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Ie8693 - Part B Important-1

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IE8693 – PRODUCTION PLANNING AND CONTROL

IMPORTANT PART B QUESTIONS


UNIT-1
1. Explain functions of production planning and control with neat block diagram
2. What do you understand by production planning and control? Discuss its main elements
3. Explain the types of production / types of production systems with proper comparison
chart
4. Explain the procedural steps involved in product development.
5. Explain the various aspects of product development
6. Explain Simplification, Specialization and Standardization
7. Explain Break Even Analysis in detail.
8. Problems from Break Even topic
UNIT-2
1. Explain briefly the various steps involved in conducting the work study.
2. What are the steps involved in method study and explain the considerations for selecting
a job for method study?
3. Define time study. List down the various steps in conducting a stop watch time study.
4. Explain briefly about the recording techniques in method study
5. Explain briefly about the techniques of work measurements
6. Explain about various types of allowances considered in work measurement.
7. Problems from standard time calculation is expected.
UNIT-3
1. Explain in detail the various steps involved in the product planning process.
2. List and explain the process planning activities / steps in process planning
3. Describe analysis of process capabilities in multi-product system
4. Explain the steps in Value Analysis / Engineering.
5. Explain the phases in Value Analysis / Engineering.
6. A gear Manufacturer has gear shaper and gear hobbers. The gear can be processed on
gear shaper as well as gear hobber. The following information is given. Which of the two
machines will you choose to do the job if the order quantity if (i) 1000 numbers and order
is unlikely to repeat (ii) 1000 numbers and the order is likely to repeat for 3 years?
Gear Shaper Gear Hobber
Machine time per piece (min) 12 4
Machine cost per hour (Rs.) 45 120
Set up time (min) 60 90
Tooling up cost (Rs.) 400 2000
7. Define process planning and explain the various factors considered for selecting a process
and equipment.
8. Problems can be expected from assembly line balancing (precedence diagram method)
9. Minimum quantity determination in batch production (theory cum problems)
UNIT-4
1. Explain types of scheduling tools/techniques in detail
2. What is progressing? Explain its function. Also write short notes about ‘recording progresses’.
3. What are the functions of dispatching ? Explain the various documents raised by the
dispatcher.
4. Explain material requirement planning in detail.
5. Explain in details about the scheduling rules/priority rules
6. Problems are expected from scheduling (based on priority rules & Johnson’s rule)
7. What is LOB and explain about the charts used in LOB.
8. Write a note on gantt charts and its construction.
9. Explain Kanban system in detail.
UNIT-5
1. List and explain different types of costs in inventory system.
2. Explain the fundamentals of MRPII and ERP.
3. Explain briefly the procedure for ABC analysis with suitable example
4. What is JIT ? Brief about wastes of JIT
5. Describe the elements of JIT System
6. Problems can be expected from economic order quantity

Note: Go through all the problems given in question bank for all the units

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