are
continuously mounted in rows, provide supports at maximum intervals of 2400 mm or
closer if necessary to prevent visible deflection.
J. Equipment requiring access for service and maintenance shall be installed so that
components requiring access are readily accessible.
K. Immediately prior to occupancy, clean reflectors, reflector cones, aperture plates, lenses,
trim rings, faceplates, louvers, lamps and decorative elements.
END OF SECTION
SECTION 16611
STATIC UNINTERRUPTIBLE POWER SUPPLY
PART 1 – GENERAL
1.1 DESCRIPTION
A. Provide Static Uninterruptible Power Supply in accordance with the contract documents.
1.2 STANDARDS
A. PS
C. ANSI
D. IEC
E. IEEE
F. NEMA/NEC
G. UL
H. FCC
I. OSHA
1.3 SUBMITTALS
A. Manufacturers product data sheets, electrical ratings, heat release data, physical
dimensions, noise ratings, and weights.
D. Wiring/Control Diagrams
A. UPS system shall be tested as defined here for compliance with this Specification. Tests
described in this Section shall be performed at the UPS manufacturer’s facility and may
be witnessed by the Construction Manager.
B. All equipment, instruments, load banks, and apparatus for testing shall be provided by
the UPS manufacturer. All instruments shall be of sufficient accuracy to verify the
specified performance parameters.
C. All testing shall be performed at normal ambient conditions within the test facility.
D. System Tests: System tests shall be performed exclusive of the battery bank. The
system may be tested in increments, as long as it is demonstrated that each power
module performs as specified when operating with any other power module. Systems
with two power modules shall be tested with both power modules operational. Control
and power tests may be conducted simultaneously, if appropriate.
a. Instrumentation:
1) Accuracy on display.
2) Operation upon command.
b. Annunciation:
1) Sensor operation.
2) Distinction between troubleshooting controls, normal status,
Priority 1 alarm, and Priority 2 alarm.
3) Status command.
4) Display operation normal alarms.
c. Logic:
1) Protective functions.
2) Normal operation functions.
d. Operator controls.
e. Troubleshooting controls.
2. Power Tests, Steady State: For the steady-state tests in this paragraph, all
three-phase voltages, all three-line currents, frequency, and power factor (or
kilowatts) shall be measured at the system input termination and the output
termination of the system and continuously recorded.
a. No load.
b. 50 percent of rated system kW load, balanced.
c. 100 percent rated system kW load, balanced.
3. Power Tests, Transient: For the transient tests in this paragraph, all voltages
shall be measured with continuous recording instruments at the output
termination of the system output/bypass module.
A. Furnish service and maintenance of UPS for 1 year from Date of Substantial
Completion.
PART 2 – PRODUCTS
The UPS shall have the following capacity, as indicated in the drawings.
An input filter shall be provided to limit input current harmonic distortion (THD) to less
than 10% THD and improve input power factor to 0.98.The input filter shall be mounted
inside the UPS cabinet.
A. Voltage: 400 VAC, 3 ph, 4 wire plus Gnd (Output voltage adjustable + 3%)
B. Voltage Regulation:
F. Linear Load Capability: Output voltage total harmonic distortion (THD) shall be
maximum 2% and 1% for any single harmonic order when the UPS is connected to
100% linear loads.
G. Non-Linear Load Capability: Output voltage total harmonic distortion shall be less
than 3.5% when connected to a 1 00% non-linear load with a crest factor not to
exceed 3.5.
K. Overload Capability:
L. Efficiency:
The UPS efficiency (AC to AC) with nominal input voltage and battery fully charged
under linear or non-linear loading shall be 91% at half load and 92% at full load.
2.5 DC BUS
B. Nominal DC Bus:
E. Battery Protection:
A. Ambient Temperature:
Operating: Oo to 30oC
Up to 40oC for 8 hours
C. Barometric Pressure:
Operating: Up to 3000 feet above sea level (up to 6000 feet with
ambient temperature less than 28oC)
A. Normal
The inverter shall continuously supply power to the critical load. The rectifier/battery
charger shall derive power from the utility AC source and supply DC power to the
inverter while simultaneously float charging the battery.
B. Emergency
Upon failure of the utility AC power source, the critical load shall be supplied by the
inverter, which, without any switching, shall obtain its power from the battery.
C. Recharge
Upon restoration of the utility AC power source (prior to complete battery discharge),
the rectifier/battery charger shall power the inverter and simultaneously recharge the
battery.
D. Bypass Mode
The static bypass transfer switch shall be used to transfer the load to the bypass
without interruption to the critical power load. This shall be accomplished by turning
the inverter off. Automatic retransfer or forward transfer of the load shall be
accomplished by turning the inverter on.
A manual make before break maintenance bypass switch shall be provided to isolate
the UPS inverter output and static bypass transfer switch for maintenance. This shall
allow the UPS to be tested or repaired without affecting load operation.
A. Rectifier/Battery Charger
A six (6) pole, solid-state rectifier shall convert the incoming AC power to regulated
DC voltage, which shall be subsequently filtered to provide power for the battery
charging functions. The rectifier/battery charger shall have sufficient capacity to
support recharging of the battery. The rectifier/battery charger assembly shall be
constructed of modular design to facilitate maintenance.
1. Input Protection:
The UPS output shall be derived from a Pulse Width Modulated (PWM) IGBT inverter
design. The inverter shall be capable of providing the specified precise output power
characteristics (specified in paragraph 2.03) while operating over the battery voltage
range. The inverter assembly shall be constructed of modular rack out assemblies to
facilitate maintenance.
C. Static Bypass
The static bypass transfer switch shall be solid-state, rated for continuous duty and
shall operate under the following conditions:
1. Uninterrupted Transfer
The static bypass transfer switch shall automatically cause the bypass source
to assume the critical load without interruption after the logic senses one of
the following conditions:
2. Interrupted Transfer
a. Bypass voltage greater than + 10%, -10% from the UPS rated output
voltage.
b. Bypass frequency greater than + 2 Hz from the UPS rated output
frequency.
The static bypass transfer switch shall automatically forward transfer, without
interruption, after the UPS inverter is turned "ON", after an instantaneous
overload-induced reverse transfer has occurred and the load current returns
to less than the unit's 100% rating.
4. Manual Transfer
A manual static transfer shall be initiated from the System Status and Control
Panel by turning the UPS inverter off.
5. Overload Ratings
The static bypass transfer switch shall have the following overload
characteristics:
D. Input Filter
An input filter shall be included to limit input current harmonic distortion to less than
10%.
The full UPS operation shall be provided through the use of microprocessor
controlled logic. All operation and parameters are firmware controlled, thus
eliminating the need for manual adjustments or potentiometers. The logic shall
include a self-test and diagnostic circuitry such that a fault can be isolated down to
the printed circuit assembly or plug-in power assembly level. Every printed circuit
assembly or plug-in power assembly shall be monitored. Diagnostics shall be
performed via a PC through the local diagnostics port on the unit, or via a modem
through the RS232 communication port.
The UPS will include a standard easy to use communication panel. Included will be
visual and audible indicators for UPS On line, UPS fault, UPS on battery, and UPS off
line. The UPS communication panel will include fail safe UPS "ON" and UPS "OFF"
pushbuttons that will permit the user to safely command the UPS on or off without risk
of load loss.
Shall be used to silence the audible alarm. If a new alarm is sensed after the
original alarm has been silenced, it shall reactivate the audible alarm.
When EPO is pressed, it shall cause the AC input contactor bypass input
contactor and battery circuit breakers to open, thereby shutting down the UPS
and the load. The EPO function shall be capable of being initiated by an
externally provided N/C isolated dry contact (REPO).
1. Enclosure
The UPS shall be housed in a free standing enclosure with dead front
construction. The UPS can accommodate both bottom and top entry cables.
2. Ventilation:
The UPS shall be designed for forced air cooling. Air inlets shall be provided
from the front bottom of the UPS enclosure. Air exhaust shall be from the top
rear portion of the unit. Air filters shall be provided as standard.
The UPS will include a standard easy to use communication panel. Included will be
both visual LCD and audible indicators. The UPS communication panel will include
fail safe UPS "ON" and UPS "OFF" pushbuttons that will permit the user to safely
command the UPS without risk of load loss. A local Emergency Power Off (EPO) will
be provided to turn the UPS off and isolate it from incoming and battery power. An
alphanumeric display will be included for indication of UPS alarms and metering
information advanced operational features.
The visual display will display the following system parameters based on true
RMS metering:
Input voltage
Bypass voltage
Bypass input frequency
UPS output voltage (3 phase simultaneously)
UPS output current (3 phase simultaneously)
UPS output frequency
UPS output % load
UPS output KVA
DC voltage
Time remaining on battery and available battery time.
B. DB-9 Connector: One DB-9 connector will be provided for field diagnostics.
C. Dry Contacts:
Four (4) isolated dry contacts shall be available for external connection on a DB-1 5
connector provided on the rear panel. Contacts available include:
UPS on Line
Load on Bypass
UPS on Battery
UPS Battery Low
The contacts will be normally open and will change state to indicate the operating
status. The contacts will be rated 1 00 milliamp at 24 VDC.
The battery cabinets shall be a matching and available in both adjacent or stand alone
versions. All power wiring and control cables for adjacent versions will be included for
adjacent models.
A. Battery Type: Sealed maintenance free high rate discharge, lead acid cells
The transformer shall be energy efficient dry type transformer of two winding type, self cooled,
capacity as required, [3], [4W], [400-400V], 60HZ. Transformer shall be manufactured by
GE, Cutter Hammer or Approved equal.
Transformer shall be designed, manufactured and tested in accordance with all applicable
ANSI, NEMA, IEEE. Standards shall be listed by Underwriters Laboratory and bear the UL
Label.
Transformer shall be insulated with 1500C insulation system and shall be capable of carrying
a continuous 30% overload. Required performance must be obtained without exceeding the
above rise in a 400C maximum, 300C average ambient temperature.
All insulation materials shall be flame retardant and shall not support combustion as defined
in ASTM Standard Test Method D635.
A. Two communication slots shall be provided for customer use. The communication
port options are listed as follows:
1. RS232 (U-Talk). Active RS 232 with U-Talk protocol for remote monitoring
and file server shutdown for most popular file servers and operating systems
shall be provided. Includes one communication board, software and
communication cable. Requires one communication slot.
2. SNMP communication. Includes UM link (SNMP communication translator),
communication card, and wiring. Requires one communication slot.
3. Contact Five Board. Five (5) dry contacts (rated 120 volts @ 1 amps) on a
terminal block. Includes one communication board. Requires one
communication slot. Five Form-C contacts include:
UPS on Line
Load on Bypass
UPS on Battery
UPS Battery Low
Summary Alarm
UPS on line
Load on bypass
UPS on battery
Summary alarm
Battery shut down imminent
The Monitor Plus system status and control panel will be available locally or
remotely to control, monitor and display system operations and parameters.
The display will be
available in English, Requires 1 communication slots.
The visual display will display the following system parameters based
on true RMS metering:
MEINHARDT PHILIPPINES INC. Page 9 of 12
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CD\P06\Electrical\16611-Static Uninterruptible Power Supply.doc
DIVISION 16 – ELECTRICAL Static Uninterruptible Power Supply SECTION 16611
Input voltage
Bypass voltage
Bypass input frequency
UPS output voltage (3 phase simultaneously)
UPS output current/phase (3 phase simultaneously)
UPS output frequency
UPS output % load
UPS output kVA
DC voltage
Time remaining on battery and available battery time.
7. Teleservice:
Optional distribution panel boards will be provided with the UPS in a 42" wide cabinet.
The panel board will be a Square D, NQO panel compatible with bait on or plug in
breakers, with 10-100 amp trips. Panelboards will accommodate any combination of
one, two or three pole breakers; up to 42 poles per panel board. Refer to Panelboard
Schedule the configuration of the Panelboards.
C. Two (2) circuit breaker external maintenance bypass. Requires contact -5 board
The maintenance bypass option provides for two (2) additional circuit breakers
mounted inside a wall mounted enclosure for total UPS isolation and UPS
maintenance. Maintenance bypass transfers shall be without interruption and kirk-
key interlocked to protect the UPS from damage in the event of out of sequence
transfers.
D. An external wall mounted battery disconnect shall be provided to isolate the battery
from the UPS system for maintenance
E. Seismic Zone 4 brackets shall be available for the UPS cabinet and matching
auxiliary batteries cabinets.
PART 3 – EXECUTION
3.1 INSPECTION
A. Examine areas and conditions under which UPS is to be installed and notify Architect
in writing of conditions detrimental to proper completion of the work. Do not proceed
with the work until unsatisfactory conditions have been corrected.
3.2 INSTALLATION
B. Coordinate with other work as necessary to interface installation of UPS System with
other work.
C. Tighten connectors and terminals, including screws and bolts, in accordance with
equipment manufacturer’s published torque tightening values for equipment
connectors.
A. Upon completion of installation and after circuity has been energized, demonstrate
capability and compliance of UPS Systems with requirements. Where possible,
correct malfunctioning units at site then retest to demonstrate compliance, otherwise,
remove and replace with new units, and retest.
A. Emergency Breakdown
4. All defective components replaced during the contract period will remain the
property of Owner.
1. The Contractor shall make its services available FOUR (4) times a year for
preventive maintenance check-up which shall be scheduled once every
THREE (3) months.
2. The following shall be included in the Contractors Scope of Work:
Check-up on Battery
Performance test
Preparation of report
END OF SECTION
SECTION 16950
TESTING AND COMMISSIONING
PART 1 – GENERAL
A. Provide any materials, equipment and labor required and make such tests as specified
in the various Electrical Power and Lighting Systems and Communication Systems as
specified herein and as otherwise deemed necessary to show proper execution of the
work in the presence of the Architect/Engineer.
C. After the installation is completed and properly adjusted, operating tests shall be
conducted. The various equipment and systems shall be demonstrated to operate in
accordance with the requirements of the Contract Documents. Tests shall be
performed in the presence of the Architect/Engineer. Provide electric power,
instruments and personnel necessary for performing the various tests.
E. Procedures and tests outlined below are to be considered in addition to tests called for
under other sections of the electrical specifications.
1. Voltage test shall be made at the last outlet on each circuit when the circuit is
carrying load current. If drop in potential is excessive, correct the condition and
re-test the relevant circuit.
2. All cables, after being pulled in place and before being connected, shall be tested
by Megger test to determine that conductor insulation resistance is not less than
that recommended by cable manufacturer. Four copies of all test shall be
furnished to the Architect. All cable failing insulation test shall be removed,
replaced and re-tested.
3. All equipment shall pass similar tests and entire system tested after all final
connections have been made.
4. All motors shall be tested under load with ammeter readings taken in each phase
and the RPM of motors recorded at the time. All motors shall be tested for
correct direction of rotation.
G. Perform Injection Testing to all over current and ground fault protective devices. Also,
any shunt trip shall be tested.
A. The following relevant tests shall be conducted at the factory and witnessed by the
Architect or his representative for all custom built, electrical plant and equipment such
as Main Low Voltage Switchgear Transformers, Automatic Transfer Switches and
Diesel Generator Sets:
1. Earthing/Gounding facilities
2. Insulation resistance
B. The contractor shall take every precaution possible to assure the proper functioning of
equipment or systems and shall adhere to the following procedures.
e. Ascertain that all circuit breaker short circuit interrupting ratings are
adequate.
h. Conduct a “megger” test of all equipment and wiring (the use of battery
operated test lights and bells is not acceptable for this test).
i. Conduct point to point check for all the sub-main and final circuits to
ensure correct cable termination.
k. Check all the single line diagrams are mounted near the main switch
panel within the switch room, within distribution panel, etc.
l. Check all the circuit labeling and danger sign are provided where
necessary and appropriate.
C. For maximum safety on feeder of 200 amperes and greater, it is recommended that a
low amperage test fuse (15 amperes or less be used and the circuit be energized
without load to ensure the safe interruption of the circuit if a fault exists. Under no
circumstances shall a wire or open link be use as a substitute for approved enclosed
fuse.
D. Ascertain that all equipment is rated for the available fault current.
1.3 SUBMITTALS
A. Provide a detailed short circuit and coordination study of the electrical system including
the incoming Plug-in Bus Duct breaker and Feeder Cables to Sub-Switchboards and
Distribution Boards.
B. The study result shall be submitted for review in the following form:
1. For the short circuit study, five (5) bound copies of the computer printout together
with five (5) prints of the device location diagrams.
2. For the device coordination study, five (5) bound copies of the time current
curves, together with a tabulation of relay identification, location and
recommended settings. A commentary covering the basis for selection of
settings and suggestions for improvement of coordination and protection shall be
included where applicable.
C. A short circuit study and protective device coordination study shall be performed as
described herein.
D. A short circuit study shall determine the maximum duty that the system protective
devices, transformers and interconnections will be subjected to in the event of three
phase and/or line-to-ground fault conditions. The fault study shall also provide the
basic information required for determining protective relay settings.
1. The study be a tabulation of symmetrical RMS short circuit values for both
interrupting duty and momentary duty. Resistance and reactance components
of total impedance to the point of fault, the X/R ratios and voltages one and two
busses remote from the fault shall be given. All values shall be printed in per
unit form or kilo amperes. A fault shall be assumed at each of the bus
locations and the total duty on the bus, as well as the individual contributions
from each connected branch shall be indicated.
2. In addition to the above, the study shall include listings of all branch and source
impedances. Branch and bus identification numbers shall be pre-assigned and
identified on an accompanying system diagram.
E. The coordination study shall include the necessary calculations and logic decisions to
select or to check the selection of power circuit breaker ratings, phase and ground over-
current relay characteristics and settings and the ratios of associated instrument
transformers. The objective of the study is to provide the optimum protective and
coordination performance or these devices.
G. The results of the study shall also be presented as data tabulations under the following
heading where applicable:
Current values for maximum and minimum fault conditions for close-in and line-
end fault locations for each protective device.
A comparative tabulation of the calculated short circuit duties versus the ratings
of the applied circuit breakers and fuses. If the study reveals problem areas or
inadequacies of protective device, the report shall include recommendations for
corrective steps to be taken.
A listing of relay types and available taps, current transformer ratios, breaker
types, fuse ratings and the location of each device in the system.
The recommended tap and time dial setting and the instantaneous pickup
setting is to be given for each over current relay and setting for each breaker.
For faults at each bus location, the operation time in second shall be listed for
each relay at the fault bus one and two buses away from the fault bus.
H. The contractor shall obtain the following data where applicable from the switchgear
manufacturer, utility company and/or other Sub-Contractor to enable him to proceed
with the short circuit and coordination study. (Data to be obtained unless otherwise
noted from contract document and/or manufacturer furnished equipment for the
project).
2. Short circuit contribution from power company source and X/R ratio of this
contribution.
3. Impedance, voltage ratio, MVA rating and method of neutral earthing of power
transformers.
5. The ratings of all induction motors. Rating of motors should include full load
amperes, voltage, speed and sub-transient reactance.
6. Type voltage rating, size and number of conductors, type of conduits, shielding
and lengths of all interconnecting cable.
10. The type designation, range of adjustments, style or catalogue number and the
manufacturer of each protection relay. The existing settings on each relay
should be included if applicable.
A. Safety practices shall be included but are not limited to the following requirements:
B. All tests shall be performed with apparatus de-energized except where otherwise
specifically required herein.
C. Power circuits shall have conductors shortened to earth by a hot line earthing device
approved for the purpose.
D. In all cases, work shall not proceed until it has been determined that it is safe to do so.
E. The Contractor shall have available, sufficient protective barriers and warning signs to
conduct specified tests safety.
PART 2 – PRODUCTS
(Not Applicable)
PART 3 – EXECUTION
A. Provide necessary material, labour and miscellaneous services for temporary feeders,
provision of jumpers and connections, and handling equipment during the testing,
adjusting and verification procedure.
B. Confirm that all protective device schemes function properly. Conduct circuit breaker
trip test. Apply correct voltage and current to protective device.
C. Provide cross wattmeter readings equivalent or any differential and or directional relay
schemes. Verify metering schemes.
D. During the testing and verification procedure, conduct spot checks on selected
protective devices with representative of the Owner and/or Engineer to adjust and to re-
test prospective devices to those final settings will result in performance in accordance
with approved issue of respective coordination curve.
E. Witness tests shall occur in locations to be determined once manufacturers have been
agreed with the successful electrical sub-contract tenderer.
H. The final report and study shall include assurance for the following items:
1. That the protective devices on the main low voltage equipment is coordinated
with the Utility Company protective devices.
2. That the protective devices within the parameters of the study conform to the
results of the study.
3. That the equipment has been tested and performs as per the settings of
approved coordination curves.
4. That the “as left” condition of the protective device correspond to the record
documents.
Complete studies and reports shall be submitted simultaneously to the Engineer as well
as part of the requirement of the Project Record Document.
A. Before energizing any portion of the electrical systems, perform megger tests on all
feeders. Result to conform to the applicable Codes and Standards to the satisfaction of
the authorized inspection authority and to the Electrical Engineer.
B. Upon completion of the building and immediately prior to final inspection and takeover
check the load balance on all feeders at distribution centers, motor control and panel
boards. Tests to be carried out by turning on all possible loads in the building and
checking load current balance. If load imbalance exceeds 10 percent, reconnect circuit
to balance load.
C. Make voltage checks throughout building after building is in operation for sixty (60) days
and at this time. If directed by the Electrical Engineer, adjust transformer tap settings.
Readings taken at this time to be logged, tabulated and any adjustments made to be
suitably logged and incorporated in the Operating and Maintenance Manuals.
D. All protective devices to be tested and calibrated on site prior to energizing to ensure
proper operation as calculated on coordination studies provided by equipment
suppliers. Testing and calibration to consist of verification of published curves and
setting of devices at specified settings. Complete report to be submitted to the
Electrical Engineer within seven (7) days of completion of testing.
3.3 SYSTEM
The following systems and equipment are to be tested, inspected and certified.
1. Inspect all splices and terminations and make mechanically and electrically
tight transformer tap settings. Readings taken at this time to be logged,
tabulated and any adjustments made to be suitably logged and incorporated
in the Operating and Maintenance Manuals.
2. Perform standard insulation test with “megger” tester for all conductors. Test
shall show insulation resistance in excess of minimum values required by
Codes. Submit certification to the Architect/Engineer. All megger tests for
power cables shall be carried out with a 1000V tester.
B. Motor Controllers:
1. Submit with certification in tabular form a complete listing of all motors on the
project for which motor controllers have been provided. Include on this
listing, the nameplate full load amperes of each motor and the size overload
heaters installation each motor controller.
C. Motors:
1. Test all motors under load and confirm that motor rotation is correct.
D. Earthing
1. Upon completion of the electrical earthing system, the contractor shall test
the earthing system for stray currents, earths, shorts, etc. These tests shall
be performed with approved instruments.
E. Auxiliary Systems
3.4 COMMISSIONING
A. The Contractor shall be responsible for the coordination of all the previously
described elements which comprise the whole installation.
B. In addition, the Contractor shall carry out final settings and adjustments and
commissioning of the whole installation up to including the incoming circuit breakers
of the main low voltage switchboards in accordance with the manufacturer’s
recommendations and recognized practice.
D. The Contractor shall be responsible in carrying out point by point check on all
electrical equipment to be monitored by BMS / FMS System to ensure that equipment
to be status monitored is satisfactorily monitored.
END OF SECTION