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Low-Voltage Converter

SINAMICS V50
Cabinet Unit 55 - 500 kW

Getting Started · 11/2009

SINAMICS
Safety Notes 1
Work with
Operation Panel BOP-2 2
Quick Commissioning
(P0010=1) 3
Low-Voltage Converter Troubleshooting with the
BOP-2 4
SINAMICS V50 I
Cabinet Unit 55 - 500 kW FAQ 5

Appendix A
Getting Started Guide

Control Version 1.0

11/2009
A5E02782289A
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens Ltd. A5E02782289A Copyright © Siemens AG 2009.


IA & DT Division, Ⓟ 11/2009 Technical data subject to change
C-1, Additional Industrial area,
MIDC, Ambad, Nashik, Pin – 422010.
INDIA
Table of contents

1  Safety Notes .............................................................................................................................................. 5 


1.1  Summary Note ...............................................................................................................................5 
1.2  Qualified personnel ........................................................................................................................5 
1.3  Observing the five safety rules.......................................................................................................6 
1.4  Electromagnetic fields in electrical power engineering installations ..............................................7 
1.5  ESD-sensitive components ............................................................................................................8 
1.6  Radio telephones and mobile telephones....................................................................................10 
2  Work with Operation Panel BOP-2 .......................................................................................................... 11 
2.1  Buttons on the BOP-2 ..................................................................................................................12 
2.2  Changing parameters with the BOP-2 .........................................................................................13 
3  Quick Commisioning (P0010=1) .............................................................................................................. 15 
3.1  Flow chart Quick Commissioning.................................................................................................16 
3.1.1  Easy Quick Commissioning .........................................................................................................16 
3.1.2  Detail Commissioning Steps ........................................................................................................17 
3.2  Motor data for parameterization ...................................................................................................20 
3.3  Reset to Factory default ...............................................................................................................21 
4  Troubleshooting with the BOP-2 .............................................................................................................. 23 
4.1  Fault messages ............................................................................................................................24 
4.2  Alarm messages ..........................................................................................................................26 
5  FAQ ......................................................................................................................................................... 27 
5.1  1 QUESTION ...............................................................................................................................27 
5.2  2 QUESTION ...............................................................................................................................29 
5.3  3 QUESTION ...............................................................................................................................30 
5.4  4 QUESTION ...............................................................................................................................31 
5.5  5 QUESTION ...............................................................................................................................31 
A  Appendix.................................................................................................................................................. 33 

SINAMICS V50 I
Getting Started Guide, 11/2009, A5E02782289A 3
Table of contents

SINAMICS V50 I
4 Getting Started Guide, 11/2009, A5E02782289A
Safety Notes 1
1.1 Summary Note
● The operating instructions must be available at all times when carrying out work at the
converter. If you do not have any option to view the documentation on a PC while working
on the converter, please print it out and keep it in an accessible location nearby.
● Read the documentation carefully before starting work. If you cannot read the CD on your
computer, please request a hard copy from your Siemens partner.
● The converter must only be commissioned, operated and maintained when in perfect
working order and in compliance with the associated documentation included in the
scope of delivery. Only qualified personnel are permitted to commission, operate and
maintain this converter.
● You must comply with all applicable national, local and system-specific accident
prevention and waste disposal regulations.

1.2 Qualified personnel


Ensure that any transport, installation, operation or maintenance work is carried out by
qualified, trained staff. The minimum qualification must be that of an electrician in
accordance with EN 50110 "Operation of electrical systems".
For the purpose of these basic safety instructions, "skilled technical personnel" means
people who are familiar with the installation, mounting, commissioning and operation of the
product. They must be properly qualified for the tasks with which they are charged. Qualified
personnel must also be thoroughly familiar with all the safety-related instructions and
measures described in the product documentation.

SINAMICS V50 I
Getting Started Guide, 11/2009, A5E02782289A 5
Safety Notes
1.3 Observing the five safety rules

1.3 Observing the five safety rules


For your personal safety and in order to prevent material damage it is essential that you
follow the safety instructions given below and all safety-related instructions in your product
documentation. In particular pay attention to the safety-related instructions on the product
itself and always read the section headed "Safety Instructions" in each document.

DANGER
Danger due to high voltages
High voltages cause death or serious injury if the safety instructions are not observed or if
the equipment is handled incorrectly.
Potentially fatal voltages occur when this equipment is in operation which can remain
present even after the converter is switched off.
Ensure that only qualified and trained personnel carry out work on the equipment.
Follow the five rules at all times and during each stage of the work.
The five safety rules:
1. Disconnect the system.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live

SINAMICS V50 I
6 Getting Started Guide, 11/2009, A5E02782289A
Safety Notes
1.4 Electromagnetic fields in electrical power engineering installations

1.4 Electromagnetic fields in electrical power engineering installations

WARNING
Electromagnetic fields "electro smog" when operating electrical power engineering
installations
Electromagnetic fields are generated during operation of electrical power engineering
installations.
Electromagnetic fields can interfere with electronic devices, which could cause them to
malfunction. For example, the operation of heart pacemakers can be impaired, potentially
leading to damage to a person's health or even death. It is therefore forbidden for persons
with heart pacemakers to enter these areas.
The plant operator is responsible for taking appropriate measures (labels and hazard
warnings) to adequately protect operating personnel and others against any possible risk.

● Observe the relevant nationally applicable health and safety regulations. In Germany,
"electromagnetic fields" are subject to regulations BGV B11 and BGR B11 stipulated by
the German statutory industrial accident insurance institution.
● Display adequate hazard warning notices on the installation.

● Place barriers around hazardous areas.


● Take measures, e.g. using shields, to reduce electromagnetic fields at their source.
● Make sure that personnel are wearing the appropriate protective gear.

SINAMICS V50 I
Getting Started Guide, 11/2009, A5E02782289A 7
Safety Notes
1.5 ESD-sensitive components

1.5 ESD-sensitive components

Guidelines for Handling Electrostatic Sensitive Devices (ESD)

CAUTION
Electrostatic discharge
Electronic modules contain components that can be destroyed by electrostatic discharge.
These modules can be easily destroyed by improper handling.
To protect your equipment against damage, follow the instructions given below.

● Never touch electronic modules unless absolutely necessary in the course of


maintenance and repair procedures.
● If the modules have to be touched, the body of the person concerned must be
electrostatically discharged immediately beforehand and be grounded.
● Electronic modules should not be brought into contact with electrically insulating materials
such as plastic foil, plastic parts, insulating table supports or clothing made of synthetic
fibers.
● Always place electrostatic endangered assemblies on conductive bases.
● Always store and transport electronic modules or components in conductive packaging
(e.g. metallized plastic or metal containers).

CAUTION
Use conductive packaging material
Electronic modules must be stored, transported and dispatched in conductive
packaging.
Electronic modules which are not correctly stored, transported or dispatched can be
damaged.
Pack electronic modules in appropriate conductive packaging (e.g. foam rubber or
aluminum foil).

SINAMICS V50 I
8 Getting Started Guide, 11/2009, A5E02782289A
Safety Notes
1.5 ESD-sensitive components

The necessary ESD protective measures for electrostatically sensitive devices are illustrated
once again in the following drawings:

d d d
b b
e e
f f f f f

c a c a c a
(1) (2) (3)

(1) Sitting
(2) Standing
(3) Standing/sitting
ESD protective measures
a = conductive floor
b = ESD table
c = ESD footwear
d = ESD coat
e = ESD wrist strap
f = cubicle ground connection
Figure 1-1 ESD protective measures

SINAMICS V50 I
Getting Started Guide, 11/2009, A5E02782289A 9
Safety Notes
1.6 Radio telephones and mobile telephones

1.6 Radio telephones and mobile telephones

Safety instructions

CAUTION
Radio telephones
If you use radio communication equipment > 2 W in close proximity to the converter,
dangerous situations can develop. For example:
• Erroneous pulses can be produced when the converter is running.
• Power units can develop malfunctions.
• The converter can shut down.
• Contactors can chatter.
• Interference on binary outputs.
Do not use radio telephones > 2 W in close proximity to the converter equipment.
Radio telephones with lower outputs must not be used at a distance of less than 1 m from
the converter.

CAUTION
Mobile telephones
If you use a mobile telephone near the equipment, erroneous pulses can be produced
when the converter is in operation.
Switch off mobile telephones when you are near the equipment.

SINAMICS V50 I
10 Getting Started Guide, 11/2009, A5E02782289A
Work with Operation Panel BOP-2 2
Description
An operator panel is located on the cabinet door of the cabinet unit for operating, monitoring,
and commissioning tasks.

Figure 2-1 Shows the factory default settings for operation via the BOP-2

Parameter Meaning Default – India (50 Hz)


P0100 Operating Mode urope/US 50 Hz, kW
P0307 Power (rated motor) Dimension kW (Hp) depending on setting of P0100.
[Value depending on variant]
P0310 Motor frequency rating 50 Hz
P0311 Motor speed rating 1395 rpm [depending on variant]
P1082 Maximum Motor requency 50 Hz

CAUTION
The BOP-2 motor control functions are disabled by default. To control the motor via the
BOP-2, parameter P0700 should be set to 1 and P1000 set to 1.

NOTICE
Adjust the motor frequency 50 Hz: The DIP switch to
adjust the motor frequency is located below the I/O
board.
DIP Switch for motor
The inverter is delivered as follows and must be frequency
retained:
• DIP switch 2:
Off position: European defaults (50 Hz, kW etc.)
• DIP switch 1:
Not for customer use.
Figure 2-2 DIP switch

SINAMICS V50 I
Getting Started Guide, 11/2009, A5E02782289A 11
Work with Operation Panel BOP-2
2.1 Buttons on the BOP-2

2.1 Buttons on the BOP-2

Panel/Button Function Effects


Indicates
The LCD displays the settings currently used by the converter.
Status

Pressing the button starts the converter. This button is disabled by


Start motor
default. To enable this button set P0700 = 1.

OFF1 Pressing the button causes the motor to come to a standstill


at the selected ramp down rate. Disabled by default; to
enable set P0700 = 1.
Stop motor
OFF2 Pressing the button twice (or once long) causes the motor to
coast to a standstill.
This function is always enabled.

Manual The customer terminal strip (CD S2) and the operating panel (BOP-2)
mode are sources for commands and set values

Automatic The customer’s terminal strip (CD S1) or the serial (US S) or field bus
mode interface (e.g. PROFIBUS) are sources for commands and set values.

This button can be used to view additional information.


Pressing and holding the button for 2 seconds from any parameter
during operation, shows the following:
1. DC link voltage (indicated by d – units V).
2. Output current. (A)
3. Output frequency (Hz)
4. Output voltage (indicated by o – units V).
5. The value selected in P0005 (If P0005 is set to show any of the
above (1 - 4) then this will not be shown again).
Functions
Additional presses will toggle around the above displays.
Jump Function
From any parameter (rXXXX or PXXXX) a short press of the Fn button
will immediately jump to r0000, you can then change another
parameter, if required. Upon returning to r0000, pressing the Fn
button will return you to your starting point.
Quit
In case of a fault or alarm the button resets the fault or alarm
message on the operator panel display.

Access
Pressing this button allows access to the parameters.
parameters

Increase
Pressing this button increases the displayed value.
value

Decrease
Pressing this button decreases the displayed value.
value

SINAMICS V50 I
12 Getting Started Guide, 11/2009, A5E02782289A
Work with Operation Panel BOP-2
2.2 Changing parameters with the BOP-2

2.2 Changing parameters with the BOP-2


The procedure for changing the value of parameter P0004 is described below. Modifying the
value of an indexed parameter is illustrated using the example of P0719. Follow exactly the
same procedure to alter other parameters that you wish to set via the BOP-2.

Changing P0004 – parameter filter function

Step Result on display

1 Press to access parameters

2 Press until P0004 is displayed

3 Press to access the parameter value level

4 Press or to the required value

5 Press to confirm and store the value

Changing P0719 an indexed parameter Selection of command/setpoint source

Step Result on display

1 Press to access parameters

2 Press until P0719 is displayed

3 Press to access the parameter value level

4 Press to display current set value

5 Press or to the required value

6 Press to confirm and store the value

7 Press until r0000 is displayed

8 Press to return the display to the standard drive display (as


defined by the customer)

SINAMICS V50 I
Getting Started Guide, 11/2009, A5E02782289A 13
Work with Operation Panel BOP-2
2.2 Changing parameters with the BOP-2

NOTICE

In some cases, when changing parameter values, the display on the BOP-2 shows
. This means the inverter is busy with tasks of higher priority.

Changing single digits in Parameter values


For changing the parameter value rapidly, the single digits of the display can be changed by
performing the following actions:
Ensure you are in the parameter value changing level (see "Changing parameters with the
BOP-2").
1. Press (function button), which causes the right hand digit to blink.
2. Change the value of this digit by pressing / .
3. Press (function button) again causes the next digit to blink.
4. Perform steps 2 to 4 until the required value is displayed.
5. Press the to leave the parameter value changing level.

NOTICE
The function button may also be used to acknowledge a fault condition.

SINAMICS V50 I
14 Getting Started Guide, 11/2009, A5E02782289A
Quick Commisioning (P0010=1) 3
Mechanical and electrical installation of the inverter must be completed before running
“Quick Commissioning”.
It is important that parameter P0010 is used for commissioning and P0003 is used to select
the access level.
There are three user levels, standard, extended and expert. The lower the access level
fewer parameters can be seen while performing Quick commissioning. The values for these
parameters are either the default settings or are calculated during quick commissioning.
Quick commissioning includes motor and ramp setting parameters.
Quick Commissioning concludes with P3900, which, when set to 1, will perform the
necessary motor calculations and clear all other parameters (not included in P0010=1) to the
default settings. After completing Quick Commissioning with P3900 = 1, the inverter is then
ready to run; this will only happen in the Quick Commissioning mode.

SINAMICS V50 I
Getting Started Guide, 11/2009, A5E02782289A 15
Quick Commisioning (P0010=1)
3.1 Flow chart Quick Commissioning

3.1 Flow chart Quick Commissioning

3.1.1 Easy Quick Commissioning


P0003 = 1 Standard user access level

P0010 = 1 Quick commissioning

P0100 =0 Power in kW; Frequency in 50 Hz

P0304 = ? V Rated Motor Voltage

P0305 = ? A Rated Motor Current

P0307 = ? kW Rated Motor Power

P0308 = ? Rated motor cosPhi

P0310 = ? Hz Rated Motor Frequency

P0311 = ? 1/min Rated Motor Speed

P0700 = ? Selection of Command Source


• P0700 =1 (enables the start I / stop 0 button on the BOP-2)
• P0700 = 2 (enables the start I / stop 0 To use options K10, 11, 12, 13, 25
P1000 = ? Selection of Frequency Setpoint
• P1000 = 1 (enables the motor potentiometer setpoints),Use RAISE, LOWER PB
• P1000 = 2 (enables the analog setpoint by potentiometer on the door),To use E88
P1080 = 5 Hz Min. Motor Frequency

P01082 = ? Hz Max. Motor Frequency

P1120 = 160 s Ramp-Up Time Suggestion setting 55 ~ 90 kW : 90 s;


110 ~ 250 kW : 160 s; 315 ~ 500 kW : 280 s
P1121 = 160 s Ramp-Down Time

P3900 = 3 End Quick Commissioning

P0010 = 0 Ready to run

SINAMICS V50 I
16 Getting Started Guide, 11/2009, A5E02782289A
Quick Commisioning (P0010=1)
3.1 Flow chart Quick Commissioning

3.1.2 Detail Commissioning Steps


Access level

P0003 User Access Level 2)


1
1 Standard
2 Extended P0309 Rated Motor Efficiency1)
3
3 Expert Setting range: 0.0% ~ 99.9%
Suggestion setting
3 Expert Suggestion Setting
Nominal motor efficiency in % from rating plate
Note
P0010 Debug Parameters Visible only when P0100 = 1, (motor power in hp).
1
0 Ready to Run
1 Quick Commissioning
30 Factory Setting P0310 Rated Motor Frequency1)
1
Suggestion setting Setting range: 12 Hz ~ 650 Hz
1 Quick commissioning
Suggestion Setting
Nominal motor frequency (Hz) from rating plate
P0100 Operation for Europe/N. America
1
0 Power in kW; Frequency in 50 Hz
1 Power in hp; Frequency in 60 Hz P0311 Rated Motor Speed 1)
2 Power in kW; Frequency in 60 Hz 1
Setting range: 0 rpm ~ 40000 rpm
Default Setting
0 Power in kW; Frequency in 50 Hz Suggestion Setting
Nominal motor speed (rpm) from rating plate

P0304 Rated Motor Voltage 1)


1
Setting range: 10 V ~ 2000 V
P0335 Motor Cooling
3
0 Self cooled
Suggestion Setting 1 Force-cooled
Nominal motor voltage (V) from rating plate
2 Self-cooled and internal fan
3 Force-cooled and internal fan
Suggestion Setting
P0305 Rated Motor Current 1) Nominal motor cooling according to fact
1
Setting range: 0.01 A ~ 10000.00 A

Suggestion Setting P0500 Technological Application


Nominal motor current (A) from rating plate 3
0 Constant torque
1 Pumps and fans
Default Setting
P0307 Rated Motor Power 1)
1 1 Pumps and fans
Setting range: 0.01 kW ~ 2000 kW

Suggestion Setting P0640 Motor Overload Factor


Nominal motor Power (kW) from rating plate 3
Setting range: 10.0% ~ 400.0%
Note
If P0100 = 1,Values will be in hp.
Default Setting
110.0%
Note
P0308 Rated Motor cosPhi 1) Motor overload current limit [%] relative to P0305
3
Setting range: 0.000 ~ 1.000 (rated motor current)

Suggestion Setting
Nominal motor power factor (cosPhi) from rating plate
Note
Visible only when P0100 = 0,2, (motor power in kW)

1) Motor-specific parameters-see motor rating plate


2) The parameters offer more setting options than listed here. See Operating Instruction for further setting options.

SINAMICS V50 I
Getting Started Guide, 11/2009, A5E02782289A 17
Quick Commisioning (P0010=1)
3.1 Flow chart Quick Commissioning

P0700 Selection of Command Source 2) P1120 Ramp-Up Time


1 1
0 Factory Setting Setting range: 0 s ~ 650 s
1 BOP-2
2 Terminals (Digital Inputs)
Suggestion Setting
Default Setting 55 ~ 90 kW:90 s; 110 ~ 250 kW:160 s; 315 ~ 500 kW:280 s
2 Terminals (Digital Inputs)
Note
Note Time taken for the motor to accelerate from standstill up to
If P0700 = 2 is selected, the function of the digital inputs maximum motor frequency.
can be determind via P0701 to P0708.
P0701 to P0708 = 99 enables the BICO-parameterization
for the digital inputs
P1121 Ramp-Down Time
1
Setting range: 0 s ~ 650 s
2)
P1000 Selection of Frequency Setpoint
1 Suggestion Setting
1 Motor potentiometer setpoint
55 ~ 90 kW:90 s; 110 ~ 250 kW:160 s; 315 ~ 500 kW:280 s
2 Analog setpoint 1
3 Fixed frequency setpoint Note
7 Analog setpoint 2 Time taken for motor to decelerate from maximum motor
frequency down to standstill.
Default Setting
2 Analog setpoint 1
Note
For additional settings for setpoint see ParameterList P1300 Control mode
3
0 V/f with linear charac
1 V/f with FCC
P1080 Min. Motor Frequency 2 V/f with parabolic charac
1 3 V/f with programmable charac
Setting range: 0 Hz ~ 650 Hz
5 V/f for textile applications
6 V/f with FCC for textile applications
Suggestion Setting
19 V/f control with independent voltage setpoint
5 Hz
Note Suggestion Setting
Sets minimum motor frequency (0 ~ 650 Hz) at which the 2 V/f with parabolic charac.
motor will run irrespective of the frequency setpoint.
The value is valid for both motor directions.
P3900 End Quick Commissioning
1
0 End Quick Commissioning without motor
P1082 Max. Motor Frequency calculation or factory reset
1 1 End Quick Commissioning with motor
Setting range: 0 Hz ~ 650 Hz
calculation and factory reset
2 End Quick Commissioning with motor
Default Setting
calculation and with I/O reset
50 Hz
3 End Quick Commissioning with motor
Note calculation but without I/O reset
Sets maximum motor frequency (0 ~ 650 Hz) at which the
Suggestion Setting
motor will run irrespective of the frequency setpoint.
3 End Quick Commissioning with motor
The value is valid for both motor directions.
calculation but without I/O reset

BOP-2 shows “buSy”


After completion of calculation,P3900 and P0010 are
automatically reset to their original value 0.

2) The parameters offer more setting options than listed here. See Operating Instruction for further setting options.

SINAMICS V50 I
18 Getting Started Guide, 11/2009, A5E02782289A
Quick Commisioning (P0010=1)
3.1 Flow chart Quick Commissioning

Select motor data No


identification or not?

Yes

Select option L13 No


3)
or not?

Yes

P0733[X] = 1

P1910 Select motor data identification


3
0 Disabled
1 Identification of all parameters with parameter change
Suggestion Setting
1 Identification of all parameters with parameter change
Note
Motor identification must be performed with a cold motor
(20°C). If the ambient temperature is not within the range
of 20°C (+5°C), P0625 Ambient motor temperature must
be updated.

Alarm A0541. Motor data idendification active.

Push “Start” button. Switch on Motor. Motor data


identification starts.

After completing motor identification, alarm message


A0541 disappears.

Select option L13 No


3)
or not?

Yes

According to Appendix (Section 6), Set parameters


for main contactor (L13)

Quick Commissioning complete, the inverter goes


into ready-to-run state

3) In 400kW and 500kW SINAMICS V50 cabinet, the option L13 is included in the basic configuration

SINAMICS V50 I
Getting Started Guide, 11/2009, A5E02782289A 19
Quick Commisioning (P0010=1)
3.2 Motor data for parameterization

3.2 Motor data for parameterization

Figure 3-1 Typical Motor Rating Plate Example


(The details given on the rating plate are only examples)

NOTICE
P0308 & P0309 are only visible if P0003 ≥ 2. Only one of the parameters is shown
depending on the settings of P0100.
P0307 indicates kW or HP depending upon the setting of P0100. For detailed information,
please see the Parameter List.
Changing motor parameters is not possible unless P0010=1.
Ensure that the inverter is configured correctly to the motor.
Observe the motor's star/delta connection arrangement!

SINAMICS V50 I
20 Getting Started Guide, 11/2009, A5E02782289A
Quick Commisioning (P0010=1)
3.3 Reset to Factory default

3.3 Reset to Factory default


To reset all parameters to the factory default settings, the following parameters should be set
as follows (BOP-2 or G91 Option needed):
1. Set P0010=30.
2. Set P0970=1.

NOTICE
The reset process can take up to 3 minutes to complete.

NOTICE
After the reset process, the necessary parameters for the option have to be entered. The
description of the option can be found in the Operating Instruction. A List of the parameters
can be found in appendix.

SINAMICS V50 I
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Quick Commisioning (P0010=1)
3.3 Reset to Factory default

SINAMICS V50 I
22 Getting Started Guide, 11/2009, A5E02782289A
Troubleshooting with the BOP-2 4
Warnings and faults are displayed on the BOP-2 with Axxx and Fxxx respectively. If the
motor fails to start when the ON command has been given:
● Check that P0010 = 0.
● Check that a valid ON signal is present.
● Check that P0700 = 2 (for digital input control) or
P0700 = 1 (for BOP-2 control).
● Check that the setpoint is present (0 to 10V on Terminal 3) or the setpoint has been
entered into the correct parameter, depending upon the setpoint source (P1000). See the
Parameter List for further details.
If the motor fails to run after changing the parameters, set P0010 = 30 then P0970 = 1 and
press P to reset the inverter to the factory default parameter values.
Now push the ON-button on the door of the cabinet or connect the terminal –X10:5 and
–X10:9 . The drive should now run to the defined setpoint by analogue input.

NOTICE
Motor data must relate to the inverter data power range and voltage.

SINAMICS V50 I
Getting Started Guide, 11/2009, A5E02782289A 23
Troubleshooting with the BOP-2
4.1 Fault messages

4.1 Fault messages


In the event of a failure, the inverter switches off and a fault code appears on the display.

NOTICE
To reset the fault code, one of three methods listed below can be used:
1. Cycle the power to the drive.
2. Press the button on the BOP-2.

Fault messages are stored in parameter r0947 under their code number (e.g. F0003 = 3).
The associated error value is found in parameter r0949. The value 0 is entered if a fault has
no error value. It is furthermore possible to read out the point in time that a fault occurred
(r0948) and the number of fault messages (P0952) stored in Parameter r0947.

SINAMICS V50 I
24 Getting Started Guide, 11/2009, A5E02782289A
Troubleshooting with the BOP-2
4.1 Fault messages

Example Fault:
F0001 Overcurrent STOP II
Quit
Remove fault and reset fault memory by
● disconnecting the drive converter from the line supply and powering-up again
● Press the Fn key on the BOP-2
● Acknowledge fault P2103, P2104
● P0952 (complete fault memory)

Cause
● short-circuit at the output
● ground fault
● excessively large motor (the motor power rating P0307 is greater than the
● inverter power r0206)
● defective final stage (end stage)

Diagnosis & Remedy


Please check the following:
● are the cable lengths within the limit values ?
● does the motor cable or motor have either a short-circuit or ground fault ?
● do the motor parameters correspond to those of the motor being used ?
● is the motor overloaded or stalled (locked rotor) ?
● increase the accelerating time.
● reduce the gain
● use a motor with a lower power rating
● is the stator resistance value (P0350) correct?

NOTICE
A detail description of the fault messages is provided in the operation instruction.

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Getting Started Guide, 11/2009, A5E02782289A 25
Troubleshooting with the BOP-2
4.2 Alarm messages

4.2 Alarm messages


Alarm messages are stored in parameter r2110 under their code number (e.g. A0503 = 503)
and can be read out from there.

Example Alarm:
A0503 Undervoltage limit value
Cause
● line supply has failed.
● line voltage(P0210) and therefore also the DC link voltage (r0026) below the defined limit
value (P2172).

Diagnosis & Remedy


● check the line voltage.

NOTICE
A detail description of the alarm messages is provided in the operation instruction.

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26 Getting Started Guide, 11/2009, A5E02782289A
FAQ 5
5.1 1 QUESTION
When Profibus communication fails, how can fault F0070 be detected by the drive inverter
and further processed?

ANSWER
In many applications, when Profibus communication fails with fault F0070 a bit is to be made
available. This bit signals that Profibus has failed. This bit can then also be freely
interconnected. This means that the user can specifically evaluate this fault and himself
decide which response is to be made.
The bit can be generated using free blocks (FFB). This is the reason that the recommended
method can only be implemented at the SINAMICS V50.
Parameterization:
P2800 = 1 // activate FFB
P2801.0 = 1 // activate AND 1 (level 1)

P2802.12 = 2 // activate comparator 1 (level 2)


P2802.13 = 2 // activate comparator 2 (level 2)

P2810.0 = r2886.0 // 1st input of AND 1 = output of comparator 1

P2810.1 = r2888.0 // 2nd input of AND 1 = output of comparator 2


P2885.0 = r0947.0 // 1st input of comparator 1 = last fault code

P2885.1 = P2889 // 2nd input of comparator 1 = fixed setpoint 1


P2887.0 = P2889 // 1st input of comparator 2 = fixed setpoint 1

P2887.1 = r0947.0 // 2nd input of comparator 2 = last fault code

P2889 = 0.43 // fixed setpoint 1 = 0.43% (the value is only valid for F0070)

r2811 = 1 for fault F0070


Bit r2811 can still be used elsewhere.

SINAMICS V50 I
Getting Started Guide, 11/2009, A5E02782289A 27
FAQ
5.1 1 QUESTION

P2800 P2802[12]

P2885
x1
P0947.0 Index0
P2889 Index1
x2 CMP1
Out = x1 ≥ x2
P2810
A

P2800 P2802[13]
r2886
r2888
Index0
Index1
B & r2811

P2887
x1
P2889 Index0
P0947.0 Index1
x2 CMP2
Out = x1 ≥ x2

Figure 5-1 Detecting fault F007

Bit r2811 can be used, e.g. for "remote / local" changeover (P0810 / P0811). To do this, in
addition, a flip-flop is parameterized.
Note: Fault F0070 must be acknowledged after changing over between the two command
data sets.
Parameterization:
P2801.14 = 1 // activate RS-FF 1 (level 1)
P2840.0 = r2811.0 // 1st input from RS-FF 1 = output of the AND 1 (Bit r2811)

P2840.1 = r2090.10 // 2nd input from RS-FF 1 = Bit r2090.10 (control from SPS)

P0810 = r2841.0 // CDS Bit0 (remote / local) = output of the RS-FF 1

P2800 P2801[14] REMOTE / LOCAL


changeover
P2840 P0810
SET
r2811 Index0 (Q=1) Q r2841 (0:0)
r2090.10 Index1
RESET
≥1 (Q=0) Q
POWER ON
POWER ON Q=0,Q=1

Figure 5-2 REMOTE / LOCAL changeover

SINAMICS V50 I
28 Getting Started Guide, 11/2009, A5E02782289A
FAQ
5.2 2 QUESTION

5.2 2 QUESTION
How can the temperature measured in SINAMICS V50 cabinet using a temperature sensor
(KTY84) - or determined from the motor temperature model - be compared with a fixed
temperature value?

ANSWER
This question can arise if, when the measured or determined motor temperature exceeds a
temperature limit and a specific response is to be output.
If, for example, the motor temperature exceeds the 80°C limit, a digital output should be set
that then activates a water cooling system.
To do this, the fixed temperature value (e.g. 80°C) must be converted into a %. The motor
temperature must have reached the appropriate value or adjusted using a potentiometer
(terminals 14 and 15).
If the PID controller is not used and not activated, then the temperature value can be easily
converted into a % value using the PID controller (refer to Fig5.1).
To do this, set the following:
P2264 = r0035.0 // motor temperature r0035.0 as PID actual value
r2266 = read the value // filtered PID actual value = fixed temperature value as a %

Fdbck. filt Tconst


0.00 ... 60.00 [s]
P2265 (0.00)
CO: Act. motor
temperature CI: PID feedback
= Value in °C P2264
CO: PID filt. feedback
r0035.0 Index 0
= Value in %
r2266

Figure 5-3 converting the fixed temperature value into a %

For instance, a value of 0.12% is obtained for 20°C and 0.49% for 80°C. The value of
parameter r2266 must then be entered into parameter P2889. In the SINAMICS V50 control
units a comparator can be used to make a comparison between the motor temperature and
a fixed temperature value:
2800 = 1 // activates the free blocks
2802.12 = 1 // activates comparator 1 (CMP 1)
2885.0 = r0035.0 // motor temperature r0035.0 as the 1st input of comparator 1
2885.1 = P2889 // fixed value P2889 as the 2nd input of comparator 1

P2800 P2802 [12]

P2885
x1 P0731
r0035.0 Index 0
x2 CMP 1 r2886 Index 1
P2889 Index 1

Out = x1 ≥ x2

Figure 5-4 comparison of the motor temperature with a fixed temperature value
731.0 = r2886 // connects the output of comparator 1 to a digital output

*) The measurement and determination accuracy of the temperature depend on the


certain type of the drive and temperature sensor.

SINAMICS V50 I
Getting Started Guide, 11/2009, A5E02782289A 29
FAQ
5.3 3 QUESTION

5.3 3 QUESTION
How can I improve the starting performance of high power SINAMICS V50 drives?

ANSWER
The starting performance of the high power drives is affected by the stator resistance value.
On larger motors (say above 500kW) the stator resistance is very low, and small changes in
motor design can greatly affect the resistance and therefore the starting current. The type
and length of cable between the motor and inverter can also change the overall resistance
significantly.
If the actual resistance is higher than the calculated value (which is calculated during quick
commissioning) the magnetizing current will be lower than the optimum value, therefore the
motor will be running inefficiently, particularly at low speeds. As a result, a much higher load
current will flow and the maximum possible torque will be reduced.
At zero frequency the current is determined by the boost voltage and the stator resistance.
The current will not change with the load. If the calculated value of the stator resistance is
too low, the current and the starting torque will be too low.
To avoid this high current, it is recommended that the stator resistance is measured during
commissioning. This is carried out by setting P1910 = 1 either during quick commissioning or
afterwards. It is also worthwhile setting P1910 = 3 to measure the flux curve. These
measurements must be carried out with a cold motor.
The reduction in current will be noticeable in all modes of operation (SLVC, V to f, FCC)
With SLVC the current is controlled. There is only a small influence of the resistance on the
magnetizing current. The SLVC automatically adapts the resistance value during operation.
Nevertheless the performance of SLVC is better when the stator resistance is tuned
correctly, especially immediately after power on.

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30 Getting Started Guide, 11/2009, A5E02782289A
FAQ
5.4 4 QUESTION

5.4 4 QUESTION
How can I address or control the digital inputs or outputs using PROFIBUS?

ANSWER
The digital inputs (DIN) can be read-out via the DP by setting parameter P2051 to r722
(CO/BO values, digital inputs).
The state of digital outputs (DOUT) can be interrogated in the same way. In this case, the
value of parameter P2051 should be set to r747 (CO/BO values, digital outputs).
In order to control the digital outputs DOUT of SINAMICS V50 via DP bus, the bits of control
word 1 and control word 2 that are not used can be utilized for this purpose. These are the
following bits: 2090.12, 2091.6, 2091.7, 2091.10, 2091.14.
The digital outputs must then be interconnected with the bits, e.g.:
P0731 = 2090.12
P0732 = 2091.6
P0733 = 2091.7

5.5 5 QUESTION
Can SINAMICS V50 operate with unearthed supplies?

ANSWER
Yes, it can operate with removing the connection bracket of the interface-suppression
capacitor for unearthed.

Operation with ungrounded (IT) supplies


The SINAMICS V50 cabinet will operate from ungrounded supplies and will continue to
operate if an input phase is shorted to ground. If an output phase is shorted to ground, the
SINAMICS V50 will trip and indicate F0001.
On ungrounded supplies, it will be necessary to remove the 'Y' capacitor from the inside of
the unit and fit an output reactor .The purpose of the reactor is to limit high frequency
circulating currents that can flow during earth faults. These would cause high currents in the
output devices, leading to excessive dissipation and possible damage.

SINAMICS V50 I
Getting Started Guide, 11/2009, A5E02782289A 31
FAQ
5.5 5 QUESTION

Additional notes
3. 'Ground' and 'Earth' are used to mean the same thing in this context.
4. Operation on unearthed supplies is only possible with unfiltered units. Filtered units (or
units which do not have their 'Y' capacitors disconnected) will be damaged after running
for a short time.
5. An output reactor is recommended to limit the fault current during an earth fault. All
qualification tests have been carried out using an output reactor.
6. It is often the case that ungrounded supplies have high levels of transients and
interference. Supplies should be checked for damaging transients before fitting
SINAMICS V50. If in doubt, an input reactor should be fitted.

Supply arrangements:

An unearthed or ungrounded supply is one where the ground is not


electrically connected to the inverter input (see diagrams below). This
arrangement is sometimes used in some industrial installations because,
in the event of an earth fault occurring, the equipment may continue to
run.

Ungrounded does not mean there is no ground connection at all. All


Siemens drives must always be grounded. This is important for safety
reasons.

Normal Supply; Ground connected to neutral at supply source.

Typical IT or ungrounded supply:


There is no direct connection between the supply and the safety ground.

SINAMICS V50 I
32 Getting Started Guide, 11/2009, A5E02782289A
Appendix A
Setting parameters for main contactor (L13)
Parameter Value Description
P0701 [X] 99 Function of digital input 1: Enable BICO parameterization
P0733 [X] 2838 Function of digital output 3: D-FF 2 Q
P0840 [X] 2815 ON/OFF1: AND 3 output
P2800 1 Enable FFBs
P2801[2] 2 Enable AND 3
P2801[4] 2 Enable OR 2
P2801[5] 2 Enable OR 3
P2801[11] 2 Enable NOT 3
P2801[13] 2 Enable D-FF 2
P2802[2] 2 Enable timer 3
P2802[3] 2 Enable timer 4
P2814[0] 2862 AND 3 binector input 0: Timer 3 output
P2814[1] 2867 AND 3 binector input 1: Timer 4 output
P2818[0] 2821 OR 2 binector input 0: OR 3 output
P2818[1] 2833 OR 2 binector input 1: NOT 3 output
P2820[0] 52.3 OR 3 binector input 0: Drive fault active
P2820[1] 52.6 OR 3 binector input 0: ON inhibit active
P2832 722.0 * NOT 3 binector input: DIN1
P2837[0] 52.2 D-FF 2 Set: Drive running
P2837[1] 722.0 * D-FF 2 D input: DIN1
P2837[2] 2867 D-FF 2 Store pulse: Time 4 output
P2837[3] 2819 D-FF 2 Reset: OR 2 output
P2859 2838 Timer 3 binector input: D-FF 2 Q
P2860 3.0 Delay time of timer 3: 3.0s
P2861 0 Mode timer 3: ON delay
P2864 722.0 * Timer 4 binector input: DIN1
P2865 0.5 Delay time of timer 4: 0.5s
P2866 0 Mode timer 4: ON delay
* Select the command source according to control mode.
In BOP-2 control mode, the parameter setting is 19.0
In terminal control mode, the parameter setting is 722.0
In USS on BOP link control mode, the parameter setting is 2032.0
In USS on COM link control mode, the parameter setting is 2036.0
In Profibus control mode, the parameter setting is 2090.0

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Appendix

Function Diagram

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34 Getting Started Guide, 11/2009, A5E02782289A
Appendix

Setting parameters for E-Stop push button (L45)


Case 1 (without option L57)
Parameter Value Description
P0706 [X] 99 Function of digital input 6
P2106 [X] 722.5 BI: External fault
Note: When the EMERGENCY OFF button is pressed, it displays F0085 (External trip) in BOP-2.
The circuit of IGBT and main contactor (Option L13) disconnect, then the motor coasts freely to a
standstill.
Case 2 (without option L57)
Parameter Value Description
P0706[X] 3 Function of digital input 6
Note: Pressing the EMERGENCY OFF button causes the inverter to come to a standstill as OFF-2.
The circuit of IGBT and main contactor (Option L13) disconnect, then the motor coasts freely to run
down.

Setting parameters for Anti-condensation heater (L55)


When use the relay –K11 (option K73) output signals, remove the jumper –X55:1/2 and set these
parameters.
Parameter Value Description
P0733 [X] 52.2 Function of digital output 3
Note: L55 option is controlled by I/O board DO3 (24, 25). After setting these parameters, when the
kit is running the source of the heater is inactive; or the kit stops, the source is active.
When select the main contactor, it can refer the parameters setting of main contactor (option L13).
In 400kW and 500kW SINAMICS V50 cabinet, the main contactor is included in the basic
configuration

Setting parameters for Category 0 E-Stop(L57)


Parameter Value Description
P0706[X] 3 Function of digital input 6
Note: Pressing the EMERGENCY OFF button causes the inverter to come to a standstill as OFF-2.
The circuit of IGBT and main contactor (Option L13) disconnect, then the motor coasts freely to run
down.

SINAMICS V50 I
Getting Started Guide, 11/2009, A5E02782289A 35
Appendix

Setting parameters for Run & Fault indication light (K19)


Parameter Value Description
P0731[X] 52.2 Function of digital output 1, Drive Running
P0732[x] 52.3 Function of digital output 2, Drive Fault Active
P0748, bit2 HIGH Invert Output 2
Note: K19 option is controlled by I/O board DO1 & 2. After setting these parameters, Green light
glows when drive is running and Amber lamp glows if drive is in Fault mode.

Setting parameters for ON-OFF push button (K25)


Note:
When select this option K25 with option DC 24V auxiliary power supply K73, main contactor (L13)
and AC 230V power supply (K74) at the same time. It can refer the parameter setting of main
contactor.

Setting parameters for potentiometer (K26)


Parameter Value Description
P0700 2 Control command from terminals
P0701 1 ON/OFF command from DI1
P1070 755 MOP Setpoint
P1000 [X] 2 Selection of frequency setpoint – analog input

Setting parameters for Speed Raise/Lower Push Buttons (K10)


Parameter Value Description
P0700[X] 2 Control Command source from Terminals
P0702 [X] 13 Function of digital input 2 Speed Raise
P0703 [X] 14 Function of digital input 3 Speed Lower
P1000 [X] 1 MOP Setpoint
P1070[X] 1050 MOP Setpoint

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Appendix

Setting parameters for Speed Raise/Lower Push Buttons (K11) & 4-20mA Remote Speed Reference
(E88)
Parameter Value Description
P0700[X] 2 Control Command source from Terminals
P0702 [0] 13 Function of digital input 2 Speed Raise
P0703 [0] 14 Function of digital input 3 Speed Lower
P0704[X] 99 BICO Enable for Local/Remote operation
P0810 722.3 Local/Remote Selection
P1000[0] 1 MOP Setpoint
P1000[1] 2 Analog Setpoint.
P1070.0 1050 MOP Setpoint
Analog Setpoint. For E88 option, refer to respective option
P1070.1 755
parameterization.

Setting parameters for (K12) - Local Speed Reference Pot & Remote Speed Reference (MOP)
Parameter Value Description
P0700[X] 2 Control Command source from Terminals
P0702 [1] 13 Function of digital input 2 Speed Raise
P0703 [1] 14 Function of digital input 3 Speed Lower
P0704[X] 99 BICO Enable for Local/Remote operation
P0810 722.3 Local/Remote Selection
P1000[0] 2 Analog Setpoint.
P1000[1] 1 MOP Setpoint
P1070.0 755 AI1 Pot on door as speed reference.
P1070.1 1050 MOP Setpoint

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Appendix

Setting parameters for (K13) – Local mode - Start/Stop PB & Speed Reference POT on Door &
Remote mode - Start/Stop PB, Speed Reference 4-20 mA
Parameter Value Description
P0700[X] 2 Control Command source from Terminals
P0702 [X] 0 Function of digital input 2 Disabled
P0703 [X] 0 Function of digital input 3 Disabled
P0704[X] 99 BICO Enable for Local/Remote operation
P0810 722.3 Local/Remote Selection
P1000[0] 2 Analog Setpoint, Pot on door as speed Setpoint
P1000[1] 2 Analog Setpoint, 4-20 mA with E88 option.
P1070.0 755 Analog input1, Pot on door as speed ref.
Analog input2, 4-20 mA Signal from customer as speed ref. For E88
P1070.1 7
option, refer to respective option parameterization.

Setting parameters for (L86) – PT 100 Unit


Parameter Value Description
P0705[X] 99 BICO Enable for PT100 unit
P2106[X] 722.4 External Fault – Tripping on Motor over temp.

Setting parameters for (K24) – Reset PB on door


Parameter Value Description
P0705[X] 99 BICO Enable for Reset PB on door.
P2103[X] 722.4 Fault Reset using PB on door.

Setting parameters for DC 24V auxiliary power (K73)


Note:
When select this option K73 with options run-stop push button (K25), main contactor (L13) and AC
230V power supply (K74) at the same time. It can refer the parameter setting of main contactor.

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38 Getting Started Guide, 11/2009, A5E02782289A
Appendix

Setting parameter for Isolation amplifiers (E88~E89)


Case 1 – Adjust DIP switch below I/O Board
The DIP settings are as follows:
• OFF = voltage input (10 V)
• ON = current input (20 mA)
Allocation of DIPs to analog inputs is as follows:
• DIP on left (DIP 1) = Analog input 1
• DIP on right (DIP 2) = Analog input 2

Case 2 – Parameter P0756 Setting.

Possible Setting Description

0 Unipolar voltage input (0 to +10 V)

1 Unipolar voltage input with monitoring (0 to 10 V)

2 Unipolar current input (0 to 20 mA)

3 Unipolar current input with monitoring (0 to 20 mA)

4 Bipolar voltage input (-10 V to +10 V)

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Getting Started Guide, 11/2009, A5E02782289A 39
Appendix

Set parameters for option K23


Parameters Value Description
Current meter setting
P0771[0] 27 Analog output 1: current actual value
P773[0] 2 DAC-DAC smooth filter time(ms)
P776[0] 0 Type of analog output:current output 0~20mA
P777[0] 0
Define output character of current actual curve P1(x1,y1) at (0,0).
P778[0] 0
P779[0] X2 Define output character of current actual curve P1(x2,y2) at (x2,20).
x2=(Max.meter scale)/P2002*100%
P780[0] 20 For example:P2002=452A Max.meter scale=580A,x2=138.32%
Speed meter setting
P0771[1] 21 Analog output 2: speed actual value
P773[1] 2 DAC-DAC smooth filter time(ms)
P776[1] 0 Type of analog output:current output 0~20mA
P777[1] 0
Define output character of speed actual curve P2(x1,y1) at (0,0).
P778[1] 0
P779[1] X2 Define output character of speed actual curve P2(x2,y2) at (x2,20).
x2=(Max.meter scale)/[(P2000*60/(motor pole pairs)]*100%
P780[1] 20 For example:P2000=50HZ motor pole pairs = 2
Max.meter scal=2000rpm, x2=133.33%
Set the parameters, then we can get red curve which can show the current and speed
character.

Outputsignal (mA)

(P0779, P0780)
20

P0780
y2

P0778
y1

0 P0777 P0779 100% %


(P0777, P0778) x1 x2 x2

P2000[3] Reference frequency Min: 1.00 Level

2
CStat: CT Dataype: Float Unit: Hz Def: 50.00
P-Group: COMM Active: first confim QuickComm.: No Max: 650.00

P2002[3] Reference current Min: 0.10 Level

3
CStat: CT Dataype: Float Unit: A Def: 0.10
P-Group: COMM Active: first confirm QuickComm.: No Max: 10000.00

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40 Getting Started Guide, 11/2009, A5E02782289A

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