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LG500 Spare Parts ENG

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LG500

TABLE OF CONTENTS Page

LG500 1

LG500 SN 35000050 - 35001252 2


Ground plate 3
Engine plate and frame 4
Engine plate and frame 6
V-belt cover and battery box 8
Option 10
Eccentric element 12
Eccentric element 14
Engine 18
Engine Hatz 1D60Z 20
Engine Hatz 1D81Z 22
Transmission 24
Clutch 26
Belt tightener 28
Hydraulic system 30
Hydraulic system 32
Electrical equipment 34
Control panel 36
Handle and controls 38
Handle 40
Option,dead man handle 42
Throttle control, old version 44
Throttle control 45
Decals and equipment 46
Decals and equipment 48

LG500 SN 35001253 - 50
Ground plate 51
Engine plate and frame 52
Engine plate and frame 54
V-belt cover Up to SN 35001514 56
V-belt cover From SN 35001515 58
Option 10
Eccentric element 60
Eccentric element 62
Engine 64
Engine Hatz 1D81Z 66
Power transmission 70
Clutch Up to S/N 35001514 72
Clutch From S/N 35001515 74
Belt tightener 76
Hydraulic system 78
Hydraulic system 80
Hydraulic tank 82
Electrical equipment 84
Control panel, Up to S/N: 35002609, 11-31, 33-53, 55-60, 63-78 85
Control panel, From S/N: 35002610, 32, 54, 61-62, 79- 86
Battery and battery box 88
Handle and controls 90
Handle, Up to S/N: 35002609, 11-31, 33-53, 55-60, 63-78 92
Handle, From S/N: 35002610, 32, 54, 61-62, 79- 94
Option,dead man handle 42
Throttle control 96
Decals and equipment 97
Decals and equipment 98

TC 1
LG500

Ref. No. Part No Rem. Qty Description Specification

1 LG500 ( Page 2 ) SN 35000050 - 35001252


2 LG500 ( Page 50 ) SN 35001253 -

1
LG500 SN 35000050 - 35001252

Ref. No. Part No Rem. Qty Description Specification

10 0 Ground plate ( Page 3 )


20 0 Eccentric element ( Page 12 )
30 0 Engine ( Page 18 )
40 0 Transmission ( Page 24 )
50 0 Hydraulic system ( Page 30 )
60 0 Electrical equipment ( Page 34 )
70 0 Handle and controls ( Page 38 )
80 0 Decals and equipment ( Page 46 )

2
Ground plate

Ref. No. Part No Rem. Qty Description Specification

10 Engine plate and frame ( Page 4 )


20 Engine plate and frame ( Page 6 )
30 V-belt cover and battery box ( Page 8 )
40 Option ( Page 10 )

3
Engine plate and frame

4
Engine plate and frame

Ref. No. Part No Rem. Qty Description Specification

1 282714 1 Ground plate


2 281490-01 1 Engine plate
3 281475 1 Protective frame
4 281485 1 Cover
5 281484 1 Bracket
6 902520 3 Screw
7 902286 3 Lock nut M8
8 508065 2 Screw
9 904232 8 Washer 17x30x3
10 586021 4 Nut M16
11 282704 A 2 Plastic cover
12 500048 16 Screw M10-1,5x20 8,8
13 928441 16 Washer
14 281482-01 1 Plate
15 500036 2 Screw
16 615045 5 Conical spring washer
17 282705 B 2 Plastic cover
18 570008 8 Nut M16 -8
19 904232 8 Washer 17x30x3
20 280454 4 Shock absorber
21 508028 1 Screw
22 747541 1 Washer
23 508036 2 Screw
24 280544 C 2 Extension plate
25 500101 8 .Screw M20x50
26 615047 8 .Conical spring washer
27 283075 2 Strap
28 500035 3 Screw M12x020H
29 500028 1 Screw M10-1,5x25 8,8

A) Long side
B) Short side
C) Option

5
Engine plate and frame

6
Engine plate and frame

Ref. No. Part No Rem. Qty Description Specification

1 389108 1 Ground plate


2 281490-01 1 Engine plate
3 281475 1 Protective frame
4 281485 1 Cover
5 281484 1 Bracket
6 513013 3 Screw
7 902286 3 Lock nut M8
8 508065 2 Screw
9 904232 8 Washer 17x30x3
10 586021 4 Nut M16
11 508036 2 Screw
12 281482-01 1 Plate
13 500036 2 Screw
14 904213 2 Washer 13x30x4
15 570008 8 Nut M16 -8
16 615046 8 Conical spring washer 17x39
17 280454 4 Shock absorber
18 508028 1 Screw
19 747541 1 Washer

7
V-belt cover and battery box

8
V-belt cover and battery box

Ref. No. Part No Rem. Qty Description Specification

Model LG500 man/el


1 280486 1 Hydraulic tank
2 904213 8 Washer 13x30x4
3 500035 8 Screw M12x020H
4 281294 2 Spacer
5 500029 4 Screw M10-1,5x30 8,8
6 904557 4 Washer Model LG500 el 10,5x22x4
7 282720 1 V-belt cover
8 281148 1 V-belt cover, inner
9 500048 4 Screw M10-1,5x20 8,8
10 281488-02 1 Front plate Up to 35001514
11 500053 4 Screw M8-1,25x20 8,8
12 904556 8 Washer 8,4x16x3,0
13 281478-02 1 Protecting plate
14 281183 A 1 Crank holder
15 508005 A 2 Screw
16 570005 A 2 Nut M8
17 280772 A 1 Bracket
18 500019 A 2 Screw M8-1,25x16 8.8
19 281659 B 1 Battery box, cpl
20 281663-02 B 1 .Battery box
21 281660-02 B 1 .Cover
22 281895 B 1 .Isolation kit
23 929200 B 2 .Grommet
24 500018 B 4 .Screw M8-1,25x12 8,8
25 904556 B 4 .Washer 8,4x16x3,0
26 500043 B 4 .Screw M10x16H 8,8
27 281255 C 1 Plate, cpl
28 281256 C 1 .Plate
29 500267 C 4 .Screw
30 615045 C 4 .Conical spring washer
31 281257 C 4 .Spacer

A) Used on LG500 man


B) Used on LG500 el
C) Option

9
Option

10
Option

Ref. No. Part No Rem. Qty Description Specification

1 1 Extension plate, cpl


2 280544 2 .Extension plate
3 500101 8 .Screw M20x50
4 615047 8 .Conical spring washer
5 Not used on this model
6 .Not used on this model
7 281879 .Not used on this model
8 586019 .Lock nut M12
9 600009 .Washer 13x24x2,5
10 500133 .Screw M12x70
11 1 Polyurethane plate, cpl
12 570007 8 .Lock nut M12
902287 C 8 .Nut
13 381902 D 2 .Bracket
382008 C 2 .Bracket
14 904341 C 8 .Carriage screw
500161 D 8 .Screw M10-1,5x45 8,8
15 280888 A 1 .Polyurethane plate
381903 B 1 .Polyurethane plate
16 904230 D,E 8 .Washer 10,5x22x2

A) Widht = 750 mm
B) Widht = 850 mm, use together with extension plates
C) Part for polyurethane plate 280888
D) Part for polyurethane plate 381903
E) Mounted between bracket and screw

11
Eccentric element

Ref. No. Part No Rem. Qty Description Specification

10 0 Eccentric element ( Page 14 )

12
Eccentric element

14
Eccentric element

Ref. No. Part No Rem. Qty Description Specification

1 281503 1 Eccentric element


2 280430 1 .Eccentric housing
3 280434 1 .Belt guard
4 500022 2 .Screw M8-1,25x30 8,8
5 904229 5 .Washer 8,4x16x1,5
6 508005 3 .Screw
7 380159 B 1 .Cylinder
8 280447 1 .Cover
9 150002 E 1 .Retaining ring
10 929291 E 1 .Cup spring
11 600007 E 1 .Washer
12 281501 E 1 .Piston seal
13 281502 E 1 .Guide
14 380160 E 1 .Piston rod
15 151008 E 1 .Retaining ring
16 928797 E 1 .Ball bearing
17 928792 E 1 .Spacer ring
18 111022 E 1 .Ball bearing
19 928802 E 1 .Washer
20 600008 E 1 .Washer
21 280446 E 1 .Plunger
22 350029 E 2 .Key
23 280449 E 1 .Screw
24 928798 1 .Spring
25 280448 1 .Stop
26 150033 4 .Retaining ring
27 928786 4 .Ball bearing
28 928796 2 .Ball bearing
29 280441 1 .Sleeve
30 280440 1 .Gear
31 150035 1 .Snap ring
32 280445 1 .Eccentric shaft
33 280442 1 .Pin
34 928787 1 .Retaining ring
35 928791 8 .Screw M12-1,75x45H 8,8
36 280436 4 .Eccentric weight
37 280435 1 .Cover
38 928794 1 .Sealing ring
39 281968 1 .Cover
40 500048 1 .Screw M10-1,5x20 8,8
41 280432 1 .Washer
42 282718 1 .V-belt pulley
43 928795 1 .Sleeve
44 150020 2 .Snap ring
45 280437 1 .Gear
46 928788 1 .Key
47 280431 1 .Eccentric shaft
48 280450 1 .Key
49 570004 A 1 .Nut M6
50 928894 1 .Sleeve
51 928789 A 1 .Key
52 928893 1 .Sleeve
53 281460 E 1 Hydraulic pump Up to 35000738
381527 F 1 Hydraulic pump From 35000739
54 508025 2 .Screw
55 500040 24 .Screw M6-1x20 8,8
56 904228 24 .Washer 6,4x12x1,5
57 928944 10 Screw
58 904213 10 Washer 13x30x4
59 232143 1 Plug
60 162011 1 Washer, sealing
61 380155 D 1 Screw
62 381787 F 1 .Piston From 35000739
63 928797 F 1 .Ball bearing
64 904811 F 1 .Support ring
65 111022 F 1 .Ball bearing
66 381786 F 1 .Piston rod From 35000739
67 381783 F 2 .Washer
68 500012 F 2 .Screw M6x12
69 281501 F 1 .Piston seal

A) Delivred with pump


B) Must be changed together with item 14 and 61 on old version without stop screw
D) Must be changed together with item 7 and 14 on old version without stop screw
E) Old version
F) New version 15
Eccentric element

16
Eccentric element

Ref. No. Part No Rem. Qty Description Specification

70 281502 F 1 .Guide
71 151008 F 1 .Retaining ring

F) New version

17
Engine

Ref. No. Part No Rem. Qty Description Specification

10 Engine ( Page 20 ) Hatz 1D60Z


20 Engine ( Page 22 ) Hatz 1D81Z

18
Engine Hatz 1D60Z

20
Engine Hatz 1D60Z

Ref. No. Part No Rem. Qty Description Specification

Model LG500 man/el


1 281479 1 Engine, cpl Model LG500 man
287878 1 Engine, cpl Model LG500 el
938278 1 Solenoid valve
2 935607 1 .Fuel tank, cpl
3 239550 1 .Fuel strainer
4 239554 1 .Fuel cap
5 239424 1 .Injector, cpl
6 239425 1 .Nozzle
7 239421 1 .Muffler
8 239428 1 .Muffler cover
9 239333 1 .Gasket
10 500058 5 .Screw M16-2,0x65 8,8
11 928381 5 .Washer 6,4x18x1,6
12 935610 2 .Screw Model LG500 el
13 239501 1 .Starter Model LG500 el
14 935611 2 .Washer Model LG500 el
15 935612 2 .Nut Model LG500 el
16 238360 1 .Fuel filter
17 935608 1 .Oil filter cover, cpl
18 239335 1 .O-ring
19 239326 1 .Oil filter
20 239534 1 .Screw
21 239533 1 .Washer
22 239516 1 .Housing
23 239517 1 .Washer
24 239518 1 .Screw
25 239423 1 .Air filter element
26 239519 1 .Bracket
27 239520 3 .Washer
28 239521 1 .Nut
29 239522 1 .Washer
30 239523 1 .Cover
31 239524 1 .Bushing
32 239525 1 .Gasket
33 239887 2 .Nut
34 239886 2 .Washer
35 239526 1 .Gasket
36 239527 1 .Cover
37 239532 2 .Plug
38 239529 1 .Washer
39 239530 1 .Washer
40 239531 1 .Screw
41 239882 1 .Elbow
42 935609 1 .Plug
43 239883 1 .Cyclon
44 239382 1 Safety crank
45 239553 1 Collar bearing
46 508096 2 Screw M10-1,5x25H 8,8
47 508092 2 Screw M8-1,25x20H 8,8
48 935752 2 Washer
49 935753 1 Gasket
50 239504 A 1 Engine bracket
51 281237 4 Pin
52 901206 4 Washer
53 928849 4 Nut
54 281852 1 Oil drain, cpl
55 244059 B 1XL Hose
56 281116 2 Ryw-clips
57 281115 2 Screw
58 281896 1 Battery Model LG500 el
59 281202 1 Battery cable Model LG500 el (-)
60 281201 1 Battery cable Model LG500 el (+)
61 239508 1 Lever
62 C Missing description
63 C Missing description
64 C Missing description
65 C Missing description
66 C Missing description
67 C Missing description

A) Kit for motor, four brackets.


B) L=400MM
C) See section V-belt cover and battery box

21
Engine Hatz 1D81Z

22
Engine Hatz 1D81Z

Ref. No. Part No Rem. Qty Description Specification

Model LG500 man/el


1 382811 A 1 Engine, cpl
382812 B 1 Engine, cpl
938278 1 Solenoid valve
2 935942 1 .Fuel tank, cpl
3 239550 1 .Fuel strainer
4 937428 1 .Fuel cap
5 1 .Injector
6 1 ..Nozzle
7 239421 1 .Muffler
8 239428 1 .Muffler cover
9 239333 1 .Gasket
10 500058 5 .Screw M16-2,0x65 8,8
11 928381 5 .Washer 6,4x18x1,6
12 935610 B 2 .Screw
13 936922 B 1 .Starter
14 935611 B 2 .Washer
15 935612 B 2 .Nut
16 937873 1 .Fuel filter
17 935608 1 .Oil filter cover, cpl
18 239335 1 ..O-ring
19 239326 1 .Oil filter
20 239534 1 .Screw
21 239533 1 .Washer
22 239516 1 .Housing
23 239517 1 .Washer
24 239518 1 .Screw
25 239423 1 .Air filter element
26 239519 1 .Bracket
27 239520 3 .Washer
28 239521 1 .Nut
29 239522 1 .Washer
30 239523 1 .Cover
31 239524 1 .Bushing
32 239525 1 .Gasket
33 239887 2 .Nut
34 239886 2 .Washer
35 239526 1 .Gasket
36 239527 1 .Cover
37 239532 C 2 .Plug
38 239529 1 .Washer
39 239530 1 .Washer
40 239531 1 .Screw
41 239882 1 .Elbow
42 935609 C 1 .Plug
43 239883 1 .Cyclon
44 239382 1 Safety crank
45 239553 1 Collar bearing
46 508096 2 Screw M10-1,5x25H 8,8
47 508092 2 Screw M8-1,25x20H 8,8
48 935752 2 Washer
49 935753 1 Gasket
50 239504 D 1 .Engine bracket
51 281237 4 Pin
52 901206 4 Washer
53 928849 4 Nut
54 281852 1 Oil drain, cpl
55 244059 E 1XL Hose
56 281116 2 Ryw-clips
57 281115 2 Screw
58 281896 B 1 Battery
59 281202 B 1 Battery cable (-)
60 281201 B 1 Battery cable (+)
61 239508 1 Lever
63 F Missing description
64 F Missing description
65 F Missing description
66 F Missing description
67 F Missing description

A) LG500 man
B) LG500 el
C) Not used in this model
D) Kit for motor, four brackets.
E) L=400MM
F) See section V-belt cover and battery box 23
Transmission

Ref. No. Part No Rem. Qty Description Specification

10 Clutch ( Page 26 )
20 Belt tightener ( Page 28 )

24
Clutch

26
Clutch

Ref. No. Part No Rem. Qty Description Specification

1 280523 1 Clutch, cpl


2 929355 2 .Clutch lining
3 239746 2 .Weight
4 239747 1 .Hub
5 Not used on this model
6 935426 1 .Cover
7 Not used on this model
8 535024 2 .Screw
9 Not used on this model
10 935427 1 .Cover
11 239539 1 .Retaining ring
12 Not used on this model
13 Not used on this model
14 151023 1 .Retaining ring
15 111178 2 .Ball bearing
16 134056 1 .Sealing ring
17 150015 2 .Snap ring
18 935736 1 .Pulley
19 912481 4 .Spring
20 286376 2 V-belt
21 928441 1 Washer
22 500048 1 Screw M10-1,5x20 8,8
23 281194 1 Engine shaft
24 350036 A 1 Key
25 923862 4 Screw
26 904556 4 Washer 8,4x16x3,0

A) Old design. Can only be replaced by item 32 as a unit.

27
Belt tightener

28
Belt tightener

Ref. No. Part No Rem. Qty Description Specification

1 280524 A 1 Belt tightener, cpl


2 500082 1 .Screw M16x70
3 615046 1 .Conical spring washer 17x39
4 150012 1 .Snap ring
5 151019 2 .Retaining ring
6 111180 2 .Ball bearing
7 280526 1 .Shaft
8 280525 1 .V-belt pulley
9 B 2 V-belt
10 380520 C 1 Belt tightener, cpl
11 500051 1 .Screw M12-1,75x25 8,8
12 924543 1 .Washer
13 380518 1 .Shaft
14 150008 1 .Snap ring
15 151019 2 .Retaining ring
16 111180 2 .Ball bearing
17 380517 1 .V-belt pulley
18 B 2 V-belt
19 380519 1 .Sleeve
20 350123 1 .Key
21 150012 1 .Snap ring

A) Old version, can only be replaced by item 10 as a cpl unit


B) See section clutch
C) New version

29
Hydraulic system

Ref. No. Part No Rem. Qty Description Specification

10 0 Hydraulic system ( Page 32 )

30
Hydraulic system

32
Hydraulic system

Ref. No. Part No Rem. Qty Description Specification

1 281375 1 Valve
2 500079 2 Screw M6-1x50 8,8
3 615042 4 Conical spring washer
4 902285 2 Lock nut M6
5 234481 3 Connector
6 280534 2 Rubber block
7 100505023 1 Bracket
8 500025 4 Screw M8-1,25x50 8,8
9 615043 3 Washer 8,4x18x2
10 281380 A 1 Hydraulic hose
11 281434 B 1 Hydraulic hose
12 281378 C 1 Hydraulic hose
13 234992 1 Adapter
14 334463 1 Connector
15 334563 1 Adapter
16 281498 D 1 Hydraulic hose
17 281466 1 Adapter
18 234622 1 Elbow 45
19 281705 1 Rubber block
20 280538 1 Bracket
21 500024 1 Screw M8x45
22 281503 1 Eccentric element
23 281460 1 Hydraulic pump
381527 1 Hydraulic pump
24 280486 1 Hydraulic tank
25 281098 1 Connector
26 288358 1 Air breather
27 902286 2 Lock nut M8
28 500026 2 Screw M8-1,25x60 8,8
29 313041 4 Cable ties L=186 mm
30 570005 1 Nut M8
31 100505042 1 Rod
32 903821 1 Grab handle
33 936595 1 Rubber Cover
34 937924 F 1 Lever housing
35 938163 1 Measuring nipple

A) L=1250MM
B) L=1400MM
C) L=1620MM
D) L=650MM
F) Included in 281375

33
Electrical equipment

Ref. No. Part No Rem. Qty Description Specification

10 0 Control panel ( Page 36 )

34
Control panel

36
Control panel

Ref. No. Part No Rem. Qty Description Specification

Model LG500 el
1 281495 1 Control panel
2 281496 1 .Control panel
3 238158 1 .Ignition switch
238236 1 .Ignition key
4 239466 1 .Oil pressure lamp
5 239463 1 .Charge lamp
6 985012 2 .Bulb
7 281458 1 .Start protect mod. Up to 35000173
904445 1 .Start protect mod. From 35000174
8 281457 1 .Relay
9 287599 1 .Relay socket
10 903903 1 .Screw
11 615041 1 .Washer 5,3x11
12 586001 1 .Lock nut M5
13 281413 1 .Cable harness Up to 35000173
282727 1 .Cable harness From 35000174
14 904428 1 .Cover, ingnition
15 Not used on this model

37
Handle and controls

Ref. No. Part No Rem. Qty Description Specification

10 0 Handle ( Page 40 )
15 Option,dead man handle ( Page 42 )
20 0 Throttle control, old version ( Page 44 )
30 0 Throttle control ( Page 45 )

38
Handle

40
Handle

Ref. No. Part No Rem. Qty Description Specification

1 281505 1 Handle, cpl


2 282700-02 1 .Handle, lower
3 281506-02 1 .Handle
4 282706 A 1 .Cover
5 500043 9 .Screw M10x16H 8,8
6 904230 9 .Washer 10,5x22x2
7 281804 1 .Rubber stop
8 100900808 4 .Shock absorber
9 902379 B 1XL .Edge trim
10 100504231 1 .Stud
11 100900821 1 .Shock absorber
12 100505016 1 .Retainer, right
13 100505015 1 .Retainer, left
14 100504232 2 .Sleeve
15 900994 2 .Lock washer
16 581013 2 .Nut
17 100900822 2 .Retainer
18 500194 4 .Screw M12x40H 8.8
19 904703 8 .Washer 13x24x4
20 586019 4 .Lock nut M12
21 282724 1 Hook
22 281382 1 Ball knob M12, D= 50mm
23 581012 1 Nut
24 904557 2 Washer 10,5x22x4
25 281431 1 Shock absorber
26 570006 1 Nut M10
27 500019 8 Screw M8-1,25x16 8.8
28 904556 8 Washer 8,4x16x3,0
29 281115 2 Screw
30 281116 2 Ryw-clips
31 281852 1 Oil drain, cpl
32 244059 1 Hose
33 926911 C 1XL Rubber strip
34 629059 2 Spirol pin

A) Hatz manual
B) L=165MM
C) 220MM

41
Option,dead man handle

42
Option,dead man handle

Ref. No. Part No Rem. Qty Description Specification

1 1 Option,dead man handle


2 281639 2 .Plug
3 281635 2 .Hub
4 100505009 1 .Shaft
5 904231 2 .Washer 13x24x2
6 615007 2 .Washer
7 629053 2 .Spring pin
8 629038 3 .Expanding pin
9 100505011 1 .Retainer
10 280756 2 .Slide bearing
11 629047 1 .Spring pin
12 281299 1 .Lever
13 282152 1 .Shock absorber
14 281392 1 .Stud
15 904229 1 .Washer 8,4x16x1,5
16 500019 1 .Screw M8-1,25x16 8.8
17 280764 1 .Lever
18 280842 1 .Link
19 381270 A 1 .Control cable
20 570004 1 .Nut M6
21 281391 1 .Adjusting screw
22 921065 2 .Clamp
23 508001 2 .Screw
24 904228 2 .Washer 6,4x12x1,5
25 516013 1 .Set screw

A) L=1200mm

43
Throttle control, old version

Ref. No. Part No Rem. Qty Description Specification

1 1 Missing description

44
Throttle control

Ref. No. Part No Rem. Qty Description Specification

1 380752 1 Throttle control, cpl


2 455019 1 .Throttle handle
238443 1 ..Square nipple
3 380751 1 .Control cable
4 928784 2 Screw
5 281228 1 Bracket
6 281236 1 Nipple
7 921065 5 Clamp
8 282707 1 Bracket
9 500040 3 Screw M6-1x20 8,8
10 600004 6 Washer
11 600006 2 Washer
12 570004 3 Nut M6
13 508025 2 Screw
14 1 ..Missing description
45
Decals and equipment

Ref. No. Part No Rem. Qty Description Specification

10 0 Decals and equipment ( Page 48 )

46
Decals and equipment

48
Decals and equipment

Ref. No. Part No Rem. Qty Description Specification

1 281270 1 Sign plate


2 527002 4 Drive screw
3 281507 2 Decal LG500
4 904096 2 Decal "DYNAPAC" L=420 mm
5 904097 1 Decal "DYNAPAC" L=290 mm
6 281210 A 1 Decal "INSTRUCTIONS"
7 281898 1 Decal, ear protection
8 281269 2 Decal "LIFT"
9 1 Documentation
10 1 .Instructions ILG500
11 1 .Spare parts catalogue SLG500

A) Old version, Not in use anymore

49
LG500 SN 35001253 -

Ref. No. Part No Rem. Qty Description Specification

10 Ground plate ( Page 51 )


20 Eccentric element ( Page 60 )
30 Engine ( Page 64 )
40 Power transmission ( Page 70 )
50 Hydraulic system ( Page 78 )
60 Electrical equipment ( Page 84 )
70 Handle and controls ( Page 90 )
80 Decals and equipment ( Page 97 )

50
Ground plate

Ref. No. Part No Rem. Qty Description Specification

10 Engine plate and frame ( Page 52 )


20 Engine plate and frame ( Page 54 )
30 V-belt cover ( Page 56 ) Up to SN 35001514
40 V-belt cover ( Page 58 ) From SN 35001515
50 Option ( Page 10 )

51
Engine plate and frame

52
Engine plate and frame

Ref. No. Part No Rem. Qty Description Specification

1 282714 1 Ground plate


2 281490-01 1 Engine plate
3 281475 1 Protective frame Up to 35001514
386612 1 Protective frame From 35001515
4 281485 1 Cover
5 281484 1 Bracket
6 902520 3 Screw
7 902286 3 Lock nut M8
8 508036 2 Screw
9 904558 8 Washer 17x30x6
10 586021 4 Nut M16
11 282704 A 2 Plastic cover
12 500048 16 Screw M10-1,5x20 8,8
13 928441 16 Washer
14 281482-01 1 Plate
15 500051 2 Screw M12-1,75x25 8,8
16 924543 5 Washer
17 282705 B 2 Plastic cover Up to 35001514
386349 1 Plastic cover Model 35001515
18 570008 8 Nut M16 -8
19 904232 8 Washer 17x30x3
20 280454 4 Shock absorber
21 508028 1 Screw
22 747541 2 Washer
23 508036 2 Screw
24 280544 C 2 Extension plate
25 500101 8 .Screw M20x50
26 615047 8 .Conical spring washer
27 283075 2 Strap
28 500035 3 Screw M12x020H
29 500028 1 Screw M10-1,5x25 8,8

A) Long side
B) Short side
C) Option

53
Engine plate and frame

54
Engine plate and frame

Ref. No. Part No Rem. Qty Description Specification

1 389108 1 Ground plate


2 281490-01 1 Engine plate
3 281475 1 Protective frame
4 281485 1 Cover
5 281484 1 Bracket
6 902520 3 Screw
7 902286 3 Lock nut M8
8 508036 2 Screw
9 904558 8 Washer 17x30x6
10 586021 4 Nut M16
11 508036 2 Screw
12 281482-01 1 Plate
13 500051 2 Screw M12-1,75x25 8,8
14 904213 2 Washer 13x30x4
15 570008 8 Nut M16 -8
16 615046 8 Conical spring washer 17x39
17 280454 4 Shock absorber
18 508028 1 Screw
19 747541 2 Washer

55
V-belt cover Up to SN 35001514

56
V-belt cover Up to SN 35001514

Ref. No. Part No Rem. Qty Description Specification

1 A 1 Plate, cpl
2 281256 1 .Plate
3 500067 4 .Screw M8-1,25x55 8,8
4 615045 4 .Conical spring washer
5 281257 4 .Spacer
6 382119 1 Bracket
7 384012-02 1 V-belt cover
8 281148 1 V-belt cover, inner
9 281488-02 1 Front plate
10 281478-02 1 Protecting plate
11 500035 4 Screw M12x020H
12 500053 4 Screw M8-1,25x20 8,8
13 904556 4 Washer 8,4x16x3,0
14 500048 4 Screw M10-1,5x20 8,8
15 904213 6 Washer 13x30x4
16 500051 2 Screw M12-1,75x25 8,8

A) Option

57
V-belt cover From SN 35001515

58
V-belt cover From SN 35001515

Ref. No. Part No Rem. Qty Description Specification

1 386614-02 1 Protective cover


2 386314-02 1 Bracket
3 386315-02 1 V-belt cover
4 386599 1 Insulation
5 791234 10 Insulating washer
6 386313 1 Cover
7 386393 1 Insulation
8 386369 1 Bracket
9 500056 2 Screw M12x45 8,8
10 500021 8 Screw M8-1,25x25 8,8
11 904213 4 Washer 13x30x4
12 904556 8 Washer 8,4x16x3,0
13 500051 5 Screw M12-1,75x25 8,8
14 500035 1 Screw M12x020H
15 904213 3 Washer 13x30x4
16 382119 1 Bracket
17 386316 1 Plate
18 500048 5 Screw M10-1,5x20 8,8
19 500029 2 Screw M10-1,5x30 8,8
20 904557 4 Washer 10,5x22x4
21 570006 2 Nut M10

59
Eccentric element

Ref. No. Part No Rem. Qty Description Specification

10 Eccentric element ( Page 62 )

60
Eccentric element

62
Eccentric element

Ref. No. Part No Rem. Qty Description Specification

1 281503 1 Eccentric element


2 280430 1 .Eccentric housing
3 508025 2 .Screw
4 A 1 Hydraulic pump
5 500040 24 .Screw M6-1x20 8,8
6 904228 24 .Washer 6,4x12x1,5
7 281968 1 .Cover
8 280447 1 .Cover
9 162011 1 Washer, sealing
10 232143 1 Plug
11 928944 10 Screw
12 904213 10 Washer 13x30x4
13 380159 1 .Cylinder
14 380155 1 Screw
15 280435 1 .Cover
16 928794 1 .Sealing ring
17 508005 3 Screw
18 904229 5 Washer 8,4x16x1,5
19 500022 2 .Screw M8-1,25x30 8,8
20 387912 1 .Belt guard
21 150033 4 .Retaining ring
22 928786 4 .Ball bearing
23 928787 1 .Retaining ring
24 280445 1 .Eccentric shaft
25 280442 1 .Pin
26 150035 1 .Snap ring
27 280440 1 .Gear
28 928796 2 .Ball bearing
29 280441 1 .Sleeve
30 280436 4 .Eccentric weight
31 928791 8 .Screw M12-1,75x45H 8,8
32 280448 1 .Stop
33 928798 1 .Spring
34 381787 1 .Piston
35 350029 2 .Key
36 500012 2 .Screw M6x12
37 381783 2 .Washer
38 928797 1 .Ball bearing
39 904811 1 .Support ring
40 111022 1 .Ball bearing
41 151008 1 .Retaining ring
42 381786 1 .Piston rod
43 281502 1 .Guide
44 281501 1 .Piston seal
45 928893 1 .Sleeve
46 928789 B 1 .Key
47 928894 1 .Sleeve
48 280431 1 .Eccentric shaft
49 280450 1 .Key
50 928788 1 .Key
51 150020 2 .Snap ring
52 280437 1 .Gear
53 928795 1 .Sleeve
54 282718 1 V-belt pulley
55 280432 1 .Washer
56 500048 1 .Screw M10-1,5x20 8,8
57 570004 1 .Nut M6
58 508005 2 .Screw

A) See section Hydaulic system


B) Delivred with pump

63
Engine

Ref. No. Part No Rem. Qty Description Specification

10 Engine ( Page 66 ) Hatz 1D81Z

64
Engine Hatz 1D81Z

66
Engine Hatz 1D81Z

Ref. No. Part No Rem. Qty Description Specification

Model LG500 man/el


1 382811 A 1 Engine, cpl Up to 35001514
379101 A,C 1 Engine, cpl From 35001515 Hatz 1D81, Manual started
382812 B,D 1 Engine, cpl Up to 35001514
379102 B 1 Engine, cpl From 35001515 Hatz 1D81, Electrical started
938278 1 Solenoid valve
2 935942 1 .Fuel tank, cpl
3 239550 1 .Fuel strainer
4 937428 1 .Fuel cap
5 1 .Injector
6 1 ..Nozzle
7 239421 1 .Muffler
8 239428 1 .Muffler cover
9 239333 1 .Gasket
10 500058 5 .Screw M16-2,0x65 8,8
11 928381 5 .Washer 6,4x18x1,6
12 935610 B 2 .Screw
13 936922 B 1 .Starter
14 935611 B 2 .Washer
15 935612 B 2 .Nut
16 937873 1 .Fuel filter
17 935608 1 .Oil filter cover, cpl
18 239335 1 ..O-ring
19 239326 1 .Oil filter
20 239534 1 .Screw
21 239533 1 .Washer
22 239516 1 .Housing
23 239517 1 .Washer
24 239518 1 .Screw
25 239423 1 .Air filter element
26 239519 1 .Bracket
27 239520 3 .Washer
28 239521 1 .Nut
29 239522 1 .Washer
30 239523 1 .Cover
31 239524 1 .Bushing
32 239525 1 .Gasket
33 239887 2 .Nut
34 239886 2 .Washer
35 239526 1 .Gasket
36 239527 1 .Cover
37 239532 C 2 .Plug
38 239529 1 .Washer
39 239530 1 .Washer
40 239531 1 .Screw
41 239882 1 .Elbow
42 935609 C 1 .Plug
43 239883 1 .Cyclon
44 239382 1 Safety crank
45 239553 1 Collar bearing
46 508096 2 Screw M10-1,5x25H 8,8
47 508092 2 Screw M8-1,25x20H 8,8
48 935752 2 Washer
49 935753 1 Gasket
50 239504 D 1 .Engine bracket
51 281237 4 Pin
52 901206 4 Washer
53 928849 4 Nut
54 281852 1 Oil drain, cpl
55 244059 E 1XL Hose
56 281116 2 Ryw-clips
57 281115 2 Screw
58 281896 B 1 Battery
59 281202 B 1 Battery cable (-)
60 281201 B 1 Battery cable (+)
61 239508 1 Lever
62 280772 1 Bracket
63 500019 2 Screw M8-1,25x16 8.8
64 281183 1 Crank holder
65 904229 2 Washer 8,4x16x1,5

A) LG500 man
B) LG500 el
C) Replaced by 379101
D) Replaced by 379102
E) L=400MM 67
Engine Hatz 1D81Z

68
Engine Hatz 1D81Z

Ref. No. Part No Rem. Qty Description Specification

66 508005 2 Screw
67 570005 2 Nut M8
68 904556 2 Washer 8,4x16x3,0

69
Power transmission

Ref. No. Part No Rem. Qty Description Specification

10 Clutch ( Page 72 ) Up to S/N 35001514


20 Clutch ( Page 74 ) From S/N 35001515
30 Belt tightener ( Page 76 )

70
Clutch Up to S/N 35001514

72
Clutch Up to S/N 35001514

Ref. No. Part No Rem. Qty Description Specification

1 280523 1 Clutch, cpl Up to 35001514


2 929355 2 .Clutch lining
3 239746 2 .Weight
4 239747 1 .Hub
5 Not used on this model
6 935426 1 .Cover
7 Not used on this model
8 535024 2 .Screw
9 Not used on this model
10 935427 1 .Cover
11 239539 1 .Retaining ring
12 Not used on this model
13 Not used on this model
14 151023 1 .Retaining ring
15 111178 2 .Ball bearing
16 134056 1 .Sealing ring
17 150015 2 .Snap ring
18 935736 1 .Pulley
19 912481 4 .Spring
20 286376 2 V-belt
21 928441 1 Washer
22 500048 1 Screw M10-1,5x20 8,8
23 281194 1 Engine shaft
24 350036 A 1 Key
25 923862 4 Screw
26 904556 4 Washer 8,4x16x3,0

A) Old design. Can only be replaced by item 32 as a unit.

73
Clutch From S/N 35001515

74
Clutch From S/N 35001515

Ref. No. Part No Rem. Qty Description Specification

1 386311 1 Clutch, cpl From 35001515


2 939359 2 .Clutch lining
3 2 .Weight
4 Not used on this model
5 939357 1 .Hub
6 Not used on this model
7 939360 1 .Cover
8 Not used on this model
9 939361 4 .Screw
10 939362 1 .Cover
11 939363 1 .Lock washer
12 938724 1 .Ball bearing
13 939356 1 .Washer
14 938725 1 .Retaining ring
15 938724 1 .Ball bearing
16 938727 1 .Nilos ring
17 938726 1 .Snap ring
18 939355 1 .V-belt pulley
19 421246 4 .Spring
20 386312 2 V-belt
21 904213 2 Washer 13x30x4
22 500048 1 Screw M10-1,5x20 8,8
23 281194 1 Engine shaft
24 350036 1 Key
25 500022 4 Screw M8-1,25x30 8,8
26 904556 4 Washer 8,4x16x3,0

75
Belt tightener

76
Belt tightener

Ref. No. Part No Rem. Qty Description Specification

1 378060 C Belt tightener, cpl From 35002956,-58,63-


2 500051 D 1 .Screw M12-1,75x25 8,8
3 924543 D 1 .Washer
4 150012 1 .Snap ring
5 151019 2 .Retaining ring
6 111180 2 .Ball bearing
7 378061 1 .Shaft
8 380517 1 .V-belt pulley
9 A V-belt
10 380520 B 1 Belt tightener, cpl Up to 35002955,59-62
11 500051 1 .Screw M12-1,75x25 8,8
12 924543 1 .Washer
13 380518 1 .Shaft
14 150008 1 .Snap ring
15 151019 2 .Retaining ring
16 111180 2 .Ball bearing
17 380517 1 .V-belt pulley
18 A V-belt
19 380519 1 .Sleeve
20 350123 1 .Key
21 150012 1 .Snap ring

A) See section clutch


B) Only interchangeable like complete unit, use 378060
C) New version
D) Not included in complete belt tightener, P/N 378060

77
Hydraulic system

Ref. No. Part No Rem. Qty Description Specification

10 Hydraulic system ( Page 80 )


20 Hydraulic tank ( Page 82 )

78
Hydraulic system

80
Hydraulic system

Ref. No. Part No Rem. Qty Description Specification

1 A 1 Hydraulic tank ( Page 82 )


2 281378 D 1 Hydraulic hose
3 313108 1 Hose clamp
4 383403 C 1 Hydraulic hose
5 234481 1 Connector
6 G 1 Eccentric element
7 383562 1 Hydraulic pump
8 791145 1 Straight adapter
9 383755 1 Connector
10 313003 2 Hose clamp 15-24
11 281466 1 Adapter
12 234622 1 Elbow 45
13 383400 B 1 Hydraulic hose
14 383458 1 Hose holder
15 938163 1 Measuring nipple
16 500025 5 Screw M8-1,25x50 8,8
17 500026 2 Screw M8-1,25x60 8,8
18 280534 3 Rubber block
19 100505023 3 Bracket
20 615043 2 Washer 8,4x18x2
21 500079 2 Screw M6-1x50 8,8
22 615042 4 Conical spring washer
23 281375 1 Valve
24 902286 2 Lock nut M8
25 902285 2 Lock nut M6
26 234481 3 Connector
27 570005 1 Nut M8
28 936595 1 Rubber Cover
29 100505042 1 Rod
30 903821 1 Grab handle
31 281434 E 1 Hydraulic hose
32 937924 F 1 Lever housing
33 313041 1 Cable ties L=186 mm

A) See section hydraulic tank


B) L=1240MM
C) L=780MM
D) L=1620MM
E) L=1400MM
F) Included in 281375
G) See section eccentric element

81
Hydraulic tank

82
Hydraulic tank

Ref. No. Part No Rem. Qty Description Specification

1 381387 1 Hydraulic oil tank, CPL Up to 35002571


376676 1 Hydraulic oil tank, CPL From 35002572
2 381566 D 1 .Air filter
3 381563 D 1 .Holder
4 904960 D 2 .Screw
5 381385 D 1 .Cover
6 383038 B 1 .Hose coupling
7 500021 D 1 .Screw M8-1,25x25 8,8
8 160110 D 1 .O-ring
9 904229 D 1 .Washer 8,4x16x1,5
10 383039 B 1 .Reducer
11 383353 B 1 .Hose coupling
12 480124 B 1 .Washer
13 376674 C 1 Adapter
14 376675 C 1 Adapter
15 904229 4 Washer 8,4x16x1,5
16 500021 4 Screw M8-1,25x25 8,8

B) Only included in old hydraulic oil tank, P/N 381387


C) Only for new hydraulic oil tank, P/N 376676
D) Included in both old and new hydraulic oil tank

83
Electrical equipment

Ref. No. Part No Rem. Qty Description Specification

10 Control panel, Up to S/N: 35002609, ( Page 85 ) 11-31, 33-53, 55-60, 63-78


15 Control panel, From S/N: 35002610, ( Page 86 ) 32, 54, 61-62, 79-
20 Battery and battery box ( Page 88 )

84
Control panel, Up to S/N: 35002609, 11-31, 33-53, 55-60, 63-78

Ref. No. Part No Rem. Qty Description Specification

1 1 Control panel, cpl


2 281496 1 .Control panel
3 238158 1 .Ignition switch
238236 1 .Ignition key
4 239466 1 .Oil pressure lamp
5 239463 1 .Charge lamp
6 985012 2 .Bulb
7 904445 1 Start protect mod.
8 281457 1 .Relay
9 287599 1 .Relay socket
10 903903 1 .Screw
11 615041 1 .Washer 5,3x11
12 586001 1 .Lock nut M5
13 282727 1 .Cable harness
14 904428 1 .Cover, ingnition
85
15 385599 1 .Buzzer From 35002191
Control panel, From S/N: 35002610, 32, 54, 61-62, 79-

86
Control panel, From S/N: 35002610, 32, 54, 61-62, 79-

Ref. No. Part No Rem. Qty Description Specification

1 1 Control panel, cpl


2 377303 1 .Control panel Up to 35003000, 02-10
378223 1 .Control panel, cpl From 35003001, 11-
3 238158 1 .Ignition switch
238236 1 .Ignition key
4 791058 2 .Diode lamp
5 904445 1 .Start protect mod. Up to 35003000, 02-10
6 281457 2 .Relay Up to 35003000, 02-10
7 287599 1 .Relay socket Up to 35003000, 02-10
8 903903 5 .Screw Up to 35003000, 02-10
9 615041 1 .Washer Up to 35003000, 02-10 5,3x11
10 586001 5 .Lock nut Up to 35003000, 02-10 M5
11 377301 1 .Cable harness Up to 35003000, 02-10
378225 1 .Cable harness From 35003001, 11
12 904228 1 .Washer Up to 35003000, 02-10 6,4x12x1,5
13 385599 1 .Buzzer
14 376867 1 .Cover
15 904967 2 .Screw
16 928927 2 .Lock nut
17 791436 1 .Decal "Charging"
18 791437 1 .Decal "OIL PRESSURE"
19 385600 A 1 Hour meter
20 1 Missing description

A) Option

87
Battery and battery box

88
Battery and battery box

Ref. No. Part No Rem. Qty Description Specification

1 281895 1 Isolation kit


2 1 .Isolation
3 1 .Isolation
4 1 .Isolation
5 1 .Isolation
6 281663-02 1 Battery box
7 281660-02 1 Cover
8 929200 2 Grommet
9 500018 4 Screw M8-1,25x12 8,8
10 904556 4 Washer 8,4x16x3,0
11 500043 1 Screw M10x16H 8,8
12 904557 1 Washer 10,5x22x4
13 A 1 Battery

A) See section engine

89
Handle and controls

Ref. No. Part No Rem. Qty Description Specification

10 Handle, Up to S/N: 35002609, ( Page 92 ) 11-31, 33-53, 55-60, 63-78


15 Handle, From S/N: 35002610, ( Page 94 ) 32, 54, 61-62, 79-
20 Option,dead man handle ( Page 42 )
30 Throttle control ( Page 96 )

90
Handle, Up to S/N: 35002609, 11-31, 33-53, 55-60, 63-78

92
Handle, Up to S/N: 35002609, 11-31, 33-53, 55-60, 63-78

Ref. No. Part No Rem. Qty Description Specification

1 281505 1 Handle, cpl


2 282700-02 1 .Handle, lower
3 281506-02 1 .Handle
4 282706 A 1 .Cover
5 500043 9 .Screw M10x16H 8,8
6 904230 9 .Washer 10,5x22x2
7 281804 1 .Rubber stop
8 100900808 4 .Shock absorber
9 902379 B 1XL .Edge trim
10 100504231 1 .Stud
11 100900821 1 .Shock absorber
12 100505016 1 .Retainer, right
13 100505015 1 .Retainer, left
14 100504232 2 .Sleeve
15 900994 2 .Lock washer
16 581013 2 .Nut
17 100900822 2 .Retainer
18 500194 4 .Screw M12x40H 8.8
19 904703 8 .Washer 13x24x4
20 586019 4 .Lock nut M12
21 282724 1 Hook
22 281382 1 Ball knob M12, D= 50mm
23 581012 1 Nut
24 904557 2 Washer 10,5x22x4
25 281431 1 Shock absorber
26 570006 1 Nut M10
27 500019 8 Screw M8-1,25x16 8.8
28 904556 8 Washer 8,4x16x3,0
29 281115 2 Screw
30 281116 2 Ryw-clips
31 281852 1 Oil drain, cpl
32 244059 1 Hose
33 926911 C 1XL Rubber strip
34 629059 2 Spirol pin

A) Hatz manual
B) L=165MM
C) 220MM

93
Handle, From S/N: 35002610, 32, 54, 61-62, 79-

94
Handle, From S/N: 35002610, 32, 54, 61-62, 79-

Ref. No. Part No Rem. Qty Description Specification

1 281505 1 Handle, cpl


2 282700-02 1 .Handle, lower
3 377310-02 1 .Handle
4 377312 A 1 .Cover
5 500043 9 .Screw M10x16H 8,8
6 904230 9 .Washer 10,5x22x2
7 281804 1 .Rubber stop
8 100900808 4 .Shock absorber
9 902379 B 1XL .Edge trim
10 100504231 1 .Stud
11 100900821 1 .Shock absorber
12 100505016 1 .Retainer, right
13 100505015 1 .Retainer, left
14 100504232 2 .Sleeve
15 900994 2 .Lock washer
16 581013 2 .Nut
17 100900822 2 .Retainer
18 500194 4 .Screw M12x40H 8.8
19 904703 8 .Washer 13x24x4
20 586019 4 .Lock nut M12
21 282724 1 Hook
22 281382 1 Ball knob M12, D= 50mm
23 581012 1 Nut
24 904557 2 Washer 10,5x22x4
25 281431 1 Shock absorber
26 570006 1 Nut M10
27 500019 8 Screw M8-1,25x16 8.8
28 904229 8 Washer 8,4x16x1,5
29 281115 2 Screw
30 281116 2 Ryw-clips
31 281852 1 Oil drain, cpl
32 244059 1 Hose
33 926911 C 1XL Rubber strip
34 629059 2 Spirol pin

A) Hatz manual
B) L=165MM
C) 220MM

95
Throttle control

Ref. No. Part No Rem. Qty Description Specification

1 380752 1 Throttle control, cpl


2 455019 1 .Throttle handle
238443 1 ..Square nipple
3 380751 1 .Control cable
4 904687 4 Screw
5 281228 1 Bracket
6 281236 1 Nipple
7 921065 5 Clamp
8 282707 1 Bracket
9 500040 3 Screw M6-1x20 8,8
10 600004 6 Washer
11 600006 2 Washer
12 570004 3 Nut M6
13 508025 2 Screw
14 1 ..Missing description
96
Decals and equipment

Ref. No. Part No Rem. Qty Description Specification

10 Decals and equipment ( Page 98 )

97
Decals and equipment

98
Decals and equipment

Ref. No. Part No Rem. Qty Description Specification

1 281270 1 Sign plate


2 527002 4 Drive screw
3 281507 2 Decal LG500
4 904096 2 Decal "DYNAPAC" L=420 mm
5 904097 1 Decal "DYNAPAC" L=290 mm
6 904680 1 Decal "Read instruction manual"
7 281898 1 Decal, ear protection
8 281269 2 Decal "LIFT"
9 284285 1 Decal
10 903832 1 Safety decal
11 1 Documentation
1 .Spare parts catalogue SLG500
1 .Instruction book, engine
1 .Operation
1 .Warranty registration certificate
1 .Warranty conditions
12 791297 1 Decal "Sound power level" 109dB

99

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