Getting - Started - Guide - SINAMICSV50I - 112009 With Cover
Getting - Started - Guide - SINAMICSV50I - 112009 With Cover
Getting - Started - Guide - SINAMICSV50I - 112009 With Cover
SINAMICS V50
Cabinet Unit 55 - 500 kW
SINAMICS
Safety Notes 1
Work with
Operation Panel BOP-2 2
Quick Commissioning
(P0010=1) 3
Low-Voltage Converter Troubleshooting with the
BOP-2 4
SINAMICS V50 I
Cabinet Unit 55 - 500 kW FAQ 5
Appendix A
Getting Started Guide
11/2009
A5E02782289A
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
SINAMICS V50 I
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Table of contents
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Safety Notes 1
1.1 Summary Note
● The operating instructions must be available at all times when carrying out work at the
converter. If you do not have any option to view the documentation on a PC while working
on the converter, please print it out and keep it in an accessible location nearby.
● Read the documentation carefully before starting work. If you cannot read the CD on your
computer, please request a hard copy from your Siemens partner.
● The converter must only be commissioned, operated and maintained when in perfect
working order and in compliance with the associated documentation included in the
scope of delivery. Only qualified personnel are permitted to commission, operate and
maintain this converter.
● You must comply with all applicable national, local and system-specific accident
prevention and waste disposal regulations.
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Safety Notes
1.3 Observing the five safety rules
DANGER
Danger due to high voltages
High voltages cause death or serious injury if the safety instructions are not observed or if
the equipment is handled incorrectly.
Potentially fatal voltages occur when this equipment is in operation which can remain
present even after the converter is switched off.
Ensure that only qualified and trained personnel carry out work on the equipment.
Follow the five rules at all times and during each stage of the work.
The five safety rules:
1. Disconnect the system.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live
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Safety Notes
1.4 Electromagnetic fields in electrical power engineering installations
WARNING
Electromagnetic fields "electro smog" when operating electrical power engineering
installations
Electromagnetic fields are generated during operation of electrical power engineering
installations.
Electromagnetic fields can interfere with electronic devices, which could cause them to
malfunction. For example, the operation of heart pacemakers can be impaired, potentially
leading to damage to a person's health or even death. It is therefore forbidden for persons
with heart pacemakers to enter these areas.
The plant operator is responsible for taking appropriate measures (labels and hazard
warnings) to adequately protect operating personnel and others against any possible risk.
● Observe the relevant nationally applicable health and safety regulations. In Germany,
"electromagnetic fields" are subject to regulations BGV B11 and BGR B11 stipulated by
the German statutory industrial accident insurance institution.
● Display adequate hazard warning notices on the installation.
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Safety Notes
1.5 ESD-sensitive components
CAUTION
Electrostatic discharge
Electronic modules contain components that can be destroyed by electrostatic discharge.
These modules can be easily destroyed by improper handling.
To protect your equipment against damage, follow the instructions given below.
CAUTION
Use conductive packaging material
Electronic modules must be stored, transported and dispatched in conductive
packaging.
Electronic modules which are not correctly stored, transported or dispatched can be
damaged.
Pack electronic modules in appropriate conductive packaging (e.g. foam rubber or
aluminum foil).
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Safety Notes
1.5 ESD-sensitive components
The necessary ESD protective measures for electrostatically sensitive devices are illustrated
once again in the following drawings:
d d d
b b
e e
f f f f f
c a c a c a
(1) (2) (3)
(1) Sitting
(2) Standing
(3) Standing/sitting
ESD protective measures
a = conductive floor
b = ESD table
c = ESD footwear
d = ESD coat
e = ESD wrist strap
f = cubicle ground connection
Figure 1-1 ESD protective measures
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Safety Notes
1.6 Radio telephones and mobile telephones
Safety instructions
CAUTION
Radio telephones
If you use radio communication equipment > 2 W in close proximity to the converter,
dangerous situations can develop. For example:
• Erroneous pulses can be produced when the converter is running.
• Power units can develop malfunctions.
• The converter can shut down.
• Contactors can chatter.
• Interference on binary outputs.
Do not use radio telephones > 2 W in close proximity to the converter equipment.
Radio telephones with lower outputs must not be used at a distance of less than 1 m from
the converter.
CAUTION
Mobile telephones
If you use a mobile telephone near the equipment, erroneous pulses can be produced
when the converter is in operation.
Switch off mobile telephones when you are near the equipment.
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Work with Operation Panel BOP-2 2
Description
An operator panel is located on the cabinet door of the cabinet unit for operating, monitoring,
and commissioning tasks.
Figure 2-1 Shows the factory default settings for operation via the BOP-2
CAUTION
The BOP-2 motor control functions are disabled by default. To control the motor via the
BOP-2, parameter P0700 should be set to 1 and P1000 set to 1.
NOTICE
Adjust the motor frequency 50 Hz: The DIP switch to
adjust the motor frequency is located below the I/O
board.
DIP Switch for motor
The inverter is delivered as follows and must be frequency
retained:
• DIP switch 2:
Off position: European defaults (50 Hz, kW etc.)
• DIP switch 1:
Not for customer use.
Figure 2-2 DIP switch
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Work with Operation Panel BOP-2
2.1 Buttons on the BOP-2
Manual The customer terminal strip (CD S2) and the operating panel (BOP-2)
mode are sources for commands and set values
Automatic The customer’s terminal strip (CD S1) or the serial (US S) or field bus
mode interface (e.g. PROFIBUS) are sources for commands and set values.
Access
Pressing this button allows access to the parameters.
parameters
Increase
Pressing this button increases the displayed value.
value
Decrease
Pressing this button decreases the displayed value.
value
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Work with Operation Panel BOP-2
2.2 Changing parameters with the BOP-2
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Work with Operation Panel BOP-2
2.2 Changing parameters with the BOP-2
NOTICE
In some cases, when changing parameter values, the display on the BOP-2 shows
. This means the inverter is busy with tasks of higher priority.
NOTICE
The function button may also be used to acknowledge a fault condition.
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Quick Commisioning (P0010=1) 3
Mechanical and electrical installation of the inverter must be completed before running
“Quick Commissioning”.
It is important that parameter P0010 is used for commissioning and P0003 is used to select
the access level.
There are three user levels, standard, extended and expert. The lower the access level
fewer parameters can be seen while performing Quick commissioning. The values for these
parameters are either the default settings or are calculated during quick commissioning.
Quick commissioning includes motor and ramp setting parameters.
Quick Commissioning concludes with P3900, which, when set to 1, will perform the
necessary motor calculations and clear all other parameters (not included in P0010=1) to the
default settings. After completing Quick Commissioning with P3900 = 1, the inverter is then
ready to run; this will only happen in the Quick Commissioning mode.
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Quick Commisioning (P0010=1)
3.1 Flow chart Quick Commissioning
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Quick Commisioning (P0010=1)
3.1 Flow chart Quick Commissioning
Suggestion Setting
Nominal motor power factor (cosPhi) from rating plate
Note
Visible only when P0100 = 0,2, (motor power in kW)
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Quick Commisioning (P0010=1)
3.1 Flow chart Quick Commissioning
2) The parameters offer more setting options than listed here. See Operating Instruction for further setting options.
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Quick Commisioning (P0010=1)
3.1 Flow chart Quick Commissioning
Yes
Yes
P0733[X] = 1
Yes
3) In 400kW and 500kW SINAMICS V50 cabinet, the option L13 is included in the basic configuration
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Quick Commisioning (P0010=1)
3.2 Motor data for parameterization
NOTICE
P0308 & P0309 are only visible if P0003 ≥ 2. Only one of the parameters is shown
depending on the settings of P0100.
P0307 indicates kW or HP depending upon the setting of P0100. For detailed information,
please see the Parameter List.
Changing motor parameters is not possible unless P0010=1.
Ensure that the inverter is configured correctly to the motor.
Observe the motor's star/delta connection arrangement!
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Quick Commisioning (P0010=1)
3.3 Reset to Factory default
NOTICE
The reset process can take up to 3 minutes to complete.
NOTICE
After the reset process, the necessary parameters for the option have to be entered. The
description of the option can be found in the Operating Instruction. A List of the parameters
can be found in appendix.
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Quick Commisioning (P0010=1)
3.3 Reset to Factory default
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Troubleshooting with the BOP-2 4
Warnings and faults are displayed on the BOP-2 with Axxx and Fxxx respectively. If the
motor fails to start when the ON command has been given:
● Check that P0010 = 0.
● Check that a valid ON signal is present.
● Check that P0700 = 2 (for digital input control) or
P0700 = 1 (for BOP-2 control).
● Check that the setpoint is present (0 to 10V on Terminal 3) or the setpoint has been
entered into the correct parameter, depending upon the setpoint source (P1000). See the
Parameter List for further details.
If the motor fails to run after changing the parameters, set P0010 = 30 then P0970 = 1 and
press P to reset the inverter to the factory default parameter values.
Now push the ON-button on the door of the cabinet or connect the terminal –X10:5 and
–X10:9 . The drive should now run to the defined setpoint by analogue input.
NOTICE
Motor data must relate to the inverter data power range and voltage.
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Troubleshooting with the BOP-2
4.1 Fault messages
NOTICE
To reset the fault code, one of three methods listed below can be used:
1. Cycle the power to the drive.
2. Press the button on the BOP-2.
Fault messages are stored in parameter r0947 under their code number (e.g. F0003 = 3).
The associated error value is found in parameter r0949. The value 0 is entered if a fault has
no error value. It is furthermore possible to read out the point in time that a fault occurred
(r0948) and the number of fault messages (P0952) stored in Parameter r0947.
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Troubleshooting with the BOP-2
4.1 Fault messages
Example Fault:
F0001 Overcurrent STOP II
Quit
Remove fault and reset fault memory by
● disconnecting the drive converter from the line supply and powering-up again
● Press the Fn key on the BOP-2
● Acknowledge fault P2103, P2104
● P0952 (complete fault memory)
Cause
● short-circuit at the output
● ground fault
● excessively large motor (the motor power rating P0307 is greater than the
● inverter power r0206)
● defective final stage (end stage)
NOTICE
A detail description of the fault messages is provided in the operation instruction.
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Troubleshooting with the BOP-2
4.2 Alarm messages
Example Alarm:
A0503 Undervoltage limit value
Cause
● line supply has failed.
● line voltage(P0210) and therefore also the DC link voltage (r0026) below the defined limit
value (P2172).
NOTICE
A detail description of the alarm messages is provided in the operation instruction.
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FAQ 5
5.1 1 QUESTION
When Profibus communication fails, how can fault F0070 be detected by the drive inverter
and further processed?
ANSWER
In many applications, when Profibus communication fails with fault F0070 a bit is to be made
available. This bit signals that Profibus has failed. This bit can then also be freely
interconnected. This means that the user can specifically evaluate this fault and himself
decide which response is to be made.
The bit can be generated using free blocks (FFB). This is the reason that the recommended
method can only be implemented at the SINAMICS V50.
Parameterization:
P2800 = 1 // activate FFB
P2801.0 = 1 // activate AND 1 (level 1)
P2889 = 0.43 // fixed setpoint 1 = 0.43% (the value is only valid for F0070)
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FAQ
5.1 1 QUESTION
P2800 P2802[12]
P2885
x1
P0947.0 Index0
P2889 Index1
x2 CMP1
Out = x1 ≥ x2
P2810
A
P2800 P2802[13]
r2886
r2888
Index0
Index1
B & r2811
P2887
x1
P2889 Index0
P0947.0 Index1
x2 CMP2
Out = x1 ≥ x2
Bit r2811 can be used, e.g. for "remote / local" changeover (P0810 / P0811). To do this, in
addition, a flip-flop is parameterized.
Note: Fault F0070 must be acknowledged after changing over between the two command
data sets.
Parameterization:
P2801.14 = 1 // activate RS-FF 1 (level 1)
P2840.0 = r2811.0 // 1st input from RS-FF 1 = output of the AND 1 (Bit r2811)
P2840.1 = r2090.10 // 2nd input from RS-FF 1 = Bit r2090.10 (control from SPS)
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FAQ
5.2 2 QUESTION
5.2 2 QUESTION
How can the temperature measured in SINAMICS V50 cabinet using a temperature sensor
(KTY84) - or determined from the motor temperature model - be compared with a fixed
temperature value?
ANSWER
This question can arise if, when the measured or determined motor temperature exceeds a
temperature limit and a specific response is to be output.
If, for example, the motor temperature exceeds the 80°C limit, a digital output should be set
that then activates a water cooling system.
To do this, the fixed temperature value (e.g. 80°C) must be converted into a %. The motor
temperature must have reached the appropriate value or adjusted using a potentiometer
(terminals 14 and 15).
If the PID controller is not used and not activated, then the temperature value can be easily
converted into a % value using the PID controller (refer to Fig5.1).
To do this, set the following:
P2264 = r0035.0 // motor temperature r0035.0 as PID actual value
r2266 = read the value // filtered PID actual value = fixed temperature value as a %
For instance, a value of 0.12% is obtained for 20°C and 0.49% for 80°C. The value of
parameter r2266 must then be entered into parameter P2889. In the SINAMICS V50 control
units a comparator can be used to make a comparison between the motor temperature and
a fixed temperature value:
2800 = 1 // activates the free blocks
2802.12 = 1 // activates comparator 1 (CMP 1)
2885.0 = r0035.0 // motor temperature r0035.0 as the 1st input of comparator 1
2885.1 = P2889 // fixed value P2889 as the 2nd input of comparator 1
P2885
x1 P0731
r0035.0 Index 0
x2 CMP 1 r2886 Index 1
P2889 Index 1
Out = x1 ≥ x2
Figure 5-4 comparison of the motor temperature with a fixed temperature value
731.0 = r2886 // connects the output of comparator 1 to a digital output
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FAQ
5.3 3 QUESTION
5.3 3 QUESTION
How can I improve the starting performance of high power SINAMICS V50 drives?
ANSWER
The starting performance of the high power drives is affected by the stator resistance value.
On larger motors (say above 500kW) the stator resistance is very low, and small changes in
motor design can greatly affect the resistance and therefore the starting current. The type
and length of cable between the motor and inverter can also change the overall resistance
significantly.
If the actual resistance is higher than the calculated value (which is calculated during quick
commissioning) the magnetizing current will be lower than the optimum value, therefore the
motor will be running inefficiently, particularly at low speeds. As a result, a much higher load
current will flow and the maximum possible torque will be reduced.
At zero frequency the current is determined by the boost voltage and the stator resistance.
The current will not change with the load. If the calculated value of the stator resistance is
too low, the current and the starting torque will be too low.
To avoid this high current, it is recommended that the stator resistance is measured during
commissioning. This is carried out by setting P1910 = 1 either during quick commissioning or
afterwards. It is also worthwhile setting P1910 = 3 to measure the flux curve. These
measurements must be carried out with a cold motor.
The reduction in current will be noticeable in all modes of operation (SLVC, V to f, FCC)
With SLVC the current is controlled. There is only a small influence of the resistance on the
magnetizing current. The SLVC automatically adapts the resistance value during operation.
Nevertheless the performance of SLVC is better when the stator resistance is tuned
correctly, especially immediately after power on.
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FAQ
5.4 4 QUESTION
5.4 4 QUESTION
How can I address or control the digital inputs or outputs using PROFIBUS?
ANSWER
The digital inputs (DIN) can be read-out via the DP by setting parameter P2051 to r722
(CO/BO values, digital inputs).
The state of digital outputs (DOUT) can be interrogated in the same way. In this case, the
value of parameter P2051 should be set to r747 (CO/BO values, digital outputs).
In order to control the digital outputs DOUT of SINAMICS V50 via DP bus, the bits of control
word 1 and control word 2 that are not used can be utilized for this purpose. These are the
following bits: 2090.12, 2091.6, 2091.7, 2091.10, 2091.14.
The digital outputs must then be interconnected with the bits, e.g.:
P0731 = 2090.12
P0732 = 2091.6
P0733 = 2091.7
5.5 5 QUESTION
Can SINAMICS V50 operate with unearthed supplies?
ANSWER
Yes, it can operate with removing the connection bracket of the interface-suppression
capacitor for unearthed.
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FAQ
5.5 5 QUESTION
Additional notes
3. 'Ground' and 'Earth' are used to mean the same thing in this context.
4. Operation on unearthed supplies is only possible with unfiltered units. Filtered units (or
units which do not have their 'Y' capacitors disconnected) will be damaged after running
for a short time.
5. An output reactor is recommended to limit the fault current during an earth fault. All
qualification tests have been carried out using an output reactor.
6. It is often the case that ungrounded supplies have high levels of transients and
interference. Supplies should be checked for damaging transients before fitting
SINAMICS V50. If in doubt, an input reactor should be fitted.
Supply arrangements:
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Appendix A
Setting parameters for main contactor (L13)
Parameter Value Description
P0701 [X] 99 Function of digital input 1: Enable BICO parameterization
P0733 [X] 2838 Function of digital output 3: D-FF 2 Q
P0840 [X] 2815 ON/OFF1: AND 3 output
P2800 1 Enable FFBs
P2801[2] 2 Enable AND 3
P2801[4] 2 Enable OR 2
P2801[5] 2 Enable OR 3
P2801[11] 2 Enable NOT 3
P2801[13] 2 Enable D-FF 2
P2802[2] 2 Enable timer 3
P2802[3] 2 Enable timer 4
P2814[0] 2862 AND 3 binector input 0: Timer 3 output
P2814[1] 2867 AND 3 binector input 1: Timer 4 output
P2818[0] 2821 OR 2 binector input 0: OR 3 output
P2818[1] 2833 OR 2 binector input 1: NOT 3 output
P2820[0] 52.3 OR 3 binector input 0: Drive fault active
P2820[1] 52.6 OR 3 binector input 0: ON inhibit active
P2832 722.0 * NOT 3 binector input: DIN1
P2837[0] 52.2 D-FF 2 Set: Drive running
P2837[1] 722.0 * D-FF 2 D input: DIN1
P2837[2] 2867 D-FF 2 Store pulse: Time 4 output
P2837[3] 2819 D-FF 2 Reset: OR 2 output
P2859 2838 Timer 3 binector input: D-FF 2 Q
P2860 3.0 Delay time of timer 3: 3.0s
P2861 0 Mode timer 3: ON delay
P2864 722.0 * Timer 4 binector input: DIN1
P2865 0.5 Delay time of timer 4: 0.5s
P2866 0 Mode timer 4: ON delay
* Select the command source according to control mode.
In BOP-2 control mode, the parameter setting is 19.0
In terminal control mode, the parameter setting is 722.0
In USS on BOP link control mode, the parameter setting is 2032.0
In USS on COM link control mode, the parameter setting is 2036.0
In Profibus control mode, the parameter setting is 2090.0
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Appendix
Function Diagram
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Appendix
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Appendix
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Appendix
Setting parameters for Speed Raise/Lower Push Buttons (K11) & 4-20mA Remote Speed Reference
(E88)
Parameter Value Description
P0700[X] 2 Control Command source from Terminals
P0702 [0] 13 Function of digital input 2 Speed Raise
P0703 [0] 14 Function of digital input 3 Speed Lower
P0704[X] 99 BICO Enable for Local/Remote operation
P0810 722.3 Local/Remote Selection
P1000[0] 1 MOP Setpoint
P1000[1] 2 Analog Setpoint.
P1070.0 1050 MOP Setpoint
Analog Setpoint. For E88 option, refer to respective option
P1070.1 755
parameterization.
Setting parameters for (K12) - Local Speed Reference Pot & Remote Speed Reference (MOP)
Parameter Value Description
P0700[X] 2 Control Command source from Terminals
P0702 [1] 13 Function of digital input 2 Speed Raise
P0703 [1] 14 Function of digital input 3 Speed Lower
P0704[X] 99 BICO Enable for Local/Remote operation
P0810 722.3 Local/Remote Selection
P1000[0] 2 Analog Setpoint.
P1000[1] 1 MOP Setpoint
P1070.0 755 AI1 Pot on door as speed reference.
P1070.1 1050 MOP Setpoint
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Appendix
Setting parameters for (K13) – Local mode - Start/Stop PB & Speed Reference POT on Door &
Remote mode - Start/Stop PB, Speed Reference 4-20 mA
Parameter Value Description
P0700[X] 2 Control Command source from Terminals
P0702 [X] 0 Function of digital input 2 Disabled
P0703 [X] 0 Function of digital input 3 Disabled
P0704[X] 99 BICO Enable for Local/Remote operation
P0810 722.3 Local/Remote Selection
P1000[0] 2 Analog Setpoint, Pot on door as speed Setpoint
P1000[1] 2 Analog Setpoint, 4-20 mA with E88 option.
P1070.0 755 Analog input1, Pot on door as speed ref.
Analog input2, 4-20 mA Signal from customer as speed ref. For E88
P1070.1 7
option, refer to respective option parameterization.
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Appendix
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Appendix
Outputsignal (mA)
(P0779, P0780)
20
P0780
y2
P0778
y1
2
CStat: CT Dataype: Float Unit: Hz Def: 50.00
P-Group: COMM Active: first confim QuickComm.: No Max: 650.00
3
CStat: CT Dataype: Float Unit: A Def: 0.10
P-Group: COMM Active: first confirm QuickComm.: No Max: 10000.00
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