Beijer Ref Service Support Handbook 19 Web 2
Beijer Ref Service Support Handbook 19 Web 2
Beijer Ref Service Support Handbook 19 Web 2
SUPPORT
HANDBOOK
Available from
WARNING
The information contained in this ‘Service Support Handbook’ is intended for use by qualified service technicians familiar with safety
procedures and equipped with the proper tools and test instruments.
This ‘Service Support Handbook’ is meant for guidance only, as it does not cover all installation circumstances, and therefore will not form
part of any legally binding contract. Additionally, the information presented here is not a replacement for, nor a substitute to, the
Manufacturers Technical Manuals or the installation instructions provided with the air conditioning equipment.
MHI Air Conditioners contain pressurized refrigerants that are harmful to the atmosphere so all refrigeration works must be performed by a
qualified "F-Gas" registered person.
Please do not remove any covers, or attempt any repair or measurement on any MHI air conditioning product, unless you are suitably
qualified and licensed to do so.
Repairs made by unqualified persons can result in hazards to you and others.
Email: mhitechnicalsupport@beijerref-technical.com
0919.1
MHI e-service app
MHI e-service
DCSL Software Ltd
Free
Compatibility
IPhone or IPad on IOS9.3 or later
Android devices on 4.3 or later.
Screenshots
Description
MHI e-service is an application that enables users to make a quick search of the meaning of error codes that may appear when there is a
malfunction in "Mitsubishi Heavy Industries Thermal Systems, Ltd" Air conditioning system, and the probable cause of the malfunction.
In addition this application enables you to scan unit's QR code and search the meaning of error codes depending on the model type.
The application covers "Mitsubishi Heavy Industries Thermal Systems, Ltd" Air conditioning systems: Split (RAC & PAC), VRF, Q-ton & A2W.
The MHI e-service app also incorporates a Refrigerant charge calculator for MHI’s current ranges of RAC & PAC splits, (single and multi-split
systems), and VRF systems.
The MHI e-service app is a free download available from Google Play for Android devices (4.03 or later), or the Apple App Store for IOS devices
(IOS9.3 or later).
0919.1
Remote Controls - Hi-Wall Mounted Split & Multi Split Systems
Before Proceeding to RAC Self Diagnosis Information,
ensure the correct Remote Control handset is being used.
Indoor Model Remote Control Replacement
SRK--HC-S, HC-S1, HD-S, ZD-S, ZDX-S, RMA502A001 /
RKT502A420
SKM--ZD-S RMA502A001C
SRK--HD-S1, HE-S1, ZD-S1, SKM--ZF-S RMA502A001C RMA502A001F
SRK--HG-S RKX502A001B RKX502A007B
SRK--ZE-S, ZE-S1, RKW502A200 RKW502A200D
SRK--ZFX-S, ZGX-S RKW502A200B -
SKM--ZG-S RKX502A001G -
SRK--ZG-S, ZHX-S, ZIX-S
RKX502A001C RKX502A007C
SRK--ZJ-S, ZJ-S1, ZJX-S, ZJX-S1
SRK--ZK-S RKX502A200 RKW502A200D
SRK--ZM-S, ZMX-S, ZR-S RLA502A700B RLA502A701B
SRK--ZMP-S RKX502A001P RKX502A007P
SRK--ZR-W RLA502A700R RLA502A701R
SRK--ZS-S, ZS-SB, ZS-ST,
RLA502A701L -
SRK--ZS-W, ZS-WB, ZS-WT
SRK--ZSP-S, ZSP-W, SKM--ZSP-S, ZSP-W RKX502A008P RKX502A007P
SRK--ZSX-S, ZSX-SB, ZSX-ST,
RLA502A700K -
SRK--ZSX-W, ZSX-WB, ZSX-WT
0919.1
RKX502A001C
RKW502A200
0919.1
RKX502A008P
RLA502A701S
0919.1
RLA502A700K
On SRK—ZSX-S, ZSX-S1 and ZSX-W the GREEN operation LED becomes BLUE when “ECO” mode is selected.
0919.1
RC-E5 Layout
The system must not be run without filters fitted and the filters MUST be regularly cleaned otherwise the airflow through the unit will be reduced AND the coil can
become blocked impairing the systems performance and efficiency.
Days of Week displayed in brackets and units not operating to time clock settings.
HOLIDAY MODE will automatically set if power to the system is disrupted (i.e. power-cut or the systems isolator is turned off).
When HOLIDAY MODE is set the remote control ignores the time clock function and will do until the HOLIDAY MODE is cancelled. The HOLIDAY Mode is set and
cancelled in the timer/weekly timer/ menu.
Press “TIMER” then “SET”
Use the “/\” and “\/” buttons above the “CHECK” button and go to ‘Weekly Timer’ then press “SET”
Use the “/\” and “\/” buttons above the “CHECK” button and go to ‘Holiday Set’ then press “SET”
Select each day of the week and press “SET” to set or cancel the days setting.
0919.1
RC-E5 OPERATION DATA
To access the RC-E5 Remote Controls Operation Data function, press the "CHECK" button on the MASTER remote control.
On 'Operation data' press the "SET" button.
If 'I/U No' is displayed select the unit number required, using the "/\" and "\/" buttons above the "CHECK" button, then press the "SET" button
All navigation is carried out using the "/\" and "\/" buttons above the "CHECK" button.
RAC Unit
Compatibility
01 MODE Current operation mode ok
02 SET TEMP °C Set temperature ok
03 RETURN AIR °C Return air sensor temperature ok
04 SENSOR °C Remote control sensor temperature ok
05 THI-R1 °C Indoor heat exchanger sensor (on U bend) ok
06 THI-R2 °C Indoor heat exchanger sensor (on Capillary) ok
07 THI-R3 °C Indoor heat exchanger sensor (on suction header) -
08 I/U FANSPEED Indoor unit fan speed -
09 DEMAND Hz Required frequency -
10 ANSWER Hz Response frequency -
11 I/U EEV PULSE Pulse rate of KX indoor unit expansion valve -
12 TOTAL I/U RUN Hr Total running hours of the indoor unit -
21 OUTDOOR °C Outdoor air temperature ok
22 THO-R1 °C Outdoor unit heat exchanger sensor ok
23 THO-R2 °C Outdoor unit heat exchanger sensor -
24 COMP Hz Compressor frequency ok
25 HP MPa High pressure (x10=Bar) -
26 LP Mpa Low pressure (x10=Bar) -
27 Td °C Discharge Pipe Temperature ok
28 COMP BOTTOM °C Compressor base temperature -
29 CT Amp Current ok
30 TARGET SH °C Target Super Heat -
31 SH °C Super Heat temperature -
32 TDSH °C Compressor discharge pipe super heat ok
33 PROTECTION No Protection state number of the compressor -
34 O/U FANSPEED Outdoor unit fan speed ok
35 63H1 63H1 High pressure switch on/off -
36 DEFROST Defrost control on/off ok
37 TOTAL COMP RUN Hr Total running hours of compressor -
38 O/U EEV1 PULSE Pulse rate of the outdoor unit expansion valve EEVC ok
39 O/U EEV2 PULSE Pulse rate of the outdoor unit expansion valve EEVH -
0919.1
RC-EX1 & EX1A Layout
Touch panel control, which is operated by tapping the LCD screen with a finger, is employed for all functions
except for 1 On/Off switch, 2 Hi Power switch and 3 ECO switch.
0919.1
RC-EX3 Layout
Touch panel control, which is operated by tapping the LCD screen with a finger, is employed for all functions
except 1: On/Off switch, 2: F1 Programmable F1 switch and 3: Programmable F2 switch.
0919.1
RC-EX3A Layout
Touch panel control, which is operated by tapping the LCD screen with a finger, is employed for all functions
except 1: On/Off switch, 2: Programmable F1 switch and 3: Programmable F2 switch.
0919.1
RC-EX OPERATION DATA
To access the RC-EX Remote Controls Operation Data function, press ‘MENU’ on the MASTER remote control front screen.
Then press ‘NEXT’ followed by ‘SERVICE’ (RC-EX3 only), then ‘SERVICE & MAINTENANCE’.
Enter the service pass code, press ‘SET’ then press ‘OPERATION DATA’. You can then select the indoor unit you want to view.
0919.1
RAC INDICATION & FAULT CODES
ZD, ZE, ZE-S1, ZG, ZJ, ZJ-S1, ZM, ZR, ZS, ZMP, ZSP,
Inverter RAC SRK
ZFX, ZGX, ZHX, ZIX, ZJX, ZJX-S1, ZMX, ZSX
Indoor Unit
SRR/ SRF ZIX, ZJX, ZJX-S1,ZMX
Inverter RAC ZD, ZE, ZE-S1, ZG, ZJ, ZJ-S1, ZM, ZR, ZS, ZMP, ZSP,
SRC
Outdoor Unit ZFX, ZGX, ZHX, ZIX, ZJX, ZJX-S1, ZMX, ZSX
Indoor Unit Display Outdoor Wired Description of Trouble Possible Cause
Control Remote
Timer
Run Light PCB, Control
Light
Green Amber Red LED
1.5s / 0.5s - - - - Pre- Hea t opera tion (Fa n s topped to prevent cold dra ught on hea ting s ta rt)
3s / 1s - - - - Cl ea n Mode Active
OFF Fl a s hing - E21 Limit Switch error Defective limit s witch, a i r inlet pa nel s et, I/D control PCB
1x ON - - Heat exchanger s ens or (1) error Broken hea t excha nger s ens or (1) wire, poor connection
2x ON - E7 Room tempera ture s ens or Broken room temperature s ens or wire, poor connecti on
2x 2x 7x E60 Rotor lock Fa ulty compres s or, open pha s e on compres s or, fa ul ty outdoor P.C.B.
3x ON - - Heat exchanger s ens or (2) error Broken hea t excha nger s ens or (2) wire, poor connection
4x ON - E9 Dra in Fa ult Fl oa t s witch a ctiva ted, fa ul ty pump, fa ul ty PCB, fa ulty floa t s wi tch
5x ON 2x E47 Acti ve Fi lter vol ta ge error Defective Active Fil ter, i ncorrect power s uppl y
Fla s hi ng 2x 8x E37 Outdoor hea t excha nger s ens or Broken s ens or wire, poor connecti on
Fla s hi ng 4x 8x E39 Dis cha rge pipe s ens or Broken s ens or wire, poor connecti on
ON 5x 5x E36 Over hea t of compres s or Low on ga s , fa ulty di s cha rge pi pe s enor, cl os ed s ervi ce va lve
ON 6x 6x E3 / E5 Error of s i gna l tra ns mi s s ion Defective power s uppl y, broken s igna l wi re, fa ulty indoor/outdoor P.C.B.
Overl oad protection, over cha rged, broken outdoor hea t excha nger s ens or
ON Fl a s hing 2x E35 Cooling High Pres s ure Protection
wire, clos ed s ervice va lve
On the SRK ZSX-S, ZSX-S1, ZSX-W the GREEN operation LED will change to BLUE when operating in “ECO” mode.
0919.1
RAC MULTISPLIT INDICATION & FAULT CODES
SRK ZJ-S, ZJ-S1 ,ZM-S, ZS-S ZJX-S, ZJX-S1, ZMX-S, ZSX-S ZK-S,ZM-S,ZR-S
SKM ZSP-S
SRR ZJ-S, ZM-S
Inverter Multi Indoor SRF ZJX-S, ZJX-S1, ZMX-S
FDTC VD,VF, VF/1, VH
FDUM VF, VF/1, VG
FDEN VD, VF, VF/1, VG
Unit is connected to SCM Multis plit which is opera ting i n a mode di fferent to
0.5s / 0.5s - - - Inva lid Operation
the mode reques ted.
1.5s / 0.5s - - - - Pre- Heat opera ti on (Fa n s topped to prevent col d draught on heating s ta rt)
- - 8 E54 High pressure sensor Faulty high pressure sensor, faulty control PCB.
- Flashing - E21 Limit switch error Defectiv e limit switch, air inlet panel set, I/D control PCB
1x ON OFF - Indoor heat exchanger sensor 1 error Broken heat exchanger sensor (1) wire, poor connection
2x ON OFF - Room temperature sensor Broken room temperature sensor wire, poor connection
2x 2x 7x E60 Rotor lock Faulty compressor, open phase on compressor, faulty outdoor P.C.B.
3x ON OFF - Indoor heat exchanger sensor 2 error Broken heat exchanger sensor 3 wire, poor connection
4x ON OFF E9 Drain error Blocked drain, faulty float switch, faulty drain pump
5x ON 2x E47 Activ e filter v oltage error Defectiv e Activ e Filter, incorrect power supply
6x ON OFF E16 Indoor fan motor error Faulty indoor fan motor, poor connection
Flashing 1x 8x E38 Outdoor air temperature sensor Broken sensor wire, poor connection, faulty outdoor PCB
Flashing 2x 8x E37 Outdoor heat exchanger sensor Broken sensor wire, poor connection, faulty outdoor PCB
Flashing 4x 8x E39 Discharge pipe sensor Broken sensor wire, poor connection, faulty outdoor PCB
Flashing 5x 8x E53 Outdoor suction sensor Broken sensor wire, poor connection, faulty outdoor sub PCB
ON 4x 1x E51 Power transistor error faulty inv erter PCB, faulty main PCB or faulty fan motor
ON 5x 5x E36 Ov er heat of compressor Low on gas, faulty discharge pipe senor, closed serv ice v alv e
ON 6x 6x E5 Error of signal transmission Defectiv e power supply, broken signal wire, faulty indoor/outdoor P.C.B.
ON 7x Flashing E48 Outdoor fan motor or main PCB Faulty condenser fan motor or faulty main PCB
On the SRK ZSX-S, ZSX-S1, ZSX-W the GREEN operation LED will change to BLUE when operating in “ECO” mode.
0919.1
RAC MULTISPLIT FAULT CODES - Historic Models
SKM ZD, ZF, ZG
Inverter Multi
SRRM ZE, ZF
Indoor
STM ZE, ZF
Inverter Multi SCM ZD-S, ZF-S, ZG-S
Outdoor
Indoor Unit Display Outdoor Wired Description of Trouble Possible Cause
Timer Control Remote
Run Light PCB, Control
Light
Green Amber Red LED
- - - E1 Error of wired remote Broken wire, faulty indoor P.C.B., faulty controller.
2x ON OFF E7 Room temperature sensor Broken room temperature sensor wire, poor connection
2x 2x 7x E60 Rotor lock Faulty compressor, open phase on compressor, faulty outdoor P.C.B.
4x ON OFF E9 Drain error Blocked drain, faulty float switch, faulty drain pump
6x ON OFF E16 Indoor fan motor error Fault indoor fan motor, poor connection
Closed serv ice v alv e, indoor Closed serv ice valve, indoor heat exchanger disconnected or open
7x ON OFF E6
heat exchanger sensor (1) circuit
Flashing 1x Flashing E38 Outdoor air temperature sensor Broken sensor wire, poor connection
Flashing 2x Flashing E37 Outdoor heat exchanger sensor Broken sensor wire, poor connection
4 sec
Flashing 4x E39 Discharge pipe sensor Broken sensor wire, poor connection
on/off
Flashing 5x Flashing E53 Compressor suction sensor Broken sensor wire, poor connection
Flashing 6x Flashing E41 Power transistor sensor error Broken sensor wire, poor connection
ON 1x 1x E42 Current Cut Compres s or l ocking, open pha s e on compres s or output, s hort circuit on power
tra ns is tor, clos ed s ervice va l ve
Broken compressor wire, broken power transistor, broken discharge
ON 2x 2x E59 Trouble of outdoor unit
sensor wire or poor connection, compressor block age
ON 3x 3x E58 Current safe stop Overload protection, ov er charged, compressor locking
ON 5x 5x E36 Ov er heat of compressor Low on gas, faulty discharge pipe senor, closed serv ice v alv e
ON 6x 6x E5 Error or signal transmission Defectiv e power supply, broken signal wire, faulty indoor/outdoor P.C.B.
ON 7x ON E48 Faulty outdoor fan motor Faulty condenser fan motor, poor connection
0919.1
SRF, SRK and SRR Inverter Split Systems - SERVICE MODE – R32 and R410A Models Only
Term Explanation
The service mode is the mode where service data are displayed by flashing lights when the operations
Service Mode
described below are performed with the indoor controller
Service Data These are the contents of error displays and protective stops which occurred I the past in the system. Error
display contents and protective stop data from past anomalous operations are saved in the indoor unit
controller's non-volatile memory. There are two types of data, self-diagnosis data and stop data.
These are the data which display error display (self-diagnosis display) occurred in an indoor unit. Data are
Self-Diagnosis
recorded for up to 5 previous occurrences. Data which is older than the 5th previous occurrence are erased.
Data
In addition, data on the temperature of each sensor are recorded when trouble occurs, so more detailed
(Error code)
information can be checked.
These are the data which display the reason by which a stop occurred when the system performed
protective stops, etc. in the past. If stop data alone are generated, the system restarts automatically.
Stop Data Data older than the 10th previous occasion are erased.
(Stop code) (Important) In cases where transient stop data only are generated, the system may still be normal.
However, if the same protective stop occurs frequently (3 or more times), it could lead to customer
complaints
Start
Count the number of times the RUN and TIMER lights flash (*3),
and check the contents of the error, etc. from the table.
0919.1
*3: To Count the number of flashes in the service mode, count the number of flashes after the light lights up for 1.5 sec initially (start
signal). Do not count start signal.
Run light
Timer light
*4: When in the service mode, when the remote control settings (operation switching, fan speed switching, temperature setting) are
set as shown in the following table and sent to the air conditioner unit, the unit switches to display of service data.
SELF-DIAGNOSTIC DATA
Remote Control Setting
Operation Contents of Output Data
Fan Speed
Mode
MED Displays the reason for stopping display in the past (error code).
Cooling HI Displays the room temp sensor reading at the time the error code was displayed in the past.
Displays indoor heat exchanger sensor temp at the time the error code was displayed in the past.
AUTO
LO Displays the remote control information at the time the error code was displayed in the past.
Displays the outdoor air temp sensor reading at the time the error code was displayed in the past.
MED
Heating
Displays the outdoor heat exchanger sensor temp at the time the error code was displayed in the
HI past.
Displays the discharge pipe sensor temp at the time the error code was displayed in the past.
AUTO
Only for Indoor Heat Exchanger 2 (ZHX, ZIX, ZJ, ZJX, ZK, ZL)
Remote Control Temp
When Error Occurred Remote Control
Setting When error occurred
Temp Setting
21ºC Previous time 26ºC Previous time
22ºC 2nd previous time 27ºC 2nd previous time
23ºC 3rd previous time 28ºC 3rd previous time
24ºC 4th previous time 29ºC 4th previous time
25ºC 5th previous time 30ºC 5th previous time
0919.1
ERROR CODE DATA
Remote Control Setting
Displayed Data
Operation Fan Speed Temperature
Switching Switching Setting
Displays the reason for the stop the previous time an error
21ºC
code was displayed
Displays the reason for the stop 2 times previous time an error
22ºC
was displayed
Cooling Medium Displays the reason for the stop 3 times previous time an error
23ºC
was displayed
Displays the reason for the stop 4 times previous time an error
24ºC
was displayed
Displays the reason for the stop 5 times previous time an error
25ºC
was displayed
STOP DATA
Remote Control Setting
Displayed Data
Operation Fan Speed Temperature
Switching Switching Setting
Displays the stop code the previous time when the A/C was
21ºC
stopped by protective control.
22ºC 2 times previous
23ºC 3 times previous
24ºC 4 times previous
Cooling LO 25ºC 5 times previous
26ºC 6 times previous
27ºC 7 times previous
28ºC 8 times previous
29ºC 9 times previous
30ºC 10 times previous
0919.1
SENSOR TABLE
Room temperature sensor, indoor heat exchanger sensor, outdoor air temperature sensor, outdoor heat exchanger sensor.
Buzzer sound Run light Timer Light (1’s digit)
(10’s digit) 0 1 2 3 4 5 6 7 8 9
6 -60 -61 -62 -63 -64
5 -50 -51 -52 -53 -54 -55 -56 -57 -58 -59
4 -40 -41 -42 -43 -44 -45 -46 -47 -48 -49
Yes 3 -30 -31 -32 -33 -34 -35 -36 -37 -38 -39
(sounds for 0.1 second) 2 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29
1 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19
0 0 -1 -2 -3 -4 -5 -6 -7 -8 -9
0 0 1 2 3 4 5 6 7 8 9
1 10 11 12 13 14 15 16 17 18 19
2 20 21 22 23 24 25 26 27 28 29
3 30 31 32 33 34 35 36 37 38 39
No 4 40 41 42 43 44 45 46 47 48 49
(does not sound) 5 50 51 52 53 54 55 56 57 58 59
6 60 61 62 63 64 65 66 67 68 69
7 70 71 72 73 74 75 76 77 78 79
8 80 81 82 83 84 85 86 87 88 89
9 90 91 92 93 94 95 96 97 98 99
SENSOR TABLE
Discharge Pipe Sensor
Buzzer sound Run light Timer Light (1’s digit)
(10’s digit) 0 1 2 3 4 5 6 7 8 9
Yes 2 -40 -42 -44 -46 -48 -50 -52 -54 -56 -58
(sounds for 0.1 second) 1 -20 -22 -24 -26 -28 -30 -32 -34 -36 -38
0 0 -2 -4 -6 -8 -10 -12 -14 -16 -18
0 0 2 4 6 8 10 12 14 16 18
1 20 22 24 26 28 30 32 34 36 38
2 40 42 44 46 48 50 52 54 56 58
No 3 60 62 64 66 68 70 72 74 76 78
(does not sound) 4 80 82 84 86 88 90 92 94 96 98
5 100 102 104 106 108 110 112 114 116 118
6 120 122 124 126 128 130 132 134 136 138
7 140 142 144 146 148 150
• If no data is recorded (error code is normal), the information display in the remote control becomes as follows.
Sensor name Sensor value displayed when the error code is normal
Room temperature sensor -64ºC
Indoor heat exchanger sensor -64ºC
Outdoor air temperature sensor -64ºC
Outdoor heat exchanger sensor -64ºC
Discharge pipe sensor -64ºC
BUZZER Off
RUN LIGHT
TIMER LIGHT
0919.1
SERVICE MODE ERROR CODE & STOP CODE TABLE
Models SRK ZD-S, ZF-S, ZG-S ZFX-S, ZGX-S ZE-S, ZE-S1
Number of Flashes Stop or Error Content Cause Occurrence Conditions
(in Service Mode) Error Code Major Minor Category
Run LED Timer LED Category
(Green) (Amber)
Comp Lock, W iring short, Compressor start fails 42 times in
Compressor software
1x 11 Comp output is open phase, succession and the final failure is
start
Outdoor PCB faulty current cut.
W ith Compressor Serv ice v alv e closed, After the compressor starts, it
2x 12 Speed Lower than 20 Compressor output open stops due to current cut at less
rps phase, EEV faulty than 20 rps
Serv ice v alv e closed,
W ith Compressor W hen operation is stopped by
3x 13 Compressor output open
1x Current Cut Speed 20 rps or higher current cut at 20 rps or higher.
phase, EEV faulty
Excessiv e v oltage (DC Outdoor PCB faulty, Power W hen the DC v oltage (DC 280V)
4x 14
350V) supply abnormal exceeds 350V
Short circuit in power Outdoor PCB faulty, power
5x 15 W hen it is judged that the power
transistor (high side) transistor damaged
transistor was damaged at the
Current cut circuit Outdoor PCB faulty, power
6x 16 time the compressor started
breakdown transistor damaged
Compressor wires are W hen PW M calculation results
PW M calculation
1x 21 disconnected, Power are 0% continued for 3 minutes or
results are abnormal
transistor is damaged longer
W hen PW M calculation results of
Compressor wires are
Input is 2A or lower 90% and an input current lower
2x 22 disconnected, outdoor PCB
(PW M 90% or higher) than the set v alv e continue for 3
is faulty
minutes or longer
Outdoor unit
W hen an abnormal stop occurs 3
error Serv ice v alv e is closed.
times with automatic recov ery
2x Abnormal stop 3 times Compressor output is open
3x 23 within 20 minutes after the
in 20 minutes phase. Electronic expansion
outdoor unit's power supply was
v alv e is faulty. Low on gas.
turned on.
Outdoor unit's fan Outdoor fan motor faulty. W hen a fan speed of 75rpm or
Outdoor fan
7x 27 motor is abnormal (DC Poor connection. Faulty lower continues for 30 seconds or
motor error
motor only) outdoor PCB longer.
W hen there is a current safe stop
1x 31 Cooling current safe 1 in current safe mode 1 mode
during cooling operation
W hen there is a current safe stop
2x 32 Heating current safe 1 in current safe mode 1 mode
Ov ercharge. Compressor during heating operation
3x Current Safe
lock W hen there is a current safe stop
3x 33 Cooling current safe 2 in current safe mode 2 mode
during cooling operation
W hen there is a current safe stop
4x 34 Heating current safe 2 in current safe mode 2 mode
during heating operation
0919.1
SERVICE MODE ERROR CODE & STOP CODE TABLE
Models SRK ZD-S, ZF-S, ZG-S ZFX-S, ZGX-S ZE-S, ZE-S1
Number of Flashes Stop or Error Content Cause Occurrence Conditions
(in Service Mode) Error Code Major Minor Category
Run LED Timer LED Category
(Green) (Amber)
W hen there is a current safe stop
5x 35 Cooling current safe 3 in current safe mode 3 mode
during cooling operation
W hen there is a current safe stop
Ov ercharge. Compressor
3x 6x 36 Current Safe Heating current safe 3 in current safe mode 3 mode
lock
during heating operation
W hen there is a current safe stop
Heating current safe 3
7x 37 in current safe mode 3 + 3A
+ 3A
mode during heating operation
Cooling ov erload 1 W hen there is a current safe stop
1x 41 (outdoor temp in ov erload 1 mode during
36~40*C) cooling operation
Heating ov erload 1 W hen there is a current safe stop
2x 42 (outdoor temp in ov erload 1 mode during
5~12*C) heating operation
Cooling ov erload 2 W hen there is a current safe stop
3x 43 (outdoor temp in ov erload 2 mode during
40~45*C) Ov ercharge. Compressor cooling operation
4x Current Safe
Heating ov erload 2 lock. Ov erload operation W hen there is a current safe stop
4x 44 (outdoor temp in ov erload 2 mode during
12~17*C) heating operation
W hen there is a current safe stop
Cooling ov erload 3
5x 45 in ov erload 3 mode during
(outdoor temp 45*C~)
cooling operation
W hen there is a current safe stop
Heating ov erload 3
6x 46 in ov erload 3 mode during
(outdoor temp 17*C~)
heating operation
Compressor W hen the discharge pipe's sensor
OFF 50 Discharge >110*C
ov erheat exceeds the set v alue
5x Power Cooling problem W hen power transistor temp
Power Transistor
1 51 transistor exceeds set v alue (compressor
>110*C
ov erheat stops).
Power supply faulty. W hen 1 min 55sec passes without
Signal not receiv ed
OFF 60 Incorrect wiring. Indoor/ communication from either the
for 1 min & 55 sec
outdoor PCB faulty outdoor or indoor being
Connections between W hen 10 sec passes after the
Serial signal Faulty interconnect indoor and outdoor are power is on without
6x 1x 61
error wiring faulty. Faulty indoor/ communication signals from the
outdoor PCB indoor/ outdoor unit being
Indoor/ outdoor PCB faulty. W hen 1 min 50 sec passes
Serial transmission
2x 62 Noise causing faulty without communication signals
error
operation from either indoor or outdoor unit
0919.1
SERVICE MODE ERROR CODE & STOP CODE TABLE
Models SRK ZD-S, ZF-S, ZG-S ZFX-S, ZGX-S ZE-S, ZE-S1
Number of Flashes Stop or Error Content Cause Occurrence Conditions
(in Service Mode) Error Code Major Minor Category
Run LED Timer LED Category
(Green) (Amber)
Compressor faulty. After the compressor starts,
1x 71 Less than 16 rps Compressor output is open when it stops at less than 16 rps
phase. EEV is faulty. due to rotor lock
Ov erload operation. W hen the comp stops at 16rps or
2x 72 16 rps or higher
Outdoor unit PCB is faulty. higher due to rotor lock
Phase switching
3x 73
defects (U phase)
7x Rotor lock Phase switching
4x 74 W hen compressor start fails 42
defects (V phase)
Compressor is faulty.
Phase switching times in succession and the
Compressor wiring is faulty.
5x 75 defects (W phase or reason for the final failure is rotor
Outdoor unit PCB is faulty
can’t distinguish) lock.
Comp software start
6x 76 (within 4 sec after
phase switching)
W hen indoor fan motor is
Indoor unit fan motor is Faulty connection. Faulty
OFF 80 detected to be running at
abnormal fan motor. Indoor PCB faulty
300rpm or lower.
Discharge pipe sensor W hen a disconnected signal
Senor wire disconnected
1x 81 is abnormal (temp below 7*C) is sent for 15
faulty connection
(anomalous stop) sec or longer as the sensor data
Indoor heat W hen a temperature of -20*C or
Senor wire disconnected
2x 82 exchanger sensor is lower is sensed cont. for 40 min
faulty connection
abnormal (anomalous during heating operation.
Outdoor heat W hen a temperature or - 50*C or
Senor wire disconnected
3x 83 exchanger sensor is lower is sensed cont. for 40 min
faulty connection
abnormal (anomalous during heating operation.
Protectiv e Anti - condensation High humidity. Faulty Anti-condensation prev ention
4x 84
8x control control humidity sensor control is operating
operation Indoor fan speed drops. W hen the anti-frost control
5x 85 Anti-frost control Indoor heat exchanger operates and the compressor
sensor short circuit stops during cooling operation.
Heating ov erload. Indoor
W hen high pressure control
fan speed drops. Indoor
6x 86 High pressure control operates during heating
heat exchanger sensor short
operation and the comp stops.
circuit
Short of gas. Discharge pipe W hen compressor ov erheating
Comp ov erheating
7x 87 sensor is faulty. Closed protectiv e control operates and
protection control
serv ice v alv e. the compressor stops.
Refrigeration cycle
Serv ice v alv e closed. Short W hen refrigerant cycle system
8x 88 system protectiv e
of gas. protectiv e control operates.
control
0919.1
SERVICE MODE ERROR CODE & STOP CODE TABLE
Models SRK ZJ-S, ZJ-S1,ZM-S, ZS-S ZHX-S, ZIX-S, ZJX-S,ZMX-S, ZSX-S ZK-S, ZM-S, ZR-S
Number of Flashes Stop or Error Content Cause Occurrence Conditions
(in Service Mode) Error Code
Run LED Timer LED
(Green) (Amber)
OFF 0 Normal - -
0919.1
SERVICE MODE ERROR CODE & STOP CODE TABLE
Models SRK ZJ-S, ZJ-S1,ZM-S, ZS-S ZHX-S, ZIX-S, ZJX-S,ZMX-S, ZSX-S ZK-S, ZM-S, ZR-S
Number of Flashes Stop or Error Content Cause Occurrence Conditions
(in Service Mode) Error Code
Run LED Timer LED
(Green) (Amber)
Short circuit in the power W hen it is judged that the power
Outdoor PCB is faulty, power transistor
1x 51 transistor (high side) transistor was damaged at the
damaged
Current cut circuit time the compressor started.
Refrigeration cycle
W hen the refrigeration cycle
7x 57 system protectiv e Serv ice v alv e closed. Short of gas.
protectiv e control operates
control
Refrigerant is ov ercharged. Compressor W hen there is a current safe
5x 8x 58 Current safe
locked. Ov erload operation. during operation.
W hen the current is 1A or less at
Compressor wiring is Compressor wiring is disconnected. the time the compressor started.
disconnected. Voltage Power transistor is damaged. Power W hen the power supply v oltage
9x 59
drop. Low speed supply construction is defectiv e. Outdoor drops during operation. W hen
protectiv e control PCB is faulty. the outdoor unit's speed is lower
than 26rps for 60 min.
After the compressor starts,
Ov erload operation. Faulty compressor.
OFF 60 Rotor lock when the compressor stops due
Faulty EEV. Faulty outdoor PCB.
to rotor lock.
W hen 10 sec passes after the
Connection lines power on without
Connection line is faulty. Indoor or
1x 61 between the indoor & communications signals from the
6x outdoor PCBs are faulty.
outdoor are faulty. indoor or outdoor being
detected correctly
W hen 7 min 35 sec passes
Indoor or outdoor unit PCBs are faulty. without communication signals
2x 62 Serial signal error
Noise causing faulty operation. from indoor or outdoor unit being
detected correctly.
W hen the indoor fan motor is
Indoor fan motor is faulty. Poor
OFF 80 Indoor fan motor is faulty detected to be running at 300
connection. Faulty indoor PCB.
rpm or lower
W hen a temp of -28*C or lower is
Indoor heat exchanger Indoor heat exchanger sensor wire faulty.
2x 82 sensed cont. for 40 min during
sensor abnormal Poor connection.
heating.
Anti-condensation High humidity condition. Faulty humidity Anti-condensation prev ention
4x 84
8x control sensor. control is operating.
W hen the anti-frost control
Indoor fan speed drops. Indoor heat
5x 85 Anti-frost control operates and the compressor
exchanger sensor is faulty
stops during cooling operation.
W hen high pressure control
Heating ov erload operation. Indoor unit
Heating high pressure operates during heating
6x 86 fan speed drops. Indoor heat exchanger
control operation and the compressor
sensor is short circuit.
stops.
0919.1
PAC SELF-DIAGNOSIS INFORMATION
FDT V, VD, VF, VF/1, VG, VH
FDTC V, VD, VF, VF/1, VH
FDU VF, VF/1, VG
Inverter PAC Indoor Units FDUM 1, 1R, V, VD, VF, VF/1, VG
FDE VG
FDEN V, VD, VF, VF/1
FDF VD
Error Code Indoor PCB LEDs Outdoor unit LEDs Description of Fault Possible Cause
RED GREEN (1) RED GREEN (1)
Off Flashing Off Flashing - Normal Operation
Power OFF, broken wire, blown fuse, broken transformer
No Error Off Off 2x Off Indoor unit power supply
wire
Code
Remote controller wires Poor or wrong connection, broken wire
3x Flashing Off Flashing
Remote controller Faulty Remote controller
Communication error (indoor-
"04 9F", Faulty interconnect wiring, faulty PCB
outdoor)
"W AIT" or Off Flashing 2x Flashing
Improper setting of master and slav e by Remote
"INSPECT I/U" Remote Controller
Controller
Communication error (indoor- Poor or wrong connection, broken wire, intrusion of noise,
E1 Off Flashing Off Flashing
remote control) faulty indoor PCB or remote control
Indoor - Outdoor communication
2x Flashing 2x Flashing Poor connection, incorrect wiring, indoor or outdoor PCB
fault
Electrical Noise CPU Runaway on Outdoor control PCB
E5
2x Flashing Off Flashing
Outdoor Control PCB Faulty Outdoor Control PCB (Communication Circuit)
2x Flashing Off Off Outdoor Control PCB Faulty Outdoor Control PCB or Power supply
Indoor heat exchanger temp
E6 1x Flashing Off Flashing Faulty sensor, poor connection, faulty indoor PCB
sensor
E7 1x Flashing Off Flashing Indoor return air temp sensor Faulty sensor, poor connection, faulty indoor PCB
Indoor heat exchanger temp
E8 1x Flashing Off Flashing Heating ov erload, faulty sensor, faulty indoor PCB
sensor
Blocked drain, faulty pump, faulty indoor PCB, faulty float
E9 1x Flashing Off Flashing Float switch activ ated
switch
E10 Off Flashing Off Flashing No. of indoor units connected Too many units connected to 1 controller (MAX 16)
No master assigned to slav es, incorrect wiring, broken
E14 3x Flashing Off Flashing Remote controller Fault
wire between master & slav e
Faulty Indoor fan motor, poor connection, faulty indoor
E16 1x Flashing Off Flashing Indoor fan motor
PCB
E18 1x Flashing Off Flashing Address Setting Error Address setting error of master and slav e indoor units
E20 1x Flashing Off Flashing Indoor fan motor Fan motor speed fault or faulty indoor Power PCB
E21 1x Flashing Off Flashing Panel Limit Switch error Defectiv e limit switch, air inlet panel set, I/D control PCB
E28 Off Flashing Off Flashing Remote Controller temp sensor Faulty Remote controller temp sensor
0919.1
PAC SELF-DIAGNOSIS INFORMATION
Error Code Indoor Unit Display Outdoor Location of trouble Description of trouble
Control
Run Light Timer Light PCB,
Green Amber Red LED
Installation, operation status Higher outdoor heat exchanger temp
Outdoor heat exchanger temp
E35 Off Flashing 2x Faulty outdoor heat exchanger temp sensor
sensor
Outdoor control PCB Faulty outdoor control PCB (temperature sensor input circuit)
Outdoor air temperature sensor Faulty outdoor air temp sensor, broken wire or poor connection
E38 Off Flashing 8x
Outdoor control PCB Faulty outdoor control PCB (temperature sensor input circuit)
Discharge pipe temperature
Faulty discharge pipe sensor, broken wire, poor connection
E39 Off Flashing 8x sensor
Outdoor control PCB Faulty outdoor control PCB (temperature sensor input circuit)
Outdoor control PCB,
Current cut (anomalous compressor ov er current)
E42 Off Flashing 1x compressor
Installation, operation status Serv ice v alv e closing operation
Outdoor control PCB, power
E47 Off Flashing 2x Anomalous inv erter ov er current
transistor
Outdoor fan motor Faulty outdoor fan motor
E48 Off Flashing Flashing
Outdoor control PCB Faulty outdoor control PCB
Power transistor, outdoor control
E51 Off Flashing 1x Power transistor error
PCB
Operation status Shortage of refrigerant
E57 Off Flashing 2x
Installation status Serv ice v alv e closed
E58 Off Flashing 3x Current safe stop Ov erload operation, ov er charge, compressor locking
E59 Off Flashing 2x Compressor, outdoor control PCB Anomalous compressor start up
0919.1
PAC SELF-DIAGNOSIS INFORMATION
FDCVA HEN, HENR, HENAR, HES, HESR, HESAR
Inverter PAC Outdoor FDC VN, VNA, VNP, VS, VSA, VNX, VSX
Error Code Indoor PCB LEDs Outdoor unit LEDs Description of Fault Possible Cause
E33 Off Flashing 1x Flashing - Power supply Anomalous current on inv erter primary side
Phase open circuit, faulty outdoor control PCB
E34 Off Flashing 1x Flashing Flashing Power supply
(3 Phase model)
Outdoor heat exchanger Ov erheat of condenser, faulty thermistor,
E35 Off Flashing 1x Flashing Flashing
thermistor faulty outdoor PCB
High discharge temp, faulty sensor, faulty
E36 Off Flashing 1x Flashing Flashing Discharge pipe thermistor
outdoor control PCB
Outdoor heat exchanger Poor connection, broken wire, faulty thermistor,
E37 Off Flashing 1x Flashing Flashing
thermistor faulty PCB
Poor connection, broken wire, faulty thermistor,
E38 Off Flashing 1x Flashing Flashing Outdoor ambient air sensor
faulty PCB
Poor connection, broken wire, faulty thermistor,
E39 Off Flashing 1x Flashing Flashing Discharge pipe thermistor
faulty PCB
Activ ation of HP switch (63H1), closed serv ice
E40 Off Flashing 1x Flashing Flashing High Pressure Error
v alv e, faulty PCB (63H1 Circuit)
E41 Off Flashing 1x Flashing 2 or 6x Power Transistor ov erheat Short circuit of air flow, faulty Inv erter PCB
Closed serv ice v alv e, faulty outdoor control
E42 Off Flashing 1x Flashing 1 or 5x Current Cut
PCB
Communication Error - Inv erter Poor Connection, faulty control or inv erter
E45 Off Flashing 1x Flashing Flashing
to Control PCB PCBs
E47 Off Flashing 1x Flashing 7x Control PCB, Power transistor Anomalous inv erter ov er v oltage
E48 Off Flashing 1x Flashing Flashing Condenser fan motor Faulty fan motor or outdoor PCB
Closed serv ice v alv e, short of gas, faulty LP
E49 Off Flashing 1x Flashing Flashing Low Pressure Error
sensor, faulty outdoor control PCB
E51 Off Flashing 1x Flashing 2 or 6x Inv erter Error Faulty Inv erter PCB
Poor connection, broken wire, faulty thermistor,
E53 Off Flashing 1x Flashing Flashing Suction pipe thermistor
faulty PCB
Closed serv ice v alv e, short of gas, faulty LP
E54 Off Flashing 1x Flashing Flashing Low Pressure Sensor Error
sensor, faulty outdoor control PCB
Poor connection, broken wire, faulty thermistor,
E55 Off Flashing 1x Flashing Flashing Under-dome temp thermistor
faulty PCB
E57 Off Flashing 1x Flashing Flashing Low Pressure Error Insufficient refrigerant
E59 Off Flashing 5x Flashing Off or 4x Compressor start up error Faulty power supply, faulty inv erter circuit.
E60 Off Flashing 1x Flashing - Compressor Faulty compressor, faulty inv erter circuit.
Central Controller
E75 Off Flashing Off Flashing - Poor connection, broken wire, faulty controller
communication error
0919.1
Master/ Slave and Group Settings
Master / Slave Settings
All split system indoor units are supplied set up as a master unit as default and this only needs changing when the system being
installed is a multi-split system, excluding SCM or KX systems, comprising of 2 to 4 RAC or PAC indoor units running off a PAC single
split outdoor unit. The remote control wires and all wires of the interconnecting cable go to each indoor unit including the slave units.
When using RAC SRK indoor units, excluding ZMP/ZSP models, on a multi-split each indoor unit needs an SC-BIKN-E interface to
allow the installation of the wired remote control and setup of the master slave settings.
All indoor units on a multi-split system must be in the same space and operate off a single wired remote control as there is no
refrigerant control in the indoor units.
Group Settings
When multiple systems need to be controlled off a single RC-EX1A, RC-EX3(A) or RC-E5 wired remote control each system needs to
be given a different address. The system addressing is set on PAC unit indoor boards using SW2 or on RAC indoor units via SW1 on
the SC-BIKN-E interface. Up to 16 indoor units can be connected to a wired remote, including multi-split systems incorporating PAC
outdoor units.
System Indoor Outdoor System Master/ Slave Group Address Master / Slave
Unit Unit Type Unit Switch Setting Switch #1 #2
1 FDT FDC Split Master SW2 0 SW5 OFF OFF
0919.1
E03 / E05 ERROR
These errors relate to the communications between the indoor unit and the outdoor unit. The errors could be due to
Incorrect address settings on indoor unit
Broken interconnecting cabling
Power Issue
Pump down initiated
faulty outdoor unit fan motor
faulty Electronic Expansion Valve (EEV)
Blown Fuse
Faulty PCB.
1. Check indoor unit SW2 (SW1) and SW5 (SW3) switch settings.
If the unit is alone on the remote control it is a master unit so SW5-1 (SW3-1) and SW5-2 (SW3-2) should both be OFF.
If there are multiple SYSTEMS connected to the remote then make sure EACH SYSTEM has a UNIQUE address selected on SW2 (SW1).
(See previous page “Master/Slave and Group Settings”.
2. Is the RED LED flashing on any of the connected indoor units PCBs?
If a unit has its Red led flashing three times then that unit is a SLAVE that cannot find its MASTER indoor unit (unit with both SW5(SW3) switches 1 and
2 both OFF and the same SW2(SW1) rotary switch setting (number).
If the voltage (Vdc) is 0V then the interconnecting cable is open circuit, ensure that the wire 3 has not been put through an external condensate pumps
high water cutoff, OR the outdoor unit has a fault
If the voltage is steady 24Vdc (16Vdc on SRC) there is a connection fault on the indoor unit or the indoor unit PCB is faulty.
If the voltage does not get down to 2.0Vdc or achieve 20Vdc (16Vdc on SRC) then there is interference in the cable so check the wire terminations.
If the voltage (Vdc) is 24Vdc then the interconnecting cable is open circuit OR the indoor unit has a fault.
If the voltage is steady is 0V with wire 3 disconnected then the outdoor unit PCB has a problem.
If the voltage does not get down to 2.0Vdc or achieve 20Vdc (16Vdc on SRC) then there is interference in the cable so check the wire terminations.
If the GREEN LED is not flashing then check the power supply (CNW) and fuses on the PCB. If the power and fuses are OK, wait a minute after
switching the mains OFF to the unit, then disconnect the fan motors (CNFAN1 & 2) and expansion valves (CNEEV1 and 2). Restore power and recheck
the Green LEDs state. If the LED starts flashing replace the fan motors and EEVs one at a time to identify the faulty item (See “TEST PROCEDURE –
ELECTROBNIC EXPANSION VALVE” and “DC FAN MOTOR TESTING”.
If the Green LED does not start flashing replace the PCB.
If the Green LED is flashing continuously and the RED LED is flashing TWICE there is a problem with the connection of the interconnecting cables (See
4. above).
0919.1
KX SELF-DIAGNOSIS INFORMATION
KX SELF-DIAGNOSIS INFORMATION
LED Display FDCA----HKXE4_HXKRE4. FDC----KXEN6, KXE6, KXRE6, KXZE1, KXZPE1,
Inverter KX KXZRE1
Indoor PCB Outdoor PCB
Error Code O/D 7 Green Red Green Red Location of Trouble Probable Causes
segment
display
keeps keeps Communication error (indoor- Poor or wrong connection, broken wire, intrusion
E1 stays off stays off
flashing flashing remote control) of noise, faulty indoor PCB or remote control
Number of connected indoor units exceeds the
keeps keeps keeps
E2 stays off Duplicated indoor unit address limitation, duplicated indoor unit address,
flashing flashing flashing
indoor control PWB anomaly.
Power not supplied to the O/D unit, mismatch
keeps 2x or stays keeps of pairing between I/D and O/D units, indoor
E3 stays off Outdoor unit signal line error
flashing off flashing control PWB anomaly, Outdoor control PWB
anomaly, Missing local wiring.
Unit address number setting error, remote
keeps 2xor stays keeps Communication error during control wires broken, poor
E5 2x
flashing off flashing operation connection/disconnection of remote control
wires, indoor control PWB anomaly
Indoor heat exchanger Anomalous connection of I/D heat exchanger
keeps keeps
E6 1x stays off thermistor (THI-R1, R2 or R3) temperature thermistor, I/D heat exchanger
flashing flashing
anomaly thermistor anomaly, I/D control PWB anomaly
Anomalous connection of I/D return air
keeps keeps Indoor return air temperature
E7 1x stays off temperature thermistor, I/D return air thermistor
flashing flashing thermistor (THI-A) anomaly
anomaly, I/D control PWB anomaly
I/D control PWB anomaly, Mistake in setting of
float switch, mistake in setting of optional
keeps keeps
E9 1x stays off Drainage trouble equipment, mistake in drain piping, drain motor
flashing flashing
anomaly, disconnection/breakage of drain
motor wires, CnI float switch connection fault
More than 16 indoor units
keeps keeps Excessiv e number of I/D units, remote control
E10 stays off stays off connected to a single remote
flashing flashing anomaly
control
keeps keeps Address setting error between IU address has been set using the "Master IU
E11 stays off stays off
flashing flashing master and slav e indoor units address set" function of remote control
Automatic address setting and manual address
keeps keeps keeps Address setting error by mixed
E12 stays off setting method are mixed when setting address
flashing flashing flashing setting method
of indoor units
Anomalous connection of I/D supply air
keeps keeps EEVKIT supply air temperature
E15 1x stays off temperature thermistor, I/D rsupply air thermistor
flashing flashing thermistor (THI-AF anomaly..
anomaly, I/D control PWB anomaly
Indoor fan motor anomaly I/D fan motor anomaly, foreign matter at
keeps keeps (FDT, FDTC, FDTW, FDTS, FDU, rotational area of fan propeller, fan motor
E16 1x stays off
flashing flashing FDUM, FDK, FDUT71, FDFW anomaly, dust on control PWB, blown fuse,
series) external noise, surge
Address setting error of the master indoor unit,
keeps keeps Address setting error of master no power to the master indoor unit, no
E18 1x stays off
flashing flashing and slav e indoor units connection of super link signal wires between
master and slav e indoor unit
0919.1
KX SELF-DIAGNOSIS INFORMATION
LED Display
Inverter KX FDCA----HKXE4_HXKRE4. FDC----KXEN6, KXE6, KXRE6, KXZE1, KXZPE1
Indoor PCB Outdoor PCB
Error Code O/D 7 Green Red Green Red Location of Trouble Probable Causes
segment
display
Indoor unit operation check or
keeps keeps Mistake in SW7-1 setting due to forgetting to
E19 1x stays off drain motor check mode
flashing flashing turn off SW7-1 after indoor operation check
anomaly
Indoor fan motor speed I/D fan motor anomaly, foreign matter at
keeps keeps anomaly (FDT, FDTC, FDTW, rotational area of fan propeller, fan motor
E20 1x stays off
flashing flashing FDTS, FDU, FDUM, FDK, FDUT71, anomaly, dust on control PWB, blown fuse,
FDFW series) external noise, surge
keeps keeps Defectiv e panel switch Defectiv e panel switch, disconnection of wiring,
E21 1x stays off
flashing flashing operation (FDT) defectiv e I/D control PWB
Unmatched pairing of 1.5kW KX indoor and KX6
keeps keeps Wrong connection with
E22 2x stays off /KXR6 outdoor unit, Indoor control PCB
flashing flashing Outdoor unit
anomaly, Outdoor control PCB anomaly
Anomalous connection of remote control
keeps keeps Remote control temperature temperature thermistor, remote control
E28 stays off stays off
flashing flashing thermistor anomaly (Thc) temperature thermistor anomaly, remote control
PWB anomaly
keeps keeps Unmatched connection of Indoor control PCB anomaly, Outdoor control
E30 stays off 1x
flashing flashing indoor and outdoor unit PCB anomaly
Mistake in address setting of outdoor units, more
keeps keeps Duplicated outdoor unit
E31 stays off 1x than 129 I/D units connected, no setting of
flashing flashing address number
master/slav e setting switch for combination use
Open L3 phase on power Anomalous power supply at primary side,
keeps keeps
E32 stays off 2x supply at primary side or outdoor control PWB anomaly, Incorrect power
flashing flashing
incorrect phase rota supply phase rotation
keeps keeps Discharge pipe temperature Discharge pipe temperature anomaly, SV1,2
E36-1 stays off 1x anomaly, breakage in coil, faulty main body,
flashing flashing error, Tho-D1
O/D control PWB anomaly, insufficient amount
E36 keeps keeps Discharge pipe temperature of refrigerant, insufficient airflow v olume, short
E36-2 stays off 2x
flashing flashing error, Tho-D2 circuit of airflow
keeps keeps
E36-3 stays off 3x Liquid flooding anomaly KX6 product only
flashing flashing
Outdoor heat exchanger
keeps keeps
E37-1 stays off 1x temperature thermistor
flashing flashing
anomaly, Tho-R1
Outdoor heat exchanger
keeps keeps
E37-2 stays off 2x temperature thermistor
flashing flashing
anomaly, Tho-R2
Outdoor heat exchanger
keeps keeps
E37-3 stays off 3x temperature thermistor
flashing flashing
anomaly, Tho-R3
E37
Outdoor heat exchanger
keeps keeps
E37-4 stays off 4x temperature thermistor
flashing flashing Broken thermistor harness or the internal wire of
anomaly, Tho-R4
sensing section, disconnection of thermistor
Outdoor sub cooling coil
keeps keeps harness connection, O/D control PWB anomaly
E37-5 stays off 5x temperature thermistor 1
flashing flashing
anomaly, Tho-SC
Outdoor sub cooling coil
keeps keeps
E37-6 stays off 6x temperature thermistor 2
flashing flashing
anomaly, Tho-H
keeps keeps Outdoor air temperature
E38 stays off 1x
flashing flashing thermistor anomaly, Tho-A
keeps keeps Discharge pipe temperature
E39-1 stays off 1x
flashing flashing thermistor anomaly, Tho-D1
E39
keeps keeps Discharge pipe temperature
E39-2 stays off 2x
flashing flashing thermistor anomaly, Tho-D2
Short circuit of airflow at condenser side of heat
exchanger/disturbance of airflow/cloged filter
keeps keeps High Pressure anomaly, 63H1-1, /fan motor anomaly, disconnection of high
E40 stays off 1x
flashing flashing 2 activ ated pressure (HP) switch connector, breakage of HP
switch harness, closed serv ice v alv es, HP sensor
(PSH) anomaly, HP switch anomaly
Anomalous high temperature of power
keeps keeps Power transistor ov erheat,
E41-1 stays off 1x transistor is detected 5 times within 60 minutes.
flashing flashing CM1
Power transistor anomaly, power transistor
E41
temperature thermistor anomaly, inv erter PWB
keeps keeps Power transistor ov erheat,
E41-2 stays off 2x anomaly, outdoor fan motor anomaly,
flashing flashing CM2
anomalous cooling fan motor for inv erter
0919.1
KX SELF-DIAGNOSIS INFORMATION
LED Display
FDCA----HKXE4_HXKRE4. FDC----KXEN6, KXE6, KXRE6, KXZE1, KXZPE1,
Inverter KX Indoor PCB Outdoor PCB KXZRE1
Error Code O/D 7 Green Red Green Red Location of Trouble Probable Causes
segment
display
keeps keeps
E42-1 stays off 1x Current cut, CM1 Compressor anomaly, refrigerant leak, power
flashing flashing
E42 transistor module anomaly, anomalous power
keeps keeps
E42-2 stays off 2x Current cut, CM2 supply for INV PWB, O/D fan motor anomaly
flashing flashing
keeps keeps Power transistor ov erheat, Anomalous high temperature of power transistor
E51-1 stays off 1x is detected 15 minutes continuously. Broken
flashing flashing CM1
E51 thermistor harness or the internal wire of sensing
keeps keeps Power transistor ov erheat, section, disconnection of thermistor harness
E51-2 stays off 2x
flashing flashing CM2 connection, O/D control PWB anomaly
Suction pipe temperature
keeps keeps
E53-1 stays off 1x thermistor anomaly, Tho-S,
flashing flashing Broken thermistor harness or the internal wire of
CM1
E53 sensing section, disconnection of thermistor
Suction pipe
keeps keeps harness connection, O/D control PWB anomaly
E53-2 stays off 2x temperaturethermistor
flashing flashing
anomaly, Tho-S, CM2
Broken sensor harness, disconnection of sensor
keeps keeps
E54-1 stays off 1x Low pressure anomaly (PSL) harness connection, sensor (PSH, PSL) anomaly,
flashing flashing
O/D control PWB anomaly, anomalous
E54
installation conditions, insufficient airflow
keeps keeps
E54-2 stays off 2x High pressure anomaly (PSH) v olume, excessiv e or insufficient refrigerant
flashing flashing
amount
keeps keeps Under dome temperature
E55-1 stays off 1x Broken thermistor harness or the internal wire of
flashing flashing thermistor anomaly, Tho-C1
E55 sensing section, disconnection of thermistor
keeps keeps Under dome temperature
E55-2 stays off 2x harness connection, O/D control PWB anomaly
flashing flashing thermistor anomaly, Tho-C2
keeps keeps Power transistor temperature
E56-1 stays off 1x Broken thermistor harness or the internal wire of
flashing flashing anomaly, Tho- P1
E56 sensing section, disconnection of thermistor
keeps keeps Power transistor temperature
E56-2 stays off 2x harness connection, O/D control PWB anomaly
flashing flashing anomaly, Tho- P2
keeps keeps Anomalous compressor by loss Insufficient time elapsed after the power
E58-1 stays off 1x supplied before compressor start up (unit
flashing flashing of synchronism, CM1
E58 started without crankcase heater ON),
keeps keeps Anomalous compressor by loss compressor anomaly, inv erter PWB anomaly,
E58-2 stays off 2x
flashing flashing of synchronism, CM2 power transistor anomaly
Error Code O/D 7 Green Red Green Red Location of Trouble Probable Causes
segment
display
Keeps Keeps Rotor position detection error, automatically after 3 minutes delay. If this
E60-2 Stays off 2x anomaly occurs 4 times within 15 minutes after
flashing flashing CM2
the initial detection, error is displayed
Communication error between
keeps keeps
E61-1 stays off 1x the master unit and slav e units,
flashing flashing Signal wire anomaly, O/D control PWB
Slav e unit 1
E61 anomaly, INV PWB anomaly, inrush current
Communication error between
keeps keeps prev ention resistor anomaly
E61-2 stays off 2x the master unit and slav e units,
flashing flashing
Slav e unit 2
Emergency stop. When an ON
keeps keeps
E63 stays off 1x signal is inputted to the CNT Factor for emergency stop
flashing flashing
terminal of I/D control PWB
keeps keeps Central control
E75 stays off stays off Poor connection, broken wire, faulty controller
flashing flashing communications error
The indoor PCB has been replaced but the
links/switches on the replacement hav e not
keeps keeps
E85 stays off stays off Indoor unit PCB setting error been configured the same as on the original
flashing flashing
PCB, specifically SW8-3/J7 which is currently
open/off and needs to be closed/on.
keeps keeps Master/Slav e Outdoor Unit
- OPE 3 stays off stays off Inv alid combination of outdoor units
flashing flashing Control Switch Error
keeps keeps Correct the SW4 settings to match the outdoor
- OPE 7 stays off stays off SW4 Setting incorrect
flashing flashing unit model.
keeps keeps SW5 setting (Test Run or Pump Reset the SW5 switchs as the required function
- OPE 10 stays off stays off
flashing flashing down) in slav e outdoor unit can only be initiated in the master outdoor unit
Individual systems can auto address as standard by turning the power on to the outdoor unit first then switching on power to individual indoor units allowing a second
between them.
Installations with a Central Controller or multiple systems installed should be manually addressed as follows:
Do not turn on the power to the indoor or outdoor units until the indoor unit addressing has been completed.
The two green rotary switches (SW1 & SW2) on the outdoor unit should be set to a unique outdoor unit address (new S/L [KX6/KXZ]: 0~31, old S/L: 0~47) and the
two (SW3 & SW4) on the indoor unit PCB should match those on the control PCB of the master outdoor unit piped to them.
Where there are multiple outdoor units piped together they must all be set the same on the green SW1 & SW2 rotary switches and be set as master (Both OFF) or
slave units using the SW4-7 and SW4-8 dip switches. (When addressing systems allow for slave units, which have the master address +1 or +2 so System 0 with 3
outdoor units would use addresses 0, 1 and 2 therefore the next available system address is 4).
The indoor unit blue rotary switches (SW1 & SW2) and SW5-2 are used to give the unit a unique individual address (new S/L [KX6/KXZ]: 0~127, old S/L: 0~47) on
the Superlink network.
Note: as KX outdoor units have a 6 Hour compressor crankcase warm up period on first power switch their Mains on as quickly as possible.
0919.1
PFD Box Replacement
Compatibility for PFD BOX
Outdoor unit Indoor unit PFD BOX Super link Compatibility Remark
OLD OLD OK
KX4 NEW
NEW OLD OK Requires wiring modification
KXR4A NEW
OLD OLD OK
KX6 / KXZE1 NEW
NEW OLD OK
NEW
OLD OLD OK
KX4 NEW
NEW OLD OK Requires wiring modification
KXR6 NEW
OLD OLD OK
KX6 / KXZE1 NEW
NEW OLD OK
NEW OK
OLD OLD
KX4 NEW
NEW OLD
KXZR1 NEW
OLD OLD
KX6 / KXZE1 NEW
NEW OLD OK
NEW OK
OLD PFD BOX = PFD***E, PFD***ER or PFD112X4ER NEW PFD BOX = PFD***3E, PFD***4E, PFD1123X4 or PFD1124X4
0919.1
Applying New PFD box to KXRE4 Systems
These instructions also apply when replacing existing PFD boxes with PFD***4E PFD Boxes
When replacing a PFD***E or PFD***ER branch control box on a KXRE4 system with the newer style PFD boxes the wiring needs modifying as
KX4 indoor units do not have the CNT2 connection only CNT so the new relay box is incompatible. It is therefore imperative that the existing
relay box is in good condition AND is of the 4 wire type as it will need to be re-used. If the branch control box is a PFD***E it will have the 3 wire
relay box which will need to be replaced with the 4 wire relay box (HRP Code: 631085).
The new PFD box being installed comes with a relay box which needs to be discarded as it is incompatible with the indoor unit. The
interconnecting cable from the PFD box to the relay box will also require modification as their plugs will be different due to the different number
of cables used.
The recommendation is to remove the plug from the new PFD boxes cable and replace it with the plug from the original PFD box modifying the
wire arrangement to suit and insulating the unused Yellow wire.
To remove the plug use a small screwdriver to push the lock pin while pulling the wire.
Keep pulling the wire while pushing the second lock pin until the pin pulls out of the connector housing.
Remove the housing from the wiring looms of both the original PFD box and the new box.
Discard the housing from the new PFD box and insert the pins of the new PFD boxes wiring loom into the
connector housing from the original PFD box as follows
When the volt free contact closes between terminal 1 (Red) & 6 (Orange) the unit will start, regardless of whether it was running or not, (if the
unit was already running, it will continue to run).
When the contact opens the unit will stop, regardless of whether it was running or not prior to the switch opening.
Supplier: RS Components.
Relay Part. No.: 121-8074
Link all the positive terminals (A1) of the relay/s together and connect to terminal 1 (Red) on the CnT connection.
Connect the negative terminals (A2) of the relays to the terminal you require.
Indoor unit operating: Connect to the wire no. 2 (Black) Shown as XR1 on the Diagram.
Heating mode: Connect to the wire no. 3 (Yellow) Shown as XR2 on the Diagram.
Compressor run: Connect to the wire no. 4 (Blue) Shown as XR3 on the Diagram.
Common Alarm: Connect to the wire no. 5 (Brown) Shown as XR4 on the Diagram
0919.1
Changing Operation of the CnT connector, 635566’s, On/Off Control.
The On/Off operation characteristics can be changed by either setting Jumper1 and Jumper3 (or SW7-1 and SW7-3 if fitted) on the indoor PCB
or via the “IU Function settings” menu on the wired remote control RC-E5, RC-EX1A or RC-EX3. To make the setting via the wired remote
control please see the remote control installation instructions.
To configure the ON/Off operation via the indoor unit control PCB, (FD models only) see below.
Normal operation, [Default setting], J1 & J3 are intact. (SW7-1 and SW7-3 both on)
When CnT contact 1 to 6 is closed, operation starts, and when it is open operation stops.
Re-start from the remote controller is allowed.
Pulse operation, when J1 is cut & J3 is intact, (SW7-1 off and SW7-3 on).
Each time CnT contact 1 to 6 is pulsed open/closed/open, the operation changes over, (on to off/off to on).
Re-start from the remote controller is allowed.
Operation prohibited control (A), when J1 is intact & J3 is cut (SW7-1 on and SW7-3 off).
When CnT contact 1 to 6 is open, the unit will stop and re-start from the remote controller is blocked.
When CnT contact 1 to 6 is closed, the unit remains stopped but re-start from remote controller is allowed.
Operation prohibited control (B), J1 & J3 are cut, (SW7-1 and SW7-3 both off).
When CnT contact 1 to 6 is open, the unit will stop and re-start from the remote controller is blocked.
When CnT contact 1 to 6 is closed, the unit will auto restart.
To configure the ON/Off operation via the SC-BIKN-E interface PCB, (SR models only) see below.
0919.1
KX4, KX6 and KXZE1 Outdoor Unit Service Switch Settings
It is best to do this test on each individual VRF system prior to connection to a central control network and to the whole central control network
once all systems are installed and commissioned.
Once the installation has been completed and with all units connected to the same Superlink (A/B) network, (Indoor units, Outdoor units and
Central Controllers), powered OFF check the resistance, at the outdoor unit and furthest indoor unit, across A and B terminals in Ohms.
If there are more than one system on the site check each system individually. Once all systems are individually checked then check the whole
A/B network.
If the result above is ≤ 100Ω then split the Superlink network in 2 or more sections for checking.
If the resistance measured is less than 100Ω check the A/B cable isn’t connected to a mains cable or connected to the remote control X/Y
terminals on an indoor unit.
With no cables connected the resistance of the X/Y terminals on the indoor and outdoor unit PCBs is 4Ω to 5Ω.
0919.1
Compressor Windings Resistances
Testing Method
1) Setup Procedure
a) Turn off the power to the system.
c) Remove the terminal cover from the compressor and disconnect the wires U, V and W.
d) With your multi-meter set for Ohms (Ω) check the resistances U-V, V-W, U-W.
e) Check the values obtained against the figures in the following lists for the relevant unit / compressor model.
f) Using a Mega meter or the mega Ohms (MΩ) setting on your multi-meter test the resistance
of each compressor terminal to Earth, either on an unpainted part of the compressor body, to
the condensing unit chassis or to an earth terminal in the electrics box.
If you do not have a Mega meter set your multi-meter to the highest resistance
setting available to do the test.
The reading should be greater than 1MΩ on a Mega meter or infinity on a multi meter.
2) Diagnosis
If the any of the terminal to terminal readings read infinity or over range then you have an open
circuit winding.
If any of the terminal to terminal readings are less than 0.1Ω then you have a short circuit in the
compressor windings or water in the compressor oil.
If the reading between the compressor terminal and earth is low, ie measured in Ohms, then the
compressor windings are down to earth
If the reading to earth is not 0Ω or is less than 1 MΩ (or infinity on a multi meter) then you could have moisture in the
system so repeat test f) after running the system for 5-10 minutes. Do not wait for the compressor to cool down for this
second test.
0919.1
RAC Models Compressor Resistance(ohms)
U-V U-W V-W
SRC20HG 2RS127D5AA04 4.023
SRC28HG 2PS146D5BC04 3.941
SRC40HG-1 RM5515ENE7 6.058 3.899 2.159
SRC52HE-2 RM5522GNE4 3.927 2.323 1.604
SRC63HE-2 RM5526GNE4 4.122 2.775 1.347
SRC71HE-2 2JS386D5AB02 1.135
SRC20HG-S RM-B5077MNE 10.878 7.026 3.852
SRC28HG-S 5PS102DAB 7.172 3.309 3.863
SRC40HG-S 5KS150DB 5.735 3.529 2.206
SRC50HE-S1 RM-B5518MNE5 4.136 2.46 1.676
SRC56HE-S1 RM-B5120MNE5 3.927 2.323 1.604
SRC20-35ZJ-S, SRC20-50ZM-S, SRC20-35ZS-S RM-B5077MDE1 1.703
SRC50ZM-S, SRC50ZS-S 5RS132XAB21 1.417 1.435 1.392
SRC63-71ZE-S1 TNB220FLBM1 0.88
SRC63-80ZK-S, SRC63-80ZM-S, SRC60-80ZR-S RM-T5118MDE2 1.154
SRC20-25ZS-W RM-C5077SBE2 4.428
SRC35ZS-W RM-B5077SBE2 1.703
SRC50ZS-W 9RS102XDA21 1.728 1.761 1.705
SRC20-35ZIX-S RM-B5077MDE1 1.703
SRC50-60ZHX-S, SRC50-60ZIX-S 5CS130XGB04 0.953
SRC20-35ZJX-S, SRC20-35ZMX-S RM-B5077MDE1 1.703
SRC40-60ZJX-S 5CS130XGB04 0.953
SRC20-35ZSX-S, SRC20-35ZSX-SA, SRC20-35ZSXH-S RM-T5111MCE2 1.786
SRC40-60ZMX-S, SRC40-60ZSX-S RM-T5113MCE2 0.864
SRC20-60ZSX-W RM-T511111SWE3 1.786
SRC25-35ZJ-SA, SRC20-35ZJP-S, SRC25-35ZJR-S, SRC20-35ZJX-SA,
RM-B5077MDE1 1.703
SRC20-35ZMP-S SRC25-35ZSP-S
SRC45ZMP-S, SRC45ZSP-S GKT128MFA 1.104
DXC09-12Z3-S RM-B5077MDE1 1.703
DXC18Z3-S 5RS132XAB21 1.417 1.435 1.392
SCM40ZG-S 5RS102X 1.047 1.064 1.029
SCM45-48ZG-S 5CS102XFD 0.642 0.636 0.652
SCM60-80ZG-S TNB220FLBMT 0.88
SCM40-50ZJ-S RM-T5113MDE2 1.619
SCM60-80ZJ-S, SCM60-80ZM-S, RM-T5118MDE2 1.154
SCM100-125ZJ-S, SCM100-125ZM-S RM-T5126MDE21 0.293
SCM40-45ZS-S RM-T5111MFE2 1.703
SCM50ZS-S RM-T5113MFE2 1.703
0919.1
KX Models Compressor Resistance(ohm)
0919.1
Test Procedure – Inverter Checker Compatibility
1. RAC 2. PAC
Model Type (FDC***VN, VS, VNX, VSX)
SRC ZG-S, ZGX-S, SCM ZG-S A Capacity Type
SCM100~125ZJ-S1 B 1Ph 3Ph
SRC40~60ZJX-S, SRC63~80ZK-S 71VN/VNX B
SRC20~50ZJ-S/C, SRC25~60ZJX-S/C C 71~100VNP C
SRC25~45ZJP-S1, SCM40-80ZJ-S/C 100, 125, 140 B B
SRC40~60ZHX, SRC40~60ZIX-S 200, 250 A
SRC20~50ZJ-S, SRC25~35ZJX-S D
SRC25~45ZJP-S, SCM40~80ZJ-S
2. KX
Unit Settings for Inverter Checker Test (FDCA***KXK('R)E4R, FDC***KX('R)E6)
Type A: No special settings required Capacity Type
Type B: Requires dip switch SW10-4 turning ON KX4 KX6
Type C: Connector required to put unit in TEST mode 112, 140, 155 A B
Type D: Not compatible with inverter checker. 224, 280 A B
335 ~680 A B
Inverter Types
Type A: 120° Conduction Control
Type B, C & D: Vector Control
c) Judge the Inverter PCB by the ON/OFF status of the 6LED’s of the inverter
checker.
0919.1
Test Procedure – Using an Inverter Checker
Type B - FDC VN, VS, VNA, VSA, VNX, VSX & KX6 Outdoor Units
Testing Method
1) Setup Procedure
a) Turn off the power to the system.
b) Remove terminal cover from compressor and disconnect wires U, V and W.
c) Connect disconnected wires to an inverter checker U (Red), V (White) and W (Black).
d) Switch JSW10-4 on the outdoor unit’s inverter PCB ON.
d) Judge the Inverter PCB by the ON/OFF status of the inverter checkers 6 LED’s
d) Judge the Inverter PCB by the ON/OFF status of the inverter checkers 6 LED’s
e) Power off and remove short connector from CNROM once test is completed.
0919.1
Test Procedure – 1PH & 3PH Diode Module
“WARNING” Power off the unit, waiting a minimum 3 minutes before removing any applicable wiring. Ensure
to measure that the DC voltage has discharged sufficiently before carrying out the below testing.
G-K 240V
0919.1
Test Procedure – 3 PH Transistor Module
“WARNING” Power off the unit, waiting a minimum 3 minutes before removing any applicable wiring.
Ensure to measure that the DC voltage has discharged sufficiently before carrying out the below testing.
Measure the resistance of the points shown in the following table using a circuit tester.
P, N, U, V and W are the terminal No. shown in the above drawing.
<Judgement>
If the resistance is 0- a few kOhms there is a possibility that the elements are damaged
so replace the power transistor.
0919.1
Test Procedure – Electronic Expansion Valve
0919.1
DC FAN MOTOR TESTING
Expected Readings of Control PWB VDC Outputs to DCFM Expected Readings of DC Fan Motor Circuit Board
Resistances
Multi Meter Test Points for VDC Multi Meter Test Points for Ω
Multi-meter Red Multi-meter PCB DC Volts Multimeter Multi-meter DCFM PWB Resistance
Probe Black Probe Black Probe Red Probe Value
Vm Gnd # 300 ~ 350 Vdc Vm Gnd # > 1 MΩ
Vcc Gnd # 15 Vdc Vcc Gnd # > 4 KΩ
Vsp Gnd * 2 ~ 7 Vdc Vsp Gnd # > 100 KΩ
Vfg Gnd * 2 ~ 7 Vdc Vfg Gnd
* All Series – Voltages are only present during operation.
# If Resistance Values are ok, confirm with DCFM Tester.
# ZM Series onwards - Voltages are only present Note: If no resistance value is evident, reverse multi-
during operation. meter probes and re-test.
IMPORTANT NOTE: The current version of the DCFM Tool, Part No: RMA006A012A (short/wide model) can run/test
the Type C fan motor. The original version of the DCFM Tool, Part No: RMA006A012
0919.1
DC FAN MOTOR TESTING
KX Models
0919.1
THERMISTOR TEMPERATURE & RESISTANCE CHARACHERISTICS
0919.1
TROUBLE SHOOTING REFRIGERATION SYSTEM
Refrigerant Pressure Cause
Location Extra Low Low Normal High Extra High
Excessive refrigerant overcharge
High Side • Non condensibles in the system
Faulty outdoor fan motor
High Side • Blocked outdoor unit heat exchanger
Liquid flooded outdoor heat exchanger
High indoor return air temperature
High Side • Excessive load
Insufficient refigerant
High Side • Gas leak
Blockage
Ineffective compressor compression
High Side • Liquid refrigerant flooding back from indoor unit
Low Side • Bypass valve open
0919.1
Refrigerant Piping Information
RAC CURRENT MODELS
Model Precharged Maximum Maximum Vertical Factory Additional Pipe Sizes MCB
Piping Piping Piping Length (m) Charge Charge R410A Liquid Pipe Gas Pipe Rating
Length (m) Length (m) O/D Above I/D Above R410A (kg) per m (g/m) " (mm) " (mm) A
SRC25ZMP-S, 10 15 10 10 0.655 20 1/4" (6.35) 3/8" (9.52) 16
SRC35ZMP-S 15 15 10 10 0.810 N/A 1/4" (6.35) 3/8" (9.52) 16
SRC45ZMP-S 15 25 15 15 1.200 20 1/4" (6.35) 1/2" (12.7) 16
SRC25ZSP-S, 10 15 10 10 0.655 20 1/4" (6.35) 3/8" (9.52) 16
SRC35ZSP-S 15 15 10 10 0.810 N/A 1/4" (6.35) 3/8" (9.52) 16
SRC45ZSP-S 15 25 15 15 1.200 20 1/4" (6.35) 1/2" (12.7) 16
SRC25ZM-S 15 15 10 10 0.750 N/A 1/4" (6.35) 3/8" (9.52) 16
SRC35ZM-S 15 15 10 10 1.050 N/A 1/4" (6.35) 3/8" (9.52) 16
SRC50ZM-S 15 25 15 15 1.350 20 1/4" (6.35) 1/2" (12.7) 16
SRC20_25ZS-S 15 20 10 10 0.750 20 1/4" (6.35) 3/8" (9.52) 16
SRC35ZS-S 15 20 10 10 0.950 20 1/4" (6.35) 3/8" (9.52) 16
SRC50ZS-S 15 25 15 15 1.250 20 1/4" (6.35) 1/2" (12.7) 20
SRC20_35ZMX-S 15 15 10 10 1.200 N/A 1/4" (6.35) 3/8" (9.52) 16
SRC50_60ZMX-S 15 30 20 20 1.500 20 1/4" (6.35) 1/2" (12.7) 16
SRC20_35ZSX-S 15 25 15 15 1.450 20 1/4" (6.35) 3/8" (9.52) 16
SRC50_60ZSX-S 15 30 20 20 1.500 20 1/4" (6.35) 1/2" (12.7) 16
SRC63ZR-S 15 30 20 20 1.550 20 1/4" (6.35) 1/2" (12.7) 16
SRC71ZR-S 15 30 20 20 1.800 25 1/4" (6.35) 5/8" (15.88) 20
SRC80ZR-S 15 30 20 20 1.900 25 1/4" (6.35) 5/8" (15.88) 20
FDC100VNP 15 30 20 20 2.550 60 3/8" (9.52) 5/8" (15.88) 32
0919.1
Refrigerant Piping Information
Historic Models
Model Precharged Maximum Maximum Vertical Factory Additional Pipe Sizes
Piping Piping Piping Length (m) Charge Charge R410A Liquid Pipe Gas Pipe
Length (m) Length (m) O/D Above I/D Above R410A (kg) per m (g/m) "" (mm) "" (mm)
SRC20_25ZD,ZF,ZG 15 15 10 10 0.900 N/A 1/4" (6.35) 3/8" (9.52)
SRC20_325ZGX-S 15 15 10 10 1.200 N/A 1/4" (6.35) 3/8" (9.52)
SRC20,25ZJ-S 15 15 10 10 0.750 N/A 1/4" (6.35) 3/8" (9.52)
SRC35ZD,ZG 15 15 10 10 1.100 N/A 1/4" (6.35) 3/8" (9.52)
SRC35ZJ-S 15 15 10 10 1.050 N/A 1/4" (6.35) 3/8" (9.52)
SRC20ZJ-S1 15 15 10 10 0.750 N/A 1/4" (6.35) 3/8" (9.52)
SRC25,35ZJ-S1 15 15 10 10 1.150 N/A 1/4" (6.35) 3/8" (9.52)
SRC50ZD,ZG,ZJ-S,ZJ-S1 15 25 15 15 1.350 20 1/4" (6.35) 3/8" (9.52)
SRC20,25,35,ZIX,ZJX-S,ZJX-S1 15 15 10 10 1.200 N/A 1/4" (6.35) 3/8" (9.52)
SRC50,60ZFX,ZGX,ZHX,ZIX 15 30 20 20 1.400 20 1/4" (6.35) 1/2" (12.7)
SRC50,60ZJX-S 15 30 20 20 1.500 20 1/4" (6.35) 1/2" (12.7)
SRC63_71-S,S1 15 30 20 20 1.900 25 1/4" (6.35) 5/8" (15.88)
SRC63,71,80,ZK-S 15 30 20 20 1.800 25 1/4" (6.35) 5/8" (15.88)
SRC63ZM-S 15 30 20 20 1.800 25 1/4" (6.35) 5/8" (15.88)
SRC71_80ZM-S 15 30 20 20 1.800 25 1/4" (6.35) 5/8" (15.88)
SCM45ZG-S 20 30 15 15 1.600 20 2x 1/4" (6.35) 2x 3/8" (9.52)
SCM60ZG-S 30 40 15 15 2.200 20 3x 1/4" (6.35) 3x 3/8" (9.52)
SCM80ZG-S 40 70 20 20 3.150 20 4x 1/4" (6.35) 4x 3/8" (9.52)
SCM45ZJ-S 30 30 15 15 2.000 N/A 2x 1/4" (6.35) 2x 3/8" (9.52)
SCM60ZJ-S,S1 40 40 15 15 2.500 N/A 3x 1/4" (6.35) 3x 3/8" (9.52)
SCM80ZJ-S,S1 40 70 20 20 3.150 20 4x 1/4" (6.35) 4x 3/8" (9.52)
SCM100,125ZJ-S,S1 50 90 20 20 6.000 20 5x 1/4" (6.35) 5x 3/8" (9.52)
FDCVA151,201HEN 30 40 30 15 1.550 20 1/4" (6.35) 1/2" (12.7)
FDCVA251HEN 30 40 30 15 1.750 20 1/4" (6.35) 5/8" (15.88)
FDCVA302HENR,AR 30 50 30 15 2.950 60 3/8" (9.52) 5/8" (15.88)
FDCVA402_602HENR,AR 30 50 30 15 3.800 60 3/8" (9.52) 5/8" (15.88)
FDC71VN 30 50 30 15 2.950 60 3/8" (9.52) 5/8" (15.88)
FDC100VN 30 50 30 15 3.800 60 3/8" (9.52) 5/8" (15.88)
FDC125VN 30 50 30 15 3.800 60 3/8" (9.52) 5/8" (15.88)
FDC140VN 30 50 30 15 3.800 60 3/8" (9.52) 5/8" (15.88)
FDC100VS 30 50 30 15 3.800 60 3/8" (9.52) 5/8" (15.88)
FDC125VS 30 50 30 15 3.800 60 3/8" (9.52) 5/8" (15.88)
FDC140VS 30 50 30 15 3.800 60 3/8" (9.52) 5/8" (15.88)
FDC200VS 30 70 30 15 5.400 60 3/8" (9.52) 7/8" (22.22)
FDC250VS 30 70 30 15 7.200 120 1/2" (12.7) 7/8" (22.22)
Note: If the one way pipe length is less than 3m remove refrigerant from the system pre-charge
SRC20- 80 Models – 200g
FDC71-90VNP Models – 200g
FDC100VNP Model – 600g
FDC71-200 Models – 1500g
FDC250VS Model - 2400g
0919.1
KX SYSTEM REFRIGERANT CHARGE CALCULATION
KX4 VRF Systems
The additional charge to be added for local refrigerant piping is calculated as follows:
Required Charge( R) = { ( l1 x 0.022) + (l2 x 0.054) + (l3 x 0.11) + (l4 x 0.17) + (l5 x 0.25) ( l6 x 0.35) } x A
0919.1
KX6 MICRO and MINI VRF Systems
The Additional Charge calculation is as follows:
Additional Charge = S + { ( l1 x 0.022) + (l2 x 0.054) + (l3 x 0.110) + (l4 x 0.170) }
0919.1
KX6 VRF Systems
The Additional Charge calculation is as follows:
Additional Charge = I + S + [ { ( l1 x 0.022) + (l2 x 0.054) + (l3 x 0.12) + (l4 x 0.18) + (l5 x 0.26) ( l6 x 0.37) } x A]
IMPORTANT
If the additional Charge (P) exceeds the following charges the system MUST be split:
Model Additional
Charge P
FDC224-680KXRE6 50.0 kg
735-1360KX(R)E6 100.0 kg
0919.1
Additional Charge (I) for Indoor Units
Indoor Unit Capacity F Sum of indoor unit model numbers i.e FDT112KXE6F
For R401A the tonnes CO2 equivalent is calculated by multiplying the total system charge weight (T) by 2.088
Leak Inspection Frequency (R32) No Leak Detection System Leak Detection System Fitted
Less than 7.41kg R32 No Leak Check No Leak Check
7.41kg R410A / 5 tonnes CO2 equiv. 12 Months 24 Months
74.01kg R410A / 50 tonnes CO2 equiv. 6 Months 12 Months
740.74kg R410A / 500 tonnes CO2 equiv. Mandatory Leak detection 6 Months
Leak Inspection Frequency (R410A) No Leak Detection System Leak Detection System Fitted
Less than 2.39kg R410A No Leak Check No Leak Check
2.39kg R410A / 5 tonnes CO2 equiv. 12 Months 24 Months
23.94kg R410A / 50 tonnes CO2 equiv. 6 Months 12 Months
239.4kg R410A / 500 tonnes CO2 equiv. Mandatory Leak detection 6 Months
0919.1
MHI Product Support
Tel: 03301 235 598
Email: support@mhitechnical.co.uk
0919.1