3M - Switch - Electrical Compressed
3M - Switch - Electrical Compressed
3M - Switch - Electrical Compressed
Product Name
Vinyl Insulation Tapes Product Description Tape Thickness Sizes Available Temperature Rating Typical Applications
Highly conformable in
all weather applications;
Scotch™ Super 33+ 3/4" x 66' Primary insulation for
resists UV rays, abrasion, 105°C
Premium Vinyl Electrical 7 mil 3/4 x 44' splices up to 600V.
corrosion, alkalies & acids. 220°F
Tape 3/4 x 20' Protective jacketing.
Flame retardant UL listed.
CSA certified
Abrasion-resistant sealant
roll with an all-weather-
Premium-grade, electrical
Scotch® Electrical grade polyvinyl chloride 2-1/2" x 10' roll (06147)
moisture-sealant roll that
Moisture Sealant 06147 backing that resists 45 mil 2-1/2" x 2-1/2" pad (06149) 0 °C to 38 °C
is used to seal electrical
and 06149 moisture, alkalis, acid
connections up to 600V
copper corrosion and
varying weather conditions
Non-corrosive, mastic
adhesive insulates
Self-fusing, connections up to
3M™ Scotchfil™
electrical-grade tape can 125 mil 1-1/2" x 60" 0 °C to 80 °C 600V and helps to seal
Electrical Insulation Putty
be stretched or wrapped multi-conductor cable
connections and wire exits
at high-voltage joints
3/4" x 60'
High grade friction tape Abrasion protection for
3M™ Temflex™ Cotton 1-1/2" x 82-1/2'
with good abrasion 13 mil -10 °C to 80 °C splices and connections,
Friction Tape 1755 3/4" x 82-1/2'
resistance and for wire bundling
3M Temflex 1701 is a good quality, flame retardant general purpose polyvinyl chloride (PVC) tape. The tape will remain flexible and functional when exposed to
short-term temperature environments from -10 up to 80oC. It has excellent resistance to abrasion, moisture, alkalies, and acid. With its combination of elastic PVC
backing and aggressive rubber adhesive, Temflex 1701 tape provides moisture-tight mechanical and electrical protection with minimum bulk. It is a Philippine
Standard Certified “Insulating Tape.” Available in black, blue, red, orange, yellow, white, gray, and green.
Applications:
• Primary electrical insulation for all wire and cable splices rated up to 600 volts
• Protective jacketing for cable splices and repairs
• Harnessing of wires and cables
• For indoor or outdoor applications
4
3M Electrical Tape Chart
Corrosion Protection Products
Scotchrap™ 50 and 51 All
Weather Corrosion All weather performance 1" x 100'
Protection Tapes and corrosion resistance. 50 is 10 mil 2" x 100' 80°C Corrosion protection on pipes,
Resistant to impact & 51 is 20 mil 4" x 100' 176°F conduits ftittings, etc.
*Must be used with abrasions. 6" x 100'
Scotchrap Pipe Primer
Product Name
3/4" x 30'
High & low voltage Primary electrical insulation
1" x 30' continuous: 90°C / 194°F
Scotch™ 23 Rubber Tape insulating. self-fusing rubber 30 mil for splicing all solid dielectric
1 1/2" x 30' short term: 130°C / 266°F
tape. cables through 69kV
2" x 30'
Arc & track resistant; self 1" x 30' Protective overwrap for
Scotch™ 70 Self-Fusing
fusing; long lasting silicone 12 mil 1 1/2" x 20" terminating high voltage
Silicone Rubber Tape
rubber. 3" x 20' cables.
All-voltage splicing,
Scotchfil™ Electrical General purpose rubber 3/4" x 15' continuous: 90°C / 194°F
30 mil jacketing, & general
Insulation Putty insulating tape. 1 1/2 x 15' short term: 130° / 266°F
insulating.
5
Electronics OEM Tape
6
Electronics OEM Tape
Paper Tape
7
Lugs &
Connectors
Connectors
10000 Series
Standard Barrel
11000 Series
Long-Barrel
9
Connectors
3M™ Mechanical Shearbolt Connectors, QCI Series
The 3M™ Mechanical Shearbolt Connectors, QCI Series aluminum /copper connectors can be used on cables
with an operating temperature of 221 ° F (105°C) and an emergency overload rating of 284° F (140°C).
The QCI connectors pass the requirements of ANSI C119.4-2004. The current rating of these connectors meets
or exceeds the current rating of the conductor size for which it is intended.
10
Terminal Lugs
29000 Series Terminal Lugs
Single Hole, Standard Barrel
Product Description
The 3M 29000 Series Metric Copper Compression Lugs consist of series of terminal lugs from
16 to 120 mm2 designed for terminating copper conductors. The lugs are tin plated to resist
corrosion and can be installed with industry standard tooling.
The 3M 29000 Series Metric Lugs are equipped with closed-type top barrel to avoid moisture
penetration.
11
Terminal Lugs
30000 Series
One-Hole Standard
Barrel
31000 Series
One-Hole Long
Barrel
12
Terminal Lugs
31100 Series
Two-Hole Long
Barrel
40000 Series
Specifications and Ordering 20000 Series Connectors
Information for Scotchlok™ 40000 Specifications and Ordering
Series Copper/Aluminum Lugs-Two Information for Scotchlok™ 20000 Series
Hole (AL9CU) up to 35 kV
13
3M™ Mechanical Shearbolt Two-Hole Lugs QL2
Series Data
3M™ Mechanical Shearbolt Two-Hole Lugs QL2 Series Two Hole are
designed to cover a wide range of conductor sizes from 2 AWG to
1250 kcmil.
This shearbolt lug provides excellent performance and features not found in
many other shearbolt lugs.
The QL2 Series lugs are designed to terminate either aluminum and/or
copper conductors. The lugs are tin plated to resist corrosion.
Features:
Applications :
• To terminate aluminum and/or copper conductors from 2 AWG through 1250 kcmil (MCM)
• For low and medium voltage up to 46 kV
(Contact 3M for 69 kV and higher voltage applications. We offer termination kits that utilize
shearbolt lugs specifically designed for these voltage classes.)
*Note:
These lugs are designed to be used with 3M™ Cold Shrink QT-Ill Terminations. Refer to the termination
instruction sheet for specific information regarding QL2 lug usage for each kit. For non-3M terminations,
contact the termination manufacturer before installing the lug to determine proper sizing.
14
Low Voltage
Application Products
Low Voltage Application Products
3M™ motor lead connectors meet requirements for CSA certification and NRTL
certification.
Splicing Kits
Scotchcast™ lnline Resin
Splicing Kits
I. 82-A Series
Voltage Rating: Up to 5 kV non-shielded
UL 486D listed, File# E102356
Use the 82-A series kits to insulate and moisture-seal single conductor,
nonshielded cables through 5 kV and
multi-conductor cables through 1 000V.
Each kit contains a snap-together mold body which fits around the splice,
two funnels, tape for sealing mold ends and Scotchcast 4 epoxy electrical
500 kcmil when using Scotchlok brand 10014 Copper Compression Connector.
Note: Use insulation jacket or connector O.D. for final ordering criteria. CONNECTORS MUST BE
ORDERED SEPARATELY. Kits are sized to 5 kV cable. 600V cable range may be slightly different.
Ordering Information
Max Conn. O.D Sleeve
Product UPC Voltage Rating (max) *Cond. Size Max. Cable O.D.
Type
82-A1 / 25024
5 kV Up to 2 AWG (30 mm2) .625” (16 mm) 406” (10 mm)
82-A2 / 25032
5kV 2-3/0 AWG (35-80 mm2) 1.0” (25 mm) .625” (16 mm)
3/0-400 kcmilf
82-A3 / 25040 5kV 1.438” (40 mm) 1.0” (25 mm)
(90-200 mm2)
17
Low Voltage Application Products
Scotchcast™
Resin Kits 92-NBA 0 up to 92-NBA 7 lnline Resin Kit 91-NBA 0 up to 91-NBA 7 lnline Joint
Joint Kit Series with Resin 40 Kit Series with Resin 470
Application
3M™ Scotchcast™ resin joint kits 91-NBA x and 92-NBA x are designed to be used for 1-core up to 5-core
non shielded, polymeric, low voltage energy cables. The application incorporates electrical insulation and
mechanical protection of joints with compression or mechanical connectors. They can be used for indoor
and outdoor, underground and submerged applications.
Features Features
• Resin 40 in transparent two chamber bags • Resin 470 in transparent two chamber bags
with integrated Closed Mixing and Pouring with integrated Closed Mixing and Pouring
(CMP) system. (CMP) system.
• One part Mould Body with Snap Fit closing • One part translucent Mould Body with Snap
system for quick and easy handling. Fit closing system for quick and easy handling.
• Transparent Mould Body for easy control of • Pre cut foam sealing elements to provide reli
con nectar distances in the joint. able sealing to the Mould Body without tooling
• Snap in 5-core spacer to ensure the for all cable application diameters.
distance between connectors. • Closure cap to prevent any pollution.
• Pre cut foam sealing elements to provide
reliable seal ing to the Mould Body without
tooling for all cable application diameters.
• Closure cap to prevent any pollution.
18
Low Voltage Application Products
Electrical Construction & Maintenance
Spring Connectors
3M™ Scotchlok 2 Performance + Wire Connectors
Wire Connectors
Features/Advantages / Benefits
Spring Connectors 3M “Performance+” Connectors (T/R+, 0/B+, RIV+, B/G+)
Wires feed deeper Increases level of pull out Provides security
Wide wire ranges Three connectors replace seven Saves money and time
Flexible skirt Covers overstripped wires Safe
New internal design Smoother and faster installation Improves quality and saves time
Installation Instructions
CAUTION: Turn the power off before
installling or removing connector.
All electrical work should be done
according to approriate electrical codes.
• Strip wire insulations 5/8” - 1/2” for 0/B, 3/4” for R/Y, 7/8” for B/G.
• Firmly grasp wires, making sure insulation ends are tightly bundled.
(Wires may be twisted or untwisted.) Lead stranded wires slightly.
Slip the connector over wire tips.
• Turn connector onto wires in a clockwise direction until secure.
• To remove, turn connector counter-clockwise.
19
Low Voltage Application Products
RoHS 2002/95/EC
RoHS Compliant 2002/95/EC” means that the product or part (“Product”) does not contain any of the substances in excess of
the maximum concentration values in EU Directive 2002/95/EC, as amended by Commission Decision 2005/618/EC, unless
the substance is in an application that is exempt under RoHS. This information represents 3M’s knowledge and belief, which
may be based in whole or in part on information provided by third party suppliers to 3M.
Specifications
Maximum Voltage Rating: 600 V
Application Temperature: 32° F to 120° F (0°C to 49°C)
Operating Temperature: -40° F to 221 ° F (-40°C to 105°C)
Construction:
Tube : Impact and UV Resistant Light Blue Polypropylene
Dimensions: Length: 3.7in., Cover: 1.5in.x 1.1 in., Diameter: 1 in.
Grease: 711 B
R/Y + Connector: Steel Spring, Flame Retardant Insulator
*see chart for all combinations*
20
Medium Voltage
Application Products
Medium Voltage Application Products
5620K Series
Voltage Rating: 5-15 kV
Meets IEEE 48, Class 1
The 5620K series terminations are one piece, non-skirted Cold Shrink
rubber designed specifically for shielded cables, tape, wire and
Uni Shield™ from 5kV to 15 kV indoor applications. Just five kits cover
the complete application range from 8 AWG to 1500 kcmil.
The Cold Shrink delivery system of the 5620K series requires no
torches or heat. You simply unwind the core and the termination
shrinks tight. The series also features a mechanical groundstrap.
There’s no soldering and no worries about heat related cable damage.
The Hi-K stress control tube eliminates bulky stress cones, making the termination almost the same
diameter as the cable. And, because they require cable cutback of only 6-1/2 to 9 inches (depending on
cable and kit size), the compact design of the 5620K can be a real space saver in either an upright or
inverted application. The 5620K series is an integrated, one-piece termination - no extra parts or adapters
are needed. All the materials needed to make three Class 1 terminations are included in one box.
Selection Guide
Note: Because of the various factors effecting cable sizes, final kit selection is determined by cable insulation O.D. Lugs not included.
22
Medium Voltage Application Products
The 5630K series kits are Class 1 terminations and will accommodate shielded cables, tape
wire and UniShield™ from 5 kV to 15 kV. With an additional insulator (sold separately), the
5630K will handle 25 kV and 35 kV. Just four kits cover the complete application range from
2 AWG through 1500 kcmil. Each kit contains enough material to make three terminations.
The 5630K series combines silicone rubber superiority and Hi-K stress control with Cold
Shrink convenience to make terminating shielded cables in both indoor and outdoor
applications fast, easy and reliable without heat or flame.
The silicone rubber insulator provides superior protection against moisture and industrial
airborne contamination. QT-II consists of High-K stress control tube insulated with a molded
silicone inserted insulator. The need for bulky stress cones and unnecessary length is
eliminated, requiring less space in tight termination locations. The exclusive Cold Shrink core
design flares the base of the termination for easy positioning over the shielded cable and
jacket, eliminating the need for special adaptors.
Selection Guide
Conductor Sizes (AWG and kcmil) Primary
Cable Jacket O.D
Insulation O.D
Range (in.)
Kit No. 5 kV 8 kV100% 8 kV 133% 15 kV 100% 15 kV 133% Range (in.)
Note: Because of the various factors effecting cable sizes, final kit selection is determined by cable insulation O.D.
*Each kit contains enough material to make three terminations (except lugs) through 15 kV. Additional insulators needed for 25 kV and 35 kV.
5636K plus 3 pcs of 30L04S 1.05-1.50 in. (26.7-38.1 mm) 4/0-500 3/0-350
5637K plus 3 pcs of 30M04S 1.36-1.95 in. (34.5-49.5 mm) 500-1250 350-1000
23
Medium Voltage Application Products
3M™ Cold Shrink™ Termination Kits
3M™ QT-Ill Outdoor Silicone Rubber Termination Kits
3M Cold Shrink QT-Ill terminations offer easy installation and reliable performance when
terminating indoor and outdoor medium voltage cable. The built-in Hi-K stress controlling
compound along with the built in sealing compound means simpler installation on all types
of cables. These factory applied compounds make field installation easier and reduce
installation errors. Plus its high-K stress design delivers excellent BIL performance and
lower surface stress resulting in a more compact termination. Through superior
engineering, 3M Cold Shrink QT-Ill terminations deliver maximum performance.
Conductor size
Cable insulation range AWG and
Kit Number Bil 5kV 8.7kV 25/28kV 35kV
O.D. range in.(mm ) kcmil (mm2)
15kV
Shielded Cable Kits (Each Shielded Cable Kit makes three terminations. Each inverted termination kit makes three terminations.)
7692-S-4 150kV 0.64-1.08 (16,3-27,4) 4/0-400 3/0-300 2-4/0 (35-120) 2-1 /0 (35-50) -
7693-S-4 150kV 0.72-1.29 (18,3-32,8) 300-500 250-500 2/0-300 (70-150) 2-4/0 (35-120) -
7694-S-4 150kV 0.83-1.53 (21, 1-38,9) 500 -750 350-700 4/0-500 (120-240) 2/0-250 (70-150) -
500-1000 (240-
7695-S-4 150kV 1.05-1.80 (26,7-45,7) 700-1500 600-1250 500)
250-800 (125-400) -
7683-S-8 200kV 0.72-1.29 (18,3-32,8) 300-500 250-500 2/0-300 (70-150) 2-4/0 (35-120) 2-2/0 (35-70)
7684-S-8 200kV 0.83-1.53 (21, 1-38,9) 500 -750 50-700 4/0-500 (120-240) 2/0-250 (70-150) 2-4/0 (35-120)
500-1000 (240-
7685-S-8 200kV 1.05-1.80 (26,7-45,7) 700-1500 600-1250 500)
250-800 (125-400) 3/0-600 (95-325)
3M™ Cold Shrink™ sheath seal kits 5841 and 5842 are designed to seal the sheath area
for three conductor cables without ground wires. They will handle copper or
aluminum cable from #2 AWG through 500 kcmil (35-250 mm2).
No heat is required when using these kits.
Conductor
Conductor Cable Jacket
Product UPC Insulation O.D. Case Qty.
Size O.D. Range
Range
4/0 AWG-500
0.77-1.88” 1.80-3.1
5842 12292 kcmil 1
20-48 mm) (46-79 mm)
(120-250 mm2)
Note: The final determining factor is the conductor insulation O.D. and the cable jacket O.D.
25
Medium Voltage Application Products
3M™ 3/C Phase Rejacketing Sleeve Selection Guide-Based on Diameter Range and Cable Conductor Size
5.0kV Inner
Product UPC Size Metallic Shield Diameter 3.3kV mm 6.6kV mm 8.0kV AWG Case
3.3kV (mm) JIS (AWG) 6.6kV (mm) JIS Unit
Number (054007-) Feet Range mm(in.) IEC IEC AEIC Qty.
AEIC Pack
RJS-1-4FT 43098 4 10.9-15.2 (0.43-0.60) 16-35 8-22 8-2 16-25 8-10 6-4 - 10
RJS-1-1FT 43099 10 10.9-15.2 (0.43-0.60) 16-35 8-22 8-2 16-25 8-10 6-4 - 1
RJS-2-4FT 43100 4 15.2-20.3 (0.60-0.80) 50-95 38-60 1-3/0 35-70 14-38 2.2/0 - 10
RJS-210FT 43101 10 15.2-20.3 (0.60-0.80) 50-95 38-60 1-3/0 35-70 14-38 2.2/0 - 1
RJS-3-4FT 43102 4 20.3-26.o m.80-1.02) 120-185 100-150 4/0-400 95-150 60-100 3/0-350 - 10
RJS-310FT 43103 10 20.3-26.0 (0.80-1.02) 120-185 100-150 4/0-400 95-150 60-100 3/0-350 - 1
RJS-4-4FT 43104 4 25.9-32.4 /1.02-1.28) 240-300 200-250 500-750 185-300 150-250 400-600 - 10
RJS-410FT 43105 10 25.9-32.4 11.02-1.28) 240-300 200-250 500-750 185-300 150-250 400-600 - 1
3M™ 3/C Phase Rejacketing Sleeve Selection Guide-Based on Diameter Range and Cable Conductor Size
Inner
Product UPC Size Metallic Shield Diameter 10 kV (mm) 15 kV (AWG) 20 kV mm 25 kV AWG 35 kV AWG Case
30 kV mm IEC Unit
Number (054007-) Feet Range mm(in.) IEC AEIC IEC AEIC AEiC Qty.
Pack
RJS-4-4FT 43104 4 25.9-32.4 /1.02-1.28) 185-300 250-450 95-185 2/0-250 35-70 1/0-3/0 - 10
RJS-410FT 43105 10 25.9-32.4 11.02-1.28) 185-300 250-450 95-185 2/0-250 35-70 1/0-3/0 - 1
5&8kV 15 kV 35 kV 5&8 kV 15 kV 35 kV
5717 #4-250 mcm #4-#2 - - - -
5719 550 -1000 mcm 250 -500 mcm - 3/0 -350 mcm #4 -#1 awg -
5720 - 550 -1000 mcm #1 -4/0 400 -750 mcm 1/0 -350 mcm -
5721 - - 250 -500 mcm 750 -100 mcm 400 -1000 mcm #1 -4 0 awg
Note: *1 splice per kit *Connectors not included (please refer top)
INLINE TEE
5&8kV 15 kV 35 kV 5&8 kV 15 kV 35 kV
5717 #6 -3/0 mcm - - #8 - -
5719 400 -600 mcm 2/0 -400 mcm - #1 -300 mcm #2 -3/0 -
5720 700 -1500 mcm 500 -1000 mcm #1 -3/0 400 -600 mcm 4/0 -500 mcm -
5721 - - 4/0 -500 mcm 750 -100 mcm 600 -1000 mcm #1 -4 0 awg
Note: *1 splice per kit *Connectors not included (please refer top)
INLINE TEE
5 kV 8 kV 15 kV 25 kV 35 kV
5741P 2/0 -350 mcm 2/0 -4/0 AWG - - -
5742P 500 -750 mcm 350 -500 mcm 2/0 -350 mcm - -
27
Medium Voltage Application Products
Splicing Kits
QS 2000 E Medium-Voltage Power Cables
Product Applications
Straight joints
1. Polymeric insulated single core cables according to HD 620
2. Polymeric insulated three core cables according to HD 620
3. Paper insulated three core cables according to HD 621
Transition joints
1. Paper insulated single core and three core cables according to HD 621
2. Three core polymeric cable to three single core polymeric cables according to HD 620
28
Medium Voltage Application Products
Primary
Product Series UPC (054007-) Insulation Conductor Size Connector Case Qty.
O.D. Range
Tape Shielded Cable, Wire Shielded Cable, UniShield® Cable, Longitudinally Corrugated (LC) Shielded Cable See above for
cable type illustrations.
350 - 750 kcmil None
5515 42134 1.02 -1.55” 1
(25,9 -39,4 mm) (185 - 325 mm2)
750 - 1500 kcmil None
5516 42139 1.29 -2.00” 1
(32,8 - 50,8 mm) (400 -725 mm)
29
Medium Voltage Application Products
Splicing Kits
3M™ QS-lll 5535A and 5536A Series
Voltage Rating: 35kV
Meets IEEE 404
3M QS-111 5535, 5536 Cold Shrink series splicing kits are inline
splices for joining 35 kV Tape, Wire, LC, and UniShield power
cables. The cold shrink splice body is a one-piece molded design
made of specially formulated silicone rubbers, while the jacketing
is made of rubber for its special physical properties. Each splice
is high-voltage production tested to ensure reliability. Kits can be
ordered with connectors packed in the kit or the kit and connector
can be ordered as separate items. See page 8 to order 3M
connectors. Each kit makes one splice.
Longitudinally Corrugated
(LC) Shielded Cable
Primary Insulation
Product Series UPC (054007-) Conductor Size Connector Case Qty.
O.D. Range
Tape Shielded Cable, Wire Shielded Cable, UniShield® Cable, Longitudinally Corrugated (LC) Shielded
Cable See above for cable type illustrations.
1 /0 AWG - 350 kc mil None
5535 43071 1.05 -1.68” 1
(26,7 - 42,7 mm) (60 -150 mm2)
30
Medium Voltage Application Products
Separable Connectors
Loadbreak Elbow
The 3M™ Industrial Loadbreak Elbow connector is a fullyshielded
and insulated plug-in termination for connecting underground
cable to transformers, switching cabinets and junctions equipped
with loadbreak bushings.
The elbow connector and bushing insert comprise the essential
components of all load break connections. The 5810 Series kits are
designed for use on tape shield, wire shield, UniShield” and
jacketed concentric neutral types of power cables.
Insulation 5 kV 8 kV 15 kV
Kit No. Dia. Range (AWG/kcmil) (AWG/kcmil) (AWG/kcmil)
5810-CB-2/0 2/0
5810-A** 0.630--0.820 3/0-4/0 3/0-250 2/0-3/0 2/0-4/0 2/0-3/0 2/0-4/0 1-2/0 1/0-3/0 2-1 2-1/0 4 2
5810-A-3 (16.0-20.8) 2 2
5810-A-2 2 1
5810-A-1 1 1/0 1 1/0
5810-A-1/0 2/0 1/0 2/0
5810-A-2/0 3/0 2/0 2/0 3/0 2/0 3/0
5810-A-3/0 3/0 4/0 3/0 3/0 2/0 4/0
31
Overhead Line Products
The IPC is used in L.V. Aerial Bunched cable systems for achieving quick, reliable, insulated and
weather proof branch/tap connections.
Application Range
Product Code Main Conductor (sq mm) Tap Conductor (sq mm) Hex (A/F) (mm)
Construction Features
1. Hot dip galvanized bolts
2. Torque controlled shear off head
3. Connector Body
4. Silicone grease to prevent oxidation
5. Piercing contact plate
6. Polymer seal
7. End Cap
32
Overhead Line Products
The CCI series Conductor Covers are designed to insulate bare aerial conductors from adjacent phases
and grounded equipment. The covers are made with a full-length longitudinal bias cut to provide an
increased creepage distance between the conductor and the outer surface of the cover. And to allow for
easy slip-on installation. The covers are offered in two thickness sizes for covering both 15 kV and 25 kV
rated conductors. The products are available in ACSR conductor sizes from 2 AWG to 266 kcmil.
33
Adapter Kit Selection Charts for 5 & 8 kV Class
(one kit required for each cable being connected) 15 kV Class
NOTE: Final Kit selection is based on CABLE INSULATION DIAMETER. NOTE: Final Kit selection is based on CABLE INSULATION DIAMETER.
25 kV (AWG/kcmil)
5kV (AWG/kcmil) 8kV (AWG/kcmil)
INSUL. INSUL.DIA.
100% (260 mils) 133% (320 mils)
DIA. KIT NO. RANGE
KITNO. 100% (90 mils) 133% (115 mils) 100% (115 mil) 133% (140 mil) lnches(mm)
RANGE Compact/ Compact/
(Inches Stranded Stranded
Solid Solid
vnm)
Compact Compact Compact Compact
Stranded Stranded Stranded Stranded 5815-B3 2 1
/Solid /Solid /Solid /Solid 0.640-0.760
(16.3 -19.3)
5815-B1 2/0 3/0 2/0 3/0 5815-B4 1 1/0*
0.640 5815-B5 0.720-0.845 2/0 3/0*
5815-B2 -0.760 3/0 4/0
(16.3 19.3) 5815-B8 1/0 2/0
5815-B3 1/0 2/0 (18.3 -21.5)
5815-B9 2 1
5815-B5
0.720 5815-B11 1 1/10
5815-B6 -OB45
5815-B13 1/10 2/0
5815-B7 (18.3 -21.5) 4/0 250 4/0 250 4/0 250* 0.785-0.970
5815-B16 3/0 4/0
(19.9 -24.6)
5815-B10 250
5815-B18 4/0 250
5815-B12 4/0 250 5815-B19 2/0 3/0
0.785 -
5815-B22
5815-B15 0.970 250 250 250
(19.9 -24.6) 0.910 -1.065
5815-B24 250
(23.1 -27.1)
5815-B17 350 5815-B26 4/0 250
0.910 5815-B32 250
5815-B23 350 350 350 0.980-1.140
-1.065 (24.9 -29.0)
(23.1 -27.1) 5815-B33 350
1.220-1.420
1.080 5815-B44 500
5815-B35 500 (31.0 -36.11
-1.280
(27.4 -32.5) 1.360 -1.560
5815-B40 750 5815-B48 750 750
(34.5 -39.6)
Note: Check ACTUAL CABLE INSULATION DIAMETER to verify correct kit seleclion.
Base Kit Selection Chart
25 kV Class No. of
NOTE: Final Kit selection is based on CABLE INSULATION DIAMETER.
Kit No. Application Adapter Kits
Required
25 kV (AWG/kcmil)
INSUL. DIA. 5815-S 2-wav Splice 2
KITNO. RANGE
133% (320 mils)
Inches (mm)
5815-T Tap Kit (add-on, for adding to 5815-S for 3-way splicing, or for adding another cable to existing installation. 1
Compact/Solid Stranded Compact/Solid
5815-D Dead End Splice 1 (with future add-on capability) 1
5815-B11 1/0
0.785 -0.970
(19.9 -24.6)
5815-B14 1 5815-E Equipment Connection 1 (for future 600 Amp apparatus bushing) 1
5815-B20 2/0
5815-B21 3/0
0.910 -1.065 5815-S Modular 5815-T Modular
(23.1 -27.1)
5815-25 2 1 Splicing Kit Splicing Kit
5815-B27 1 10
5815-B28 4/0
5815-B34 250*
5815-B50 1.480-1.700
(37.6 -43.2)
5815-B51 750
1.640 -1 .840
(41.7 -46.7)
5815-B52 1000 AI
For Dead ending shielded power cable. For future add-on For connecting to 600 Amp apparatus bushing
5815-B53 1.780 -1.965 1000 AI capability with 3M Modular Splicing System
(45.2 -49.9)
Note: Check ACTUAL CABLE INSULATION DIAMETER to verify correct kit selection.
High Voltage
Application Products
High Voltage Application Products
• Light weight
• Consistent and safe installation
• No special tools or flame required Cold Shrink
Silicone Rubber
• Kit covers wide range of cable sizes and types Top Seal
Provides permanent
environmental seal
Applications:
One-Piece Cold Shrink
• Designed to terminate 69kV (IEEE) Silicone Rubber
Skirted Insulator
• Covers conductor ranges up to 2000 kcmil (1000 mm2)
Assembly
• Designed for polymeric insulated cables Coextruded Hi-K/
lnsulation reduces
One-Piece Cold surface stress
Shrink
Certifications: Semi-Con/High-K
Adapter
The QT-Ill termination for 69kV (IEEE) meets or exceeds Ensures uniform stress
distribution
the requirements of: High-Amp Grounding
• IEEE 48, Class 1, for 69kV Assembly
Provides high-performance
Cold Shrink Silicone grounding connection
Rubber End Seal
QTEN 96 EP meets or exceeds the requirements of: Provides permanent
• IEC 60840, for 72.5kV environmental seal
Sealing Mastic
36
High Voltage Application Products
Application:
Solid Dielectric (XLPE or EPR) insulated
cables conductor size up to 2,500 kcmil or
Modular silicone rubber
1.000mm2 can accommodate a variety of
skirts offer flexibility to
lengths heavy pollution (Class 3)
meet different pollution
environment Not self-supporting, requires
classes and lengths
holding structure
Features:
Light weight
Dry design - does not require liquid
dielectric and can be installed at any angle
One piece push-on or inverted silicone modular termination.
stress cone No special maintenance required. Connecting lug Description:
Proven push-on technology Self-supporting, outdoor termination
with silicone insulator
Features:
One piece pre-molded silicon stress cone
Push-on stress cone Light-weight construction, approximately 1
/3 the weight of porcelain terminations easier
handling, transportation and installation than
porcelain insulator Hydrophobic silicone
Heat shrink tube materials provide excellent environmental
performance smooth surface enables
self-cleaning properties less sensitive to
Base plate earthquakes vibrations and thermal variations
Internal shear bolt connection eliminates need
Post insulator for crimp type connections
37
High Voltage Application Products
Description:
One-piece, push-on silicone rubber joint for in-line and cross bond
applications with different re-jacketing and grounding options
Application:
One-piece push-on joint body with integrated electrodes
Solid Dielectric (XLPE or EPR) insulated Resin compound
and stress control device to minimize electrical stress
cables Conductor size up to 2,000 kcmil
or 1,200 mm2 In-line and cross bond
design available
Features:
One piece silicon rubber push-on joint
body Shear bolt connector included
Connectors for round compacted or Copper housing Shear bolt connector Heat shrinkable outer protection
round segmented cable available 3M™ Push-On Joint SS with an in-line configuration, copper housing and heat shrink re-jacketing
Flexible design accommodates different
Copper mesh tape provides concentric
shielding and cable re-jacketing systems Grounding connection One-piece push-on joint body with integrated electrodes
metal shielding around the joint
and stress control device to minimize electrical stress
Optional:
Re-jacketing with heat shrink or resin
filled enclosure
Metal housing
Link boxes for a variety of grounding Shear bolt connector Heat shrinkable outer protection
3M™ Push-On Joint SC with a cross bond configuration and heat shrink jacket
Application:
Solid Dielectric (XLPE or EPR) insulated
cables Conductor size up to 630 mm2
In-line and cross bond design available
Features:
One piece LSR Cold Shrink joint body
No special tool required for installation
Shear bolt or crimp connector included
Connectors for round compacted or
round segmented cable available
Flexible design accommodates different
shielding and cable re-jacketing systems
Optional:
Re-jacketing with Cold Shrink, heat shrink
or resin filled enclosure Metal housing
Link boxes for a variety of grounding
38
High Voltage Application Products
These 3M™ Cold Shrink Joint Kits QS-111 contain a 69kV (IEEE)/72.5kV (IEC)
class joint for connecting jacketed concentric neutral (JCN), tape-shield,
longitudinally corrugated (LC) shield, tape-over-wire (TOW) or wire-over-tape
(WOT) shielded power cables. The cold shrink joint body consists of a one
piece molded design made of specially formulated silicone rubbers, while the
cold shrink jacketing is made of EPDM rubber for physical protection.
Kits are delivered with a range taking shear bolt connector that fits both
aluminum and copper cable conductors
Features: Applications:
• One-piece cold shrink joint body • Designed to connect 69-72.5kV power cables
• Each joint body is 100% factory tested, for greater reliability • Covers conductor ranges up to 2000 kc mil (1000 mm2)
and longer service life • Designed for polymeric insulated cables
• No special tools or flame required • Covers inline and crossbond splicing
• Shear bolt connector included • Suitable for cable size and type transitions
• Kit covers wide range of cable sizes and types
Certifications:
The QS-111 joint for 69/72, 5kV meets or exceeds the requirements of:
• IEEE 404, for 69kV
• IEC 60840 for 72,5kV
• IEC 60840 for 72,5kV
One-Piece Cold
EPDM Outer Cold Shrink Protection
Shrink Joint Body
Solder Block With integrated electrode
Prevents moisture and outer screen designed to
penetration minimize electrical stress
Hi-Amp Screen Connection
Copper
External Ground
(optional)
Mastic Seal Shielding Shear Bolt Connector Mastic Seal
Sock Provides reliable connection for Al and
Cu conductors and enables size/type
transition without special tools or extra
components
This permits the use of higher operating temperatures, which in turn leads to higher ampacities. Both the core and the outer
aluminum-zirconium strands contribute to the overall conductor strength and conductivity
Physical Characteristics
Core Strands
The core strands contain aluminum oxide fibers embedded in highpurity
aluminum forming a wire. This type of material is called a fiber reinforced
metal matrix. It contains NO polymers or plastic: the base material is metallic
aluminum. This material confers the properties that make 3M™ ACCR
conductor lightweight, while performing with high strength and low sag at
high temperatures. This is because the fiber reinforced metal matrix
composite has strength equivalent to steel, with weight (density) similar to
aluminum, but with less thermal expansion than steel and strength retention
at high temperatures. Additionally, some of the secondary properties are also
favorable. These include low creep, high electrical conductivity (from the
aluminum constituent), and corrosion resistance (similar to aluminum).
Closeup of 3M ACCR core
Conductor Stranding material, consisting of aluminum
3M™ ACCR uses constructions that are very similar to ACSR. It uses most of oxide fibers embedded in
the same dimensions for wire sizes and conductor sizes. Aluminumzirconium high-purity aluminum.
layers are helically stranded using the same lay lengths and lay directions as
ACSR. The core wires are also helically stranded but use longer lay lengths
than the steel cores found in ACSR.
41
Maintenance, Repairs,
& Operations
Locating and Marking
The 3M™ Dynatel™ Locators and 3M Electronic Marking Products provide accurate marking and locating of critical underground
assets. Included are sophisticated systems that allowprogramming of identifying features into intelligent markers using
RFID technology, and interfaces with GPS/GIS systems for accurate mapping.
Offering a broad feature set with advanced digital processing, the 7550 combines simple interfaces with precision locating capabilities. The 7550 locator offer six
active frequencies and a maximum transmitter output of 5 watts.
• Locate and trace the path of EMS Caution Tape Attribute Name Value
• Trace view mapping interface that provides Clip Size : Large Clips, Small Clips
an intuitive mapping display showing the utility Coupler Size : 3.00 Inch
path combined with a precision peak antenna Fault Finding Capability : Yes
based antenna array to provide the utmost Marker Finding Capability : Yes
confidence in utility location. Number of Frequencies : 6
• Pinpoint the location and estimate the depth RoHS 2011/65/EU Compliant : Undetermined
of all existing models of properly installed RoHS EU Comments : Contact 3M for information
underground passive EMS markers *Important RoHs information
• Read, write and conduct direct depth reading
of 3M™ iD markers
• Lightweight, compact and well-balanced.
Designed to be rugged, durable and with the
longest battery life of any locator on the market.
• Compatibility with select GPS/GIS field
mapping instruments for real time mapping of
electronic markers or pipe and cable facilities
43
Locating and Marking
3M™ EMS Extended-Range Ball Markers
The 3M™ EMS Extended-Range Ball Markers have a self-leveling design providing accurate
horizontal position regardless of how it is placed in the ground, making the job of precisely locating under-
ground facilities easier.
1423-XRIIO 051115-13791 Programmable Water 30 each per box 30 each • Marker Type Ball Marker
1424-XRIIO 051115-13792 Programmable Wastewater 30 each per box 30 each • Passive Depth S ft (1.S m)
1425-XRIIO 051115-13793 Programmable Gas 30 each per box 30 each • Dimensions (Inches) 4 in Diameter
1427-XRIIO 051115-13690 Programmable CATV 30 each per box 30 each
• Programmable Depth S ft (1.S m)
1428-XRIIO 051115-13691 Programmable General Purpose 30 each per box 30 each
• Dimensions (Metric) 10.2 cm Diameter
Scotch• Buried Barricade Tape 303 CAUTION 3 in. x 300 ft. x 0.004 in. Caution Buried Electric
303 Red
BURIED ELECTRIC LINE BELOW, Red (7.6 cm x 91.4 m x 0.102 mm) Line Below
Scotch• Buried Barricade Tape 363 CAUTION HIGH 3 in. x 1 ooo ft. x 0.004 in. Caution High Voltage
363 Red
VOLTAGE CABLE BURIED BELOW. Red (7.6 cm x 304.8 m x 0.102 mm) Cable Buried Below
For a complete line-up of Barricade Tapes, please contact your 3M Sales Rep or Authorized Distributor.
44
Maintenance, Repairs, & Operations
Flexible Insulation Paper
TufQUIN™ 110
TufQUIN 110 paper is flexible, conformable paper exhibiting physical toughness in the form of
high tensile strength and excellent tear resistance. TufQUIN 110 paper offers good dielectric
characteristics and thermal conductivity in conjunction with hightemperature performance.
TufQUIN™ 120
TufQUIN 120 paper is made with a modified manufacturing process that yields thicker
constructions while maintaining conformability. Although generically the same as TufQUIN 110
paper, TufQUIN 120 paper exhibits a rougher surface and a softer hand.
UL Recognition
3M TufQUIN Products are a combination of inorganic and organic ingredients designed to Product Features
optimize the thermal and mechanical properties required in today’s demanding applications. • Physically tough
TufQUIN products have undergone extensive thermal aging evaluation per UL 1446, “Standard • Cost effective
for Systems of Insulating Materials - General,” and as a result are UL Recognized as suitable • Flexible and conformable
for use as major insulation in electrical insulation systems through Class 200(N).Several UL • Good thermal conductivity
Recognized Insulation Systems are listed under 3M IPT File No. E65007 in the OBJS2 Category • UL Systems Recognition through Class 200(N)
for Class 130(B), Class 155(F), Class 180(H) and Class 200(N) applications, and may be found on • CSA Component Acceptance: Temperature Class 200°C
UL’s Electrical Insulation Systems Database at http://www.ul.com/eis/. All systems listed on this • IEC qualified Electrical Insulation Systems per IEC 60085
database are available for use by any electrical apparatus manufacturer by contacting the
nearest UL office. TufQUIN TFT laminate insulations utilizing at least the minimum total
Applications
thickness of TufQUIN per UL System requirements are acceptable for use in these systems.
• Dry-Type Transformers, Coils, Reactors
(ground, barrier, layer, end-turn and interwinding insulation)
• Spiral and Convolute wound Tubing
Physical Characteristics • Motors and Generators when used in laminates with PET film
3M™ TufQUIN™ Inorganic-Organic Hybrid Insulating Paper 110 has a combination oftensile (slot, phase and wedge insulation)
strength, tear resistance, stretch and stiffness that yields a tough, but conformable sheet. • Wire and Cable Wrap
Typical Product Properties are shown in Table 1. • Pressure Sensitive Tapes
g/m 2
54 71 87 141 282 190 348 429 597
Basis Weight
oz/yd2 1.6 2.1 2.6 4.2 8.3 5.6 10.2 12.6 17.6 D-202
Density g/cc 1.07 1.10 1.14 1.11 1.11 0.99 1.14 1.14 1.14
Tensile Strength
lb/inch 12 15 20 27 50 45 55 90 110
MD
N/cm 21 26 35 47 88 79 96 158 193
D-828
lb/inch 5 7 8 13 24 21 25 44 55
CD
N/cm 9 12 14 23 42 37 44 77 96
Elongation
MD % 10 12 15 19 18 14 14 14 15
D-828
CD % 8 9 10 11 11 11 11 12 12
Elmendorf Tear
Dielectric
Breakdown Kv 0.4 0.6 0.7 0.9 2.0 1.0 2.3 2.7 4.0 D-149
Strength
45
Maintenance, Repairs, & Operations
Product Features:
• Physically tough
• Excellent dielectric properties
• High thermal conductivity
• Ease of insertion
• Stiffness and snapback
• UL® Systems Recognition through Class 200(N)
• CSA Component Acceptance: Temperature Class 180°C & 200°C
Description
IPTTFT® composites are a family of laminates based on IPT’s advanced high performance hybrid insulation material, TufQUIN® 110, combined with polyester film.
Typical constructions consist of a thin ply ofTufQUIN 110 hybrid inorganic/organic paper bonded to both sides of polyester film using a high temperature resin
system. Typical product properties for standard combinations of TufQUIN 110/polyester film/TufQUIN 110 (TFT) laminates are shown in Table 1.
Applications
T ufQUIN TFT laminate insulations are designed for use as slot cell, phase and wedge insulation for motors and generators through Class 180(H). They may also be
used as layer and ground insulation in dry-type transformers. TFT laminates provide excellent value in use as they exhibit a balanced blend of electrical, physical
and thermal capabilities on a cost effective basis. They are the product of choice for manufacturers seeking to improve the reliability of their equipment by
upgrading the performance of the flexible electrical insulation used.
Physical Characteristics
TufQUIN® TFT laminate insulations are designed to meet the high performance requirements found in Class 180(H) rotating electrical apparatus and dry-type
transformers rated up to Class 200(N). TufQUIN 110 provides a tough, tear resistant, thermally stable outer layer that protects the polyester film core. The smooth
abrasion resistant surface ofTufQUIN 110 lends itself well to automatic insertion operations, yet bonds well to standard dipping varnishes and encapsulating resins.
Graph 1 Graph 2
Elmendorf Tear Strength Comparison of Thermal Conductivity
TufQUIN
TFT-5-5-5 110 MD
.18 Hybrid Paper
(15 mils) 2400 CD
Thermal Conductivity
TufQUIN
DMD100-5-5-5 915 MD .16 TFT-5-5-5
(15 mils) 2715 CD
DMD
w/m.K
Aramid
Aramid Paper 890 MD .12
1660 CD
(15 mils)
.10
Temperature °C
Graph 3 Graph 4
Thermal Conductivity a t 180° C Moisture Content of Insulation Materials
TFT-5-5-5
.145 TFT-5-5-5 0.8
(15 mils)
(15 mils)
NMN-5-5-5
.119 NMN-5-5-5 1.8
(15 mils)
(15 mils)
Aramid Paper
.115 Aramid Paper
(15 mils) 4.1
(15 mils)
46
Maintenance, Repairs, & Operations
• Slot cell, phase and wedge insulation for motors and generators
through Class 180(H)
• Layer and ground insulation for dry-type transformers
• End laminates
• Spiral wound tubes
• Wire & cable wrap
• Breaker panels
• Buss bar insulation
• Capacitor insulation
• Current carrying and wire devices
• DC field coil insulation
Elongation,
% D-828 22 22 23 30 40 46 50
MD
Dielectric
Breakdown kV D-149 10 14 16 20 10 14 22
Strength
47
Inorganic-based insulation. Applied to enabling smaller, higher-temperature transformers.
Higher standards for liquid-filled transformers are emerging globally. New 3M™Liquid-Filled Transformer Insulation (LFT insulation) helps meet them.
There's a traditional design response to higher efficiency requirements. The result is usually greater transformer size and weight. The need is for a higher thermal
performance solid transformer insulation (per IEEE C57.154™ and IEC 60076-14). The solution is LFT insulation from 3M.
LFT insulation can take the stress. It has undergone long-term thermal aging tests (tested per IEEE C57.100""-2011 Annex A and B). As a result, LFT insulation
has been assigned a 155°C Thermal Class rating in mineral oil. This is 35°C higher than existing thermally upgraded kraft (TUK) insulation.
Best of all, this can help reduce transformer size when combined with high-temperature materials, such as ester oils. Consider a coil design optimized for a
higher thermal class. Use of LFT insulation can allow less conductor, less liquid, a smaller tank and potentially lower overall material cost
(depending upon the design).
Applications
• Liquid-filled distribution and traction transformers up through Thermal Class 155°C
• Layer Insulation
• Layer Insulation with Diamond Dot Adhesive
• Low-Density Board Insulation
• High-Density, Calendered Board Insulation
High thermal conductivity Lowers coil hot spot temperature Increases transformer overload capability
lb/in 5 10 13 20
Tensile Strength.
D-828
CD
N/cm 9 18 23 35 3M™ LFT High-Density, Calendered Board (1.5 to 1.7 g/cm3)
Elongation to break MD. % D-828 1.3 1.2 1.3 1.8
ASTM Test
30 mil 60 mil 90 mil 120 mil
Elongation to break CD. % D-828 0.7 0.9 1.2 1.0 Method
*Roll width: 36 inches (914mm) Roll thickness, size and weight are for guideline purposes only.
as they can vary by 4 - 15 %
48
Maintenance, Repairs, & Operations
UL Listed 181 B-Cb 36" and 48" Only 36" and 48" Only
Plenum Ratedc X X
Tensile:
a
UL Listed 62275 for Positioning Devices. Excludes 48" Cable Ties which are UL Recognized.
b
UL Listed 181 B-C mechanical fasteners for use with non-metallic air dues and air connectors.
c
Suitable for use in Air HandlinQ spaces (plenum) in accordance with the Section 300.22 (C) and (D) of the NEC.
Scotchcode™
The Scotchcode'" Tape Dispenser is a compact, carry along dispenser
with ten refillable compartments which hold eight-foot rolls of non-smear
polyester tape. Used for marking binder groups, wire or cable, the tapes'
high tack, acrylic adhesive resists solvents, oil and water and adheres firmly
toinsulation surfaces. An end loop hooks the dispenser easily to a tool
pouch or belt. Dispensers can beordered empty or fi lied with 10 rolls of
either pre-printed numbers 0-9 or NEMA colors.
• Marks all types of wires and cables including power
control, fiber optic, electronics, telecommunications and
data cabling
• ldentifies phases
• Identifies terminal blocks, terminal strips
• Identifies wires and pieces on panel and switchgears
• Automotive applications - tubes, hoses, replacement
parts
Temperature Use
Order No. UPC Size Weight Color Case Qty.
Range
WL -QT 054007-50622 1 quart bottle 28.0 lbs (12,7 kg) 20-120°F(-5-49°C) Clear 12
Insulating spray
Scotch 1601 (Clear), 1602 (Red) Insulating Sprays are electrical grade, fast drying enamel sealers
and insulators in pressurized cans. These sealers protect surfaces against weather, moisture
corrosion, oil alkalies and acids. These sprays can afford easy access to hard-to-reach spots. Use
these sprays over insulation on wire and cable splices, as a general-purpose sealer or for
touch-up insulation on motor winding and frames.
50
Maintenance, Repairs, & Operations
3M™ BBI-A Series Busbar Tubing
3M BBI-A tubing is made of specially formulated, cross-linked, flame-retardant, track-resistant polyolefin that
will shrink to fit rectangular, square or round busbars. BBI-A will handle voltage ranges from 600 V to 35 kV,
reducing your inventory requirements and saving you time and money. BBI-A material has a high resistance to
splitting, while providing the flexibility to conform to bends in certain applications. Superior split resistance can
prevent insulation failures and resulting downtimes. BBI-A is unaffected by normal cleaning fluids and is resistant
to physical damage. Good thermal endurance (up to 110°C/ 230° F) contributes to longer life and more stable
performance. Excellent dielectric strength allows the required space between busbars and metal enclosures
to be substantially reduced. Closer spacing reduces both the overall size of the assembly, and the overall cost.
Note: Busbar is packaged one roll per case 20 or 50 feet long.
Note: Rectangular and square bar sizes are based on bars having radiused edges and comers.
51
Maintenance, Repairs, & Operations
3M™ HDCW
Wraparound Heat Shrink Cable Repair
The HOCW is made from modified cross-linked polyelofin, with hot-melt adhesive lineron the inner side of the sleeve. Upon
heating, the sleeve shrinks and the adhesive melts, creating a water-tight bond between the sleeve and the cable. HOCW
Wraparound Cable Repair Sleeves meet ANSI C119.1 requirements. A corrosion proof metal channel is used to close the
sleeve during installation. 3M HOCW wrap sleeves are stock in four lenghts and five diameters. Other cut lenghts are
available upon request.
Specification and Ordering Information for 3M HOT 4-Foot Lengths (Black Only) Reeled
Product Number UPC 054007-) Cable Range Expanded/ Recovered I.D. 4' Lengths Per Case
52
Maintenance, Repairs, & Operations
Product Description
3M™ CTW-3 and CTW-4 are flexible heat shrinkable tubing with a hot melt
adhesive inner wall. The excellent flow property of adhesive ensures good
environment sealing of complex parts. As this tubing shrinks, molten adhesive
flows and is forced into gaps and crevices. When the adhesive cools it forms a
seal against moisture and other fluids whilst the outer wall provide mechanical
protection. CTW-3 and CTW-4 are rated for operation at -45oC to 125oC,
adhesive reflow will occur at temperature above 85oC.
Typical Applications
CTW-3 and CTW-4 can offer superb environment protection for electronic
components, wire splices, wire bundles and harness breakouts. Automotive
truck and marine wire splices and harness breakouts are also quickly and easily
protected from a variety of harsh environments.
Shrink Ratio
CTW-3 Tubing has a 3:1 shrink ratio. When freely recovered, the tubing will shrink to 33% of its original diameter. CTW-4 Tubing
has a 4:1 shrink ratio. When freely recovered, the tubing will shrink to 25% of its original diameter. The recovered wall thickness of
the tubing is proportional to the degree of recovery.
Colors
Standard Color: Black. I Special colors: red, blue, white, yellow, are not UL approved.
Clear tubing is not flame retardant or UL approved.
CTW-3 Size and Dimensions
Total recovered wall Recovered adhesive
Ordering Size mm Expanded I.D. (Minimum) mm Recovered I.D. (Maximum) mm Standard length Standard color
thickness (Nominal) mm thickness (Nominal) mm
53
Maintenance, Repairs, & Operations
Thin-Wall Tubing
Heat Shrinkable Tubes Specification and Ordering
3M™ FP-301 Thin-Wall Tubing Information for 3M FP-3O1
Shrink Ratio 2:1 Six-Inch Pieces-Tamper Evident
bags (Refills for Kits)
3M FP-301 is a heat shrinkable flexible polyolefin tubing
that offers an outstanding balance of electrical, physical Product
Size Color UPC (051135) Description
Expanded/ Case
Number Recovered I.D. Qty.
and chemical properties for a wide variety of industrial and
3/64" Black 36484 0.046/0.023"
military applications. Rated for 275°F(135°C) continuous FP-301 40 pcs/bag 10
(1,19mm) Clear 36485 (1,17/0,58 mm)
operation. FP-301 tubing is typically use as shrink-fit electrical
1/16" Black 36486 0.063/0.031"
insulation over cable splices and terminations. It is also used FP-301 38 pcs/bag 10
(1,59mm) Clear 36487 (1,6/0,79 mm)
for lightweight wire harness covering, wire marking, wire
3/32" Black 36488 (1,6/0,79 mm)
bundling, component packaging and fire resistant covering. FP-301 36 pcs/bag 10
(2,4mm) Clear 36489 (2,36/1, 17 mm)
component packing. All FP-301 tubing is split resistant 3/16" Black 36492 0.187/0.093"
mechanically tough, easily marked and resist cold flow. FP-301
(4,77 mm) Clear 36493
30 pcs/bag
(4,75/2,36 mm)
10
in the standard lenghts of 6-inch (15,2 cm) cut pieces 3/8" Black 36496 0.375/0.187"
48-inch (1,21 m) and small (8.5-inch core diameter) spools FP-301
(9,55mm) Clear 36497
24 pcs/bag
(9,53/4,74 mm)
10
of 50 (15,24 m) and 100 (30,48 m) feet. Four-foot lengts of 1/2" Black 36498 0.500/0.250"
green tubing are available in sizes 1 /16 inch to 1 /2 inch. FP-301
(12,7mm) Clear 36499
20 pcs/bag
(12,7/6,35 mm)
10
The assorted color kit has a total of 133 pieces and contains 3/4" Black 36500 0.750/0.375"
seven colors: black, red, white, yellow, blue, green and clear FP-301
(19,0mm) Clear 36501
14 pcs/bag
(19,05/9,52 mm)
10
(see chart below.) The black kit contains 102 pieces, all 6" 1" Black 36502 1.000/0.500"
at 600 volts at 257°F(125°C); UL File No. E-39100 and CSA 2" Black 36506 2.000/1.000"
FP-301 4 pcs/bag 10
No. 38227. MILI-23053/5, Class 1,2. AMS 3636 (Type I) and (50,8 mm) Clear 36507 (50,8/25,4 mm)
To Order: Reference specific product size, color and 4" Black 36510 4. 000/2. 000"
FP-301 2 pcs/bag 10
description on the following pages. Example FP-301-1/4 (102,0 mm) Clear 36511 (101,6/50,8 mm)
Description UPC (051135) Case Quantity Product Size Color UPC (051135) Description Case Qty.
1/2"
FP-301 Assort. 36623t 2 each of 7 colors 10
(12,7 mm)
54
Maintenance, Repairs, & Operations
Colors
Available in Gray, Orange, Green,
Blue, and Yellow.
Applications:
• Handling abrasive or sharp materials
• Forming, bending or machining sharp parts
• Cable pulling and wire handling
• Cable preparation
55
Maintenance, Repairs, & Operations
Your head is everything.
Protect them with the technology and craftsmanship you can trust.
Product Information:
• Outer material: 100% cotton
• Shell made of hard plastic
• Foam padding of the shell and integrated
with ventilation holes
• Application: -30 deg to +50 deg
• Integrated sweatband
• Tested persuant to EN812
• Washable
3M™ Comfort Cap are designed to protect user from light impact and
scratches. They do not protect against the effects of falling
or thrown objects or moving, hanging loads.Under no circumstances
should the 3M™ Comfort Cap be used in place of an industrial
safety helmet according to EN397 standard.
PS2000
UV Protection Cool Wristlet
Product Description:
3M PS2000 is an UV protection cool wristlet suitable as a
working sleeve and outdoor activities. Provides cool texture
and offers UV protection, high absorbency, wind resistance
and quick drying.
• AQUA-X fiber
• Seamless soft bending
• Minimized chafing and easy slipping
• Ultra violet(UV) ray protection
• Excellent dexterity
• High absorbency
Properties
-Fiber: 70Denier Nylon(Aqua-X, Spandex)
Colors: White, Black, Light Gray, Sea blue, Aqua, Pink
56
Product Category Applications per Market Segment
Maintenance, Power General Industry
Construction &
Product Repairs, & Generation & (Original Equipment
Industrial
Operations Distribution Manufacturer)
Electrical tapes and other
specialty tapes • • • •
OEM, Electronics Tapes • • •
Lugs and connectors • • • •
Motor Lead Connectors • • •
Low Voltage resin splice kits • • •
Spring connectors & direct bury
low voltage connector • • •
Cold Shrink Termination Kits • • •
Cold Shrink Splicing Kits • • •
Loadbreak Elbows •
Insulation Piercing Connector •
Conductor Cover Insulation •
Aluminum Conductor
Composite Reinforced (ACCR) • •
Flexible insulation papers &
tLiquid Filled Transformer
Insulation
• • •
Cable Ties and Wire Marking • • •
Electrical resin, Electrical
Coatings, and Aerosols • • • •
Aerosols • • •
Busbar Insulation • • •
HDCW Wraparound Heat
Shrink Cable Repair • • •
Heat Shrinkable Tubes • • •
Electrical supplies (wire lube,
gloves, bump caps,
UV protection sleeves, • • •
barricade tapes, etc.)
57
You're in a demanding industry. To be successful, you need a wide range of reliable products
designed to effectively manage your daily processes. You need a supplier with a solid
understanding of your industry and the technology that drives it. Quite simply, you need 3M.
Our Electrical Markets Division designs and manufactures a comprehensive line of products
that can address your diverse applications. Globally recognized as a strong and innovative
brand, 3M has the products and services you need and the name you can trust.
In your business, power, technology and reliability are essential. 3M delivers that and more.
We have the power of a diversified, global manufacturer with more than 60,000 products in
our line; a reputation for technical excellence and innovation; and employees committed to
delivering quality products and service to you, our valued customer.
This total quality management philosophy is evident in all our manufacturing facilities located
in countries throughout the world. We are committed to achieving registration of these 3M
manufacturing locations under the ISO 9002 quality systems standard --- one more reason
3M products will continue to provide in-place, reliable performance over time.
Our commitment and capability doesn't stop with electrical products --- it starts there.
To explore the many ways we can serve you, contact your 3M representative today.
Electrical Markets Division
3M Philippines
9F Three World Square Building
22 Upper McKinley Road, McKinley
Hill Fort Bonifacio, Taguig City 1634
632 588 9100
www.3M.com/ph
innovation.ph@3M.com