46490686-F-11-10-PM-P185WJD-T4I Parts Manual
46490686-F-11-10-PM-P185WJD-T4I Parts Manual
46490686-F-11-10-PM-P185WJD-T4I Parts Manual
P185WJD-T4I (D75)
COMPRESSOR MODEL
TITLE PAGE
Section A - Parts Ordering
1-1
TABLE OF CONTENTS
TITLE PAGE
Section C - ENGINE PARTS
ROCKER COVER, AIR and FUEL LINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
GLOW PLUGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
REAR OIL SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
OIL COOLER and FILTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
TIMING GEAR COVER & THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8
OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
FAN DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13
TURBOCHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14
AUXILLIARY DRIVE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-16
FUEL TRANSFER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-17
FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
FLYWHEEL HOUSING and FLYWHEEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-19
ENGINE ELECTRONICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-21
ALTERNATOR and MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
ENGINE LIFT STRAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24
1-2
Section A - Parts Ordering
GENERAL
This publication, which contains an illustrated parts breakdown, has been prepared as an aid
in locating those parts which may be required in the maintenance of the unit. Always insist on
genuine Ingersoll Rand branded parts for your unit.
Doosan Infracore Portable Power can bear no responsibility for injury or damages
resulting directly from the use of non-approved repair parts.
Portable Power service facilities and Ingersoll Rand parts are available worldwide. Consult
local yellow pages or visit: www.dooasnportablepower.com.
Special order parts may not be included in this manual. Contact the Portable Power Parts
Department with the unit serial number for assistance with these special parts.
Description
The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies
and detailed parts which make up this particular machine. This covers the standard models
and the more popular options that are available.
In referring to the rear, the front or to either side of the unit, always consider the drawbar end
of the unit as the front.
Standing at the rear of the unit facing the drawbar (front) will determine the right and left
sides.
Fasteners
Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these
units. In the disassembly and reassembly of parts, extreme care must be taken to avoid
damaging threads by the use of wrong fasteners.
How To Order
B-1
FRAME, LIFTING BAIL and BELLY PANS
A B
C
G D
E E
J F
H E
K
T E
L J
T E
N
M
R E
E S
46490686_05/09_A
B-2
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 23360662SB Bail, CRBSD Lift 1
B 36882165SB Plate, Bail Eye 1
C 36880896SB Bail, STSD Lift 1
D 36883510SB Angle, Roof Tie 1
E 35279025 Screw, Tapping M08-1.25 X 20 42
F 36877793 Screw, Hex Flange M12-1.75 X 40 3
G 36879203 Nut, Hex Flange M12-1.75 3
H 36880904SB Crossmember, Lift Bail 1
J 36789492 Screw, Hex Flange M12-1.75 X 25 4
K 46493391SB Guard, Rear Toolbox 1
L 46493383SB Guard, Mid Toolbox 1
M 46496212SB Guard, Front Toolbox 1
N 46493250SB Frame 1
P 46543583GB Pan, Center Belly 1
Q 46498036GB Pan, CRBSD Belly 1
R 46543591GB Pan, STSD Belly 1
S 36880623 Cover, Engine Oil Drain 1
T 36797652 Screw, Tapping M06-1.0 X 12 13
B-3
DRAWBAR
A
A
B
D
E F
J
H
E
K
C
M
G
D
L E
N Option
P Option
46490686_05/09_A
B-4
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 36879492 Screw, Hex Flange M12-1.75 X 25 4
B 35290113 Screw, Hex M16-2.0 X 75 2
C 96704630 Nut, Hex Nyloc M16-2.0 2
D 36796068 Tube, Jack Mounting 2 Prior to S/N 418440
22586168 Tube, Jack Mounting 2 Begin w/ S/N 418440
E 35279025 Screw, Tapping M08-1.25 X 20 10
F 36886364SB Drawbar 1
G 36888709 Jack Assembly 1 Prior to S/N 418440
46554010 Jack Assembly 1 Begin w/ S/N 418440
H 95934907 Washer, Flat 2
J 22144521 Chain & Hook Assembly 2
K 35376094 Screw, Hex M16-2.0 X 120 2
L 96701750 Nut, Hex M16-2.0 4
M 35605187 Eye, Pintel 1
N 35370469 HItch, 2.31" Ball (OPTION) 1
P 36509073 HItch, 2.00" Ball (OPTION) 1
B-5
RUNNING GEAR and FENDERS
D C
46490686_05/09_A
B-6
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 36877579 Fender 2
B 92368687 Screw, Tapping M06-1.0 X 14 10
C 22469860 Axle, Standard without Brakes 1
D 96747142 Screw, Hex Flange M16-2.0 X 30 4
E 36073559 Tire and Wheel Assembly 2
B-7
AXLE STANDARD without BRAKES
B
D
F
C K
E
M
G
A P
J
L
N
Q
46490686_05/09_A
B-8
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 22469860 Axle, Standard without Brakes 1
B 35391101 Seal, Grease 2
C 35361864 Cone, Inner Bearing 2
D 35361872 Cup, Inner Bearing 2
E 35315183 Cup, Outer Bearing 2
F 35315191 Cone, Outer Bearing 2
G 22464648 Stud, Wheel 10
H 36848158 Hub & Drum with Studs and Cups 2
J 22805436 Washer, Spindle 2
K 22805444 Washer, Tang 2
L 35315217 Nut, Spindle 2
M 46543682 Fitting, Zerk 2
N 35391127 Cap, EZ Lube Dust 2
P 46543690 Plug, EZ Lube Dust 2
Q 35315274 Nut, Wheel 10
B-9
TIRE and WHEEL
46490686_05/09_A
R
I
A
K E
D
J
F
G H
H
46490686_05/09_A
C
E
B
E
D H
H J
M
F L K
G L
J
K Q N
R
S
T
P
U
V
46490686_10/09_B
B - 12
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 46555818 Engine 1
B 22756381SB Bracket, Throttle Lever 1
C 36898096 Screw, Hex Flange M06-1.0 X 25 1
D 96704598 Nut, Hex Lock M06-1.0 1
E 96701461 Screw, Hex M06-1.0 X 25 1
F 46546347SB Bracket, Air Cylinder Mounting 1
G 96702816 Screw, Hex M08-1.250 X 16 2
H 95935029 Washer, Flat 1/4” 2
J 35328467 Bearing, Rod End 5/16”-24 2
K 36769032 Nut, Hex Flange M06-1.0 2
L 95923074 Nut, Hex Jam 5/16”-24 2
M 22685820 Cylinder, Air 1
N 35370386 Elbow, 90° X 1/8” NPT X 3/8” Tube 1
P 46490850SB Bracket, STSD Engine Mounting 1
Q 35304047 Nut, Hex Nyloc M12-1.75 1
R 95935003 Washer, Flat 1/2” 2
S 39179072 Screw, Hex M16-2.0 X 50 2
T 35375591 Screw, Hex M16-2.0 X 30 1
U 35279025 Screw, Tapping M08-1.25 X 20 2
V 54429303 Isolator 1
W 96739958 Screw, Hex M12-1.75 X 70 1
X 54429295 Washer, Snubbing 2
B - 13
CRBSD ENGINE MOUNT
P
Q
A
C
B
R D
C
J
S
F
H E
G F
K OPTION
L
N
46490686_10/09_B
B - 14
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 35304047 Nut, Hex Nyloc M12-1.75 1
B 54429295 Washer, Snubbing 1
C 22489942 Switch, Temperature 1
22651251 Sender/Switch, Combo Sensor (OPTION) 1
D 36870608 Sender, Pressure (OPTION) 1
E 39127287 Tee, Street 1/8” NPT (OPTION) 1
F 36878379 Switch, 12 PSI Pressure 1
G 35375591 Screw, Hex M16-2.0 X 30 1
H 39179072 Screw, Hex M16-2.0 X 50 2
J 46490843SB Bracket, CRBSD Engine Mounting 1
K 35279025 Screw, Tapping M08-1.25 X 20 2
L 54429303 Isolator 1
M 96739958 Screw, Hex M12-1.75 X 70 1
N 95935003 Washer, Flat 1/2” 2
P 36877959 Spacer, Fan 1
Q 46542239 Fan 1
R 95934998 Washer, Flat 5/16” 4
S 96726435 Screw, Hex M08-1.25 X 100 4
B - 15
AIREND and UNLOADER
K
A
L M N P
46490686_05/09_A
B - 16
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 96702170 Screw, Socket Head Cap M10-1.50 X 35 4
B 46553553 Cover, Inlet 1
C 36511623 Valve, Unloader 1
D 95058053 O-Ring, 5.0” X 0.14” 1
E 35379817 Cap, Spring 1
F 35376342 Spring, Unloader 1
G 35611557 Stem, Piston 1
H 35376334 Spring, Unloader Piston 1
J 35611615 Piston, Unloader 1
K 35376359 Seal, U-Cup 2.75” X 2.38” 1
L 46553542 Cover, Front Seal 1
M 39322284 Seal, Lip 67.25 X 48.12 1
N 46553557 O-Ring, 4.50” X 0.12” 1
P 46553556 Bearing, Ball 1
B - 17
AIREND PIPING
B
C
To Side
Separator
Filter Head
E V
J
F L M
H
U G W D
K
P
To Side T
Separator
Tank
N X
To Bottom
Separator
Tank
Q X
N X
To Outside Elbow Y
Oil Cooler
To Inside Elbow S
Oil Cooler
46490686_07/10_B
B - 18
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 23279078 Element, Compressor Oil Filter 1
B 46499307 Airend 1
C 22823199 Switch, Temperature 248° F 1
D 35282904 Hose Assembly, -4 JIC X 1125 mm 1
E 35279876 Elbow, 90° O-Ring 7/16”-20 X -4 JIC 1
F 95287629 Connector, 1/4” Tube X 1/8” NPT 1
G 36886992 Valve, 0.078” Check w/ O-Ring 1
H 35374859 Tee, 1/8” NPT Male Run X 3/8”Tube 1
J 95022307 O-Ring, 2.62” X 0.14” 1
K 36788172 Seal, U-Cup 1.88” X 1.63” 1
L 22195820 Element, Thermostat 150° - 170° F 1
M 23334717 Housing, OTBV 1
N 35294750 Elbow, 90° O-Ring 1.06”-12 X 3/4” Tube 2
P 46542163 Screw, Socket Head Cap M10-1.5 X 30 4
Q 35294727 Elbow, 45° O-Ring 1.06”-12 X -12 JIC 1
R 35294677 Hose Assembly, -12 JIC X 13” 1
S 35376110 Hose Assembly, -12 JIC X 54” 1
T 35296425 Elbow, 45° O-Ring 1.88”-12 X -24 JIC 1
U 46497616 Hose, Airend Discharge -24 JIC 1
V 35279959 O-Ring, .35 X .08 AR
W 35278571 O-Ring, .47 X .08 AR
X 35294768 O-Ring, .92 X .12 AR
Y 35376110 Hose Assembly, -12 JIC X 54” 1 Prior to S/N 415520
36881936 Hose Assembly, -12 JIC X 65” 1 Begin with S/N 415520
B - 19
AIREND MOUNT
E
F
D
A
B
M
C L
K
J
H
46490686_05/09_A
C A
L
D
E
F
G
H
K
J
46490686_05/09_A
C A9
A5 G B1
B G
A D E
G
F K A9
J
L
G
Q G
R J
P A6 G
H
M A5
A7 A8 V L
T H
Y B2
G
N A
J
J
T
H
U A4
A1
S
A2
U A4
A1
J W X
A1
Z
A1 A3 H T
46490686_07/10_C
B - 22
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 46492765GA Stop, Door 2
B 46492757SB Bracket, Roof Attachment 2
C 23021579SB Support, RH Cooler 1
D 46496899SB Angle, Radiator Support 1
E 46492732SB Baffle, Top LH 1
F 46492724SB Baffle, Top RH 1
G 92368687 Screw, Tapping M06-1.0 X 14 13
H 36889608 Screw, Hex Flange M08-1.25 x 25 10
J 35279025 Screw, Tapping M08-1.25 X 20 14
K 23021561SB Support, LH Cooler 1
L 36898104 Nut, Hex Flange M06-1.0 8
M 22487615SB Baffle, Radiator Bottom 1
N 22487607SB Baffle, Cooler Bottom 1
P 22482277 Radiator 1
Q 36769560 Cap, Radiator 1
R 46492773SB Support, Cooler Middle 1
S 36882934 Cooler, Oil 1
T 36881886 Nut, Hex Flange M08-1.25 6
U 35294727 Elbow, 45° O-Ring 1.06”-12 X -12 JIC 2 Prior to S/N 415520
35295880 Connector, O-Ring 1.06”-12 X -12 JIC 2 Begin with S/N 415520
V 96727623 Screw, Hex Flange M06-1.0 x 50 8
W 46492708SB Shroud,Fan 1
X 36895746 Nutsert, Hex M08 8
Y 36884948 Bottle, Coolant Recovery 1
Z 36884096 Guard, Fan 1
A1 35221662 Clamp, Hose 4
A2 46496311 Hose, Top Radiator 1
A3 46496329 Hose, Bottom Radiator 1
A4 35294768 O-Ring, 0.92” ID X 0.12“ Cross Sect. AR
A5 36797652 Screw, Tapping M06-1.0 X 12 8
A6 36782167 Valve, Drain 1/4” NPT X .3/8” 1
A7 35363498 Hose, Fuel .5/16” ID 30”
A8 35296342 Clamp, Worm Gear 2
A9 54721238 Screw, 11/32” HI-LO 8
B1 54602719GA Cross Member Endcap 1
B2 36138295 Cap, Coolant Recovery Bottle AR
B - 23
AIR INTAKE and RELAY MOUNTING
To Turbo
Intake
E
G C
J K
H F
D
F
L D
C
To Airend
Intake
46490686_05/09_A
B - 24
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 23247604 Clamp, T 3.12” 1
B 22311146 Hose, Engine Intake 1
C 35374073 Clamp, T 3.62” 3
D 36897999 Cleaner Assembly, Air 2
E 35279025 Screw, Tapping M08-1.25 X 20 2
F 96702816 Screw, Hex M08-1.250 X 16 4
G 46499562SB Bracket, Air Cleaner 1
H 92368687 Screw, Tapping M06-1.0 X 14 2
J 22511505 Relay, 70 A 2
K 23091796 Box, Relay 2
L 46499596 Hose, Flexible 3" ID AIir Intake 1
B - 25
AIR CLEANER
B C D
46490686_05/09_A
A P
D
F
C
J M
G P H
To Bottom
Airend
E
K
H
H
To Separator
L M Filter Head
Drain
To Bottom OTBV
N Q R
46490686_10/09_B
To Tee on
Side Airend
To Air Cylinder E B A5
N
F
D
C
H
To St. Side
Rear Airend
J G To Discharge
To Top Press. Gauge
Separator
Tank L To Start/Run
Valve
K A6
L
P A6
E
W
W
R Q M
S A9 X
V
Y
To Rear
B1 T Side Airend Z
A1 A8
S A9
U G
A3 A2 A7
B2
G
A4
46490686_01/10_B
B - 28
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 22436331 Element, Separator 1
B 22610760 Nipple, Filter Air-Oil 1
C 36896892 Valve, Pressure Regulator 200 PSI 1
D 36766756 Orifice, Muffler 0.140” 1
E 35114545 Tee, Street 1/4” NPT 2
F 35369503 Tee, Run 1/4” NPT X 3/8” Tube 1
G 36793776 Nipple, 0.25” NPT 3
H 95446340 Elbow, 45° Swivel Nut -4 JIC 1
J 36840437 Valve, .062” Orifice Check 1
K 35279785 Connector, 1-5/8”-12 X -20 JIC 1
L 35369354 Elbow, 1/4” NPT X 3/8” Tube 2
M 22406755 Filter Head 1
N 46541405 Tube, Discharge Service Air 1
P 35279777 Elbow, 90° 1-5/8”-12 X -20 JIC 1
Q 36921377 Nozzle, 0.395” Orifice Sonic 1
R 95219770 Adapter, 1.25” NPT X 1.62”-12 1
S 35189885 U-Bolt, 1/4”-20 2
T 95953378 Elbow, 90° X 1.25” NPT 1
U 95944542 Nipple, Long 1.25” NPT X 7” 1
V 46496451SB Bracket, Service Pipe 1
W 35279025 Screw, Tapping M08-1.25 X 20 4
X 23365349SB Bracket, Separator Element 1
Y 95935003 Washer, Flat 1/2” 4
Z 96702279 Screw, Hex M10-1.5 X 20 4
A1 35596436 Switch, Temperature 248° F 1
A2 35322379 Valve, Blowdown 1
A3 35283464 Elbow, 90° Male 1/4” NPT X 1/4” Tube 1
A4 35324839 Valve, Ball 1/4” NPT 1
A5 22610950 O-Ring, 2 - 32 AR
A6 35279942 O-Ring, 3-20 AR
A7 35379064 Repair Kit, Diaphragm AR
A8 39404165 O-Ring, .644 X .087 1
A9 35144492 Nut, Hex Lock 1/4”-20 4
B1 36881076 Valve, Wye 1
B2 43213388 Orifice, Muffler 0.093” 1
B - 29
AIR and OIL PIPING CRBSD FRONT
A J
B J K
H L G F E
46490686_05/09_A
B - 30
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 35279785 Connector, 1-5/8”-12 X -20 JIC 1
B 36921377 Nozzle, 0.395” Orifice Sonic 1
C 35596436 Switch, Temperature 248° F 1
D 36793776 Nipple, 0.25” NPT 1
E 35324839 Valve, Ball 1/4” NPT 1
F 35283464 Elbow, 90° Male 1/4” NPT X 1/4” Tube 1
G 43213388 Orifice, Muffler 0.093” 1
H 35322379 Valve, Blowdown 1
J 35279942 O-Ring, 3-20 AR
K 35279777 Elbow, 90° 1-5/8”-12 X -20 JIC 1
L 35379064 Repair Kit, Diaphragm AR
B - 31
AIR and OIL PIPING CRBSD REAR
A B
D 33"
J D 35"
L M D N T P Q R T S
18"
46490686_10/09_B
B - 32
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 35370386 Elbow, 90° X 1/8” NPT X 3/8” Tube 1
B 95935599 Coupling, Straight 1/8” NPT X .75” 1
C 22910699 Valve, 2-Way Start-Run 1
D 35356484 Tubing, 3/8” Synflex * See Lengths Above
E 35279876 Elbow, 90° O-Ring 7/16”-20 X -4 JIC 1
F 36896892 Valve, Pressure Regulator 200 PSI 1
G 35114545 Tee, Street 1/4” NPT 1
H 35369503 Tee, Run 1/4” NPT X 3/8” Tube 1
J 95287629 Connector, 1/4” Tube X 1/8” NPT 1
K 36886992 Valve, 0.078” Check w/ O-Ring 1
L 35374859 Tee, 1/8” NPT Male Run X 3/8”Tube 1
M 35282920 Hose Assembly, -4 JIC x 30" 1
N 35294750 Elbow, 90° O-Ring 1.06”-12 X 3/4” Tube 2
P 35294677 Hose Assembly, -12 JIC X 13” 1
Q 35282904 Hose Assembly, -4 JIC X 1125 mm 1
R 36779999 Tee, O-Ring 1.06”-12 SAE X -12 JIC X -12 JIC 1
S 35369214 Cap, Hex -12JIC 1
T 35294768 O-Ring, .92 X .12 AR
B - 33
AIR and OIL PIPING STSD
G H
K L M N P Q R S
46490686_05/09_A
B - 34
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 46492047 Tube, Air - Separator Tank to Element 1
B 35296409 Connector, -24JIC X 1.88”-12 1
C 22436331 Element, Separator 1
D 35279777 Elbow, 90° 1-5/8”-12 X -20 JIC 1
E 46541405 Tube, Discharge Service Air 1
F 96702279 Screw, Hex M10-1.5 X 20 4
G 35144492 Nut, Hex Lock 1/4”-20 4
H 35189885 U-Bolt, 1/4”-20 2
J 36881076 Valve, Wye 1
K 95944542 Nipple, Long 1.25” NPT X 7” 1
L 95953378 Elbow, 90° X 1.25” NPT 1
M 95219770 Adapter, 1.25” NPT X 1.62”-12 1
N 23365349SB Bracket, Separator Element 1
P 35369347 Connector, Male 1/4” NPT X 3/8” Tube 1
Q 35369354 Elbow, 1/4” NPT X 3/8” Tube 1
R 35296425 Elbow, 45° O-Ring 1.88”-12 X -24 JIC 1
S 46497616 Hose, Airend Discharge -24 JIC 1
B - 35
AIR and OIL PIPING TOP
46490686_05/09_A
D
A
C
46490686_05/09_A
J K
L E
F A
M G C
D B
H
N
W
M
P V
46490686_05/09_A
B - 38
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 35369354 Elbow, 90° 1/4” NPT X 3/8” Tube 1
B 22127385 Switch, Ignition 1
C 22910699 Valve, 2-Way Start-Run 1
D 35369347 Connector, Male 1/4” NPT X 3/8” Tube 1
E 35370386 Elbow, 90° X 1/8” NPT X 3/8” Tube 1
F 95935599 Coupling, Straight 1/8” NPT X .75” 1
G 22054175 Hourmeter, Elect/Mech 1
H 22054159 Nut, Plastic #4-40 2
J 54749601 Frame, WW Instrument Panel 1
K 22171680 Panel, Instrument 1
L 54482518 Latch, Plastic Endcap 1
M 54721212 Rivet, 3/16” Aluminum 10
N 22171698 Decal, WW Instrument Panel 1
P 35604065 Gauge, 150 PSI Pressure 1
Q 22134118 Knob Assembly (Included w/ Item B) AR
R 22070494 Screw, Plastic Tapping 8
S 22107478 Hinge, Control Panel 1
T 54482500 Door, Instrument Panel 1
U 54721220 Rivet, 3/16” Aluminum 4
V 22137418 Lamp, 14 VDC (Replacement) AR
W 22090898 Screw, Pan Head M06-1.0 X 16 2
B - 39
FUEL TANK
C
To Engine E
Fuel Pick-up
G
F 24" B
F 15"
G
G
H
To Engine
Fuel Return
G
M
J
K
M
46490686_05/09_A
B - 40
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 22247951 Strap, Hold Down Interior 1
B 36884245 Strap, Hold Down Exterior 1
C 35271170 Screw, Tapping M08-1.25 X 40 1
D 35278530 Nut, Hex Nyloc M08 1
E 35279025 Screw, Tapping M08-1.25 X 20 1
F 35363498 Hose, .5/16” Fuel ~ See Lengths Above
G 35296342 Clamp, Worm Gear 4
H 36885546 Cap, Fuel 1
J 36385111 Gasket, Fuel Cap 1
K 36881100 Tank, Fuel 1
L 35384577 Bushing, Nitrile 2 Included w/ Item K
M 35392307 Standpipe Assembly 2 Included w/ Item K
B - 41
LIGHTS and WIRING
C
B
B F E
C
J K L M
G
H
F
D
G
E C
46490686_05/09_A
F K
A B
J
H
G K L M
C
46490686_05/09_A
A T
B M Z
X
W
E F G V
H
C J
Y
S U D
Q
P H
B M
R J
U K
S E F G
J L
N
46490686_05/09_A
B - 44
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 46492898GA Roof 1
B 36889509GA Door, Side 2
C 36793602 Latch, Door Slam 2
D 36794816 Rivet, 3/16” X 1/8” 8
E 35600287 Spring, Gas 4
F 35337328 Stud, Ball M08-125 8
G 36881886 Nut, Hex Flange M08-125 8
H 36883437 Hinge, Door 2
J 36797652 Screw, Tapping M06-1.0 X 12 22
K 46492765GA Stop, Door 4
L 36894194GA Panel, Side 2
M 36865293 Bumper, Rubber 6
N 54473517 Endcap, Front 1
P 46498028SB Stiffner, CRBSD Endcap 1
Q 54602719GA Cross Member Endcap 1
R 46543138SB Stiffner, STSD Endcap 1
S 35279025 Screw, Tapping M08-1.25 X 20 24
T 35310622 Plug, Hole 2” 1
U 54721238 Screw, 11/32” HI-LO 14
V 54473525 Endcap, Rear 1
W 54724117 Grommet, Screw 12
X 36883445GA Cover, Top Cooler Access 1
Y 36883452GA Cover, Lower Cooler Access 1
Z 54519202 Screw, Hex 1/4”-10 X.3/4” 12
B - 45
DECAL LOCATION - EXTERIOR CRBSD LOGO
46490686_05/09_A
46490686_05/09_A
CAUTION
DO NOT USE ETHER.
WARNING
ENGINE DAMAGE WILL OCCUR.
Hot pressurized fluid.
Can cause serious burns.
This engine is equipped with an
electric heater starting aid.
F
D
K L
WARNING
A
Rotating fan blade. H
Can cause serious injury.
C
Do not operate without guard
in place. J B G
46490686_01/10_B
B - 48
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 54640016 Engine and Compressor Oil Service 1
B 54454756 NO Ether Caution 2
C 22313928 Operating Instructions 1
D 54604962 Radiator Fill 1
E 54568779 Rotating Fan Warning 1
F 54568761 Hot Pressurized Fluid Warning 1
G 54568787 Improper Operation 1
H 54604970 Oil Fill 1
J 54568795 High Pressure Warning 1
K 23230857 Serial Number Plate 1
L 36794816 Rivet, 3/16” X 1/8” 2
B - 49
DECAL LOCATION -- STSD
D F G H
N
J WARNING
Combustible gas.
Can cause serious burns,
L blindness or death.
+
E
M Keep sparks and open
B flames away from batteries.
A 105
km/h
WARNING
Collapsing jackstand.
Can cause serious injury.
46490686_01/10_B
B - 50
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 54568803 2-Part Drawbar Warning 1
B 54568753 Battery Gas Warning 1
C 23321961 Diesel Fuel 1
D 46546123 Laminet Set 1
E 23241045 V. I. N. 1
F 23233059 Binder, 3 Ring 1
G 22068282 Screw, Tapping M04 X 25 2
H 54568779 Rotating Fan Warning 1
J 54629902 3-Part Danger/Warning 1
K 54604921 Tow Chains Notice 1
L 22743736 Tire Load Decal 1
M 36514602 EPA Noise 1
N 54640016 Engine and Compressor Oil Service 1
B - 51
B - 52
Section C - ENGINE PARTS
C-1
ROCKER COVER, AIR and FUEL LINES
46490686_02/09_A
C-2
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 85473304 Hose (bulk) 615 mm
B 36105062 Fitting, Elbow 1
C 36110385 O-Ring, 18.72 X 2.616 mm 1
D 18965384 Cap, Oil Filler 1
E 46544052 Screw, Hex Flange M06-1.0 X 100 5
F 36108660 O-Ring 5
G 46544060 Cover, Valve 1
H 46544078 Hose, Turbo Air Intake (49 mm) 1
J 46544086 Clamp 2
K 24899106 O-Ring, 8.10 X 1.60 mm 1
L 46544391 Fitting, Adapter 1
M 36126050 Washer, Sealing 5 mm 2
N 46544433 Fitting, Straight Adapter 1
P 46544425 Line, Aneroid Fuel 1
Q 46544409 Washer 1
R 46544417 Clamp, Tube Support 1
S 23110497 Screw,Hex Flange M08-1.25 X 20 1
C-3
GLOW PLUGS
46490686_02/09_A
46490686_02/09_A
46490686_02/09_A87.3 mm
C-6
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 46544136 Elbow, 3/8"-18 NPT 2
B 36101434 Clamp, Hose 4
C 46544144 Hose, Inlet (87.3 mm) 1
D 46544169 Hose, Outlet (78.1 mm) 1
E 46544102 Head, Oil Filter 1
F 23110661 Screw, Hex Flange M08-1.25 X 25 1
G 85471084 Screw, Hex Flange M08-1.25 X 35 2
H 46544110 Adapter, 7/8"-14 X M24 1
J 36110385 O-Ring, 18.72 X 2.616 mm 4
K 46544193 Tube, Oil Return 1
L 46544128 Tube, Oil Intake 1
M 46544151 Gasket, Oil Cooler 1
N 18966564 Cooler, Oil 1
P 46544177 Nipple, Threaded 1
Q 36110302 Washer 2
R 46544185 Adapter, Fitting 1
S 46544854 Cover, Oil Cooler 1
T 22545867 Element, Oil Filter 1
C-7
TIMING GEAR COVER & THERMOSTAT
46490686_02/09_A
C-8
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 18967281 Cover, Timing Gear 1
B 36114080 Plug, M18-2.5 X 1.5 W/ O-Ring 4
C 85470623 O-Ring, 15.3 X 2.20 mm 4
D 36101723 Seal 1
E 46543906 Screw, Hex Flange M08-1.25 X 60 1
F 46544003 Plug 1
G 46544011 Screw, Hex Flange M08-1.25 X 55 11
H 18966135 Thermostat Kit 1
J 46544029 Ring, Snap 1
C-9
OIL PAN
C - 10
46490686_02/09_A
C - 11
FAN DRIVE
46490686_02/09_A
46490686_02/09_A
46490686_02/09_A
C - 14
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 46543765 Screw, Hex Flange M08-1.25 X 30 4
B 36137479 Turbocharger 1
C 18967158 Line, Oil Supply 1
D 46543773 O-Ring 1
E 46543781 Adapter, 1/8"-27 NPT X 9/16"-18 1
F 36138428 Gasket, Turbo to Exhaust Maifold 1
G 46543799 Line, Oil Drain 1
H 46543807 Hose, Rubber Drain 1
J 46543815 Fitting, Hose 3/8"-18 NPT 1
K 36117885 Clamp, Hose 2
C - 15
AUXILLIARY DRIVE COVER
46490686_02/09_A
46490686_02/09_A
46490686_02/09_A
46490686_02/09_A
46490686_02/09_A
46490686_02/09_A
46490686_02/09_A
C - 22
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 36100055 Lockwasher, 8mm 1
B 36100162 Nut, Hex M08-1.25 1
C 18966853 Harness, Alternator Wiring 1
D 36136380 Harness, Alternator Wiring 1
E 22607576 Alternator 1
F 23110968 Screw, Hex Flange M08-1.25 X 90 2
G 85471787 Screw, Hex Flange M10-1.50 X 40 1
H 23254956 Screw, Hex Flange M10-1.50 X 55 1
J 46543724 Bracket, Alternator Mounting 1
C - 23
ENGINE LIFT STRAPS
46490686_02/09_A
D-1
STANDARD DRAWBAR with ADJUSTABLE HEIGHT
C D
A
G H
E F
B
46490686_07/09_A
D-2
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 36886364 Drawbar 1
B 36882660 Lunette, Adjustable Height 1
C 35290113 Screw, Hex M16-2.0 X 75 2
D 96704630 Nut, Hex Nyloc M16-2.0 2
E 35376094 Screw, Hex M16 -2.0 X 120 2
F 96701750 Nut, Hex M16-2.0 2
G 36879492 Screw, Hex Flange M12-1.75 X 25 6
H 36879203 Nut, Hex Flange M12-1.75 6
D-3
HEAVY DUTY FRAME
B
C
F
F
46490686_07/09_A
D-4
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 46496758SB Frame, Heavy Duty 1
B 46544888GB Pan, Center Belly 1
C 46544862GB Pan, CRBSD Belly 1
D 46544870GB Pan, STSD Belly 1
E 36880623 Cover, Engine Oil Drain 1
F 35279025 Screw, Tapping M08-1.25 X 20 39
G 22721195SB Plate, Spacer 2
D-5
HEAVY DUTY DRAWBAR STANDARD HEIGHT
K H
C
M E
L J
F
N OPTION
P OPTION
46490686_07/09_A
C
H
K
M
E
F
L J
N OPTION
P OPTION
46490686_07/09_A
D B
B
H
G
J C
K
L
E
P
N
M
Q OPTION
R OPTION
46490686_07/09_A
D-8
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 36879211 Nut, Hex Flange M16-2.0 8
B 35279025 Screw, Tapping M08-1.25 X 20 10
C 36796068 Tube, Jack Mounting 2
D 36879302 Screw, Hex Flange M16-2.0 X 50 8
E 23138548SB Drawbar, Heavy Duty Extended Standard Height 1
F 22144521 Chain & Hook Assembly 2
G 95934907 Washer, Flat 2
H 36879203 Nut, Hex Flange M12-1.75 6
J 36882652SB Lunette, Adjustable Height 1
K 36879492 Screw, Hex Flange M12-1.75 X 25 6
L 35376094 Screw, Hex M16-2.0 X 120 4
M 96701750 Nut, Hex M16-2.0 6
N 39179072 Screw, Hex M16 -2.0 X 50 4
P 35605187 Eye, Pintel 1
Q 35370469 HItch, 2.31" Ball (OPTION) 1
R 36509073 HItch, 2.00" Ball (OPTION) 1
D-9
AXLE ELECTRIC BRAKE MOUNT
46490686_07/09_A
D - 10
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 22892657 Running Gear, EZ-Lube Electric Brakes 1
B 96747142 Screw, Hex Flange M16-2.0 X 30 4
C 36073559 Tire and Wheel, ST205/75D15C 2
36074938 Tire and Wheel, ST225/75D15D 2
35046275 Tire and Wheel, P215/75R15B 2
36043818 Tire and Wheel, ST225/75R15D 2
D - 11
AXLE ELECTRIC BRAKE
C D
F
H
K
M
G
J
P
L R
T
N
Q
A S
U
46490686_07/09_A
D - 12
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 22892657 Running Gear, EZ-Lube Electric Brakes 1
B 35391630 Nut, Brake Mounting 8
C 35391176 Brake, RH Electric w/ Park 1
D 35391168 Brake, LH Electric w/ Park 1
E 35391648 Screw, Brake Mounting 8
F 35391101 Seal, EZ-Lube Grease 2
G 35361864 Cone, Inner Bearing 2
H 35361872 Cup, Inner Bearing 2
J 35315183 Cup, Outer Bearing 2
K 35385191 Cone, Outer Bearing 2
L 22464648 Stud, Wheel 10
M 35391119 Hub & Drum with Studs and Cups 2
N 22805436 Washer, Spindle 2
P 22805444 Washer, Tang 2
Q 35315217 Nut, Spindle 2
R 46543682 Fitting, Zerk 2
S 35391127 Cap, EZ Lube Dust 2
T 35391135 Plug, EZ Lube Dust 2
U 35315274 Nut, Wheel 10
D - 13
ELECTRIC BRAKE SHOE
A A
H
J K
F
DEXTER
SECTION A - A
A
G
J K
46490686_07/09_A
D - 14
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 35391184 Plate Assembly, LH Back 1
35391192 Plate Assembly, RH Back 1
B 35391333 Kit, Brake Shoe 2
C 35391309 Kit, Magnet 2
D 35391267 Lever, Parking Brake 2
E 35391366 Screw Assembly, Adjusting 2
F 35391416 Plug, Adjusting Slot 2
G 35391374 Spring, Adjusting 2
H 35391358 Spring, Retractor 2
J 35391382 Spring, Shoe Hold Down 4
K 35391390 Pin, Shoe Hold Down 4
L 35391226 Lever Kit, LH Actuating 1
35391234 Lever Kit, RH Actuating 1
D - 15
AXLE HYDRAULIC with BRAKES
A5 A6
C
D E F
J K L M N
NOT SHOWN
P
H
S
T
V
R
Q
X
U Z
A2
A4
W
A Y
A1
A3
46490686_07/09_A
D - 16
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 22892632 Axle, Hydraulic Brake 1
B 35391630 Nut, Brake Mount Hex 8
C 46543435 Plate, Back 2
D 46543526 Kit, RH Wheel Cylinder 1
E 46543534 Kit, LH Wheel Cylinder 1
F 46543500 Kit, Wheel Cylinder Repair AR
G 46543542 Kit, Spring (Includes all Springs) 1
H 46543518 Kit, Adjusting Screw 2
J 46543476, Link, RH Toggle 1
K 46543484, Link, LH Toggle 1
L 46543450 Lever, RH Parking Brake 1
M 46543468 Lever, LH Parking Brake 1
N 46543443 Lever, Shoe 2
P 46543492 Kit, Shoe Lining 2
Q 35391101 Seal, Grease 2
R 35361864 Cone, Inner Bearing 2
S 35361872 Cup, Inner Bearing 2
T 35315183 Cup, Outer Bearing 2
U 35315191 Cone, Outer Bearing 2
V 22464648 Stud, Wheel 10
W 35391119 Hub & Drum with Studs 2
X 35315217 Washer, Spindle 2
Y 22805444 Washer, Tang 2
Z 35315274 Nut, Spindle 2
A1 46543682 Fitting, Zerk 1/4”-28 2
A2 35391127 Cap, EZ Lube Dust 2
A3 35391135 Plug, EZ Lube Dust 2
A4 35315274 Nut, Wheel 10
A5 36867596 Brake Assembly, LH Hydraulic 1
A6 36867604 Brake Assembly, RH Hydraulic 1
D - 17
AXLE HD HYDRAULIC BRAKE MOUNT
D
R EN
A
AWB
DR
B
D R
G
J
C T U
E
F H
K
L P
A
S
M N
46490686_07/09_A
D - 18
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 22467690 Axle, Hydraulic Brake 1
B 35316868 Seal, Grease 2
C 35316876 Cone, Inner Bearing 2
D 35316884 Cup, Inner Bearing 2
E 35390442 Brake Assembly, LH Hydraulic 1
35390434 Brake Assembly, RH Hydraulic 1
F 35390459 Hub & Drum with Studs 2
G 22464648 Stud, Wheel 10
H 35318831 Cup, Outer Bearing 2
J 35318849 Cone, Outer Bearing 2
K 35315209 Washer, Spindle 2
L 35315217 Nut, Spindle 2
M 35379395 Cap, EZ Lube Dust 2
N 35391135 Plug, EZ Lube Dust 2
P 35315274 Nut, Wheel 10
Q 35391648 Screw, Brake Mount 8
R 35391630 Nut, Brake Mount Hex 8
S 46543682 Fitting, Zerk 1/4”-28 2
T 35390012 Washer, Tang 2
U 35315225 Pin, Cotter 2
D - 19
TIRE and WHEEL
46490686_07/09_A
46490686_07/09_A
to Engine
Fuel Filter
A
E
12"
A B
E 15" G
H J
to Fuel Tank
Pick-up
46553448_03/10_A
D - 22
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 35296342 Clamp, Worm Gear 4
2 96726435 Screw, Hex M08-1.25 X 100 2
3 35279025 Screw, Tapping M08-1.25 X 20 2
4 36881886 Nut, Hex Flange M08-1.25 2
5 35363498 Hose, 5/16” Fuel ~ See Lengths Above
6 36883890SB Bracket, Ether/Fuel Filter 1
7 22926745 Filter, Fuel/Water Separator 1
8 22532386 Bowl AR
9 22532394 Kit, Primer Pump AR
10 22926737 Element Assembly AR
D - 23
HOSE REEL ASSEMBLY
N A
M F
J
B C D
L K
46490686_10/09_A
A
B
C
B
46490686_10/09_A
L
J
M E F H
G
X
F T U V
P
S
N W A
B
46490686_10/09_A
D - 26
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 36776219 Valve, Minimum Pressure Check 1
B 95286530 Elbow, 90° 1.25” NPTF X -26 JIC 1
C 35117480 Hose Assembly, -20 X 33” 1
D 95219861 Elbow, 90° 1.25” NPT X -26 JIC 1
E 36755460SB Manifold, Hose Reel 1
F 35279025 Screw, Tapping M08-1.25 X 20 6
G 95928040 Nipple, Close 3/4” NPT X 1.38” 2
H 95928248 Plug, Hex Countersink 1-1/4” 1
J 22600944GB Reel, Hose 1
K 95928198 Elbow, 45° Street 3/4” NPT 1
L 95928172 Elbow, 90° Street 3/4” NPT 1
M 35364397 Valve, OSHA Check 1
N 35153972 Cap, Hose Lock 2
P 92368687 Screw, Tapping M06-1.0 X 14 2
Q 35221910 Lock, Coupling Hose 1
R 35296748GB Bracket, Hose Reel Lock 1
S 95928321 Washer, Flat 7/8” 2
T 46496451SB Bracket, Service Pipe 1
U 35189885 U-Bolt, 1/4”-20 X 1.94” dia. 2
V 35144492 Nut, Hex Lock M08-1.25 4
W 95944542 Nipple, Long 1.25” X 7” 1
X 35576115 Valve, Ball 3/4”NPT 2
D - 27
DOUBLE HOSE REEL
L
J
M E F
G
H K
L
H
M
G
F T U V
P
S
N W A
B
R
C
S
Q
N P
46490686_10/09_A
D - 28
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 36776219 Valve, Minimum Pressure Check 1
B 95286530 Elbow, 90° 1.25” NPTF X -26 JIC 1
C 35117480 Hose Assembly, -20 X 33” 1
D 95219861 Elbow, 90° 1.25” NPT X -26 JIC 1
E 36755460SB Manifold, Hose Reel 1
F 35279025 Screw, Tapping M08-1.25 X 20 6
G 95928040 Nipple, Close 3/4” NPT X 1.38” 2
H 35576115 Valve, Ball 3/4”NPT 2
J 22600944GB Reel, Hose 2
K 95928198 Elbow, 45° Street 3/4” NPT 2
L 95928172 Elbow, 90° Street 3/4” NPT 2
M 35364397 Valve, OSHA Check 2
N 35153972 Cap, Hose Lock 4
P 92368687 Screw, Tapping M06-1.0 X 14 2
Q 35221910 Lock, Coupling Hose 2
R 35296748GB Bracket, Hose Reel Lock 2
S 95928321 Washer, Flat 7/8” 1
T 46496451SB Bracket, Service Pipe 2
U 35189885 U-Bolt, 1/4”-20 X 1.94” dia. 2
V 35144492 Nut, Hex Lock M08-1.25 4
W 95944542 Nipple, Long 1.25” X 7” 1
D - 29
VALVE, MINIMUM PRESSURE
C
J
46490686_10/09_A
F1
OFF
MAIN FUSE
S1
IGNITION 12V/SW
SWITCH
A B ON
S5
ENGINE OIL INPUT 9 OUTPUT 7
PRESSURE 26 8
1 2
SWITCH
85 30
(P1)
K1
S6 SECU ENGINE
AIREND FILTER INPUT 8 STARTER
RESTRICTION 1 2
25 CONTROLLER RELAY
SWITCH 86 87
S7
ENGINE INTAKE
FILTER 1 2
RESTRICTION B1
OPTION ENGINE
SWITCH BT1
STARTER S BATTERY 12 VDC
POS
+
U1
LOW FUEL OPTION INPUT 6 12V/BAT
SHUTDOWN 23
A B
SENDER
G1 OUTPUT 8 L1
ENGINE 9 FUEL
ALTERNATOR SOLENOID
A
B1+ 12V/BAT
YEL ENGINE
BLOCK FRAME
ORG B GROUND
GROUND
IG P M1
INPUT 7 HOURMETER
34
POS GND
OUTPUT 2
MACHINE ID INPUT 1 3
6
INPUT 2 OUTPUT 1
SPARE 7 2 SPARE
INPUT 5 OUTPUT 3
SPARE 22 11
+5VDC
35
RXD J1939 CAN HIGH (+)
19 17
TXD J1939 CAN LOW (-)
20 33 16 29 31 18
GND GND
SPARE SPARE
B A
W038-RED-14 25A W043-RED-14
F1
MAIN FUSE
M1 OPTION M3
HOURMETER FUEL LEVEL
ON
GAUGE
B W011-RED-ORANGE-14 1 2 1 2
POS GND W022-BROWN-18
PRE-HEAT M2 W028-RED-ORANGE-18
D
W007-DARK BLUE-18
DISCHARGE
START AIR
W034-RED-ORANGE-18
C W006-YELLOW-18
PRESSURE
W010-RED-BLACK-18
+ S
GAUGE
W027-BROWN-18
W017-BROWN-18
W019-RED-ORANGE-18
-
P1
1 W014-RED-ORANGE-16
2
3 W005-RED-BLACK-18 W023-BROWN-18
4 E3
5 W012-BROWN-18
6 W045-WHITE-18 W008-PINK-RED-18
7 W009-LIGHT GREEN -18 W018-ORANGE-18
8 W035-LIGHT BLUE-18 W035-LIGHT BLUE-18 W025-BROWN-18
9 W044-GRAY-16 W044-GRAY-16 E4
10 W001-PINK-BLACK-18 L1
A
11 W045-WHITE-18 FUEL
12 W009-LIGHT GREEN -18 SOLENOID
13 W013-RED-ORANGE-16 B
E1 W062-RED-12 W039-RED-10
14 W007-DARK BLUE-18 W040-BROWN-16
15 W006-YELLOW-18 85 30 85 30
16 W016-BROWN-16 K2
W001-PINK-BLACK-18
2 1
W029-RED-ORANGE-18 K1 GLOW
17 S3 ENGINE PLUG
18 AIREND STARTER RELAY
19 DISCHARGE RELAY
TEMPERATURE 86 87 86 87
20 SWITCH
21 W002-PINK-BLUE-18 W002-PINK-BLUE-18 W032-RED-ORANGE-18
2 1
W063-RED YELLOW-12
W037-DARK BLUE-10
22 S2
W064-BROWN-18
W021-BROWN-18
23 W008-PINK-RED-18 SEPARATOR
24 W015-RED-ORANGE-16
TEMPERATURE
SWITCH
25
26 W003-PINK-GREEN-18 W003-PINK-GREEN-18 W031-RED-ORANGE-18 E2
2 1
27 W004-PINK-WHITE-18 S5
28 ENGINE OIL
PRESSURE HR1
W030-RED-ORANGE-14
29 W024-BROWN-16
SWITCH GLOW
30 PLUGS
31 W004-PINK-WHITE-18 W033-RED-ORANGE-18
2 1 E5
32 S4
33
ENGINE
COOLANT
34 W036-YELLOW-18 TEMPERATURE
35 SWITCH
W065-BROWN-18
SECU
TROLLER
B1
ENGINE S
B1+ W041-RED-8 + -
STARTER POS
YELLOW 1/0 RED 1/0 BLACK
G1 ORANGE
ENGINE
ALTERNATOR BT1
IG P BATTERY 12 VDC
4
4
FRAME
GROUND
W017-WHITE-16
1
GND
W006-WHITE-16
L1
W008-BROWN-14
LAMP
2
RIGHT FRONT
SIDE MARKER
E2
1
W005-WHITE-16
L2
W009-BROWN-16
LAMP
2
LEFT FRONT
SIDE MARKER
E1
1
W004-WHITE-16
L3
W010-BROWN-16
LAMP
2
RIGHT REAR
SIDE MARKER
W003-WHITE-16
2
W011-BROWN-16
L4
3
LAMP
RIGHT
W019-GREEN-16
STOP/TURN/TAIL
W002-WHITE-16
L5
W012-BROWN-16
LAMP
2
PLATE
LICENSE
W001-WHITE-16
STOP/T
2
LA
LE
F1
MAIN FUSE
B A
RED-14 25A W043-RED-14
ON
H M1
HOURMETER
A B ON
W011-RED-ORANGE-14 1 2 1 2 W051-BROWN-18 TO M4-GND
POS GND
W028-RED-ORANGE-18 W022-BROWN-18
D PRE-HEAT
W007-DARK BLUE-18
C START
W027-BROWN-18
W006-YELLOW-18 M2
W034-RED-ORANGE-18
DISCHARGE M3
W017-BROWN-18
S
W010-RED-BLACK-18
AIR +
W019-RED-ORANGE-18
FUEL LEVEL
PRESSURE GAUGE
GAUGE -
P1
W062-RED-12
W039-RED-10
(BATTERY-) GND 16 W016-BROWN-16 K1 K2
W001-PINK-BLACK-18 W029-RED-ORANGE-18
2 1 ENGINE GLOW
J1939 HIGH (+) 17 S3 STARTER PLUG
J1939 LOW (-) 18 AIREND RELAY RELAY
DISCHARGE
RXD 19
TEMPERATURE 86 87 86 87
TXD 20 SWITCH
P. SW) INPUT 4 21 W002-PINK-BLUE-18 W002-PINK-BLUE-18 W032-RED-ORANGE-18
2 1
INPUT 5 22
S2
W064-BROWN-18
W021-BROWN-18
W037-DARK BLUE-10
UEL SW) INPUT 6 23 W008-PINK-RED-18 SEPARATOR
CHED) BATTERY+ 24 W015-RED-ORANGE-16 TEMPERATURE
SWITCH
R. SW) INPUT 8 25 W060-DARK BLUE-18
E2
S. SW) INPUT 9 26 W003-PINK-GREEN-18 W003-PINK-GREEN-18 W031-RED-ORANGE-18
2 1
SW) INPUT 10 27 W004-PINK-WHITE-18 S5 E5
28 ENGINE OIL HR1
PRESSURE GLOW
29 W024-BROWN-16
W030-RED-ORANGE-14
(BATTERY-) GND SWITCH PLUGS
30
W063-RED-YELLOW-12
GND 31
32
GND 33
5VDC OUTPUT 35
W065-BROWN-18
SECU
CONTROLLER
U2
B1
GAUGE ENGINE S
TO P15-D W047-ORANGE-18 1 1
POS + -
SENDER STARTER 1/0 RED 1/0 BLACK
W057-BROWN-18 2 2
W033-RED-ORANGE-18 3 3 TEMPERATURE EN
W004-PINK-WHITE-18 4 4 SWITCH B
S7 BT1
W060-DARK BLUE-18 W058-RED-ORANGE-18 BATTERY 12 VDC
2 1 ENGINE COOLANT GND
ENGINE INTAKE SENSOR
LTER RESTRICTION B1+ W041-RED-8
SWITCH G1
S6 ENGINE YELLOW
W061-DARK BLUE-18 W059-RED-ORANGE-18 ALTERNATOR ORANGE
2 1
AIREND FILTER
ESTRICTION SWITCH
IG P
M4 M5
4 IN 1
TACHOMETER GAUGE
B+
1 2
7 8
W055-RED-ORANGE-18
W049-YELLOW-18
J15 A B C D E
RT1
P15 A B C D E DISCHARGE AIR
TEMPERATURE
FROM E6 SPLICE GAUGE SENDER
W056-RED-ORANGE-18
W052-BROWN-18
W053-RED-ORANGE-18
W046-ORANGE-18
W051-BROWN-18
W047-ORANGE-18 FROM U2-1
W048-ORANGE-18
RP1
ENGINE OIL
FROM M3-1 FROM M3-2 PRESSURE
GAUGE SENDER
L1 L2 L3 L4 L8 L5 L9
RIGHT FRONT LEFT FRONT LEFT REAR LEFT LEFT LICENSE RIGHT
SIDE MARKER SIDE MARKER SIDE MARKER STOP/TURN/TAIL STOP/TAIL PLATE STOP/TA
LAMP LAMP LAMP LAMP LAMP LAMP LAMP
1 2 1 2 1 2 1 2 3 1 2 3 1 2 1 2 3
W028-RED-16
W010-WHITE-16
W014-WHITE-16
W013-WHITE-16
W034-WHITE-16
W015-WHITE-16
W035-BLACK-16
W017-WHITE-16
W005-DARK GREEN-16
W032-DARK GREEN-16
W016-WHITE-16
W026-DARK GREEN-16
W033-DARK GREEN-16
W006-DARK GREEN-16
W007-DARK GREEN-16
W004-DARK GREEN-16
R
E4
W011-WHITE-12 W031-WHITE-12
E6
W029-BLACK-14
W021-BLUE-14 E3
W003-GREEN-14
E2
W001-RED-14
E1
W002-BROWN-14
W030-YELLOW-14
EB1
LEFT HUB
BRAKE
W024-DARK BLUE-16 E5
1 2
W023-DARK BLUE-16 W019-WHITE-16
EB2
RIGHT HUB
BRAKE
1 2
W022-DARK BLUE-16 W020-WHITE-16
W018-WHITE-16
BT1
+ -
FRAME
GROUND
GND
RNESS CHASSIS HARNESS with FULL GAUGE PANEL 2 TAIL LIGHT TRA
(4 TAIL LIGHT TR
B1 22607519 Starter BS1 46554147 Switch, Breakaway
C BT1 36844264 Battery, 12VDC EB1 ~ Hub, Left Brake
F1 36793651 Fuse, 25A EB2 ~ Hub, Right Brake
eplacement) 46551840 Cap, Fuse (Replacement) L1 35367051 Light, Amber Side
G1 22607576 Alternator L2 35367051 Light, Amber Side
HR1 46544292 Plug, Glow L3 35367044 Light, Red Side Ma
K1 22511505 Relay, 70 A L4 36788081 Light, Stop / Tail / T
eplacement) 23091796 Box, Relay (Replacement) L5 54726468 Light, License
K2 22511505 Relay, 70 A L6 36788081 Light, Stop / Tail / T
eplacement) 23091796 Box, Relay (Replacement) L7 35367044 Light, Red Side Ma
d L1 22607758 Valve, Solenoid L8 36788081 Light, Stop / Tail (4
M1 22054175 Hourmeter L9 36788081 Light, Stop / Tail (4
ure 150 PSI (Discharge) M2 35604065 Gauge, Pressure 150 PSI (Discharge) ~ 46554002 Harness, 4 Tail Lig
ment) 22137418 Bulb (Replacement)
evel (OPTION) M3 22773337 Gauge, Fuel Level 2 TAIL LIGHT TRA
ment) 22137418 Bulb (Replacement) L1 35367051 Light, Amber Side
n M4 22422539 Tachometer L2 35367051 Light, Amber Side
ly (Replacement) 22137418 Bulb (Replacement) L3 35367044 Light, Red Side Ma
erature (Separator Tank) M5 22058291 Gauge, 4-in-1 L4 36788081 Light, Stop / Tail / T
erature (Airend) 22137418 Bulb (Replacement) L5 54726468 Light, License
erature (Water) RP1 36870608 Sender, Pressure L6 36788081 Light, Stop / Tail / T
ure (Oil) RT1 22975403 Sender, Temperature L7 35367044 Light, Red Side Ma
Fuel Shutdown (OPTION) S1 22127385 Switch, Ignition ~ 23050180 Harness, 2 Tail Lig
ssis 222137426 Knob Assembly (Replacement)
S2 35596436 Switch, Temperature (Separator Tank)
S3 22823199 Switch, Temperature (Airend)
S5 36878379 Switch, Pressure (Oil)
S6 36847838 Switch, Vacuum
S7 36847838 Switch, Vacuum
U1 22058531 Sender, Low Fuel Shutdown
U2 22651251 Sensor, Temperature
~ 46499208 Harness, Chassis with Full Gauge Panel
F-1
QTY COMM. NO. DESCRIPTION DIMENSIONS/NOTES
1 46543831 Belt, Fan
1 22226369 Element, Fuel
1 22226351 Element, Engine Oil Filter
1 36878379 Switch, Pressure 12PSI NO Oil Pressure
1 35592435 Cylinder, Air
2 35328467 Bearing, Rod End 5/16”-24 X 2.50”
2 95923074 Nut, Hex Jam 5/16”-24
2 95935029 Washer, Flat 1/4”
2 96701461 Screw, Hex M06-1.0 X 25
2 36769032 Nut, Hex Flange M06-1.0
1 23279078 Element, Compressor Oil Filter
1 46492963 Element, Drive Coupling
1 46492989 Hub, Coupling
1 22195820 Element, Thermostat 150° - 170° F
1 95022307 O-Ring, 2.62” X 0.14” OTBV
1 36788172 Seal, U-Cup 1.88” X 1.63” OTBV
9 35294768 O-Ring, .92 X .12
1 36886992 Valve, 0.078” Check w/ O-Ring
1 35279959 O-Ring, .35 X .08
1 22823199 Switch, Temperature 248° F Air End
70” 35363498 Hose, Fuel .5/16” ID
2 35393693 Cover, Air Cleaner Air Cleaner
2 35393685 Element, Primary Air Cleaner
2 35393651 Element, Safety Air Cleaner Option
2 35393677 Valve, Dust Ejector Air Cleaner
6 35393669 Clip, Retaining Air Cleaner
2 35393719 Plug, Cap Air Cleaner
2 35279777 Elbow, 90° 1-5/8”-12 X -20 JIC
4 35279942 O-Ring, 3-20
1 36920254 Valve, Safety 200 PSI
1 22685481 Elbow, Top Sight Tube
1 22685499 Elbow, Bottom Sight Tube
1 22685515 Tube, Sight Gage
1 22436331 Element, Separator
1 22610760 Nipple, Filter Air-Oil Separator Filter Head
1 22610950 O-Ring, 2 - 32 Separator Filter Head
1 36921377 Nozzle, 0.395” Orifice Sonic
1 35596436 Switch, Temperature 248° F Discharge Air
1 39404165 O-Ring, .644 X .087 Discharge Air Switch
1 36840437 Valve, .062” Orifice Check
1 36896892 Valve, Pressure Regulator 200 PSI
1 36766756 Orifice, Muffler 0.140” Separator Filter Head
1 35322379 Valve, Blowdown
1 35379064 Repair Kit, Diaphragm Blowdown Valve
1 43213388 Orifice, Muffler 0.093” Separator Filter Head
2 36883437 Hinge, Door Side Door
2 36793602 Latch, Door Slam
F-2
QTY COMM. NO. DESCRIPTION DIMENSIONS/NOTES
1 22489942 Switch, Water Temperature NC
8 35337328 Stud, Ball M08-125
4 35600287 Spring, Gas
1 22107478 Hinge, Control Panel
2 35391101 Seal, Grease Axle
2 35361864 Cone, Inner Bearing Axle
2 35361872 Cup, Inner Bearing Axle
2 36848158 Hub & Drum with Studs and Cups Axle
2 35315183 Cup, Outer Bearing Axle
2 35315191 Cone, Outer Bearing Axle
2 22805436 Washer, Spindle Axle
2 35315217 Nut, Spindle Axle
2 22805444 Washer, Tang Axle
2 35391127 Cap, EZ Lube Dust Axle
2 46543690 Plug, EZ Lube Dust Axle
10 22464648 Stud, Wheel Axle
1 36888709 Jack Assembly (Prior to S/N 418440)
1 46554010 Jack Assembly (Begin w/ S/N 418440)
1 35392562 Handle Assembly (Prior to S/N 418440) Jack Assembly
2 36877579 Fender
1 54482500 Door, Instrument Panel
1 54482518 Latch, Plastic Endcap Instrument Panel Door
1 36881076 Valve, Wye
1 23345960 Rain, Cap 2.50”
1 22926745 Filter, Fuel/Water Separator Option
1 22926737 Element, Fuel Filter Option
3 36899698 ProTec, 1 Gallon
2 54480918 Oil, Engine 15W40 1 Gallon
F-3
F-4
NUMERICAL INDEX
i-2
NUMERICAL INDEX
i-3
NUMERICAL INDEX
i-4
WORD INDEX
CPN Bracket
2-Part Drawbar Warning . . . . . . . . . . . . . . . . . . . B-51 Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . B-25
3-Part Danger/Warning . . . . . . . . . . . . . . . . . . . . B-51 Air Cylinder Mounting . . . . . . . . . . . . . . . . . B-13
Alternator Mounting . . . . . . . . . . . . . . . . . . C-23
CRBSD Engine Mounting . . . . . . . . . . . . . . B-15
A
Ether/Fuel Filter . . . . . . . . . . . . . . . . . . . . . D-23
Adapter
Hose Reel Lock . . . . . . . . . . . . . . . . D-27, D-29
1.25” NPT X 1.62”-12 . . . . . . . . . . . . . B-29, B-35
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21
1/8"-27 NPT X 9/16"-18 . . . . . . . . . . . . . . . .C-15
Roof Attachment . . . . . . . . . . . . . . . . . . . . . B-23
7/8"-14 X M24 . . . . . . . . . . . . . . . . . . . . . . . . .C-7
Separator Element . . . . . . . . . . . . . . .B-29, B-35
Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7
Service Pipe . . . . . . . . . . . . . . .B-29, D-27, D-29
Airend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19
STSD Engine Mounting . . . . . . . . . . . . . . . B-13
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-23
Throttle Lever . . . . . . . . . . . . . . . . . . . . . . . B-13
Aneroid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-20
Brake
Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43
LH Electric w/ Park . . . . . . . . . . . . . . . . . . . D-13
Radiator Support . . . . . . . . . . . . . . . . . . . . . B-23
RH Electric w/ Park . . . . . . . . . . . . . . . . . . . D-13
Roof Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Brake Assembly
Axle
LH Hydraulic . . . . . . . . . . . . . . . . . . . D-17, D-19
Hydraulic Brake . . . . . . . . . . . . . . . . .D-17, D-19
RH Hydraulic . . . . . . . . . . . . . . . . . . . D-17, D-19
Standard without Brakes . . . . . . . . . . . . B-7, B-9
Bumper
Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45
B Bushing
Baffle Crankshaft Pulley . . . . . . . . . . . . . . . . . . . . C-12
Cooler Bottom . . . . . . . . . . . . . . . . . . . . . . . . B-23 Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41
Radiator Bottom . . . . . . . . . . . . . . . . . . . . . . B-23
Top LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23
C
Top RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23
Cable
Bail
Negative Battery . . . . . . . . . . . . . . . . . . . . . B-43
CRBSD Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Positive Battery . . . . . . . . . . . . . . . . . . . . . . B-43
STSD Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Cap
Ball
Coolant Recovery Bottle . . . . . . . . . . . . . . . B-23
Retard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-24
Electrical Connector . . . . . . . . . . . . . . . . . . . C-4
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43
EZ Lube Dust . . . . . . B-9, D-13, D-17, D-19, F-3
Battery Gas Warning . . . . . . . . . . . . . . . . . . . . . .B-51
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41
Bearing
Hex -12JIC . . . . . . . . . . . . . . . . . . . . .B-27, B-33
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17
Hose Lock . . . . . . . . . . . . . . . . . . . . . D-27, D-29
Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . .D-24
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11
Rod End 5/16”-24 X 2.50” . . . . . . . . . . . . . . . . F-2
Minimum Pressure Valve . . . . . . . . . . . . . . D-30
Rod End 5/16-24 . . . . . . . . . . . . . . . . . . . . . B-13
Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
Belt
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12, F-2
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17
Binder
Caster Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11
3 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-51
Chain & Hook Assembly . . . . . . . .B-5, D-6, D-7, D-9
Body
Channel
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . B-26
Pintel Mounting 3 Position . . . . . . . . . . D-6, D-7
Minimum Pressure Valve . . . . . . . . . . . . . . .D-30
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
Bolt
5/8” Support . . . . . . . . . . . . . . . . . . . . . . . . B-43
Caster Wheel 1/2”-13 X 3.18” . . . . . . . . . . . . B-11
Hose . . . . . . . . . . . . . . . . .B-23, C-7, C-15, C-18
Bottle
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21
Coolant Recovery . . . . . . . . . . . . . . . . . . . . . B-23
Support 3/8” . . . . . . . . . . . . . . . . . . . . . . . . B-42
Bowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-23
T 3.12” . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-25
Box
T 3.62” . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-25
Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-25
Tube Support . . . . . . . . . . . . . . . . . . . . . . . . C-3
Worm Gear . . . . . . . . . . . . . . . .B-23, B-41, D-23
Cleaner Assembly
Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-25
Clip
Retaining . . . . . . . . . . . . . . . . . . . . . . . . B-26, F-2
ii - 1
WORD INDEX
Cone E
Inner Bearing . . . . . . B-9, D-13, D-17, D-19, F-3 Elbow
Outer Bearing . . . . . . B-9, D-13, D-17, D-19, F-3 1/4"-18 NPT . . . . . . . . . . . . . . . . . . . . . . . . C-18
Connector 1/4” NPT X 3/8” Tube . . . . . . . . . . . . .B-29, B-35
1/4” Tube X 1/8” NPT . . . . . . . . . . . . . B-19, B-33 3/8"-18 NPT . . . . . . . . . . . . . . . . . . . . . . . . . C-7
1-5/8”-12 X -20 JIC . . . . . . . . . . . . . . . B-29, B-31 45° O-Ring 1.06”-12 X -12 JIC . . . . . .B-19, B-23
-24JIC X 1.88”-12 . . . . . . . . . . . . . . . . B-27, B-35 45° O-Ring 1.88”-12 X -24 JIC . . . . . .B-19, B-35
Male 1/4” NPT X 3/8” Tube . . . . . . . . . B-35, B-39 45° Street 3/4” NPT . . . . . . . . . . . . . D-27, D-29
O-Ring 1.06”-12 X -12 JIC . . . . . . . . . . . . . . B-23 45° Swivel Nut -4 JIC . . . . . . . . . . . . . . . . . B-29
Controller 90° 1.25” NPT X -26 JIC . . . . . . . . . . D-27, D-29
SECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-37 90° 1.25” NPTF X -26 JIC . . . . . . . . . D-27, D-29
Cooler 90° 1/4” NPT X 3/8” Tube . . . . . . . . . . . . . . B-39
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23, C-7 90° 1-5/8”-12 X -20 JIC . B-27, B-29, B-31, B-35,
Coupling F-2
Straight 1/8” NPT X .75” . . . . . . . . . . . B-33, B-39 90° Male 1/4” NPT X 1/4” Tube . . . . .B-29, B-31
Coupling Assembly. . . . . . . . . . . . . . . . . . . . . . . B-20 90° O-Ring 1.06”-12 X 3/4” Tube . . . .B-19, B-33
Cover 90° O-Ring 7/16”-20 X -4 JIC . . . . . . .B-19, B-33
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . B-26, F-2 90° Street 3/4” NPT . . . . . . . . . . . . . D-27, D-29
Auxilliary Drive . . . . . . . . . . . . . . . . . . . . . . .C-16 90° X 1.25” NPT . . . . . . . . . . . . . . . . .B-29, B-35
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-24 90° X 1/8” NPT X 3/8” Tube . . . B-13, B-33, B-39
Engine Oil Drain . . . . . . . . . . . . . . . . . . . B-3, D-5 Bottom Sight Tube . . . . . . . . . . . . . . . . B-27, F-2
Front Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17 Street 1/2” NPT . . . . . . . . . . . . . . . . . . . . . . B-27
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17 Swivel Nut -4 JIC . . . . . . . . . . . . . . . . . . . . B-36
Lower Cooler Access . . . . . . . . . . . . . . . . . . B-45 Top Sight Tube . . . . . . . . . . . . . . . . . . . B-27, F-2
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 Element
Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 Compressor Oil Filter . . . . . . . . . . . . . . B-19, F-2
Top Cooler Access . . . . . . . . . . . . . . . . . . . . B-45 Drive Coupling . . . . . . . . . . . . . . . . . . . B-20, F-2
Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3 Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . .F-2
crew Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-2
Tapping M06-1.0 X 14 . . . . . . . . . . . . . . . . . B-25 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . .C-18, F-3
Cross Member Endcap . . . . . . . . . . . . . . . B-23, B-45 Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
Crossmember Primary . . . . . . . . . . . . . . . . . . . . . . . . . B-26, F-2
Airend Support . . . . . . . . . . . . . . . . . . . . . . . B-20 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-2
Lift Bail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Safety (Optional) . . . . . . . . . . . . . . . . . . . . . B-26
Cup Separator . . . . . . . . . . . . . . . . . . B-29, B-35, F-2
Inner Bearing . . . . . . B-9, D-13, D-17, D-19, F-3 Thermostat 150° - 170° F . . . . . . . . . . . B-19, F-2
Outer Bearing . . . . . . B-9, D-13, D-17, D-19, F-3 Element Assembly . . . . . . . . . . . . . . . . . . . . . . . D-23
CV Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .D-30 Endcap
Cylinder Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45
Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13, F-2 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13
D Engine and Compressor Oil Service . . . . .B-49, B-51
Decal EPA Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-51
12.25” Stacked IR Logo . . . . . . . . . . . . . . . . B-47 Eye
6.50” Stacked IR Logo . . . . . . . . . . . . . . . . . B-46 Pintel . . . . . . . . . . . . . . . . . . . .B-5, D-6, D-7, D-9
8” Doosan . . . . . . . . . . . . . . . . . . . . . . B-46, B-47
IR Logo 34” . . . . . . . . . . . . . . . . . . . . . B-46, B-47 F
P185 Model Number . . . . . . . . . . . . . . B-46, B-47 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15
WW Instrument Panel . . . . . . . . . . . . . . . . . . B-39 Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7, F-3
Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-51 Filter
Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-11 Fuel/Water Separator . . . . . . . . . . . . . .D-23, F-3
Door Filter Assembly
Instrument Panel . . . . . . . . . . . . . . . . . B-39, F-3 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45 Filter Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-29
Drawbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5, D-3
Heave Duty Standard Height . . . . . . . . . . . . .D-6
Heavy Duty Extended Standard Height .D-7, D-9
ii - 2
WORD INDEX
Fitting Hose
1/8” Lube . . . . . . . . . . . . . . . . . . . . . . . . . . .D-24 .5/16” Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . B-41
Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3 5/16” Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . D-23
Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3 Airend Discharge -24 JIC . . . . . . . . . .B-19, B-35
Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 Bottom Radiator . . . . . . . . . . . . . . . . . . . . . B-23
Hose 3/8"-18 NPT . . . . . . . . . . . . . . . . . . . .C-15 Engine Intake . . . . . . . . . . . . . . . . . . . . . . . B-25
Straight Adapter . . . . . . . . . . . . . . . . . . . . . . .C-3 Flexible 3" ID AIir Intake . . . . . . . . . . . . . . . B-25
Zerk . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9, D-13 Fuel .5/16” ID . . . . . . . . . . . . . . . . . . . . B-23, F-2
Zerk 1/4”-28 . . . . . . . . . . . . . . . . . . . .D-17, D-19 Inlet (87.3 mm) . . . . . . . . . . . . . . . . . . . . . . . C-7
Fitting Assembly Outlet (78.1 mm) . . . . . . . . . . . . . . . . . . . . . . C-7
Barbed Hose . . . . . . . . . . . . . . . . . . . . . . . . .C-18 Rubber Drain . . . . . . . . . . . . . . . . . . . . . . . C-15
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Top Radiator . . . . . . . . . . . . . . . . . . . . . . . . B-23
Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5 Turbo Air Intake (49 mm) . . . . . . . . . . . . . . . C-3
WW Instrument Panel . . . . . . . . . . . . . . . . . . B-39 Hose (bulk) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
Hose Assembly
G -12 JIC X 13” . . . . . . . . . . . . . . . . . . . .B-19, B-33
Gasket -12 JIC X 54” . . . . . . . . . . . . . . . . . . . . . . . . B-19
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . .C-13 -20 X 33” . . . . . . . . . . . . . . . . . . . . . . D-27, D-29
Fuel Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41 -4 JIC X 1125 mm . . . . . . . . . . . . . . . .B-19, B-33
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 -4 JIC x 30" . . . . . . . . . . . . . . . . . . . . . . . . . B-33
Turbo to Exhaust Maifold . . . . . . . . . . . . . . .C-15 Hot Pressurized Fluid Warning . . . . . . . . . . . . . B-49
Gauge Hourmeter
150 PSI Pressure . . . . . . . . . . . . . . . . . . . . . B-39 Elect/Mech . . . . . . . . . . . . . . . . . . . . . . . . . B-39
Gear Housing
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . C-19
Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-19 OTBV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19
Gear Assembly Hub
Flywheel and Ring . . . . . . . . . . . . . . . . . . . .C-19 Coupling . . . . . . . . . . . . . . . . . . . . . . . . B-20, F-2
Grommet Hub & Drum with Studs . . . . . . . . . . . . . . D-17, D-19
Clearance Light . . . . . . . . . . . . . . . . . . . . . . B-42 Hub & Drum with Studs and Cups . . . . B-9, D-13, F-3
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45
Tail Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42 I
Guard Improper Operation . . . . . . . . . . . . . . . . . . . . . . B-49
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23 Insert
Front Toolbox . . . . . . . . . . . . . . . . . . . . . . . . . B-3 1/4” Tube . . . . . . . . . . . . . . . . . . . . . . . . . . B-27
Mid Toolbox . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-13, B-15
Rear Toolbox . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20
itting
H Straight Barbed Hose 1/4"-18 NPT . . . . . . . C-18
Handle Assembly . . . . . . . . . . . . . . . . . . . . B-11, F-3
Harness J
Alternator Wiring . . . . . . . . . . . . . . . . . . . . . .C-23 Jack Assembly . . . . . . . . . . . . . . . . . . B-5, B-11, F-3
Glow Plug Wiring . . . . . . . . . . . . . . . . . . . . . .C-4 J-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43
Starter Wiring . . . . . . . . . . . . . . . . . . . . . . . .C-21
Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42 K
Head Key
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 M8 X 10 X 60 . . . . . . . . . . . . . . . . . . . . . . . B-20
High Pressure Warning . . . . . . . . . . . . . . . . . . . . B-49
Hinge
Control Panel . . . . . . . . . . . . . . . . . . . . B-39, F-3
Door . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45, F-2
HItch
2.00" Ball (OPTION) . . . . . . . . B-5, D-6, D-7, D-9
2.31" Ball (OPTION) . . . . . . . . B-5, D-6, D-7, D-9
ii - 3
WORD INDEX
Kit N
Adjusting Screw . . . . . . . . . . . . . . . . . . . . . .D-17 Nipple
Crankshaft Pulley Washer . . . . . . . . . . . . . .C-12 0.25” NPT . . . . . . . . . . . . . . . . . . . . . .B-29, B-31
LH Wheel Cylinder . . . . . . . . . . . . . . . . . . . .D-17 1-1/4” X 2” . . . . . . . . . . . . . . . . . . . . . . . . . . D-25
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-17 Close 3/4” NPT X . . . . . . . . . . . . . . . . . . . . D-24
Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . .D-23 Close 3/4” NPT X 1.38” . . . . . . . . . . . D-27, D-29
Rear Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5 Filter Air-Oil . . . . . . . . . . . . . . . . . . . . . . B-29, F-2
RH Wheel Cylinder . . . . . . . . . . . . . . . . . . . .D-17 Long 1.25” NPT X 7” . . . . . . . . . . . . . .B-29, B-35
Shoe Lining . . . . . . . . . . . . . . . . . . . . . . . . . .D-17 Long 1.25” X 7” . . . . . . . . . . . . . . . . . D-27, D-29
Spring (Includes all Springs) . . . . . . . . . . . . .D-17 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
Wheel Cylinder Repair . . . . . . . . . . . . . . . . .D-17 NO Ether Caution . . . . . . . . . . . . . . . . . . . . . . . B-49
Knob Assembly (Included w/ Item B) . . . . . . . . . B-39 Nozzle
0.395” Orifice Sonic . . . . . . . . . . B-29, B-31, F-2
L Nut
Laminet Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-51 Brake Mount Hex . . . . . . . . . . . . . . . D-17, D-19
Lamp Brake Mounting . . . . . . . . . . . . . . . . . . . . . . D-13
14 VDC (Replacement) . . . . . . . . . . . . . . . . B-39 Flange M08-1.25 . . . . . . . . . . . . . . . . . . . . . C-24
Latch Hex Flange M06-1.0 . . . . . . . . . . B-13, B-23, F-2
Door Slam . . . . . . . . . . . . . . . . . . . . . . . B-45, F-2 Hex Flange M08-1.25 . . . . . . . .B-21, B-23, D-23
Plastic Endcap . . . . . . . . . . . . . . . . . . . B-39, F-3 Hex Flange M08-125 . . . . . . . . . . . . . . . . . B-45
Lever Hex Flange M12-1.75 . . . . . . . . . . .B-3, D-3, D-9
LH Parking Brake . . . . . . . . . . . . . . . . . . . . .D-17 Hex Flange M16-2.0 . . . . . . . . . . . D-6, D-7, D-9
RH Parking Brake . . . . . . . . . . . . . . . . . . . . .D-17 Hex Jam 5/16”-24 . . . . . . . . . . . . . . . . . . . . . .F-2
Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-17 Hex Jam 5/16-24 . . . . . . . . . . . . . . . . . . . . B-13
Light Hex Lock 1/4”-20 . . . . . . . . . . . . . . . .B-29, B-35
Amber Clearance . . . . . . . . . . . . . . . . . . . . . B-42 Hex Lock M06-1.0 . . . . . . . . . . . . . . . . . . . . B-13
Combo Tail . . . . . . . . . . . . . . . . . . . . . . . . . . B-42 Hex Lock M08-1.25 . . . . . . . . . . . . . . D-27, D-29
License . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42 Hex M08-1.25 . . . . . . . . . . . . . . . . . . C-21, C-23
Red Clearance . . . . . . . . . . . . . . . . . . . . . . . B-42 Hex M16-2.0 . . . . . . . . . .B-5, D-3, D-6, D-7, D-9
Line Hex Nyloc 1/2”-13 . . . . . . . . . . . . . . . . . . . . B-11
Aneroid Fuel . . . . . . . . . . . . . . . . . . . . . . . . . .C-3 Hex Nyloc M08 . . . . . . . . . . . . . . . . . . . . . . B-41
Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15 Hex Nyloc M12-1.75 . . . . . . . . . . . . . .B-13, B-15
Oil Supply . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15 Hex Nyloc M16-2.0 . . . . . . . . . . . . . . . . .B-5, D-3
Link LockK 1/4”-20 . . . . . . . . . . . . . . . . . . . . . . . B-43
LH Toggle . . . . . . . . . . . . . . . . . . . . . . . . . . .D-17 Plastic #4-40 . . . . . . . . . . . . . . . . . . . . . . . . B-39
RH Toggle . . . . . . . . . . . . . . . . . . . . . . . . . .D-17 Spindle . . . . . . . . . . . B-9, D-13, D-17, D-19, F-3
Lock Wheel . . . . . . . . . . . . . . . .B-9, D-13, D-17, D-19
Coupling Hose . . . . . . . . . . . . . . . . . .D-27, D-29 Nutsert
Differential . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 Hex M08 . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23
Lockwasher
8mm . . . . . . . . . . . . . . . . . . . . . . . . . .C-21, C-23 O
Lubricator Oil
1 qt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-25 Engine 15W40 1 Gallon . . . . . . . . . . . . . . . . .F-3
2 qt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-25 Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-49
Lunette Operating Instructions . . . . . . . . . . . . . . . . . . . . B-49
Adjustable Height . . . . . . . . . . . . . . . . . .D-3, D-9 Orifice
Muffler 0.093” . . . . . . . . . . . . . . . B-29, B-31, F-2
M Muffler 0.140” . . . . . . . . . . . . . . . . . . . . B-29, F-2
Manifold
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-13
Hose Reel . . . . . . . . . . . . . . . . . . . . . .D-27, D-29
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21
ii - 4
WORD INDEX
O-Ring . . . . . . . . . C-3, C-12, C-15, C-16, C-18, C-20 Pump
.35 X .08 . . . . . . . . . . . . . . . . . . . . . . . . B-19, F-2 Fuel Transfer . . . . . . . . . . . . . . . . . . . . . . . C-17
.47 X .08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19 Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
.644 X .087 . . . . . . . . . . . . . . . . . . . . . . B-29, F-2
.92 X .12 . . . . . . . . . . . . . . B-19, B-27, B-33, F-2 R
0.92” ID X 0.12“ Cross Sect. . . . . . . . . . . . . . B-23 Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23
1.625” X .18 . . . . . . . . . . . . . . . . . . . . . . . . .D-24 Radiator Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-49
15.3 X 2.20 mm . . . . . . . . . . . . . . . . . . . . . . .C-9 Rain
18.72 X 2.616 mm . . . . . . . . . . . . . . . . .C-3, C-7 Cap 2.50” . . . . . . . . . . . . . . . . . . . . . . . B-21, F-3
19.30 X 2.20 mm . . . . . . . . . . . . . . . . .C-4, C-11 Reel
2 - 32 . . . . . . . . . . . . . . . . . . . . . . . . . . B-29, F-2 Hose . . . . . . . . . . . . . . . . . . . . D-24, D-27, D-29
2.62” X 0.14” . . . . . . . . . . . . . . . . . . . . . B-19, F-2 Reflector
3-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . B-29, F-2 Amber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42
4.38” X 0.14” . . . . . . . . . . . . . . . . . . . . . . . . . B-17 Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42
5.0” X 0.14” . . . . . . . . . . . . . . . . . . . . . . . . . . B-17 Relay
8.10 X 1.60 mm . . . . . . . . . . . . . . . . . . . . . . .C-3 70 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-25
Minimum Pressure Valve . . . . . . . . . . . . . . .D-30 Repair Kit
O-Ring 3-20 . . . . . . . . . . . . . . . . . . . . . . . B-27, B-31 Diaphragm . . . . . . . . . . . . . . . . . B-29, B-31, F-2
Ring
P Snap . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4, C-9
Pan Rivet
Center Belly . . . . . . . . . . . . . . . . . . . . . . B-3, D-5 3/16” Aluminum . . . . . . . . . . . . . . . . . . . . . . B-39
CRBSD Belly . . . . . . . . . . . . . . . . . . . . . B-3, D-5 3/16” X 1/8” . . . . . . . . . . . . . . . . . . . . .B-45, B-49
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-11 Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45
STSD Belly . . . . . . . . . . . . . . . . . . . . . . . B-3, D-5 Rotating Fan Warning . . . . . . . . . . . . . . . .B-49, B-51
Panel Running Gear
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . B-39 EZ-Lube Electric Brakes . . . . . . . . . . D-11, D-13
Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45
Pin
Cotter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-19
Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-30
Unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17
Plate
Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-17
Bail Eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5
Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9, C-11
1-5/8” 0-Ring . . . . . . . . . . . . . . . . . . . . . . . . . B-27
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-26, F-2
Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18
EZ Lube Dust . . . . . . B-9, D-13, D-17, D-19, F-3
Glow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4
Hex Countersink 1-1/4” . . . . . . . . . . . . . . . . .D-27
Hex Countersink 3/8” NPT . . . . . . . . . . . . . .D-24
Hole 2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45
M18-2.5 X 1.5 W/ O-Ring . . . . . . . . . . . . . . . .C-9
M22 -2.5 X 1.5 w/ Gasket . . . . . . . . . . . . . . .C-11
Pipe 1/8"-27 NPT . . . . . . . . . . . . . . . . . . . . .C-16
Plunger Pin Kit . . . . . . . . . . . . . . . . . . . . . . . . . . B-11
ProTec
1 Gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3
Pulley
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . .C-12
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-12
Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-12
ii - 5
WORD INDEX
S D-9
Screw Hex Flange M12-1.75 X 30 . . . . . . . . . . . . . B-43
11/32” HI-LO . . . . . . . . . . . . . . . B-23, B-37, B-45 Hex Flange M12-1.75 X 38 . . . . . . . . . . . . . C-19
Brake Mount . . . . . . . . . . . . . . . . . . . . . . . . .D-19 Hex Flange M12-1.75 X 40 . . . . . . . . . . . . . . B-3
Brake Mounting . . . . . . . . . . . . . . . . . . . . . .D-13 Hex Flange M16-2.0 X 30 . . . . . . . . . . .B-7, D-11
Hex 1/4”-10 X.3/4” . . . . . . . . . . . . . . . . . . . . B-45 Hex Flange M16-2.0 X 50 . . . . . . . D-6, D-7, D-9
Hex 3/8”-16 X 1.50” . . . . . . . . . . . . . . . . . . .D-24 Hex M06-1.0 X 25 . . . . . . . . . . . . . . . . . B-13, F-2
Hex Flange M06-1.0 X 100 . . . . . . . . . . . . . . .C-3 Hex M08-1.25 X 100 . . . . . . . . . . . . . .B-15, D-23
Hex Flange M06-1.0 X 16 . . . . . . . . . . . . . . .C-20 Hex M08-1.25 X 20 . . . . . . . . . . . . . . . . . . . B-21
Hex Flange M06-1.0 X 20 . . . . . . . . . . . . . . .C-17 Hex M08-1.250 X 16 . . . . . . . . . . . . . .B-13, B-25
Hex Flange M06-1.0 X 25 . . . . . . . . . . . . . . . B-13 Hex M10-1.5 X 20 . . . . . . . . . . . . . . . .B-29, B-35
Hex Flange M06-1.0 X 30 . . . . . . . . . . . . . . . .C-5 Hex M12-1.75 X 20 . . . . . . . . . . . . . . . . . . . B-21
Hex Flange M06-1.0 x 50 . . . . . . . . . . . . . . . B-23 Hex M12-1.75 X 70 . . . . . . . . . . . . . . .B-13, B-15
Hex Flange M08-1.25 X 100 . . . . . . . . . . . . .C-18 Hex M16 -2.0 X 120 . . . . . . . . . . . . . . . . . . . D-3
Hex Flange M08-1.25 X 16 . . . . . . . . .C-11, C-12 Hex M16 -2.0 X 50 . . . . . . . . . . . . D-6, D-7, D-9
Hex Flange M08-1.25 X 20 . . . . . B-21, C-3, C-24 Hex M16-2.0 X 120 . . . . . . . . .B-5, D-6, D-7, D-9
Hex Flange M08-1.25 X 25 . . . . . . . . . . . . . . .C-7 Hex M16-2.0 X 30 . . . . . . . . . . . . . . . .B-13, B-15
Hex Flange M08-1.25 x 25 . . . . . . . . . . . . . . B-23 Hex M16-2.0 X 50 . . . . . . . . . . . . . . . .B-13, B-15
Hex Flange M08-1.25 X 30 . . . . . . . . .C-15, C-24 Hex M16-2.0 X 75 . . . . . . . . . . . . .B-5, B-20, D-3
Hex Flange M08-1.25 X 35 . . . . . . . . . . . . . . .C-7 Hex Socket Cap . . . . . . . . . . . . . . . . . . . . . C-12
Hex Flange M08-1.25 X 55 . . . . . . . . . . . . . . .C-9 Hex Socket Cap M06-1.0 X 16 . . . . . . . . . . C-20
Hex Flange M08-1.25 X 60 . . . . .C-9, C-12, C-13 Hex Socket Cap M06-1.0 X 30 . . . . . . . . . . C-20
Hex Flange M08-1.25 X 90 . . . . . . . . . . . . . .C-23 M10-1.50 X 35 . . . . . . . . . . . . . . . . . . . . . . C-12
Hex Flange M10-1.5 X 25 . . . . . . . . . . . . . . .C-21 Pan Head M06-1.0 X 16 . . . . . . . . . . . . . . . B-39
Hex Flange M10-1.50 X 40 . . . . . . . . . . . . . .C-23 Plastic Tapping . . . . . . . . . . . . . . . . . . . . . . B-39
Hex Flange M10-1.50 X 55 . . . . . . . . . . . . . .C-23 Set M08-1.25 X 12 . . . . . . . . . . . . . . . . . . . B-20
Hex Flange M10-1.50 X 60 . . . . . . . . . . . . . .C-12 Socket Head Cap 3/8”-16 X .3/4” . . . . . . . . B-20
Hex Flange M12-1.75 X 110 . . . . . . . . . . . . .C-12 Socket Head Cap M10-1.5 X 30 . . . . .B-19, B-20
Hex Flange M12-1.75 X 20 . . . . . . . . . . . . . .C-16 Socket Head Cap M10-1.50 X 35 . . . . . . . . B-17
Hex Flange M12-1.75 X 25 . B-3, B-5, C-19, D-3, Tapping M04 X 25 . . . . . . . . . . . . . . . . . . . B-51
Tapping M06-1.0 X 12 . . . B-3, B-23, B-37, B-45
Tapping M06-1.0 X 14 . . B-7, B-23, B-42, D-27,
D-29
Tapping M08-1.25 X 20 . . B-3, B-5, B-13, B-15,
B-20, B-23, B-25, B-27, B-29, B-41, B-42, B-43,
B-45, D-5, D-6, D-7, D-9, D-23, D-27, D-29
Tapping M08-1.25 X 40 . . . . . . . . . . . . . . . B-41
Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9
EZ-Lube Grease . . . . . . . . . . . . . . . . . . . . . D-13
Grease . . . . . . . . . . . . . . . . B-9, D-17, D-19, F-3
Lip 67.25 X 48.12 . . . . . . . . . . . . . . . . . . . . B-17
Rear Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
U-Cup 1.88” X 1.63” . . . . . . . . . . . . . . . B-19, F-2
U-Cup 2.75” X 2.38” . . . . . . . . . . . . . . . . . . B-17
Sender
Pressure (OPTION) . . . . . . . . . . . . . . . . . . B-15
Sender/Switch
Combo Sensor (OPTION) . . . . . . . . . . . . . . B-15
Serial Number Plate . . . . . . . . . . . . . . . . . . . . . B-49
Shaft
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-24
Shield
Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
Shroud
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23
Solenoid
12 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20
ii - 6
WORD INDEX
Spacer Tire
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . .C-13 P215/75R15B . . . . . . . . . . . . . . . . . . . . . . . D-20
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15 ST205/75D15 . . . . . . . . . . . . . . . . . . . . . . . B-10
Spring ST205/75D15C . . . . . . . . . . . . . . . . . . . . . . D-20
Ball Retard . . . . . . . . . . . . . . . . . . . . . . . . . .D-24 ST225/75D15D . . . . . . . . . . . . . . . . . . . . . . D-20
CV Assembly . . . . . . . . . . . . . . . . . . . . . . . .D-30 ST225/75D15D BIAS . . . . . . . . . . . . . . . . . D-21
Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45, F-3 ST225/75R15D . . . . . . . . . . . . . . . . . D-20, D-21
Minimum Pressure Valve . . . . . . . . . . . . . . .D-30 Tire and Wheel
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-30 P215/75R15B . . . . . . . . . . . . . . . . . . D-11, D-20
Unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17 ST205/75D15C . . . . . . . . . . . . . . . . . D-11, D-20
Unloader Piston . . . . . . . . . . . . . . . . . . . . . . B-17 ST225/75D15D . . . . . . . . . . . . D-11, D-20, D-21
Standpipe Assembly . . . . . . . . . . . . . . . . . . . . . .B-41 ST225/75D15D BIAS . . . . . . . . . . . . . . . . . D-21
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-21 ST225/75R15D . . . . . . . . . . . . . . . . . D-11, D-20
Stem Tire and Wheel Assembly . . . . . . . . . . . . . .B-7, B-10
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17 Tire Load Decal . . . . . . . . . . . . . . . . . . . . . . . . . B-51
Valve . . . . . . . . . . . . . . . . . . . . . B-10, D-20, D-21 Tow Chains Notice . . . . . . . . . . . . . . . . . . . . . . B-51
Stiffner Tray
CRBSD Endcap . . . . . . . . . . . . . . . . . . . . . . B-45 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43
STSD Endcap . . . . . . . . . . . . . . . . . . . . . . . . B-45 Tube
Stop Air - Separator Tank to Element . . . . .B-27, B-35
Door . . . . . . . . . . . . . . . . . . . . . . . . . . B-23, B-45 Discharge Service Air . . . . . . . . . . . . .B-29, B-35
Strap Jack Mounting . . . . . . . . . . . . .B-5, D-6, D-7, D-9
Engine Lift . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24 Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11
Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43 Oil Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
Hold Down Exterior . . . . . . . . . . . . . . . . . . . . B-41 Oil Return . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
Hold Down Interior . . . . . . . . . . . . . . . . . . . . B-41 Sight Gage . . . . . . . . . . . . . . . . . . . . . . B-27, F-2
Stud Tubing
Ball M08-125 . . . . . . . . . . . . . . . . . . . . B-45, F-3 3/8” Synflex . . . . . . . . . . . . . . . . . . . . . . . . . B-33
Wheel . . . . . . . . . . . . B-9, D-13, D-17, D-19, F-3 Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15
Support
Cooler Middle . . . . . . . . . . . . . . . . . . . . . . . . B-23 U
LH Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23 U-Bolt
RH Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23 1/4”-20 . . . . . . . . . . . . . . . . . . . . . . . .B-29, B-35
SECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-37 1/4”-20 X 1.94” dia. . . . . . . . . . . . . . . D-27, D-29
Switch Union
12 PSI Pressure . . . . . . . . . . . . . . . . . . . . . .B-15 1-1/4” NPT . . . . . . . . . . . . . . . . . . . . . . . . . D-25
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-39
Pressure 12PSI NO . . . . . . . . . . . . . . . . . . . . F-2
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . B-15 V
Temperature 248° F . . . . . B-19, B-29, B-31, F-2 V. I. N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-51
Water Temperature NC . . . . . . . . . . . . . . . . . F-3 Valve
.062” Orifice Check . . . . . . . . . . . B-29, B-36, F-2
0.078” Check w/ O-Ring . . . . . . . B-19, B-33, F-2
T 2-Way Start-Run . . . . . . . . . . . . . . . . .B-33, B-39
Tank Ball 1/4” NPT . . . . . . . . . . . . . . . . . . .B-29, B-31
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41 Ball 3/4”NPT . . . . . . . . . . . . . . . . . . . D-27, D-29
Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . B-27 Blowdown . . . . . . . . . . . . . . . . . . B-29, B-31, F-2
Tee Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
1.06”-12 SAE X -12 JIC X -12 JIC . . . B-27, B-33 Drain 1/4” NPT X .3/8” . . . . . . . . . . . . . . . . B-23
1/8” NPT Male Run X 3/8”Tube . . . . . B-19, B-33 Dust Ejector . . . . . . . . . . . . . . . . . . . . . B-26, F-2
Run 1/4” NPT X 3/8” Tube . . . . . . . . . B-29, B-33 Globe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-24
Street 1/4” NPT . . . . . . . . . . . . . . . . . . B-29, B-33 Minimum Pressure Check . . . . . . . . . D-27, D-29
Street 1/8” NPT (OPTION) . . . . . . . . . . . . . . B-15 OSHA Check . . . . . . . . . . . . . . . . . . D-27, D-29
Tensioner Pressure Regulator 200 PSI . . . . B-29, B-33, F-2
Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-12 Safety 200 PSI . . . . . . . . . . . . . . . . . . . B-27, F-2
Thermostat Unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17
Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 Wye . . . . . . . . . . . . . . . . . . . . . . . B-29, B-35, F-3
Thermostat Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9
ii - 7
WORD INDEX
Valve Assembly
Minimum Pressure . . . . . . . . . . . . . . . . . . . .D-30
W
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3, C-7
3/8” Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-24
Flat . . . . . . . . . . . . . . . . . . . . . B-5, D-6, D-7, D-9
Flat 1/2” . . . . . . . . . . . . . B-13, B-15, B-21, B-29
Flat 1/4” . . . . . . . . . . . . . . . . . . . . . . . . B-13, F-2
Flat 5/16” . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15
Flat 7/8” . . . . . . . . . . . . . . . . . . . . . . .D-27, D-29
Flat 8mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18
Flat M08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21
Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43
Sealing 5 mm . . . . . . . . . . . . . . . . . . . . . . . . .C-3
Snubber 2.25” X 5/8” . . . . . . . . . . . . . . . . . . B-20
Snubber 3.0” X 5/8” . . . . . . . . . . . . . . . . . . . B-20
Snubbing . . . . . . . . . . . . . . . . . . . . . . B-13, B-15
Spindle . . . . . . . . . . . B-9, D-13, D-17, D-19, F-3
Tang . . . . . . . . . . . . . B-9, D-13, D-17, D-19, F-3
Wheel
15 X 6 . . . . . . . . . . . . . . . . . . . . . . . . . B-10, D-20
15 X 6 6 ON 5.50 . . . . . . . . . . . . . . . . . . . . .D-21
Y
Yoke
Caster Wheel . . . . . . . . . . . . . . . . . . . . . . . . B-11
ii - 8
Revision History
Rev. EC Number Description
A SVC31162 Original Release
B SVC31178 Up Date to Pre-Production EC CPR33316
Added Service Parts Section; Revised Decal Locations; Added Cap to
C SVC31192
Coolant Recovery Bottle
D SVC31215 Muffler Orifices 36766756 & 43213388 were 35248319 & 3766772
Engine PN was 23202542; Revised Section E titles; Inside Oil Cooler
E SVC31239
Fitting was 35294727 and Hose to OTBV was 35376110
F STA10114 Replaced Jack and Jack Mount @ S/N 418440
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
www.doosanportablepower.com