ME C-15 3 and 4
ME C-15 3 and 4
ME C-15 3 and 4
Course Objectives: It aims at enabling the student to understand & analyze various types of
loads, stresses & strains along with main causes of failure of machine parts.
Total sessions 52
R U A
1
SIMPLE STRESSES AND 14 05 05 20 30 21
STRAINS
2
MOMENT OF INERTIA 10 05 05 20 30 21
3
SHEAR FORCE AND 12 05 05 20 30 21
BENDING MOMENT
4
THEORY OF SIMPLE 07 05 05 20 30 21
BENDING
5
STRAIN ENERGY AND 03 - 05 05 10 06
IMPACT LOADING
6
TORSION OF CIRCULAR 06 05 -- 10 15 10
SHAFT
Total 52 25 25 90 145 100
Simple stresses & strains viz. tensile, compressive, Shear, Crushing, Thermal stresses, &
corresponding strains,Hook’s Law –Problems on Direct Stress & Linear Strain- Stress- Strain
curve for Ductile material and Brittle material with all parameters.- factor of Safety. Elastic
Constants - Lateral Strain ,Poisson’s ratio, Bulk Modulus, Shear Modulus ,Volumetric Strain-
Relation between elastic constants- Problems on elastic constants. Hoop stress-Longitudinal
Stress in thin cylindrical & spherical shells subjected to internal pressure.-Problems on thin
cylindrical shells.
Centre of Gravity, Moment of Inertia & its Importance -Parallel & Perpendicular Axis
Theorem-C.G of Rectangle, Triangle, Circle, Semi-circle, Trapezium, Cone-Problems on
2
® TEXT BOOKS
1. Ramamurtham. S., “Strength of Materials”, 14th Edition, Dhanpat Rai Publications,
2011
2. Khurmi R S, “Applied Mechanics and Strength of Materials”, 5 Edition, S.Chandand
company
REFERENCES
1. Popov E.P, “Engineering Mechanics of Solids”, 2nd Edition, Prentice-Hall of India,
New Delhi, 2002.
2. Nash W.A, “Theory and problems in Strength of Materials”, Schaum Outline Series,
McGraw-Hill Book Co., New York, 1995.
Note: The following activities or similar activities for assessing CIE (IA) for 5 marks (Any
one).
1. Each student should do any one of the following type activity or any other similar
activity related to the course and before conduction, get it approved from concerned
Teacher and HOD.
2. Each student should conduct different activity and no repeating should occur
Course Delivery:
∑ The course will be delivered through lectures and Power point presentations/ Video.
Strength of Materials
I/II SEM
Ex: I test/6 th weak of
20
sem 10-11 Am Course code:15ME31T
Year:
Name of Course coordinator : Units:__
CO’s:____
Question
Question MARKS CL CO PO
no
1
2
3
4
Note: Internal choice may be given in each CO at the same cognitive level (CL).
Question
Question CL CO PO
no
OR
b)An axial pull of 25KN is suddenly applied on a steel rod of 3 m long and 900mm2 in
cross-sectional area. Calculate the strain energy stored in the rod. Take young’s modulus
is 2x105 N/mm2. –5M
10. A solid circular shaft is required to transmit 80KW at 160 rpm. The permissible shear
stress in the shaft is 60 N/mm2.The maximum Torque transmitted exceeds the mean
torque by 20% more than mean torque. The angle of twist is not to exceed 10 in a
length of 20 times the diameter of the shaft. The valve of rigidity modulus is 0.
8x105 N/mm2.
10.Draw stress strain diagram for Brittle materials with all parameters
11..A load of 5KN is to be raised with the help of a steel wire. Find the diameter of the
steel wire, if the stress is not to exceed 100MPa.
12.A tensile test is performed on a brass specimen 10mm in diameter using a gauge
length of 50mm. When applying axial tensile load of 25KN, it was observed that the
distance between the gauge marks increase by 0.152mm, calculate modulus of elasticity
of brass.
13.A punch with a diameter 20mm is used to punch a hole in an aluminium plate of
thickness 4mm .If the ultimate shear stress for the aluminium is 275MPa, what force P is
required to punch through the plate.
15.A rod of diameter 15mm and 50mm long is subjected to tensile load of 25KN. The
modulus of elasticity for steel rod may be taken as 200 KN/mm2. Find stress, strain and
elongation of the bar due to applied load.
16.A rod of cross sectional area 15mm x 15mm and 1m long is subjected to a
compressive load of 22.5KN. calculate the stress and decrease in length if young’s
modulus is 200GN/m2.
17.A load of 4KN is to be raised with the help of a steel wire. The permissible tensile
stress should not exceed 70N/mm2. What is the minimum diameter of wire required?
What will be extension for 3.5m length of wire? Assume young’s modulus is 196.2
2
GN/m .
18.A mild steel bar of 15mm diameter was subjected to tensile test. The test bar was
found to yield at a load of 90KN and it attains maximum load of 180KN and ultimately
fails at a load of 67.5 KN. Determine the following: tensile stress at the yield point,
ultimate stress and stress at the breaking point, if the diameter of the neck is 7.5mm.
20.A hallow steel column has to carry an axial load of 3MN. If the external diameter of
the column is 300mm, find the internal diameter. The ultimate stress for steel is to be
480N/mm2. Take factor of safety as 4.
21.A short column has an internal diameter of 200mm. What should be the minimum
external diameter so that it may carry a load 1600KN with factor of safety 7.5. Take
ultimate stress of steel as 472N/mm2.
22.A steel rod 30mm x 12.5mm and 500mm long is subjected to a axial pull of 75KN.
Determine the changes in length, width and thickness and volume of bar. If young’s
modulus is 200KN/mm2.
23.A steel bar 2.4 long and 30mm square is elongated by a load 400KN. If poisons ratio is
0.25 find the increase in volume. Assume E=200KN/mm2.
24.The young’s modulus for a given material is 100KN/mm2and its modulus of rigidity is
40KN/mm2. Determine its bulk modulus and also its lateral contraction if the diameter is
50mm and length 2m and extension 2mm.
25.A bar of steel 1m long 50mm wide and 10mm thickness is subjected to an axial load of
10KN in the direction of its length. Find the changes in length, width, thickness and
volume.
26.A bar of 30mm diameter is subjected to an axial pull of 80KN. The measured
extension is 0.1 mm on a gauge length of 200mm and the change in diameter is 0.004mm.
calculate the poisson’s ratio and the values of young’s Modulus, bulk modulus and
Modulus of rigidity.
LEVEL: REMEMBER
LEVEL: UNDERSTANDING
3. Locate CG for Triangle Rectangle, Circle, Semi-circle, Trapezium, Cone with the
help of plain figure
10
4. Determine the centroid of the T-section of a flange 100 X 10 mm. Also find the
M.I. of the section about XX axis through centroid.
5. Find the centre of gravity of the I-section having top flange of 100 X 20 mm, web
120 X 20 mm and bottom flange 150 X 20 mm. Also find M.I. of the section
about XX axis passing through C.G. of the section.
6. Find the C.G. of L-section of dimensions 100 X 80 X 20 mm. Also find the M.I.
of the section through C.G. and parallel to shorter leg.
7. Find the moment of Inertia about the centroidal axis XX and YY of the T-section
160 mm wide and 160 mm deep. The flange and web thickness 50 mm each.
8. Find the M.I. about the centroidal XX axis parallel to the flange for the T-beam.
Size of the flange120 X 20 mm, size of web 120 X 20 mm.
9. An I section consists of top flange 100 X 30 mm, bottom flange 200 X 40 mm and
web 180 X 20 mm. Find the M.I. about an axis passing through C.G. parallel and
perpendicular to the base.
10. Calculate M.I. of an angle section 100 X 80 X 10 mm about an axis passing
through the centroid and parallel to shorter leg.
11. Calculate the C.G. and moment of inertia for a Channel section of size 100 X 100
X 20 mm about XX and YY axis.
C0 03:Draw and Compare the shear force and bending moment diagram on beams under
varying load conditions.
LEVEL: REMEMBER
1. Define Shear force and Bending Moment in beams
2. Name the types of loads acting on beams with illustration
LEVEL: UNDERSTANDING
LEVEL: APPLICATION
CO 04:Assess Bending and shear stresses in beams subjected to different loadings for
different machine parts
LEVEL: REMEMBER
LEVEL: APPLICATION
13
LEVEL: APPLICATION
5. Calculate the strain energy stored in a bar 2.5 m long ,50mm wide and 40mm
thick when it is subjected to a tensile load of 50KN.Take young’s modulus is
2x105 N/mm2
6. An axial pull of 25KN is suddenly applied on a steel rod of 3 m long and 900mm2
in cross-sectional area. Calculate the strain energy stored in the rod. Take young’s
modulus is 2x105 N/mm2.
CO 06: Design simple solid and hallow shaft for power transmission keeping view of
Environmental and sustainability aspects.
LEVEL: REMEMBER
1. List the assumptions made in theory of Torsion
LEVEL: APPLICATION
15
Course Objectives:
On successful completion of the course, the students will be able to attain CO:
CL Linked Teaching Hrs
Course Outcome PO
Total sessions 52
Legend: R; Remember, U: Understand A: Application
R U A
1
BASIC KINEMATICS 10 5 5 20 30 21
TRANSMISSION OF 11 5 5 20 30 21
2 POWER
3
FRICTION 10 5 20 25 17
4
BALANCING 07 -- 10 10 20 14
5 CAM MECHANISAMS 10 5 5 20 30 21
MECHANICAL 04 5 5 -- 10 06
6 VIBRATIONS
® TEXT BOOKS
1. Rattan.S.S, “Theory of Machines”, Tata McGraw -Hill Publishers, New Delhi,
2009.
2. Khurmi R S, Guptha J.K “Theory of machines ”, 5 Edition, S.Chand and company
,Delhi ISBN 81-219-2524-X
REFERENCES
1. Thomas Bevan, “Theory of Machines”, CBS Publishers and Distributors, 3rd
Edition, 2005.
2. Ramamurti,V., “Mechanism and Machine Theory”, 2nd Edition, Narosa Publishing
House,2005.
3. Ghosh.A and A.K.Mallick, “Theory of Mechanisms and Machines”, Affiliated
East- WestPrivate Limited, New Delhi, 1998.
4. Rao.J.S and Dukkipati R.V, “Mechanism and Machine Theory”, Wiley-Eastern
Limited,New Delhi, 1992.
3
1 List the mechanisms which you are using in your day to day life. Sketch any three from
these. Study and submit handwritten report of 500 words
2 Take a photo of a actual kinematic mechanism used in an automobile, study and
submit handwritten report of 500 words
3 Analyse the effect of friction in real situation and submit handwritten report of 500
words
2 List the mechanism used in a typical car. study and submit handwritten report of 500
words
3 Identify and measure the dimensions of Flywheel used in automobile. study and submit
handwritten report of 500 words
4 Identify the type of clutches and cams used in different automobiles and also the type of
brakes in automobile and bicycle. study and submit handwritten report of 500 words
5 Visit the market and collect the data of items which are used in any mechanisms. Data
includes specifications, cost, applications, etc. Also name the mechanism/s in which such
item/s is/are use .Study and submit handwritten report of 500 words
Course Delivery
∑ The course will be delivered through lectures and Power point presentations/ Video
∑ Teachers can prepare or download PPT of different topics on Mechanisms usage in
mechanical engineering application.
∑ Motivate student to take case study on kinematics, power transmission and to
inculcate him for self and continuous learning.
Question
Question MARKS CL CO PO
no
1
2
3
4
Note: Internal choice may be given in each CO at the same cognitive level (CL).
MECHANICS OF MACHINES
Ex: I test/6 th weak of IVSEM
15ME32T 20
sem 10-11 Am
Year: 2016-17 Course code:15ME41T
Name of Course coordinator : Units:1,2 Co: 1,2
Note: Answer all questions
Question
Question MARKS CL CO PO
no
1 Explain lower pair and higher pairs 05 U 1 1,2,3,4,
5,6,10
2 List the different types of constraint motion Explain any one. 05 R 1 1,2,3,4,
5,6,10
3 A shaft rotating at 200 r.p.m. drives another shaft at 300 r.p.m. 10 A 2 1,2,3,4,
and transmits 6 kW through a belt. The belt is 100 mm wide 5,6,10
and 10 mm thick. The distance between the shafts is 4m.The
smaller pulley is 0.5 m in diameter. Calculate the stress in the
belt, if it is an open belt drive, Take μ = 0.3.
OR
Two parallel shafts are to be connected by spur gearing. The
approximate distance between the shafts is 600 mm. If one
shaft runs at 120 r.p.m. and the other at 360 r.p.m., Calculate
the number of teeth on each wheel, if the module is 8 mm.
Also determine the exact distance apart of the shafts.
b) A 60 mm diameter shaft running in a bearing carries a load of 2000 N. If the coefficient of friction
between the shaft and bearing is 0.03, Calculate the power transmitted when it runs at 1440 r.p.m.
-05
17. Construct a cam profile to raise a valve with simple harmonic motion through 50 mm in 1/3 of a
revolution, keep if fully raised through 1/12 revolution and to lower it with harmonic motion in 1/6
revolution. The valve remains closed during the rest of the revolution. The diameter of the roller is 20
mm and the minimum radius of the cam is 25 mm. The diameter of the camshaft is 25 mm. The axis of
the valve rod passes through the axis of the camshaft.
-10
18. Define the following terms. -10
(a) Base circle, (b) Pitch circle, (c) Pressure angle, and (d) Stroke of the follower.(e)Trace point
19. a)Explain the term ‘whirling speed’ or ‘critical speed’ of a shaft 05
b) Discuss briefly with neat sketches the transverse and torsional free vibrations 05
***************************************************************************************
CO1: ANALYZE AND APPLY THE KNOWLEDGE OF THESE MACHINES, MECHANISMS AND
RELATED TERMINOLOGIES IN MECHANICAL ENGINEERING SCIENCE IN MAINTAINING
SUSTAINABLE ENVIRONMENT AND ITS IMPACT ON SOCIETY
REMEMBERING
UNDERSTANDING
APPLICATION
REMEMBERING
1. Define the following terms.
2. List the advantages of flat belt over v-belt drive.
3. List the Advantages and Disadvantages of Belt over Rope Drive
4. Define the following terms
A) Pitch circle. B). Addendum. C).Dedendum. D). Circular pitch.
E) Diametral pitch. F) Module.
UNDERSTANDING
1. An engine, running at 150 r.p.m., drives a line shaft by means of a belt. The
engine pulley is 750 mm diameter and the pulley on the line shaft being 450
mm. A 900 mm diameter pulley on the line shaft drives a 150 mm diameter
pulley keyed to a dynamo shaft. Calculate the speed of the dynamo shaft, when
1. There is no slip, and 2. There is a slip of 2% at each drive.
2. The power is transmitted from a pulley 1 m diameter running at 200 r.p.m. to a
pulley 2.25 m diameter by means of a belt. Calculate the speed lost by the
driven pulley as a result of creep, if the stress on the tight and slack side of
the belt is 1.4 MPa and 0.5 MPa respectively. The Young’s modulus for the
material of the belt is 100 MPa.
3. Calculate the power transmitted by a belt running over a pulley of 600 mm
diameter at 200 r.p.m. The coefficient of friction between the belt and the
pulley is 0.25, angle of lap is 160° and maximum tension in the belt is 2500 N.
4. Two pulleys, one 450 mm diameter and the other 200 mm diameter are on
parallel shafts 1.95 m apart and are connected by a crossed belt. Calculate the
length of the belt required and the angle of contact between the belt and each
pulley. What power can be transmitted by the belt when the larger pulley
rotates at 200 rev/min, if the maximum permissible tension in the belt is 1 kN,
and the coefficient of friction between the belt and pulley is 0.25 ?
5. A shaft rotating at 200 r.p.m. drives another shaft at 300 r.p.m. and transmits 6
kW through a belt. The belt is 100 mm wide and 10 mm thick. The distance
between the shafts is 4m.The smaller pulley is 0.5 m in diameter. Calculate the
stress in the belt, if it is an open belt drive, Take μ = 0.3.
6. A leather belt is required to transmit 7.5 kW from a pulley 1.2 m in diameter,
running at 250 r.p.m. The angle embraced is 165° and the coefficient of
friction between the belt and the pulley is 0.3. If the safe working stress for the
leather belt is 1.5 MPa, density of leather 1 Mg/m3and thickness of belt 10
mm, determine the width of the belt taking centrifugal tension into account.
7. Determine the width of a 9.75 mm thick leather belt required to transmit 15
kW from a motor running at 900 r.p.m. The diameter of the driving pulley of
the motor is 300 mm. The driven pulley runs at 300 r.p.m. and the distance
between the centres of two pulleys is 3 metres. The density of the leather
is1000 kg/m3. The maximum allowable stress in the leather is 2.5 MPa. The
co-efficient of friction between the leather and pulley is 0.3. Assume open belt
drive and neglect the sag and slip of the belt.
8. A pulley is driven by a flat belt, the angle of lap being 120°. The belt is 100
mm wide by 6 mm thick and density1000 kg/m3. If the coefficient of friction
is 0.3 and the maximum stress in the belt is not to exceed 2 MPa, Calculate the
greatest power which the belt can transmit and the corresponding speed of the
belt.
9. In a flat belt drive the initial tension is 2000 N. The coefficient of friction
between the belt and the pulley is 0.3 and the angle of lap on the smaller pulley
is 150°. The smaller pulley has a radius of 200 mm and rotates at 500 r.p.m.
Calculate the power in kW transmitted by the belt.
10. Two parallel shafts, whose centre lines are 4.8 m apart, are connected by open
belt drive. The diameter of the larger pulley is 1.5 m and that of smaller pulley
1 m. The initial tension in the belt when stationary is 3 kN. The mass of the
belt is 1.5 kg / m length. The coefficient of friction between the belt and
the pulley is 0.3. Taking centrifugal tension into account, calculate the power
transmitted, when the smaller pulley rotates at 400 r.p.m.
10
UNDERSTANDING
APPLICATION
12
UNDERSTANDING
1. Explain the balancing of rotating parts necessary for high speed engines
2. Explain clearly the terms ‘static balancing’ and ‘dynamic balancing’.
3. Discuss how a single revolving mass is balanced by a single mass revolving in
same planes.
4. Explain the method of balancing of different masses revolving in the same plane.
APPLICATION
1. Four masses m1, m2, m3 and m4 are 200 kg, 300 kg, 240 kg and 260 kg
respectively. The corresponding radii of rotation are 0.2 m, 0.15 m, 0.25 m and
0.3 m respectively and the angles between successive masses are 45°, 75° and
135°. Calculate the position and magnitude of the balance mass required, if its
radius of rotation is 0.2 m.(Analytical method)
2. Four masses m1, m2, m3 and m4 are 250 kg, 350 kg, 290 kg and 310 kg
respectively. The corresponding radii of rotation are 0.25 m, 0.20 m, 0.35 m and
0.4 m respectively and the angles between successive masses are 45°, 75° and
135°. Calculate the position and magnitude of the balance mass required, if its
radius of rotation is 0.25 m. (Graphical method)
3. Four masses A, B, C and D are attached to a shaft and revolve in the same plane.
The masses are 12kg, 10 kg, 18 kg and 15 kg respectively and their radii of
rotations are 40 mm, 50 mm, 60 mm and30 mm. The angular position of
the masses B, C and D are 60°, 135° and 270° from the mass A. Calculate the
magnitude and position of the balancing mass at a radius of 100 mm.
4. Five masses A, B, C,D and E are attached to a shaft and revolve in the same
plane. The masses of A is 200N, B is 100N, C is 160 N respectively and
their radii of rotations are equal. The angular position of the masses B, C ,
0
D and E are 60°, 135°, 210 and 270° from the mass A. Calculate the magnitude
of D and E for complete balance. Solve graphically.
5. Five masses A, B, C,D and E are attached to a shaft and revolve in the same
plane. The masses of A is 250N, B is 160 N, C is 210N respectively and
their radii of rotations are equal. The angular position of the masses B, C ,
0
D and E are 60°, 135°, 210 and 270° from the mass A. Calculate the magnitude
of D and E for complete balance. Solve by Analytical method.
6. Four masses m1, m2, m3 and m4 are 100 N, 150 N, 120 N and 130 N
respectively. The corresponding radii of rotation are 0.225 m, 0.175 m,
0.25 m and 0.3 m respectively and the angles measured from A are 45°,
0
120 and 255°. Calculate the position and magnitude of the balance mass
required, if its radius of rotation is 0.3 m.( Analytical method)
7. Four masses A, B, C and D are attached to a shaft and revolve in the same plane.
The masses are 16kg, 14 kg, 22kg and 20 kg respectively and their radii of
rotations are 40 mm, 50 mm, 60 mm and 30 mm. The angular position of
13
REMEMBERING
1. Define the following terms.
(a) Base circle, (b) Pitch circle, (c) Pressure angle, and (d) Stroke of the
follower.(e)Trace point
UNDERSTANDING
1. Explain cam and follower
2. Classify different types of cams
3. Describe the types of follower.
4. Classify different types of followers.
5. Explain prime circle and pitch circle related to cam profile
6. Explain base circle and pitch point to cam profile
7. Explain pressure angle and lift or stroke related to cam profile
8. Interpret why a roller follower is preferred to that of a knife-edged
follower.
9. Illustrate the different types of motion with which a follower can move.
APPLICATION
1. Construct the displacement diagram for uniform velocity and S.H.M motion
of the follower
2. Construct the displacement and velocity diagram S.H.M motion of the
follower
3. Construct the displacement and velocity diagram for uniform velocity motion
of the follower
4. Construct the displacement and velocity diagram for uniform acceleration and
retardation motion of the follower.
5. Explain with sketches the different types of cams and followers.
6. Construct a disc cam to give uniform motion to a knife edge follower during
out stroke of 50 mm during the first half of the cam revolution. The follower
again returns to its original position with uniform motion during the next half
of the revolution. The minimum radius of the cam is 50 mm and the diameter
of the cam shaft is 35 mm. Draw the profile of the cam when the axis of
follower passes through the axis of cam shaft.
7. Construct a cam operating a knife-edged follower, has the following data :
(a) Follower moves outwards through 40 mm during 60° of cam rotation.
(b) Follower dwells for the next 45°.
(c) Follower returns to its original position during next 90°.
(d) Follower dwells for the rest of the rotation.
(e) The displacement of the follower is to take place with simple harmonic
motion during both the outward and return strokes. The least radius of the
14
15
REMEMBERING
UNDERSTANDING
16
17
Course Objectives:
R U A
1
Measuring instruments 12 10 10 10 30 21
Measurement of force, 05 05 10 20 14
3
06
torque, and pressure
Applied mechanical 05 05 15 25 17
4
09
measurements
Miscellaneous 06 -- 5 10 15 10
5
measurements
Limits, Fits, Tolerance 5 10 10 25 17
6
& Testing of Geometric 09
Dimensions
Force measuring devices- Spring Balance, Proving ring, Strain guage type Load cell- Torque
measuring devices- Prony brake, Hydraulic dynamometer-.pressure measuring devices- -
Diaphragm type pressure gauge- Bourdon tube pressure gauge- Mcloed gauge, Construction,
working and applications.
® TEXT BOOKS
1. Mechanical Engineering Measurement - Thomas Beckwith, N.Lewis Buck, Roy
Marangoni - Narosa Publishing House, Bombay
REFERENCES
1. Mechanical Engineering Measurements - A. K. Sawhney - DhanpatRai& Sons,
New Delhi.
2. “ Metrology & Measurement” by Anand K Bewoor,Vinay kulakarni ,Tata
McGraw hill New delhi 2009
3. “Principles of Engineering metrology” by Rega Rajendra Jaico publishers-2008
4. “Dimensional Metrology “by Connie Dotson, DELMAR ,cenage learning,2007
5. “Engineering Metrology” by R.K.Jain, Khanna Publishers, 1994
1. http://en.wikipedia.org/wiki/Metrology (metrology).
2. https://www.youtube.com/watch?v=4hlNi0jdoeQ (vernier).
3. https://www.youtube.com/watch?v=FNdkYIVJ3Vc(vernier).
4. https://www.youtube.com/watch?v=O8vMFFYNIfo (micrometer)
5. https://www.youtube.com/watch?v=h98HPVuWjLA (depth micrometer)
6. https://www.youtube.com/watch?v=SmXfGan_NXQ (telescopic gauge)
7. http://www.authorstream.com/Presentation/007sandeepks-1858141-angular-
measurment/ (angular measurement).
8. http://askguru.net/t-Angular-Measurement-ppt
9. https://www.youtube.com/watch?v=aBzh6i5fQ70 (surface roughness)
10. https://www.youtube.com/watch?v=S7SXD6sKQ-I(surface roughness)
11. https://www.youtube.com/watch?v=eVpoJzLJa0U(surface roughness)
12. https://www.youtube.com/watch?v=3Od7vnoMwGg(surface roughness)
13. https://www.youtube.com/watch?v=XnLiTPGE6pk (three wire thread measurement)
14. https://www.youtube.com/watch?v=Gdvtw0pTAOs (thread pitch).
15. https://www.youtube.com/watch?v=qMgXGedDffw (dial indicator)
16. http://www.authorstream.com/Presentation/donzvasanth-1501139-unit-2-linear-
angular-measurement/
17. http://en.wikipedia.org/wiki/List_of_gear_nomenclature#Addendum (gear
nomenclature).
Course Delivery:
∑ The course will be delivered through lectures and Power point presentations/ Video
∑ Teachers can prepare or download ppt of different topic’s measuring instruments usage in
mechanical engineering application, can prepare alternative slides.
RUBRICS MODEL
MECHANICAL
I/II SEM MEASUREMENTS
Ex: I test/6 th weak of
20
sem 10-11 Am
Course code:15ME33T
Year:
Name of Course coordinator : Units:__
CO’s:____
Question
Question MARKS CL CO PO
no
1
2
3
4
Note: Internal choice may be given in each CO at the same cognitive level (CL).
MECHANICAL
Ex: I test/6 th weak of III SEM
MEASUREMENTS
20
sem 10-11 Am
Year: 2015-16 Course code:15ME33T
Question
Question CL CO PO
no
3 Draw a neat sketch of Bevel Protractor and labels its parts. A 1 1,2,
3,4,
OR
10
Explain with neat sketch Taysurf surface roughness tester 7 MARKS
4 Explain with neat sketch measurement of thread by Bench micrometer. A 1 1,2,
3,4,
6 MARKS
10
Understand
1.Explain the signification of measurement.
2.Explain the various methods of measurements.
3.Explain the calibration procedure for measuring instrument
4.Explain Systematic and Random Errors.
5.Explain the various methods of measurements with suitable examples.
6.Explain Taysurf surface roughness testor.
Application
1.Explain with neat sketch thread gauge micrometer.
2.Explain with neat sketch measurement of thread by Bench micrometer.
3.Explain with neat sketch Bevel Protractor.
4.Draw a neat sketch of Bevel Protractor and labels its parts.
5.Explain with neat sketch the use of sine bar.
6.Explain with neat sketch progressive plug gauge.
7.Explain with neat sketch plain plug gauge.
8.Explain with neat sketch snap gauge.
9.Explain with neat sketch Ring gauge.
10.Explain with neat sketch of CMM.
11.Explain with neat sketch thread gauge micrometer. And its uses.
12. Explain with neat sketch Taysurf surface roughness tester
CO-2: Appreciate Measurement of strain by using a basic strain gauge and hence verify the
stress induced and application of transducers in mechanical engineering applications for
sustainable development
Remember
1.Define transducer, list the uses of transducer.
2.List out the major transducer characteristics.
3.List the various classifications of transducers. With examples.
4.List out the any five typical transducer actuating mechanisms.
5.State the various types of self-generating transducers.
6.List the various piezo-electric materials that exhibit piezoelectric effect.
7. Define strain gauge and list its purposes
8. State the advantages and limitation of mechanical strain gauge..
9.State the various transducers selection factors.
10.List any four transducer characteristics
11.List the various classification of transducers with examples on each.
12.State the various typical transducer actuating mechanisms.
13.Name any four type of self-generating Analog transducers.
14.State various transducer characteristics
15.List the various piezo-electric materials.
16.Define gauge factor
Understanding
1.Explain the concept of variable and current generating analog transducers.
2. Explain the mounting of strain gauge.
3.Explain gauge factor.
4.Explain Strain Gauge Rosettes.
5. Explain briefly the working of optical strain gauge.
6.Explain the concept of variable and current generating analog
transducers and mention its types.
7.Classify the Strain gauges.
8. Briefly explain the various classification of transducers.
Application
1.Explain with a neat sketch piezoelectric transducer.
2.Write the various transducers selection factors.
3.Sketch the schematic diagram of the following transducer actuating mechanisms.
i)Corrugated diaphragm ii)Bellows.
4.Sketch the schematic diagram of the following transducer actuating mechanisms.
i) Capsule ii) Twisted bourdon tube,
5. Sketch the schematic diagram of the following transducer actuating mechanisms.
i) Circular bourdon tube ii)Straight tube.
6. Write the advantages and limitation of mechanical strain gauge..
7.Write short notes on gauge factor.
8.Write short notes on Strain Gauge Rosettes.
9.Explain with a neat sketch two element Rosette gauge.
10.Explain with a neat sketch three element Rosette gauge.
11.Sketch a neat block diagram of Optical strain gauge and label its parts.
CO-3: Apply the principles of instrumentation for transducers & measurement of non
electrical parameters like temperature, pressure, flow, speed, force and stress in mechanical
engineering applications for sustainable development
Remember
1.Define force and List any three force measuring instruments.
2.Define is torque? What is the reason for measuring it.
3.Discribe dynamometer and list its applications.
4.Define pressure. List the pressure measuring instruments.
5.Define force and List any three force measuring instruments.
6.State the principle of thermocouple.
7. List the advantages of Resistance thermometer.
8.List the types of mechanical tachometers.
Understanding
1.Explain the working of Proving ring and its use.
2.Explain the principle working Optical pyrometer.
3.Classify tachometer.
4.Explain the working principle of thermocouple.
5. Explain Resistance thermometer.
6.Differenciate Resistance thermometer and thermocouple.
7.Describe tachometer and Mention types of mechanical tachometers.
8.Classify the various types of tachometers.
9.Predict the advantages and disadvantages of LVDT.
10.Express the advantages and disadvantages of the Rotameter.
11.Express the advantages of Resistance thermometer.
12.Identify the advantages and Disadvantages of the Resistance thermometer.
13.Distinguish between thermocouple and Resistance thermometer.
14.Explain thermocouple and mention any three commonly used thermocouple material.
15.Classify the various of tachometers.
16.Identify the advantages and disadvantages of LVDT.
17.Indicate the advantages of Resistance thermometer
18.Identify the advantages and disadvantages of the Rotameter.
19..Explain phenomena of piezo-electric effect.
Application
1.Explain with neat sketch Spring Balance.
2.Sketch and Explain the instrument commonly used for measurement
of heavy loads in Industries.
3. Explain with a neat sketch the working of Hydraulic Dynamometer
4.Explain with neat sketch the construction and working of Proving ring.
CO-4: Apply the principles of miscellaneous measurements for humidity, density, level and
blood pressure.
Understanding
1.Explain measurement of blood pressure using sphygmomanometer.
2.Explain the terms a)Humidity b)Density
Applications
1.Explain the working of hair hygrometer with a neat sketch.
2.Explain with a neat sketch Hydrometer.
3.Explain with a neat sketch liquid level measurement by using sight glass.
4.Explain with a neat sketch the principle of float gauge for liquid level measurement .
5.Explain with sketch measurement of blood pressure using sphygmomanometer.
6.Write short notes on sphygmomanometer.
CO-5: Apply the principles of limits, fits, tolerance and Analyse the process alignment
testing of machine tools for manufacturing field.
Remember
1.Define the following terms
a)Limit b)Allowance
2. Define the following terms
a)Basic Size b)Tolerance
3. Define the following terms
a)Zero line b)Fit
4. Define the following terms
a)Deviation b)Actual size
5. a)Define the following terms
Understanding
1.Distinguish Hole Basis System and Shaft Basis System.
2.Explain Uni-lateral and Bi-lateral tolerance.
3.Differenciate between unilateral and Bilateral tolerance.
4.Express the reason for adopting hole basis system as the standard practice.
5.Explain the importance of Geometric test on machine tools.
6.Compare Hole Basis System with Shaft Basis System.
Applications
1.Explain with neat sketch clearance fit.
2. Explain with neat sketch interference fit.
3. Explain with neat sketch transition fit.
4. Explain with a neat sketch Hole Basis System and Shaft Basis System.
5.Write the reason for adopting hole basis system as the standard practice.
6.Write short note on Interchangeability.
7.Write short note on selective assembly.
8.Explain with neat sketch interference fit.
9.Write a neat sketch of Graphical illustration of limits and tolerances.
10.Explain with neat sketch he procedure for checking the parallelism of spindle axis to
carriage movement in lathe.
11..Explain with neat sketch the procedure for checking the straightness of the carriage
movement in lathe.
12..Explain with neat sketch checking of run out of axis of centre in lathe.
13.With neat sketch explain shaft basis system.
14.With neat sketch explain Hole Basis system.
.
Course Objectives:
R U A
CONVENTIONAL 15 -- --- 15 11.5
1
04
REPRESENTATION
3
RIVETED JOINTS 12 -- --- 15 15 11.5
Introduction to the unit assembly drawing, steps involved in preparing assembly drawing
from Details-Sequence in assembly-Preparation of details and Assembly of parts with
Sectional views of- Socket and Spigot joint Cotter Joint-- Knuckle joint- Protected
Flanged coupling- Universal coupling-Plummer Block and Screw Jack (Front, side and
top views)
® TEXT BOOKS
1. Machine drawing, -K.R. Gopala Krishna Subhas Publishers, Bangalore
REFERENCES
1. Machine Drawing- N.D.Bhatt, Charotar Publication, Anand
2. Machine Drawing-Sidheshwar-Tata McGraw Hill
3. Code of practice for general engineering-IS Code SP 46(1988)- Engineering
Drawing Practice for School and colleges
4. Production Drawing-L.K.Narayanan,P.Kannaich,- New Age International
Publication
1 Select at least four simple mechanical components each made up of minimum 5-6
Manufacturing operations. Get them approved by teacher. Measure and sketch them in a
drawing sheet with dimensions.
2 Select at least one simple mechanical assembly in group of 5-6 students, each made up of
minimum 5-6 manufacturing operations. Get them approved by teacher. Measure and
sketch them in a drawing sheet with dimensions. Example- assembly of any coupling,
carburetor, machine vice, fuel pump, tail stock etc.
3 Bring Actual assembly from workshop/industry, measure dimensions, sketch it and make
2D production drawing for the same.
Course Delivery:
The course will be delivered through lectures and Demonstration and practices
Note to IA verifier: The following documents to be verified by CIE verifier at the end of
semester
3.Draw to 1:1 scale the sectional front view and top view of a single riveted Butt joint with
double cover plate. The thickness of the plate is 9 mm. Use snap head rivets and show at least
three rivets. Indicate all the dimensions. -15M
Part C
1. The detail parts of a SCREW JACK is given, Assemble the parts and show the following
views to 1:1 scale. Show the important dimensions on the assembly Drawing
(i)Front view in section -45M
(ii) Top view - 25M
2.Draw the front and top view of ISO threaded Hexagonal bolt and Nut of 100 mm
long with a threaded length of 50mm. The diameter of the bolt is 20 mm across Flat
3.Draw the front and top view of ISO threaded Square bolt and Nut of 100 mm
long with a threaded length of 50mm. The diameter of the bolt is 20 mm across
Flat
5. Draw the front and side view of a lifting Eye bolt of diameter 24mm and indicate
all the proportions.
6.Draw the front and Top view of a split pin method of locking of an ordinary Nut of
diameter 24mm and indicate all the proportions.
CO 03: UNDERSTAND THE CONVENTIONAL REPRESENTATION OF
RIVETED JOINTS
LEVEL:APPLICATION
1.Draw to 1:1 scale the sectional front view and top view of a double riveted lap
joint with chain riveting .The thickness of the plate is 10mm. Use snap head rivets and
show at least three rivets. Indicate all the dimensions.
1. Draw to 1:1 scale the sectional front view and top view of a double riveted lap
joint with Zig-zag riveting .The thickness of the plate is 10mm. Use snap head
rivets and show at least three rivets. Indicate all the dimensions.
2. Draw to 1:1 scale the sectional front view and top view of a single riveted Butt
joint with double cover plate. The thickness of the plate is 9 mm. Use snap head
rivets and show at least three rivets. Indicate all the dimensions.
4.Draw to 1:2 scale the sectional front view and top view of a single riveted Butt
joint. The thickness of the plate is 20 mm. Use snap head rivets and show at least
three rivets. Indicate all the dimensions.
5.Draw to 1:1 scale the sectional front view and top view of a double riveted Butt
joint with double cover plate with change riveting. The thickness of the plate is
12mm. Use snap head rivets and show at least three rivets. Indicate all the
dimensions.
6.Draw to 1:1 scale the sectional front view and top view of a double riveted Butt
joint with double cover plate with change Zig-zag riveting. The thickness of the
plate is 12 mm. Use snap head rivets and show at least three rivets. Indicate all the
dimensions.
CO 04:CATEGORIZE ATTRIBUTES OF PRODUCTION DRAWING AND
LIMITS,FITS,TOLERANCES
LEVEL:UNDERSTANDING
1.Draw the diagrammatic representation of the following -15M
(i)Clearance fit (ii) Interference fit (iii) Transition fit
2. a)Draw the designation of shaft of basic size 20mm of grade 8 with upper
deviation zero --7M
b)Dimension a hole of base size 30mm grade 7 with lower deviation zero by using
letters and numerals on a sketch. –8M
1.The detail parts of a SOCKET AND SPIGOT JOINT COTTER JOINT is given,
Assemble the parts and show the following views to 1:1 scale. Show the important
dimensions on the assembly Drawing
(i)Front view with Top-half in section.
(ii) Top view
(iii)Right view
2.The detail parts of a KNUCKLE JOINT is given, Assemble the parts and show the
following views to 1:1 scale. Show the important dimensions on the assembly Drawing
(i)Front view in section
(ii) Top view
(iii)Left view
4. The detail parts of a UNIVERSAL COUPLING is given, Assemble the parts and
show the following views to 1:1 scale. Show the important dimensions on the
assembly Drawing
(i)Front view
(ii) Top view
(iii)Left side view
6. The detail parts of a SCREW JACK is given, Assemble the parts and show the
following views to 1:1 scale. Show the important dimensions on the assembly
Drawing
(i)Front view in section
(ii) Top view
(iii)Side view
Course Objectives:
1. Now a day a manual drafting is obsolete in industry. Computers being the inevitable part
in an engineer’s life due to its inbuilt characteristics which helps him to do various task
with acceleration.
2. Using computers and CAD software it is easy to create and modify drawings ultimately it
saves time. It also may be useful to generate assembly and manufacturing drawings.
3. In mechanical industry operating skills are required for computer aided drafting
operations of machine components, handling of printers & plotters. This subject is also
useful to apply concepts in 3 D modeling.
COURSE CONTENT
Unit Hour Questions to Questions to Marks
No Unit Name be set for be set for weightage
(10marks ) (40marks) (%)
PART - A PART - B
Total 78 02 01 100
Hexagonal nut and bolt, Solid muff coupling and journal bearing
® TEXT BOOKS
1. Sham Tickoo- Autocad: A Problem-Solving Approach Thomson Learning
EMEA, Limited
2. Machine Drawing- K.R.Gopala Krishna Subhas Publications Bangalore
3. George Omura- Mastering Auto CAD BPB Publication
4. T Jeyapoovan- Engineering Graphics Using AutoCAD Vikas Publishing House
Pvt. Ltd. Fifth Edition
REFERENCES
1. Machine Drawing- N.D.Bhatt, Charotar Publication, Anand
2. Machine Drawing-Sidheshwar-Tata McGraw Hill
3. Code of practice for general engineering-IS Code SP 46(1988)- Engineering
Drawing Practice for School and colleges
4. Production Drawing-L.K.Narayanan,P.Kannaich,- New Age International
Publication
1 Bring actual industrial production drawings from nearby industry and distribute them
among group of students for self study and interpretation. Ask students to practice these
drawings using any modeling software.
2 Bring small real components like Nut-Bolt, Washers, Cotter-knuckle Joints, Couplings,
and Pulleys in the class. Ask students to use Vernier caliper to measure the dimensions and
formulate relations between them. Practice same relations with AutoCAD/Pro-E
software/Solid edge/catia to draw 2D/3D models of these components.
3 Take the students for industrial visit. Hands-on practice with drafting software to create a
production drawing of an assembly.
1) Solid edge
2) Iron CAD
3) CATIA
4) ProE
5) Solid Works
6) INVENTOR
7) Any equivalent or open source software’s
Course Assessment and Evaluation Scheme:
Questions for CIE and SEE will be designed to evaluate the various educational components (Bloom’s taxonomy)
such as:
Sl. No Bloom’s Category % Weightage
1 Understanding 45
2 Applying the knowledge acquired from 40
3 Analysis 05
4 Evaluation& Creating new knowledge 10
Note to IA verifier: The following documents to be verified by CIE verifier at the end of
semester
1. Student suggested activities report for 10 marks
2. Student feedback on course regarding Effectiveness of Delivery of instructions &
Assessment Methods.
OR
Create the model and drawing views(any 3) along with
dimensions and annotations using equations 10
EQUIPMENT LIST:
1. Latest Configuration Computers which can be able to run latest any Computer Aided
Drafting Software. (At least One Computer per student in practical session.)-20 no
2. Any latest Authorized Computer Aided Drafting Software (20 copies
3. Plotter of size A2/A3
4. LCD Projector
OR
Create the 3D Part model for the given 2D Drawing-10M
Part B
1.Create3D Assembly models of a PLUMMER BLOCK for the given
detailparts.-40M
1. Create front , top and side view for the given 3D Drawing.
3.
4.
6.
8.
10.
12.
15.
16.
2. Create 3D Assembly models of a PLUMMER BLOCK for the given detail parts.
Course Objectives:
On successful completion of the course, the students will be able to attain CO:
CL Linked Linked Teaching Hrs
Course Outcome practices PO
ALL
Acquire metal shaping process skill by forging 1,2,3,4,5,6
CO1 Forging for a given job U/A 26
shop 8,9,10
exercises
ALL sheet
Prepare various sheet metals joint for 1,2,3,4,8,9,
CO2 required applications /Utility items U/A metal 26
10
exercises
ALL
Demonstrate and prepare various 1,2,3,4,5,6,
Foundry operations for required U/A foundry 26
CO3 8,9,10
applications exercises
Total 78
sessions
Unit
Hour
No Unit Name
1 FORGING PRACTICE 26
2 SHEET METAL PRACTICE 26
3 FOUNDRY SHOP 26
Total 78
Study of Foundry Tools and Equipment-Sand Mixing, Study of cope and drag-Practice in a
single box-Cutting Practice by double box
Hands on Experience
Preparation of moulds-
Job I:Hexagon, Square and Circular Mould
Job II: Combination of Hexagon with Square or Circular Mould
Job III: Flange coupling – Pulley/ Gear pulley by using patterns
graded exercises
to be computed.
Direct
meth
course
End of Course End of the Questionnaires 1,2,3,
Survey course Effectiveness
of Delivery of
instructions &
Assessment
Methods
Note: 1. The activity related exercises shall be evaluated as per the Rubrics developed by the
concerned department related to the course.
2. The course related graded exercises to be evaluated as per performance mentioned in
SEE scheme of evaluation.
Questions for CIE and SEE will be designed to evaluate the various educational components (Bloom’s taxonomy)
such as:
Sl. No Bloom’s Category % Weightage
1 Understanding 40
2 Applying the knowledge acquired from 45
3 Analysis 10
4 Evaluation& Creating new knowledge 05
EQUIPMENT LIST:
02 Flat tongs 20 20
03 Round tongs 20 20
04 Anvil 20 05
05 Sledge hammer 20 20
06 Flatener 20 20
07 Swage block 20 05
02 Try square 20 20
FOR FOUNDRYPRACTICE
SL.NO NAME OF THE EQUIPMENT NO. OF NO.OF
STUDENTS/BATCH EQUIPMENT
REQUIRED
01 Moulding boxes 20 20
02 Rammer 20 20
03 Flateners 20 20
04 Steel rule 20 20
05 Try square 20 20
06 Trowel 20 20
07 Strike off bar 20 20
08 Showel 20 05
MODEL QUESTIONS FOR FINAL EXAM
COURSE TITTLE: BASIC WORK SHOP PRACTICE-II
TIME: 3 HOURS MARKS:50
1.Prepare the model as per the given sketch 2..Prepare the model as per the given sketch
Course Objectives:
1. Evaluate the Mechanical Properties and quality of the materials used in engineering
applications.
On successful completion of the course, the students will be able to attain CO:
CL Linked Linked PO Teaching
Course Outcome
experiments Hrs
Apprx.
Exer
Hrs.
cise Practical/Exercise
Required
No.
PART A. MECHANICAL TESTING
1 Determine co efficient of friction of ant two oil by using Thurston oil 06
tester and compare their results
2 Determine flash and fire point of any two lubricants of different grade 06
and compare their results
3. Determine viscosity of given oil by using Redwood viscometer/Saybolt 06
viscometer.
4 Calculate Impact Value of Mild Steel, COPPER using CHARPY/ IZOD 06
Impact Test & compare
5 Calculate hardness number by Brinell /Rockwell method Using hardness 09
testing machine
6 Determination of yield stress, ultimate stress, breaking stress, percentage 12
reduction in area, percentage elongation, Young’s modulus by conducting
tension test on Ductile Materials like Mild Steel, Aluminium in Universal
testing machine. Draw Stress Strain Curve for both and compare
7 Find out Compressive Strength of C.I , M.S using Compression Testing 06
Machine
8 Conducting bending test on wood specimen by UTM and evaluate the results 06
9 Conducting Shear test on mild steel specimen by UTM and evaluate the 03
results
1 Ask the students to bring two replaced Automobile/ Mechanical components, ask to select
the instruments and measure the at least three dimensions. Record it in a sheet
2 Market Survey specific to properties of Various type of Materials used in
Mechanical/Automobile industry or Any Engineering industries in local vicinity
3 Take the students for industrial visit for a nearby industry Select any two materials used
for various mechanical engineering applications. Compare their mechanical properties
Course Delivery:
The course will be delivered through Demonstration and Shop practices
When/Where
To (Frequency Max Evidence Course
Method What
whom in the Marks collected outcomes
course)
Two Tests
(Average of
10 Blue books 1,2,3,4,5
two tests to
be computed)
DIRECT ASSESSMENT
Record
CIE
IA Writing
(Continuous
Tests (Average
Internal 10 Record Book 1,2,3,4,5
marks of each
Evaluation)
Students exercise to be
computed)
Student
05 Report 1,2,3,4,5
Activity
TOTAL 25
SEE
(Semester End End of the Answer scripts
50 1,2,3,4,5
End Exam course at BTE
Examination)
1, 2,3,
Student Feedback on Middle of the Feedback
Delivery of
course course forms
course
ASSESSMENT
1,2,3, 4,5
INDIRECT
Effectiveness
Students of Delivery
End of Course End of the of
Questionnaires
Survey course instructions
&
Assessment
Methods
*CIE – Continuous Internal Evaluation *SEE – Semester End Examination
RUBRICS MODEL
Note to IA verifier: The following documents to be verified by CIE verifier at the end of
semester
1. Blue books (10 marks)
2. Student suggested activities report for 5 marks
3. Student feedback on course regarding Effectiveness of Delivery of instructions &
Assessment Methods
TOTAL 50
GzÉÝñÀ:
VI. (1) Change into interragative using the underlined word. (Any Three) 1X3=03
1. Ivattu guruvaara.
2. evattu hattanee taariku
3. Aval hesaru liila.
4. Avara maatrabhaashe telagu alla.
5. Vavige ippttaydu ruupaayei beeku.
6. Adu maalatiya mane.
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Department
COURSE NAME TH TU PR TOTAL Credit Exam End exam Maximum Minimum
Teaching
paper Max Min CIE Marks Marks for
duration marks marks passing.
in Hrs (IA+SA ) (IA + SA)
THEORY
1 KANNADA KALI-1 KA 15KA3NT 2 - - 2 2 - - - 50 20
2 TANTRIKA KA 15KA3KT 2 - - 2 2 - - - 50 20
KANNADA -1
CIE- Continuous Internal Examination: SEE-Semester End Examination: IA-Internal Assessment Tests: SA- Student Activity.
Note: 1. Candidates studied Kannada as one subject in 10th standard shall take Tantrika Kannada 1 &2. Others may take “Kannada Kali-1&2”.
2. In 3rd Semester- Assessment is only by CIE and no SEE. Average marks of three I A tests shall be rounded off to the next higher digit. Rubrics to
be devised appropriately to assess student activity.
COURSE NAME TH TU PR TOTAL Credit Exam Sem End Exam Maximum Minimum
Teaching
2 TANTRIKA KA 15KA4KT 2 - - 2 2 2 50 20 - -
KANNADA -2
CIE- Continuous Internal Examination: SEE-Semester End Examination: IA-Internal Assessment Tests: SA- Student Activity.
Note: In 4th Semester- Assessment is only by SEE and no CIE. To award diploma certificate, passing in Kannada course is mandatory. However
Kannada course is not included in the eligibility criteria for promotion to the higher semester.
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5. §zÀÄPÀ£ÀÄß ¦æÃw¹zÀ ¸ÀAvÀ (AiÀıÉÆÃUÁxÉ/ªÀåQÛavÀæt) – JZï.Dgï.gÁªÀÄPÀȵÀÚ
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7. ªÀiËTPÀ C©üªÀåQÛ ZÀlĪÀnPÉUÀ¼ÀÄ
8. °TvÀ C©üªÀåQÛ ZÀlĪÀnPÉUÀ¼ÀÄ
Course outcome:
1. Developing listening and speaking skills.
2. Easy Interaction with peers.
3. Students can use the language at ease in daily life situations
ªÀiÁzÀj ¥Àæ±ÉߥÀwæPÉ
3£Éà ¸É«Ä¸ÀÖgï- vÁAwæPÀ PÀ£ÀßqÀ-1 (PÀ£ÀßqÀ§®è «zÁåyðUÀ½UÉ)
¸ÀA¥ÁzÀQÃAiÀÄ ¸À«Äw:
Course Objectives:
Total sessions 52
R U A
INTRODUCTION TO 5 10 5 20 14
1
07
HYDRAULICS
DYNAMICS OF 5 5 15 25 17
2
09
FLUIDS
FLOW THROUGH 5 5 5 15 12
3
06
PIPES
HYDRAULIC -- 10 20 30 19
4
10
MACHINES
HYDRAULIC 10 5 10 15 30 19
5
SYSTEMS
6
PNEUMATIC SYSTEMS 10 5 10 10 25 19
COURSE CONTENTS
Concepts of fluid friction- Loss of head due to friction- Minor losses in pipes -Darcy’s
equation and Chezy’s equation for frictional losses.- -Hydraulic gradient and total gradient
line.- Hydraulic power transmission through pipe- Numerical to estimate Loss of head due to
friction and major and minor losses- Power transmission. Concept of water hammer in pipes.
® TEXT BOOKS
REFERENCES
1. Ramamritham. S, “Fluid Mechanics, Hydraulics and Fluid Machines”,
DhanpatRai&Sons,Delhi, 2004.
2. Kumar. K.L., “Engineering Fluid Mechanics”, 7th Edition, Eurasia Publishing
House PrivateLimited, New Delhi, 1995.
3. P. N Modi and S. M. Seth, “Hydraulics and Fluid Mechanics Including Hydraulics
Machines”, 19th Edition, Standard Book House, 2013
4 Bansal R. K, “Strength of Materials”,Laxmi Publications, New Delhi, 2012.
5. Oil Hydraulic Systems- Majumdar, S.R. -Tata McGraw-Hill Publication, 3/e, 2013
6. Hydraulic and Pneumatic Controls- Srinivasan, R.- Vijay Nicole Imprints Private
Limited, 2/e, 2008
7. Pneumatic And Pneumatics Controls -Understanding Made Easy -
K.S.Sundaram,-S.chand Company Delhi
8. Pneumatic Systems - Majumdar, S.R. -Tata McGraw-Hill Publication, 3/e, 2013
LIST OF SOFTWARES/ LEARNING WEBSITES:
1. www.youtube.com/watch?v=VyR8aeioQrU
2. http://www.youtube.com/watch?v=R6_q5gxf4vs
3. www.howstuffworks.com
4. . http://nptel.iitm.ac.in/courses/Webcourse-contents/IIT- KANPUR/machine/ui/TOC.htm
5. https://www.youtube.com/watch?v=F_7OhKUYV5c&list=PLE17B519F3ACF9376
6. https://www.youtube.com/watch?v=zOJ6gWDMTfE&list=PLC242EBB626D5FFB5
7. http://www.youtube.com/watch?v=0p03UTgpnDU
8. http://www.youtube.com/watch?v=A3ormYVZMXE
9. http://www.youtube.com/watch?v=TjzKpke0nSU
10. http://www.youtube.com/watch?v=vl7GteLxgdQ
11. http://www.youtube.com/watch?v=cIdMNOysMGI
12. www.boschrexroth.co.in
13. http://www.automationstudio.com/
14. http://www.howstuffworks.com/search.php?terms=hydraulics
15. http://hyperphysics.phy-astr.gsu.edu/hbase/fluid.html#flucon
16. http://www.youtube.com/watch?v=FVR7AC8ExIM
17. http://www.youtube.com/watch?v=iOXRoYHdCV0
18. http://www.youtube.com/watch?v=qDinpuq4T0U
19. http://www.youtube.com/watch?v=xxoAm3X4iw0
20. www.festo.com
21. www.boschrexroth.co.in
22. www.nptel.iitm.ac.in
23. http://www.howstuffworks.com/search.php?terms=pneumatics
4
Course Delivery:
∑ The course will be delivered through lectures and Power point presentations/ Video
∑ Teachers can prepare or download ppt of different topic’s Hydraulic power engineering
application, can prepare alternative slides.
1,2,3,4,5,6
computed)
Student
05 Activity sheets
Activities
SEE End End of the course Answer scripts
100 1,2,3,4,5,6
Exam at BTE
Indirect Student Middle of the 1 & 2,3
Feedback
Assessment Feedback on course Delivery of
forms
course course
Students
HYDRAULICS &
Ex: I test/6 th weak of I/II SEM
PNEUMATICS 20
sem 10-11 Am
Year:
Name of Course coordinator : Units:__
CO’s:____
Question
Question MARKS CL CO PO
no
1
2
3
4
Note: Internal choice may be given in each CO at the same cognitive level (CL).
Part-B
Understanding
1. Explain the terms with units.
a) Dynamic viscosity b)kinematic viscosity.
2. Explain surface tension.
3. Explain the phenomenon of capillary tube.
4. Distinguish between ideal fluids and real fluid.
5. Distinguish between manometers and mechanical gauges and list different types
Of mechanical pressure gauges.
6.Explain manometer and classify.
Application
1 .Explain with a neat sketch explain Bourdon’s tube pressure gauge.
2. Explain with a neat sketch Simple monometer.
3. Explain with a neat sketch Differential manometer.
4. Illustrate the relationship between different pressure with diagram.
5. Write different advantages and disadvantages of manometer.
Understanding
9. Explain equation of continuity.
10. Distinguish between :
i) Steady flow and unsteady flow ii) Uniform and nonuniform flow
iii) Compressible and incompressible flow iv) Rotational and irrotational flow
v) Laminar and Turbulent flow
11. Explain pitot tube.
12. Explain the continuity equation and Bernoulli’s equation.
Application
13. Explain with neat sketch the pitot tube.
14. Explain the working orifice meter with neat sketch.
15. Explain the principal of venturi meter with a neat sketch.
16. Water is flowing through a pipe of 50 mm diameter under a pressure of
29.43X104N/m2 and with mean velocity of 2.0m/s. Find the total head or total energy
per unit weight of the water at a cross-section, which is 5m above the datum line.
17. A pipe through which water is flowing, is having diameters 200mm and 100mm at the
cross-sections 1 and 2 respectively. The velocity of water at section 1 is given 4.0m/s.
Find the velocity head at sections 1 and 2 and also rate of discharge.
18. The water is flowing through a pipe having diameters 200 mm and 100 mm at sections 1
and 2 respectively. The rate of flow through pipe is 35 litres/sec. The section 1 is 6 m
above datum and section 2 is 4 m above datum. If the pressure at section 1 is 39.24 X 104
N/m2 ,find the intensity of pressure at section 2.
19. Water is flowing through a pipe having diameter 300 mm and 200 mm at the bottom and
upper end respectively. The intensity of pressure at the bottom end is 24.525 X 104N/m2
and the pressure at the upper end is 9.81 X 104 N/m2.Determine the difference in datum
head if the rate of flow through pipe is 40 lit/sec.
20. The water is flowing through a taper pipe of length 100 m having diameters 600 mm at
the upper end and 300 mm at the lower end, at the rate of 50 litres/sec. The pipe has a
slope of 1 in 30. Find the pressure at the lower end if the pressure at the higher level is
19.62X104 N/m2
10
11
12
22. The pressure at the inlet of a pipeline is 400 kPa and the pressure drop is 200 kPa. The
pipeline is 1.5 kilometre long. If 100 KW is to be transmitted over this pipeline, find the
diameter of the pipe and efficiency of transmission. Take f = 0.006.
23. A town having a population of 1,20,000 is to be supplied with water from a reservoir at 5
km distance. It is stipulated that one half of the daily supply of 150 litres per head should
be delivered within 8 hours. What must be the size of the pipe to furnish the supply, if
the head available is 12 metres. Take C = 45 in Chezy’s formula.
24. A pipe 3.2 kilometres long and of 0.9 m diameter is fitted with a nozzle of 200 mm
diameter at its discharge end. Find the velocity of water through the nozzle, if the head of
water is 50 m. Take f = 0.006 for the pipe.
25. A hydro-electric plant is supplied water at the rate of 500 litres/sec., under a head of 250
m through a pipeline 3.2 kilometres long and 500 mm diameter. The pipeline terminates
in a nozzle, which has a diameter of 200 mm. find the power that can be transmitted, if
the Darcy’s coefficient for the pipe is 0.01.
13
1. Explain with the help neat sketch, the working principle of Impulse turbine.
2. Show construction and the working principle of pelton wheel.
3. Explain the construction and the working of Francis turbine with a neat sketch.
4. Explain the construction and working of Kaplan turbine with a neat sketch.
5. Explain with neat sketch the following.
a)Penstock b)Anchor Block.
6. Explain Surge tank with a neat sketch.
7. Explain surge tank with neat sketch.
8. Explain the multistage centrifugal pump with a neat sketch.
14
15
CO-5: APPLY KNOWLEDGE AND SELECT, OPERATE AND MAINTAIN VARIOUS HYDRAULIC
ELEMENTS FOR A PARTICULAR LOW COST AUTOMATION APPLICATION IN SUSTAINABLE
MANUFACTURING SYSTEM AND ITS IMPACT ON SOCIETY
Remembrance
1. State the advantages of Hydraulics system.
2. State the applications of Hydraulics system.
3. List the hydraulics system components.
4. Name the different types of valves used in hydraulics system.
16
Understand
1. Give the difference between external gear pump and lobe pump.
2. Differentiate between simple pressure relief valve and pilot operated pressure relief
valve.
3. Explain is flow control valve.
4. Explain the non-return valve.
5. Classify of control valves.
Applications
1.Explain the hydraulic system with neat sketch.
2. Sketch and explain the gear pump.
3. Explain the working principle of lobe pump with neat sketch.
4. Sketch and explain the vane pump.
5. Sketch and explain the 5/2 DC valve.
6. Sketch and explain simple relief pressure valve.
7. Explain with neat sketch the pilot operated pressure relief valve.
8. Sketch and explain the pressure reducing valve.
9. Sketch and explain the non-return valve.
10. Sketch and explain the pilot operated valve.
11. Sketch and explain the pilot operated sequence valve.
17. Sketch and explain the Spring loaded Accumulator.
CO-6: APPLY KNOWLEDGE AND SELECT, OPERATE AND MAINTAIN VARIOUS PNEUMATIC
ELEMENTS FOR A PARTICULAR LOW COST AUTOMATION APPLICATION IN SUSTAINABLE
MANUFACTURING SYSTEM AND ITS IMPACT ON SOCIETY
Remembrance
Understanding
1. Explain the Pascal’s law.
18
Course Objectives:
Course Outcomes:
On successful completion of the course, the students will be able to attain CO:
CL Linked Teaching Hrs
Course Outcome PO
Apply basic concepts, laws and
principles of thermodynamics to use
1,2,3,4,6,
and select R/U/A 10
10
equipments/devices/machines working
CO1
on these basics
Outline various Thermodynamic R/U/A/A 1,2,3,4,6,
process and analyze them with respect 10
CO2 n 10
to various parameters
Understand the Limitations,
applications and Comparison of 1,2,3,4,10
R/U/A 11
Thermodynamic cycles based on
CO3
different parameters.
Analyze performance of ICEs by
operating them and observing changes
R/U/A/A 1,2,3,4,6,
in thermodynamic properties during 12
n 10
each stroke of ICEs (and by using
CO4
thermodynamic diagrams.)
CO5 Calculate heat transfer for given heat U/A 1,2,3,4,10 05
transfer system
CO6 Identify the elements of gas turbines R/U 1,2,3,4,10 04
and processes of Jet propulsion system
Total sessions 52
Legend: R; Remember, U: Understand A: Application
R U A
6
GAS TURBINE AND JET 04 5 5 - 10 07
PROPULSION SYSTEMS
Total 52 25 35 85 145 100
Thermodynamic processes,- Explain with P-V and T-S diagram the Constant pressure,
Constant volume, Isothermal, Isentropic, Polytrophic, Free expansion and throttling processes
& equations representing the processes- Derivation for work done for the above processes-
Calculation of change in internal energy, heat supplied or rejected, change in Entropy for the
above processes. Simple problems on the above processes .
Introduction -Methods of heat transfer-- Conduction, convection and radiation -Fourier’s law
of heat conduction-Newton law of cooling- Stefan-Boltzmann law -Heat transfer by conduction
through slab and composite wall- Heat transfer by Radiation: -Thermal Radiation,
Absorptivity, Transmissivity, Reflectivity, Emissivity, black and gray bodies, Radial heat
transfer by conduction through thick cylinder-Simple problems on above (conduction only)
RUBRICS MODEL
Students
computed)
Student activities Activities
05
sheets
SEE End End of the course Answer scripts
100 1,2,3,4,5,6
Exam at BTE
Indirect Student Middle of the
Feedback 1 & 2,3 Delivery
Assessment Feedback on course
forms of course
course
Students
Note to IA verifier: The following documents to be verified by CIE verifier at the end of
semester
1. Blue books ( 20 marks)
2. Student suggested activities report for 5 marks
3. Student feedback on course regarding Effectiveness of Delivery of instructions &
Assessment Methods.
Question
Question MARKS CL CO PO
no
1
2
3
4
Note: Internal choice may be given in each CO at the same cognitive level (CL).
Question
Question MARKS CL CO PO
no
1. Define the terms: (i) system (ii) boundary and (iii) surroundings.
2. A closed system received a heat transfer of 120 kJ and delivers a work transfer of
150 kJ. Determine the change of internal energy.
3. Derive expression for work done in constant temperature process with PV diagram.
REMEMBERING
1. Define the terms: (i) system (ii) boundary and (iii) surroundings.
2. Define the terms: i) Cycle (iv) Enthalpy (v) Entropy.
3. State the comparison between closed system and open system.
4. Define intensive and extensive property.
5. Define specific heat at constant pressure and specific heat at constant volume.
6. State the zeroth law and first law of thermodynamics.
7. State first law and second law of thermodynamics.
8. Define heat and work. Are these quantities a path function or point function? Explain.
9. Define the following :
i) Quasi-static process
ii) Internal energy
10.Define steady flow process & write steady flow energy equation with notations.
UNDERSTANDING
APPLICATION
1.A closed system received a heat transfer of 120 kJ and delivers a work transfer of 150 kJ.
Determine the change of internal energy.
2. During the compression stroke of an engine, the work done on the working substance in
the engine cylinder is 80 kJ/kg and the heat rejected to the surrounding is 40 kJ/kg.
Determine the change of internal energy.
3. A closed system undergoes a change in process in which 5 kJ of heat energy is supplied
to the system. Determine the change in internal energy under the following conditions.
a. i) 1 kJ of work is done on the system. ii)1.25 kJ of work is done by the
system.
6. In a compressor, the air has an internal energy at beginning of the expansion is 200 kJ/kg
and after expansion the internal energy becomes 510 kJ/kg. The work done by the air
during expansion is 150 kJ/kg. Determine the heat flow.
7.Determine the coefficient of performance and heat transfer rate in a condenser of a
refrigerator in kJ/hr whose refrigeration capacity is 11000 kJ/hr if the power input is 1.5
kW.
8.The net work output of a cyclic process is 45 kN-m. If the heat input is 125 kJ, determine
the efficiency of the cycle.
9. One litre of hydrogen at 0oC is suddenly compressed to one-half its volume. Determine
the change in temperature of the gas if the ratio of two specific heats for hydrogen is
1.4.
REMEMBERING
UNDERSTANDING
1.A quantity of gas occupies a space of 0.3m3 at a pressure of 2 bar and a temperature of
77oC which is heated at a constant volume, until the pressure is 7 bar. Determine (i)
Temperature at the end of the process (ii) mass of the gas (iii) change in internal energy
and (iv) change in enthalpy during the process.
Assume: Cp = 1.005 kJ/kg K, Cv = 0.714 kJ/kg K, R = 287 J/kg K.
2. A quantity of gas has a volume of 0.14 m3, pressure 1.5 bar and temperature 100oC. If
the gas is compressed at a constant pressure, until its volume becomes 0.112 m3,
determine :
a. i)Temperature at the end of the compression ii)Work done in compressing
the gas
b. iii) Decrease in internal energy iv)Heat given out by the gas.
3. If the values of Cp = 0.984 kJ/kg K and Cv = 0.728 kJ/kg K for an ideal gas. Determine
the characteristic gas constant and ratio of specific heats for the gas. If one kg of this
gas is heated at constant pressure from 25oC to 200oC. Estimate the heat added, ideal
work done and change in internal energy. Also Determine the pressure and final volume
if the initial volume was 2 m3.
11. A gas has a molecular mass of 26.7. The gas is compressed through a ratio of 12
according to the law PV1.25 = C, from initial conditions of 0.9 bar and 333 K.
REMEMBERING
UNDERSTANDING
1. Give the comparison between Otto, diesel and dual combustion cycles.
2. Derive efficiency of Carnot cycle with PV diagram.
3. Derive the efficiency of Otto cycle with PV diagram.
4. With the help of P-V and T-S diagrams, derive an expression for the air standard
efficiency of a diesel cycle.
5. Derive an equation for the air standard efficiency of dual cycle.
6. Explain with the help of P-V and T-S diagrams working of Carnot cycle .
7. Explain with the help of P-V and T-S diagrams working of Otto cycle.
8. Explain with the help of P-V and T-S diagrams working of Diesel cycle.
9. Explain with the help of P-V and T-S diagrams working of Dual cycle .
APPLICATION
1. A Carnot engine working between 655 K and 320 K, produces 150 kJ of work.
Determine thermal efficiency and heat added during the process.
2. A Carnot engine operates with a thermal efficiency of 70%. The minimum
temperature of the cycle is 30oC. Determine the maximum temperature of the cycle.
3. An engineer claims his engine to develop 3.75 kW. On testing, the engine consumes
0.44 kg of fuel per hour having a calorific value of 42000 kJ/kg. The maximum
temperature recorded in the cycle is 1400oC and minimum is 350oC. Determine
whether the engineer is justified in his claim.
4. A Carnot cycle receives heat at 900oC and rejects at 50oC. Determine the efficiency
of the cycle. If the cycle receives 4600 kJ of heat per minute, Determine the power
developed by the engine.
5. A Carnot cycle works with isentropic compression ratio of 5 and isothermal
expansion ratio of 2. The volume of air at the beginning of the isothermal expansion
is 0.3 m3. If the maximum temperature and pressure is limited to 550 K and 21 bar.
Determine; Minimum temperature in the cycle, Thermal efficiency of the
cycle. Pressure at all salient points. Take ratio of specific heats as 1.4
15. The compression ratio of an ideal air standard diesel cycle is 15. The heat
transfer is 1465 kJ/kg of air. Determine the pressure and temperature at the end of
each process and determine the cycle efficiency, if the inlet conditions are 300 K
and 1 bar. Take γ= 1.4 and Cv = 0.712 kJ/kg K, Cp = 1 kJ/kg K for air.
16. An engine working on dual combustion cycle, has a compression ratio 10 and
cut off takes place at of the stroke. If the pressure at the beginning of compression
is 1 bar and maximum pressure 40 bar, determine the air standard efficiency of the
cycle. Take γ= 1.4.
REMEMBERING
UNDERSTANDING
1. Explain with diagram internal combustion engine indicating the component parts.
2. Explain with neat diagram the working of two stroke petrol engine.
3. Explain with neat diagram the working of four stroke petrol engine.
4. Explain with neat diagram the working of two stroke Diesel engine.
5. Explain with neat diagram the working of four stroke diesel engine.
6. Explain with diagram Rope brake dynamometer
7. Explain the concept of heat balance sheet.
APPLICATION
1. A heat engine has a piston diameter of 150 mm, length of stroke 400 mm and mean
effective pressure 5.5 bar. The engine makes 120 explosions per minute.
Determine the mechanical efficiency of the engine, if the engine BP is 5 kW.
2. A diesel engine uses 6.5 kg of oil per hour of calorific value 30000 kJ/kg. If the BP of
the engine is 22 kW and mechanical efficiency 85%. Determine : 1) Indicated thermal
efficiency, 2) Brake thermal efficiency 3) Specific fuel consumption in kg/BP/hr.
3. During the test on single cylinder diesel engine, working on the four stroke cycle and
fitted with a rope brake, the following readings are taken:
Effective diameter of brake wheel = 360 mm; Dead load on brake = 200 N;
Spring balance reading = 30 N; Speed = 450 rpm; Area of indicator
diagram = 420 m2; Length of indicator diagram = 60 mm; Spring scale = 1.1
bar per mm; Diameter of cylinder = 100 mm; Stroke = 150 mm; Quality of oil
used = 0.815 kg/hr; Calorific value of oil = 42000 kJ/kg.Determine brake
power, indicated power, mechanical efficiency, brake thermal efficiency and
brake specific fuel consumption.
5. The following observations were made during a test on a single cylinder 4 stroke cycle
diesel engine.
9. A petrol engine consumes 0.28 kg of fuel per BP-hr, calorific value of fuel is 44000
kJ/kg, mechanical efficiency is 80% and compression ratio is 5.8. Determine (a) Brake
10. An I.C. engine uses 6 kg of fuel having calorific value 44000 kJ/kg in one hour. The I.P
developed is 18 kW. The temperature of 11.5 kg of cooling water was found to rise
through 25 0C per minute. The temperature of 4.2 kg of exhaust gas with specific heat 1
kJ/kgK was found to rise through 220 0C. Construct heat balance sheet for the engine.
8. A gas engine working on four stroke constant volume cycle, gave the following results
when loaded by friction brake during a test of an hour’s duration :
Cylinder diameter 240 mm; Stroke length 480 mm; Clearance volume
445010--6 m3; Effective circumference of the brake wheel 3.86 m; Net load on
brake 1260 N at overall speed of 226.7 rpm; Average explosions/min 77; mep of
indicator card 7.5 bar; Gas used 13 m3/hr at 15 0C and 771 mm of Hg; Lower
calorific value of gas 49350 kJ/m3 at NTP; Cooling jacket water 660 kg raised
to 34.2 0C; Heat lost to exhaust gases 8%. Determine: i) IP ii) PB, iii) Indicated
thermal efficiency iv) Efficiency ratio. Also Construct a heat
balance sheet for the engine.
9. 31. A test on a single cylinder 4 stroke oil engine having bore 18 cm and stroke 36 cm
yielded the following results : Brake torque 0.44 kN-m, MEP 7.2 bar, fuel consumption
3.5 kg/min, cooling water flow 4.5 kg/min, water temperature rise 360C, A/F ratio 25,
exhaust gas temperature 4150C, Room temperature 210C, Specific heat of exhaust gases
1.05 kJ/kgK, calorific value 45200 kJ/kg, speed = 286 rpm. Construct up a heat
balance sheet on kJ/min basis.
UNDERSTANDING
APPLICATION
6. A boiler is made of iron plates 12 mm thick, if the temperature of the outside surface be
120 0C and that of the inner is 100 0C, Determine (i) heat transfer per hr and (ii) mass of
water evaporated per hour. Assume that the area of heating surface is 5 m2. Take K for
iron as 84 W/mK and latent heat of water at 100 0C is hfg = 2260 kJ/kg.
7. Heat is conducted through a wall of room made of composite plate with a conduction of
134 W/mK and 60 W/mK and thickness 36 mm and 42 mm respectively. The
temperature at the outer face is 96 0C and 8 0C. Determine the temperature at the
interface of the two materials.
9. Glass windows of a room have a total area of 10 m2 and the glass is 4 mm thick.
Determine the quantity of heat that escapes from the room by conduction per second
when the inside surfaces of windows are at 25 0 and the outside surfaces at 100 The
value of K is 0.84 W/mK.
10. The walls of a room having the parallel layers in contact of cement, brick and wood of
thickness 20 mm, 300 mm and 10 mm respectively. Determine the quantity of heat that
passes through each m2 of wall per minute. If the temperature of air in contact with the
wall is 5 0C and 300 C inside. The values of K for cement, brick and wood are 0.294,
0.252 and 0.168 W/mK respectively.
11. Determine the rate of heat flow per square metre through the furnace wall made of 3 cm
thick iron metal and covered with an insulating material of 0.4 cm thick. Take K
iron = 51 W/mK and K insulator = 0.15 W/mK. The temperatures of the outside and
inside surfaces of the wall are 400 0 and 64 0C respectively.
REMEMBERING
UNDERSTANDING
Course Objectives:
Course Outcomes:
On successful completion of the course, the students will be able to attain CO:
CL Linked Teaching Hrs
Course Outcome PO
CO1 Understand The Concept And Basic 1,2,3,4,5, 07
R/U/A
Mechanics Of Metal Cutting 10
Know the Working Of Standard
Machine Tools Such As Lathe,
Milling, Reciprocating Machine tools 33
R/U/A 1,2,3,4,10
and demonstrate the need of such
CO2 machine tools for sustainable
development
Selection of super finishing process
for an application and understand the 1,2,3,4,5,6,
R/A 05
impact of such process in 10
CO3 environmental context
R U A
THEORY OF METAL 05 05 05 15 10
1
07
CUTTING
LATHE AND 05 10 15 30 21
2
11
OPERATIONS
RECIPROCATING 05 05 20 30 21
3
10
MACHINE TOOLS
DRILLING AND 10 20 10 40 28
4
MILLING 12
MACHINES
SUPER FINISHING 05 - 10 15 10
05
5 PROCESSES
NON - 05 10 15 10
CONVENTIONAL
6
07
MACHINING
PROCESS
® TEXT BOOKS
1. Rao, P.N., Manufacturing Technology, Vol I & II, Tata Mcgraw Hill Publishing
Co., New Delhi, 1998
2. Seropekalpakjian, Steven R SchmidManufacturing Engineering and Technology-
Pearson Education-Delhi
REFERENCES
1. Sharma, P.C., A Textbook Of Production Technology – Vol I And II, S. Chand &
Company Ltd., New Delhi, 1996
2. HMT – “Production Technology”, Tata Mcgraw-Hill, 1998
Course Delivery:
The course will be delivered through lectures and Power point presentations/ Video
Teachers can prepare or download ppt or Videos of different Machines usage in
mechanical engineering application
∑ MODEL OF RUBRICS /CRITERIA FOR ASSESSING STUDENT ACTIVITY
RUBRICS MODEL
computed)
Student activities 05 Report
SEE End End of the course Answer scripts
100 1,2,3,4
Exam at BTE
Indirect Student Middle of the
Feedback 1 & 2 Delivery
Assessment Feedback on course
forms of course
course
Students
Note to IA verifier: The following documents to be verified by CIE verifier at the end of
semester
1. Blue books ( 20 marks)
2. Student suggested activities report for 5 marks and should be assessed on RUBRICS
3. Student feedback on course regarding Effectiveness of Delivery of instructions &
Assessment Methods.
MACHINE TOOL
I/II SEM TECHNOLOGY
Ex: I test/6 th weak of
20
sem 10-11 Am
Course code:15ME43T
Year:
Name of Course coordinator : Units:__
CO’s:____
Question
Question MARKS CL CO PO
no
1
2
3
4
Note: Internal Choice may be given in each CO at the same cognitive level (CL).
MACHINE TOOL
Ex: I test/6 th weak of III SEM
TECHNOLOGY 20
sem 10-11 Am
Year: 2015-16 Course code:15ME43T
Question
Question MARKS CL CO PO
no
LEVEL: UNDERSTANDING
17. Explain orthogonal cutting.
18. Explain Oblique Cutting.
19. Give four examples for Orthogonal Cutting& Oblique Cutting.
20. Explain the Different type of chips.
LEVEL: APPLICATION
21. Write the classification of machine tools.
22. Outline the classification of cutting tools.
23. Write and explain Taylor’s Tool Life Equation.
24. Illustrate the importance of various Single point cutting tool angles.
25. Sketch the geometry of single point cutting tool.
26. Sketch the Process of chip formation.
LEVEL: UNDERSTANDING
5. Distinguish capstan lathe with centre lathe.
6. Differentiate between capstan and turret lathe.
7. Differentiate between steady rest and follower rest.
8. Explain with sketch 3 jaw chuck.
9. Explain with sketch 4 jaw chuck.
10. Explain the process of cutting internal threads in a lathe.
11. Explain any Two taper turning methods with sketch.
12. Explain the thread cutting operation with sketch.
13. Explain with neat sketch lathe mandrel.
14. Explain with sketch face plate.
LEVEL: APPLICATION
15. Write the Specification Of a centre Lathe.
16. Sketch taper turning attachments.
17. Compare the applications and disadvantages of 3 jaw chuck & 4 jaw chucks
18. Sketch and explain the working of single spindle automats.
19. Sketch and explain the working of multiple spindle automats.
LEVEL: UNDERSTANDING
5. Differentiate between shaper and planer.
6. Classify the shapers
LEVEL: APPLICATION
7. Write specification of shaper.
8. Sketch and Explain the working of slotter.
9. Sketch and Explain the working of Shaper
10. Sketch and Explain the working of Hydraulic shaper mechanism.
11. Sketch and Explain the working of Planer.
LEVEL: UNDERSTANDING
8. Explain with sketch twist drill geometry.
9. Explain reaming and tapping process.
10. Explain Counter sinking and counter boring
11. Explain with neat sketch face milling.
12. Explain with neat sketch slab milling.
13. Differentiate between jigs and fixture.
14. Explain with neat sketch up milling and down milling process.
15. Write the classification of milling cutters.
16. Distinguish between a plain milling cutter and a side-milling cutter.
LEVEL: APPLICATION
17. Sketch and Explain the working of radial drilling machine.
18. Sketch and Explain end milling.
19. Sketch and explain drill jig.
20. Sketch Column and knee type of milling machine and label the parts
LEVEL: APPLICATION
6. Sketch and explain Ultrasonic Machining.
7. Sketch and explain Abrasive jet machining process.
8. Sketch and explain Electric Discharge Machining.
9. Sketch and explain Electron Beam Machining.
10. Sketch and explain Laser Beam Machining.
11
Course Objectives:
Course Outcomes:
7. On successful completion of the course, the students will be able to attain CO:
8.
Course Outcome CL Linked PO Teaching Hrs
R U A
1
HUMAN VALUES 10 15 15 - 30 21
ENGINEERING 10 15 - 25 17
2
09
ETHICS
SAFETY, 05 - 10 15 11
3
RESPONSIBILITIES 05
OF ENGINEERS
ETHICAL ISSUES IN 05 05 5 15 11
4
ENGINEERING 06
PRACTICE
8 15 5 20 13
5 HUMAN RIGHTS
INDIAN 25 15 40 27
6
14
CONSTITUTION
Safety and risk-definition- - assessment of safety and risk - risk benefit analysis and reducing
risk –Personal risk-Public risk-Reducing risk-Voluntary Risk-Collegiality and loyalty–
Authority-Types- collective bargaining -occupational crime –Responsibility of engineers–
Types-Social responsibility-Professional responsibility-confidentiality-conflicts of interest-
liability
TEXT BOOKS
1. Naagarazan, R.S. , “Professional Ethics and Human Values “ New age International
http://www.imd.inder.cu/adjuntos/article/524/Professional%20Ethics%20and%20Hu
man%20Values.pdf
2.Charles D. Fleddermann, "Engineering Ethics", Pearson Education / Prentice Hall,
3.NCERT_Indian_Constitution_at_Work_Political_Science_Class_11_www.upscport
al.com (1)
REFERENCES
1.Govindarajan M, Natarajan S, Senthil Kumar V. S, “Engineering Ethics”, Prentice
HallofIndia,NewDelhi,2004.
2. Charles E Harris, Michael S. Protchard and Michael J Rabins, "Engineering Ethics
- Concepts and Cases", Wadsworth Thompson Learning, United States, 2000
3. John R Boatright, "Ethics and the Conduct of Business", Pearson Education, New
Delhi,2003.
4. Edmund G Seebauer and Robert L Barry, "Fundamentals of Ethics for Scientists
and Engineers", Oxford University Press, Oxford, 2001
5.Mike Martin and Roland Schinzinger, "Ethics in Engineering", McGraw-Hill, New
York, 1996.
6. Introduction to the Constitution of India- Dr.Durga Das Basu
7. Empowerment of rural women in India-Hemalatha H.M and
RameshwariVarma,HemaPrakashana.
Students
computed)
One Case study 05 Report 1,2,3,4,5,6
Total 25
SEE End End of the course Answer scripts
100 1,2,3,4,5,6
Exam at BTE
Indirect Student Middle of the
Feedback 1 & 2,3 Delivery
Assessment Feedback on course
forms of course
course
Students
th
PROFESSIONAL ETHICS & INDIAN
Ex: I test/6 weak of I/II SEM
CONSTITUTION 20
sem 10-11 Am
Year: 15ME44T
Name of Course coordinator : Units:__
CO’s:____
Question
Question MARKS CL CO PO
no
1
2
3
4
Note: Internal choice may be given in each CO at the same cognitive level (CL).
10. Illustrate the ethical aspect principle of caring or sharing, with an example?
11. Explain various actions of an engineer leading to dishonesty?
12. List the situations when moral dilemmas arise?
13. Distinguish between „corporate responsibility‟ and „corporate accountability?
14. Explain Occupational crime?
15. Explain code of Ethics followed in Institution of Engineers?
16. Explain Sexual harassment at work place bill 2006?
17. Explain the basic structure of Parliament?
18. Explain the formation and functions of state high Court?
19. State the role of following members in Rajyasabha?:
a) Chairman
b) Leader of the house
c) Opposition leader
CO3: KNOW THE DEFINITIONS OF RISK AND SAFETY ALSO DISCOVER DIFFERENT
FACTORS THAT AFFECT THE PERCEPTION OF RISK
Level-1: Remember
1. Name the factors that influence the perception of risk?
2. List the factors that affect the risk acceptability?
3. Name a few techniques (steps) to reduce risks?
4. List various aspects of collegiality?
5. List factors/principles to justify „confidentiality‟?
6. State the difference between „bribe‟ and „gift‟?
Level-2: Understand
7. What is meant by „safe exit‟, in the study of safety?
8. Describe „institutional authority‟ with an example?
Level-3: Application
9. Explain „collective bargaining with example?
10. Explain briefly „„institutional authority?
11. Explain Occupational crime?
CO4: APPRECIATE THE ETHICAL ISSUES AND KNOW THE CODE OF ETHICS
ADOPTED IN VARIOUS PROFESSIONAL BODY’S AND INDUSTRIES
Level-1: Remember
1. List the ill effects of E waste disposal on environment?
2. Define „computer ethics‟? List the issues in „computer ethics‟?
3. Name different types of problems in „computer ethics‟?
4. List the ethical problems by computers in workplace?
5. List the ethical features involved in computer crime?
Level-2: Understand
6. Describe briefly on code of ethics?
7. Write note on Industrial standards?
8. What are the duties of an engineer as an experimenter, in environmental ethics?
9. How the plastic waste disposals create havocs?
10. Discuss on Industrial waste disposal creating disasters on environment?
Level-3: Application
11.Explain „environmental ethics‟?
Course Objectives:
Course Outcomes:
On successful completion of the course, the students will be able to attain CO:
Apprx.
Exer
Hrs.
cise Practical/Exercise
Required
No.
A. HYDRAULICS
1 Determination of Coefficient of discharge of Venturimeter 06
2 Determination of hydraulic coefficients of Rectangular and V-Notch 06
and compare
3 Evaluate the major losses in pipes of varying diameter due to friction 06
and interpret their results
4 Interpret the performance characteristics for Pelton wheel 06
5 Evaluate the performance characteristics for Kaplan turbine 06
6 Analyzethe performance characteristics for Francis turbine. 06
7 Draw the performance characteristics for Centrifugal pump and 06
compare the same with reciprocating pump
8 Draw the performance characteristics for Reciprocating pump 06
B . PNEUMATICS
9 Control of actuators by simple hydraulic circuits. 06
Course Delivery:
1. Prepare/Download a dynamic animation to illustrate the following:
• Working principle of hydraulic pumps.
• Working principle of hydraulic valves and actuators.
• Working of different types of hydraulic devices (applications).
• Download the catalogue of Hydraulic devices.
• Download the catalogue of pneumatic devices.
2. The course will be delivered through Demonstration and Shop practices
CIE Record
IA
(Continuous Writing
Internal Tests (Average
10 Record Book 1,2,3,4,5,6
Evaluation) marks of each
Students
exercise to be
computed)
Activity 05 Report 1,2,3,4,5,6
TOTAL 25
SEE
(Semester End End of the Answer scripts
50 1,2,3,4,5,6
End Exam course at BTE
Examination)
1, 2,3
Student Feedback on Middle of the Feedback
Delivery of
course course forms
course
ASSESSMENT
1,2,3, 4,5,6
INDIRECT
Effectiveness
Students of Delivery
End of Course End of the of
Questionnaires
Survey course instructions
&
Assessment
Methods
*CIE – Continuous Internal Evaluation *SEE – Semester End Examination
Note:
1. I.A. test shall be conducted as per SEE scheme of valuation. However obtained marks
shall be reduced to 10 marks. Average marks of two tests shall be rounded off to the next
higher digit.
2. Rubrics to be devised appropriately by the concerned faculty to assess Student activities.
3. Student suggested activities report for 5 marks
4. Student feedback on course regarding Effectiveness of Delivery of instructions &
Assessment Methods
Course Objectives:
Course Outcomes:
On successful completion of the course, the students will be able to attain CO:
COURSE CONTENT
Unit
Hour
No Unit Name
1 TURNING PRACTICE 24
2 DRILLING PRACTICE 12
3 SHAPING PRACTICE 12
4 MILLING PRACTICE 24
5 GRINDING PRACTICE 06
Total 78
Hands on Experience
1. Turning practice on mild steel specimen to an accuracy of ± 0.25 mm.
2. Preparing at least ONE model involving the following operations. Plain Turning,
Step Turning, Taper Turning, Knurling, Thread cutting
Demonstration and detailed explanation of Machine tools (Radial drilling Machine) and work
holding devices used-Description and specification of Cutting tools required for creating
Demonstration and detailed explanation of Machine tools (Shaper) and work holding devices
used-Description and specification of Cutting tools required for creating model–Various
Shaping operations performed in Machine shop-Safety practices to be observed-Clean the
machine after operation
Hands on Experience
1. Preparation of ONE model with Shaping step block cut dovetail to angles 60
Demonstration and detailed explanation of Machine tools (MILLING MACHINE) and work
holding devices used-Selection and specification of Cutting tools required for creating
model–Various Milling operations performed in Machine shop-Safety practices to be
observed-Clean the machine after operation
Hands on Experience
1. Preparation of ONE model Milling-square-hexagon, Spur gear teeth, Key way from
round bars with indexing and without indexing
Demonstration and detailed explanation of Machine tools (Grinding) and work holding
devices used-Selection and specification of Grinding wheels required for creating model–The
grinding operations performed in Machine shop-Safety practices to be observed-Clean the
machine after operation
Observe on Experience
1. The Grinding Single point cutting tool for required angle
1 Take the students for local Machine shop observe the Machining practices followed in the
industry and submit an hand written report of 500 words
2 Ask the students to observe the Various machining operations carried out in a sample
Course Delivery:
The course will be delivered through Demonstration and Shop practices
of Delivery of
Indirect
instructions &
Assessment
Methods
Note: 1. The activity related exercises shall be evaluated as per the Rubrics developed by the
concerned department related to the course.
2. The course related graded exercises to be evaluated as per performance mentioned in
SEE scheme of evaluation.
Note to IA verifier: The following documents to be verified by CIE verifier at the end of
semester
1. Blue books ( Activity for 10 marks)
2. Student feedback on course regarding Effectiveness of Delivery of instructions &
Assessment Methods.
1. To make the part shown in the sketch from a mild steel rod on a Lathe
OUTLINE OF PROCEDURE
i) Run the machine at low speed and observe the motions, which control the shapes of the
surfaces produced. Note particularly the features, which control the geometrical form
of the surface.
ji) Learn the names of the major units and the components of each machine. Record these
details (Table A). (Please ensure that the main isolator switch is off and check that the
machine cannot be inadvertently started. Do not remove guards). Use the
manufacture's handbook for details that cannot be inspected.
iv) Note down the special features of the speed and feed control on each machine,
3. To machine a V-block as shown in the sketch out of the work piece provided.
OUTLINE OF PROCEDURE
i) Run the machine at low speed and observe the motions, which control the shapes of the
surfaces produced. Note particularly the features, which control the geometrical form
of the surface.
ii) Learn the names of the major units and the components of each machine. (Please ensure
that the main isolator switch is off and check that the machine cannot be inadvertently
started. Do not remove guards). Use the manufacture's handbook for details that
cannot be inspected.
iii} Record the obtainable speed and feed values
iv) Note down the special features of the speed and feed control on each machine.
v) Pay attention to the following:
a. Size specification of various machine tools.
b. Machine tool structures and guide ways I slide ways.
c. Drive mechanism for primary (cutting) motion.
d. Drive mechanism for secondary (feed) motion.
EQUIPMENT
List all tools and instruments used.
OUTLINE OF PROCEDURE
Hold the work piece in a vice and machine the bottom surface shown in the sketch. Invert the
casting in the vice and machine the top surface till the desired height is obtained. Machine the
inclined faces using right and left hand tools. Finally machine the groove.
OBSERVATIONS
(a) Measure all dimensions (up to second decimal place) on he specimen machined by your
group. Make a neat sketch and indicate all measured dimensions.
(b) Calculate the machining time for the bottom surface of the specimen.
(c) Explain -the quick return mechanism.
OUTLINE OF PROCEDURE
Fit the helical cutter on the arbor and the specimen between the centers of the dividing head
and the tail center. Carefully adjust the work piece so that the cutter just touches the top
surface of the specimen. Calculate the necessary depth of cut and then mill the six faces of
the hexagonal head in succession. Change the cutter and mill the rectangular slot. Cut at least
2 Spur gear teeth on round rod by using milling gear teeth cutter.
OBSERVATIONS
(a) Measure all dimensions (up to second decimal place) on the specimen milled by your
group. Make a neat sketch and indicate all measured dimensions.
(b) Explain in brief how the required indexing was obtained with the dividing head.
(c) Explain up-milling and down-milling operations. Which one did you use for slot
milling and why?
(d) Explain the advantages of using a helical milling cutter.
Course Objectives:
1. Apply the specification of syntax rules for numerical constants and variables, data
types,
2. Usage of Arithmetic operator, Conditional operator, logical operator and relational
operators and other C constructs.
3. Write C programs using decision making, branching, looping constructs
4. Apply and Write C programs to implement one dimensional and two dimensional
arrays
5. Writing programs using functions
Course Outcome:
Apprx.
Exer
Hrs.
cise Practical/Exercise
Required
No.
C PROGRAMMING
1 Introduction to C programming (Lecture and demo).And 04+05
Write C programme to convert the temperature in degree Celsius to
degree Fahrenheit.
2 To find the sum and average of 3 real numbers. 01+02
3 To find the sum of even and odd numbers from 1 to N. 01+02
4 To find the sum of digits of a number. 01+02
5 To reverse the given integer and check whether it is a palindrome or not 02+04
6 To find the roots of a quadratic equation using switch statement. 03+06
7 To arrange N numbers in ascending order using Bubble sort technique 03+06
8 To perform addition of two matrices. 03+06
9 To perform a multiplication of two matrices after checking the 03+06
compatibility for multiplication.
10 To find the largest of 3 numbers using functions (functions with 03+06
arguments and return value)
11 To find the distance travelled by a vehicle, given it’s initial velocity ‘u’, 01+02
acceleration ‘a’ and time ‘t’ [ S = ut + 1/2at2]
12 To find out Clearance volume of an Engine, given its bore diameter, 01+02
Length of stroke and Compression ratio
13 To find the power transmitted by shaft by inputting the value speed and 01+02
torque transmitted
TOTAL 78Hrs
Note: For the above exercises, first the flowchart should be developed and then the programs
should be written and executed.
1 Ask the students to take the simple problems in Hydraulics , develop a C Programme
2 Ask the students to take the simple problems in Strength of Materials , develop a C
Programme
3 Ask the students to take the simple problems in Thermal engineering, develop a C
Programme
Course Delivery:
The course will be delivered through lectures and presentations
Activities
Record – 15 Graded 1,2
Average marks exercises
of graded
exercises to be
computed
Direct
meth
of Delivery of
Indirect
instructions &
Assessment
Methods
Note to IA verifier: The following documents to be verified by CIE verifier at the end of
semester
1. Student suggested activities report for 10 marks
2. Student feedback on course regarding Effectiveness of Delivery of instructions &
Assessment Methods.
1 Writing Programme 20
2 Execution 20
4 Viva 10
Execution 20
Viva 10
TOTAL 50
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Course outcome:
1. Developing listening and speaking skills.
2. Easy Interaction with peers.
3. Students can use the language at ease in daily life situations
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Lesson Total
No no.of
Classes
/Sem
Part-I
11 Plan to go for a movie. Comparative, non-past 02
tense, instrumental and ablative case
12 Conversation between Doctor & Patient. 02
Potential forms, accusative case.
13 Enquiring about friend’s family 02
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2. Rewrite as directed.
3. Combine the following sentences.
4. Translate into Kannada.
5. Answer the following questions.
6. Fill in the blanks using the correct past tense forms of the verbs giving in the bracket.
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I. (a) Fill in the blank using the correct past tense forms of the verbs given in the
bracket. 3+2 =05
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the bracket.
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II. Give the negative forms of the following sentence. (Any Five) 1X5=05
IV. Vocabulary.
(a) Write English equivalents of the Kannada words. (Any five) 1X5=05
(b) Write Kannada equivalents of the English words. (Any five) 1X5=05
VI. Conversation:
OR
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CªÀÅUÀ¼À£ÀÄß PÀnÖ¹zÀªÀgÀÄ AiÀiÁgÀÄ?
IX. Combine the following: (Any One) 1X1=01
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Department
COURSE NAME TH TU PR TOTAL Credit Exam End exam Maximum Minimum
Teaching
paper Max Min CIE Marks Marks for
duration marks marks passing.
in Hrs (IA+SA ) (IA + SA)
THEORY
1 KANNADA KALI-1 KA 15KA3NT 2 - - 2 2 - - - 50 20
2 TANTRIKA KA 15KA3KT 2 - - 2 2 - - - 50 20
KANNADA -1
CIE- Continuous Internal Examination: SEE-Semester End Examination: IA-Internal Assessment Tests: SA- Student Activity.
Note: 1. Candidates studied Kannada as one subject in 10th standard shall take Tantrika Kannada 1 &2. Others may take “Kannada Kali-1&2”.
2. In 3rd Semester- Assessment is only by CIE and no SEE. Average marks of three I A tests shall be rounded off to the next higher digit. Rubrics to
be devised appropriately to assess student activity.
COURSE NAME TH TU PR TOTAL Credit Exam Sem End Exam Maximum Minimum
Teaching
2 TANTRIKA KA 15KA4KT 2 - - 2 2 2 50 20 - -
KANNADA -2
CIE- Continuous Internal Examination: SEE-Semester End Examination: IA-Internal Assessment Tests: SA- Student Activity.
Note: In 4th Semester- Assessment is only by SEE and no CIE. To award diploma certificate, passing in Kannada course is mandatory. However
Kannada course is not included in the eligibility criteria for promotion to the higher semester.
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