Linear Positioner Cylinders
Linear Positioner Cylinders
Linear Positioner Cylinders
K O L L M O R G E N
K O L L M O R G E N
L I N E A R
P O S I T I O N E R S
C A T A L O G
Table of Contents
Electric Cylinder Servo Systems - Overview Electric Cylinder - Features Electric Cylinder Specifications - Overview N2 Series General Specifications EC Series General Specifications Performance Data Quick Selection Guide Performance Summary Thrust Speed Curves N2 Series EC1 Series EC2 Series EC3 Series EC4 Series EC5 Series Servo System Current Calculation Outline Drawings - Electric Cylinders N2 Series - Outline Drawings N2 Series - Rod-End Adapters EC Series - Outline Drawings EC Series - Rod-End Adapters Options and Accessories - Electric Cylinders AKM Brushless Servo - System Summary AKM1x Servo Systems AKM23 Servo Systems AKM42 Servo Systems AKM52G Servo Systems AKM52L Servo Systems 65 66 67 68 69 42 - 47 48 49 - 54 55 56 - 64 25, 26 27, 28 29, 30 31 - 33 34 - 36 37 - 40 41 20 21 - 24 4, 5 6, 7 8 9 - 11 12 - 19 Servo Drive Overview - Selection Guide S200 Drive S300 Drive Smart Drive Drive/IEC 61131 Control Application Engineering Reference Engineering Reference Application Worksheet Ordering Information N2 Series Ordering Information EC Series Ordering Information Servo Drive Systems S200 Drive S300 Drive Smart Drive Drive/IEC 61131 Control AKM motor options for Electric Cylinders Outline Drawings - AKM Servomotors AKM1x frame AKM2x frame AKM4x frame AKM5x frame 117 118 119 120 112 113 114, 115 116 70 71 - 73 74, 75 76 - 79 80 - 97 98 - 103 104 - 107 108, 109 110, 111
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N2 with AKM23
Kollmorgens
The N2 and EC Series Electric Cylinders offer an unprecedented degree of flexibility. This flexibility enables solution to be optimized for the application requirements, reducing system cost and minimizing the electric cylinder size. The flexible design of the N2 and EC Series simplifies engineering design and system integration by providing an integrated gearing design of both timing belt and helical gearing. Integrated AKM brushless servomotor provides a system solution reducing application and engineering requirements as well as eliminates mechanical interface and interoperability issues. Stepper motors are also available.
EC Series
Precision ballscrew (3 to 32 [mm/rev] lead) Lead screw (4 [mm/rev] lead) Timing belt (1.0, 1.5, 2.0:1 ratios) Helical gear (2.0, 2.5, 4.0, 5.0, 7.0, 10.0:1 ratios, model dependent) Inline (direct coupled) 8 Parallel Mounts 5 Inline Mounts 5 Types (English and Metric) Standard stroke lengths EC1 50 to 200 mm (7.87 in) EC2 50 to 750 mm (29.5 in) EC3 50 to 1000 mm (39.4 in) EC4 & EC5 50 to 1500 mm (59.1 in)
Stroke Lengths
Options and Accessories Electric Cylinder accessories and time-proven options have been designed for the industrial environment to simplify system integration. Options include limit switches, dual rod-end bearings, guide bearing, protective boot, and extended temperature ranges just to name a few. See the option and accessory section on pages 56 - 64 for more details.
K O L L M O R G E N
system ensures system interoperability and a single dedicated worldwide motion-control supplier for support.
P O S I T I O N E R S
control technologies ranging form simple and intuitive positioning drives to fully programmable IEC 61131 based control systems:
Network Option Cards (SynqNet, D-Link Network for IEC 61131 Control) Indexer Option Card, Simple Positioning System 180 motion tasks, incremental absolute positioning, Jog mode Simple intuitive Graphical User Interface (GUI), no programming experience required
S300 115 / 230 / 400 / 460 Vac Flexible Drive Universal Control Options & Power Range
Base Unit: Analog torque and velocity, CanOpen, step and direction, encoder following Network Option Card solutions DeviceNet, Profibus DP, SynqNet, Ethercat, SERCOS II, SERCOS III Simple Positioning System 256 motion tasks, link motion tasks, ACCEL/DECEL control, S-curve Incremental, absolute positioning, Jog mode and more
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Today nearly all machines incorporate panel switches, sensors, lights, displays, PLCs or PCs. Electric power is nearly always available on the machine. Compressed air or hydraulic pumps are not always available or desirable. So why not simplify the machine by using the same control for all the axes of motion? A multi-axis programmable motor control can give you command of both rotary and linear motion. Lastly, the maintenancefree design provides another strong reason to consider electric cylinders in your next application.
When high thrust is required, rod type cylinders have the advantage over other actuation means in that all the thrust transmitting components are in-line. This provides the simplest and most efficient means of transmitting thrust to the load. Straight Line Force Path
A primary advantage of rod-type electric cylinders is the capability to extend into a work area during an operation and then retract to clear the area for subsequent operations. Another benefit of the rod-type design is that the motor and main body of the electric cylinder can be isolated from the work area. This is very useful when dealing with such hostile environments as vacuum, high temperature, or wash down applications.
Payload
Mounting Flexibility
Bearing Slide
335
Mounting examples Above: Rigid (side lug mounts) Right: Pivot (clevis)
60
As in most aspects of design, a little creativity goes a long way when attaching a cylinder to a machine. Two general types of mounting styles are available, rigid and pivoting. Rigid mounting options include side-tapped holes, front and rear flanges, side lugs and side angle brackets. These typically restrict motion to straight-line travel paths. Pivoting mounts such as the clevis or trunnion allow the cylinder to move as a link in a dynamic assembly. There are many applications for this arc-motion conveyor diverter gates, pivoting rollers, lid lifters for chemical chambers, scissors clamps and so on.
K O L L M O R G E N
EC Servo Linear Positioners Designed for performance Highest quality precision rolled ballscrews and lead screws for quiet, long-life operation Brushless Servo with encoder, resolver or SFD feedback Stepper motors are also available Sealed for IP54 protection and IP65 option available Thrust up to 25000 N [5620 lb] Speed up to 1.3 m/s [52.5 in/s] Metric design (ISO 6431) Available in 5 power ranges EC1, 2, 3, 4 & 5 N2 Servo Linear Positioners Smallest Package Size Time-Proven Design Improved Durability Over Previous Designs Thrust up to 2670 N [600 lb] Speed up to 0.76 m/s [30 in/sec] English dimensions (to NFPA standards) Brushless Servo with encoder, resolver or SFD feedback
L I N E A R P O S I T I O N E R S
Brushless servomotors (not shown) with quick disconnect cabling and a variety of feedback options.
Wiper seal on polished stainless steel output tube keeps contaminants out and lubricants in.
Ground stainless steel thrust tube for long wear and corrosion resistance. Front sleeve bearing supports side loads and minimizes runout. Housing is hard-coat anodized and teflon coated for long life, permanent lubrication, resistant to corrosion, and protection of all internal components.
Timing belt and geared drives provide long life with a wide variety of drive ratios.
Recirculating ballscrews and lead screws provide smooth, high thrust drive. Lead screws hold load without power. Angular contact bearings ensure long life with minimal backlash.
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N2
* 22.5 (571.5) Lead 0.2 in, 0.5 in Ball 0.2 in, 0.5 in
EC1
7.87 (200) Ball 0.125 in
EC2
29.53 (750) Lead 4 mm Ball 16, 5 mm
EC3
39.37 (1000) Lead 4 mm Ball 16, 10, 5 mm 20 mm 0.010 (0.25)
EC4
59.06 (1500) Ball 25, 10 mm
EC5
59.06 (1500) Ball 32, 10 mm
16 mm 0.016 (0.40)
16 mm 0.010 (0.25)
20 mm 0.016 (0.40)
25 mm 0.12 (0.30)
32 mm 0.12 (0.30)
English NFPA Std. 30 mm AKM1x, NEMA 17 CTP12, NEMA 17 150 (667) 13 (0.33) 810 (3600) 9.2 (0.23) 50 (1.27) 50 mm AKM23, NEMA 23
Metric ISO6431 Std. 63 mm AKM23, NEMA 23 AKM42, NEMA 34 AKM52, NEMA 42 ** 80 mm AKM42, NEMA 34 AKM52, NEMA 42 ** 100 mm AKM42, NEMA 34 AKM52, NEMA 42 **
Contact Factory 1620 (7200) 8.0 (0.20) 50 (1.28) 2700 (12,000) 52.5 (1.33) 5620 (25,000) 52.5 (1.33)
50
100
100
50
100 Optional
50
100
100
100
Notes * Requires dual rod-end bearing option for length over 12". ** NEMA 42 mount, shaft does not follow a NEMA std.
EC3
K O L L M O R G E N
* Dual rod-end bearing required for 18 inch and 24 inch stroke units. * Effective travel reduced by 1.5 inches respectively with dual rod-end bearing. Custom travel lengths are available.
P O S I T I O N E R S
Construction Materials Bearing Housings Cylinder Housing Thrust Tube Wiper seal Speed Reducer Versions Belt/Pulley Helical Gearing Support Bearings Transport Screw Versions Ballscrew Ballnut Lead screw Lead nut
Type 380 die cast aluminum, epoxy coated 6063-T6 aluminum, hard-coated anodized and Teflon coated 304 Series Stainless Steel, 1/4 hard, ground and polished Polyurethane AT-5, polyurethane with steel tensile cords Alloy steel, case hardened Ball bearings Carbon steel screw Alloy steel, heat-treated ballnut Carbon steel screw Bronze lead nut (standard, recommended for servo system) (Lubricated polyacetal plastic drive nut also available but not recommended for use with servomotor based systems.)
System Specifications
Electric Cylinder
N2-2B N2-5B N2-5A-BZ
Screw-Nut Type
Ballscrew Ballscrew Bronze
Pitch [revs/in]
2.0 5.0 5.0
Efficiency [%]
90 90 40
* Thrust limited by AKM23 motor/drive T peak limit. ** Maximum speed and Maximum Thrust specification define range of N2 series; not available on the same unit. See Thrust Speed curves (pages 25, 26) for comprehensive details.
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Screw Type
Ballscrew Ballscrew Ballscrew Ballscrew Ballscrew Ballscrew Ballscrew Ballscrew Ballscrew Ballscrew Lead Lead Lead Lead Lead
Pitch [revs/in]
2.0 2.0 2.0 2.0 2.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0
Transmission Ratio
Inline/direct coupled 1:1 1.5:1 2.0:1 2.5:1 Inline/direct coupled 1:1 1.5:1 2.0:1 2.5:1 Inline/direct coupled 1:1 1.5:1 2.0:1 2.5:1
Type
N/A Timing belt Timing belt Timing belt Helical gear N/A Timing belt Timing belt Timing belt Helical gear N/A Timing belt Timing belt Timing belt Helical gear
Efficiency [%]
N/A 90 90 90 70 90 90 90 90 70 40 90 90 90 70
N2 Series Electric Cylinders - General Specifications N2 Series Electric Cylinder Inertia Rotary Inertia (Reflected to Motor) = A + B* (Stroke, in) + C * (Load weight, lb)
Model N2 Series
N2--10-5B N2--15-5B N2--20-5B N2--10-2B N2--15-2B N2--20-2B N2--10-5A N2--15-5A N2--20-5A
Ratio
1:1 1.5:1 2:1 1:1 1.5:1 2:1 1:1 1.5:1 2:1
Reduction type
Screw
A oz-in2
0.5702
B oz-in2 / in
0.0685 0.03045 0.0171 0.07555 0.03355 0.01899 0.06845 0.0304 0.0171
C oz-in2 / lb
0.0162 0.0072 0.0041 0.1013 0.0450 0.0253 0.0162 0.0072 0.0041
Belt/pulley
Belt/pulley
Belt/pulley
0.0304 0.0171
K O L L M O R G E N
Load (lb)
10
20
30
40
60 80 100
200
Environmental Operation (see Options and Accessories section, page 60-61) Temperature 32 to 140F, [0 to 60C] H High temperature option allows 32 to 160F, [0 to 70C] F Sub-freezing temperature option allows -20 to 105F, [-29 to 40C] Humid, but not direct moisture contact W Water resistant option allows some direct moisture contact Non-corrosive, non-abrasive. PB Protective Boot option prevents moisture and dry contaminants from entering the cylinder through the wiper ring on the rod
Moisture
Contaminants
N2 with AKM23
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Travel Lengths [ mm ]
L I N E A R P O S I T I O N E R S 12
Construction Materials Bearing & Drive Housing Guide Cylinder Mounting Plates Thrust Tube Thrust Bearings Speed Reducer Versions Belt/Pulley Helical Gearing
6063-T6 aluminum, anodized 6063-T6 aluminum, hard anodized 6061-T6 aluminum and cast aluminum plate, anodized 300 Series Stainless Steel, 1/4 hard and ground Angular contact, high thrust ball bearings AT-5, polyurethane with steel tensile cords Alloy steel, case hardened Heat treated carbon steel alloy Bronze; carbon steel alloy lead screw
Ballscrew
Weight [kg]
= 0.864 + 0.162 x [mm stroke] = 1.136 + 0.162 x [mm stroke] = 0.764 + 0.162 x [mm stroke] = 4.18 + 0.006 x [mm stroke] = 5.75 + 0.008 x [mm stroke] = 6.70 + 0.008 x [mm stroke] = 14.7 + 0.0188 x [mm stroke] = 17.1 + 0.0188 x [mm stroke] = 14.7 + 0.0188 x [mm stroke] = 17.1 + 0.0188 x [mm stroke]
Weight [lbs]
= 1.9 + 0.356 x [in stroke] = 2.5 + 0.356 x [in stroke] = 1.88 + 0.356 x [in stroke] = 9.2 + 0.33 x [in stroke] = 12.6 + 0.46 x [in stroke] = 14.7 + 0.46 x [in stroke] = 32.2 + 1.05 x [in stroke] = 37.7 + 1.05 x [in stroke] = 32.2 + 1.05 x [in stroke] = 37.7 + 1.05 x [in stroke]
Brushless Servomotor Force Speed Cuves See pages EC1 (p.27),EC2 (p. 29, 30), EC3 (p. 31-33), EC4 (p. 34-36), EC5 (p. 37-39) Servo System Specifications See page 65-69 Dimensions See page 117-120 Stepper Motor Force Speed Cuves (p.28) System Specifications and dimensions See P7000 Selection Guide See CT Series Selection Guide
K O L L M O R G E N
Type
Ball Ball Lead Ball Lead Ball Ball
L I N E A R P O S I T I O N E R S
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Temperature
-30 to 70C [-22 to 158F] When operating below 2C [35F] vent tubing fitting must be installed. Consult the factory for more information. IP 54 rated: Polyurethane thrust tube wiper seal. Mating surfaces gasket sealed. Protected against dust and splashing water (non-corrosive, non-abrasive). Limited ingress permitted. Vent Tube Fitting: A vent tube fitting is included, which can be installed to permit the Linear Positioner to breathe from a non-contaminated area, or receive a positive pressure continuous purge (14-20 kPa [2-3 psi]). PB Protective Boot (IP65) Option: An optional thrust tube boot prevents moisture and dry contaminants from bypassing the thrust tube wiper seal, providing IP65 protection when used with included vent tube fitting. The boot also prevents contaminant buildup on the thrust tube. Clean Room & Vacuum Applications: Kollmorgen has designed special positioners for clean room and vacuum applications. Please consult the factory if your application requires special environmental compatibility.
Moisture/Contaminants
The EC Series Linear Positioner design eliminates the need for most routine maintenance. Re-lubrication is required in high cycle applications. See the EC Series Operators Manual for replacement parts. EC2 - EC5 models include a lube port and adapter for a standard grease gun.
14
K O L L M O R G E N
Thrust Tube Side Load Capacity vs. Extension EC1 * Side loading is not recomended with the EC1. Side loading will reduce the EC1 life.
20
EC2
15
50
10 5 0 0
100
200
300
400
500
600
750
EC3
30 30
EC4
20
20
10
10
300 mm
450 mm
600 mm
200
400
600
800
1000
300 mm
450 mm
600 mm
200
400
600
800
1000
EC5
30
20
10
300 mm
450 mm
600 mm
200
400
600
800
1000
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Ballscrew Ballscrew life is rated in inches of travel at a given load. The values in the chart indicate the travel life where 90% of all units in a sample will continue to work, while 10% have failed. This is similar to the B10 rating of a roller bearing mechanism. Be sure to consider acceleration loads as well as thrust, gravity and friction loads.
Lead Screw Usable life for a lead screw is defined as the length of travel completed before backlash (of lead screw/nut) exceeds 0.020 [0.5 mm]. A travel life of 25 km [1 million inches] under the maximum rated load can be used as a general approximation. However, since directly dependent on application conditions (load, duty cycle, move profiles, and environment), it is difficult to predict a statistical travel life.
Load (lb)
Load (lb)
EC2-16B Ballscrew
EC2-05B Ballscrew
0.1
10
100
10
100
1000
Load (lb)
Load (lb)
EC4-10B Ballscrew
EC3-05B Ballscrew
10
100
1000
0.1
10
100
1000
Load (lb)
10
100
1000
16
K O L L M O R G E N
Ratio
1:1 2:1 4:1 1:1 1.5:1 2:1 5:1
Reduction type
A lb-in-s2
1.74 E-04
B lb-in-s2 / in
4.98 E-06 1.24 E-05 1.97 E-06 1.07 E-05 4.96 E-06 2.68 E-06 4.25 E-07 1.07 E-07 8.30 E-06 3.84 E-06 2.07 E-06 3.29 E-07 8.29 E-08 8.20 E-06 3.79 E-06 2.05 E-06 3.25 E-07 8.19 E-08
C lb-in-s2 / lb
1.53 E-06 3.81 E-07 6.05 E-08 2.60 E-05 1.20 E-05 6.51 E-06 1.03 E-06 2.60 E-07 2.54 E-06 1.18 E-06 6.36 E-07 1.01 E-07 2.54 E-08 1.63 E-06 7.53 E-07 4.07 E-07 6.45 E-08 1.626 E-08
P O S I T I O N E R S
Helical gear
(0.375 x 0.125)
Belt/pulley 16 x 16
Helical gear 10:1 1:1 1.5:1 2:1 5:1 Helical gear 10:1 1:1 1.5:1 2:1 5:1 Helical gear 10:1 4.57 E-05 Belt/pulley 16 x 4 4.57 E-05 2.89 E-04 1.41 E-04 9.33 E-05 5.25 E-05 Belt/pulley 16 x 5 4.60 E-05 2.90 E-04 1.41 E-04 9.33 E-05 5.25 E-05
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Ratio
1:1 1.5:1 2:1 5:1
Reduction type
A lb-in-s2
1.19 E-03
B lb-in-s2 / in
1.18 E-05 5.23 E-06 2.77 E-06 4.64 E-07 2.40 E-07 1.87 E-05 8.33 E-06 4.41 E-06 7.38 E-07 3.82 E-07 1.87 E-05 8.33 E-06 4.41 E-06 6.95 E-07 3.60 E-07 8.20 E-06 3.79 E-06 2.05 E-06 3.25 E-07 8.19 E-08
C lb-in-s2 / lb
2.60 E-05 1.16 E-05 6.12 E-06 1.03 E-06 5.31 E-07 1.02 E-05 4.52 E-06 2.39 E-06 4.01 E-07 2.08 E-07 1.02 E-05 4.52 E-06 2.39 E-06 1.00 E-07 5.19 E-08 1.63 E-06 7.53 E-07 4.07 E-07 6.45 E-08 1.63 E-08
Belt/pulley 16 x 16
Helical gear 7:1 1:1 1.5:1 2:1 5:1 Helical gear 7:1 1:1 1.5:1 2:1 5:1 Helical gear 7:1 1:1 1.5:1 2:1 5:1 7:1 Helical gear Belt/pulley 20 x 4 1.97 E-04 2.89 E-04 1.41 E-04 9.33 E-05 5.25 E-05 4.57 E-05 Belt/pulley 20 x 5 1.98 E-04 1.20 E-03 7.49 E-04 4.81 E-04 2.28 E-04 Belt/pulley 20 x 10 1.98 E-04 1.20 E-03 7.43 E-04 4.81 E-04 2.29 E-04
K O L L M O R G E N
Ratio
1:1 1.5:1 2:1 5:1
Reduction type
A lb-in-s2
4.91 E-03
B lb-in-s2 / in
7.01 E-05 3.18 E-05 1.75 E-05 2.69 E-06 7.00 E-07 5.54 E-05 2.46 E-05 1.39 E-05 2.12 E-06 5.53 E-07
C lb-in-s2 / lb
6.36 E-05 2.83 E-05 1.59 E-05 2.43 E-06 6.35 E-07 1.02 E-05 4.52 E-06 2.54 E-06 3.90 E-07 1.020 E-07
P O S I T I O N E R S
Belt/pulley 25 x 25
Helical gear 10:1 1:1 1.5:1 2:1 5:1 Helical gear 10:1 3.45 E-04 Belt/pulley 25 x 10 3.47 E-04 4.68 E-03 2.70 E-03 2.65 E-03 6.18 E-04
Model EC 5 Series
EC5-...-10(L)-32B EC5-...-15-32B EC5-...-20-32B EC5-...-50-32B EC5-...-100-32B EC5-...-10(L)-10B EC5-...-15-10B EC5-...-20-10B EC5-...-50-10B EC5-...-100-10B
Ratio
1:1 1.5:1 2:1 5:1
Reduction type
A lb-in-s2
5.63 E-03
B lb-in-s2 / in
1.67 E-04 7.41 E-05 4.17 E-05 6.38 E-06 1.66 E-06 1.41 E-04 6.26 E-05 3.52 E-05 5.39 E-06 1.41 E-06
C lb-in-s2 / lb
1.04 E-04 4.63 E-05 2.60 E-05 3.99 E-06 1.04 E-06 1.02 E-05 4.52 E-06 2.54 E-06 3.90 E-07 1.02 E-07
Belt/pulley 32 x 32
Helical gear 10:1 1:1 1.5:1 2:1 5:1 Helical gear 10:1 3.50 E-04 Belt/pulley 32 x 10 3.55 E-04 5.16 E-03 2.91 E-03 2.78 E-03 6.37 E-04
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2
EC1-10(L)-03B / 13C EC1-20-03B / 13C EC1-40-03B / 11C N2-25-5B / 23D N2-25-5B / 23D N2-20-5B / 23D EC2-50-05B / 23D EC2-50-05B / 23D EC2-50-05B / 23D EC2-50-05B / 23D EC3-50-10B / 42G EC3-50-10B / 42G EC3-50-10B / 42G EC3-50-10B / 42G EC4-20-10B / 52G EC4-20-10B / 52G EC4-20-10B / 52L
4
EC1-10(L)-03B / 13C EC1-20-03B / 13C N2-15-5B / 23D N2-25-5B / 23D N2-25-5B / 23D EC2-20-05B / 23D EC2-20-05B / 23D EC2-20-05B / 23D EC3-50-10B / 42G EC3-50-10B / 42G EC4-20-10B / 52G EC4-20-10B / 52G EC4-20-10B / 52G EC4-20-10B / 52G EC4-20-10B / 52G EC4-20-10B / 52G
6
EC1-10(L)-03B / 13C EC1-20-03B / 13C N2-15-5B / 23D N2-20-5B / 23D N2-20-5B / 23D N2-20-5B / 23D EC2-20-05B / 23D EC2-20-05B / 23D EC3-15-05B / 42G EC3-15-05B / 42G EC3-15-05B / 42G EC4-20-10B / 52L EC4-20-10B / 52L EC4-20-10B / 52L EC4-20-10B / 52L
8
EC1-10(L)-03B / 13C N2-15-5B / 23D N2-15-5B / 23D N2-15-5B / 23D EC2-20-05B / 23D EC3-15-05B / 42G EC3-15-05B / 42G EC3-15-05B / 42G EC3-15-05B / 42G EC4-20-10B / 52L EC4-20-10B / 52L EC4-20-10B / 52L EC4-20-10B / 52L EC4-20-10B / 52L
10
EC1-10(L)-03B / 13C N2-15-5B / 23D N2-15-5B / 23D EC2-15-05B / 23D EC3-10-05B / 42G EC3-10-05B / 42G EC3-10-05B / 42G EC4-10-10B / 52G EC4-10-10B / 52G EC4-20-10B / 52L EC4-20-10B / 52L EC4-20-10B / 52L EC4-20-10B / 52L EC4-20-10B / 52L
12
EC1-10(L)-03B / 13C N2-15-5B / 23D N2-15-5B / 23D EC2-15-05B / 23D EC2-15-05B / 23D EC2-15-05B / 23D EC3-15-10B / 42G EC4-20-10B / 52L EC4-20-10B / 52L EC4-20-10B / 52L EC4-20-10B / 52L EC4-20-10B / 52L EC4-20-10B / 52L
Thrust (cont) lb
Thrust (cont) lb
L I N E A R P O S I T I O N E R S 20
Speed (in/sec) - High Speed 16 50 75 100 150 200 245 290 340 400 460 600 775
N2-15-2B / 23D N2-15-2B / 23D N2-15-2B / 23D EC2-10-05B / 23D EC3-15-10B / 42G EC3-15-10B / 42G EC3-15-10B / 42G EC3-15-10B / 42G EC4-15-25B / 52G EC4-15-10B / 52L EC4-15-10B / 52L EC4-15-10B / 52L
20
N2-15-2B / 23D N2-15-2B / 23D N2-15-2B / 23D EC3-10-10B / 42G EC3-10-10B / 42G EC3-10-10B / 42G EC4-10-10B / 52L EC4-10-10B / 52L EC4-10-10B / 52L EC4-10-10B / 52L EC4-10-10B / 52L
24
N2-10-2B / 23D N2-10-2B / 23D EC2-20-16B / 23D EC3-15-16B / 42G EC3-15-16B / 42G EC3-15-16B / 42G EC4-20-25B / 52L EC4-20-25B / 52L EC4-20-25B / 52L EC4-20-25B / 52L
30
N2-10-2B / 23D N2-10-2B / 23D EC3-15-16B / 42G EC3-10-16B / 42G EC4-20-25B / 42G EC4-20-25B / 52L EC4-20-25B / 52L EC4-20-25B / 52L EC4-20-25B / 52L
36
EC2-15-16B / 23D EC2-15-16B / 23D EC3-10-16B / 42G EC3-10-16B / 42G EC4-15-25B / 52L EC4-15-25B / 52L EC4-15-25B / 52L EC4-15-25B / 52L
42
EC2-15-16B / 23D EC3-10-16B / 42G EC3-10-16B / 42G EC4-15-25B / 42G EC4-15-25B / 52L EC4-15-25B / 52L EC4-15-25B / 52L
50
EC2-10-16B / 23D EC4-10-25B / 42G EC4-10-25B / 42G EC4-10-25B / 52L EC4-10-25B / 52L EC5-15-32B / 52L
Quick Selection Guide Reference Systems listed in charts represent the most economical package to meet the criterion. 1) 2) Select chart for application speed range Top Chart - Low Speed - Speeds up to rated linear speed of 12 in/sec Bottom Chart - High Speed - Speeds greater than 12 in/sec Select system by required continuous thrust (lbs) and required rated speed (in/sec).
Other applications considerations (system resolution, inertia ratio, desired safety margins, etc) may result in selection of a different system. For additional S200 system specifications see pages 71-73. For detailed force speed system curves for drives series, S200, S300 and Smart Drive , see pages 25-39. Performance data represents continuous thrust (lb) at rated speed (in/s). Based on S200 amplifier with 230 Vac, 3 phase supply.
K O L L M O R G E N
System
N2-AKM23D-n n n -10-5B N2-AKM23D-n n n -15-5B N2-AKM23D-n n n -20-5B N2-AKM23D-n n n -25-5B N2-AKM23D-n n n -10-2B N2-AKM23D-n n n -15-2B N2-AKM23D-n n n -20-2B N2-AKM23D-n n n -25-2B N2-AKM23D-n n n -10-5A N2-AKM23D-n n n -15-5A N2-AKM23D-n n n -20-5A N2-AKM23D-n n n -25-5A EC1-AKM11B-n n n -10-03B EC1-AKM11B-n n n -20-03B EC1-AKM11B-n n n -40-03B EC1-AKM13C-n n n -10-03B EC1-AKM13C-n n n -20-03B EC1-CTP12n LF10-10L-03B EC1-CTP12n LF10-10-03B EC1-CTP12n LF10-20-03B EC1-CTP12n LF10-40-03B EC2-AKM23D-n n n -10-16B EC2-AKM23D-n n n -15-16B EC2-AKM23D-n n n -20-16B EC2-AKM23D-n n n -50-16B EC2-AKM23D-n n n -10-05B EC2-AKM23D-n n n -15-05B EC2-AKM23D-n n n -20-05B EC2-AKM23D-n n n -50-05B EC2-AKM23D-n n n -10-04A EC2-AKM23D-n n n -15-04A EC2-AKM23D-n n n -20-04A EC2-AKM23D-n n n -50-04A
Cont Thrust Peak Thrust Max @ Speed @ Speed Thrust lb in/s lb in/s lb
188 282 375 367 75 112 150 146 84 123 170 162 50 100 150 75 125 20 18 35 71 59 85 116 286 187 274 373 810 105 157 212 513 12.0 8.0 6.0 4.8 30.0 20.0 15.0 12.0 12.0 8.0 6.0 5.0 13.0 6.0 3.0 11.5 5.9 5.0 5.0 2.5 1.25 50.0 35.0 26.0 7.2 16.0 11.0 8.2 2.3 9.2 6.2 4.6 1.8 600 600 600 600 275 415 552 536 306 460 600 596 75 125 150 75 125 75 75 125 150 220 293 251 810 700 810 802 810 390 521 455 810 11.0 8.0 6.0 4.8 25.0 16.7 12.5 10.0 10.0 6.6 5.4 4.0 13.0 6.0 3.0 13.0 6.0 1.4 1.2 0.74 0.61 32.0 23.2 21.0 7.2 10.0 8.0 6.6 2.3 7.8 5.8 4.6 1.8 600 600 600 600 275 415 552 536 306 460 600 600 75 125 150 75 125 75 75 125 150 220 320 357 810 700 810 810 810 390 572 600 810
L I N E A R
100
200 188
300 282
500
P O S I T I O N E R S
75
112
84
123
50 75 20 18
100 125
35
71 59 85 116 187
105
157
212
513
Ratings are based on the AKM servomotor and the matching S200 Drive. See pages 65,66 for details on Drive & Motor System combinations. Specifications are based on 230 Vac, 3 phase voltage supply. Force Speed Curves located on pages 25-30.
Plotted value is continuous thrust (lb), refer to chart for the associated rated speed value.
w w w. k o l l m o r g e n . c o m
21
System
EC3-AKM23D-n n n -10-16B EC3-AKM23D-n n n -15-16B EC3-AKM23D-n n n -20-16B EC3-AKM23D-n n n -50-16B EC3-AKM23D-n n n -10-10B EC3-AKM23D-n n n -15-10B EC3-AKM23D-n n n -20-10B EC3-AKM23D-n n n -50-10B EC3-AKM23D-n n n -10-05B EC3-AKM23D-n n n -15-05B EC3-AKM23D-n n n -20-05B EC3-AKM23D-n n n -50-05B EC3-AKM23D-n n n -10-04A EC3-AKM23D-n n n -15-04A EC3-AKM23D-n n n -20-04A EC3-AKM23D-n n n -50-04A EC3-AKM42G-n n n -10-16B EC3-AKM42G-n n n -15-16B EC3-AKM42G-n n n -50-16B EC3-AKM42G-n n n -10-10B EC3-AKM42G-n n n -15-10B EC3-AKM42G-n n n -50-10B EC3-AKM42G-n n n -15-05B
Cont Thrust Peak Thrust Max @ Speed @ Speed Thrust lb in/s lb in/s lb
62 88 121 244 96 140 192 393 193 280 384 784 85 128 177 351 160 237 664 255 378 1030 710 50.0 35.0 25.0 6.3 21.0 21.0 16.0 3.9 10.3 10.3 8.0 2.0 7.9 5.2 3.8 1.6 42.2 28.0 6.2 21.0 17.6 3.9 10.3 219 330 452 890 350 525 723 1430 700 1050 1440 1610 311 470 640 1270 601 515 1610 962 824 1610 1620 31.5 20.0 12.8 6.3 19.7 13.0 10.0 3.9 10.3 6.0 5.0 2.0 7.8 5.2 3.8 1.6 24.0 23.0 6.2 15.1 14.4 3.9 7.74 219 330 452 900 350 525 723 1430 700 1050 1440 1610 311 470 640 1270 627 725 1610 1000 1059 1610 1620
L I N E A R P O S I T I O N E R S 22
0 62
100 88 121
200
300
400
500
244
96
140
192 193
393 280
384
784
85
128
177 160
1030 710
Ratings are based on the AKM servomotor and the matching S200 Drive. See pages 66,67 for details on Drive & Motor System combinations. Specifications are based on 230 Vac, 3 phase voltage supply. Force Speed Curves located on pages 31-33.
Plotted value is continuous thrust (lb), refer to chart for the associated rated speed value.
K O L L M O R G E N
System
EC4-AKM42G-n n n -10-25B EC4-AKM42G-n n n -15-25B EC4-AKM42G-n n n -20-25B EC4-AKM42G-n n n -50-25B EC4-AKM42G-n n n -10-10B EC4-AKM42G-n n n -15-10B EC4-AKM42G-n n n -20-10B EC4-AKM42G-n n n -50-10B EC4-AKM52G-n n n -10-25B EC4-AKM52G-n n n -15-25B EC4-AKM52G-n n n -20-25B EC4-AKM52G-n n n -50-25B EC4-AKM52G-n n n -10-10B EC4-AKM52G-n n n -15-10B EC4-AKM52G-n n n -20-10B EC4-AKM52G-n n n -50-10B EC4-AKM52L-n n n -10-25B EC4-AKM52L-n n n -15-25B EC4-AKM52L-n n n -20-25B EC4-AKM52L-n n n -50-25B EC4-AKM52L-n n n -10-10B EC4-AKM52L-n n n -15-10B EC4-AKM52L-n n n -20-10B EC4-AKM52L-n n n -50-10B
Cont Thrust Peak Thrust Max @ Speed @ Speed Thrust lbs in/s lbs in/s lbs
103 151 201 560 260 378 503 1400 279 419 552 1364 698 1047 1396 2698 240 291 388 1370 600 727 970 2698 52.0 44.0 33.0 5.1 21.0 17.5 13.2 2.0 26.6 17.8 13.3 5.2 10.6 7.1 5.3 2.1 52.5 46.5 34.9 5.1 21.0 18.6 13.9 2.1 400 600 800 1958 1000 1504 2005 2700 481 880 925 2374 1204 2200 2320 2698 420 741 784 2374 1055 1852 1960 2698 35.4 23.6 17.7 5.1 14.2 9.5 7.1 2.0 22.6 14.0 11.8 4.4 9.4 5.6 4.6 2.1 52.5 43.1 33.0 5.1 21.0 17.2 13.2 2.1 400 600 800 1958 1002 1504 2005 2700 692 1041 1199 2374 1704 2602 2698 2698 725 1087 1180 2374 1526 2698 2645 2698
L I N E A R
320
640
960
1280
1600
P O S I T I O N E R S
560 378
260
503
1400
279
419
552 698
1364 1047
1396 2698
240 291
388 600
1370 727
970
2698
Ratings are based on the AKM servomotor and the matching S200 Drive. See pages 67-69 for details on Drive & Motor System combinations. Specifications are based on 230 Vac, 3 phase voltage supply. Force Speed Curves located on pages 34-36.
Plotted value is continuous thrust (lb), refer to chart for the associated rated speed value.
w w w. k o l l m o r g e n . c o m
23
System
EC5-AKM42G-n n n -10-32B EC5-AKM42G-n n n -15-32B EC5-AKM42G-n n n -20-32B EC5-AKM42G-n n n -50-32B EC5-AKM42G-n n n -10-10B EC5-AKM42G-n n n -15-10B EC5-AKM42G-n n n -20-10B EC5-AKM42G-n n n -50-10B EC5-AKM52G-n n n -10-32B EC5-AKM52G-n n n -15-32B EC5-AKM52G-n n n -20-32B EC5-AKM52G-n n n -50-32B EC5-AKM52G-n n n -10-10B EC5-AKM52G-n n n -15-10B EC5-AKM52G-n n n -20-10B EC5-AKM52G-n n n -50-10B EC5-AKM52L-n n n -10-32B EC5-AKM52L-n n n -15-32B EC5-AKM52L-n n n -20-32B EC5-AKM52L-n n n -50-32B EC5-AKM52L-n n n -10-10B EC5-AKM52L-n n n -15-10B EC5-AKM52L-n n n -20-10B EC5-AKM52L-n n n -50-10B
Cont Thrust Peak Thrust Max @ Speed @ Speed Thrust lbs in/s lbs in/s lbs
87 119 158 436 268 382 504 1420 216 327 436 1065 700 1050 1396 3440 200 265 303 1033 654 727 970 3495 52.5 52.5 42.2 6.6 15.2 15.2 13.2 2.0 34.2 22.7 17.0 6.6 10.6 7.0 5.3 2.1 52.5 52.5 44.6 6.6 15.3 15.3 13.9 2.1 313 470 627 1530 1002 1500 2000 4895 376 694 723 1854 1204 2200 2238 5600 340 580 616 1854 1108 1852 1971 5620 45.4 30.2 22.7 6.6 14.2 9.4 7.1 2.0 28.7 17.2 15.0 5.7 9.0 5.5 4.5 1.8 52.5 52.5 42.0 6.6 15.3 15.3 13.2 2.1 313 470 627 1530 1002 1500 2000 4895 541 814 1045 1854 1730 2602 3343 5600 477 850 922 1854 1526 2762 2950 5620
L I N E A R P O S I T I O N E R S 24
0 87 119 158
320
640
960
1280
1600
1420
216
327
436 700
3495
Ratings are based on the AKM servomotor and the matching S200 Drive. See pages 67-69 for details on Drive & Motor System combinations. Specifications are based on 230 Vac, 3 phase voltage supply. Force Speed Curves located on pages 37-39.
Plotted value is continuous thrust (lb), refer to chart for the associated rated speed value.
K O L L M O R G E N
0.0 0.0
0.7 5.9
1.3 11.8
S P E E D
M O R T P O M R
S P E E D
0.0 0.0 mm/s in/s 953 38 762 30 572 23 381 15 191 8 0.0 0
0.8 6.8
1.5 13.5
3.1 27.0
3.8 33.8
4.6 40.6 L I N E A R
M O R T P O M R
P O S I T I O N E R S
THRUST - lb, N
360 1601
480 2135
600 2669
720 3203
0 0
THRUST - lb, N
N2-AKM23-10-2B
165 734
220 979
275 1223
330 1468
N2-AKM23-10-5B
0.0 0.0
0.4 3.9
0.0 0.0
0.8 6.8
1.5 13.6
3.1 27.2
3.8 34.0
4.6 40.8
S P E E D
S P E E D
25 20 15 10 5 0
M O R T P O M R
*460 Vac
THRUST - lb, N
360 1601
480 2135
600 2669
720 3203
THRUST - lb, N
249 1108
332 1477
415 1846
498 2215
N2-AKM23-15-5B
N2-AKM23-15-2B
0.0 0.0
0.3 3.0
0.7 5.9
S P E E D
7.5 6.0 4.5 3.0 1.5 0.0 0 0 120 534 240 1068
M O R T P O M R
S P E E D
M O R T P O M R
*460 Vac
THRUST - lb, N
360 1601
480 2135
600 2669
720 3203
THRUST - lb, N
331 1472
442 1963
552 2454
662 2945
N2-AKM23-20-5B
N2-AKM23-20-2B
0.0 0.0
0.3 3.0
0.7 6.1
1.0 9.1
0.0 0.0
0.8 6.8
1.5 13.5
3.1 27.0
3.8 33.8
4.6 40.6
S P E E D
4500 3600 2700 1800 900 0 0 0 120 534 240 1068 360 1601 480 2135 600 2669 720 3203
M O R T P O M R
S P E E D
4500 3600 2700 1800 900 0 0 0 107 447 214 953 322 1430 429 1907 536 2384 643 2860
M O R T P O M R
*460 Vac
THRUST - lb, N
THRUST - lb, N
N2-AKM23-25-5B
N2-5B 0 2 20 15 10 5
N2-2B 0 35 30 25 20 15 in/s 0
N2-AKM23-25-2B
Legend
100.0Vac S300 1.5 /4.5 A 460 0 0.0 0 50 460 Vac SD 2.1 /4.2 A 0 230 Vac S200 3.0 /9.0 A 115 Vac S200 3.0 /9.0 A
0 in/s 51 102 152 203 254 305 356 406 457 508 mm 0 Stroke Length w w w. k o l l m o r g e n . c o m
51 102 152 203 254 305 356 406 457 mm Stroke Length 25
0.0 0.0
0.8 6.8
1.5 13.5
0.0 0.0
0.7 6.6
1.5 13.3
2.2 19.9
3.0 26.5
3.7 33.2
4.5 39.8
L I N E A R P O S I T I O N E R S 26
S P E E D
M O R T P O M R
S P E E D
7.5 6.0 4.5 3.0 1.5 0.0 0 0 120 534 240 1068
M O R T P O M R
THRUST - lb, N
184 817
245 1089
306 1361
367 1633
THRUST - lb, N
360 1601
480 2135
600 2669
720 3203
N2-AKM23-20-5A-BZ
0.0 0.0
0.8 6.8
1.5 13.6
2.3 20.4
S P E E D
S P E E D
M O R T P O M R
THRUST - lb, N
276 1228
368 1637
460 2046
552 2455
THRUST - lb, N
360 1601
480 2135
600 2669
720 3203
N2-AKM23-15-5A-BZ
N2-AKM23-25-5A-BZ
N2-5A
0 2 4 6 8 10 12 14 16 18 20 in N2-5A 20 15 10 5 0 in/s 51 102 152 203 254 305 356 406 457 508 mm 0 Stroke Length
Legend
100.0Vac S300 1.5 /4.5 A 460 0 0.0 0 50 460 Vac SD 2.1 /4.2 A 0 230 Vac S200 3.0 /9.0 A 115 Vac S200 3.0 /9.0 A
K O L L M O R G E N
15 15 67
30 30 133
45 45 200
60 60 267
75 75 334
90 90 400
381 7200 305 5760 229 4320 152 2880 76 1440 00.0
M R O P T M O R
15 15 67
30 30 133
45 45 200
60 60 267
75 75 334
90 90 400
381 7200 305 5760 229 4320 152 2880 76 1440 00.0
M R O P T M O R
P O S I T I O N E R S
*230 Vac
THRUST - lb, N
THRUST - lb, N
EC1-AKM13C-20-03 EC1-AKM13 C - nnn -20-03B
EC1-AKM11B-20-03 EC1-AKM11B- nnn -20-03B 0.0 6.8 0.0 16 0.0 in/s 0.0 7.5 12 7.5 6.0 6.0 8 4.5 4.5 4 3.0 3.0 0 1.5 1.5 0.0 0.0 0 0.0 0 0.0 20 0.03 0.3 0.3 0.07 0.6 0.6 0.10 0.9 0.9
40.6 6096 0.21 1.8 1.8 4877 191 3658 7200 153 5760 2438 115 4320 1219 76 2880 0 38 1440 0 8400.0 150 150 667
S P E E D
140 25 25 111
280 50 50 222
420 75 75 334
M R O P T M O R
M R O P T M O R
25 25 111
50 50 222
75 75 334
*230 Vac
EC2-AKM23-10-05B
THRUST - lb, N
*230 Vac
THRUST - lb, N
M R O P T M O R
Use for AKM23 Lege
30 30 133
60 60 267
90 90 400
*230 Vac
THRUST - lb, N
25 km/ 1 M" Life 100.0Vac S300 1.5 /4.5 A 460 0 0.0 0 50 460 Vac SD 2.1 /4.2 A 0 230 Vac S200 1.5 /4.5 A 115 Vac S200 1.5 /4.5 A
Ballscrew Critical Speed Limit 0.0 25 20 15 10 5 0 in/s 0 2.0 3.9 5.9 7.9
Legend
* 230 Vac system limits are equivalent to 115 Vac system. 50 100 150 200 mm
Stroke Length
w w w. k o l l m o r g e n . c o m
27
EC1-CTP12n LF10-10L-03B
TORQUE - N-cm, lb-in S P E E D
mm/s 152 122 91 61 30 0.0 0.0 in/s 0.0 6.0 6.0 4.8 4.8 3.6 3.6 2.4 2.4 1.2 1.2 0.0 0.0 0.0 0 0.0 3.70 0.3 7.50 0.7 11.2 1.0 15.0 1.3 18.7 1.7 22.5 2.0 2880 2300 1730 1150 575 0.0 L I N E A R P O S I T I O N E R S 28
M R O P T M O R
M R O P T M O R
15
15 67
30 30 133
45 45 200
60 60 267
75 75 334
90 90 400
15
15 67
30 30 133
45 45 200
60 60 267
75 75 334
90 90 400
THRUST - lb, N
EC1-CTP12xLF10-20-03B
THRUST - lb, N
EC1-CTP12n LF10-20-03B
TORQUE - N-cm, lb-in
mm/s 76 61 46 30 15 0.0 0.0 in/s 0.0 3.0 3.0 2.4 2.4 1.8 1.8 1.2 1.2 0.6 0.6 0.0 0.0 0.0 0 0.0 3.50 0.3 6.90 0.6 10.4 0.9 13.9 1.2 17.3 1.5 20.8 1.8 2880 2300 1730 1150 575 0.0
EC1-CTP12n LF10-40-03B
EC1-CTP12xLF10-40-03B
S P E E D
M R O P T M O R
S P E E D
25 25 111
50 50 222
75 75 334
0.0 in/s 0.0 1.5 1.5 1.2 1.2 0.9 0.9 0.6 0.6 0.3 0.3 0.0 0.0 0.0 0 0.0
2.10 0.18
M R O P T M O R
30 30 133
60 60 267
90 90 400
THRUST - lb, N
THRUST - lb, N
Ballscrew Critical Speed Limit 0.0 25 20 15 10 5 0 in/s 0 2.0 3.9 5.9 7.9
Legend
36 Vdc 24 Vdc
50
100
150
200
mm
Stroke Length
K O L L M O R G E N
0.0 0.0
0.9 7.7
1.7 15.5
0.0 0.0
0.8 6.8
1.5 13.5
3.1 27.1
3.8 33.8
4.6 40.6 L I N E A R
1588 62.5
M O R T P O M R
0.0 0.0 0 0 50 222 100 445 150 667 200 890 250 1112 300 1334
S P E E D
M O R T P O M R
P O S I T I O N E R S
THRUST - lb, N
THRUST - lb, N
420 1868
560 2491
700 3114
840 3737
EC2-AKM23-10-16B
EC2-AKM23-10-05B
S P E E D
0.9 6.1
1.7 12.3
2.6 18.4
2.4 21.1
3.0 26.3
3.6 31.6
M O R T P O M R
S P E E D
M O R T P O M R
58 222
117 445
THRUST - lb, N
175 667
233 890
292 1112
350 1334
0 0
480 2135
640 2847
800 3559
960 4270
EC2-AKM23-15-16B
0.6 5.2
1.2 10.3
1.8 15.5
0.0 0.0
0.4 3.9
0.9 7.7
2.2 19.3
M O R T P O M R
365 14.4
M O R T P O M R
67 297
133 583
THRUST - lb, N
200 890
267 1186
333 1483
400 1779
THRUST - lb, N
EC2-AKM23-20-16B
EC2-AKM23-20-05B
0.0 0.0
0.2 1.6
0.4 3.2
0.7 6.5
0.9 8.1
S P E E D
M O R T P O M R
S P E E D
M O R T P O M R
0 0
165 667
330 1334
THRUST - lb, N
495 2002
660 2669
825 3336
0 0
160 712
320 1423
THRUST - lb, N
480 2135
640 2847
800 3559
960 4270
EC2-AKM23-50-16B
Legend
100.0Vac S300 1.5 /4.5 A 460 0 0.0 0 50 460 Vac SD 2.1 /4.2 A 0 230 Vac S200 3.0 /9.0 A 115 Vac S200 3.0 /9.0 A
150
300
450
600
750 mm
EC2-AKM23-50-05B EC2-05B Ballscrew Critical Speed Limit * 460VAC 0.0 5.9 11.8 17.7 23.6 29.5 in 20 16 12 8 4 0 in/s0 150 300 450 600 750 mm Stroke length 29 EC2-05B
0.0 0.0
0.8 7.0
1.6 13.9
S P E E D
286 11.5 229 9.2 171 6.9 114 4.6 57 2.3 0.0 0.0
M O R T P O M R
S P E E D
0.0 0.0 mm/s in/s 146 5.8 117 4.6 88 3.5 58 2.3 29 1.2 0.0 0.0
0.6 5.2
1.2 10.5
2.4 20.9
3.0 26.2
3.5 31.4
L I N E A R P O S I T I O N E R S 30
M O R T P O M R
THRUST - lb, N
240 1068
320 1423
400 1779
480 2135
*460 Vac
0 0
THRUST - lb, N
360 1601
480 2135
600 2669
720 3203
EC2-AKM23-20-04A
S P E E D
0.0 mm/s in/s 0.0 191 7.5 152 6.0 114 4.5 76 3.0 38 1.5 0.0 0.0
0.8 6.8
1.5 13.6
3.1 27.3
1.3 11.6
1.6 14.5
2.0 17.4
M O R T P O M R
S P E E D
M O R T P O M R
0 0
THRUST - lb, N
345 1535
460 2046
575 2558
690 3069
*460 Vac
0 0
THRUST - lb, N
480 2135
640 2847
800 3559
960 4270
EC2-04A 0.0 11 9 7 5 2 0 0
Lead Screw Specifications 5.9 11.8 17.7 23.6 29.5 in 700 560 420 280 140 0 150 300 450 600 750 mm Stroke length Column Load Limit (lbs)
EC2-AKM23-50-04A
Legend
100.0Vac S300 1.5 /4.5 A 460 0 0.0 0 50 460 Vac SD 2.1 /4.2 A 0 230 Vac S200 3.0 /9.0 A 115 Vac S200 3.0 /9.0 A
K O L L M O R G E N
3.1 27.1
3.8 33.8
4.6 40.6
L I N E A R
S P E E D
M O R T P O M R
S P E E D
M O R T P O M R
P O S I T I O N E R S
0 0
THRUST - lb, N
132 587
176 783
220 979
264 1174
0 0
THRUST - lb, N
210 934
280 1246
350 1557
420 1868
EC3-AKM23-10-16B
EC3-AKM23-10-10B
0.8 6.8
1.5 13.6
3.1 27.1
3.8 33.8
4.6 40.6
M O R T P O M R
S P E E D
0 0
THRUST - lb, N
198 881
264 1174
330 1468
396 1761
0 0
THRUST - lb, N
315 1401
420 1868
525 2335
630 2802
EC3-AKM23-15-16B
0.0 0.0
0.8 6.8
1.5 13.5
3.8 33.8
4.6 40.5
S P E E D
mm/s in/s
0.0 0.0
0.8 6.8
1.5 13.5
3.1 27.0
3.8 33.8
4.6 40.5
M O R T P O M R
S P E E D
25 20 15 10 5 0
M O R T P O M R
THRUST - lb, N
270 1201
360 1601
450 2002
540 2402
THRUST - lb, N
432 1922
576 2562
720 3203
864 3843
mm/s in/s
0.0 0.0
0.8 6.8
1.5 13.6
3.1 27.3
S P E E D
mm/s in/s
0.0 0.0
0.8 6.8
1.5 13.5
3.1 27.1
3.8 33.8
4.6 40.6
M O R T P O M R
S P E E D
M O R T P O M R
THRUST - lb, N
540 2402
720 3203
900 4003
1080 4804
Use for AKM23 Lege
THRUST - lb, N
858 3817
1144 5089
1430 6361
1716 7633
EC3-16B 0.0 60 50 40 30 20 10 0 0
EC3-AKM23-50-16B Ballscrew Specifications 7.9 15.7 23.6 31.5 39.4 in 1200 1000 800 600 400 200 0 200 400 600 800 1000 mm Stroke length
Legend
100.0Vac S300 1.5 /4.5 A 460 0 0.0 0 50 460 Vac SD 2.1 /4.2 A 0 230 Vac S200 3.0 /9.0 A 115 Vac S200 3.0 /9.0 A
w w w. k o l l m o r g e n . c o m
EC3-10B 0.0 26 21 16 11 5 0 0
EC3-AKM23-50-10B
Ballscrew Specifications 15.7 23.6 31.5 39.4 in 1500 1200 900 600 300 0 200 400 600 800 1000 mm Stroke length 7.9
0.0 0.0
0.8 6.8
1.5 13.5
3.1 27.0
3.8 33.8
4.6 40.5
13 10 8 5 3 0 0
Legend
100.0Vac S300 1.5 /4.5 A 460 0 0.0 0 50 460 Vac SD 2.1 /4.2 A 0 230 Vac S200 3.0 /9.0 A 115 Vac S200 3.0 /9.0 A
L I N E A R P O S I T I O N E R S 32
S P E E D
3810 3048 2286 1524 762 0 140 623 280 1246 420 1868 560 2491 700 3114 840 3737
M O R T P O M R
S P E E D
M O R T P O M R
0 0
THRUST - lb, N
THRUST - lb, N
186 827
248 1103
310 1379
372 1655
EC3-AKM23-10-05B
0.0 0.0
0.8 6.8
1.5 13.5
3.8 33.8
4.6 40.6
S P E E D
12.5 10.0 7.5 5.0 2.5 0.0 0 0 210 934 420 1868
mm/s in/s
0.0 0.0
0.8 6.8
1.5 13.6
3.1 27.3
3.9 34.1
4.6 40.9
M O R T P O M R
S P E E D
M O R T P O M R
THRUST - lb, N
630 2802
840 3737
1050 4671
1260 5605
THRUST - lb, N
282 1254
376 1673
470 2091
564 2509
3.8 33.8
4.6 40.5
mm/s in/s
0.0 0.0
0.8 6.8
1.5 13.5
3.1 27.0
3.8 33.8
M O R T P O M R
S P E E D
122 98 73 49 24 0.0
M O R T P O M R
0 0
THRUST - lb, N
864 3843
1152 5124
1440 6405
1728 7687
0 0
128 569
256 1139
THRUST - lb, N
384 1708
512 2277
640 2847
768 3416
EC3-AKM23-20-04A
EC3-AKM23-20-05B EC3-AKM23 n - nnn -50-05B
mm/s in/s
0.0 0.0
0.4 3.8
0.9 7.6
S P E E D
3810 3048 2286 1524 762 0 0 0 322 1432 644 2865 966 4297 1288 5729 1610 7162 1932 8594
mm/s in/s
0.0 0.0
0.8 6.8
1.5 13.5
3.1 27.1
3.8 33.8
4.6 40.6
M O R T P O M R
S P E E D
51 41 30 20 10 0.0
M O R T P O M R
*460 Vac
THRUST - lb, N
THRUST - lb, N
762 3390
1016 4519
1270 5649
1524 6779
EC3-05B 0.0
Ballscrew Specifications EC3-AKM23-50-05B in 15.7 23.6 31.5 39.4 1875 1500 1125 750 375 0 200 400 600 800 1000 mm Stroke length 7.9
EC3-04A Lead Screw Specifications EC3-AKM23-50-04A 0.0 7.9 15.7 23.6 31.5 39.4 10 8 6 4 2 0 0 200 400 600 800 1000 Stroke length
K O L L M O R G E N
1340
2.2 19.4
4.4 38.8
10.9 96.7
13.1 116.0
L I N E A R
M O R T P O M R
S P E E D
M O R T P O M R
P O S I T I O N E R S
0 0
THRUST - lb, N
376 1673
502 2230
627 2788
752 3345
0 0
THRUST - lb, N
600 2669
800 3559
1000 4448
1200 5338
EC3-AKM42-10-16B
EC3-AKM42-10-10B
0.0 0.0
1.7 15.0
3.4 29.9
6.8 59.8
S P E E D
35 28 21 14 7 0
S P E E D
22.0 17.6 13.2 8.8 4.4 0.0 0 0 212 943 424 1886
M O R T P O M R
THRUST - lb, N
435 1935
580 2580
725 3225
870 3870
THRUST - lb, N
636 2829
848 3772
1060 4715
1272 5658
EC3-AKM42-15-16B
S P E E D
mm/s in/s
0.0 0.0
0.9 7.6
1.7 15.2
3.4 30.5
4.3 38.1
5.2 45.7
M O R T P O M R
S P E E D
M O R T P O M R
*460 Vac
THRUST - lb, N
966 4297
1288 5729
1610 7162
1932 8594
EC3-AKM42-15-05B
*460 Vac
THRUST - lb, N
966 4297
1288 5729
1610 7162
1932 8594
EC3-AKM42-50-16B
EC3-AKM42-50-10B
4.6 40.6
5.7 50.8
S P E E D
O M R
THRUST - lb, N
EC3-16B 0.0 60 50 40 30 20 10 0 0
200
Legend 0.0
7.6
5.0 4.0 115 Vac S200 6.0 /18.0 A 3.0 115/230 Vac S300 6.0 /15.0 A (Ip limit) 2.0 1.0 system limits are equivalent to 230 Vac system. * 460 Vac 0.0 0 322 644 966 1288 1610
w w w. k o l l m o r g e n . c o m
1932
460 Vac SD 3.9 /7.8 A 5.0 15.2 22.9 30.5 38.1 460 Vac S300 3.0 /7.5 A (Ip limit) 0.0 0 0 2 4 6 230 Vac S200 6.0 /18.0 A
Ballscrew Specifications 15.7 23.6 31.5 39.4 in 1500 1200 900 600 300 0 200 400 600 800 1000 mm Stroke length 7.9
EC3-AKM42-50-10B
1588
2.2 19.3
4.4 38.7
0.0 0.0
2.2 19.3
4.4 38.7
10.9 96.7
13.1 116.0
3810 3048 2286 1524 762 0 80 222 160 445 240 667 320 890 400 1112 480 1334
M O R T P O M R
S P E E D
635 25.0 508 20.0 381 15.0 254 10.0 127 5.0 0.0 0.0
3810 3048 2286 1524 762 0 0 0 200 890 400 1779 600 2669 800 3559 1000 4448 1200 5338
Legend
460 Vac SD 5.0 460 Vac S300 0.0 0 0 2 230 Vac S200
L I N E A R P O S I T I O N E R S 34
M O R T P O M R
0 0
THRUST - lb, N
THRUST - lb, N
EC4-AKM42-10-10B
EC4-AKM42-10-25B
0.0 0.0
2.2 19.3
4.4 38.7
10.9 96.6
13.1 116.0
M O R T P O M R
S P E E D
572 22.5 457 18.0 343 13.5 229 9.0 114 4.5 0.0 0.0
5144 4115 3086 2057 1029 0 0 0 300 1334 600 2669 900 4003 1200 5338 1500 6672 1800 8007
M O R T P O M R
0 0
THRUST - lb, N
360 1601
480 2135
600 2669
720 3203
THRUST - lb, N
EC4-AKM42-15-25B
EC4-AKM42-15-10B
2.2 19.3
4.4 38.7
6.6 58.0
0.0 0.0
2.2 19.3
4.4 38.7
10.9 96.7
13.1 116.0
M O R T P O M R
S P E E D
413 16.3 330 13.0 248 9.8 165 6.5 83 3.3 0.0 0.0
4953 3962 2972 1981 991 0 0 0 400 1779 800 3559 1200 5338 1600 7117 2000 8896 2400 10676
M O R T P O M R
0 0
THRUST - lb, N
480 2135
640 2847
800 3559
960 4270
THRUST - lb, N
EC4-AKM42-20-25B
EC4-AKM42-20-10B
0.0 0.0
2.2 19.8
4.5 39.6
0.0 0.0
1.2 10.7
2.4 21.4
4.8 42.8
6.0 53.4
7.2 64.1
S P E E D
6.25 5.00 3.75 2.50 1.25 0.00 0 0 400 1779 800 3559
THRUST - lb, N
1200 5338
1600 7117
2000 8896
1905 M 1524 O R 1143 T P O M 762 R 381 0 2400Use for AKM42 Lege 10676
S P E E D
64 51 38 25 13 0.0
M O R T P O M R
*460 Vac
THRUST - lb, N
1620 7206
2160 9608
2700 12010
3240 14412
EC4-25B 0.0 65 52 39 26 13 0 0
EC4-AKM42-50-25B
250
59.1 in 2375 1900 1425 950 475 0 500 750 1000 1250 1500 mm Stroke length
49.2
115 Vac S200 6.0 /18.0 A 115/230 Vac S300 6.0 /15.0 A (Ip limit) * 460 Vac system limits are equivalent to 230 Vac system.
EC4-10B 0.0 20 16 12 8 4 0 0
EC4-AKM42-50-10B
250
59.1 in 2375 1900 1425 950 475 0 500 750 1000 1250 1500 mm Stroke length K O L L M O R G E N
0.0 0.0
3.7 32.9
7.4 65.8
14.9 131.5
18.6 164.4
22.3 197.3 L I N E A R
3810 3048 2286 1524 762 0
M O R T P O M R
S P E E D
635 25.0 508 20.0 381 15.0 254 10.0 127 5.0 0.0 0.0
M O R T P O M R
P O S I T I O N E R S
0 0
THRUST - lb, N
420 1868
560 2491
700 3114
840 3737
0 0
340 1512
680 3025
THRUST - lb, N
1020 4537
1360 6050
1700 7562
2040 9074
EC4-AKM52G-10-25B
S 1016 40.0 P 813 32.0 E 610 24.0 E 406 16.0 D 203 8.0
0.0 0.0
M O R T P O M R
S P E E D
3.8 33.5
7.6 67.0
11.4 100.6
15.1 134.1
18.9 167.6
22.7 201.1
M O R T P O M R
THRUST - lb, N
630 2802
840 3737
1050 4671
1260 5605
0 0
THRUST - lb, N
1560 6939
2080 9252
2600 11565
3120 13878
EC4-AKM52G-15-25B
EC4-AKM52G-15-10B
S P E E D
3.3 29.0
6.6 58.0
9.8 87.0
13.1 116.0
M O R T P O M R
S P E E D
M O R T P O M R
0 0
240 1068
480 2135
THRUST - lb, N
720 3203
960 4270
1200 5338
1440 6405
0 0
THRUST - lb, N
1620 7206
2160 9608
2700 12010
3240 14412
EC4-AKM52G-20-25B
EC4-AKM52G-20-10B
S P E E D
1905 M 1524 O R 1143 T P O M 762 R 381 Use for AKM52G Leg 0 480 2135 960 4270
S P E E D
M O R T P O M R
0 0
THRUST - lb, N
1440 6405
1920 8541
2400 10676
2880 12811
*460 Vac
0 0
THRUST - lb, N
1620 7206
2160 9608
2700 12010
3240 14412
EC4-25B 0.0 65 52 39 26 13 0 0
EC4-AKM52G-50-25B
250
59.1 in 2375 1900 1425 950 475 0 500 750 1000 1250 1500 mm Stroke length
49.2
Legend
25 km / 1 M " Life 5.0 460 Vac0 SD 6.3 /12.7 A 0.0 0 2 4 6 460 Vac S300 6.0 /12.0 A (Ip limit) 230 Vac S200 6.0 /18.0 A 115 Vac S200 6.0 /18.0 A
EC4-10B Ballscrew EC4-AKM52G-50-10B Specification 0.0 9.8 19.7 29.5 39.4 49.2 59.1 in 20 2375 16 1900 12 1425 8 950 4 475 0 0 0 250 500 750 1000 1250 1500 mm Stroke length
w w w. k o l l m o r g e n . c o m
35
0.0 0.0
3.9 34.8
7.9 69.6
1588 62.5
0.0 0.0
3810 3048 2286 1524 762 0 0 0 144 641 288 1281 432 1922 576 2562 720 3203 864 3843
M O R T P O M R
S P E E D
0.0 0.0 mm/s in/s 635 25.0 508 20.0 381 15.0 254 10.0 127 5.0 0.0 0.0
3.3 29.0
6.6 58.0
13.1 116.0
16.4 145.0
19.7 174.0
L I N E A R P O S I T I O N E R S 36
3810 3048 2286 1524 762 0 300 1334 600 2669 900 4003 1200 5338 1500 6672 1800 8007
M O R T P O M R
THRUST - lb, N
0 0
THRUST - lb, N
EC4-AKM52S-10-25B
EC4-AKM52S-10-10B
0.0 0.0
4.0 35.5
8.0 70.9
15.7 139.2
19.7 174.0
23.6 208.8
1461 57.5
0.0 0.0
M O R T P O M R
S P E E D
M O R T P O M R
THRUST - lb, N
660 2936
880 3914
1100 4893
1320 5872
0 0
THRUST - lb, N
1620 7206
2160 9608
2700 12010
3240 14412
EC4-AKM52S-15-25B
EC4-AKM52S-15-10B
S P E E D
3.3 29.0
6.6 58.0
M O R T P O M R
445
2.8 25.1
5.7 50.3
11.4 100.5
14.2 125.7
17.0 150.8
M O R T P O M R
0 0
THRUST - lb, N
720 3203
960 4270
1200 5338
1440 6405
0 0
THRUST - lb, N
1560 6939
EC4-AKM52S-20-10B
mm/s in/s
0.0 0.0
2.7 23.8
5.4 47.5
10.7 95.0
0.0 0.0
1.2 10.7
2.4 21.4
4.8 42.8
6.0 53.5
7.2 64.1
S P E E D
1905 M 1524 O R 1143 T P O M 762 R 381 Use for AKM52G Leg 0 0 0 480 2135 960 4270
S P E E D
64 51 38 25 13 0.0
2.5 2.0 1.5 1.0 0.5 0.0 0 0 540 2402 1080 4804
M O R T P O M R
*230 Vac
THRUST - lb, N
1440 6405
1920 8541
2400 10676
2880 12811
*230 Vac
THRUST - lb, N
1620 7206
2160 9608
2700 12010
3240 14412
EC4-AKM52S-50-25B
EC4-AKM52S-50-10B
EC4-25B 0.0 65 52 39 26 13 0 0
Ballscew Specifications 9.8 19.7 59.1 in 2375 1900 1425 950 475 0 500 750 1000 1250 1500 mm Stroke length 29.5 39.4 49.2 Column Load Limit (lbs)
Legend
25 km / 1 M " Life 5.0 460 Vac0 SD 6.3 /12.7 A 0.0 0 2 4 6 460 Vac S300 6.0 /12.0 A (Ip limit) 230 Vac S200 6.0 /18.0 A 115 Vac S200 6.0 /18.0 A
250
EC4-10B 0.0 20 16 12 8 4 0 0
250
59.1 in 2375 1900 1425 950 475 0 500 750 1000 1250 1500 mm Stroke length K O L L M O R G E N
1588
2.1 18.6
4.2 37.2
10.9 96.7
13.1 116.0
L I N E A R
2977 2381 1786 1191 595 0 60 267 120 534 180 801 240 1068 300 1334 360 1601
M O R T P O M R
S P E E D
M O R T P O M R
P O S I T I O N E R S
0 0
THRUST - lb, N
0 0
THRUST - lb, N
600 2669
800 3559
1000 4448
1200 5338
EC5-AKM42-10-32B
EC5-AKM42-10-10B
0.0 0.0
2.1 18.6
4.2 37.1
6.3 55.7
0.0 0.0
2.2 19.3
4.4 38.7
10.9 96.6
13.1 116.0
S P E E D
62.5 50.0 37.5 25.0 12.5 0.0 0 0 90 400 180 801 270 1201 360 1601 450 2002 540 2402
M O R T P O M R
S P E E D
476 18.8 381 15.0 286 11.3 191 7.5 95 3.8 0.0 0.0
M O R T P O M R
THRUST - lb, N
THRUST - lb, N
900 4003
1200 5338
1500 6672
1800 8007
EC5-AKM42-15-32B
EC5-AKM42-15-10B
0.0 0.0
2.1 18.5
4.2 37.1
6.3 55.6
M O R T P O M R
S P E E D
M O R T P O M R
THRUST - lb, N
360 1601
480 2135
600 2669
720 3203
0 0
THRUST - lb, N
1200 5338
1600 7117
2000 8896
2400 10676
EC5-AKM42-20-32B
EC5-AKM42-20-10B
0.0 0.0
2.1 19.0
4.3 38.0
6.4 57.0
0.0 0.0
2.2 19.4
4.4 38.8
8.8 77.6
11.0 97.0
13.2 116.4
S P E E D
M O R T P O M R
S P E E D
1905 1524 1143 762 381 0 0 0 980 4359 1960 8719 2940 13078 3920 17437 4900 21796 5880 26156
M O R T P O M R
THRUST - lb, N
900 4003
1200 5338
1500 6672
THRUST - lb, N
EC5-AKM42-50-32B
EC5-AKM42-50-10B
Ballscrew Critical Speed Limit 9.8 19.7 29.5 39.4 49.2 59.1 in
Ballscrew Critical Speed Limit 9.8 19.7 29.5 39.4 49.2 59.1 in
Legend
460 Vac SD 5.0 460 Vac S300 0.0 0 0 2 230 Vac S200
0.0 19 15 11 8 4 0 in/s0
115 Vac S200 6.0 /18.0 A 250 500 750 1000 1250 1500 mm 115/230 Vac S300 6.0 /15.0 A (Ip limit) Stroke length w w w. k o l l m o r g e n . c o m
250
500
Stroke length 37
L I N E A R P O S I T I O N E R S 38
S P E E D
2977 2381 1786 1191 595 0 110 489 220 979 330 1468 440 1957 550 2447 660 2936
M O R T P O M R
S P E E D
M O R T P O M R
0 0
THRUST - lb, N
0 0
THRUST - lb, N
1020 4537
1360 6050
1700 7562
2040 9074
EC5-AKM52G-10-10B
S P E E D
mm/s in/s
0.0 0.0
3.7 33.1
7.5 66.2
45.0 36.0 27.0 18.0 9.0 0.0 0 0 160 712 320 1423 480 2135 640 2847 800 3559 960 4270
M O R T P O M R
S P E E D
M O R T P O M R
THRUST - lb, N
0 0
THRUST - lb, N
1560 6939
2080 9252
2600 11565
3120 13878
EC5-AKM52G-15-32B
0.0 0.0
3.7 32.5
7.3 65.0
11.0 97.5
S P E E D
37.5 30.0 22.5 15.0 7.5 0.0 0 0 210 934 420 1868
M O R T P O M R
S P E E D
M O R T P O M R
THRUST - lb, N
630 2802
840 3737
1050 4671
1260 5605
0 0
THRUST - lb, N
1980 8807
2640 11743
3300 14679
3960 17615
EC5-AKM52G-20-32B
EC5-AKM52G-20-10B
S P E E D
1786 M 1429 O R 1072 T P O M 714 R 357 Use for AKM52G Leg 0 0 0 360 1601 720 3203
S P E E D
64 51 38 25 13 0.0
M O R T P O M R
THRUST - lb, N
1080 4804
1440 6405
1800 8007
2160 9608
THRUST - lb, N
3360 14946
4480 19928
5600 24910
6720 29892
Ballscrew CriticalEC5-AKM52G-50-32B Speed Limit 9.8 19.7 29.5 39.4 49.2 59.1 in
Legend
25 km / 1 M " Life 5.0 460 Vac0 SD 6.3 /12.7 A 0.0 0 2 4 6 460 Vac S300 6.0 /12.0 A (Ip limit) 230 Vac S200 6.0 /18.0 A
Ballscrew Critical Speed Limit 9.8 19.7 29.5 39.4 49.2 59.1 in
EC5-AKM52G-50-10B
250
500
250
500
Stroke length
Stroke length K O L L M O R G E N
13.1 116.0
16.4 145.0
19.7 174.0 L I N E A R
S P E E D
M O R T P O M R
S P E E D
M O R T P O M R
P O S I T I O N E R S
100 445
200 890
THRUST - lb, N
300 1334
400 1779
500 224
600 2669
0 0
THRUST - lb, N
900 4003
1200 5338
1500 6672
1800 8007
EC5-AKM52S-10-10B
0.0 0.0
4.0 35.0
7.9 70.1
0.0 0.0
4.0 35.5
8.0 70.9
16.0 141.8
20.0 177.3
24.0 212.7
1588 62.5
EC5-AKM52S-10-32B
0.0 0.0
M O R T P O M R
S P E E D
476 18.8 381 15.0 286 11.3 191 7.5 95 3.8 0.0 0.0
4286 3429 2572 1715 857 0 0 0 550 2447 1100 4893 1650 7340 2200 9786 2750 12233 3300 14679
M O R T P O M R
0 0
170 756
340 1512
THRUST - lb, N
510 2269
680 3025
THRUST - lb, N
EC5-AKM52S-15-10B
mm/s in/s
0.0 0.0
3.1 27.8
6.3 55.7
12.6 111.3
12.7 112.1
15.8 140.2
19.0 168.2
1397 55.0
0.0 0.0
M O R T P O M R
M O R T P O M R
THRUST - lb, N
540 2402
720 3203
900 4003
1080 4804
0 0
580 2580
1160 5160
THRUST - lb, N
1740 7740
2320 10320
2900 12900
3480 15480
EC5-AKM52S-20-32B
EC5-AKM52S-20-10B
0.0 0.0
2.6 22.8
5.2 45.6
10.0 88.7
12.5 110.9
15.0 133.0
S P E E D
S P E E D
1905
O M R
*230 Vac
THRUST - lb, N
1080 4804
1440 645
1800 8007
2160 9608
Use for AKM52S Leg
0 0
1120 4982
2240 9964
THRUST - lb, N
3360 14946
4480 19928
5600 24910
6720 29692
EC5-AKM52S-50-32B
EC5-AKM52S-50-10B
Ballscrew Critical Speed Limit 9.8 19.7 29.5 39.4 49.2 59.1 in
EC5-10B
Ballscrew Critical Speed Limit 9.8 19.7 29.5 39.4 49.2 59.1 in
Legend
25 5.0km / 1 M " Life 0.0 0 0 5 230 Vac S200 12.0 /30.0 A 115 Vac S200 12.0 /30.0 A
0.0 19 15 11 8 4 0 in/s0
250
500
750 1000 1250 1500 mm * 230 Vac system limits are equivalent to 115 Vac system.
250
500
Stroke length w w w. k o l l m o r g e n . c o m
Stroke length 39
NOTES :
L I N E A R
P O S I T I O N E R S
40
K O L L M O R G E N
0.0
19.4
38.8
58.2
77.6
97.0
116.4
L I N E A R
M O R T P O M R
460 Vac
SD
3.9 /7.8 A
5.0 460 0.0 0 S300 3.0 /7.5 A (Ip limit) Vac 0 5 230 Vac S200 6.0 /18.0 A 115 Vac S200 6.0 /18.0 A
P O S I T I O N E R S
THRUST - lb
376
502
627
752
To determine the current required for a given force, calculate as follows: Example of AKM42G (115/230 Vac System) 1) For Force, F = 627 lb (lower X axis) corresponds to Torque, T = 97.0 lb-in (upper X Axis) Determine effective Kt to use. (see chart below) Kt is motor constant. Kt becomes non-linear (Kt eff) in the upper peak current range of the motor capacity. Due to this non-linearity the current calculation in this peak range is less accurate than for current values at or less than the continuous current rating of the motor. For Torque of 97.0 lb-in for AKM42G, use Kt eff = 5.39 lb-in/Arms 2) Calculate I required. Motor torque is represented by T = I * K t , the motor current multiplied by the motor constant (Kt or Kt eff). Thus, I required = Torque/ Kt eff I required = 97.0 lb-in / 5.39 lb-in/Arms I required = 18.0 Arms
AKM11B AKM1x Torque [lb-in (N-m)]
<= 2.4 (0.27) AKM11 <= 5.4 (0.60) AKM13 > 2.4 (0.27) AKM11 > 5.4 (0.60) AKM13 Kt K t eff
EC3-AKM42-10-16B
lb-in/Arms
2.46 2.18
N-m/Arms
0.278 0.246
lb-in/Arms
7.10 6.44
N-m/Arms
0.80 0.73
lb-in/Arms
11.20 9.85
N-m/Arms
1.27 1.11
lb-in/Arms
15.80 13.38
N-m/Arms
1.79 1.51 41
N2 Dimensions
B
P C
TOP
0.35 [8.9]
1.38 [34.9]
RIGHT
0.38 [9.5]
4.80 [122.0]
1.00 [25.4]
0.31 [7.9]
1.06 [27.0]
2.00 [50.8]
TOP
1.38 [34.9]
RIGHT
1.06 [27.0]
2.00 [50.8]
P O S I T I O N E R S
English Option
MF1 (inches) D E
D
Metric Option
MF1M (mm) 72* 9* 36*
1.81 [46.0] C
0.75 [19.1]
3.38 [85.7]
A
inch mm 2.0 50.8 4.0 101.6
B
inch mm S = stroke
Retract Length
5.37 + S 136.4 + S
C
inch mm
Mounting length
5.06 + S 128.5 + S
English Option
F
Metric Option
MF2M (mm) 72* 9* 36*
MF2 (inches) D E F
2.00 [50.8]
1.81 [46.0] C
0.75 [19.1] E
D 3.38 [85.7]
A
inch mm 2.0 50.8 4.0 101.6
B
inch mm S = stroke
Retract Length
5.75 + S 146.1 + S
C
inch mm
Mounting length
5.06 + S 128.5 + S
K O L L M O R G E N
N2 Dimensions
MF3 Front and Rear Rectangular Flange Mount Parallel B
TOP
A
L I N E A R
1.06 [27.0]
P O S I T I O N E R S
0.38 [9.5]
1.38 [34.9]
RIGHT
4.80 [122.0]
1.00 [25.4]
1.81 [46.0] C
0.75 [19.1]
E
2.00 [50.8]
D 3.38 [85.7]
A
inch mm 2.0 50.8 4.0 101.6
B
inch mm S = stroke
Retract Length
5.75 + S 146.1 + S
C
inch mm
Mounting length
5.44 + S 138.2 + S
MP2 Clevis Mount / MP3 Clevis Mount with Pivot Base Parallel
1.06 [27.0]
0.41 [10.5]
TOP
1.59 [40.5]
0.69 [17.5]
1.42 [36.1]
4.80 [122.0]
0.50 [12.7]
1.81 [46.0]
0.75 [19.1]
2.00 [50.8]
A
inch mm 2.0 50.8 4.0 101.6
RIGHT
B
24.0 609.6 inch mm S = stroke
Retract Length
6.47 + S 164.4 + S
18.0 457.2
2.00 [50.8]
R0.58 [14.7]
1.00 [25.4]
43
N2 Dimensions
MS1 Side End Angles Mount Parallel
1.25 [31.8]
B A
TOP
0.41 [10.5]
2.00 [50.8]
0.69 [17.5]
1.38 [34.9]
4.80 [122.0]
0.43 [10.9]
0.13 [3.2]
1.18 [30.1]
1.00 [25.4]
1.06 [27.0]
1.81 [46.0] C
0.75 [19.1]
0.38 [9.5]
2.00 [50.8]
A
inch mm 2.0 50.8 4.0 101.6
RIGHT
B
24.0 609.6 inch mm S = stroke
Retract Length
6.75 + S 171.5 + S
2.00 [50.8]
4.80 [122.0]
1.00 [25.4]
RIGHT
1.06 [27.0]
0.38 [9.5]
1.38 [34.9]
L I N E A R P O S I T I O N E R S
C
inch mm
Mounting length
6.69 + S 169.9 + S
18.0 457.2
0.69 [17.5]
0.35 [8.9]
A Bottom
0.34 [8.7]
0.50 [12.7]
A
inch mm 2.0 50.8 4.0 101.6
B
inch mm S = stroke
Retract Length
5.37 + S 136.4 + S
C
inch mm
Mounting length
2.56 + S 65.0 + S
K O L L M O R G E N
N2 Dimensions
MS6 Side Tapped Holes Parallel
*5.23 [133.4] *6.59 [167.5] w/brake
L I N E A R
1.38 [34.9]
P O S I T I O N E R S
1.81 [46.1]
2.00 [50.8]
RIGHT
2.00 [50.8]
0.41 [10.4] B A
A
inch mm 2.0 50.8 4.0 101.6
B
inch mm S = stroke
Retract Length
5.37 + S 136.4 + S
C
inch mm
Mounting length
2.56 + S 65.0 + S
0.38 [9.5]
25.1 [31.8]
1.06 [27.0]
SIDE VIEW
0.43 [10.9]
1.18 [30.1]
0.69 [17.5]
0.06 [1.5]
0.75 [19.1]
0.13 [3.1]
A
inch mm 2.0 50.8 4.0 101.6
B
inch mm S = stroke
Retract Length
6.12 + S 155.4+ S
C
inch mm
Mounting length
4.06 + S 103.1+ S
45
N2 Dimensions
MF1 Front Flange Inline
L I N E A R
Top
B 0.88 [22.2]
2.00 [50.8]
1.00 [25.4]
0.75 [19.1] D
0.13 [3.2]
1.00 [25.4]
2.00 [50.8]
SIDE VIEW
0.13 [3.2] D B
0.75 [19.1]
E Bottom
2.25 [57.2]
1.06 [27.0]
P O S I T I O N E R S
1/4-20UNC X .38 Deep {2) 0.38 [9.5] *5.23 [133.4] *6.59 [167.5] w/brake C
A
inch mm 2.0 50.8
B
inch mm
Retract Length
6.12 + S 155.4+ S
C
inch mm
Mounting length
3.44 + S 87.4+ S
D
inch mm
Mounting length
5.81 + S 147.5 + S
0.69 [17.5]
A
inch mm 2.0 50.8
B
inch mm S = stroke
Retract Length
6.12 + S 155.4+ S
C
inch mm
Mounting length
2.56 + S 65.0 + S
D
inch mm
Mounting length
5.43 + S 137.8 + S
K O L L M O R G E N
N2 Dimensions
MT4 Trunnion Mounting
Inline
L I N E A R
1.06 [27.0]
P O S I T I O N E R S
1/4-20UNC X .38 Deep {2) *5.23 [133.4] *6.59 [167.5] w/brake C 1.00 [25.4]
T 4.25 [108.0]
0.69 [17.5]
1.00 [25.4]
2.00 [50.8]
0.13 [3.2] D B
1.13 [28.6]
A
inch mm 2.0 50.8
B
inch mm S = stroke
Retract Length
6.12 + S 155.4+ S
C
inch mm
Mounting length
3.47 + S 88.1 + S
D
inch mm
2.25 [57.2]
Mounting length
5.43 + S 137.8 + S
T SIDE VIEW
1.38 [34.9]
0.34 [8.7]
0.50 [12.7]
A
inch mm 2.0 50.8
B
inch mm S = stroke
Retract Length
6.12 + S 155.4+ S
C
inch mm
Mounting length
2.56 + S 65.0 + S
1.06 [27.0]
D
inch mm
Mounting length
5.43 + S 137.8 + S
47
L I N E A R P O S I T I O N E R S
0.44 [11.18] MT1 Rod End
FT1E
A B 5/8 - 18 UNF 0.38 (9.65) deep
FT1M
M12 x 1.25 0.44 (11.18) deep (thru)
FT2M
M12 x 1.75 .32 (8.13) deep
0.625 [15.875]
MT1E
A 7/16 - 20 UNF
MT1M
M12 x 1.25
1.96 [49.78]
0.55 [13.97]
1.50 [38.1]
0.50 [12.7]
0.75 [19.05]
1.06 [26.92]
48
K O L L M O R G E N
EC Series Dimensions
J F
T R L
Right
L I N E A R
C D K M O P R Q E A B
P O S I T I O N E R S
Stroke
Bore Size
30 mm 50 mm 63 mm 80 mm 100 mm
Bottom
mm (in) EC1 EC2 EC3 EC4 EC5 60.0 (2.36) 90.0 (3.54) 100.0 (3.94) 127.0 (5.00) 150.0 (5.91)
mm (in) 74.0 (2.91) 114.3 (4.50) 127.0 (5.00) 152.4 (6.00) 186.9 (7.36)
mm (in) 28.0 (1.10) 45.0 (1.77) 50.0 (1.97) 69.9 (2.75) 75.0 (2.95)
mm (in) 40.0 (1.57) 63.5 (2.50) 69.1 (2.72) 96.3 (3.79) 114.3 (4.50)
mm (in) 6.60 (0.26) 9.0 (0.35) 9.0 (0.35) 13.5 (0.53) 14.2 (0.56)
mm (in) 48.0 (1.89) 79.8 (3.14) 95.5 (3.76) 127.0 (5.00) 127.0 (5.00)
mm (in) 82.6 (3.25) 144.0 (5.7) 169.7 (6.7) 221.0 (8.7) 221.0 (8.7)
mm (in) 19.0 (0.75) 28.4 (1.12) 34.8 (1.37) 46.1 (1.81) 46.1 (1.81)
mm (in) 41.8 (1.65) 74.7 (2.94) *87.6/89.7 (*3.45/3.53) 111.1 (4.37) 111.1 (4.37)
mm (in) 31.3 (1.23) 41.7 (1.64) 49.3 (1.94) 71.9 (2.83) 71.9 (2.83)
mm (in) EC1 EC2 EC3 EC4 EC5 10.2 (0.40) 25.0 (0.98) 25.0 (0.98) 41.4 (1.63) 35.0 (1.38)
mm (in) 38.1 (1.50) 56.9 (2.24) 69.6 (2.74) 92.2 (3.63) 92.2 (3.63)
N Cyl Length
mm (in) 106.8 + S (4.2 + S) 218.5 + S (8.6 + S) 246.3 + S (9.7 + S) 365.8 + S (14.4 + S) 365.8 + S (14.4 + S)
O Retract length
mm (in) 117.0 + S (4.60 + S) 243.4 + S (9.58 + S) 271.1 + S (10.67 + S) 406.9 + S (16.02 + S) 406.9 + S (16.02 + S)
J
mm (in) 10.0 (0.39) 9.5 (0.37) 12.7 (0.50) 12.7 (0.50) 19.1 (0.75)
mm (in) 22.2 (0.88) 28.0 (1.10) 35.0 (1.38) 50.0 (1.97) 50.0 (1.97)
F
T L
G I
Right
H K N O P Q M
Stroke
C E A B
Bore Size
50 mm 63 mm 80 mm 100 mm
S
Bottom
mm (in) EC2 EC3 EC4 EC5 90.0 (3.54) 100.0 (3.94) 127.0 (5.00) 150.0 (5.91)
B
mm (in) 114.3 (4.50) 127.0 (5.00) 152.4 (6.00) 186.9 (7.36)
mm (in) EC2 EC3 EC4 EC5 34.5 (1.36) 37.7 (1.48) 54.1 (2.13) 54.1 (2.13)
N Cyl Length
mm (in) 218.5 + S (8.6 + S) 246.3 + S (9.7 + S) 365.8 + S (14.4 + S) 365.8 + S (14.4 + S)
O Retract length
mm (in) 253.0 + S (9.96 + S) 284.3 + S (11.19 + S) 419.6 + S (16.52 + S) 419.6 + S (16.52 + S)
EC Series Dimensions
I F
T L
Right
K C D
L I N E A R P O S I T I O N E R S
J M N O P
A B
Bore Size
50 mm 63 mm 80 mm 100 mm
Stroke
R
Bottom
mm (in) EC2 EC3 EC4 EC5 90.0 (3.54) 100.0 (3.94) 127.0 (5.00) 150.0 (5.91)
mm (in) EC2 EC3 EC4 EC5 56.9 (2.24) 69.6 (2.74) 92.2 (3.63) 92.2 (3.63)
M Cyl Length
mm (in) 228.1+ S (8.98 + S) 259.3 + S (10.21+ S) 387.5 + S (14.9 + S) 378.5 + S (14.9 + S)
N Retract length
mm (in) 253.0 + S (9.96 + S) 284.3 + S (11.19 + S) 419.6 + S (16.52 + S) 419.6 + S (16.52 + S)
MP2 Clevis Mount MP3 Clevis Mount with Pivot Base and Pin Parallel
Flange dimensions in accordance with ISO 6431 for: Type
EC1 EC2 EC3 EC4 EC5
L
Top
P H U
R Right
E
T L
Bore Size
30 mm 50 mm 63 mm 80 mm 100 mm
W T S Q B A
(EC1 only)
mm (in) -
mm (in) -
mm (in)
mm (in)
mm (in) 32.0/32.6 (1.26/1.28) 40.0/40.6 (1.58/1.60) 60.0/60.5 (2.36/2.38) 60.0/60.5 (2.36/2.38) mm (in)
48.0 (1.89) 46.0 (1.81) 61.7 (2.43) 56.9 (2.24) 76.0 (2.99) 69.3 (2.73)
56.9 (2.24) 34.8 (1.37) 69.6 (2.74) 41.1 (1.62) 92.2 (3.63) 52.8 (2.08) 92.2 (3.63) 52.8 (2.08) mm (in)
221.0 (8.70) 127.0 (5.00) 11.1 (0.44) 98.8 (3.89) 91.4 (3.60) 15.7 (0.62) 44.4 (1.75) 91.4 (3.60) 221.0 (8.70) 127.0 (5.00) 11.1 (0.44) 98.8 (3.89) 91.4 (3.60) 15.7 (0.62) 44.4 (1.75) 91.4 (3.60)
Q Cyl Length
mm (in)
mm (in) -
mm (in)
mm (in)
22.2 (0.88) 102.9 + S (4.05 + S) 140.5 + S (5.53 + S) 218.5+ S (8.6 + S) 242.7+ S (9.55+ S) 267.5 + S (10.5) 302.6+ S (11.91 + S)
11.1 (0.44) 98.3 (3.87) 41.7 (1.64) 34.5 (1.36) 28.5 (1.12) 11.1 (0.44) 103.9 (4.09) 49.3 (1.94) 37.7 (1.48) 34.8 (1.37) 14.0 (0.55) 166.6 (6.56) 71.9 (2.83) 14.0 (0.55) 166.6 (6.56) 71.9 (2.83) 54 (2.13) 54 (2.13) 46.1 (1.81) 46.1 (1.81)
50.0 (1.97) 368.3 + S (14.5 + S) 451.4+ S (17.77 + S) 50.0 (1.97) 368.3 + S (14.5 + S) 451.4+ S (17.77 + S)
K O L L M O R G E N
EC Series Dimensions
H
R
E
T
F G
Right
L D M
L I N E A R
J N P O Q
C
Stroke
B A
P O S I T I O N E R S
Bore Size
30 mm 50 mm 63 mm 80 mm 100 mm
U
Bottom
S R T
mm (in) EC1 EC2 EC3 EC4 EC5 78.0 (3.07) 114.3 (4.50) 127.0 (5.00) 181.1 (7.13) 181.1 (7.13)
mm (in) 62.0 (2.44) 85.0 (3.35) 100.0 (3.94) 140.0 (5.51) 140.0 (5.51)
mm (in) 43.7 (1.72) 56.9 (2.24) 69.6 (2.74) 92.2 (3.63) 92.2 (3.63)
mm (in) 8.0 (0.31) 9.5 (0.37) 12.7 (0.50) 19.1 (0.75) 19.1 (0.75)
mm (in) 48.0 (1.89) 79.8 (3.14) 95.5 (3.76) 127.0 (5.00) 127.0 (5.00)
mm (in) 82.6 (3.25) 144.0 (5.67) 169.7 (6.68) 221.0 (8.70) 221.0 (8.70)
mm (in) 41.8 (1.65) 74.7 (2.94) 87.6/89.7 * (3.45/3.53 *) 111.1 (4.37) 111.1 (4.37)
mm (in) 31.3 (1.23) 41.7 (1.64) 49.3 (1.94) 71.9 (2.83) 71.9 (2.83)
mm (in) 20.0 (0.79) 22.1 (0.87) 25.0 (0.98) 38.1 (1.50) 38.1 (1.50)
mm (in) 20.0 (0.79) 22.1 (0.87) 25.0 (0.98) 38.1 (1.50) 38.1 (1.50)
mm (in) EC1 EC2 EC3 EC4 EC5 20.5 (0.81) 34.5 (1.36) 37.7 (1.48) 54.0 (2.13) 54.0 (2.13)
mm (in) 27.1 (1.06) 38.1 (1.50) 47.5 (1.87) 65.3 (2.57) 65.3 (2.57)
N Cyl Length
mm (in) 96.5 + S (3.79 + S)
O Retract length
mm (in) 117.0 + S (4.60 + S)
mm (in) 58.6 + S (2.30 + S) 144.8 + S (5.7 + S) 158.8 + S (6.25 + S) 242.6 + S (9.55 + S) 242.6 + S (9.55 + S)
mm (in) 6.6 (0.26) 9.0 (0.35) 11.0 (0.43) 18.0 (0.71) 18.0 (0.71)
B
T
mm (in) 10.0 (0.39) 11.0 (0.43) 12.5 (0.49) 19.1 (0.75) 19.1 (0.75)
mm (in) 22.2 (0.88) 28.0 (1.10) 35.0 (1.38) 50.0 (1.97) 50.0 (1.97)
208.8 + S (8.22 + S) 243.4 + S (9.58 + S) 233.4 + S (9.19 + S) 271.1+ S (10.67 + S) 353.1 + S (13.9 + S) 406.9+ S (16.02 + S) 353.1 + S (13.9 + S) 406.9+ S (16.02 + S)
E C
R Right
J F G K M L
Stroke
Bore Size
30 mm 50 mm 63 mm 80 mm 100 mm
Q
Bottom
mm (in) EC1 EC2 EC3 EC4 EC5 43.7 (1.72) 56.9 (2.24) 69.6 (2.74) 92.2 (3.63) 92.2 (3.63)
mm (in) 48.0 (1.89) 79.8 (3.14) 95.5 (3.76) 127.0 (5.00) 127.0 (5.00)
mm (in) 82.6 (3.25) 144.0 (5.67) 169.7 (6.68) 221.0 (8.70) 221.0 (8.70)
mm (in) 41.8 (1.65) 74.7 (2.94) 87.6/89.7 * (3.45/3.53 *) 111.1 (4.37) 111.1 (4.37)
mm (in) 31.3 (1.23) 41.7 (1.64) 49.3 (1.94) 71.9 (2.83) 71.9 (2.83)
mm (in) 10.5 (0.41) 22.1 (0.87) 25.1 (0.99) 40.0 (1.57) 40.0 (1.57)
mm (in) 19.2 (0.76) 22.1 (0.87) 25.1 (0.99) 40.0 (1.57) 40.0 (1.57)
mm (in) 20.2 (0.80) 34.5 (1.36) 37.7 (1.48) 54.0 (2.13) 54.0 (2.13)
mm (in) 19.1 (0.75) 28.5 (1.12) 34.8 (1.37) 46.1 (1.81) 46.1 (1.81)
K Cyl Length
mm (in) 96.5 (3.80) 208.8 + S (8.22 + S) 233.4 + S (9.19 + S) 353.1 + S (13.9 + S) 353.1 + S (13.9 + S)
L Retract length
mm (in) EC1 EC2 EC3 EC4 EC5 117.0 + S (4.60 + S ) 243.4 + S (9.58 + S) 271.1 + S (10.67 + S) 406.9 + S (16.02 + S)
O Mounting Length
mm (in) 58.66 + S (2.31 + S) 144.8 + S (5.7 + S) 158.8 + S (6.25 + S) 242.6 + S (9.55 + S) 242.6 + S (9.55 + S)
mm (in) 9.94 (0.39) 11.0 (0.43) 12.5 (0.49) 19.1 (0.75) 19.1 (0.75)
mm (in) 16.0 (0.63) 25.0 (0.98) 30.0 (1.18) 40.6 (1.60) 40.6 (1.60)
R (MS6E)
Thread
5/16-18 UNC-2B x 0.33 Dp 3/8-16 UNC-2B x 0.40 Dp 5/8-18 UNF-2B x 0.55 Dp 5/8-18 UNF-2B x 0.55 Dp
R (MS6M)
Thread
M6 x 1-6H x 6.8 mm Dp M8 x 1.25-6H x 8.4 mm Dp M10 x 1.50-6H x 10.2 mm Dp M16 x 2-6H x 14 mm Dp M16 x 2-6H x 14 mm Dp
mm (in) 22.2 (0.88) 28.0 (1.10) 35.0 (1.38) 50.0 (1.97) 50.0 (1.97) 51
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EC Series Dimensions
F C
T
D
Right
L I N E A R P O S I T I O N E R S
I B J
G M Q R
H K L
Stroke
A N S
Bore Size
50 mm 63 mm 80 mm 100 mm
Bottom
mm (in) EC2 EC3 EC4 EC5 56.9 (2.24) 69.6 (2.74) 92.2 (3.63) 92.2 (3.63)
H Mounting Length
mm (in) 155.8 + S (6.13 + S) 171.2 + S (6.74 + S) 261.6 + S (10.30 + S) 261.6 + S (10.30 + S)
K Cyl Length
mm (in) EC2 EC3 EC4 EC5 208.8+ S (8.22 + S) 233.4+ S (9.19 + S) 353.1 + S (13.9 + S) 353.1 + S (13.9 + S)
L Retract length
mm (in) 243.4 + S (9.58 + S) 271.1 + S (10.67 + S) 406.9 + S (16.02 + S) 406.9 + S (16.02 + S)
Right
F H I J K G E B A
Stroke
L
Bore Size
30 mm 50 mm 63 mm 80 mm 100 mm
Bottom
mm (in) EC1 EC2 EC3 EC4 EC5 74.0 (2.91) 114.3 (4.50) 127.0 (5.00) 152.4 (6.00) 186.9 (7.36) mm (in)
mm (in) 60.0 (2.36) 90.0 (3.54) 100.0 (3.94) 127.0 (5.00) 155.0 (6.10)
mm (in) 40.0 (1.57) 63.5 (2.50) 69.1 (2.72) 96.3 (3.79) 114.3 (4.50)
mm (in) 28.0 (1.10) 45.0 (1.77) 50.0 (1.97) 69.85 (2.75) 75.0 (2.95)
mm (in) 6.6 (0.26) 9.0 (0.35) 9.0 (0.35) 13.5 (0.53) 14.2 (0.56)
mm (in) 38.1 (1.50) 56.9 (2.24) 69.6 (2.74) 92.2 (3.63) 92.2 (3.63)
H Cyl Length
mm (in) 104.73 + S (4.12 + S) 230.5 + S (9.08 + S) 273.4 + S (10.76 + S) 390.3 + S (15.37 + S) 390.3 + S (15.37 + S)
I Retract length
EC1 EC2 EC3 EC4 EC5 115.1 + S (4.53 + S) 255.5 + S (10.06 + S) 298.3 + S (11.74 + S) 425.3 + S (16.74 + S) 425.3 + S (16.74 + S)
mm (in) 10.0 (0.39) 9.5 (0.37) 12.7 (0.50) 12.7 (1.60) 19.1 (0.75)
mm (in) 22.2 (0.88) 28.0 (1.10) 35.0 (1.38) 50.0 (1.97) 50.0 (1.97)
mm (in) 10.2 (0.40) 25.0 (0.98) 25.0 (0.98) 41.1 (1.60) 35.0 (1.38) K O L L M O R G E N
52
EC Series Dimensions
H I C
T
D
Right
L I N E A R
F J K L M
B A
P O S I T I O N E R S
Stroke
Bore Size
30 mm 50 mm 63 mm 80 mm 100 mm
Q
Bottom
O N P
mm (in) EC1 EC2 EC3 EC4 EC5 78.0 (3.07) 114.3 (4.50) 127.0 (5.00) 181.1 (7.13) 181.1 (7.13)
mm (in) 62.0 (2.44) 85.0 (3.35) 100.0 (3.94) 140.0 (5.51) 140.0 (5.51)
mm (in) 43.7 (1.72) 56.9 (2.24) 69.6 (2.74) 92.2 (3.63) 92.2 (3.63)
mm (in) 8.0 (0.31) 9.5 (0.37) 12.7 (0.50) 19.1 (0.75) 19.1 (0.75)
mm (in) 20.0 (0.79) 22.1 (0.87) 25.0 (0.98) 38.1 (1.50) 38.1 (1.50)
mm (in) 20.0 (0.79) 22.1 (0.87) 25.0 (0.98) 38.1 (1.50) 38.1 (1.50)
mm (in) 20.5 (0.81) 34.5 (1.36) 37.7 (1.48) 54.0 (2.13) 54.0 (2.13)
mm (in) 27.1 (1.06) 38.1 (1.50) 47.5 (1.87) 65.3 (2.57) 65.3 (2.57)
J Cyl Length
mm (in) 94.7 + S (3.72 + S) 220.9 + S (8.70 + S) 260.5 + S (10.25 + S) 371.3 + S (14.62 + S) 371.3 + S (14.62 + S)
K Retract length
mm (in) EC1 EC2 EC3 EC4 EC5 115.1 + S (4.53) 255.5 + S (10.06 + S) 298.1 + S (11.74 + S) 425.3 + S (16.74 + S) 425.3 + S (16.74 + S)
mm (in) 58.76 + S (2.31 + S) 144.8 + S (5.7 + S) 158.8 + S (6.25 + S) 242.6 + S (9.55 + S) 242.6 + S (9.55 + S)
mm (in) 6.6 (0.26) 9.0 (0.35) 11.0 (0.43) 18.0 (0.71) 18.0 (0.71)
mm (in) 10.0 (0.39) 11.0 (0.43) 12.5 (0.49) 19.1 (0.75) 19.1 (0.75)
mm (in) 22.2 (0.88) 28.0 (1.10) 35.0 (1.38) 50.0 (1.97) 50.0 (1.97)
T R L
Right
F B C G H
Stroke
Bore Size
30 mm 50 mm 63 mm 80 mm 100 mm
N O
Bottom
mm (in) EC1 EC2 EC3 EC4 EC5 43.7 (1.72) 56.9 (2.24) 69.6 (2.74) 92.2 (3.63) 92.2 (3.63) mm (in) EC1 EC2 EC3 EC4 EC5 34.8 (1.37) 41.1 (1.62) 52.8 (2.08) 52.8 (2.08)
mm (in) 100.7 (3.96) 121.3 (4.78) 169.2 (5.94) 169.2 (6.66) mm (in)
mm (in) 19.2 (0.76) 22.1 (0.87) 25.1 (0.99) 40.0 (1.57) 40.0 (1.57) mm (in) 9.9 (0.39) 11.0 (0.43) 12.5 (0.49) 19.1 (0.75) 19.1 (0.75)
mm (in) 20.5 (0.81) 34.5 (1.36) 37.7 (1.48) 54.0 (2.13) 54.0 (2.13) mm (in) 16.0 (0.63) 25.0 (0.98) 30.0 (1.18) 40.6 (1.60) 40.6 (1.60)
mm (in) 27.1 (1.06) 28.5 (1.12) 34.8 (1.37) 46.1 (1.81) 46.1 (1.81)
G Cyl Length
mm (in) 94.7 + S (3.72 + S) 220.9 + S (8.70 + S) 260.5 + S (10.25 + S) 371.3 + S (14.62 + S) 371.3 + S (14.62 + S)
H Retract length
mm (in) 115.1 + S (4.53 + S) 255.5 + S (10.06 + S) 298.1 + S (11.74 + S) 425.3 + S (16.74 + S) 425.3 + S (16.74 + S) mm (in)
N (MS6E)
mm (in) 5/16-18 UNC-2B x 0.33 Dp 3/8-16 UNC-2B x 0.40 Dp 5/8-18 UNF-2B x 0.55 Dp 5/8-18 UNF-2B x 0.55 Dp
N (MS6M
M6 x 1-6H x 6.8 mm Dp M8 x 1.25-6H x 8.4 mm Dp M10 x 1.50-6H x 10.2 mm Dp M16 x 2-6H x 14 mm Dp M16 x 2-6H x 14 mm Dp
mm (in) 22.2 (0.88) 28.0 (1.10) 35.0 (1.38) 50.0 (1.97) 50.0 (1.97)
58.8 + S (2.31 + S) 144.8 + S (5.7 + S) 158.8 + S (6.25 + S) 242.6 + S (9.55 + S) 242.6 + S (9.55 + S)
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53
EC Series Dimensions
D
T R L
L I N E A R P O S I T I O N E R S
Right
E B
7.16 [181.8] 5.19 [131.8]
C F
G H I
Stroke
Bore Size
50 mm 63 mm 80 mm 100 mm
L
Bottom
J K
mm (in) EC2 EC3 EC4 EC5 56.9 (2.24) 69.6 (2.74) 92.2 (3.63) 92.2 (3.63)
F Cyl Length
mm (in) 220.9 + S (8.70 + S) 260.5 + S (10.25 + S) 371.3 + S (14.62 + S) 371.3 + S (14.62 + S)
G Retract length
mm (in) 255.5 + S (10.06 + S) 298.1 + S (11.74 + S) 425.3 + S (16.74 + S) 425.3 + S (16.74 + S)
54
K O L L M O R G E N
L I N E A R
C HEX E
A mm (in)
EC1 EC2 EC3 EC4 EC5 20.8 (0.80) 27.8 (1.09) 34.9 (1.375) 50.0 (1.97) 50.0 (1.97)
B mm (in)
7.6 (0.30) 12.0 (0.47) 17.2 (0.68) 20.0 (0.79) 20.0 (0.79)
C mm (in)
19.0 (0.70) 25.4 (1.0) 31.8 (1.25) 47.6 (1.875) 47.6 (1.875)
D FT1M
M10 x 1.25 mm M16 2.0 mm M16 2.0 mm M20 1.5 mm M24 2.0 mm
FT1 [FT1E]
5/8-18 UNF 5/8-18 UNF 1-14 UNS 1-12 UNF
E mm (in)
17.0 (0.70) 19.0 (0.75) 25.4 (1.00) 31.0 (1.22) 31.0 (1.22)
P O S I T I O N E R S
C HEX
A mm (in)
EC1 EC2 EC3 EC4 EC5 20.8 (0.80) 27.8 (1.09) 34.9 (1.375) 50.0 (1.97) 50.0 (1.97)
B mm (in)
7.6 (0.30) 12.0 (0.47) 17.2 (0.68) 20.0 (0.79) 20.0 (0.79)
C mm (in)
19 (0.70) 25.4 (1.00) 31.8 (1.25) 47.6 (1.875) 47.6 (1.875)
D MT1M
M10 x 1.25 mm M16 2.0 mm M16 2.0 mm M20 1.5 mm M24 2.0 mm
MT1 [ MT1E]
5/8-18 UNF 5/8-18 UNF 3/4-16 UNF 1-12 UNF
E mm (in)
27.0 (1.06) 32.0 (1.26) 32.0 (1.26) 40.0 (1.57) 40.0 (1.57)
Jam Nut/Washer
F HEX
A mm (in)
EC1 EC2 EC3 EC4 EC5 14.0 (0.55) 21.0 (0.83) 21.0 (0.83) 25.0 (0.98) 31.0 (1.22)
B mm (in)
26.0 (1.02) 38.0 (1.50) 38.0 (1.50) 46.0 (1.81) 60.0 (2.36)
C mm (in)
67.5 (2.66) 92.2 (3.63) 92.2 (3.63) 111.0 (4.37) 138.5 (5.45)
D mm (in)
54.4 (2.14) 73.2 (2.88) 73.2 (2.88) 88.0 (3.46) 108.5 (4.27)
E mm (in)
9.98/10.1 (0.393/0.396) 16.0/16.1 (0.629/0.633) 16.0/16.1 (0.629/0.633) 20.0/20.1 (0.787/0.790) 24.9/25.0 (0.979/0.984)
F HEX mm (in)
17.0 (0.70) 25.4 (1.00) 31.8 (1.25) 47.6 (1.875) 47.6 (1.875)
H HEX
Jam Nut/Washer
G
B
A mm (in)
EC1 EC2 EC3 EC4 EC5 20.0 (0.78) 32.0 (1.26) 32.0 (1.26) 40.0 (1.57) 50.0 (1.97)
B mm (in)
10 (0.39) 16.0 (0.63) 16.0 (0.63) 20.0 (0.79) 25.0 (0.98)
C mm (in)
62.9 (2.48) 92.2 (3.63) 92.2 (3.63) 116.0 (4.57) 145.5 (5.73)
D mm (in)
50.9 (2.00) 73.2 (2.88) 73.2 (2.88) 91.0 (3.58) 113.5 (4.47)
E mm (in)
32 (1.26) 32.0 (1.26) 32.0 (1.26) 40.0 (1.57) 50.0 (1.97)
F mm (in)
20 (0.79) 32.0 (1.26) 32.0 (1.26) 40.0 (1.57) 50.0 (1.97)
G mm (in)
9.88/10.0 (0.389/0.393) 15.9/16.0 (0.625/0.630 15.9/16.0 (0.625/0.630 19.9/20.0 (0.782/0.787 24.9/25.0 (0.979/0.984
H HEX mm (in)
17.0 (0.67) 25.4 (1.00) 31.8 (1.25) 47.6 (1.875) 47.6 (1.875)
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55
Brake Option
The BS and motor brake options are typically used with electric cylinders employing ball screw drive assemblies. The electrically released, spring set brake prevents backdriving when the unit is at rest, or in case of a power failure. When power is applied, the brake releases and the cylinder is free to move. When power is off, springs engage the brake to hold the load in position. The BS brake is mounted directly to the ballscrew to provide holding torque, without relying on the rest of the drive train. When using a motor mounted brake the brake torque is multiplied by the belt or gear reduction, and does not interfere with certain rear mounting options. But, if the belt fails, the brake will be inoperative. BS is not available with: Inline motor orientation Rear mounting options: -MP2, -MP3, -MS1, -MF2, -MF3 EC1 Specifications BS Ballscrew Brake Option Mounting Location Ballscrew (see dimensions) Voltage Options 115 Vac (-BS115), 24 Vdc (-BS24), 24 Vac (-BA24) Cable Type/Length EC2/3/4/5 3.7 m [12 ft] with quick disconnect N2 3.7 m [12 ft] flying leads (no quick disconnect) Holding Torque EC2 3.9 N-m [35 lb-in], 12.5 W electrical power EC3 6.7 N-m [60 lb-in], 17 W electrical power EC4/5 39.2 N-m [350 lb-in], 15 W electrical power N2 3.4 N-m [30 lb-in], 13 W electrical power
Screw
EC2 -16B Ball -05B Ball -04A Lead EC3 -16B Ball -10B Ball -05B Ball -04A Lead -25B Ball -10B Ball -32B Ball -10B Ball -2B Ball -5B Ball -5A Lead (N2-D/P) -5A Lead (N2-other) -8A Lead L I N E A R P O S I T I O N E R S
EC4 EC5 N2
Notes: High vibration in a machine may cause an lead screw to backdrive at lower values than indicated above. In such applications, a brake may be necessary. The BS and motor brakes should only be used to hold static (already stopped) leads. They are not designed for repeated use as dynamic brakes. Quick-disconnect cable provided only on EC models. N2 includes flying leads cable from grommet on brake can.
BS Option Motor Brake and EC1 (BA24) Option Mounting Location Rear motor shaft, opposite motor (BA24) Voltage Options 24 Vdc Cable Type/Length Part of motor cable set, flying leads (BA24)
Holding Torque N-m (lb-in)
EC1 w/BA24 AKM23 AKM42 AKM52 0.56 (5.0) 1.42 (12.6) 5.30 (46.9) 14.50 (128)
Series
EC2 EC3 EC4 EC5
Holding Force (N) = Brake (N-m) 2 1000 gear ratio Lead (mm/rev) Example: EC3-AKM42G- nnn -15-16B Holding Force = 5.3 2 1000 1.5 = 3120 N 16
K O L L M O R G E N
56
L I N E A R P O S I T I O N E R S
DB Option (Dual Bearings) Runout The -DB option reduces thrust tube runout by lengthening the thrust tube support bearing in the rod-end housing. Kollmorgen recommends the DB option to reduce runout whenever the thrust tube is the only means of guiding the load. Performance improvement is most observable for cylinders with stroke length above 12 inches, or whenever runout is critical as the thrust tube approaches full extension. For the least amount of runout possible for a standard product, specify the DB option and also increase the stroke of the cylinder while short-stroking the unit. If the load is guided externally by linear bearings, the standard bearing is preferred since it allows greater mounting misalignment and minimal friction.
-DB MAX
Selection Criteria
DB Option
When using clevis or trunnion mount >12 in Unguided thrust tube High side load Low runout critical
Standard
When rigidly mounted <12 in Guided thrust tube (externally)
Side Load
18 -DB
5 127
7.5 191
10 254
12.5 318
15 381
17.5 445
20 in 508 mm
Extended Length
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57
EC
Dimensions
LP Location EC Series
in [mm]
L I N E A R P O S I T I O N E R S
LP Location N2/NV
0.50 [12.7]
1.18 [30.0] B A
Connections
Brown Black Pot +V Wiper Feedback GND Shield
Cylinder Model
N2 EC2 EC3
Blue
EC4 EC5
* EC1 linear pot option - consult factory Specifications Operating Temperature Power Rating Resistance Linearity Stroke Cylinder Model
N2
-28 to +70C [-20 to +160F] 1.0 Watt max. (11 mA at 24 V; 6 mA at 12 V; 3 mA at 5 V) see table below see table below Available in the lengths shown below. Consult factory for lengths. Stroke [in (mm)]
2.00 (50.8) 4.00 (102) 6.00 (152) 8.00 (203) 10.0 (254) 12.0 (305) 16.5 (419)
Resistance ( 30%)
3000 6000 9000 9000 9000 7000 7000 3000 6000 9000 9000 9000 7000 7000 7000
Linearity
1% of full stroke
1.97 (50) 3.94 (100) 5.91 (150) 7.87 (200) 9.84 (250) 11.8 (300) 17.7 (450) 23.6 (600)
1% of full stroke
58
K O L L M O R G E N
L I N E A R P O S I T I O N E R S
Dimensions in [mm]
6.811 [173.0] 0.886 [22.5] Drilled Through and C'Bored for M12 Socket Head Cap Screws 2 Places
1.417 [36.0]
0.004 [0.1]
0.02 [0.5]
0.04 [1.0]
0.06 [1.5]
0.08 [2.0]
0.10 [2.5]
0.12 [3.0]
3.82 [97.0]
6.811 [173.0]
3.9 100
7.9 200
Extension
11.8 300
15.7 400
19.7 500
23.6 in 600 mm
Drilled Through and C'Bored for M12 Socket Head Cap Screws 2 Places
6.063 [154.0]
Twisting Moment, Mt
2.559 [65.0]
6.73 [171.0]
2.480 [63.0]
0.45 [11.4]
0.12 0.25 0.4
0.02
2.44 [62.0]
1.18 [30.0] 2.36 [60.0] Adjustable Gap 0 to 0.50 [12.7] at full retract
1.417 [36.0]
0.5
0.6
0.8
3.9 100
Extension
19.7 500
[74.0]
2.283 [58.0] M10 x 1.5 thru from this Side and C'Bored for M8 SHCS from the other side.
[154.0] To order the Linear Rod Bearing as a separate component: Linear Rod Bearing Part Number Example: LR-EC2-0200-A
6.063
LR LR
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EC2 EC2
2.480 [63.0]
0200
A Revision
59
Stroke in mm
Series
EC2
Stroke Length
0-149 mm 150-299 300-449 450-600 601-750 0-199 mm 200-399 400-599 600-800 801-1000 0-249 mm 250-499 500-749 750-999 1000-1249 1250-1500 0-249 mm 250-499 500-749 750-999 1000-1249 1250-1500 0-2.57 in 2.58-5.08 5.09-7.59 7.60-10.11 10.12-15.19 15.20-16.50
EC3
3.00 [76.2]
EC4
3.75 [95.3]
EC5
3.75 [95.3]
N2
2.50 [63.5]
Protective Boot
60
K O L L M O R G E N
N2 Environmental Options
Temperature Ranges (N2 Series)
Operating
Standard N2 [F (C)] F Freezing [F (C)] H High Temp [F (C)] 32 to 140 (0 to 60) -20 to 105 (-29 to 41) 32 to 160 (0 to 70)
All N2 Series Notes: This option increases system backlash to 0.025 inches (0.64 mm) max. for lead screw units. Should a -F sub-freezing option lead screw unit be operated at room temperature or above, noisy operation and increased backlash are normal.
L I N E A R P O S I T I O N E R S
20F
32F
105F
140F
160F
W Water Resistant Option The water resistant option (W) is recommended in applications where the cylinder is exposed to light mist or occasional splashing with water or non-corrosive liquids. In addition to a sealant on all mating surfaces, a 10 foot (3 m) breather tube and fitting is provided to allow the unit to breathe from a non-contaminated dry area. Or, the customer may choose to apply positive, low pressure (2-3 psi [14-20 kPa]) dry air to the cylinder through this fitting. W available with: All N2 Series Notes: The -W option does not provide a waterproof cylinder. The cylinder cannot be submerged or immersed repeatedly in water. W Breather Dimensions
N2 Series Cylinders
Note: F and H can not be ordered on the same cylinder. H High Temperature The H high temperature option allows operation in high temperature environments (to 160F [70C]) by changing certain plastic parts within the cylinder to bronze. H available with: All N2 Series Notes: Consideration must be given to the operating temperature ranges of the motor, encoder, and limit switches.
2. Lead nut tolerances are increased. Both thread clearance and pitch length are increased to allow for the varying coefficients of expansion between the steel lead screw and polyacetal or bronze drive nut. The result is a device which can operate at these low temperatures, but with reduced life (due to the pre-worn lead nut surfaces). Contact Kollmorgen for more details. No change is necessary in ball nut models since there is steel to steel contact (same coefficient of thermal expansion).
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2.62 [66.5]
F Sub-Freezing Environment Option In extremely cold conditions the lubricating grease in the positioner thickens, rubber parts (belts and stops) stiffen, and mechanical clearances tighten. This option includes two alterations: 1. Bearing grease is replaced with a less viscous lubricant.
Right
0.59 [15.0]
61
Accessories
Magnetic Position Sensors Kollmorgen Electric Cylinders are equipped with position indicating magnets installed internally on both sides of the guide cylinder. Non-contacting position sensors are available to sense the magnet as it passes by. Position sensors mount directly to standard EC and N2 Series cylinders. PSP-1 are normally open switches. PSP-2 are normally closed switches. PSP sensors use a Hall-effect sensing element and a simple solid state electrical circuit. End-of-Travel Limits are generally used for end-of-travel sensing. Normally closed switches are considered fail safe because when a cable becomes accidentally severed or disconnected, motion is prevented. Position Sensing Programmable position controls use position sensors for two purposes. A normally open switch is generally used to establish a home, or zero reference position. Normally closed switches are used for extend and retract end-of-travel limits.
L I N E A R P O S I T I O N E R S
To maximize cylinder life, Kollmorgen recommends the use of end-of-travel limit switches (position sensors) with all cylinders. The purpose of an end-of-travel sensor is to signal the controller that the cylinder is about to travel beyond its normal safe operating region, and is nearing its physical end of stroke. The controller brings the cylinder to a stop to prevent physical contact, and to avoid damage to the cylinder, the load, or the machine. The sensors must be located such that an adequate stopping distance is provided between the sensing position and the physical end of stroke. Normally closed switches
62
K O L L M O R G E N
Position Sensors
Position Sensor Specifications
PSP-1
Connection Led Color Switch Type Output Type Number of Leads Supply Voltage Current Power Output DC Voltage max AC Voltage max Current max Power max Operating Temperature Storage Temperature Protection Rating Approved 24 Vdc AC not allowed 100 mA 3W -4 to 158F [-20 to 70C] -4 to 176F [-20 to 80C] IP67 Yes 1024 Vdc 7 mA @ 12 Vdc; 13 mA @ 24 Vdc 0.24 W Norm. open Yellow Hall-effect Sourcing (PNP) 3 + Shield
PSP-2
Norm. closed Red L I N E A R P O S I T I O N E R S
Hall-Effect Switches Higher tolerance to vibration Greater durability and reliability (no moving parts) Requires external DC power. Available on Kollmorgen controls.
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63
Position Sensors
Position Sensor Mounting The diagrams below show sensor mounting location when cylinder magnet and sensor are physically aligned. This location is recommended as a starting point when setting up a cylinder for the first time. Depending on the speed and payload of the application, switches may need to be moved inward to prevent hard-stop crash when the load travels at full speed past a limit switch. Notes: Position sensors can be mounted along either side of a cylinder. Recommended minimum distance between switches is 0.65 inches. Using position sensors for end-of-travel protection reduces effective travel distance. Contact Kollmogen for assistance. Dimensions in [mm] N2 Cylinder Position Sensor Mounting Spare Quick Disconnect Cables
Model Number QPS-4M
0.44 [11.2]
B
NOTE: Dimensions "A" and "B" are Approximate End of Stroke Locations for the Position Sensors. Model
N2 Acme N2 Ball
L I N E A R P O S I T I O N E R S
Description
Quick Disconnect 13 ft [4 m1] PSP-1Q2 N.O. PNP Hall Effect PSP-2Q2 N.C. PNP Hall Effect
LED
Yellow Red
Notes: 1. Long length 30 ft [9 m] quick-disconnect cables are available, specify by adding C9M to part number (example: PSP-1Q-C9M). 2. PNP Hall Effect Switches are not compatible with Kollmorgen controls. These versions are offered for compatibility with devices which require PNP style sensors.
QPS-9M
0.39 [9.9]
1.16 [29.5]
Dim "A"
1.00 [25.4] 1.40 [35.6]
NOTE: Dimensions "A" and "B" are Approximate End of Stroke Locations for the Position Sensors.
0.44 [11.2]
Model
N2 Lead N2 Ball
NOTE: Dimensions "A" and "B" are Approximate End of Stroke Locations for the Position Sensors. Model
EC2 Series
Dim "A"
2.90 [73.7] 3.03 [77.0] 5.39 [137.0] 5.39 [137.0]
Dim "B"
1.90 [48.3] 2.23 [56.6] 2.48 [63.0] 2.48 [63.0]
1.16 [29.5]
NOTE: Dimensions "A" and "B" are Approximate End of Stroke Locations for the Position Sensors.
Model
EC1 EC2 EC3 EC4 EC5
64
K O L L M O R G E N
S200
Drive [Ic / Ip] Arms Feedback type 1.5 / 4.5 SFD 1.62 (0.183) 5.22 (0.59) 8000 S20260 AKM11B-BNC VP-102BEAN-XX VF-DA0411N-XX
S300
3.0 / 9.0 resolver 1.62 (0.183) 5.39 (0.609) 8000 S30361 AKM11B-BNR CP-SS-R1HE-XX CF-SS-RHGE-XX
Smart Drive
1.77 / 5.3 incremental comm encoder 1.62 (0.183) 5.39 (0.609) 8000 MMC-SD-0.5-230-D AKM11B-BN2 Unique part number per length Contact Kollmogen for assistance
P O S I T I O N E R S
System
T cont stall [lb-in (N-m)] T peak stall [lb-in (N-m)] RPM max 230 Vac Drive Motor
Cables
Power Feedback
S300
3.0 / 9.0 resolver 3.62 (0.409) 12.9 (1.46) 8000 S30361 AKM13C-BNR CP-SS-R1HE-XX CF-SS-RHGE-XX
Smart Drive
1.77 / 5.3 incremental comm encoder 3.62 (0.409) 11.5 (1.30) 8000 MMC-SD-0.5-230-D AKM13C-BN2 Unique part number per length Contact Kollmogen for assistance
System
T cont stall [lb-in (N-m)] T peak stall [lb-in (N-m)] RPM max 230 Vac Drive Motor
Cables
Power Feedback
AKM13C
0.000040 (0.045) 1.4 (0.63)
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S300
3.0 / 9.0 resolver 10.3 (1.16) 34.0 (3.84) 5700 S30361 AKM23D-BNR AKM23D-B2R CP-SS-R1HE-XX CP-SS-RAHBE-XX CF-SS-RHGE-XX
Smart Drive
3.5 / 10.6 incremental comm encoder 10.3 (1.16) 34.0 (3.84) 5700 MMC-SD-1.0-230-D AKM23D-BN2 AKM23D-B22
System
Cables
System
Cables
L I N E A R P O S I T I O N E R S 66
T cont stall [lb-in (N-m)] T peak stall [lb-in (N-m)] RPM max 230 Vac Drive Motor Motor/Brake Power Power/Brake Feedback
Smart Drive
2.1 / 4.2 incremental comm encoder 10.0 (1.13) 26.8 (3.03) 7000 MMC-SD-1.3-460-D AKM23C-BN2 AKM23C-B22
K O L L M O R G E N
System
T cont stall [lb-in (N-m)] T peak stall [lb-in (N-m)] RPM max 230 Vac Drive Motor Motor/Brake Power
Cables
Power/Brake Feedback
Smart Drive
3.9 / 7.8 incremental comm encoder 30.3 (3.42) 76.8 (8.68) 4020 MMC-SD-2.4-460-D AKM42E-BN2 AKM42E-B22
System
T cont stall [lb-in (N-m)] T peak stall [lb-in (N-m)] RPM max 460 Vac Drive Motor Motor/Brake Power
Cables
Power/Brake Feedback
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S300
6.0 / 15.0 resolver 74.6 (8.43) 190 (21.5) 1920 S30661 AKM52G-BNR AKM52G-B2R CP-SS-R1HE-XX CP-SS-RAHBE-XX CF-SS-RHGE-XX
Smart Drive
7.0 / 21.2 incremental comm encoder 74.6 (8.43) 190 (21.5) 1920 MMC-SD-2.0-230-D AKM52G-BN2 AKM52G-B22
System
Cables
System
Cables
L I N E A R P O S I T I O N E R S 68
T cont stall [lb-in (N-m)] T peak stall [lb-in (N-m)] RPM max 230 Vac Drive Motor Motor/Brake Power Power/Brake Feedback
Smart Drive
6.3 / 12.7 incremental comm encoder 74.6 (8.43) 174 (19.7) 3000 MMC-SD-4.0-460-D AKM52G-BN2 AKM52G-B22
K O L L M O R G E N
System
T cont stall [lb-in (N-m)] T peak stall [lb-in (N-m)] V max 230 Vac Drive Motor Motor/Brake Power
Cables
Power/Brake Feedback
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S300 Series Drive Flexible Drive both 230 & 460 Vac systems
S300 Cont Current 3.0 to 10.0 Arms 1.5 to 6.0 Arms Voltage 115/230 Vac 230/400/460 Vac Smart Drive Cont Current 1.77 to 7.0 Arms 2.1 A to 39 Arms
230/400/460 Vac
Control Modes
Positioner - Configurable Simple Registration Pulse Follower - Step/Direction Electronic Gearing Velocity - analog Torque - analog Most Compact Highest-Performance Most Cost-effective D-Link CANopen SynqNet
Positioner - Configurable Simple Registration Pulse Follower - Step/Direction Electronic Gearing Velocity - analog Torque - analog Integrated design for CE Internal regen Flexibility to requirements CANopen DeviceNet SynqNet EtherCAT SERCOS II Profibus DP Resolver Comcoder Sine-encoder
IEC 61131 - Fully Programmable Position, Velocity, Torque modes all suppoted - switch modes on the fly Advanced Motion, CAMMING Complex Registration, Master/Slave, etc Fully Programmable Machine & Motion Controller Scalable Control ( 1 to 16 axes) D-Link- Dedicated motion bus "100baseT physical layer" (IEEE802.3) Modbus RTU, Modbus TCP Ethernet IP messaging TCP/IP Resolver (option) Comcoder Sine-encoder Dual-feedback support
Key Attributes
Network/Fieldbus
Feedback
Smart Feedback Device (SFD) Comcoder (w/ option card) SynQNet - Sine-encoder or SFD DLS - SFD DLS (Future Comcoder, BiSS, EnDat 2.2, 01)
Full Range from 0.5 kW watt to 65 kW 230 and 460 Vac systems
K O L L M O R G E N
Specifications
S200 Systems Drive
S20260 S20360 -
Motor Type
AKM11B,13C AKM23D AKM42G
Frame size
NEMA 17 NEMA 23 NEMA 34
S20660 -
S21260 -
12.0 / 30.0
AKM52L
Relative Move [w/ Memory] Relative Move [w/ Memory] Relative Move [w/o Memory] Absolute Move Relative Reg Move [+ Latch] Relative Reg Move [- Latch]
Motion Task Configuration Configuring motions tasks is a simple process with the S200 Indexer Intuitive software requires no programming experience Independent accel, decel with s-curve capability
Plug & Play Features Motor recognition for auto drive setup from SFD New Valueline cables for AKM series motors Optimized IO through din-rail mounted breakout board (CK-S200-CNDN-B01) Simplified setup and tuning with OC Tools software
Optimized Performance High-resolution feedback system (24 bit) Indexer Programmable Position Resolution of 65,536 counts/rev High-bandwidth (400 Hz) Velocity loop enables rapid response, high-stiffness and quick settling
400
Gentle Medium Stiff Intertia Ratio 1 Default All
An advanced tuning option is also available as needed for complex system requirements
The S200 Indexer has a digital oscilloscope which facilitates system tuning, allowing for settling times down to or below 1 msec
72
K O L L M O R G E N
S200 Breakout board Enhances the onboard S200 IO and designed for linear application support.
P O S I T I O N E R S
S200 OC Tools Easy to configure with no programming experience necessary Integrated scope function for performance optimization Dynamic performance can be optimized during operation Configuration file allows for complete system documentation and easy system duplication Smart Feedback Device (SFD) provides motor ID that automatically configures motor parameters
S200 Breakout board (CK-S200-CNDN-B01) Enhancements to S200 standard IO Converts of DINP5 & DINP10 inputs (5 V) to 12-24 V sink/source One uncommitted 24 Vdc, 1.0 amp Solid State Relay to boost drive output capability (applicable for brake control) Convenient power supply connections for electric cylinder hall-effect limit switches (PSN & PSP type) for simplified wiring Pre-defined function labels for linear applications. Includes 14 inch Y-cable for plug-n-play cabling. 12-24 Vdc supply required
(10), (9) Configurable, (1) Enable (Reserved) (3), (1) Configurable, (1) Fault (Reserved), (1) Not Run (Reserved)
Digital Input Configurable Functions (Partial List) Travel Limit Two limit inputs for end-of-travel hardware limits for limiting motion Home Limit Home signal input BCD Motion Select Used for BCD Selection of Motion Task Number Start Motion Task Start Input for Motion Task Start Gearing Enable/Disable Gearing or Master Slave operation mode Start Jog Start Jog Function, Jog includes programmable Accel/Dec Control Digital Output Configurable Functions In Position Motion Task complete & within user defined position window Following Error Following error exceeded user defined value Speed Compare Motor Speed compared (> or <) to a user defined value Position Compare Absolute Motor Position greater than a user defined value
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Control Modes
Standard Drive Functionality Positioner 300 Motion Tasks Linked or blended Absolute or Incremental Positioning Master-Slave/Electronic Gearing Pulse/Direction Input Simple Registration Velocity or Torque Mode
Drive Networks
PC Setup Software Intuitive - Setup Software via RS232 Windows compatible with NT/2000/XP systems Quick start wizard enables setup to motion in eight clicks Software access to all drive parameters Dynamic performance can be optimized during operation Integrated 4-channel scope for performance evaluation and optimization Integrated Bode plot tool for system analysis
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K O L L M O R G E N
Motor Type
AKM 11B, 13C AKM23D AKM42G AKM52G
Frame size
NEMA 17 NEMA 23 NEMA 34 NEMA 42
S30661-
6.0 / 15.0
Motor Type
AKM23C AKM42E AKM52G
Frame size
NEMA 23 NEMA 34 NEMA 42
Dimensions reflects maximum dimensions including panel mounting hardware. Depth dimensions includes drive front mating connectors.
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Smart Drive
L I N E A R P O S I T I O N E R S
IEC 61131 Machine and Motion Control The Smart Drive utilizes PiCPros IEC 61131 programming language.
Enables you to leverage decades of industry control and application experience to allow you to build a better machine, faster.
PiCPro Offers:
Position, Velocity and Torque Mode operation, switch on the fly with bumpless transfer A large library of Motion Control application function blocks Single-point programming for logic, motion, process and drive setup & diagnostics Ladder logic for easy machine control implementation Function block programming for motion, data manipulation and more Structured text for higher level operations User-defined function blocks (UDFB) for simplifying program generation and to protect IP Integrated drive setup and tuning with scope Drive parameter read/write access from application program Powerful motion application function blocks including positioning, camming, master/slave Close coupled integration of IO to motion enables rapid response ( 0.25 msec interrupt) to event based triggers Real-time pre-emptive multi-tasking to solve high-performance applications Ethernet TCP/IP support for plant integration and remote diagnostic capability
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K O L L M O R G E N
Smart Drive
IEC 61131 Machine and Motion Control Kollmorgen's Smart Drive servo amplifiers provide 500 W to 65 kW continuous output power in a compact, easy-to-apply package. Available in both 230 Vac and 460 Vac systems, Smart Drives operate over wide line voltage range. Application of the Smart Drives is simple. The integral power supply and plug-and-play cable sets simplify installation. Configuration, tuning and maintenance are intuitive using PiCPro software with features including basic and expert parameter views, a software storage oscilloscope and auto-tuning. Product Features D-Link Digital Network High Speed & Deterministic Industry standard 100baseT physical layer (IEEE802.3) Axis Update Rate from 0.25 msec to 8.0 msec Axis Update Rate is Independently Selected by Servo Axis Advanced Control Algorithms Observer Provides outstanding servo system stiffness, critical for direct drive systems Bi-Quad filter allows flexibility in addressing machine resonance conditions Drive IO & Interfaces Configurable Digital Inputs: Configurable Digital Outputs: Configurable Analog Input: Relay output Feedback One (F1) Feedback Two (F2) Logic Power
Smart Drive (SD) Systems Drive
MMC-SD-0.5-230-D MMC-SD-0.5-230-DN MMC-SD-1.0-230-D MMC-SD-1.0-230-DN MMC-SD-2.0-230-D MMC-SD-2.0-230-DN
L I N E A R L I N E A R P O S I T I O N E R S P O S I T I O N E R S
(8) 24 Vdc optically isolated, (2) sink/source, (6) source only (4) 24 Vdc optically isolated, source only (1) +/- 10 Vdc, 12 bit, read access in application code (1) Motor brake control, BR+, BR- screw terminals Incremental commutating encoder, Sine-encoder (BiSS, Endat 2.1) Resolver (requires internally installed option card) Incremental commutating encoder 24 Vdc Input required
115/230 Vac Systems Motor Type
AKM11B, 13C
Frame size
NEMA 17
3.5 / 10.6
7.0 / 21.2
Frame size
NEMA 23 NEMA 34 NEMA 42
Note: -DN is narrow version, Digital drive network slave only, space for control card removed.
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PiCPro Drive Setup and Motion Programming PiCPro provides single point programming for logic, motion, drive commissioning, tuning, process, data management and communications. A virtual connection is established through this single point to allow you to access all of the drives on the network.
Motor Feedback Standard feedback support for incremental encoder and sine-encoder, optional resolver feedback.
Auxiliary Feedback Master encoder input for use in 1 1/2 axis master/slave motion applications or use the dual-loop feedback capability to improve control.
Drive I/O Each MMC Smart Drive has 8 DC inputs, 4 DC outputs and 1 analog input that can be used in the application program. Two of the inputs are high speed for position capture and registration. The states of the drive I/O are available to the application program over the Digital Network.
Machine Control I/O Drive-Resident MMC controller has 8 DC Inputs and 8 DC Outputs for use in your application program. The outputs may be used as PLS outputs.
K O L L M O R G E N
MMC Control System The D16, Drive Resident Control can control up to 16 sevo axes. It controls the drive it is installed in and up to 15 additional axes through a deterministic RJ45 CAT5 interface. Drive Resident controllers are also available in 1, 2, 4 and 8 axes versions.
Block I/0 Options Applications that require I/O beyond what is available on the control and the drives are easily expanded using Block I/O. A simple four-wire connection provides access to up to 77 I/O blocks that can be mounted locally or up to 200 feet apart. Select from our family of Block I/O modules including discrete I/O, analog I/O and motion I/O.
L I N E A R P O S I T I O N E R S
MMC Multi-Smart Drive Control Scheme A total of 16 MMC Smart Drives with 16 axes of control can be configured via a simple RJ45 cable connection.
IEC 61131 Machine & Motion Control Utilize PicPro decades of experience to leverage a rich library of application function blocks, PicPro's close coupling of machine IO and motion provides industry-leading IEC 61131 performance control.
HMI Serial Port Connection The serial port allows you to connect to our operator interfaces, or a third-party serial device.
10/100 Ethernet for Device Connectivity The built-in 10/100 Ethernet port provides a wide variety of connectivity options. Connect to third-party devices using our OPC Server, Modbus TCP or other control protocols, transfer recipe or data files to and from the RAMDISK using TFTP file transfer, share data between controls using UDP packets, and access your plant network. You can also simultaneously run PiCPro over Ethernet either directly or remotely.
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Linear Positioning:
L I N E A R P O S I T I O N E R S
Rod Type electric cylinders are similar in configuration to a hydraulic or pneumatic actuator and are preferred when you need to position an externally supported load, move a load that pivots, retrofit a hydraulic or pneumatic actuator, or have reach in requirements. EC and N2 electric cylinders (see the N2 series figure, right) use ballscrews (1) to convert rotary motion into linear motion. The motor (2) is mounted to the bearing housing (3), and the motors power is transmitted to the screw through a gear, or timing-belt reduction (4). The screw turns and moves the ball nut (5), which is connected to a guide flange (6). The guide flange keeps the nut from rotating, by sliding through the guide cylinder (7). The thrust tube (8) is threaded on to the nut, and is supported by the sleeve bearing (9) in the rod-end housing (10). The load is attached to the rod end (11).
4 7
10
11
Rodless positioners have a bearing support system and a carriage that runs the length of the body. This type of positioner is preferred when you need to save space by eliminating external guides and ways, when high speed and long stroke lengths are needed, when the shortest overall work envelope is needed, or when a multi axis Cartesian System is required. R2A, R3 and R4 rodless positioners use a ballscrew or a transport belt to convert the motors power to linear thrust. Pictured below is a belt-drive positioner. As in the EC and N2 electric cylinders, there is a timing belt, or gear reduction (1) between the motor (2) and the driven pulley (3). The transport belt (4) runs over two pulleys and each end is connected to
the connector bracket (5). The connector bracket is connected to two bearing blocks (6) that ride on the recirculating ballbearing rail (7) that is mounted in the guide cylinder (8). The carriage (9) is mounted to the connector bracket and the seal strip (10) runs between them. The connector bracket lifts the seal as the carriage moves, while roller wheels (11) in the carriage push the seal back in place. R2A positioners have no bearing blocks, but instead have roller wheels for bearing support (as seen in the figure below). Four track-roller bearings run on two hardened and ground steel shafts, pressed into the extrusion.
11
10
R2A Carriage
3 1 6 2 7 8
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K O L L M O R G E N
L I N E A R P O S I T I O N E R S
Ballscrew The majority of linear motion applications convert motor torque to linear thrust using ballscrews due to their ability to convert more than 90% of the motors torque to thrust. As seen below the ballnut uses one or more circuits of recirculating steel balls which roll between the nut and ballscrew threads. Ballscrews provide an effective solution when the application requires: High efficiency - low friction High duty cycle (> 50%) Long life - low wear
Ballscrew
Lead Screw The lead screw uses a plastic or bronze solid nut that slides along the threads of the screw, much like an ordinary nut and bolt. Since there are no rolling elements between the nut and the lead screw, lead screws yield only 30-50% of the motors energy to driving the load. The remaining energy is lost to friction and dissipated as heat. This heat generation limits the duty cycle to less than 50%. A great benefit of the lead screw is its ability to hold a vertical load in a power-off situation (refer to the Backdrive specifications for lead screw positioners). The lead screw is a good choice for applications requiring: Low speeds Low duty cycles (50%) The ability to hold position while motor power is off
Lead Screw
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Linear Positioning:
The following chart will help pinpoint which linear drive mechanism is right for your application. Kollmorgen offers many positioner options, such as brakes, encoders, lubrication ports, preloaded nuts, and precision ground screws, that may help you meet your specification. If these standard options do not meet your requirements, please contact Kollmorgen for information regarding custom solutions.
L I N E A R P O S I T I O N E R S
Considerations
Noise
Lead Screw
Quiet
Ballscrew
Noisy
Belt Drive
Quiet
Back Driving
Easily backdrives Constant throughout screw life +/-0.005 to 0.0005 High max. 100% High - 90%
Easily backdrives Can increase with wear or stretching of belt +/-0.004 High max. 100% High - 90%
Backlash
+/-0.005 to 0.0005 Moderate max. 50% Low Plastic Nut - 50% Bronze Nut - 40% Shorter life due to high friction Higher
Mechanical Efficiency
Longer
Longer
Lower
Low
Smoothness
Speeds
Cost
82
$$ Lowest
$$$ Moderate
$$$ Moderate
K O L L M O R G E N
Linear Positioning:
L I N E A R P O S I T I O N E R S
Comments
Lead: Sliding nut design provides quiet operation. Ball: Transmits audible noise as balls recirculate through nut during motion. Belt: the neoprene cover of the belt provides damping of noise. The support bearings will generate some noise. Lead: Good for vertical applications; vibration may cause position loss. Ball: May require brake or holding device when no holding torque is applied to the screw. Belt: May require brake or holding device when no holding torque is applied to the drive pulley. Lead: Considered worn-out when backlash exceeds 0.020. Typically 0.006 when shipped from the factory. Ball: Typically constant at 0.006 (lead screw/nut only). Belt: Typically at 0.010 when shipped. Can be adjusted to compensate for wear or stretching.
Lead: Low duty cycle due to high friction from sliding surface design. Ball: High screw efficiency and low friction allow high duty cycle. Belt: High efficiency provides low heating and high duty cycle. Lead: Low efficiency sliding friction surfaces. Ball: High efficiency smooth rolling contact. Lead: Mechanical wear is a function of duty cycle, load and speed. Ball: Virtually no mechanical wear when operated within rated load specifications. Belt: High efficiency contributes to long life. Drive belts can be easily replaced to extend system life. Lead: Better suited because of larger surface area. Ball: Brunelling of steel balls limits shock load capability. Belt: Shock loads can cause fatigue and stretching of drive belts. Lead: At extreme low speeds, units have a tendency to stop/start stutter (due to friction). Ball: Generally smoother than lead through the entire speed range. Belt: 180 engagement of belt provides continuous smooth contact throughout the speed range. Lead: Extreme speeds and accelerations can generate excessive heat and deform the screw. Belt: Each revolution of the drive pulley provides several inches of travel. Speeds up to 120 in/sec can be achieved.
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L I N E A R P O S I T I O N E R S
Hydraulic Cylinders
Requires expensive plumbing, filtering, pumps, etc. Must pay close attention to compatibility of components.
Pneumatic Cylinders
Requires expensive plumbing, filtering, pumps, etc.
Cost-effective, repeatable (to 0.013 Requires expensive position mm [0.0005 in]), rigid multi-stop sensing and precise electrocapabilities. hydraulic valving to implement; has tendency to creep. Solid-state microprocessor-based controls allow automatic operation of complex motion sequences. Requires electronic/fluid interfaces and sometimes exotic valve designs. Hysteresis, dead zone, supply pressure and temperature changes complicate control. Difficult to control accurately. Varies with temperature and wear. Stick slip can be a problem.
Most difficult to achieve. Requires expensive position sensing and precise valving to implement; has tendency to creep. Inherently non-linear, compressible power source severely complicates servo control. Compressibility can be an advantage in open loop operation. More susceptible to stick slip and varying load. Well-suited for high speed applications to 5 m/sec [200 in/sec]. Very contamination sensitive. Air sources require proper filtration. Good reliability, but usually many system components are involved. Up to 5,000 lbs. Typically used below 0.75 kw [1 hp]. Dependent on seal wear, usually good.
Speed
Smooth, variable speed capabilities from 0.5 to 1330 mm/sec [0.02 to 52.5 in/sec].
Reliability
Repeatable, reproducible perforVery contamination sensitive. Fluid mance throughout useful life of pro- sources require maintenance. Seals duct; little maintenance required. are prone to leak. Good reliability with diligent maintenance. Up to 25,000 N [5620 lb], 3 kW [4 hp]. Virtually unlimited force. Most powerful. Up to millions of cycles at rated load. Easy to predict. Standard models rated for -20 to 160 F. Inherently clean and energy efficient. Lead screw units are self-locking if power fails. Fail-safe brakes available for ballscrew models. Moderate initial cost; very low operating cost. Dependent on design and seal wear; usually good.
Temperature extremes can be a Temperature extremes can be a major problem. Seals are prone to major problem. Seals prone to leak. leak. Waste disposal is increasingly Air-borne oil can be a problem. problematic. Complex back-up safety devices must be used. Components often cost less, but installation and maintenance are increased. Hydraulic power unit cost is high if not pre-existing. Most economical above 7.5 kw [10 hp]. Complex back-up safety devices must be used. Components often cost less, but installation and maintenance are increased. Most cost-effective for low power, simple point-to-point applications.
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K O L L M O R G E N
L I N E A R P O S I T I O N E R S
YES YES YES YES YES YES YES YES YES YES
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Move Profile
The Move Profile sketch contains some important information: Peak acceleration is the steepest slope on the curve, in this case during t4 or t5.
Rotary and linear positioner selection begins with the calculation of speed, thrust and torque requirements. In order to determine the torque required, the acceleration of the mass being moved must be calculated. A move profile, or a plot of load velocity vs. time, is sketched in order to simplify the peak acceleration and peak velocity calculations. Typical Machine Cycle
Typical Cycle Time T Next Cycle
Distance is equal to the area under the curve. Area above the time axis represents distance covered in the positive direction, while negative distance falls below this axis. The distance equation (1) is just a sum of the areas of two triangles and a rectangle. Trapezoidal and Triangular Profiles A couple of assumptions can greatly simplify the general equations. For the Trapezoidal profile we assume t1=t2=t3, and for the Triangular we assume t3=t4. Substituting these assumptions into equations (2) and (3) yields the equations shown in the figure below.
Maximum velocity is at the highest or lowest point over the entire curve, here at the peak between t4 and t5.
Velocity
V+ VTime
t1
t2
t3
t4
t5
For a given distance (or area), a triangular profile requires lower acceleration than the trapezoidal profile. This results in a lower thrust requirement, and in turn, a smaller motor. On the other hand, the triangular profiles peak speed is greater than the trapezoidal, so for applications where the motor speed is a limiting factor, a trapezoidal profile is usually a better choice.
(3) Acceleration,
a=
vMAX tACCEL
The figure above is an example of a typical machine cycle, and is made up of two Move Profiles; the first is an example of a trapezoidal profile, while the second is a triangular profile. The horizontal axis represents time and the vertical axis represents velocity (linear or rotary). The load accelerates for a time (t1), has a constant velocity or slew section (t2), and decelerates to a stop (t3). There it dwells for a time, accelerates in the negative direction (t4), and decelerates back to a stop (t5) without a slew region. The equations needed to calculate Peak Velocity and Acceleration for a general trapezoidal profile are shown in the figure. A triangular profile can be thought of as a trapezoidal profile where t2 = 0.
a d tot
ttot 3
t1
t2 T (time in sec)
t3
vMAX = 1.5 dtot = 1.5 vAVE ttot a = 4.5 dtot (ttot)2 dtot ttot ttot 2 t2 = 0
vAVE =
a
t1 = t3 =
d tot
vMAX =
t1 T (time in sec)
t3
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K O L L M O R G E N
Move Profile
Example 3 This is an example of a case when triangular and trapezoidal move profiles are not adequate approximations. Assume a maximum positioner speed is 6 inches/sec. Sketch a move profile that will complete a 10 inch move in 2 seconds. What is the minimum allowable acceleration rate in inches/sec2? Solution
Example 1 Calculate the peak acceleration and velocity for an object that needs to move 30 inches in 2.5 seconds. Assume a Trapezoidal Profile. Solution
vmax
L I N E A R P O S I T I O N E R S
d tot 30 in. =
2.5 sec.
vAVE =
vMAX = 1.5
a = 4.5
Triangular
vAVE =
10 in = 5 in/sec 2 sec
Example 2 Calculate, in radians/sec, the peak acceleration and velocity for an cylinder that needs to move 5 revolutions in 0.4 seconds. Assume a Triangular Profile. Solution
v max
vMAX = 1.5 vAVE = 7.5 in/sec (vMAX> 6 in/sec too fast) These are too fast, so we need to find t1 as follows:
Required Profile
dtot = vMAX
5 revs
(
2
(t1 + t3) + t
2
)
+ t2 2 2 sec 2 2
d= vMAX
0.4 sec.
(
d
(ttot t2)
t
) + t2
= ttot 2
dtot = 5 revs 2 rad = 31.42 rad rev 31.42 rad in = 78.55 rad vAVE = 0.4 sec sec vMAX = 2 vAVE = 157.1 rad sec dtot a = 4 2 = 785.5 rad2 T sec
t2 = 1.33 sec Now assume t1 = t3, so t1 = (ttot - t2)/2 = 0.33 sec. in sec2
= 18
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Thrust Calculation
Wpositioner becomes important when the acceleration force, (Wt /g)a, is a significant part of the thrust calculation. For simplicity, start by neglecting this weight, and calculate the required thrust without it. After selecting a positioner, add its mass to the mass of the load and recalculate. To make these equations clear, lets begin with an example.
Thrust Calculation The thrust required to move a mass a given distance within a given time may be calculated by summing all of the forces that act on the mass. These forces generally fall within the following four categories: Gravity is important when something is being raised or lowered in a system. Lifting a mass vertically is one example, as is sliding something on an incline. Friction forces exist in almost all systems and must be considered. Applied forces come from springs, other positioners, magnets, etc., and are the forces that act on the mass other than friction, gravity, and the positioners thrust. The spring shown in the figure below is an example of an Applied force. Positioner thrust is the required force, and is what we need to determine.
Fapplied
Example 1 We would like to move a 200 lb weight a distance of 10 inches in 2 seconds. The mass slides up and incline with a friction coefficient of 0.1 at an angle of 45. There is a spring that will be in contact with the mass during the last 0.5 inch of travel and has a spring rate of 100 lb/in. What is the maximum thrust and velocity? Solution We need to look at the thrust requirement during each part of the move, and find the points of maximum thrust and maximum speed. Choosing a trapezoidal profile we calculate that vmax is 7.5 in/sec and the peak acceleration is 11.25 in/sec2 (see Move Profile Section). Acceleration Section:
Fpositioner
WL F friction
= 200 lb/386 in/sec2 11.25 in/sec2 = 5.83 lb = 0 lb = [200 lb cos (45)] 0.1 = 14.14 lb = 200 lb sin (45) = 141.4 lb = 161 lb = 0 lb (since a=0) = 0 lb = [200 lb cos (45)] 0.1 = 14.14 lb = 200 lb sin (45) = 141.4 lb = 156 lb
Fgravity
The figure above shows a general case where the force required by positioner must be determined. All of the above forces are included, and it is important to note that all of these forces can change over time, so the thrust must be calculated for each section of the move profile. The worst case thrust and speed required should be used to pick the appropriate positioner. All of these forces added up () must be equal to mass acceleration, or:
Slew Section:
(1)
Deceleration Section:
( W )a g
t
( W ) a+F g
t
= 200 lb/386 in/sec2 -11.25 in/sec2 = -5.83 lb Fapplied = K x = 0.5 in 100 lb/in =50 lb (worst case) Ffriction = [200 lb cos (45)] 0.1 = 14.14 lb Fgravity = 200 lb sin (45) = 141.4 lb Ftotal = 200 lb
So the worst case required thrust is 200 lb. And the worst case velocity is 7.5 in/sec.
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K O L L M O R G E N
Thrust Calculation
Vertical and Horizontal Cases In a vertical system, is 90, sin90 = 1, and Fgravity is equal to WL. Since cos90 = 0, Ffriction = 0.
Positioner Mass In applications where the acceleration force, (Wt /g)a, is a significant part of the required thrust, the positioner mass must be considered in the thrust calculation. After a positioner is chosen, the positioner weight (linear inertia), Wpositioner , is added to the weight of the load. Wpositioner can be determined using the tables and equation in the positioner data section. To illustrate, we will use the previous example. 1. The first step is to pick a linear positioner with the above thrust and speed capability. One such positioner is an EC3-AKM42-20-16B-300. This is an EC3 Electric Cylinder with a AKM42 motor, a 2:1 gear reduction, a 16 mm lead ballscrew, and a 300 mm stroke. 2. The next step is to look up the effective Positioner Linear Inertia in the tables located in the particular positioner section (do not include the load term in the equation). An entry from this table can be seen in the table below. The AKM42 motor inertia is 0.0013 in-lb-sec2. The effective positioner weight, calculated from the table is 297 lb. 3. The final step is to add this weight to the weight of the load, WL , and recalculate the peak thrust required for each section of the move profile (do not add this weight to the gravity or friction terms): Acceleration Section: Ma = 447 lb/386 in/sec2 11.25 in/sec2 = 13.03 lb Ftotal = 169 lb Slew Section: Ma = 0 lb (since a=0) Deceleration Section: Ma = 447 lb/386 in/sec2 -11.25 in/sec2) = -13.03 lb Ftotal = 193 lb We can see from this calculation that the addition of this extra acceleration weight increases the thrust required during acceleration, but reduces the peak thrust required during deceleration. The EC3-AKM42-20-16B-300 will work in the application.
EC Series Linear Positioner Inertia
L I N E A R
WL
P O S I T I O N E R S
FT RMS
tA
tV
tD
toff
FT RMS =
Rotary Inertia (Reflected to Motor) = A + B* (Stroke, in) + C * (Load, lb) Model EC 3 Series
EC3--10-16B EC3--15-16B EC3--20-16B EC3--50-16B EC3--70-16B
Ratio
1:1 1.5:1 2:1 5:1 7:1
Reduction type
A lb-in sec2
1.188 E-03 7.435 E-04
B lb-in sec2 / in
1.176 E-05 5.228 E-06 2.765 E-06 4.635 E-07 2.401 E-07
0.0013 lb-in-sec2
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Duty Cycle
Example:
V Move Cycle 3 sec ON Time
Duty Cycle is the ratio of motor-on time to total cycle time and is used to determine the acceptable level of running time so that the thermal limits of the motor or positioner components are not exceeded. Inefficiencies cause a temperature rise in a system, and when the temperature reaches a critical point, components fail. Letting the system to rest idle during the cycle allows these system components to cool. Duty Cycle is limited by lead screw and motor thermal limits. Use the following equation and example to determine Duty Cycle:
Duty Cycle
Duty Cycle =
Lead screw Limitations Cylinders with lead screws have sliding friction surfaces and are limited to a maximum 50% duty cycle regardless of motor capability. The friction in the lead screw causes rapid heating, and continuous operation is likely to end in a ruined nut or screw. For positioner with ballscrews the motor is the only duty-cycle limitation when used within the listed speed vs. thrust curves in the catalog.
Motor Type Electric motors incur heat losses via a number of paths, namely, friction, ohmic (I2R) losses in copper windings, hysteresis and eddy current induction in magnetic core materials, and proximity and/or skin effect in windings. As a result duty cycle can be limited by the motor winding temperature limitations. Servomotors Linear Positioners using AKM series motors must have their peak (Fpeak) and continuous (FRMS) thrust requirements determined to establish their safe operation within an application. FRMS can be determined using the RMS Thrust equation in the Thrust Calculation section. Plotting FRMS on the positioner Speed vs. Thrust curve indicates the allowable Duty Cycle. For ballscrew positioners, FRMS must fall within the continuous duty region, while for lead screws it must fall in the 50% duty region. Fpeak must fall within remaining operating envelope. The speed vs. thrust curve below is an example of proper servo electric cylinder sizing.
EC3-AKM23-xxx-10-10B
0.0 0.8 6.8 mm/s in/s 0.0 635 25 508 20 381 15 VMAX 254 10 127 5 FRMS 0.0 0 1.5 13.5
3.1 27.1
3.8 33.8
4.6 40.6
S P E E D
FPEAK
140 623 210 934 280 1246 350 1557 420 1868
M O R T P O M R
0 0
70 311
EC3-AKM23-10-10B
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K O L L M O R G E N
P O S I T I O N E R S
Repeatability
The ability of a positioning system to return to a location during operation when approaching from the same direction, at the same speed and deceleration rate.
Angular repeatability of the motor/drive system System friction Changes in load, speed, and deceleration Angular resolution of the motor/drive system
Resolution
The smallest positioning increment achievable. In Drive train reduction digital control systems, resolution is the smallest Screw pitch specifiable position increment. Lead screw assembly wear The amount of play (lost motion) between a set of Drive train wear moveable parts. Spaces between moving parts
Backlash
Accuracy and Repeatability Assume three linear positioning systems each attempt five moves from an absolute zero position to absolute position A. The individual end positions of each move are charted on a linear scale below to demonstrate their accuracy and repeatability by displaying their proximities to the expected position.
Ideal System
Start Position Expected Position A No Error
Motion
Start Position
Expected Position
System 1
Move Move Move Move Move Move Move Move Move Move Move Move Move Move Move 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
Comment System 1 is both accurate and repeatable, the end positions are tightly grouped together and are close to the expected position. System 2 is inaccurate but repeatable, the end positions are tightly grouped around a point but are not close to the expected position. System 3 is neither accurate nor repeatable, the end positions are not tightly grouped and are not close to the expected position.
System 2
Low
High
System 3
Low
Low
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In most mechanical systems, some degree of backlash is necessary to reduce friction and wear. In a Kollmorgen Linear Positioner System, system backlash will typically be 0.010 0.015 inches. Usually 0.006 0.008 is attributed to the ballscrew / lead screw assembly. For ballscrews this will remain constant throughout the life of a cylinder, while for lead screws it will increase with wear. Reducing the Effects of Backlash 1. Approach a stop position from the same direction. 2. Apply a constant linear force on the cylinder thrust tube or carriage. This is done automatically for cylinders used in vertical orientations with a backdriving load. 3. For programmable positioning devices it is possible to program out backlash by specifying a small incremental move (enough to take out the backlash) prior to making your normal moves in a particular direction. 4. Use a preloaded nut on a ballscrew to counteract the backlash. Contact Kollmorgen about the precision ground screw option which reduces backlash in the drive nut. 5. An inline positioner with the motor directly coupled to the ballscrew has less backlash than parallel or reverse parallel units which utilize a gear train or drive belt/pulley. 3. Timing Belt/Pulley
Ballnut
Backlash
Backlash
Backlash
4. Coupling
Backlash
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K O L L M O R G E N
L I N E A R P O S I T I O N E R S
Thrust Load
Column Strength All ballscrews have a maximum column loading limit which causes the screw to compress as load increases. In Kollmorgen cylinders this limit is a function of unsupported lead screw length. Exceeding this limit will cause the ballscrew to buckle and become permanently damaged. Determining the Limits Critical Speed and Column Loading information for each screw type (i.e. 2B, 5A, 8A, 5B ) can be found at the bottom of each Performance page in the particular linear positioners section. Example Find the Column Load and Critical Speed limits for an EC4-10B, 42 inch stroke electric cylinder. The positioner data can be found in the R3B Section. Reading off the chart at the bottom of page, the limits are 400 lb and 3.6 in/sec. The usable speed/thrust is restricted to less than these values as seen in the modified speed vs. thrust curve.
EC4-AKM52G - n n n -15-10B
TORQUE - N-m, lb-in
0.0 0.0 mm/s in/s S 413 16.3 P 330 13.0 E 248 9.8 E 165 6.5 83 3.3 D 0.0 0.0 3.8 33.5 7.6 67.0 11.4 100.6 15.1 134.1 18.9 167.6 22.7 201.1
0 0
THRUST - lb, N
1560 6939
2080 9252
2600 11565
3120 13878
EC4-AKM52G-15-10B
Linear Positioners
-10-25B
7.6 67.6
-10-10B
7.4 65.8
0.0
3.8 33.8
0.0 0.0
3.7 32.9
14.9 131.5
18.6 164.4
22.3 197.3
3810 3048 2286 1524 762 0
S 1588 62.5 P 1270 50.0 E 953 37.5 E 635 25.0 D 318 12.5
0.0 0.0
M O R T P O M R
S P E E D
635 25.0 508 20.0 381 15.0 254 10.0 127 5.0 0.0 0.0
M O R T P O M R
THRUST - lb, N
420 1868
560 2491
700 3114
840 3737
0 0
340 1512
680 3025
THRUST - lb, N
1020 4537
1360 6050
1700 7562
2040 9074
EC4-AKM52G-10-25B
-15-25B
11.4 101.0
EC4-AKM52G-10-10B
-15-10B
11.4 100.6
S 1016 40.0 P 813 32.0 E 610 24.0 E 406 16.0 D 203 8.0
0.0 0.0
M O R T P O M R
S P E E D
16.3 13.0 9.8 6.5 3.3 0.0 0 0 520 2313 1040 4626
M O R T P O M R
THRUST - lb, N
630 2802
840 3737
1050 4671
1260 5605
THRUST - lb, N
1560 6939
2080 9252
2600 11565
3120 13878
EC4-AKM52G-15-25B
EC4-AKM52G mm/s
-20-25B
TORQUE - N-m, lb-in
6.6 58.0 9.8 87.0 13.1 116.0 16.4 145.0 19.7 174.0
EC4-AKM52G mm/s
EC4-AKM52G-15-10B
-20-10B
8.8 78.3
S P E E D
3.3 29.0
M O R T P O M R
S P E E D
M O R T P O M R
0 0
240 1068
480 2135
THRUST - lb, N
720 3203
960 4270
1200 5338
1440 6405
0 0
THRUST - lb, N
1620 7206
2160 9608
2700 12010
3240 14412
EC4-AKM52G-20-25B
EC4-AKM52G 0.0 0.0 mm/s in/s 159 6.25 127 5.00 95 3.75 64 2.50 32 1.25 0.0 0.00 2.7 23.8 5.4 47.5
-50-25B
TORQUE - N-m, lb-in
8.1 71.3 10.7 95.0 13.4 118.8 16.1 142.5
EC4-AKM52G 0.0 mm/s in/s 0.0 64 2.5 51 2.0 38 1.5 25 1.0 13 0.5 0.0 0.0 1.2 10.7
EC4-AKM52G-20-10B
-50-10B
3.6 32.1
250
59.1 in 2375 1900 1425 950 475 0 500 750 1000 1250 1500 mm Stroke length
S P E E D
0 0
480 2135
960 4270
THRUST - lb, N
1440 6405
1920 8541
2400 10676
1905 M 1524 O R 1143 T P O M 762 R 381 0 Use for AKM52G Leg 2880 12811
S P E E D
M O R T P O M R
0 0
*460VAC
THRUST - lb, N
1620 7206
2160 9608
2700 12010
3240 14412
EC4-25B 0.0 65 52 39 26 13 0 0
EC4-AKM52G-50-25B
250
59.1 in 2375 1900 1425 950 475 0 500 750 1000 1250 1500 mm Stroke length
49.2
Legend
25 km / 1 M " Life 5.0 460 VAC0 SD 6.3 /12.7 A 0.0 0 2 4 6 460 VAC S300 6.0 /12.0 A (Ip limit) 230 VAC S200 6.0 /18.0 A 115 VAC S200 6.0 /18.0 A Column Load Limit (lb
EC4-10B EC4-AKM52G-50-10B Specification Ballscrew 0.0 9.8 19.7 29.5 39.4 49.2 59.1 in 20 2375 16 1900 12 1425 8 950 4 475 0 0 0 250 500 750 1000 1250 1500 mm Stroke length
www.danahermotion.com
* 460 VAC System performance limits of 460 VAC system is equivalent to 230 VAC system due to mechanical limits.
31
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Rod Type Temperature N2 electric cylinders are rated for use between 0 and 60C (32 to 140F). EC electric cylinders are rated for use between -30 and 70C (-22 to 158F) Particle and Liquid Contaminants N2 series electric cylinders are protected against dust but are not protected against direct water (or any liquid) contact. Liquid or moisture can gain access into the housing, eventually corroding internal components. EC electric cylinders are sealed and gasketed and are rated to IP54. They are protected against dust and light water sprays and splashing.
Protective Boot Option The PB option is available for EC electric cylinders and increases the positioners resistance to liquids. The diagram to the right shows a typical installation of an EC with the PB option. This option protects the positioner to IP65. Note that some motor options are not protected to this level. The PB option is not available with R-series Rodless positioners. Custom Environmental Options Kollmorgen has over 30 years experience designing custom linear positioners. We have designed fully encapsulated linear positioners for Corrosive, Food Processing, and Washdown environments, and have experience designing for Cleanroom compatible environments. Call Kollmorgen for more information regarding custom environmental options.
EC Electric Cylinder
Thrust Tube
Protective Boot
94
K O L L M O R G E N
PC or PLC
Host Computer Programmable Controller
Motion Control
Drive
Motor
Feedback Device
Encoder Linear Potentiometer
Mechanical System
Linear Positioner Linear Positioning Table Direct Drive Linear Motor Rotary Table Gearhead
DC Motor Programmable Motion Controller Limit Switch Control Microstepping Drive Brushless Servo Drive Brushless Servo Step Motor Linear Servomotor
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This section provides useful information for calculating your applications mechanical requirements, and selecting the proper motor and drive to meet your needs. To insure the proper motor/drive system is selected, follow these steps: 1. Sketch the move profile and calculate acceleration, deceleration and maximum velocity required to make the desired move. 2. Select mechanical drive mechanism to be used and calculate inertia, friction and load torque using formulas for the mechanical drive mechanism. 3. Determine peak and continuous (RMS) torque requirements for the application. 4. Select a system choose the appropriate motor and drive combination that meets all of the application requirements.
JT e
TA 2 tA + TRLc2tR + TD2tD t
1. Move Profile Refer to the Move Profile section on page 84 to determine your peak velocity and acceleration. Rotary distance units should be radians. Time units are seconds. NOTE: 1 rev = 2 radians. Example: We need to move a total distance of 10 revolutions in 1 second using a 1/3, 1/3, 1/3 trapezoidal move profile. What is the distance (dtot), peak velocity (max) and acceleration () required to make the move.
max
4. Selecting a System Once the above torques have been calculated, a safety factor needs to be added. The safety margin varies with the motor type desired. Safety = Margin
) x 100
avg
Velocity (in/sec) ta tv t max (time in sec) td
Servo Systems For servo systems, a torque safety margin of at least 20% is recommended. The peak torque required by the application must fall within the peak torque rating of the motor at the peak speed. You must also calculate the RMS torque based on your applications duty cycle. The RMS torque must fall within the continuous area of the speed torque curve at the peak speed of the application.
Peak
2. Mechanical Drive Mechanisms The system equations on the following page will help you calculate the reflected inertia (J), reflected applied loads (T), motor speed (), and acceleration (), based on the move requirements that were determined in step one.
Speed
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K O L L M O R G E N
Calculations
Inertia Hollow Cylinder
Tt R2 L (Conveyor, Rack and Pinion, etc.) Ft, VL, a WL WB L I N E A R
Tangential
R L Ft L, L, , JL, WL Ft
R1 L, L, , JL, WL
P O S I T I O N E R S
= L = L WL = L R2 JT = JL + JMotor JL = 1 WL R2 2 g
JT
( )
R1 2 R3
( )
R1 2 R2
TRL
Leadscrew
FT, VL, a WL
Gear Box
N: 1, J
Tt
Ft
=2
= VL N
= L N JRL = JL
Gear Reducers
Follow these guidelines when selecting an IDC precision gearhead: 1. Be sure your application's peak torque is less than the maximum momentary torque rating of the gearhead. Be sure to multiply the motor's torque by the gearhead efficiency and gear ratio when determining output torque from the reducer. 2. Be sure your application's RMS torque is less than the rated continuous torque of the gearhead.
JS
= 2 pa 0.0012 LD4
(for steel)
Units
acceleration rate (rad/sec2) rotary acceleration (rad/sec2) diameter efficiency of mechanism total load force including friction, gravity, or other external forces (oz) g = gravity = 386 in/sec2 J = rotary inertia (oz-in-sec2) JT = total inertia seen by motor (oz-in-sec2) a D e Ft = = = = =
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JRL = reflected load inertia (oz-in-sec2) L = length (in) = material density (oz/in3) p = pitch of screw (rev/in) R = radius (in) tA = acceleration time (sec) TA = acceleration torque (oz-in) tD = deceleration time (sec) TD = deceleration torque (oz-in)
TPL = preload torque of lead screw (oz-in) tR = running time (sec) TR = running torque (oz-in) TRL = reflected load torque due to friction, gravity, or other external forces (oz-in) VL = linear velocity of load (in/sec) = rotary velocity (rad/sec) W = weight (oz)
97
EEPROM (Electrically Erasable Programmable Read Only Memory) Non-volatile data storage chip. Efficiency Ratio of output power vs. input power. EMI (Electromagnetic Interference) Electrical disturbances which interfere with proper transmission of electrical signals, also known as Electrical noise. Encoder An electromechanical device which produces discrete electrical pulses directly related to the angular position of the input shaft, providing high resolution feedback data on position, velocity, and direction. Force The action of one body on another which tends to change the state of motion of that body. Typically described in terms of magnitude, direction, and point of application. Friction The resistance to motion of two surfaces that touch. Helical Gear Gears with teeth that spiral around the gear. Incremental Move A move referenced from the current set position. Inertia Property of an object that resists a change in motion. It is dependent on the mass and shape of the object. The greater an objects mass, the greater its inertia, and the more force is necessary to accelerate and decelerate. Lead The linear distance a nut will travel with one revolution of the ball / lead screw.
98
K O L L M O R G E N
PID (Proportional, Integral, and Derivative) Refers to a group of gain parameters used for tuning or optimizing the response of a closed loop positioning system. Pitch The number of revolutions a Ball / Lead Screw must turn for the nut to travel one inch (single start only). PLC (Programmable Logic Controller) A programmable device which utilizes ladder logic to control a bank of inputs and outputs which are interfaced to external devices. Power How much work is done in a specific amount of time. PWM (Pulse Width Modulation) A type of adjustable frequency drive output where the drives output voltage is always a constant amplitude and by chopping (pulse width modulating) the average output power is controlled. RAM (Random Access Memory) A memory chip that can be read from and written to. Used as a medium for temporary information storage. Data is lost after power loss. Repeatability The ability of a positioning system to return to an exact location during operation (from the same direction with the same load and speed). Resistance The opposition to the flow of charge through a conductor. Resolution The smallest positioning increment achievable. In digitally programmed systems it is the smallest specifiable positioning increment. Resonance Oscillatory behavior in a mechanical body when operated or subjected to a periodic force occurring at its natural frequency. ROM (Read Only Memory) A memory chip that can be read but not altered.
RS232C A method of Serial Communication where data is encoded and transmitted on a single line in a sequential time format. Servomotor A motor which is used in closed loop systems where feedback is used to control motor velocity, position, or torque. Spur Gear Gears with teeth straight and parallel to the axis of rotation. Stepper Motor Motor which translates electrical pulses into precise mechanical movements. Through appropriate drive circuitry, controlling the rate and quantity of pulses will control the motors velocity and position. Thrust The measurement of linear force. Torque A measure of angular force which produces rotational motion. TTL (Transistor-Transistor-Logic) Refers to a family of integrated circuit devices used for control. Typically use voltage levels from 5-12 Vdc. Velocity (Speed) The change in position as a function of time. Voltage Difference in electrical potential between two points. Weight Force of gravity acting on a body. Determined by multiplying the mass of the object by the acceleration due to gravity.
L I N E A R P O S I T I O N E R S
99
Conversion Tables
Torque
A B dyne-cm 1 980.665 7.061x104 9.806x105 1.129x106 107 1.355x107 9.806x107 gm-cm 1.019x10-2 1 72.007 1000 1.152x103 1.019x104 1.382x104 105 oz-in 1.416x10-5 1.388x10-2 1 13.877 16 141.612 192 1.388x103 kg-cm 1.0197x10-6 10-3 7.200x10-2 1 1.152 10.197 13.825 100 lb-in 8.850x10-7 8.679x10-4 6.25x10-2 .8679 1 8.850 12 86.796 N-m 10-7 9.806x10-5 7.061x10-3 9.806x10-2 .112 1 1.355 9.806 lb-ft 7.375x10-6 7.233x10-5 5.208x10-3 7.233x10-2 8.333x10-2 .737 1 7.233 kg-m 1.019x10-6 10-5 7.200x10-4 10-2 1.152x10-2 .102 .138 1
L I N E A R P O S I T I O N E R S
Inertia (Rotary)
A B
gm-cm2 1 182.9 980.6 1000 2.92x103 7.06x104 4.21x105 9.8x105 1.129x104 1.355x107 oz-in2 5.46x10-2 1 5.36 5.46 16 386.08 2304 5.36x103 6.177x103 7.41x104 gm-cm-s2 1.01x10-3 .186 1 1.019 2.984 72.0 429.71 1000 1.152x103 1.38x104 kg-cm2 10-3 .182 .9806 1 2.925 70.615 421.40 980.66 1.129x103 1.35x104 lb-in2 3.417x10-4 .0625 .335 .3417 1 24.13 144 335.1 386.08 4.63x103 oz-in-s2 1.41x10-5 2.59x10-3 1.38x10-2 1.41x10-2 4.14x10-2 1 5.967 13.887 16 192 lb-ft2 2.37x10-6 4.34x10-4 2.32x10-3 2.37x10-3 6.94x10-3 .1675 1 2.327 2.681 32.17 kg-cm-s2 1.01x10-4 1.86x10-4 10-3 1.019x10-3 2.96x10-3 7.20x10-2 .4297 1 1.152 13.825 lb-in-s2 8.85x10-7 1.61x10-4 8.67x10-4 8.85x10-4 2.59x10-3 6.25x10-2 .3729 .8679 1 12 lb-ft-s2 or slug-ft-s2 7.37x10-4 1.34x10-5 7.23x10-5 7.37x10-5 2.15x10-4 5.20x10-3 3.10x10-2 7.23x10-2 8.33x10-2 1
gm-cm2 oz-in2 gm-cm-s2 kg-cm2 lb-in2 oz-in-s2 lb-ft2 kg-cm-s2 lb-in-s2 lb-ft-s2 or slug-ft2
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K O L L M O R G E N
Conversion Tables
Angular Velocity
A B
P O S I T I O N E R S
Abbreviated Terms C = Celsius cm = centimeter F = Fahrenheit ft = foot g = gravity gm = gram gm(f) = gram force hp = Horse Power in = inch kg = kilogram kg(f) = kilogram force kw = Kilowatt
= = = = = = = = = = = =
pound force pound mass minute millimeter meter Newton ounce force ounce mass radians revs per minute revs per second seconds
Metric Prefixes Name Abbreviation Giga G 109 Mega M 106 Kilo k 103 Hecto h 102 deka da 101 100 deci d 10-1 centi c 10-2 milli m 10-3 micro 10-6 nano n 10-9
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101
Conversion Tables
(To convert from A to B, multiply by entry in table)
Length
A B
L I N E A R P O S I T I O N E R S
in ft micron(m) mm cm m Mass
A
Force
A B
Power
A
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K O L L M O R G E N
Mechanism Efficiencies Lead Screw (Bronze Nut) Lead Screw (Plastic Nut) Ball Screw Helical Gear Spur Gear Timing Belt/Pulley 0.4 0.5 0.9 0.7 0.6 0.9
Temperature F = (1.8 x C) + 32 C = 0.555 (F - 32) Gravity (Acceleration Constant) g = 386 in/s2 = 32.2 ft/s2 = 9.8 m/s2
NEMA 23
NEMA 34
NEMA 42
A Motor Shaft Diameter 0.197 0.250 B Motor Shaft Length* 0.945 0.810 C Pilot Diameter 0.866 1.500 D Pilot Length* 0.080 0.062 E Mounting Bolt Circle 1.725 2.625 F Bolt Hole Size 0.127 0.195 * These dimensions can be less than value indicated.
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103
Application Worksheet
For selection assistance, fill out this form below and email to Kollmorgen at contactus@kollmorgen.com or send a fax at 1-540-639-4162.
Prepared By
Name Company Phone Fax Email Address Users primary business
Prepared For
Name Company Phone Fax E-mail Address
L I N E A R P O S I T I O N E R S
Yes
No
Volume Requirements
Next 12 months: Year 2: Year 3:
1
Action Required
Demo Recommend product Price quotation Call me to discuss
104
K O L L M O R G E N
Application Worksheet
Electric Cylinder or Rodless Positioner
L I N E A R
Loads
P O S I T I O N E R S
Payload Weight lbs Payload Externally Supported, by (rails, etc.) Hold Position: After move
Motion
Carriage Loads (Rodless only) Mp Mr My Side Load in-lb in-lb in-lb lbs
Mr Fs
My
Fn Mp
Power off
Shortest Move
in
in /sec in /sec
Complete Move Profile Chart (see p. 100) Thrust Calculation (See Engineering Section in this catalog for assistance)
Thrust Thrust = lb =
Duty Cycle/Life
+ +
Force FRICTION lb
+ +
Force GRAVITY lb
+ +
Force EXTERNAL lb
Duty Cycle Total Cycle Time Sum of Move Times sec. Extend/Retract Cycles per day sec. Move Distance per cycle
Required Life Units: Inches Meters Months Years Minimum Life Maintenance / Lube Interval
Cycles
Operating Temperature
Normal 32-140F [0-60C] High Temp. Low Temp. F / C F / C
Contaminants (Check all that apply) Solid: non-abrasive coarse chips abrasive fine dust
Vacuum Cleanroom
Conditions Washdown
Outdoor
Non-corrosive Corrosive
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105
Application Worksheet
Move Profile Motor Type Preferred
Servo Other
Axes of Motion
Stepper
Graph your most demanding cycle, include accel/decel, velocity and dwell times. You may also want to indicate load variations and I/O changes during the cycle. Label axes with proper scale and units. ) Speed (
L I N E A R P O S I T I O N E R S 106
Single
Multiple # Synchronized Fieldbus PLC Computer Analog I/O RS232 Digital I/O Control Other
Interface
Time or Distance
Motion or Fieldbus Network Digital (Step & Direction) Manual Jog Analog Torque Limit Switches Programmable (Basic)
Description of Application
Linear Potentiometer
Resolution Required
Input Functions
Output Functions
K O L L M O R G E N
NOTES :
L I N E A R P O S I T I O N E R S
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107
2
Motor
3
Motor Options
4
Drive Ratio
5
Screw Pitch
6
Stroke Length
7
Cylinder Mounting
8
Rod End
9
Options
10
Cable Option
N2
N2
- AKM23D -
BNR
15
5B
8
2 4 6 8 12 18 24 nn.n
MP2
- FT1M -
C0
6. STROKE LENGTH
AKM23D-EFxxx-00 Brushless Servo AKM23C-EFxxx-00 Brushless Servo Customer-Supplied Motor (motor described in Options element of part number)
B nn C nn nNn n2n nn R nn 2 nn C
3. MOTOR OPTIONS
2 inch total stroke 4 inch total stroke 6 inch total stroke 8 inch total stroke 12 inch total stroke 18 inch total stroke (requires -DB option, effective stroke is 16.5") 24 inch total stroke (requires -DB option, effective stroke is 22.5") Custom stroke lengths available in 0.1 inch increments
Rotatable IP65 connectors 0.5 m shielded cables w/ IP65 connectors No Brake 24 Vdc Power-Off Holding Brake Resolver 2048 LPR Incremental Comm Encoder SFD (Smart Feedback Device)
7. CYLINDER MOUNTING
MF1 MF2 MF3 MP2 MP3 MS1 MS2 MS6M MS6E MT4
4. DRIVE RATIO
10 15 20 25 35 120 10L
1.0:1 Drive Belt/Pulley 1.5:1 Drive Belt/Pulley 2.0:1 Drive Belt/Pulley 2.5:1 Helical Gears 3.5:1 Helical Gears 12.0:1 Helical Gears 1.0:1 Inline Coupling (Direct 1:1 coupling is the only ratio available for Inline Models)
Front Rectangular Flange Rear Rectangular Flange Front & Rear Rectangular Flange Rear Double Clevis (without Pivot Base) Rear Double Clevis with Pivot Base Side End Angle Side Lugs Side Tapped Holes (metric) Side Tapped Holes (English) Trunion
8. ROD ENDS
FC2 FS2 FT1M FT1E MT1M MT1E
2 rev/inch ballscrew 5 rev/inch ballscrew 5 rev/inch lead screw 8 rev/inch lead screw
Clevis (includes MT1M) Spherical Joint (includes FT1M) Female Thread (metric) Female Thread (English)) Male Thread (metric) Male Thread (English))
BS115 PB W F H L
Dual Front Bearing 24 Vdc Brake on lead screw (not available with 10L ratio, or with MF2, MF3, MS1, MP2, MP3 mounting options) 115 Vac Brake on lead screw (not available with 10L ratio, or with MF2, MF3, MS1, MP2, MP3 mounting options) Protective Boot Water Resistent Sub-Freezing Temperature High Temperature Prep Linear Potentiometer (only valid for std lengths) Motor Mod Codes for X (customer supplied) Motors also found in "Option" portion of Part Number. Consult Kollmorgen. Motor Mod codes (customer supplied and customer installed) IDR60X N2 for AKM23X-EFXXX
10. CABLE
C0
No cable supplied, motor includes connectors. Default for all AKM motor; Select cable as an accessory.
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K O L L M O R G E N
L I N E A R P O S I T I O N E R S
MT4 Trunnion
6. Stroke Length
Standard lengths are listed, and custom lengths are also available. To maximize cylinder life, the thrust tube should not impact the physical end-of-travel on either end. Extra travel length is necessary to decelerate the load to a stop when an end-of-travel limit switch is encountered. This extra travel distance depends on load and speed.
7. Cylinder Mounting
Specify any one of these cylinder mounting options. Dimensional drawings are on pages 42-47. Cylinder base mount options -MS1,-MP2, -MP3, -MF2, -MF3 cannot be ordered with inline models. MF1 Front Flange MF2 Rear Flange MF3 Both Flanges
Pivot Mount Caution: When utilizing a pivot mounting option (MP2, MP3 or MT4) in conjunction with a pivot rod end (FS2 or FC2), it is recommended that the electric cylinder be extended only to 9095% of its full stroke. This increases the systems rigidity and extends the life of the guide bearings and rod seal.
8. Rod Ends
Four rod end types are available: FT1M or FT1E Female Thread MT1M or MT1E Male Thread FS2 Spherical Joint FC2 Clevis
9. Other Options
See Options and Accessories Section for complete specifications. * Limit sensors are sold as accessories
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2
Motor
3
Motor Options
4
Drive Ratio
5
Screw Lead
6
Stroke Length
7
Cylinder Mounting
8
Rod End
9
Options
10
Cable Option
EC2
EC1 EC2 EC3 EC4 EC5
- AKM23D -
BNR
10
05B
300
MF1 MF1E MF1M MF2 MF2E MF2M MF3 MF3E MF3M MP2 MP3 MS1 MS2 MS6M MS6E MT4
MP2
- FT1M -
C0
1. EC SERIES
7. CYLINDER MOUNTING
2. MOTOR TYPE
CTP12 AKM11B AKM13C AKM23D AKM23C AKM42G AKM42E AKM52G AKM52L X
Available CTP12xLF10MMA00 Stepper Motor EC1 AKM11B-ANCxx-00 Brushless Servo EC1 AKM13C-ANCxx-00 Brushless Servo EC1 AKM23D-EFxxx-00 Brushless Servo EC2, EC3 AKM23C-EFxxx-00 Brushless Servo EC2, EC3 AKM42G-EKxxx-00 Brushless Servo EC3, EC4, EC5 AKM42E-EKxxx-00 Brushless Servo EC3, EC4, EC5 AKM52G-EKxxx-00 Brushless Servo EC4, EC5 AKM52L-EKxxx-00 Brushless Servo EC4, EC5 Customer-Supplied Motor EC2, EC3, EC4, EC5 (motor described in Options element of part number)
Front Rectangular Flange Front Rectangular Flange (English) Front Rectangular Flange (Metric) Rear Rectangular Flange Rear Rectangular Flange (English) Rear Rectangular Flange (Metric) Front & Rear Rectangular Flange Front & Rear Rectangular Flange Front & Rear Rectangular Flange Rear Double Clevis (without Pivot Base) Rear Double Clevis with Pivot Base Side End Angle Side Lugs Side Tapped Holes (metric) Side Tapped Holes (English) Trunnion
Available EC1, EC2, EC3, EC5 EC4 only EC4 only EC2, EC3, EC5 EC4 only EC4 only EC2, EC3, EC5 EC4 only EC4 only All All All All All EC2, EC3, EC4, EC5 EC2, EC3, EC4, EC5 Available All All All EC2, EC3, EC4, EC5 All EC2, EC3, EC4, EC5
Available FC2 Bnn Rotatable IP65 connectors AKM2 FS2 Cnn 0.5 m shielded cables w/ IP65 connectors AKM1, AKM2 FT1M Cnn Rotatable IP65 connectors AKM4, AKM5 FT1E nNn No Brake AKM1, AKM2, AKM4, AKM5 MT1M n2n 24 Vdc Power-Off Holding Brake AKM2, AKM4, AKM5 MT1E nn R Resolver AKM1, AKM2, AKM4, AKM5 LR nn 2 2048 LPR Incremental Comm Encoder AKM1, AKM2, AKM4, AKM5 nn C SFD (Smart Feedback Device) AKM1, AKM2, AKM4, AKM5 nnn Omit field for CTP12 CTP12 9. OPTIONS BA24 4. DRIVE RATIO Available 10 1.0:1 Drive Belt/Pulley (EC1 - Helical) All BS24 15 1.5:1 Drive Belt/Pulley EC2, EC3, EC4, EC5 20 2.0:1 Drive Belt/Pulley (EC1 - Helical) Not valid for EC3-AKM42 BS115 40 4.0:1 Helical Gears EC1 only 50 5.0:1 Helical Gears EC2, EC3, EC4, EC5 PB 70 7.0:1 Helical Gears EC3 only L 100 10.0:1 Helical Gears EC2, EC4, EC5 17X 10L 1.0:1 Inline Coupling All (Direct 1:1 coupling is the only ratio available for Inline Models)
3. MOTOR OPTIONS
8. ROD ENDS
Clevis (includes MT1M) Spherical Joint (includes FT1M) Female Thread (metric) Female Thread (English) Male Thread (metric) Male Thread (English) Linear Rod Bearing (EC2 only)
(add multiple in the following sequence, omit if no options) 24 Vdc Brake on actuator (EC1 only, not available with 10L ratio, or MS1 mounting options) 24 Vdc Brake on ballscrew (not available with EC1 or 10L ratio, or with MF2(x), MF3(x), MS1, MP2(x), MP3(x) mounting options) 115 Vac Brake on ballscrew (not available with EC1 or 10L ratio, or with MF2(x), MF3(x), MS1, MP2(x), MP3(x) mounting options) Protective Boot* Linear Potentiometer (only valid thru 600 mm stroke, std lengths)* NEMA 17 mount less motor (EC1 only)
0.125 in/rev ballscrew 5 mm/rev ballscrew 10 mm/rev ballscrew 16 mm/rev ballscrew 25 mm/rev ballscrew 32 mm/rev ballscrew 4 mm/rev lead screw
Available EC1 EC2,.EC3 EC3, EC4, EC5 EC2, EC3 EC4 EC5 EC2, EC3
10. CABLE
C0 *
No cable supplied, motor includes connectors. Default for all AKM motor; select cable as an accessory. Consult factory for EC1 Motor Mod Codes for X (customer supplied) motors also found in "Option" portion of Part Number. Contact Kollmorgen. Motor Mod codes (customer supplied and customer installed) IDR67X EC1 for AKM1XX-ANXXX IDR60X EC2, EC3 for AKM23X-EFXXX IDR61X EC3, EC4, EC5 for AKM42X-EKXXX IDR62X EC4, EC5 for AKM51X-EKXXX or AKM52X-EKXXX
6. STROKE LENGTH
50 100 150 200 250 300 450 600 750 1000 1250 1500 nnn
Available 50 mm total stroke All 100 mm total stroke All 150 mm total stroke All 200 mm total stroke All 250 mm total stroke EC2, EC3, EC4, EC5 300 mm total stroke EC2, EC3, EC4, EC5 450 mm total stroke EC2, EC3, EC4, EC5 600 mm total stroke EC2, EC3, EC4, EC5 750 mm total stroke EC2, EC3, EC4, EC5 1000 mm total stroke EC3, EC4, EC5 1250 mm total stroke EC4, EC5 1500 mm total stroke EC4, EC5 Custom stroke lengths available in 10 mm increments
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K O L L M O R G E N
L I N E A R P O S I T I O N E R S
MT4 Trunnion
6. Stroke Length
Standard lengths are listed, and custom lengths are also available. To maximize cylinder life, the thrust tube should not impact the physical end-of-travel on either end. Extra travel length is necessary to decelerate the load to a stop when an end-of-travel limit switch is encountered. This extra travel distance depends on load and speed.
7. Cylinder Mounting
Specify any one of these cylinder mounting options. Dimensional drawings are on pages 49-54. Cylinder base mount options -MS1,-MP2, -MP3, -MF2, -MF3 cannot be ordered with inline models. MF1 Front Flange MF2 Rear Flange MF3 Both Flanges
Pivot Mount Caution: When utilizing a pivot mounting option (MP2, MP3 or MT4) in conjunction with a pivot rod end (FS2 or FC2), it is recommended that the electric cylinder be extended only to 9095% of its full stroke. This increases the systems rigidity and extends the life of the guide bearings and rod seal.
8. Rod Ends
Four rod end types are available: FT1M or FT1E Female Thread MT1M or MT1E Male Thread FS2 Spherical Joint FC2 Clevis
9. Other Options
See Options and Accessories Section on pages 56-64. MS2 Side Lugs * Limit sensors are sold as accessories
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Motor Type
AKM1xx AKM23D AKM42E AKM42G AKM52G, H AKM52L
Frame size
NEMA 17 NEMA 23 NEMA 34 NEMA 34 NEMA 42 NEMA 42
Control Options
- VTS - CNS -SRS - SDS -DLS Example Base Unit: Analog Velocity & Torque, Pulse Input Follower (Step/Dir & Master Encoder) Indexer / CANOpen Option Card SynqNet Network Option Card, std RJ45 connectors SynqNet Network Option Card, Micro-D connectors D-Link, IEC 61131 Control S20360-CNS S200 115/230 Vac, 3 A, Indexer Option Card
Accessories
P7S2-232-9D RS232 serial communication cable DB9 to ModJack - 6 feet
Feedback cables
VF-DA0411N-XX CF-DA0111N-XX-X Power only cables VP-102BEAN-XX VP-105CEAN-XX CP-102AAAN-XX-X CP-105CCAN-XX-X Power/Brake cables CP-102ABAN-XX-X CP-105CDAN-XX-X Note: Example Power/brake cable (Performance Line) : Euro IP65 connector to S200 Drive ( S202, S203, S206 Drive) Power/brake cable (Performance Line) : Euro IP65 connector to S21260 drive Use XX to designate cable length in whole meters and -X to order half meter increments. CF-DC0111N-03-5 Represents a 3.5 meter cable Power cable (Value Line) : Euro IP65 connector to S200 drive crimp-pin pluggable connector for S202, S203, S206 Drive Power cable (Value Line) : Euro IP65 connector to S200 drive crimp-pin pluggable connector for S212 Drive Power cable (Performance Line) : Euro IP65 connector to S200 drive crimp-pin pluggable connector for S202, S203, S206 Drive Power cable (Performance Line) : Euro IP65 connector to S21260 drive Feedback cable (Value Line) : Euro IP65 connector to IEEE1394 connector at S200 Drive for SFD Feedback cable (Performance Line) : Euro IP65 connector to IEEE1394 connector at S200 Drive for SFD
Note: Value Line Cables available only in 1, 3, 6, 9 and 12 meter lengths 112 K O L L M O R G E N
Motor Type
AKM1xx AKM23D AKM42E AKM42G AKM52G
Frame size
NEMA 17 NEMA 23 NEMA 34 NEMA 34 NEMA 42 L I N E A R P O S I T I O N E R S
Motor Type
AKM23C AKM42E AKM52G
Frame size
NEMA 23 NEMA 34 NEMA 42
Control Options
- CB - DN - EC - EI - PB - SE - NA Example CANOpen Master DeviceNet Ethercat Extended I/O Probibus DP SERCOS II No option card S30101-PB S300, 1.5 A, 230-460 Vac, Profibus option card
Feedback Cables
CF-SS-RHGE-XX CF-SS-CHGE-XX CF-SS-S3HGE-XX Resolver feedback cable, Euro IP65 connectors to 9 pin sub D connector at S300 Drive (X2) Commutating Encoder feedback cable, Euro IP65 connectors to 15 pin sub D connector at S300 Drive (X1) Sine-Encoder feedback cable, Euro IP65 connectors to 15 pin sub D connector at S300 Drive (X1)
Power/Brake Cables
CP-SS-RAHBE-XX CP-SS-GAHBE-XX Notes: Example Power/brake cable, 115/230 Vac system, Euro IP65 to Drive screw-terminal connector (X9) Power/brake cable, 380/400/460 Vac system, Euro IP65 to Drive screw-terminal connector (X9) Filters and chokes are not needed for motor cable lengths less than 25 meters. Includes provisions for CE Use XX to designate cable length in meters. 1 meter length, 03 meter, 06 meter, etc in 3 meter increments up to 75 meters CP-SS-RAHBE-09 represents a 9.0 meter cable
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Motor Type
AKM11B AKM13C AKM23D AKM42G AKM52G
Frame size
NEMA 17 NEMA 23 NEMA 34 NEMA 42
Note: -DN is narrow version, Digital drive network slave only, space for control card removed.
Motor Type
AKM23C AKM42E AKM52G
Frame size
NEMA 23 NEMA 34 NEMA 42
Part Number
M.3000.0164 M.3000.0165 M.3000.0166 M.3000.0518 M.3000.0167
Description
1 Axis Controller, Digital I/O (8 / 8 ), Serial port (RS232/422/485) 2 Axis Controller, Digital I/O (8 / 8 ), Serial port (RS232/422/485), Ethernet, Block I/O interface 4 Axis Controller, Digital I/O (8 / 8 ), Serial port (RS232/422/485), Ethernet, Block I/O interface 8 Axis Controller, Digital I/O (8 / 8 ), Serial port (RS232/422/485), Ethernet, Block I/O interface 16 Axis Controller, Digital I/O (8 / 8 ), Serial port (RS232/422/485), Ethernet, Block I/O interface
Feedback cables - Flex Rated Length [m} 3 6 9 3 6 9 3 6 9 Part Number M.1302.8435 M.1302.8601 M.1302.8602 M.1302.8438 M.1302.8614 M.1302.8615 M.1302.8450 M.1302.8631 M.1302.8632
Euro IP65 connector type Type Incremental commutating encoder Sine-Encoder BiSS or EnDat 2.2, 01
Power/Brake cables - Flex Rated Length [m] 3 6 9 Part Number M.1302.8545 M.1302.8581 M.1302.8553
Euro IP65 connector type Type 16 AWG for AKM23, AKM42, AKM52G
For additional cable length options, Operator Interfaces, Block IO and other accessories, see PicPro Integrated Solution Brochure online.
Resolver
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K O L L M O R G E N
Accessories
L I N E A R
Part Number
M.1302.8257 M.1302.8258 M.1302.8259 M.1302.8254 M.1302.8255 M.1302.8256 M.1302.8253
Description
Interface Cable, Digital I/O connector (C5) HD26 to flying leads (Figure 1)
P O S I T I O N E R S
Interface Cable, Digital I/O connector (C5) to Breakout box, (2) HD26 connectors (Figure 2) Breakout box (Din-rail mount) for I/O connector (C5)
Part Number
M.1302.7032 M.1302.7034 M.1302.7035 M.1302.6982 M.1302.6984 M.1302.6985 M.1302.6973
Description
Interface Cable, Drive I/O connector (IO) HD26 to flying leads
Interface Cable, Drive I/O connector (IO) to Breakout box, (2) HD26 connectors Breakout box (Din-rail mount) for Drive I/O connector (IO) Screw terminal adapter , Drive I/O, Drive mounted
(Figure 3 , 4)
M.1302.6971
115
AKM Frame
AKM2 AKM1 AKM2 AKM2 AKM4 AKM4 AKM5 AKM4 AKM5
L I N E A R P O S I T I O N E R S 116
Example Motor
AKM23D-EFCNC-00 AKM11B-ANCNC-00 AKM23D-EFCNC-00 AKM23D-EFCNC-00 AKM42G-EKCNR-00 AKM42G-EKCNR-00 AKM52G-EKCN2-00 AKM44G-EKCNR-00 AKM52G-EKCN2-00
* Based on maximum torque capacity, consult factory for other combinations Review application for inertia mismatch when considering motor options
AKM 4 2 E - EK C N R- 00
Customization / Seal
Feedback Device
A, B, C, D, etc. AN = AKM1 with EC1 EF = AKM2 with N2, EC2, EC3 EK = AKM4 with EC3, EC4, EC5 EK = AKM52 with EC4, EC5 C = 0.5 meter shielded cables with (Euro) IP65 connectors (AKM1, 2) C = Motor-mounted rotatable (Euro) IP65 connectors (AKM3, 4, 5) B = Dual Motor-mounted rotatable (Euro) IP65 connectors (AKM 2 only) M = 0.5 meter shielded cables with IP20 molex connectors (AKM1, 2, 3, 4 models less than 6.0 amps rms)
2 - = 2048 PPR digital encoder w/ commutation R - = Resolver C - = S200 SFD Smart Feedback DA = Single-turn Absolute Sine Encoder DB = Multi-turn Absolute Sine Encoder
Connectors
Brake
K O L L M O R G E N
P O S I T I O N E R S
16.5 ----------[.650]
)
MIN. ENCODER ONLY 32.3 ----------([1.272] ) 19 ----------[.750] ENCODER ONLY
11 ----------[.430]
-A-
(
(45) 2.50 0 -0.25 ------------------------+.000 [ .098 -.010 ] D V A E 4.00 ( -----------) [.158] 11.2 ( -----------) [.44]
40 ----------[1.575]
ENCODER ONLY
15 ----------([.5911] )
W A
C 4.30 [.169]
D 30 -0.021
0
E 46.0 [1.811]
J 8.0 0 -0.015
K 25.0 [.984]
[.3150 -.0006 ]
+.0000
(X)
56.1 [2.21] 94.1 [3.70]
Y MAX
69.6 [2.74] 107.6 [4.24]
MODEL
AKM11 AKM13
Dimensions are in mm [inches]. Product designed in metric. English conversions provided for reference only.
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AKM21 (76.1 [3.00]) AKM22 (95.1 [3.74]) AKM23 (114.1 [4.49]) AKM24 (133.1 [5.24]) POWER CONNECTOR
FEEDBACK CONNECTOR
16 ----------[.64]
28 ----------([1.102])
J U -A-
39 ----------([1.535])
58 ----------(o [2.283] ) H
C 5.10 [.201]
D
+.000 [1.500 -.002
E 66.68 [2.625]
H 8.64 [.340]
J 9.525 +0 -0.013
+.0000
U 0.051 [.0020]
V 0.10 [.004]
W 0.10 [.004]
38.10 0 -0.05
[.3750 -.0005 ]
(X MAX)
86.2 [3.39] 105.2 [4.14] 124.2 [4.89] 143.2 [5.64]
Y MAX
95.4 [3.76] 114.4 [4.50] 133.4 [5.25] 152.4 [6.00]
(W/ BRAKE)
Z MAX
129.5 [5.10] 148.5 [5.85] 167.5 [6.59] 186.5 [7.34]
MODEL
AKM21 AKM22 AKM23 AKM24
Dimensions are in mm [inches]. Product designed in metric. English conversions provided for reference only.
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K O L L M O R G E N
L I N E A R P O S I T I O N E R S
39 ----------( [1.535]) -A J U
(
(45) H 0 3.0 -0.25 ------------------------+.000 [ .118 -.010 ]
84 ----------[3.307] )
D V A E
39 ----------( [1.535])
AKM41 (103.1 [4.06]) AKM42 (132.1 [5.20]) AKM43 (161.1 [6.34]) AKM44 (190.1 [7.48])
18 ( -----------) [.709]
19 ( -----------) [.75]
C 5.54 [.218]
D 73.025 -0.051
+.0000 [2.8750 -.0020 0
E 98.43 [3.875]
J 12.700 0 -0.013
L 14.09 [.555
0 -0.43 +.000 -.017
M 3.175 0 -0.050
U 0.051 [.0020
V 0.10 [.004]
W 0.10 [.004]
(X)
96.4 [3.80] 125.4 [4.94] 154.4 [6.08] 183.4 [7.22]
Y MAX
118.8 [4.68] 147.8 [5.82] 176.8 [6.96] 205.8 [8.10]
(W/ BRAKE)
Z MAX
152.3 [6.00] 181.3 [7.14] 210.3 [8.28] 239.3 [9.42]
MODEL
AKM41 AKM42 AKM43 AKM44
Dimensions are in mm [inches]. Product designed in metric. English conversions provided for reference only.
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Z MAX. Y MAX.
P O S I T I O N E R S
(45)
25 ( -----------) [.98]
39 ----------( [1.535]) J U
-A-
108 ----------[4.252]
C 8.33 [.328]
D
+.0000 [2.1874 -.0020
K 44.45 [1.75]
M
+.0020 [.1865 -.0000
U 0.051 [.0020]
V 0.10 [.004]
W 0.10 [.004]
55.563 +0 -0.051
[1.375 -.0100 ]
Z MAX
146.0 [5.75] 177.0 [6.97]
Z MAX
189.0 [7.44] 220.0 [8.66]
(X)
105.3 [4.15] 136.3 [5.37]
Y MAX
127.5 [5.02] 158.5 [6.24]
(W/ BRAKE)
Z MAX
172.5 [6.79] 203.5 [8.01]
MODEL
AKM51 AKM52
Dimensions are in mm [inches]. Product designed in metric. English conversions provided for reference only.
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K O L L M O R G E N
NOTES :
Americas
50+ Direct Sales & Application Engineers 1,800 Distribution Branches
Europe
40 Direct Sales & Application Engineers 300+ Distribution Branches
Asia
36 Direct Sales & Application Engineers 45 Distribution Branches
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K O L L M O R G E N
Removing the Barriers of Design, Sourcing andTime At Kollmorgen we know that OEM engineers can achieve a lot more when obstacles arent in the way. So, we knock them down in three important ways: Integrating Standard and Custom Products
The optimal solution is often not clear-cut. Our application expertise allows us to modify standard products or develop totally custom solutions across our whole product portfolio so that designs can take flight.
L I N E A R P O S I T I O N E R S
Global Footprint
With direct sales, engineering support, manufacturing facilities and distributors across the U.S., Europe, Middle East and Asia, were close to OEMs worldwide. Our proximity helps speed delivery and lend support where and when theyre needed.
Mumbai
Kluang
Financial and Operational Stability Kollmorgen is part of Danaher Motion, a $1B+ global platform of Danaher Corporation, its $13B parent company. A key driver in the growth of all Danaher divisions is the Danaher Business System, which relies on the principle of kaizenor continuous improvement. Using world-class tools, crossdisciplinary teams of exceptional people evaluate process and develop plans that result in superior performance.
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About Kollmorgen Kollmorgen is a leading provider of motion systems and components for machine builders. Through world-class knowledge in motion, industry-leading quality and deep expertise in linking and integrating standard and custom products, Kollmorgen delivers breakthrough solutions that are unmatched in performance, reliability and ease-of-use, giving machine builders an irrefutable marketplace advantage.
Application Centers Global Design & Manufacturing Global Manufacturing
For assistance with your application needs, contact us at: 540-633-3545, contactus@kollmorgen.com or visit www.kollmorgen.com
Stockholm Saro
Mumbai
Kluang
Kollmorgen 203A West Rock Road Radford, VA 24141 USA Phone: 1-540-633-3545 Fax: 1-540-639-4162
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