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Axle Design For Trolley Cart

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Axle design for trolley cart

The total load of the axle is the weigt of the frame plus the weight of the handle plus the weight
of the object load
52.2kg + 2.2kg + 204kg = 258.4kg

Dynamic condition
Dynamic load = 2 * weight in static condition
Total weight = 2 * 258.4kg = 516.8kg

0.47kg/mm

225 1100 225

516.8kg

516.8kg

Shear force
RA=RB=5069.8/2=2534.9

moment

Maximum moment=1964547.5N/mm

Bending stress
(M/I) = (σb (allowable)/Y)
Maximum bending =1964547.5NM
yield strength
Permissible stress= ,factor of safety=2
factor of safety
370
= 185Mpa
2
allowable bending stress
Z= section modules =
Y max
M allowable bending stress
=
I Y max
M M
Allowable bending stress = (ymax * ) =
I Z
M
Z=

Z= 1964.55NM/180N
=10914.15mm3

Z for hollow cross section

BD 3−bd 3 Where: B and D external length and width and


Z=
6D
b=d internal length and width

BD 3−bd 3
Z=
6D
10914.15=[(50*503)- bd3]/6*50 but b=d
b4 = 2975755
b=d=41.5
thickness=[50 – 41.5]/2 = 4.25
so by taking thickness = 5 mm
50*50*5 ( SHS ) square hollow steel

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