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SWITCH INDUSTRIAL SALES CORPORATION

1275 Benavidez St., Sta. Cruz, Manila


Email: siscorporation@gmail.com / edrebollo.switchindtl@gmail.com
Tel. No.: 8251-2553 / 8254-8128 / 8254-8171 / 8254-8467
Table of Contents
Tapes
• Electrical Tape Chart ............................. 4-5
• Electronics OEM Tape ............................. 6-7

Lugs & Connectors


• 10000 Series and 11000 Series ............................. 9
• Mechanical Shearbolt Connectors ............................. 10
• 29000 Series Terminal Lugs ............................. 11
• 30000 Series & 31000 Series ............................. 12
• 31100 Series & 40000 Series ............................. 13
• Mechanical Shearbolt two-hole Lugs QL2 ............................. 14

Low Voltage Products


• Motor Lead Connectors ............................. 16
• Splicing Kits Scotchcast Inline Resin ............................. 17
• Resin Kit 91 & Resin Kit 92 ............................. 18
• Spring Connectors ............................. 19
• Direct Bury Splice Kit ............................. 20

Medium Voltage Products


Termination Kits
• Cold Shrink Termination Kits ............................. 22-25
• 3/C Cable Breakout Bolts & 3/C Phase Rejacketing System ............................. 26
• Tape & Tapecast Splicing Kits ............................. 27
Splicing Kits
• QS - 2000 E ............................. 28
• QS - III 5515 & 5516 ............................. 29
• Q - III 5535A & 5536A ............................. 30
• Separable Connectors ............................. 31
• Insulation Piercing Connector ............................. 32
• Animal Protection Products ............................. 33

High Voltage Products


Termination Kits
• QT - III Termination Kits ............................. 36
• Dry Termination TD Family ............................. 37
• Wet Silicone Termination ............................. 38

Overhead Line Products


• ACCR ............................. 41

Maintenance, Repair and Operation


• Locating & Marking ............................. 43-44
• TufQUIN 110 & 112 ............................. 45
• TufQUIN Laminate Insulations ............................. 46
• Flexible Insulation Paper ............................. 47
• Liquid Filled Transformer Insulation ............................. 48
• Cable Ties ............................. 49
• Wire Pulling Lubricants ............................. 50
• HDCW ............................. 52
• CTW-3 & CTW-4 Tubing ............................. 53-54
• Comfort Grip Gloves ............................. 55
• Comfort Cap & PS2000 ............................. 56

Product Category Application per Market Segment ............................. 57


Tapes
3M™ Electrical Tape Chart
World-class reliability and performance are the indices of secured electrical installations. Here are the electrical tapes that
meet such precept:

Product Name
Vinyl Insulation Tapes Product Description Tape Thickness Sizes Available Temperature Rating Typical Applications

Highly conformable in
all weather applications;
Scotch™ Super 33+ 3/4" x 66' Primary insulation for
resists UV rays, abrasion, 105°C
Premium Vinyl Electrical 7 mil 3/4 x 44' splices up to 600V.
corrosion, alkalies & acids. 220°F
Tape 3/4 x 20' Protective jacketing.
Flame retardant UL listed.
CSA certified

9 Fade resistant colors,


excellent insulating
Scotch™ 35 Color Coding 3/4" x 66' 105°C Phase identification &
properties. Resists UV rays, 7 mil
Tape 1/2" x 20' 220°F marking. Harnessing
abrasion, corrosion, alkalies
& acid.

All weather; heavy duty,


Scotch™ Super 88 3/4" x 66' Primary insulation for
abrasion, resistant, fast 105°C
Premium Vinyl Electrical 8.5 mil 3/4 x 44' splices up to 600V.
build up; UL listed. CSA 220°F
Tape 1 1/2" x 44' Protective jacketing.
certified

Thicker for increased


mechanical strength, 3/4" x 36 yards 80°C
Scotch™ 22 Heavy Duty Busbar insulation. Cable
abrasion resistant. UL 10 mil 1" x 36 yards 176°F
Vinyl Electrical Tape jacket repair
listed. CSA certified. 2" x 36 yards
Electrical insulation

Temflex 1701 Commercial-grade


3/4" x 19.7' 80°C Protective jacketing
Commercial-Grande Vinyl electrical tape UL Listed, 7 mil
3/4" x 52' 176°F Harnessing
Electrical Tape CSA certified

To arc proof high-energy


power cables that may
Intumescent Elastomer
be exposed to arc-fault
designed to protect most
*Capable of withstanding generated heat and flames
types of electrical cables
Scotch® 77 Fire and a high current (60Hz) from nearby failures
from fault arc-generated 30 mil 1.5" x 20'
Electric Arc Proofing Tape fault arc temperature of of other high-energy
heat and flames of nearby
13,000°K for 70 cycles cables; provide additional
cable failures
electrical insulation, thus
reducing possibilities of
transferred arcs

Has a polyvinyl chloride 3-1/4 x 4-1/2" pads Premium-grade pad/tape


2200 is 125 mil
Scotch® Vinyl Mastic 2200 backing and aggressive 6-1/2 x 4-1/2" pads used to offer moisture
2210 is 90 mil -18 °C to 38 °C
and 2210 mastic adhesive. 2200 is a 4" x 10' roll sealing and pad
pad, while 2210 is a tape. connections up to 600V

Abrasion-resistant sealant
roll with an all-weather-
Premium-grade, electrical
Scotch® Electrical grade polyvinyl chloride 2-1/2" x 10' roll (06147)
moisture-sealant roll that
Moisture Sealant 06147 backing that resists 45 mil 2-1/2" x 2-1/2" pad (06149) 0 °C to 38 °C
is used to seal electrical
and 06149 moisture, alkalis, acid
connections up to 600V
copper corrosion and
varying weather conditions

Non-corrosive, mastic
adhesive insulates
Self-fusing, connections up to
3M™ Scotchfil™
electrical-grade tape can 125 mil 1-1/2" x 60" 0 °C to 80 °C 600V and helps to seal
Electrical Insulation Putty
be stretched or wrapped multi-conductor cable
connections and wire exits
at high-voltage joints

3/4" x 60'
High grade friction tape Abrasion protection for
3M™ Temflex™ Cotton 1-1/2" x 82-1/2'
with good abrasion 13 mil -10 °C to 80 °C splices and connections,
Friction Tape 1755 3/4" x 82-1/2'
resistance and for wire bundling

3M Temflex 1701 is a good quality, flame retardant general purpose polyvinyl chloride (PVC) tape. The tape will remain flexible and functional when exposed to
short-term temperature environments from -10 up to 80oC. It has excellent resistance to abrasion, moisture, alkalies, and acid. With its combination of elastic PVC
backing and aggressive rubber adhesive, Temflex 1701 tape provides moisture-tight mechanical and electrical protection with minimum bulk. It is a Philippine
Standard Certified “Insulating Tape.” Available in black, blue, red, orange, yellow, white, gray, and green.

• Flexible PVC with aggressive rubber adhesive


• Memory action of tape allows it to hold tight and provide pressure to
underlying substrate without slipping or flagging
• Flexible and stable over wide temperature range

Applications:
• Primary electrical insulation for all wire and cable splices rated up to 600 volts
• Protective jacketing for cable splices and repairs
• Harnessing of wires and cables
• For indoor or outdoor applications

4
3M Electrical Tape Chart
Corrosion Protection Products
Scotchrap™ 50 and 51 All
Weather Corrosion All weather performance 1" x 100'
Protection Tapes and corrosion resistance. 50 is 10 mil 2" x 100' 80°C Corrosion protection on pipes,
Resistant to impact & 51 is 20 mil 4" x 100' 176°F conduits ftittings, etc.
*Must be used with abrasions. 6" x 100'
Scotchrap Pipe Primer

Quick dry, non-sag rubber


base primer that prepares 80°C For use with Scptchrap 50 & 51
Scotchrap™ Pipe Primer 1 gallon can
metal surfaces for tape 176°F tapes & Temflex 1100 Tape.
application.

Product Name

Rubber tape, Semi Electrically round high


Scotch™ 13 conductive. Compatible continuous: 90°C / 194°F voltage connections.
30 mil 3/4" x 15'
Semiconducting Tape with cable semi-conducting short term: 130°C / 266°F Provides cable shield
jackets. continuation

3/4" x 30'
High & low voltage Primary electrical insulation
1" x 30' continuous: 90°C / 194°F
Scotch™ 23 Rubber Tape insulating. self-fusing rubber 30 mil for splicing all solid dielectric
1 1/2" x 30' short term: 130°C / 266°F
tape. cables through 69kV
2" x 30'

All metal open weave


shielding braid, 1" x 15' Continue electrostatic
Scotch™ 24 Shielding Tape
conformable temperature 1" x 100' shielding across splice.
stable.

All metal woven braid; high


Scotch™ 25 Grounding Conformable ground braid
curent carrying capacity of 6 1/2" x 15'
Braid for splices & terminations
AWG wire; solderable

Woven insulating glass cloth;


27 is Class B. temp
high temperature resistance; Heat-stable insulation for
Scotch™ 27 and 69 Glass 27 is 7 mil 1/2" x 66' (130°C / 266°F)
high mechanical strength. furnance & oven controls,
Cloth Tapes 69 is 7.5 mil 3/4" x 66' 69 is class H temp
UL Recognized motor leads, & switches
(180°C / 356°F)

Arc & track resistant; self 1" x 30' Protective overwrap for
Scotch™ 70 Self-Fusing
fusing; long lasting silicone 12 mil 1 1/2" x 20" terminating high voltage
Silicone Rubber Tape
rubber. 3" x 20' cables.

High voltage insulating; Primary electrical insulation


Scotch™ 130C Linerless continuous: 90°C / 194°F
thermally conductive; 30 mil 3/4" x 30' for splicing all solid dielectric
Rubber Splicing Tape short term: 130° / 266°F
self-bonding. cables trhough 69kV

All-voltage splicing,
Scotchfil™ Electrical General purpose rubber 3/4" x 15' continuous: 90°C / 194°F
30 mil jacketing, & general
Insulation Putty insulating tape. 1 1/2 x 15' short term: 130° / 266°F
insulating.

Yellow, varnish coated


3/4" x 60' Insulate busbars, motor
Scotch™ 2510 and 2520 cotton cloth 2510 is 7 mil 105°C
3/4" x 36 yds. leads (for re-entry), service
Varnished Cambric Tapes 2510: no adhesive 2520 is 9 mil 220°F
1" x 36 yds. drop connections
2520: adhesive.

Tough, abrasion-resistant 2" x 6'


Scotch™ 31 Heavy Duuty On-site, quick repair of
backing for jacket repair on .06 in 2" x 8.5'
Mining Tape mining cables
mining cables 2" x 1-0'

Self-fusing rubber based


90°C / 194°F
Scotch™ 2228 Rubber compound bonded to a Insulate, pad & seal busbar &
65 mil 2" x 10' emergency overload
Mastic Tape moisture sealing mastic; all splice connections.
of 130°C / 266°F
weather.

3 3/4 " x 10' , 1" x 10'


Conformable and durable
Scotch-Seal™ 2229 Mastic 2 1/2" x 3 3 3/4' 80°C Sealing high voltage cables
mastic, excellent moisture & 125 mil
Tape Compound 3 3/4" x 3 3/4' 176°F & accessories
environmental seal.
6 1/2" x 3 3/4'

5
Electronics OEM Tape

6
Electronics OEM Tape

PTFE Film Epoxy Film

Polyimide Film Polyester Film

Paper Tape

7
Lugs &
Connectors
Connectors

10000 Series
Standard Barrel

11000 Series
Long-Barrel

9
Connectors
3M™ Mechanical Shearbolt Connectors, QCI Series

3M™ Mechanical Shearbolt Connectors, QCI Series are designed to


cover a wide range of conductor sizes from 2 AWG to 1000 kcmil.
This shearbolt connector design provides excellent performance and
features not found in many other shearbolt connectors. No dies are
needed for installation: following cable preparation, simply slide the
connector over the conductor and tighten the bolts until they shear.
The QCI connectors are designed to connect either aluminum or
copper conductors. The connectors are tin plated to resist cor­rosion.
Individual sizes cover ranges from 2 AWG-250 kcmil, 1 /0 AWG- 350
kcmil, 4/0 AWG-600 kcmil, 350-750 kcmil and 500-1000 kcmil.

Conductor Size Range Conductor O.D. Conductor Length Conductor I.D.


QCI AWG/kcmil inches (mm) inches (mm) inches (mm)

QCI 2-250 2-250 1.10 (28) 4.41 (112) 0.64 (16.3)

QCI 1/0-350 1/0-350 1.30 (33) 5.12 (130) 0.78 (20.0)

QCI 4/0-600 4/0-600 1.50 (38) 5.75 (146) 0.94 (24.0)

QCI 350-750 350-750 1.65 (42) 6.93 (176) 1.02 (26.0)

QCI 500-1000 500-1000 2.05 (52) 7.83 (199) 1.22 (31.0)

QCI 1000-1250 1000-1250 2.10 (53.3) 8.25 (209.5) 1.34 (34.0)t

The 3M™ Mechanical Shearbolt Connectors, QCI Series aluminum /copper connectors can be used on cables
with an operating temperature of 221 ° F (105°C) and an emergency overload rating of 284° F (140°C).
The QCI connectors pass the requirements of ANSI C119.4-2004. The current rating of these connectors meets
or exceeds the current rating of the conductor size for which it is intended.

Electrical Property Requirement Results


Test Method - ANSI C119.4-2004

Electrical Property Thermal Stability Resistance Stability Pass


Test Method - ANSI C119.4-2004 Pass

Mechanical Pullout Test - Class 2


Pass
Partial Tension

10
Terminal Lugs
29000 Series Terminal Lugs
Single Hole, Standard Barrel

Product Description

The 3M 29000 Series Metric Copper Compression Lugs consist of series of terminal lugs from
16 to 120 mm2 designed for terminating copper conductors. The lugs are tin plated to resist
corrosion and can be installed with industry standard tooling.

The 3M 29000 Series Metric Lugs are equipped with closed-type top barrel to avoid moisture
penetration.

Application Installation Techniques


• Used for terminating copper conductors. • Make connections for 3M 29000 Series Metric
• Can be used for both indoor and outdoor installation. Lugs with industry standard approved crimping tool
and die sets.
• Up to 1,000 V. • Upon inserting the conductor, make sure that the
end is pushed tight against end of lug barrel.
• When crimping the lug, if more than one crimp per
Typical Data I Physical Properties end is required, make initial
Color - Whitish silver
crimp closest to the pad of the lug.
Temperature Rating - 90 deg. C
Material - EC Grade Copper
Plating - Tin plating per BS 1872: 1984 Availability
The 3M 29000 Series Metric Copper Compression
Lugs is available from your local 3M authorized
Typical Data I Electrical Properties distributor.
Applicable Voltage - Maximum 1,000 Volts
Current Rating - Same as each conductor for which is connector is rated. Sizes are the following:
Note: These are typical values and should not be used for specification
purposes. • 16 mm2
• 25 mm2
• 35 mm2
• 50 mm2
• 70 mm2
• 95 mm2
• 120 mm2
Dimensions
Note:
Other sizes are available upon special request

11
Terminal Lugs

30000 Series
One-Hole Standard
Barrel

31000 Series
One-Hole Long
Barrel

12
Terminal Lugs

31100 Series
Two-Hole Long
Barrel

40000 Series
Specifications and Ordering 20000 Series Connectors
Information for Scotchlok™ 40000 Specifications and Ordering
Series Copper/Aluminum Lugs-Two Information for Scotchlok™ 20000 Series
Hole (AL9CU) up to 35 kV

13
3M™ Mechanical Shearbolt Two-Hole Lugs QL2
Series Data
3M™ Mechanical Shearbolt Two-Hole Lugs QL2 Series Two Hole are
designed to cover a wide range of conductor sizes from 2 AWG to
1250 kcmil.

This shearbolt lug provides excellent performance and features not found in
many other shearbolt lugs.

The QL2 Series lugs are designed to terminate either aluminum and/or
copper conductors. The lugs are tin plated to resist corrosion.

Features:

• Greater contact force versus standard shearbolt lugs


• Contact disk (friction plate) on the bolt end prevents damage to the conductor, providing
increased contact force and will not damage fine strand conductors
• Bolts are continuous shearing, thus no filing is needed; bolts shear below the lug surface
• No specialty tools needed
• Meets, or exceeds, the requirements of ANSI C119.4, Class 2 (40% Mechanical Pullout Strength)
• Sized for American wire gauge conductors
• Tapered ends allow for smooth termination body transition from the lug to the cable
• Centering rings are provided for smaller conductors
(not included/required with 1000-1250 kcmil lug)
• Designed to fit 3M™ Cold Shrink QT-Ill Terminations

Applications :

• To terminate aluminum and/or copper conductors from 2 AWG through 1250 kcmil (MCM)
• For low and medium voltage up to 46 kV
(Contact 3M for 69 kV and higher voltage applications. We offer termination kits that utilize
shearbolt lugs specifically designed for these voltage classes.)

Lugs, QL2 Series: Two Hole Selection Table


Conductor Lug Length, with
Lug O.D Lug I.D
QL2 Size Range
Inches (mm)
centering rings Inches
Inches (mm)
AWG /kcmil (mm)
QL2-A-2-250 2-250 1.10 (28) 5.98 (152,0) 0.64 (16,3)

QL2-A-1/0-350 1/0-350 1.30 (33) 6.32 (160,5) 0.78 (19,8)

QL2-A-4/0-600 4/0-600 1.50 (38) 6.79 (172,5) 0.94 (23,9)

QL2-A-350-750 350-750 1.65 (42) 7.54 (191,5) 1.03 (26,2)

QL2-A-500-1000 500-1000 2.05 (52) 8.37 (212,5) 1.22 (31,0)

QL2-A-1000-1250 1000-1250 2.05 (52) 8.37 (212,5) 1.31 (33,3)t

*Note:
These lugs are designed to be used with 3M™ Cold Shrink QT-Ill Terminations. Refer to the termination
instruction sheet for specific information regarding QL2 lug usage for each kit. For non-3M terminations,
contact the termination manufacturer before installing the lug to determine proper sizing.

14
Low Voltage
Application Products
Low Voltage Application Products

Motor Lead Connections


3M provides a convenient kit with everything needed to quickly make lugged
motor lead connections to feeder cables. Each kit makes three splices and is
designed exclusively for the abrasion, moisture, grime and temperature extremes
of the industrial environment.

3M™ motor lead connectors meet requirements for CSA certification and NRTL
certification.

Single Conductor Cable


Single Conductor Cable

3M™ Nonshielded Cable Motor Lead Connections


Pigtail and lnline for 1 kV

3M motor lead pigtail connections (5300 through 5304, copper 1


hole lugs only) and inline splices (5311 through 5314) are designed to
splice 1 000V or less, nonshielded feeder and motor lead cable.
The splices are made with a slip-on lug cover made of EPDM
rubber. Each kit makes three splices.

Specifications and Ordering Information for 1 kV 3M Motor Lead Connections

Single Conductor Cable


See above for cable type illustration.

Note: Lugs not included in kits.


16
Low Voltage Application Products

Splicing Kits
Scotchcast™ lnline Resin
Splicing Kits
I. 82-A Series
Voltage Rating: Up to 5 kV non-shielded
UL 486D listed, File# E102356
Use the 82-A series kits to insulate and moisture-seal single conductor,
non­shielded cables through 5 kV and
multi-conductor cables through 1 000V.
Each kit contains a snap-together mold body which fits around the splice,
two funnels, tape for sealing mold ends and Scotchcast 4 epoxy electrical

500 kcmil when using Scotchlok brand 10014 Copper Compression Connector.
Note: Use insulation jacket or connector O.D. for final ordering criteria. CONNECTORS MUST BE
ORDERED SEPARATELY. Kits are sized to 5 kV cable. 600V cable range may be slightly different.

Ordering Information
Max Conn. O.D Sleeve
Product UPC Voltage Rating (max) *Cond. Size Max. Cable O.D.
Type
82-A1 / 25024
5 kV Up to 2 AWG (30 mm2) .625” (16 mm) 406” (10 mm)

82-A2 / 25032
5kV 2-3/0 AWG (35-80 mm2) 1.0” (25 mm) .625” (16 mm)

3/0-400 kcmilf
82-A3 / 25040 5kV 1.438” (40 mm) 1.0” (25 mm)
(90-200 mm2)

Ill. 4SE 90 NAX Series Low Voltage lnline Splice Kits

New Reference SN Application range Bag size in ml

SCOTCHCAST Kit 90-NA1 KE235109979 4X 1,5 10 200

SCOTCHCAST Kit 90-NA2 KE235109987 4X 16 25 370

SCOTCHCAST Kit 90-NA3 KE235109995 4X 25 35 600

SCOTCHCAST Kit 90-NA4 KE235110001 4X 50 70 1100

Scotchcast™ Resin Kit 90 NA Series


The mould body must be adapted to the outer diameter of the cable
Pouring hole without
CMP Adapter
The resin bag delivered
is without nozzle

The new product range will


substitute the current product
PVC Tape to seal body extremities family Scotchcast 90 A.

17
Low Voltage Application Products
Scotchcast™
Resin Kits 92-NBA 0 up to 92-NBA 7 lnline Resin Kit 91-NBA 0 up to 91-NBA 7 lnline Joint
Joint Kit Series with Resin 40 Kit Series with Resin 470

Application
3M™ Scotchcast™ resin joint kits 91-NBA x and 92-NBA x are designed to be used for 1-core up to 5-core
non shielded, polymeric, low voltage energy cables. The application incorporates electrical insulation and
mechanical protection of joints with compression or mechanical connectors. They can be used for indoor
and outdoor, underground and sub­merged applications.
Features Features
• Resin 40 in transparent two chamber bags • Resin 470 in transparent two chamber bags
with integrated Closed Mixing and Pouring with integrated Closed Mixing and Pouring
(CMP) system. (CMP) system.
• One part Mould Body with Snap Fit closing • One part translucent Mould Body with Snap
system for quick and easy handling. Fit closing system for quick and easy handling.
• Transparent Mould Body for easy control of • Pre cut foam sealing elements to provide reli
con nectar distances in the joint. able sealing to the Mould Body without tooling
• Snap in 5-core spacer to ensure the for all cable application diameters.
distance between connectors. • Closure cap to prevent any pollution.
• Pre cut foam sealing elements to provide
reliable seal ing to the Mould Body without
tooling for all cable application diameters.
• Closure cap to prevent any pollution.

Resin Kits 92-NBA O up to 92-NBA 7

Resin Kits 91-NBA O up to 91-NBA 7

18
Low Voltage Application Products
Electrical Construction & Maintenance

Spring Connectors
3M™ Scotchlok 2 Performance + Wire Connectors
Wire Connectors

Because of their increased wire range, just three


“Performance+” Wire Connectors handle the work of seven
standard connectors. 0/B + replaces the orange, blue and
gray wire nut style connectors, as well as 70% of the yellow
wire nut and wing style connectors.
R/Y + replaces both red and yellow wing style connectors.
B/G + covers both the large blue and gray connectors. This
simplifies selection of the right connector for a wide range
of wiring jobs. There’s also less inventory to manage, and a
better chance you’ll have the connector you needwv to do
every job.

Wire Range for Scotchlok 2 Connectors

Features/Advantages / Benefits
Spring Connectors 3M “Performance+” Connectors (T/R+, 0/B+, RIV+, B/G+)
Wires feed deeper Increases level of pull out Provides security
Wide wire ranges Three connectors replace seven Saves money and time
Flexible skirt Covers overstripped wires Safe
New internal design Smoother and faster installation Improves quality and saves time

Installation Instructions
CAUTION: Turn the power off before
installling or removing connector.
All electrical work should be done
according to ap­proriate electrical codes.

• Strip wire insulations 5/8” - 1/2” for 0/B, 3/4” for R/Y, 7/8” for B/G.
• Firmly grasp wires, making sure insulation ends are tightly bundled.
(Wires may be twisted or untwisted.) Lead stranded wires slightly.
Slip the connector over wire tips.
• Turn connector onto wires in a clockwise direction until secure.
• To remove, turn connector counter-clockwise.

19
Low Voltage Application Products

Electrical Construction & Maintenance


3M™ Direct Bury Splice Kit DBR/Y-6
Applications
The 3M™ Direct Bury Splice Kit DBR/Y-6 is used to electrically
connect two or more pre-stripped copper wires and moisture
seal the connection for direct burial.
The kit includes a 3M™ Performance Plus Wire Connector
R/Y + and a high impact, UV-resistant polypropylene tube
prefilled with moisture-resistant grease.

Agency Approvals & Self Certifications


CUL US Listed, UL Standard 486D, File No. E102356
Listed for use in wet, damp, direct bury and submersible locations with UF type cable.

Meets European Standard EN 61984


Applicable ratings under this standard: IP68, Pollution Degree 3

RoHS 2002/95/EC
RoHS Compliant 2002/95/EC” means that the product or part (“Product”) does not contain any of the substances in excess of
the maximum concentration values in EU Directive 2002/95/EC, as amended by Commission Decision 2005/618/EC, unless
the substance is in an application that is exempt under RoHS. This information represents 3M’s knowledge and belief, which
may be based in whole or in part on information provided by third party suppliers to 3M.
Specifications
Maximum Voltage Rating: 600 V
Application Temperature: 32° F to 120° F (0°C to 49°C)
Operating Temperature: -40° F to 221 ° F (-40°C to 105°C)

Construction:
Tube : Impact and UV Resistant Light Blue Polypropylene
Dimensions: Length: 3.7in., Cover: 1.5in.x 1.1 in., Diameter: 1 in.
Grease: 711 B
R/Y + Connector: Steel Spring, Flame Retardant Insulator
*see chart for all combinations*

2 - 7 #18 1-3 #12 w/ 1 #18


2 - 6 #16 1-2 #10 w/ 1 #18
2 - 4 #14 1-3 #12 w/ 1 #16
2 - 4 #12 1-2 #10 w/ 1 #12
2 - 3 #10 1-2 #14 w/ 1 #18

• Reliable, moisture-proof connector with a secure-lock tube


• Premium connector - quick bite, smooth twist
• Accommodates wide wire range: 2 #18’s to 3 #1 O’s AWG
• UV resistant

20
Medium Voltage
Application Products
Medium Voltage Application Products

3M™ Cold Shrink Termination Kits

3M™ QT-II Indoor Silicone Rubber


Termination Kits

5620K Series
Voltage Rating: 5-15 kV
Meets IEEE 48, Class 1

The 5620K series terminations are one piece, non-skirted Cold Shrink
rubber designed specifically for shielded cables, tape, wire and
Uni Shield™ from 5kV to 15 kV indoor applications. Just five kits cover
the complete application range from 8 AWG to 1500 kcmil.
The Cold Shrink delivery system of the 5620K series requires no
torches or heat. You simply unwind the core and the termination
shrinks tight. The series also features a mechanical groundstrap.
There’s no soldering and no worries about heat related cable damage.
The Hi-K stress control tube eliminates bulky stress cones, making the termination almost the same
diameter as the cable. And, because they require cable cutback of only 6-1/2 to 9 inches (depending on
cable and kit size), the compact design of the 5620K can be a real space saver in either an upright or
inverted application. The 5620K series is an integrated, one-piece termination - no extra parts or adapters
are needed. All the materials needed to make three Class 1 terminations are included in one box.

Selection Guide

Conduct Size Range (AWG & kcmil)


5 kV 133%
5 kV 100% 8 kV 100% 8 kV 133% 15 kV 100% 15 kV 133% Cable Insulation
Product (0.90” lnsul.) (0.115” lnsul.) (0.140” lnsul.) (0.175” lnsul.) (0.220” lnsul.) 0.D. Range (in.)

5621K 8-4 8-6 8 - - 0.32-0.46


5622K 2-2/0 4-1/0 6-1 - - 0.44-0.65
5623K 2/0-250 1/0-4/0 1-3/0 4-2/0 4-1 0.56-0.87
5624K 300-750 250-750 4/0-600 2/0-500 1-350 0.78-1.30
5625K 600-1500 600-1500 500-1250 500-1250 350-1000 1.09-1.80

Note: Because of the various factors effecting cable sizes, final kit selection is determined by cable insulation O.D. Lugs not included.

22
Medium Voltage Application Products

3M™ Cold Shrink Termination Kits

3M™ QT-II w Kits 5630K Series


Voltage Rating:
5-35 kV, IEEE 48, Class I

The 5630K series kits are Class 1 terminations and will accommodate shielded cables, tape
wire and UniShield™ from 5 kV to 15 kV. With an additional insulator (sold separately), the
5630K will handle 25 kV and 35 kV. Just four kits cover the complete application range from
2 AWG through 1500 kcmil. Each kit contains enough material to make three terminations.
The 5630K series combines silicone rubber superiority and Hi-K stress control with Cold
Shrink convenience to make terminating shielded cables in both indoor and outdoor
applications fast, easy and reliable without heat or flame.

The silicone rubber insulator provides superior protection against moisture and industrial
airborne contamination. QT-II consists of High-K stress control tube insulated with a molded
silicone inserted insulator. The need for bulky stress cones and unnecessary length is
eliminated, requiring less space in tight termination locations. The exclusive Cold Shrink core
design flares the base of the termination for easy positioning over the shielded cable and
jacket, eliminating the need for special adaptors.

Selection Guide
Conductor Sizes (AWG and kcmil) Primary
Cable Jacket O.D
Insulation O.D
Range (in.)
Kit No. 5 kV 8 kV100% 8 kV 133% 15 kV 100% 15 kV 133% Range (in.)

5632K 8-2/0 8-1/0 8-1 8-4 8-6 .33-.69 .55-.92

5633 K 3/0-300 2/0-250 1/0-4/0 #2-3/0 #2-1/0 .64-.90 .80-1.20

5635K 350-750 300-750 250-600 3/0-500 2/0-350 .84-1.33 1.00-1.60

5636K 750-1500 750-1250 600-1000 500-1000 350-750 1.10-1.65 1.30-1.90

5637K 1000-2000 1000-2000 800-1750 750-1750 600-1500 1.30-1.95 1.50-2.40

Note: Because of the various factors effecting cable sizes, final kit selection is determined by cable insulation O.D.
*Each kit contains enough material to make three terminations (except lugs) through 15 kV. Additional insulators needed for 25 kV and 35 kV.

Additional Insulator Guide


(for 25 kV and 35 kV Terminations, three insulators needed per kit)

Additional Insulator O.D Conduct Size (AWG-kcmil) 25 kV 35 kV


Kit No.
Range Insulators/Kit: 3

5633K plus 3 pcs of 30J04S .64-.90 in. (16.3-22.9 mm) 2

5635K plus 3 pcs of 30K04S .84-1.25 in (21.3-31.8 mm) 1-250 2-3/0

5636K plus 3 pcs of 30L04S 1.05-1.50 in. (26.7-38.1 mm) 4/0-500 3/0-350

5637K plus 3 pcs of 30M04S 1.36-1.95 in. (34.5-49.5 mm) 500-1250 350-1000

23
Medium Voltage Application Products
3M™ Cold Shrink™ Termination Kits
3M™ QT-Ill Outdoor Silicone Rubber Termination Kits
3M Cold Shrink QT-Ill terminations offer easy installation and reliable performance when
terminating indoor and outdoor medium voltage cable. The built-in Hi-K stress controlling
compound along with the built in sealing compound means simpler installation on all types
of cables. These factory applied compounds make field installation easier and reduce
installation errors. Plus its high-K stress design delivers excellent BIL performance and
lower surface stress resulting in a more compact termination. Through superior
engineering, 3M Cold Shrink QT-Ill terminations deliver maximum performance.

QT-Ill Inverted applications


Terminations that are inverted inside of equipment (switchgear, transformers, etc.) can be
made using the QT-Ill indoor tubular design. However, for outdoor applications, skirted
terminations are recommended. The standard skirts of most terminations are oriented to
shed water when installed in the upright direction. The skirts could collect moisture and
contamination when inverted. This could lead to tracking problems. 3M has designed the
7600-S-INV series inverted kits to eliminate this problem. These inverted kits are
recommended for all outdoor inverted applications.

QT-Ill Termination Features


• Improved long term reliability Cold Shrink Benefits Lower Installed Cost
• Hydrophobic silicone body • Minimal training required
• Superior track and erosion resistance • All materials included in the kit
• Easy cable preparation
• Optimum high-K stress control • Compact to fit into smaller equipment
• Built-in sealing and stress controlling compounds
• Outstanding UV stability High Reliability
• Designed to meet IEEE 48, CENELEC 0278 and IEC 502 standards • No heat, flames or special tools needed
• Easier installation • Simple, straight forward installation
• Built-in stress relief
• Installation requires no silicone tape or grease • Over 30 years of proven field experience
• Shorter installed length

Conductor size
Cable insulation range AWG and
Kit Number Bil 5kV 8.7kV 25/28kV 35kV
O.D. range in.(mm ) kcmil (mm2)
15kV

Shielded Cable Kits (Each Shielded Cable Kit makes three terminations. Each inverted termination kit makes three terminations.)

7620-S-2 95kV 0.32-0.59 (8,2-15,0) 8-4 8-6 - - -

7621-S-2 95kV 0.44-0.89 (11,2-22,7) 2-3/0 4-2/0 - - -

7622-S-2 110kV 0.64-1.08 (16,3-27,4) 4/0-400 3/0-300 2-4/0 (35-120) - -

7692-S-4 150kV 0.64-1.08 (16,3-27,4) 4/0-400 3/0-300 2-4/0 (35-120) 2-1 /0 (35-50) -

7693-S-4 150kV 0.72-1.29 (18,3-32,8) 300-500 250-500 2/0-300 (70-150) 2-4/0 (35-120) -

7694-S-4 150kV 0.83-1.53 (21, 1-38,9) 500 -750 350-700 4/0-500 (120-240) 2/0-250 (70-150) -
500-1000 (240-
7695-S-4 150kV 1.05-1.80 (26,7-45,7) 700-1500 600-1250 500)
250-800 (125-400) -

1250-2000 (625- 900-1750 (500-


7696-S-4 150kV 1.53-2.32 (38,9-58,9) 1750-2000 1500-2000 1000) 800)
-

7683-S-8 200kV 0.72-1.29 (18,3-32,8) 300-500 250-500 2/0-300 (70-150) 2-4/0 (35-120) 2-2/0 (35-70)

7684-S-8 200kV 0.83-1.53 (21, 1-38,9) 500 -750 50-700 4/0-500 (120-240) 2/0-250 (70-150) 2-4/0 (35-120)

500-1000 (240-
7685-S-8 200kV 1.05-1.80 (26,7-45,7) 700-1500 600-1250 500)
250-800 (125-400) 3/0-600 (95-325)

1250-2000 (625- 900-1750 (500- 700-1500 (400-


7686-S-8 200kV 1.53-2.32 (38,9-58,9) 1750-2000 1500-2000 1000) 800) 725)
24
Medium Voltage Application Products

3M™ Cold Shrink™ Termination Kits


Sheath Seal Kits

3M™ Cold Shrink™ sheath seal kits 5841 and 5842 are designed to seal the sheath area
for three conductor cables without ground wires. They will handle copper or
aluminum cable from #2 AWG through 500 kcmil (35-250 mm2).
No heat is required when using these kits.

Each kit contains:

1) Molded sheath seal body


2) Instructions
Each kit makes one seal.

Conductor
Conductor Cable Jacket
Product UPC Insulation O.D. Case Qty.
Size O.D. Range
Range

2-4/0AWG 0.30-1.18” 1.20-1.90”


5841 12291 1
35-100 mm2 (8-30 mm) (30-48mm)

4/0 AWG-500
0.77-1.88” 1.80-3.1
5842 12292 kcmil 1
20-48 mm) (46-79 mm)
(120-250 mm2)

Note: The final determining factor is the conductor insulation O.D. and the cable jacket O.D.

25
Medium Voltage Application Products

3/C Cable Breakout Boots


3/C Phase Rejacketing System
3M™ Cold Shrink Silicone Rubber 8560 Series 3/C Cable
Breakout Boots and 3M™ Silicone Rubber RJS Series 3/C phase Rejacketing Systems are
designed to be used in conjunction with 3M terminations, to seal the breakout area and
rejacket the phases on three conductor cable.

3M™ Cold Shrink™ Silicone Rubber 8560 Series


3/C Cable Breakout Boots
3M 8561 through 8565 Silicone Cold Shrink Cable Breakout Boots are a series of
open-ended molded rubber sealing assemblies that are fac­tory expanded and mounted on
removable inner-supporting plastic ores. They are supplied for field installation in a
pre-stretched condition.
• Excellent resistance to ozone and ultra-violet radiation.
8560 Series Breakout Boots are designed to protect the phase leg break­out of 3/C medium • High dry and wet insulation resistance.
voltage power cable from exposure to moisture, con­tamination, corrosion, ozone, ultraviolet • Highly flexible; accommodates all power cable supplier bend
radiation, physical contact and other hazards associated with 3/C termination operating radius recommendations.
environments. • Seals tight; retains resiliency and pressure even after
prolonged years of aging and exposure.
Features and Benefits: • Compatible with all 3M Cold Shrink Terminations
• Versatile; installs quickly and accommodates a wide range of cable sizes.
• Simple hand application; no need for special installation tools.
• No torches or heat required.
• No specific user skills or craftsmanship required. 3M™ 3/C Phase Rejacketing System
RJS Rejacketing Assemblies are a series of silicone rubber
3M™ Cold Shrink Silicone Rubber 3/C Cable Breakout Boots 8560 Series insulators incorporating an inner-expandable polyester braid
designed to reduce sliding friction and deliver the insulator
Inner
Product UPC Cable Phase Shield Cable Outer Jacket
Unit Case Qty. onto the cable. Rejacketing sleeves are designed to protect
Number (051138-) Diameter Range mm(in) Diameter Range mm (in)
Pack the phase legs (core) of 3/C shielded power cable from
8-561 43143 12.2-18.3 (0.48--0.72 29.7-49.3 (1.17-1.94) - 1/box
exposure to moisture, corrosion, ozone, ultra-violet radiation
physical contact and other hazards that are associated with
8562 43144 15.5-24.2 (0.61-0.95) 37.1-67.8 /1.46 - 2.67) - 1/box
termination operating environments. Rejacketing sleeves
8563 43145 20.8-30.0 (0.82-1.18) 48.8-78.7 (1.92-3.10 - 1/box are designed to be used in conjunction with 3M Cold Shrink
8564 43146 26.0-41.1 /1.02-1.63) 64.0-109.8 /2.52-4.32) - 1/box Breakout Boots and Sili­cone Rubber Terminations.
8565 43147 27.7-49.311.09-1.94) 66.1-119.412.60-4.70\ - 1/box

3M™ 3/C Phase Rejacketing Sleeve Selection Guide-Based on Diameter Range and Cable Conductor Size
5.0kV Inner
Product UPC Size Metallic Shield Diameter 3.3kV mm 6.6kV mm 8.0kV AWG Case
3.3kV (mm) JIS (AWG) 6.6kV (mm) JIS Unit
Number (054007-) Feet Range mm(in.) IEC IEC AEIC Qty.
AEIC Pack

RJS-1-4FT 43098 4 10.9-15.2 (0.43-0.60) 16-35 8-22 8-2 16-25 8-10 6-4 - 10

RJS-1-1FT 43099 10 10.9-15.2 (0.43-0.60) 16-35 8-22 8-2 16-25 8-10 6-4 - 1

RJS-2-4FT 43100 4 15.2-20.3 (0.60-0.80) 50-95 38-60 1-3/0 35-70 14-38 2.2/0 - 10

RJS-210FT 43101 10 15.2-20.3 (0.60-0.80) 50-95 38-60 1-3/0 35-70 14-38 2.2/0 - 1

RJS-3-4FT 43102 4 20.3-26.o m.80-1.02) 120-185 100-150 4/0-400 95-150 60-100 3/0-350 - 10

RJS-310FT 43103 10 20.3-26.0 (0.80-1.02) 120-185 100-150 4/0-400 95-150 60-100 3/0-350 - 1

RJS-4-4FT 43104 4 25.9-32.4 /1.02-1.28) 240-300 200-250 500-750 185-300 150-250 400-600 - 10

RJS-410FT 43105 10 25.9-32.4 11.02-1.28) 240-300 200-250 500-750 185-300 150-250 400-600 - 1

RJS-5-4FT 43106 4 32.5-41.1 /1.28-1.62) - 300-325 800-1000 - 300-325 750-1000 - 10

RJS-510FT 43107 10 32.5-41.1 /1.28-1.62) - 300-325 800-1000 - 300-325 750-1000 - 1

3M™ 3/C Phase Rejacketing Sleeve Selection Guide-Based on Diameter Range and Cable Conductor Size
Inner
Product UPC Size Metallic Shield Diameter 10 kV (mm) 15 kV (AWG) 20 kV mm 25 kV AWG 35 kV AWG Case
30 kV mm IEC Unit
Number (054007-) Feet Range mm(in.) IEC AEIC IEC AEIC AEiC Qty.
Pack

RJS-1-4FT 43098 4 10.9-15.2 (0.43-0.60) - - - - - - - 10

RJS-1-1FT 43099 10 10.9-15.2 (0.43-0.60) - - - - - - - 1

RJS-2-4FT 43100 4 15.2-20.3 (0.60-0.80) 10-50 2-1 - - - - - 10

RJS-210FT 43101 10 15.2-20.3 (0.60-0.80) 10-50 2-1 - - - - - 1

RJS-3-4FT 43102 4 20.3-26.o m.80-1.02) 70-150 1/0-4/0 25-70 2-1/0 - - - 10

RJS-310FT 43103 10 20.3-26.0 (0.80-1.02) 70-150 1/0-4/0 25-70 2-1/0 - - - 1

RJS-4-4FT 43104 4 25.9-32.4 /1.02-1.28) 185-300 250-450 95-185 2/0-250 35-70 1/0-3/0 - 10

RJS-410FT 43105 10 25.9-32.4 11.02-1.28) 185-300 250-450 95-185 2/0-250 35-70 1/0-3/0 - 1

RJS-5-4FT 43106 4 32.5-41.1 /1.28-1.62) - 500-750 240-300 300-500 95-240 4/0-500 - 10

RJS-510FT 43107 10 32.5-41.1 /1.28-1.62) - 500-750 240-300 300-500 95-240 4/0-500 - 1


26
Medium Voltage Application Products

3M™ Tape & Tapecast Splicing Kits


Tape Splicing Kits (5-35 KV)
INLINE TEE

5&8kV 15 kV 35 kV 5&8 kV 15 kV 35 kV
5717 #4-250 mcm #4-#2 - - - -

5718 300 -500 mcm #1 -4/0 awg - #4-2/0 awg - -

5719 550 -1000 mcm 250 -500 mcm - 3/0 -350 mcm #4 -#1 awg -

5720 - 550 -1000 mcm #1 -4/0 400 -750 mcm 1/0 -350 mcm -

5721 - - 250 -500 mcm 750 -100 mcm 400 -1000 mcm #1 -4 0 awg

5722 - - 550 -1000 mcm 800 -1000 - 250 -500 mcm

5723 - - - - 600 -1000 mcm

Note: *1 splice per kit *Connectors not included (please refer top)

Tape Splicing Kits (5-35 KV)

INLINE TEE

5&8kV 15 kV 35 kV 5&8 kV 15 kV 35 kV
5717 #6 -3/0 mcm - - #8 - -

5718 4/0 -300 mcm #6 -1/0 - #6 -#2 - -

5719 400 -600 mcm 2/0 -400 mcm - #1 -300 mcm #2 -3/0 -

5720 700 -1500 mcm 500 -1000 mcm #1 -3/0 400 -600 mcm 4/0 -500 mcm -

5721 - - 4/0 -500 mcm 750 -100 mcm 600 -1000 mcm #1 -4 0 awg

5722 - - 550 -1000 mcm - - 250 -500 mcm

5723 - - - - - 600 -1000 mcm

Note: *1 splice per kit *Connectors not included (please refer top)

INLINE TEE

5 kV 8 kV 15 kV 25 kV 35 kV
5741P 2/0 -350 mcm 2/0 -4/0 AWG - - -

5742P 500 -750 mcm 350 -500 mcm 2/0 -350 mcm - -

5743P - 750 mcm 500 mcm - -

5744P - - 750 mcm 2/0 -4/0 AWG -

5745P - - - 350 -500 mcm 2/0AWG

5746P - - - 750 mcm 4/0 -350 mcm

5747P - - - - 500 -750 mcm

Note: *Connectors not included

27
Medium Voltage Application Products

Splicing Kits
QS 2000 E Medium-Voltage Power Cables

Voltage Rating: 6/10(12) kV and 12/20(24) kV

The 3M QS2000 E is a cold shrink, one-piece multilayer silicone


rubber splice body with integrated stress control device
insulation and outer semi-conductive layer. The 3M QS2000 E
silicone splice body is delivered on a removable plastic supporting
core. During the in­stallation the ribbon core is unwound counter
clockwise, allowing the splice body to shrink onto the cable joint.
The applied permanent radial pressure guarantees a reliable
function over the entire lifetime.

Product Applications
Straight joints
1. Polymeric insulated single core cables according to HD 620
2. Polymeric insulated three core cables according to HD 620
3. Paper insulated three core cables according to HD 621
Transition joints
1. Paper insulated single core and three core cables according to HD 621
2. Three core polymeric cable to three single core polymeric cables according to HD 620

Physical and Electrical Properties


The specially formulated silicone material provides high elasticity, easy
installation at low temperatures and superior electrical performance over a
wide range of operating temperatures.

QS 2000 E Selection Table

Cable Dimensions Connector Dimensions


QS2000 E Diameter over Diameter over Cross Section Range (mm2) Diameter over Connector
Kit No. Cable Jacket Insulation Connector lenght max.
6/10(12) kV 12/20(24) kV
max. (mm) (mm) (mm) (mm)
Umax Umax
92-AS 610-1 36.0 14.6 - 25.2 50-150 - 28.0 150

92-AS 620-1 46.0 19.1 - 36.8 120-400 - 42.0 230

92-AS 630-1 74.0 33.4 - 67.6 500-1000 - 60.0 300

93-AS 620-1 46.0 19.1 - 36.8 - 50-300 38.0 170

93-AS 630-1 74.0 33.4 - 67.6 - 400-1000 60.0 270

28
Medium Voltage Application Products

3M™ Cold Shrink Splicing Kits


3M™ QS-III 5515 & 5516 Series (15kV Application)

Voltage Rating: 15kV


Meets IEEE 404
The QS-11I5515 and 5516 Cold Shrink series splicing kits are
molded silicone rubber inline splices for joining 15 kV Tape, Wire
LC and UniShield® power cables. It is a cold shrink design.
Kits can be ordered with connectors packed in the kit or the kit and
connector can be ordered as separate items. See page 8 to order
3M connectors. Each kit makes one splice.

Tape Shielded Cable UniShield® Cable

t Longitudinally Corrugated (LC) Shielded Cable

3M QS-111 5515 and 5516 Cold Shrink Series Selection Guide

Primary
Product Series UPC (054007-) Insulation Conductor Size Connector Case Qty.
O.D. Range
Tape Shielded Cable, Wire Shielded Cable, UniShield® Cable, Longitudinally Corrugated (LC) Shielded Cable See above for
cable type illustrations.
350 - 750 kcmil None
5515 42134 1.02 -1.55” 1
(25,9 -39,4 mm) (185 - 325 mm2)
750 - 1500 kcmil None
5516 42139 1.29 -2.00” 1
(32,8 - 50,8 mm) (400 -725 mm)

Features and Benefits


No heat, flames or special installation tools required. Fast recovery in cold
Silicone body provides excellent electrical performances and superior
temperatures
low temperature handling
Minimal training required
One piece splice body design
Faster installation
Built-in semiconductive electrodes
No need for semiconducting tape

Wide cable range Allow transitioning of different size cables


Field proven technology Easy, straightforward installation
Splice bodies are 100% factory tested Field reliability

29
Medium Voltage Application Products

Splicing Kits
3M™ QS-lll 5535A and 5536A Series
Voltage Rating: 35kV
Meets IEEE 404

3M QS-111 5535, 5536 Cold Shrink series splicing kits are inline
splices for joining 35 kV Tape, Wire, LC, and UniShield power
cables. The cold shrink splice body is a one-piece molded design
made of specially formulated sili­cone rubbers, while the jacketing
is made of rubber for its special physical properties. Each splice
is high-voltage production tested to ensure reliability. Kits can be
ordered with connectors packed in the kit or the kit and connector
can be ordered as separate items. See page 8 to order 3M
connectors. Each kit makes one splice.

Tape Shielded Cable

Wire Shielded Cable

Wire Shielded Cable

Longitudinally Corrugated
(LC) Shielded Cable

3M QS-111 5535 and 5536 Cold Shrink Series Selection Guide

Primary Insulation
Product Series UPC (054007-) Conductor Size Connector Case Qty.
O.D. Range

Tape Shielded Cable, Wire Shielded Cable, UniShield® Cable, Longitudinally Corrugated (LC) Shielded
Cable See above for cable type illustrations.
1 /0 AWG - 350 kc mil None
5535 43071 1.05 -1.68” 1
(26,7 - 42,7 mm) (60 -150 mm2)

350 -1000 k None


5536 43082 1.31 -2.12” 1
(33,3 -53,8 mm) (185 - 500 mm

30
Medium Voltage Application Products

Separable Connectors
Loadbreak Elbow
The 3M™ Industrial Loadbreak Elbow connector is a fully­shielded
and insulated plug-in termination for connecting underground
cable to transformers, switching cabinets and junctions equipped
with loadbreak bushings.
The elbow con­nector and bushing insert comprise the essential
components of all load break connections. The 5810 Series kits are
designed for use on tape shield, wire shield, UniShield” and
jacketed concentric neutral types of power cables.

Kit Selection Table for 5, 8 and 15 kV Class


Note: Final kit selection is based on cable insulation diameter.

Insulation 5 kV 8 kV 15 kV
Kit No. Dia. Range (AWG/kcmil) (AWG/kcmil) (AWG/kcmil)

100% 133% 100% 133% 100% 133%


(90 mils) (115 mils) (115 mils) (140 mils) (175 mils) (220 mils)
Inches
Compact Compact Compact Compact Compact Compact
(mm) Stranded
/Solid
Stranded
/Solid
Stranded
/Solid
Stranded
/Solid
Stranded
/Solid
Stranded
/Solid

5810-CA** 0.495-0.585 2-1* 1-1/0’ 2 2-1 2 2-1


5810-CA-2 (12.6--14.9) 1 2* 1 2 1*
5810- CA -1 1/0*
5810-CB** 0.575-0.685 1/0-2/0 2/0 1-1/0 1/0 1-1/0 1/0 2 2-1 4
5810-CB-4 (14.6--17.4) 4
5810-CB-2 2 1
5810-CB-1 1 1/10 1 1/10
5810-CB-110 1/0 2/0 1/10 1/10

5810-CB-2/0 2/0

5810-A** 0.630--0.820 3/0-4/0 3/0-250 2/0-3/0 2/0-4/0 2/0-3/0 2/0-4/0 1-2/0 1/0-3/0 2-1 2-1/0 4 2
5810-A-3 (16.0-20.8) 2 2
5810-A-2 2 1
5810-A-1 1 1/0 1 1/0
5810-A-1/0 2/0 1/0 2/0
5810-A-2/0 3/0 2/0 2/0 3/0 2/0 3/0
5810-A-3/0 3/0 4/0 3/0 3/0 2/0 4/0

5810-A-4/0 4/0 250 4/0 3/0


5810-B** 0.700--0.910 250 4/0-250 250 4/0-250 250 3/0-4/0 4/0-250 1/0-2/0 2/0-310 2-1 1-2/0
5810-B-2 (17.8-23.1) 2 1
5810-B-1 1 1/0
5810-B-1/0 1/0 2/0 2/0
5810-B-2/0 2/0 3/0
5810-B-3/0 3/0 4/0
5810-B-4/0 4/0 250 4/0 250 4/0 250
5810-B-250 250 250 250
5810-C** 0.850-1.100 250 3/0-250 410-250 1/0*-4/0 310-250
5810-C-1/0 (21.6--27.9) 1/0*
5810-C-2/0 2/0 3/0
5810-C-3/0 3/0 4/0 3/0 4/0
5810-C-4/0 4/0 250 4/0 250
5810-C-250 250 250
5810-D”* 1.040-1.250 250
5810-D-250 (26.4-31.8) 250

31
Overhead Line Products

Insulation Piercing Connector


Type ABCC Series for LV ABC
Product Description
The 3M ABCC Series Insulation piercing connector (IPC) consists of climatic and UV resistant
glass reinforced polyamide body having inbuilt natural hardened aluminium alloy piercing
contact plates. The IPC is in two halves, interconnected with self insulated and poten­tial free
hot dip galvanized bolt with shearoff type hex head. When installed on the cable cores, the
contact plate pierces the insulation and makes good electrical contact between the main and
tap core conductors. The connection is insulated and provides IP 68 seal.

The IPC is used in L.V. Aerial Bunched cable systems for achieving quick, reliable, insulated and
weather proof branch/tap connections.

Application Range

Product Code Main Conductor (sq mm) Tap Conductor (sq mm) Hex (A/F) (mm)

ABCC 01 95-70 25-16 13

ABCC 02 95-70 95-70 13

ABCC 03 185-120 25-16 17

ABCC 04 185-120 185-70 17

ABCC 05 95-16 95-16 13

ABCC 06 185-70 (35) 35-6 (50-6) 17

ABCC 07 120-16 16-1.5 17

ABCC 08 95-16 50-10 (6) 13

ABCC 09 120-6 6-1.5 13

Construction Features
1. Hot dip galvanized bolts
2. Torque controlled shear off head
3. Connector Body
4. Silicone grease to prevent oxidation
5. Piercing contact plate
6. Polymer seal
7. End Cap

32
Overhead Line Products

Animal Protection Products


CCI Series
Conductor Cover Insulation

The 3M™ CCI Series Animal Protection Products are


extruded silicone rubber products that are designed for field
installation over bare conductors and metal mounting
brackets. These covers provide alayer of electrical insulation
for phase-to-phase and phase-to-ground protection from bird
contact. They are cut to length in the field for a proper fit.
The silicone rubber material provides for electrical insulation.
UV resistance and tracking resistance. These products are
designed to provide protection for both equipment and birds.

The CCI series Conductor Covers are designed to insulate bare aerial conductors from adjacent phases
and grounded equip­ment. The covers are made with a full-length longitudinal bias cut to provide an
increased creepage distance between the conductor and the outer surface of the cover. And to allow for
easy slip-on installation. The covers are offered in two thickness sizes for covering both 15 kV and 25 kV
rated conductors. The products are available in ACSR conductor sizes from 2 AWG to 266 kcmil.

Product Description Conductor Range Diameter of Cable Minimum Order

CCI - 0.250 Cable Cover


Insulation, ORANGE
#6 - #4 AWG 0.250 IN. 2,500 FEET

CCI - 0.500 Cable Cover


Insulation, ORANGE
#2 - 3/0AWG 0.500 IN. 2,500 FEET

CCI - 0.625 Cable Cover


Insulation, ORANGE
4/0 AWG - 266.8 kcmil 0.625 IN. 2,500 FEET

CCI - 0.750 Cable Cover


Insulation, ORANGE
266.8 - 397.5 kcmil 0.750 IN. 500 FEET

CCI - 1.000 Cable Cover


Insulation, ORANGE
397.5 - 636 kcmil 1.000 IN. 500 FEET

CCI - 1.250 Cable Cover


Insulation, ORANGE
636 - 1033.5 kcmil 1.250 IN. 500 FEET

CCI - 1.750 Cable Cover


Insulation, ORANGE
1113 - 2057 kcmil 1.750 IN. 500 FEET

33
Adapter Kit Selection Charts for 5 & 8 kV Class
(one kit required for each cable being connected) 15 kV Class
NOTE: Final Kit selection is based on CABLE INSULATION DIAMETER. NOTE: Final Kit selection is based on CABLE INSULATION DIAMETER.

25 kV (AWG/kcmil)
5kV (AWG/kcmil) 8kV (AWG/kcmil)
INSUL. INSUL.DIA.
100% (260 mils) 133% (320 mils)
DIA. KIT NO. RANGE
KITNO. 100% (90 mils) 133% (115 mils) 100% (115 mil) 133% (140 mil) lnches(mm)
RANGE Compact/ Compact/
(Inches Stranded Stranded
Solid Solid
vnm)
Compact Compact Compact Compact
Stranded Stranded Stranded Stranded 5815-B3 2 1
/Solid /Solid /Solid /Solid 0.640-0.760
(16.3 -19.3)
5815-B1 2/0 3/0 2/0 3/0 5815-B4 1 1/0*
0.640 5815-B5 0.720-0.845 2/0 3/0*
5815-B2 -0.760 3/0 4/0
(16.3 19.3) 5815-B8 1/0 2/0
5815-B3 1/0 2/0 (18.3 -21.5)
5815-B9 2 1
5815-B5
0.720 5815-B11 1 1/10
5815-B6 -OB45
5815-B13 1/10 2/0
5815-B7 (18.3 -21.5) 4/0 250 4/0 250 4/0 250* 0.785-0.970
5815-B16 3/0 4/0
(19.9 -24.6)
5815-B10 250
5815-B18 4/0 250
5815-B12 4/0 250 5815-B19 2/0 3/0
0.785 -
5815-B22
5815-B15 0.970 250 250 250
(19.9 -24.6) 0.910 -1.065
5815-B24 250
(23.1 -27.1)
5815-B17 350 5815-B26 4/0 250
0.910 5815-B32 250
5815-B23 350 350 350 0.980-1.140
-1.065 (24.9 -29.0)
(23.1 -27.1) 5815-B33 350

0.980 5815-B35 500


1.080-1.280
5815-B29 -1.140 500 500 500 (27.4-32.5)
(24.9 -29.0)
5815-B38 350

1.220-1.420
1.080 5815-B44 500
5815-B35 500 (31.0 -36.11
-1.280
(27.4 -32.5) 1.360 -1.560
5815-B40 750 5815-B48 750 750
(34.5 -39.6)

5815-B43 1.220 750 750 750 1.480-1.700


5815-B49 1000AI 1000AI
(37.6 -43.2)
-1.420
(31.0 -ll.1)
5815-B45 1000 Al
1.360 Note: Check ACTUAL CABLE INSULATION DIAMETER to verify correct kit seleclion.
5815-B46 -1.560 1000 Al 1000 Al 1000 Al
(34.5 - 39.6)

Note: Check ACTUAL CABLE INSULATION DIAMETER to verify correct kit seleclion.
Base Kit Selection Chart
25 kV Class No. of
NOTE: Final Kit selection is based on CABLE INSULATION DIAMETER.
Kit No. Application Adapter Kits
Required
25 kV (AWG/kcmil)
INSUL. DIA. 5815-S 2-wav Splice 2
KITNO. RANGE
133% (320 mils)
Inches (mm)
5815-T Tap Kit (add-on, for adding to 5815-S for 3-way splicing, or for adding another cable to existing installation. 1
Compact/Solid Stranded Compact/Solid
5815-D Dead End Splice 1 (with future add-on capability) 1
5815-B11 1/0
0.785 -0.970
(19.9 -24.6)
5815-B14 1 5815-E Equipment Connection 1 (for future 600 Amp apparatus bushing) 1

5815-B20 2/0

5815-B21 3/0
0.910 -1.065 5815-S Modular 5815-T Modular
(23.1 -27.1)
5815-25 2 1 Splicing Kit Splicing Kit
5815-B27 1 10

5815-B28 4/0

5815-B30 1/0 2/0


0.980 -1.140
(24.9 -29.0)
5815-B31 2/0 3/0

5815-B34 250*

5815-B36 3/0 4/0


1.080 -1.280 For connecting to (adding on to) other Modular
5815-B37
(27.4 -32.5) 2-way Splice System Tee Modules
5815-B39 4/0 250
5815-D Dead 5815-E Modular
5815-B41 350
1.220-1.420 End Modular Kit Equipment Kit
(31.0-36.1)
5815-B42 250

5815-B47 1.360 -1 .560 500


(34.5 -39.6)

5815-B50 1.480-1.700
(37.6 -43.2)

5815-B51 750
1.640 -1 .840
(41.7 -46.7)
5815-B52 1000 AI
For Dead ending shielded power cable. For future add-on For connecting to 600 Amp apparatus bushing
5815-B53 1.780 -1.965 1000 AI capability with 3M Modular Splicing System
(45.2 -49.9)

Note: Check ACTUAL CABLE INSULATION DIAMETER to verify correct kit selection.
High Voltage
Application Products
High Voltage Application Products

3M™ Termination Kits


3M™ QT-Ill Termination Kits for High Voltage
Applications

Engineered for fast, economical installation dependable


trouble-free performance
3M™ Cold Shrink Termination Kits contain everything you
need to terminate 69kV (IEEE)/72.5kV (IEC) solid
dielectric,tape, longitudinally corrugated (LC/HSG) jacketed
concentric neutral (JCN), tape-overwire (TOW) or
wire-over-tape (WOT) cable. Conductor size range is
250-2000 kcmil (120-1000mm2). NEW 3M’” Cold Shrink
QT-Ill Termination
7673-S-8
Features:

• Light weight
• Consistent and safe installation
• No special tools or flame required Cold Shrink
Silicone Rubber
• Kit covers wide range of cable sizes and types Top Seal
Provides permanent
environmental seal
Applications:
One-Piece Cold Shrink
• Designed to terminate 69kV (IEEE) Silicone Rubber
Skirted Insulator
• Covers conductor ranges up to 2000 kcmil (1000 mm2)
Assembly
• Designed for polymeric insulated cables Coextruded Hi-K/
lnsulation reduces
One-Piece Cold surface stress
Shrink
Certifications: Semi-Con/High-K
Adapter
The QT-Ill termination for 69kV (IEEE) meets or exceeds Ensures uniform stress
distribution
the requirements of: High-Amp Grounding
• IEEE 48, Class 1, for 69kV Assembly
Provides high-performance
Cold Shrink Silicone grounding connection
Rubber End Seal
QTEN 96 EP meets or exceeds the requirements of: Provides permanent
• IEC 60840, for 72.5kV environmental seal
Sealing Mastic

Typical Application Ranges*


Termination Kit Certification
Conductor Size Cable Insulation OD

QT-Ill 7673-S-8 250-2000 kcmil 51.1 - 87.6 mm IEEE 48, 69kV

QTEN 96 EP 120-2000 mm2 33-87mm IEC 60840, 72.5kV

*Different cable constructions may change the actual application range.


Note: Cross-bond (shield break) joint kits also available.

36
High Voltage Application Products

3M™ Termination Kits


3M™ Dry Termination TD family up to 123 kV
Applications

Connecting lug Description:


provides Push-on dry termination,
environmental seal for indoor or outdoor installations

Application:
Solid Dielectric (XLPE or EPR) insulated
cables conductor size up to 2,500 kcmil or
Modular silicone rubber
1.000mm2 can accommodate a variety of
skirts offer flexibility to
lengths heavy pollution (Class 3)
meet different pollution
environment Not self-supporting, requires
classes and lengths
holding structure

Features:
Light weight
Dry design - does not require liquid
dielectric and can be installed at any angle
One piece push-on or inverted silicone modular termination.
stress cone No special maintenance required. Connecting lug Description:
Proven push-on technology Self-supporting, outdoor termination
with silicone insulator

Sealing housing filled Armature provides Application:


with resin compound environmental seal Solid Dielectric (XLPE or EPR)
provides reliable mois- insulated cables conductor size up
ture sealing of grounding to 2,000 kcmil or 1,200 mm2 can
device accommodate a variety of pollution
classes and lengths up to Very High
Silicone insulator over (Class 4) pollution class Maximum
glass-reinforced installation angle of 30°
Leakage current collec- polymetric tube
tor ring
Features:
One piece pre-molded silicon stress
Grounding Filling compound cone light-weight construction
connection
approximately 1 /3 the weight of
porcelain terminations.
Push-on stress cone Easier handling, transportation and
3M™ Wet Porcelain Termination TP family up to installation than porcelain insulator.
Hydrophobic silicone materials
145 kV Applications provide excellent environmental
Description: performance, smooth surface
Connecting lug enables self-cleaning properties,
Self-supporting, outdoor
Heat shrink tube less sensitive to earthquake
termination with silicon insulator
vibrations and thermal variations.
Armature provides Application: Internal shear bolt connection
environmental seal Solid Dielectric (XLPE or EPR) insulated cables eliminates need for crimp type
Conductor size up to 2,000 kcmil or 1,200 Silicone sealing sleeve connections
mm2 can accommodate a variety of pollution
Porcelain insulator classes and lengths Up to Very High (Class 4) Options:
pollution class maximum installation angle of Arcing horns
Filling compound 30° Variety of lengths available

Features:
One piece pre-molded silicon stress cone
Push-on stress cone Light-weight construction, approximately 1
/3 the weight of porcelain terminations easier
handling, transportation and installation than
porcelain insulator Hydrophobic silicone
Heat shrink tube materials provide excellent environmental
performance smooth surface enables
self-cleaning properties less sensitive to
Base plate earthquakes vibrations and thermal variations
Internal shear bolt connection eliminates need
Post insulator for crimp type connections

Silicone sealing sleeve Options:


Arcing horns
Variety of lengths available

37
High Voltage Application Products

3M™ Termination Kits


3M™ Wet Silicone Termination
TS family up to 145 kV Application

Description:
One-piece, push-on silicone rubber joint for in-line and cross bond
applications with different re-jacketing and grounding options

Application:
One-piece push-on joint body with integrated electrodes
Solid Dielectric (XLPE or EPR) insulated Resin compound
and stress control device to minimize electrical stress
cables Conductor size up to 2,000 kcmil
or 1,200 mm2 In-line and cross bond
design available

Features:
One piece silicon rubber push-on joint
body Shear bolt connector included
Connectors for round compacted or Copper housing Shear bolt connector Heat shrinkable outer protection
round segmented cable available 3M™ Push-On Joint SS with an in-line configuration, copper housing and heat shrink re-jacketing
Flexible design accommodates different
Copper mesh tape provides concentric
shielding and cable re-jacketing systems Grounding connection One-piece push-on joint body with integrated electrodes
metal shielding around the joint
and stress control device to minimize electrical stress

Optional:
Re-jacketing with heat shrink or resin
filled enclosure
Metal housing
Link boxes for a variety of grounding Shear bolt connector Heat shrinkable outer protection

3M™ Push-On Joint SC with a cross bond configuration and heat shrink jacket

3M™ Cold Shrink Joint


SS-11 and SC-II Family up to 145kV Applications
Description:
One-piece, Cold Shrink LSR joint for in-
line and cross bond applications with dif-
ferent re-jacketing and grounding options

Application:
Solid Dielectric (XLPE or EPR) insulated
cables Conductor size up to 630 mm2
In-line and cross bond design available

Features:
One piece LSR Cold Shrink joint body
No special tool required for installation
Shear bolt or crimp connector included
Connectors for round compacted or
round segmented cable available
Flexible design accommodates different
shielding and cable re-jacketing systems

Optional:
Re-jacketing with Cold Shrink, heat shrink
or resin filled enclosure Metal housing
Link boxes for a variety of grounding

38
High Voltage Application Products

3M™ Cold Shrink Splicing Kits


QS-III
Engineered for fast, economical installation dependable,
trouble-free performance

These 3M™ Cold Shrink Joint Kits QS-111 contain a 69kV (IEEE)/72.5kV (IEC)
class joint for connecting jacketed concentric neutral (JCN), tape-shield,
longitudinally corrugated (LC) shield, tape-over-wire (TOW) or wire-over-tape
(WOT) shielded power cables. The cold shrink joint body consists of a one­
piece molded design made of specially formulated silicone rubbers, while the
cold shrink jacketing is made of EPDM rubber for physical protection.
Kits are delivered with a range taking shear bolt connector that fits both
aluminum and copper cable conductors

Features: Applications:

• One-piece cold shrink joint body • Designed to connect 69-72.5kV power cables
• Each joint body is 100% factory tested, for greater reliability • Covers conductor ranges up to 2000 kc mil (1000 mm2)
and longer service life • Designed for polymeric insulated cables
• No special tools or flame required • Covers inline and crossbond splicing
• Shear bolt connector included • Suitable for cable size and type transitions
• Kit covers wide range of cable sizes and types

Certifications:
The QS-111 joint for 69/72, 5kV meets or exceeds the requirements of:
• IEEE 404, for 69kV
• IEC 60840 for 72,5kV
• IEC 60840 for 72,5kV
One-Piece Cold
EPDM Outer Cold Shrink Protection
Shrink Joint Body
Solder Block With integrated electrode
Prevents moisture and outer screen designed to
penetration minimize electrical stress
Hi-Amp Screen Connection

Copper
External Ground
(optional)
Mastic Seal Shielding Shear Bolt Connector Mastic Seal
Sock Provides reliable connection for Al and
Cu conductors and enables size/type
transition without special tools or extra
components

Typical Application Ranges*


Certification Joint Kit
Conductor Size Cable Insulation OD
IEEE 404, 69kV QS-lll 5488A 250-2000 kcmil 1.94-3.08”
IEC 60840, 72.5kV QS-I11 96-AC64X-1 (RW) 120-1000 mm2 36.6-65.5 mm

*Different cable constructions may change the actual application range.


Note: Cross-bond (shield break) joint kits also available.
Splice specification may change without prior notice.
39
Overhead Line
Products
Overhead Line Products
ACCR
Aluminum Conductor Composite Reinforced
(ACCR)
The strong, lightweight, high capacity conductor

3M™ Aluminum Conductor Composite Reinforced (ACCR) is an all-


aluminum­based conductor designed to improve transmission capacity,
even in challenging situations and environments.
The tremendous advantages of 3M ACCR are due to innovations in the
materials used. Compared to conventional steel core conductors, the
3M ACCR core has:

• Equivalent strength and durability


• Less weight
• Better corrosion resistance
• Equivalent modulus
• Higher electrical conductivity
• Lower thermal expansion

This permits the use of higher operating temperatures, which in turn leads to higher ampacities. Both the core and the outer
aluminum-zirconium strands contribute to the overall conductor strength and conductivity

Physical Characteristics

Aluminum Strands 3M™ Aluminum Fiber Core


The aluminum strands are composed of an aluminum-zirconium alloy and are Each strand of 3M™ ACCR core wire is reinforced with tens of thousands of
round in shape, although trapezoidal is also available. The mini­mum ultra-high-strength aluminum oxide fibers. The result is a solution specifically
conductivity of any individual aluminum strand is not less than 60 percent of designed for high-temperature operation - providing dramatic ampacity gains
the International Annealed Copper Standard (IACS). with significantly less sag than standard options. 3M™ Aluminum Fiber Core
The aluminum-zirconium strands are a hard drawn aluminum with mechanical
properties very similar to 1350-H19 aluminum (23-25 ksi, 158-172 MPa)
ultimate tensile strength. This is NOT a soft annealed aluminum. The addition
of a small amount of zirconium to the alumi­num confers the property of heat
resistance. That is, the aluminum­zirconium may be heated to high
temperatures, without softening (annealing) and losing its strength like 1
350-H19 aluminum would. Thus when the aluminum-zirconium cools to
ambient temperatures, it retains its strength.

Core Strands
The core strands contain aluminum oxide fibers embedded in high­purity
aluminum forming a wire. This type of material is called a fiber reinforced
metal matrix. It contains NO polymers or plastic: the base material is metallic
aluminum. This material confers the properties that make 3M™ ACCR
conductor lightweight, while performing with high strength and low sag at
high temperatures. This is because the fiber reinforced metal matrix
composite has strength equivalent to steel, with weight (density) similar to
aluminum, but with less thermal expansion than steel and strength retention
at high temperatures. Additionally, some of the secondary properties are also
favorable. These include low creep, high electrical conductivity (from the
aluminum constituent), and corrosion resistance (similar to aluminum).
Closeup of 3M ACCR core
Conductor Stranding material, consisting of aluminum
3M™ ACCR uses constructions that are very similar to ACSR. It uses most of oxide fibers embedded in
the same dimensions for wire sizes and conductor sizes. Aluminum­zirconium high-purity aluminum.
layers are helically stranded using the same lay lengths and lay directions as
ACSR. The core wires are also helically stranded but use longer lay lengths
than the steel cores found in ACSR.

41
Maintenance, Repairs,
& Operations
Locating and Marking
The 3M™ Dynatel™ Locators and 3M Electronic Marking Products provide accurate marking and locating of critical underground
assets. Included are sophisticated systems that allowprogramming of identifying features into intelligent markers using
RFID technology, and interfaces with GPS/GIS systems for accurate mapping.

3M™ Dynatel™ Locators 1420 Series


3M™ Dynatel™ Electronic Marker System (EMS) Marker Locators 1420 series is microprocessor-based systems that quickly and efficiently locate underground
markers—years after construction or maintenance. -The 3M™ Dynatel™ 1420 Marker Locators are designed to be accurate, fast and integrated allowing you to
accurately and easily:
• Locate, read and write to 3M iD markers Attribute Name Value
:
• Pinpoint the depth and location of all 2200RB Rechargeable Battery Not Included
:
existing models of properly installed Cable/Pipe Locate No
:
underground passive EMS markers Carrying Bag Included No
:
• Conduct direct depth reading of markers EMS Caution Tape Finding Capability No
:
• Locate two different marker frequencies Fault Finding Capability No
:
simultaneously Locator Type Marker
:
Marker Finding Capability Yes
:
Operating Temperature Range (Celsius) -20°C to 50°C
:
RoHS 2011/65/EU Compliant Undetermined
:
RoHS EU Comments Contact 3M for information
:
Solution for Access Network: FTTH/FTTB/CATV. Access Network: xDSL,
Longhaul/Metro Loop Network: Outdoor, Wireless Network: Backhaul

3M™ Dynatel™ Locators 2573 Series


The 3M™ Dynatel™ 2573 locator represent an advancement in locating and fault finding technology for the field professional. Offering a broad feature set with
advanced digital processing, the 2573 combines simple interfaces with precision locating capabilities. The 2573 locator offer six active frequencies and a maximum
transmitter output of 12 watts providing a solution for virtually all challenging applications encountered in the field.

• Trace view mapping interface that provides Attribute Name Value


an intuitive mapping display showing the utility 2200RB Rechargeable Battery : Yes
path combined with a precision peak antenna Cable/Pipe Locate : Yes
based antenna array to provide the utmost Carrying Bag Included : Yes
confidence in utility location. Coupler Size : 4.50 Inch
• Pinpoints sheath or ground faults and Direct Connect Cable : Large Clips
cable breaks EMS Caution Tape Finding Capability : No
• Discriminate between light and heavy faults Fault Finding Capability : Yes
• Lightweight, compact and well-balanced. Marker Finding Capability : No
Designed to be rugged, durable and with Number of Frequencies : 6
the longest battery life of any locator Operating Temperature Range (Celsius) : -20°C to 50°C
on the market. RoHS 2011/65/EU Compliant : Undetermined
• Compatibility with select GPS/GIS field RoHS EU Comments : Contact 3M for information
mapping instruments for real time mapping : *Important RoHS information
of electronic markers or pipe and Solution for : Access Network: FTTH/FTTB/CATV, Access Network: xDSL,
cable facilities Longhaul/Metro Loop Network: Outdoor, Wireless Network: Backhaul

3M™ Dynatel™ 7550-iD Series


The 3M™ Dynatel™ 7550-iD locator represents an advancement in locating technology for the field professional. Based on the advanced Dynatel platform,
the 7550-iD locator allows users to locate the new 3M EMS Caution Tape, along with cables, pipes and the ability to read/write to 3M iD markers.

Offering a broad feature set with advanced digital processing, the 7550 combines simple interfaces with precision locating capabilities. The 7550 locator offer six
active frequencies and a maximum transmitter output of 5 watts.

• Locate and trace the path of EMS Caution Tape Attribute Name Value
• Trace view mapping interface that provides Clip Size : Large Clips, Small Clips
an intuitive mapping display showing the utility Coupler Size : 3.00 Inch
path combined with a precision peak antenna Fault Finding Capability : Yes
based antenna array to provide the utmost Marker Finding Capability : Yes
confidence in utility location. Number of Frequencies : 6
• Pinpoint the location and estimate the depth RoHS 2011/65/EU Compliant : Undetermined
of all existing models of properly installed RoHS EU Comments : Contact 3M for information
underground passive EMS markers *Important RoHs information
• Read, write and conduct direct depth reading
of 3M™ iD markers
• Lightweight, compact and well-balanced.
Designed to be rugged, durable and with the
longest battery life of any locator on the market.
• Compatibility with select GPS/GIS field
mapping instruments for real time mapping of
electronic markers or pipe and cable facilities
43
Locating and Marking
3M™ EMS Extended-Range Ball Markers
The 3M™ EMS Extended-Range Ball Markers have a self-leveling design providing accurate
horizontal position regardless of how it is placed in the ground, making the job of precisely locating under-
ground facilities easier.

Order No. UPC No. Programmable/Passive Application/Industry Packaging Minimum Order

1401-XR 051136-88364 Passive Telephone 30 each per box 30 each

1402-XR 051136-88365 Passive Power 30 each per box 30 each

1403-XR 051136-71764 Passive Water 30 each per box 30 each

1404-XR 051136-71765 Passive Wastewater 30 each per box 30 each

1405-XR 051136-71734 Passive Gas 30 each per box 30 each

1407-XR 051136-88366 Passive CATV 30 each per box 30 each

1408-XR 051136-75702 Passive General Purpose 30 each per box 30 each

1421-XRIIO 051115-13688 Programmable Telephooe 30 each per box 30 each

1422-XRIIO 051115-13689 Programmable Power 30 each per box 30 each

1423-XRIIO 051115-13791 Programmable Water 30 each per box 30 each • Marker Type Ball Marker
1424-XRIIO 051115-13792 Programmable Wastewater 30 each per box 30 each • Passive Depth S ft (1.S m)
1425-XRIIO 051115-13793 Programmable Gas 30 each per box 30 each • Dimensions (Inches) 4 in Diameter
1427-XRIIO 051115-13690 Programmable CATV 30 each per box 30 each
• Programmable Depth S ft (1.S m)
1428-XRIIO 051115-13691 Programmable General Purpose 30 each per box 30 each
• Dimensions (Metric) 10.2 cm Diameter

3M™ EMS Mini-Markers


3M’” EMS Mini-Markers provide an accurate, convenient, long-lasting method of marking underground facilities at depths of up to
six feet (1.8 m) from marker to locator.
• Marker Type Mid-Range • Dimensions (Metric) 20.1 cm Diameter x 3.2 cm Thick
• Passive Depth 6 ft (1.8 m) • Dimensions (Inches) 8.25 in Diameter x 1.25 in Thick
• Programmable Depth N/ A

Order No. UPC No. Programmable/Passive Application/Industry Packaging Minimum Order

1255 054007-37764 Passive Telephooe 50 each per box 50 each

1256 054007-37765 Passive Power 50 each per box 50 each

1257 054007-37766 Passive Water 50 each per box 50 each

1258 054007-37767 Passive Wastewater 50 each per box 50 each

1259 054007-37768 Passive Gas 50 each per box 50 each

3M™ EMS Full-Range Markers


3M’” EMS Full-Range Markers provide an accurate, convenient, long-lasting method of marking underground facilities.
The marker has a range of up to eight feet (2.4 m) from marker to locator.
• Marker Type Full Range • Dimensions (Inches) 15 in Diameter x .65 in Thick
• Passive Depth 8 ft (2.4 m) • Dimensions (Metric) 38.1 cm Diameter x 1.7 cm Thick
• Programmable Depth 8 ft (2.4 m)

Order No. UPC No. Programmable/Passive Application/Industry Packaging Minimum Order

1248-XR/10 051115-22749 Programmable General Purpose 25 each per box 25each

1250 054007-37699 Passive Telephone 25 each per box 25each

1250-XR/10 051115-22744 Programmable Telephone 25 each per box 25each

1251 054007-37706 Passive Power 25 each per box 25each

1251-XR/10 051115-22745 Programmable Power 25 each per box 25each

1252 054007-37727 Passive Water 25 each per box 25each

1252-XR/10 051115-22746 Programmable Water 25 each per box 25each

1253 054007-37726 Passive Wastewater 25 each per box 25each

1253-XR/10 051115-22747 Programmable Wastewater 25 each per box 25each

1254 054007-37731 Passive Gas 25 each per box 25each

1254-XRIIO 051115-22748 Programmable Gas 25 each per box 25each

Scotch® Barricade Tapes 300 Series


Scotch® Barricade Tapes 300 Series are not only effective but economical as well. One roll has sufficient length to designate a large area and the Buried Barricade Tape rolls are also available in both 3” and 6”
widths. The tapes are constructed of durable polyethylene plastic that is designed to help prevent tearing. Bold two-inch black characters on bright background are designed to attract attention and provide a
warning message that is clearly visible. The 300 Series is available in various sizes, thicknesses and with different warning messages.

3M Product Number Description Dimension Background Legend

Scotch® Barricade Tapes (3 mil)

Scotch® Barricade Tape 330 3 in. x 1000 ft x 0.003 in.


330 Yellow Caution
CAUTION, Yellow (7.6 cm x 304.8 m x O.D76 mm)

3 in. x 1000 ft. x 0.003 in.


331 Scotch® Barricade Tape 331 DANGER. Red Red Danger
(7.6 cm x 304.8 m x O.D76 mm)

Scotch® Buried Barricade Tapes

Scotch• Buried Barricade Tape 303 CAUTION 3 in. x 300 ft. x 0.004 in. Caution Buried Electric
303 Red
BURIED ELECTRIC LINE BELOW, Red (7.6 cm x 91.4 m x 0.102 mm) Line Below

Scotch• Buried Barricade Tape 363 CAUTION HIGH 3 in. x 1 ooo ft. x 0.004 in. Caution High Voltage
363 Red
VOLTAGE CABLE BURIED BELOW. Red (7.6 cm x 304.8 m x 0.102 mm) Cable Buried Below

For a complete line-up of Barricade Tapes, please contact your 3M Sales Rep or Authorized Distributor.
44
Maintenance, Repairs, & Operations
Flexible Insulation Paper

3M™ TufQUIN™ 110 & 120


For High Performance Electrical Applications

TufQUIN™ 110
TufQUIN 110 paper is flexible, conformable paper exhibiting physi­cal toughness in the form of
high tensile strength and excellent tear resistance. TufQUIN 110 paper offers good dielectric
characteristics and thermal conductivity in conjunction with hightemperature per­formance.

TufQUIN™ 120
TufQUIN 120 paper is made with a modified manufacturing process that yields thicker
constructions while maintaining conformability. Although generically the same as TufQUIN 110
paper, TufQUIN 120 paper exhibits a rougher surface and a softer hand.

UL Recognition
3M TufQUIN Products are a combination of inorganic and organic in­gredients designed to Product Features
optimize the thermal and mechanical properties required in today’s demanding applications. • Physically tough
TufQUIN products have undergone extensive thermal aging evaluation per UL 1446, “Standard • Cost effective
for Systems of Insulating Materials - General,” and as a result are UL Recognized as suitable • Flexible and conformable
for use as major insulation in electrical insula­tion systems through Class 200(N).Several UL • Good thermal conductivity
Recognized Insulation Systems are listed under 3M IPT File No. E65007 in the OBJS2 Cat­egory • UL Systems Recognition through Class 200(N)
for Class 130(B), Class 155(F), Class 180(H) and Class 200(N) applications, and may be found on • CSA Component Acceptance: Temperature Class 200°C
UL’s Electrical Insulation Systems Database at http://www.ul.com/eis/. All systems listed on this • IEC qualified Electrical Insulation Systems per IEC 60085
data­base are available for use by any electrical apparatus manufacturer by contacting the
nearest UL office. TufQUIN TFT laminate insulations utilizing at least the minimum total
Applications
thickness of TufQUIN per UL System requirements are acceptable for use in these systems.
• Dry-Type Transformers, Coils, Reactors
(ground, barrier, layer, end-turn and interwinding insulation)
• Spiral and Convolute wound Tubing
Physical Characteristics • Motors and Generators when used in laminates with PET film
3M™ TufQUIN™ Inorganic-Organic Hybrid Insulating Paper 110 has a combination oftensile (slot, phase and wedge insulation)
strength, tear resistance, stretch and stiffness that yields a tough, but conformable sheet. • Wire and Cable Wrap
Typical Product Properties are shown in Table 1. • Pressure Sensitive Tapes

Table 1 - 3M™ TufQUIN™ Product Properties


ASTM
3M TufQUIN 110 Paper 3M TufQUIN 120 Paper Test
Method

Nominal Thick- mil 2 2.5 3 5 10 7.5 12 15 20


D-645
ness mm 0,05 0,06 0,08 0,13 0,25 0,19 0,30 0,38 0,51

g/m 2
54 71 87 141 282 190 348 429 597
Basis Weight
oz/yd2 1.6 2.1 2.6 4.2 8.3 5.6 10.2 12.6 17.6 D-202
Density g/cc 1.07 1.10 1.14 1.11 1.11 0.99 1.14 1.14 1.14

Tensile Strength

lb/inch 12 15 20 27 50 45 55 90 110
MD
N/cm 21 26 35 47 88 79 96 158 193
D-828
lb/inch 5 7 8 13 24 21 25 44 55
CD
N/cm 9 12 14 23 42 37 44 77 96

Elongation

MD % 10 12 15 19 18 14 14 14 15
D-828
CD % 8 9 10 11 11 11 11 12 12

Elmendorf Tear

Grams 50 60 85 255 590 335 650 770 1110


MD
Newton 0.5 0.6 0.8 2.5 5.8 3.3 6.4 7.5 10.9
D-689
145 170 200 525 1335 705 1600 1620 2005
CD Grams
1.4 1.7 2.0 5.1 13.1 69 15.7 15.9 19.6

Dielectric
Breakdown Kv 0.4 0.6 0.7 0.9 2.0 1.0 2.3 2.7 4.0 D-149
Strength

45
Maintenance, Repairs, & Operations

Flexible Insulation Paper

3M™ TufQUIN™ Laminate Insulations


Cost-Effective, High-Temperature
Flexible Pet Polyester Film Laminates

Product Features:
• Physically tough
• Excellent dielectric properties
• High thermal conductivity
• Ease of insertion
• Stiffness and snapback
• UL® Systems Recognition through Class 200(N)
• CSA Component Acceptance: Temperature Class 180°C & 200°C

Description
IPTTFT® composites are a family of laminates based on IPT’s advanced high performance hybrid insulation material, TufQUIN® 110, combined with polyester film.
Typical constructions consist of a thin ply ofTufQUIN 110 hybrid inorganic/organic paper bonded to both sides of polyester film using a high temperature resin
system. Typical product properties for standard combinations of TufQUIN 110/polyester film/TufQUIN 110 (TFT) laminates are shown in Table 1.

Applications
T ufQUIN TFT laminate insulations are designed for use as slot cell, phase and wedge insulation for motors and generators through Class 180(H). They may also be
used as layer and ground insulation in dry-type trans­formers. TFT laminates provide excellent value in use as they exhibit a balanced blend of electrical, physical
and thermal capabilities on a cost effective basis. They are the product of choice for manufacturers seeking to improve the reliability of their equipment by
upgrading the performance of the flexible electrical insulation used.

Physical Characteristics
TufQUIN® TFT laminate insulations are designed to meet the high performance requirements found in Class 180(H) rotating electri­cal apparatus and dry-type
transformers rated up to Class 200(N). TufQUIN 110 provides a tough, tear resistant, thermally stable outer layer that protects the polyester film core. The smooth
abrasion resistant surface ofTufQUIN 110 lends itself well to automatic inser­tion operations, yet bonds well to standard dipping varnishes and encapsulating resins.

Graph 1 Graph 2
Elmendorf Tear Strength Comparison of Thermal Conductivity
TufQUIN
TFT-5-5-5 110 MD
.18 Hybrid Paper
(15 mils) 2400 CD
Thermal Conductivity

TufQUIN
DMD100-5-5-5 915 MD .16 TFT-5-5-5
(15 mils) 2715 CD
DMD
w/m.K

NMN-5-5-5 100-5-5-5 NMN-5-5-5


928 MD .14
(15 mils) 1504 CD

Aramid
Aramid Paper 890 MD .12
1660 CD
(15 mils)

.10

Grams 1000 2000 3000 4000 95 130 155 180 200

Temperature °C

Graph 3 Graph 4
Thermal Conductivity a t 180° C Moisture Content of Insulation Materials

TFT-5-5-5
.145 TFT-5-5-5 0.8
(15 mils)
(15 mils)

NMN-5-5-5
.119 NMN-5-5-5 1.8
(15 mils)
(15 mils)

Aramid Paper
.115 Aramid Paper
(15 mils) 4.1
(15 mils)

.50 .100 .150 .200 1.0 2.0 3.0 4.0 5.0

46
Maintenance, Repairs, & Operations

Flexible Insulation Paper


Applications

• Slot cell, phase and wedge insulation for motors and generators
through Class 180(H)
• Layer and ground insulation for dry-type transformers
• End laminates
• Spiral wound tubes
• Wire & cable wrap
• Breaker panels
• Buss bar insulation
• Capacitor insulation
• Current carrying and wire devices
• DC field coil insulation

Table 1 - Typical Product Properties


ASTM Test TFT-3-7 TFT-3-
TFT-3-3-3 TFT-3-5-3 TFT-5-3-5 TFT-5-5-5 TFT-5-10-5
Method .5-3 14-3

.23 .28 .36 .51 .33 .38 .51


Thickness mm/mi D-645
9 11 14 20 13 15 20

kg/m' / .30 .37 .46 .68 .40 .47 .64


Basis Weight D-202
lb/sq yd .55 .68 .84 1.25 .74 .87 1.18

Tensile kN/m lb/ 18 23 30 47 18 23 39


D-828
Strength, MD inch 100 130 170 270 105 134 220

Elongation,
% D-828 22 22 23 30 40 46 50
MD

Dielectric
Breakdown kV D-149 10 14 16 20 10 14 22
Strength

Elmendorf 320 320 990 750 640 1100 1100


MD / CD D-689
Tear grams 960 1280 1180 2100 2400 2400 2725

Table 2 - Moisture Content TufQUIN® TFT vs. Aramid


Materials
Material Moisture Content, %
TFT-5-5-5 0.8
NMN-5-5-5 1.8
Aramid Paper 4.1

.015" samples preconditioned at 50% RH, 20 C; dried 24 hours at 155 C

47
Inorganic-based insulation. Applied to enabling smaller, higher-temperature transformers.

3M™ Liquid-Filled Transformer Insulation


• Excellent Thermal Stability (up to Thermal Class 155°C)
• Low Moisture Absorption
• High Thermal Conductivity

Higher standards for liquid-filled transformers are emerging globally. New 3M™Liquid-Filled Transformer Insulation (LFT insulation) helps meet them.
There's a traditional design response to higher efficiency requirements. The result is usually greater transformer size and weight. The need is for a higher thermal
performance solid transformer insulation (per IEEE C57.154™ and IEC 60076-14). The solution is LFT insulation from 3M.
LFT insulation can take the stress. It has undergone long-term thermal aging tests (tested per IEEE C57.100""-2011 Annex A and B). As a result, LFT insulation
has been assigned a 155°C Thermal Class rating in mineral oil. This is 35°C higher than existing thermally upgraded kraft (TUK) insulation.
Best of all, this can help reduce transformer size when combined with high-temperature materials, such as ester oils. Consider a coil design optimized for a
higher thermal class. Use of LFT insulation can allow less conductor, less liquid, a smaller tank and potentially lower overall material cost
(depending upon the design).

Applications
• Liquid-filled distribution and traction transformers up through Thermal Class 155°C
• Layer Insulation
• Layer Insulation with Diamond Dot Adhesive
• Low-Density Board Insulation
• High-Density, Calendered Board Insulation

Features Advantages Benefits


Enables higher applied loads with same transformer life or smaller
Operates at a higher temperature than conventional
Excellent thermal stability, up to Thermal Class 155°C transformers with a reduction in material
cellulose-based insulation systems
(depending upon design)

Can help reduce energy costs and decrease manufacturing cycle


Low moisture absorption Reduces transformer coil drying time
time with excellent dimensional stability

High thermal conductivity Lowers coil hot spot temperature Increases transformer overload capability

Sustainability RoHS & REACH Compliant* Meets global environmental standards*

Thermal Conductivity 3M™ LFT Low-Density Board (1.0 to 1.1 g/cm3)


ASTM Test Method iO mil
ASTM Test
30 mil 60 mil 90 mil 120 mil 180 mil
Method
Thermal Conductivity*
W/m-K E-1530 0.26
(180°C)
mil 30 60 90 120 180
Nominal
D-645
*Conductivity measured in oil, not air. Thickness
mm 0.76 1.52 2.29 3.05 4.57

3M LFT Layer Insulation Paper*



Basis Weight
g/mr
D-202
780 1710 2498 3175 4985

lb/yd 1.44 3.15 4.60 5.85 9.18


ASTM Test Method 3 mil 5 mil 7 mil 10 mil
Tensile ib/in 59 134 229 258 363
mil 3 5 7 10 Strength, D-828
Nominal Thickness D-646 MD N/cm 42 107 193 214 371
mm 0.078 0.127 0.178 0.254
Tensile ib/in 24 61 110 122 212
g/m 103 131 175 242
Basis Weight D-202 Strength, D-828
lb/yd 0.189 0.241 0.323 0.445 CD N/cm 42 107 193 214 371

Apparent Density g/cm 1.3 1.0 0.98 0.95 Elongation to


% D-828 2.2 3.1 3.5 4.1 4.9
break MD
lb/in 12 20 26 39
Tensile Strength. Elongation to
D-828 % D-828 3.0 3.4 3.6 4.5 4.8
MD break CD
N/cm 21 35 46 67

lb/in 5 10 13 20
Tensile Strength.
D-828
CD
N/cm 9 18 23 35 3M™ LFT High-Density, Calendered Board (1.5 to 1.7 g/cm3)
Elongation to break MD. % D-828 1.3 1.2 1.3 1.8
ASTM Test
30 mil 60 mil 90 mil 120 mil
Elongation to break CD. % D-828 0.7 0.9 1.2 1.0 Method

9 60 140 210 320 mill 30 60 90 120


Nominal
Elemendorf Tear. MD D-689 D-645
Thickness
N .6 1.4 2.1 3.1 mm 0.76 1.52 2.29 3.05

9 89 310 350 430 g/m 1574 2443 3421 3175


Elemendorf Tear. CD D-689 Basis Weight D-202
N .9 3.0 3.4 4.2 lb/in 2.9 4.5 6.3 5.85

Oil Absorption non Ib/in 190 388 375 450


% D-3394 22 51 48 Tensile
vaccum impregnated D-828
Strength, MD
N/cm 333 697 656 788
Dielectric Breakdown
Voltage Air
kV D-148 .9 1.1 1.3 1.8
Ib/in 74 108 114 209
Tensile
D-828
Dielectric Breakdown
kV D-149 6.0 6.5 10.2 13.0 Strength, CD
Mineral Oil N/cm 130 189 200 364

V/mil 1900 1300 1450 1300 Elongation to


Dielectric Breakdown % D-828 4.6 4.6 5.6 3.2
D-149 break MD
Mineral Oil
kVmm 77 51 57 51
Elongation to
% D-828 3.6 3.3 3.2 3.7
Moistrure Content % D-644 <1 <1 <1 <1 break CD

*Roll width: 36 inches (914mm) Roll thickness, size and weight are for guideline purposes only.
as they can vary by 4 - 15 %
48
Maintenance, Repairs, & Operations

A Broad Line of Cable Ties from 3M


Available in 8 industry-standard lengths to Packaged in convenient quantities:
accommodate your needs: • Small bags of 50 or 100 ties
• 4", 6", 8", 11 ", 15", 24", 36" and 48" • Bulk bags of 500 or 1,000 ties

Available in 3 colors: Mounting bases available in a variety of


sizes and configurations
• Black (indoor/outdoor, UV-weather resistant)
• Natural (off white for indoor) Available in plenum-rated materials
• Red (indoor) • Some cable ties from 3M meet National
Available in 5 tensile strength categories for Electrical Code (NEC) Section 300.22 CID
light- to heavy-duty jobs standard
• Miniature: 18 pounds (See product charts for specifications.)
• Intermediate: 30-40 lbs. 120 lbs.
• Standard : 50 lbs
• Lightweight Heavy-Duty: 120 lbs
• Heavy-Duty: 175 lbs.

Standard Cable Ties

Natural Nylon 6.6 UV Weather-Resistant Black, Nylon 6.6

UL 94 Flammability Rating V-2 V-2

Colors Natural Red Black

Screw Mountable Options X X

UV Resistant (For Outdoor Use) X

UL Listed - ANSI/UL 62275' X X

UL Listed 181 B-Cb 36" and 48" Only 36" and 48" Only

Plenum Ratedc X X

Eu RoHS Compliant (2O11/65/Eu) X X

Tensile:

Miniature (18 pounds) X X

Intermediate (30-40 lbs.) X X

Standard (50 lbs.) X X

Light Heavy Duty (120 lbs.) X X

Heavy Duty (175 lbs.) X X

a
UL Listed 62275 for Positioning Devices. Excludes 48" Cable Ties which are UL Recognized.
b
UL Listed 181 B-C mechanical fasteners for use with non-metallic air dues and air connectors.
c
Suitable for use in Air HandlinQ spaces (plenum) in accordance with the Section 300.22 (C) and (D) of the NEC.

Scotchcode™
The Scotchcode'" Tape Dispenser is a compact, carry along dispenser
with ten refillable compartments which hold eight-foot rolls of non-smear
polyester tape. Used for marking binder groups, wire or cable, the tapes'
high tack, acrylic adhesive resists solvents, oil and water and adheres firmly
toinsulation surfaces. An end loop hooks the dispenser easily to a tool
pouch or belt. Dispensers can beordered empty or fi lied with 10 rolls of
either pre-printed numbers 0-9 or NEMA colors.
• Marks all types of wires and cables including power
control, fiber optic, electronics, telecommunications and
data cabling
• ldentifies phases
• Identifies terminal blocks, terminal strips
• Identifies wires and pieces on panel and switchgears
• Automotive applications - tubes, hoses, replacement
parts

Technical Information the dispenser:


Polypropylene the marking tape:
• Polyester Film
• Acrylic adhesive
• Good resitance to abrasion, solvents, oil, water
• Operating Temperature: -40C to+ 121 C
• Tape Dimension: 5.46mm x 2.4mm
• Thickness: 0.14mm
49
Maintenance, Repairs, & Operations

Wire Pulling Lubricants


The complete line of 3M'M Wire Pulling Lubricants are designed for specific applications such as cable pulling, moisture and corrosion protection
and preventing build up of glues, wax, inks, and paint. They're available in a variety of sprays and containers for various application conditions, so you can
choose the right lubricant for the job at hand.

3M™ Spray Wire Pulling Lubricant


3M™ Spray Wire Pulling Lubricant is a clean, non-staining, high-performance, thin liquid cable pulling
lubricant. 3M™ Spray Lubricant is easily applied by either spraying or wiping. The lubricant has excellent
cling and wetting properties for all cable types. The slightly gelled character of the lubricant helps to coat
and wet the cable for difficult or complex cable pulls.

3M™ Wire Pulling Lubricant Gel


3M™ Clear Wire Pulling Lubricant is a clear, colorless, slow-drying
Available in: 1 quart bottle, 1 gallon pail, and 5 gallon pail.
easy-to-apply gel which is an excellent lubricant for everyday pulling of both electrical and
communication cable. The clear formula makes this an ideal choice where cleanliness is a concern.
3M™ Clear Wire Pulling Lubricant has a low residue, less than 5% solids.

Temperature Use
Order No. UPC Size Weight Color Case Qty.
Range

WL -QT 054007-50622 1 quart bottle 28.0 lbs (12,7 kg) 20-120°F(-5-49°C) Clear 12

WL - 1 054007-50623 1 gallon pail 35.0 lbs (15,9 kg) 20-120°F(-5-49°C) Clear 4

WL - 5 054007-50624 5 gallon pail 42.0 lbs (19,05 kg) 20-120°F(-5-49°C) Clear 1

3M™ Scotchkote™ Electrical Coating


3M™ Scotchkote™ Electrical Coating and 3M™ Scotchkote™ Electrical Coating FD are intended for use as
a moisture and corrosion resistant outer seal on vinyl tape applications which are subjected to excessive
amounts of oil. They are designed to improve the weather resistance of the taped splice.
3M™ Scotchkote™ Electrical Coating FD is a fast-drying coating that meets state and local Volatile Organic
Compound (VOC) limits and can be purchased nationwide.

Order No. UPC Description Applications Size Cans per Case

Scotchkote FD 0511128-60151 No Sales Restrictions Coationg 15 fl oz 10

Scotchcast™ Electrical Resin 208


Two-Part, Room-Curing, Semiflexible, Unfilled, Epoxy Liquid Resin
3M™ Scotchcast Electrical Resin 208 is a 100 percent solids epoxy resin system useful for
impregnating and encapsulating U.S. Navy motors through frame size 326. Packaged in
premeasured kits, Scotchcast Resin 208 protects windings against unusual environmental
conditions in applications up to 130°C. Because of the product's good wetting and impregnating
properties, there is little scrap and little need for rework or patching.

• Simple one-to-one mix ratio (by weight)


• Good thermal and mechanical shock resistance
• Good moisture and chemical resistance

Scotchcast™ Electrical Resin 210

Two-Part, Room-Curing, Class B, Semi-flexible, Filled, Thixotropic, Epoxy Liquid Resin


3M™ Scotchcast'M Electrical Resin 21 O is a 100% solids, room-curing, epoxy resin system.
It is suggested for insulating and sealing motor-winding end turns and slot sections. Part A and
Part B are easily mixed in a 1-to-1 ratio by weight. At room temperature the resin has a pot life of
1 to 1 1/2 hours (dependent on mass) and cures in 24-48 hours. 3M'M Scotchcast'M 21 O can be
applied by spatula or by extrusion. It is useful for a variety of electrical sealing, caulking, filling and
patching applications.

• Temperature rated Class B (130°C)


• Low heat rise during cure; extended pot life
• Good mechanical and thermal shock resistance
• Good retention of electrical properties and fl exibility after severe heat aging

Insulating spray
Scotch 1601 (Clear), 1602 (Red) Insulating Sprays are electrical grade, fast drying enamel sealers
and insulators in pressur­ized cans. These sealers protect surfaces against weather, moisture
corrosion, oil alkalies and acids. These sprays can afford easy access to hard-to-reach spots. Use
these sprays over insulation on wire and cable splices, as a general-purpose sealer or for
touch-up insulation on motor winding and frames.

50
Maintenance, Repairs, & Operations
3M™ BBI-A Series Busbar Tubing
3M BBI-A tubing is made of specially formulated, cross-linked, flame-retardant, track-resistant polyolefin that
will shrink to fit rectangular, square or round busbars. BBI-A will handle voltage ranges from 600 V to 35 kV,
reducing your inventory requirements and saving you time and money. BBI-A material has a high resistance to
splitting, while providing the flexibility to conform to bends in certain applications. Superior split resistance can
prevent insulation failures and resulting downtimes. BBI-A is unaffected by normal cleaning fluids and is resistant
to physi­cal damage. Good thermal endurance (up to 110°C/ 230° F) contributes to longer life and more stable
performance. Excellent dielectric strength allows the required space between busbars and metal enclosures
to be substantially reduced. Closer spacing reduces both the overall size of the assembly, and the overall cost.
Note: Busbar is packaged one roll per case 20 or 50 feet long.

UPC Outside Dimension Round


Product Number Rectangular Square Case Qty.
(051135-) (Bar Circumference A) (Diameter)

5, 8 & 15 kV Busbar Size Ranges

35726 3.28-5.57" 1 1/8-1 3/4" 20


BBl-3A 11/2x1/4-2 1/2x1/2" (138 x 6-64 x 13 mm) 1 X 1-1 1 /2 X 1 1 (2" 125 x 25-38 x 38 mm)
35727 (183-141 mm) 129-44 mm) 50

35728 5.43-8.86" 1 3/4-2 3/4" 20


BBl-4A 2 1 /2 X 3/8-4 X 3/4" (64 x 10-102 x 19 mm) 2 X 2" (51 x51 mm)
35729 (138-225 mm) (44-70 mm) 50

35730 6.67-10.86" 2 1/8-3 3/8" 20


BBI-5A 3 X 5/8-5 X 3/4" (176 x 16-127 x 19 mm) 2 X 2-2 X 1/2X2 1 (2" 151 x 51-64 x 64 mm\)
35731 (1169-276 mm) (154-86 mm) 50

35732 7.57-12.86" 2 1/2-4" 20


BBl-6A 3 1/2 X 1/2-6 X 3/4" (89 x 13-152 x 19 mm) 2 1 /2 X 2 1 /2-3 X (3" /64 x 64-76 x 76 mm)
35733 (192-327 mm) (64-102 mm) 50

35734 8.28-13.00" 3/4-4 1/8" 20


BBl-7A 4 X 1/4-6 X 3/4" (1102 x 6-152 x 19 mm) 2 1 /2 X 2 1 /2-3 X (3" 2 164 x 64-76 x 76 mm)
35735 (1210-330 mm) (170-105 mm) 50

35736 10.29-16.43" 3/8-5 1/8" 20


BBI-BA 5 X 1/4-8 X 3/8" (1127 x 6-203 x 10 mm) 3 X 3-4 X 4" 3 (176 x 76-102 x 102 mm
35737 (1261-417 mm) (186-130 mm) 50

35876 12.29-19.23" 4-6 1/8" 20


BBl-9A 6 X 1/4-9 x3/4" (1152 x 6-229 x 19 mm) 3 1 /2 X 3 1 /2-5 X (5" 189 x 89-127 x 127 mm)
35877 (1312-488 mm) (1102-156 mm) 50

35878 15.43-24.14" 5-7 5/8" 20


BBl-10A 8 X 1/4-10 X 3/4" (203 x 6-254 x 19 mm) 5 x5-6 x6" (127 x 127-152 x 152 mm)
35879 (392-612 mm) (127-194 mm) 50

25 kV Busbar Size Ranges

35726 3.28-3.56" 11/8" 20


Measure
BBl-3A 11/2x1/4-1 1/2x3/8" (38 (38x 6-38 x 10 mm)
circumference
35727 (83-90 mm) (29 mm) 50

35728 5.43-5.80" 1 3/4" 20


Measure
BBl-4A 2 1/2 X 3/8-2 1/2 X 5/8" (64 x 10-64 x 16 mm)
circumference
35729 (138-147 mm) 144mm) 50

35730 6.67-7.18" 21/8-2 1/4" 20


Measure
BBI-5A 3 X 5/8-3 X 3/4" (76 x 16 -76 x 19 mm)
circumference
35731 (169 -182 mm) 154._57 mm) 50

35732 7.57-8.43" 2 1/2-2 5/8" 20


Measure
BBl-6A 31/2 X 1/2-4 X 1/4" /89 (13-102 x 6 mm)
circumference
35733 (192-214 mm) /64-67 mm\ 50

35734 8.28-10.44" 2 3/4-3 1/4" 20


BBl-7A 4 X 1/4-5 X 3/8" (102 x 6-127 x 10 mm) 2 1/2 X 2 1/2" (64 x64 mm)
35735 (210-265 mm) (70-83 mm) 50

35736 10.29-12.88" 3 3/8-4" 20


BBI-BA 5 X 1/4-6 x3/4" (1127 x 6-152 x 19 mm) 3 X 3" (176 x 76 mm)
35737 (1261-327 mm) 186-102 mm\ 50

35876 12.29-15.31" 4-4 7/8" 20


BBl-9A 6 X 1/4-7 x3/4" (152 x 6-178 x 19 mm) 3 1/2 x3 1/2-4x4" (89 x 89-102 x 102 mm)
35877 (312-389 mm) (102-124 mm) 50

35878 15.43-19.79" 5-6 1/4" 20


BBl-10A 8 X 1/4-9 x3/4" (203 x 6-229 x 19 mm) 5 X 5" (127 x 127 mm)
35879 (392-503 mm) (127-158 mm) 50

35 kV Busbar Size Ranges

35734 8.28-8.86" 2 3/4" 20


Measure
BBl-7A 4 X 1/4-4 X 3/4" (102 x 6-102 x 19 mm)
circumference
35735 (210-225 mm) (70 mm) 50

35736 10.29-10.94" 3 3/8" 20


Measure
BBI-BA 5 X 1/4-5 x3/4" (127 x 6-127 x 19 mm)
circumference
35737 (261-278 mm) (86 mm) 50

5876 12.29-13.00" 4-4 1/8" 20


Measure
BBl-9A 6 X 1/4-6 x3/4" (152 x 6-152 x 19 mm)
circumference
35877 (312-330 mm) (102-105 mm) 50

A 35878 15.43-16.86" 5-5 1/4" 20


Measure
BBl-10 8 X 1/4-8 x3/4" (203 x 6-203 x 19 mm)
circumference
35879 (392-428 mm) (127-133 mm) 20

Note: Rectangular and square bar sizes are based on bars having radiused edges and comers.
51
Maintenance, Repairs, & Operations

3M™ HDCW
Wraparound Heat Shrink Cable Repair

3M HOCW Heat Shrink Wraparound Cable Repair Sleeves are designed to


quickly repair damaged cable jacketing. They may also be used to rejacket
in-line splices. HOCW wrap sleeves can be used as insulation material on
cable and splices up to 1000 volts and as jacket repair material on cable up
to 35 kV. The design of the wrap sleeve allows it to be installed in tight spaces
with ordinary heating equipment such as a torch.

The HOCW is made from modified cross-linked polyelofin, with hot-melt adhesive lineron the inner side of the sleeve. Upon
heating, the sleeve shrinks and the adhesive melts, creating a water-tight bond between the sleeve and the cable. HOCW
Wraparound Cable Repair Sleeves meet ANSI C119.1 requirements. A corrosion proof metal channel is used to close the
sleeve during installation. 3M HOCW wrap sleeves are stock in four lenghts and five diameters. Other cut lenghts are
available upon request.

Application Guide and Ordering Information

Jacket Repair Sleeve Dimensions

600/1000V Conductor Size


Part Number UPC (051138-) Length in. (mm) Use Range Max./Min. in.(mm) Expanded Diameter in.(mm) Recovered Diameter in.(mm)
(AWG or MGM)

HDCW 35/10-250 48416 9.8 (250) 1.69 (43) 0.32 (8)


#8 - 2/0 1.38 - 0.39 (35 - 10)
#8 - 2/0 1.38 - 0.39 (35 - 10)
HDCW 35/10-1200 48436 47.2 (1200) 1.69 (43) 0.32 (8)

HDCW 55/15-500 48421 19.7 (500) 2.68 (58) 0.59 (15)


3/0 - 400 2.17 - 0.59 (55 - 15)
3/0 - 400 2.17 - 0.59 (55 - 15)
HDCW 55/15-1200 48437 47.2 (1200) 2.68 (58) 0.59 (15)

HDCW 80/25-750 48426 29.5 (750) 3.66 (93) 0.98 (25)


500 - 1000 3.15 - 0.98 (80 - 25)
500 - 1000 3.15 - 0.98 (80 - 25)
HDCW 80/25-1200 48438 47.2 (1200) 3.66 (93) 0.98 (25)

HDCW 110/30-1000 48431 39.4 (1000) 4.72 (120) 1.10 (28)


1000 - 2000 4.33 - 1.18 (110 - 30)
1000 - 2000 4.33 - 1.18 (110 - 30)
HDCW 100-30-1200 48439 47.2 (1200) 4.72 (120) 1.10 (28)

HDCW 140/40-1000 48435 39.4 (1000) 5.75 (146) 1.34 (34


5.39 - 1.38 (137 - 35)
--
5.39 - 1.38 (137 - 35)
HDCW 140/40-1200 48440 47.2 (1200) 5.75 (146) 1.34 (34

3M™ HDT Heavy-Wall Flame-Retardant


Cable Sleeves for 1 kV
Shrink Ratio 3:1
3M HOT heat shrinkable cable sleeves provide reliable performance for electrical splices, connections and terminations, as well
as mechani­cal and environmental protection. HOT heavy-wall cable sleeves are cross-linked polyolefin. They are flame-retardant
highly split resistant and fast shrinking to provide rapid installation. The 48 in. (121,9 cm) sleeves come standard with a factory
applied adhesive/sealant. Order any of several packaging choices or look for the counter merchandiser assortment at
a 3M authorized distributor and are not printed. MIL­OTL-23053/15, Class 1.
Order in the size equivalent to expanded inside diameter required.

Specification and Ordering Information for 3M HOT 4-Foot Lengths (Black Only) Reeled

Product Number UPC 054007-) Cable Range Expanded/ Recovered I.D. 4' Lengths Per Case

HDT-0400-48A 40649 #12-#6 AWG 0.40/0.15" (10,2/3,8 mm) 20

HDT-0800-48A 40650 #8-1/0 AWG 0.80/0.20" (20,3/5, 1 mm) 20

HDT-1100-48A 40651 #2-4/0AWG 1.10/0.37" (27,9/9,4 mm) 20

HDT-1500-48A 40652 3/0-400 MCM 1.50/0.50" (38, 1 /12, 7 mm) 20

HDT-2000-48A 40654 250-750 MCM 2.00/0.65" (50,8/16,5 mm) 10

HDT-3000-48A 40654 1000 -2500 MCM 3.00/1.00" (76,2/25,4 mm) 10

HDT-4500-48A 40656 1000 -2500 MCM 4.50/1.50" (114,3/38, 1 mm) 5

HDT-6000-48A 59022 2.1" -4.8" O.D. 6.00/1.80" (152,4/45,7 mm) 5

HDT-7000-48A 37774 2.5" -5.6" O.D. 7.00/2.00" (177,8/50,8 mm) 5

52
Maintenance, Repairs, & Operations

CTW-3, CTW-4 Tubing


Adhesive lined, 3:1 and 4:1, Flexible, Polyolefin

Product Description
3M™ CTW-3 and CTW-4 are flexible heat shrinkable tubing with a hot melt
adhesive inner wall. The ex­cellent flow property of adhesive ensures good
environment sealing of complex parts. As this tubing shrinks, molten adhesive
flows and is forced into gaps and crevices. When the adhesive cools it forms a
seal against moisture and other fluids whilst the outer wall provide mechanical
protection. CTW-3 and CTW-4 are rated for operation at -45oC to 125oC,
adhesive reflow will occur at temperature above 85oC.

Typical Applications
CTW-3 and CTW-4 can offer superb environment protection for electronic
components, wire splices, wire bundles and harness breakouts. Automo­tive
truck and marine wire splices and harness breakouts are also quickly and easily
protected from a variety of harsh environments.

Shrink Ratio
CTW-3 Tubing has a 3:1 shrink ratio. When freely recovered, the tubing will shrink to 33% of its original diameter. CTW-4 Tubing
has a 4:1 shrink ratio. When freely recovered, the tubing will shrink to 25% of its original diameter. The recovered wall thickness of
the tubing is proportional to the degree of recovery.
Colors
Standard Color: Black. I Special colors: red, blue, white, yellow, are not UL approved.
Clear tubing is not flame retardant or UL approved.
CTW-3 Size and Dimensions
Total recovered wall Recovered adhesive
Ordering Size mm Expanded I.D. (Minimum) mm Recovered I.D. (Maximum) mm Standard length Standard color
thickness (Nominal) mm thickness (Nominal) mm

3/l 3 1 1.0 0.5

4.8/1.6 4.8 1.6 1.2 0.5

6/2 6 2 1.2 0.5

9/3 9 3 1.4 0.6

12/4 12 4 1.7 0.8

15/5 15 5 1.7 0.8 4ft (1.22m) Black

19/6 19 6 2.1 0.8

24/8 24 8 2.5 1.05

30/10 30 10 2.5 1.05

40/13 40 13 2.5 1.05

50/19 50 19 2.5 1.05t

CTW-4 Size and Dimensions


Total recovered wall Recovered adhesive
Ordering Size mm Expanded I.D. (Minimum) mm Recovered I.D. (Maximum) mm Standard length Standard color
thickness (Nominal) mm thickness (Nominal) mm

4/l 4 I 1.3 0.5

6/1.5 6 1.5 1.5 0.6

8/2 8 2 1.7 0.75

12/3 12 3 2.1 1.0

16/4 16 4 2.1 1.05 4ft (1.22m) Black

19/4.5 19 4.5 2.4 1.2

24/6 24 6 2.6 1.25

32/8 32 8 3.0 1.25

52/13 52 1.3 3.0 1.35

53
Maintenance, Repairs, & Operations
Thin-Wall Tubing
Heat Shrinkable Tubes Specification and Ordering
3M™ FP-301 Thin-Wall Tubing Information for 3M FP-3O1
Shrink Ratio 2:1 Six-Inch Pieces-Tamper Evident
bags (Refills for Kits)
3M FP-301 is a heat shrink­able flexible polyolefin tubing
that offers an outstanding balance of electrical, physical Product
Size Color UPC (051135) Description
Expanded/ Case
Number Recovered I.D. Qty.
and chemical properties for a wide variety of industrial and
3/64" Black 36484 0.046/0.023"
military applications. Rated for 275°F(135°C) continuous FP-301 40 pcs/bag 10
(1,19mm) Clear 36485 (1,17/0,58 mm)
operation. FP-301 tubing is typically use as shrink-fit elec­trical
1/16" Black 36486 0.063/0.031"
insulation over cable splices and terminations. It is also used FP-301 38 pcs/bag 10
(1,59mm) Clear 36487 (1,6/0,79 mm)
for lightweight wire harness covering, wire marking, wire
3/32" Black 36488 (1,6/0,79 mm)
bundling, component packaging and fire resistant covering. FP-301 36 pcs/bag 10
(2,4mm) Clear 36489 (2,36/1, 17 mm)

1/8" Black 36490 0.125/0.062"


FP-301 clear tubing provides excellent visibility for FP-301
(3,18 mm) Clear 36491
34 pcs/bag
(3, 18/1,57 mm)
10

component pack­ing. All FP-301 tubing is split resistant 3/16" Black 36492 0.187/0.093"
mechanically tough, easily marked and resist cold flow. FP-301
(4,77 mm) Clear 36493
30 pcs/bag
(4,75/2,36 mm)
10

l/4" Black 36494 0.250/0.125"


FP-301 is available in black, white, red, blue, yellow and clear FP-301
(6,4mm) Clear 36495
26 pcs/bag
(6,35/3,18 mm)
10

in the standard lenghts of 6-inch (15,2 cm) cut pieces 3/8" Black 36496 0.375/0.187"
48-inch (1,21 m) and small (8.5-inch core diameter) spools FP-301
(9,55mm) Clear 36497
24 pcs/bag
(9,53/4,74 mm)
10

of 50 (15,24 m) and 100 (30,48 m) feet. Four-foot lengts of 1/2" Black 36498 0.500/0.250"
green tubing are available in sizes 1 /16 inch to 1 /2 inch. FP-301
(12,7mm) Clear 36499
20 pcs/bag
(12,7/6,35 mm)
10

The assorted color kit has a total of 133 pieces and contains 3/4" Black 36500 0.750/0.375"

seven colors: black, red, white, yellow, blue, green and clear FP-301
(19,0mm) Clear 36501
14 pcs/bag
(19,05/9,52 mm)
10

(see chart below.) The black kit contains 102 pieces, all 6" 1" Black 36502 1.000/0.500"

(512,4 mm) lenghts (see chart below). FP-301


(24,4 mm) Clear 36503
10 pcs/bag
(25,4/12,7 mm)
10

1-1/2" Black 36504 1.500/0.750"


FP-301 6 pcs/bag 10
Application Specifications: UL Recognized and CSA Certified (38,1 mm) Clear 36504 (38,1/19,05 mm)

at 600 volts at 257°F(125°C); UL File No. E-39100 and CSA 2" Black 36506 2.000/1.000"
FP-301 4 pcs/bag 10
No. 38227. MIL­I-23053/5, Class 1,2. AMS 3636 (Type I) and (50,8 mm) Clear 36507 (50,8/25,4 mm)

AMS 3637 (Type II). 3" Black 36508 3.000/1.500"


FP-301 3 pcs/bag 10
(576,0 mm) Clear 36509 (76,2/38,1 mm)

To Order: Reference specific product size, color and 4" Black 36510 4. 000/2. 000"
FP-301 2 pcs/bag 10
description on the following pages. Example FP-301-1/4 (102,0 mm) Clear 36511 (101,6/50,8 mm)

white 6" (15,2 cm) pieces.

Description UPC (051135) Case Quantity Product Size Color UPC (051135) Description Case Qty.

Assorted Colors Kit 37677 5 Kits 3/64-3/16"


FP-301 Black 36612 6 each of 5 sizes 10
Kit Contents Kit Quantity (1,19-4,77 mm)

3/32 (2,35 mm) 35 1/4-3/4"


FP-301 Black 36613 4 each of 4 sizes 10
1/8 (3,18 mm) 28 (6,4-19,0 mm)

3/16 (4,75 mm) 21 1-4"


FP-301 Black 36614 2 each of 5 sizes 10
1/4 (6,35 mm) 21 (25,4-102 mm)

3/8 (9,53 mm) 14 3-32"


FP-301 Assort. 36618 5 each of 7 colors 10
1/2 (12,70 mm) 14 (2,4mm)

Assorted Black Kit 38139 5 Kits 1/8"


FP-301 Assort. 36619 4 each of 7 colors 10
Kit Contents Kit Quantity (3,18 mm)

3/16 (4,8 mm) 30 3/16"


FP-301 Assort. 36620 3 each of 7 colors 10
1/4 (6,5 mm) 28 (4,77 mm)

3/8 (9,6 mm) 20 1/4"


FP-301 Assort. 36621 3 each of 7 colors 10
1/2 (12,7 mm) 14 (6,4mm)

3/4 (19,1 mm) 6 3/8"


FP-301 Assort. 36622 2 each of 7 colors 10
1 (25,4 mm) 4 (9,55 mm)

1/2"
FP-301 Assort. 36623t 2 each of 7 colors 10
(12,7 mm)

54
Maintenance, Repairs, & Operations

3M™ Comfort Grip Gloves


NBR: Nitrile Butadine Rubber
Excellent Breathability and Comfort
Due to micro-porous foam coating, the gloves have excellent
breathability that easily allows the air to come in and the perspiration
to go out. Due to use of Nitrate rubber of shape memory
characteristics, one feels like bare-handed.
Excellent Breathability and Comfort
The glove is abrasion resistant and durable with micro-porous foam
coating. Reusable after wash.
Excellent Grip and Dexterity
Nitrite foam coating offers a comfortable grip even in a slightly wet or
oily environment. Applications:
• Material processing and assembling parts
Thanks to thin NBR foam coating, even after wearing the gloves, one
• Precision assembly and maintenance
feels like bare-handed, allowing him/her precsion. • Plumbing, electrical wiring and
maintenance tasks
Human and Environment Friendly • Logistics, packaging, and etc
Using water-based material, the foam coating eliminartes problems • Gardening and crops
such as a variety of allergy • Mechanical /Vehicle maintenance
and dermatitis. And also due to thorough cleaning process, the gloves
are environmentfriendly blocking all hazardous materials.
Chemical and Oil Resistance
Due to chemical properties of NBR material, the gloves are resistant
to petrol chemicals and solvents.

Colors
Available in Gray, Orange, Green,
Blue, and Yellow.

3M™ Comfort Grip Cut Resistant Gloves


Cut Resistant Gloves
These gloves provide the same comfort as the 3M™ Comfort Grip
General Use Gloves but with an Ultra High Molecular Weight
Polyethylene Composite Liner that gives you exceptional cut
puncture and tear resistance. They're excellent for jobs requiring
dexterity when handling

Applications:
• Handling abrasive or sharp materials
• Forming, bending or machining sharp parts
• Cable pulling and wire handling
• Cable preparation
55
Maintenance, Repairs, & Operations
Your head is everything.
Protect them with the technology and craftsmanship you can trust.

The Lightweight Heavyweight


3M™ Comfort Cap is designed according to
EN812 standard. This sporty head protection
cap is created on a modern baseball cap design.
Based on a comfortable and breathable concept
that is suitable for indoor and outdoor usage.
Warning: This is not an industrial safety helmet

Product Information:
• Outer material: 100% cotton
• Shell made of hard plastic
• Foam padding of the shell and integrated
with ventilation holes
• Application: -30 deg to +50 deg
• Integrated sweatband
• Tested persuant to EN812
• Washable

3M™ Comfort Cap are designed to protect user from light impact and
scratches. They do not protect against the effects of falling
or thrown objects or moving, hanging loads.Under no circumstances
should the 3M™ Comfort Cap be used in place of an industrial
safety helmet according to EN397 standard.

PS2000
UV Protection Cool Wristlet
Product Description:
3M PS2000 is an UV protection cool wristlet suitable as a
working sleeve and outdoor activities. Provides cool texture
and offers UV protection, high absorbency, wind resistance
and quick drying.

• AQUA-X fiber
• Seamless soft bending
• Minimized chafing and easy slipping
• Ultra violet(UV) ray protection
• Excellent dexterity
• High absorbency

Properties
-Fiber: 70Denier Nylon(Aqua-X, Spandex)
Colors: White, Black, Light Gray, Sea blue, Aqua, Pink

56
Product Category Applications per Market Segment
Maintenance, Power General Industry
Construction &
Product Repairs, & Generation & (Original Equipment
Industrial
Operations Distribution Manufacturer)
Electrical tapes and other
specialty tapes • • • •
OEM, Electronics Tapes • • •
Lugs and connectors • • • •
Motor Lead Connectors • • •
Low Voltage resin splice kits • • •
Spring connectors & direct bury
low voltage connector • • •
Cold Shrink Termination Kits • • •
Cold Shrink Splicing Kits • • •
Loadbreak Elbows •
Insulation Piercing Connector •
Conductor Cover Insulation •
Aluminum Conductor
Composite Reinforced (ACCR) • •
Flexible insulation papers &
tLiquid Filled Transformer
Insulation
• • •
Cable Ties and Wire Marking • • •
Electrical resin, Electrical
Coatings, and Aerosols • • • •
Aerosols • • •
Busbar Insulation • • •
HDCW Wraparound Heat
Shrink Cable Repair • • •
Heat Shrinkable Tubes • • •
Electrical supplies (wire lube,
gloves, bump caps,
UV protection sleeves, • • •
barricade tapes, etc.)

57
You're in a demanding industry. To be successful, you need a wide range of reliable products
designed to effectively manage your daily processes. You need a supplier with a solid
understanding of your industry and the technology that drives it. Quite simply, you need 3M.
Our Electrical Markets Division designs and manufactures a comprehensive line of products
that can address your diverse applications. Globally recognized as a strong and innovative
brand, 3M has the products and services you need and the name you can trust.

In your business, power, technology and reliability are essential. 3M delivers that and more.
We have the power of a diversified, global manufacturer with more than 60,000 products in
our line; a reputation for technical excellence and innovation; and employees committed to
delivering quality products and service to you, our valued customer.

This total quality management philosophy is evident in all our manufacturing facilities located
in countries throughout the world. We are committed to achieving registration of these 3M
manufacturing locations under the ISO 9002 quality systems standard --- one more reason
3M products will continue to provide in-place, reliable performance over time.

Our commitment and capability doesn't stop with electrical products --- it starts there.
To explore the many ways we can serve you, contact your 3M representative today.
Electrical Markets Division
3M Philippines
9F Three World Square Building
22 Upper McKinley Road, McKinley
Hill Fort Bonifacio, Taguig City 1634
632 588 9100
www.3M.com/ph
innovation.ph@3M.com

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