2.75 Maint Manual
2.75 Maint Manual
2.75 Maint Manual
technical MANUAL
MANUFACTURING QUALITY
Perforating Guns and Hardware
SINCE 1966
Delivering Quality Downhole
Logging Instruments Since 1994
REVISION...........................................................................................................................................................00
REVISION DATE.....................................................................................................................................8/24/2012
PURPOSE.................................................................................................................... Correct assembly parts list
TOOL SPECIFICATIONS............................................................................................................... 14
TOOL SPACING............................................................................................................................. 15
ISO ASSEMBLY............................................................................................................................. 20
O-RING ASSEMBLY...................................................................................................................... 21
CHASSIS ASSEMBLY................................................................................................................... 23
BLOCK DIAGRAM......................................................................................................................... 25
GO CONTACTS............................................................................................................................ 36
AUXILIARY EQUIPMENT.............................................................................................................. 54
The items to which these General Terms and Conditions refer are the items supplied or sold by
Hunting Titan Ltd (hereinafter referred to as “Hunting Titan”) to the purchaser thereof (hereinafter
referred to as “Buyer”). These items are sold only under the following General Terms and Conditions:
1. Price.
(a) All prices are expressed in United States dollars net FOB (or FCA if Buyer is located in any
jurisdiction outside the United States of America) Hunting Titan’s facility in the United States of
America, as specified in Hunting Titan’s quotation or other sale documentation, and unless otherwise
agreed in writing by Hunting Titan, are subject to change without notice and are at the prices in effect
at the time of order placement. Quotations will be given on request for any item(s) offered by Hunting
Titan. Quotations will remain in effect only for the period of validity specified therein or, if no such
period is stated, for thirty (30) days from the date the quotation is given.
(b) All prices are exclusive of costs of transportation and insurance and federal, state and local use,
sales, property (ad valorem) and similar taxes and license fees, import duties and the like. Buyer
agrees, by purchase of an item, to pay such costs, taxes, fees and duties, and where appropriate,
report the same. When applicable, such costs, taxes, fees, and duties will appear as separate items
on Hunting Titan’s invoice.
2. Payment.
(a) Payment for all items is net cash United States funds on delivery or shipment except that a Buyer
with an established credit account currently approved by Hunting Titan shall pay net cash within thirty
(30) days following invoice date. Partial shipments will be invoiced as made. Invoices are payable in
Pampa, Gray County, Texas, USA. All payments shall be made in U.S. dollars, legal currency of the
United States of America, to the exclusion of any other currency.
(b) Interest from due date until payment at the maximum rate allowable by law but in any event not
more than eighteen percent (18%) per annum will be charged on invoices unpaid sixty (60) days after
due date. If unpaid amounts are collected through legal proceedings or an attorney, Buyer shall pay
reasonable attorneys’ fees and court costs. Hunting Titan shall never be entitled to receive, collect or
apply as interest any amount in excess of the highest non-usurious rate of interest permitted by
applicable law (the “Maximum Rate”). In the event that Hunting Titan ever receives, collects or applies
as interest any amount in excess of the Maximum Rate, the amount which would be excessive interest
shall be deemed to be a partial payment on the amount Buyer owes to Hunting Titan, or if Buyer does
not owe any amount to Hunting Titan, any remaining excess shall be paid to the Buyer, and in such
event, Hunting Titan shall not be subject to any penalties provided by any law for contracting for,
charging, taking, reserving or receiving interest in excess of the Maximum Rate.
3. Hold harmless terms.
(A) BUYER AGREES TO UNCONDITIONALLY PROTECT, DEFEND, INDEMNIFY AND HOLD
HUNTING TITAN, ITS EMPLOYEES, OFFICERS, AGENTS, AFFILIATES AND SUBSIDIARIES
HARMLESS FROM AND AGAINST ALL DEMANDS, CLAIMS, SUITS, CAUSES OF ACTION,
COSTS, EXPENSES, AND DAMAGES THAT HUNTING TITAN MAY AT ANY TIME SUFFER OR
SUSTAIN OR BECOME LIABLE FOR UNDER ANY LEGAL THEORY, INCLUDING WITHOUT
LIMITATION, CONTRACT, WARRANTY, DECEPTIVE TRADE PRACTICE, NEGLIGENCE,
Buyer specifically acknowledges that any items supplied to Buyer under these General Terms and
Conditions may be subject to the jurisdiction of the U.S. Export Administration Regulations (“EAR”)
(Title 15 of the U.S. Code of Federal Regulations Part 730 et seq.) and U.S. trade embargo
regulations (Title 31 of the U.S. Code of Federal Regulations Part 500 et seq.). Accordingly, Buyer
agrees, and, if applicable, shall cause each of its customers who in turn acquires items sold under
these General Terms and Conditions to agree, that no item supplied or sold under these General
Terms and Conditions will be: (a) reexported, transshipped, sold, or otherwise transferred to any
country other than the country where Hunting Titan has expressly agreed to ship the item, except as
may be authorized under U.S. law, and then only with the prior written authorization of Hunting Titan;
or (b) reexported, transshipped, sold, or otherwise transferred to persons within the country where
Hunting Titan has expressly agreed to ship the item if such a reexportation, transshipment, sale, or
transfer would violate U.S. law.
February 7, 2012; New Hunting Titan Logo and name changed throughout document.
The Titan/Tekco R.I.B. and Bond tools are available with a temperature probe located
above the transmitter. The operating range of the probe is 0° to 450° Fahrenheit. All
calibrations are done inside of the Xilinx programmable chip for the temperature probe
and the auxiliary temperature board programs the span only. The zero is set in the
programmable chip on the main board.
The temperature is logged as a transit-time curve, located after the tools calibrate pulse
on the Scientific Data Logging System. The temperature is calibrated so that 0°
Fahrenheit = 500 µsec from start of the tool sync and 400° Fahrenheit = 1700 µsec from
the start of the tool sync, creating a span of 1200µsec. (1° Fahrenheit = 3 µsec) For
example 75° Fahrenheit would be 500 µsec + 3 x 75 µsec = 725 µsec in time.
Please note that different line conditions and logging systems can change the zero
starting point, but the span will not change; for example, the discriminate point on the
slope of the sync pulse and how much delay there is between the sync pulse and transmit
fire. All of the software settings like sync, Q, Fc, etc. affect the zero point. This can be
corrected by the offset in the temperature calibration information in the Scientific Date
System.
The temperature is displayed as a pulse but logged like a transit-time curve. This came
about via conversations with Scientific Data about the best way for them to present the
temperature curve in the Warrior system. The Warrior systems with 5.0 revision software
can only sample every 3µsec, the 7.0 and newer revisions can sample every 1µsec. Due
to the slower sampling rate of the older Warrior software the temperature curve will
bounce +/- 1° Fahrenheit.
Please note, casing leaks have been found with this probe and many customers use this
option for bottom hole temp readings, but it will not have the same response time as a
production logging temp tool, and is not intended to replace or duplicate a temp tool log.
Rev. 02-01-2010
Part Number..................................................................................................................8010-2757HPE237-2.2-00
Description.............................................................................3 FT. / 5 FT. BOND TOOL 2 3/4” O.D. (with Temp)
Measure Point:
Temp.............................................................................................................................................. 77” (195.58 cm)
Xmit................................................................................................................................................. 70” (177.8 cm)
3 Ft................................................................................................................................................ 52” (132.08 cm)
5 Ft.................................................................................................................................................. 40” (101.6 cm)
t THE BOND TOOL GATES THE PULSE INFORMATION ON LINE WITH THE SONIC SIGNALS.
t A LARGE 3 1/4” XMIT ASSY IS ALSO AVAILABLE FOR LARGE CASING. XMIT FREQ 16 kHz RECOMMENDED FOR
9 5/8” AND LARGER PIPE SIZES.
F
F
Manual : 100T27AT
17 1 2 3 4 5
E E
6 7 8
D D
9 10 11 12 13 14 10 15 16 18
C C
B B
Page 16
8 7 6 5 4 3 2 1
F
F
Manual : 100T27AT
19 36 35 34 20 22 CAN OIL FILL SCREW
REF: TOP SUB ASSY 10-32 X 3/8" PAN HD
2 HERE W/ O-RING 0111-008-V95
8012-275-101-SA1
6 PLACES
E E
23
D D
20 21 24 25 27 20 21 24 28 32
2 HERE
2 HERE #10 WASHER
C C
B B
Page 17
Date: 02/22/2010
Page # 1
1 2 4
6 A
SECTION A-A
7 8
A
3 5
5 4 3 2 1
Date: 07/28/2011
Page # 1
F
F
2 2 2 6 5 3
1
Manual : 100T27AT
E E
3 4 B
2 8 2 TYP FOR ALL TYP FOR ALL
8 KEMLON CONNECTORS CAN SCREWS
D A 9 9 A D
7
ISOLATOR DISK 2
B B 1
8012-275-417
A
6 5 3 C 5 3 2
6
C C
O-RING ASSEMBLY
B B
DETAIL A
SCALE 1 : 1 UNLESS OTHERWISE SPECIFIED: NAME DATE
B C TITAN SPECIALTIES, LTD.
DIMENSIONS ARE IN INCHES DRAWN D WHITSON 1/2/2008
TOLERANCES: TITLE:
ANGULAR: MACH 1/2° CHECKED
A ONE PLACE DECIMAL: .050 2 3/4" 3 FT 5 FT O-RING ASSY
TWO PLACE DECIMAL: .015 ENG APPR. A
THREE PLACE DECIMAL: .005
FOUR PLACE DECIMAL: .0005 MFG APPR.
PROPRIETARY AND CONFIDENTIAL MACHINED FINISHES 125 MAX COMMENTS
THE INFORMATION CONTAINED IN THIS REMOVE ALL BURRS AND
DRAWING IS THE SOLE PROPERTY OF SHARP EDGES MIN. R.010 SIZE DWG. NO. REV
TITAN SPECIALTIES, LTD. ANY
REPRODUCTION IN PART OR AS A FINISH HEAT TREAT MATERIAL
WHOLE WITHOUT THE WRITTEN 8010-275-000-OR 00
PERMISSION OF TITAN SPECIALTIES, LTD.
IS PROHIBITED.
C
DO NOT SCALE DRAWING SCALE: NONE WEIGHT: LBS. SHEET 1 OF 1
8 7 6 5 4 3 2 1
Page 21
Date: 08/18/2009
Page # 1
Date: 08/18/2009
Page # 1
Date: 08/19/2009
Page # 1
F
F
1 2 3 4 B C 5 6 7
Manual : 100T27AT
E E
TOP VIEW
A
8 9
D D
C
10 D E 11 12 C
CHASSIS ASSEMBLY
BOTTOM VIEW 7 F
Page 23
Date: 02/22/2010
Page # 1
Date: 02/22/2010
Page # 1
SIT RESISTORS:
HMP SOLDER
8010-27592P-T X
Page 26
Date: 01/29/2008
Page # 1
00
2 1/4”, 2 3/4” 3Ft. - 5Ft. BOnD With cal
ScheMatic
tiMinG
10tS27at
hUDSOn
10/08/07
Manual : 100T27AT
Sit ReSiStORS:
R7 - Select FOR 3.3V @ cn3
20K 1/4W (e4700-1/4W-271-20K)
X
R5 - Select FOR DRiFt
FOR 400° SiGnal cOMP 68K (e4700-1/4W-271-68K)
FOR 350° & BelOW 680K
hMP SOlDeR
8012-27592P-P X
Page 30
Date: 01/03/2008
Page # 1
hUDSOn ScheMatic
2 1/4”, 2 3/4”, 3 1/4” teK-cO
10/05/07 BOnD tOOl POWeR
12PS27at 00
Page 32
tO l1 (chOKe)
e1800-023-1105
tO t1 e5600-022-1017 iSSUeD at lateR aSSY
iSSUeD at lateR aSSY
Manual : 100T27AT
Sit ReSiStORS: R6, R7
750 OhM 5W = e4700-95J750e
500 OhM 5W = e4700-25J500e
400 OhM 5W = e4700-25J400e
StaRt With R6 = 750 OhM & R7 = 500 OhM
X
Select FOR tOOl PWR 120 VDc @ 50 ma
hMP SOlDeR
8012-27592P-X X
Page 33
Date: 01/03/2008
Page # 1
P/N given is 5W
& 5W on PCB
P/N given is 5W
& 5W on PCB
hUDSOn
ScheMatic
2 3/4” XMit FiRe BD.
10/08/07
12XS27at 00
Page 35
GO CONTACTS
8 7 6 5 4 3 2 1
F
F
E E
D D
C C
B B
ENG APPR.
GO BOX CONTACTS A
THREE PLACE DECIMAL: .005
FOUR PLACE DECIMAL: .0005 MFG APPR.
PROPRIETARY AND CONFIDENTIAL MACHINED FINISHES 125 MAX COMMENTS
THE INFORMATION CONTAINED IN THIS REMOVE ALL BURRS AND
DRAWING IS THE SOLE PROPERTY OF SHARP EDGES MIN. R.010 SIZE DWG. NO. REV
C
TITAN SPECIALTIES, LTD. ANY
REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE WRITTEN
PERMISSION OF TITAN SPECIALTIES, LTD.
FINISH HEAT TREAT MATERIAL
80KT-GOBOX 00
IS PROHIBITED.
DO NOT SCALE DRAWING SCALE: NONE WEIGHT: LBS. SHEET 1 OF 1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F
F
E E
D D
C C
B B
ENG APPR.
GO PIN CONTACTS A
THREE PLACE DECIMAL: .005
FOUR PLACE DECIMAL: .0005 MFG APPR.
PROPRIETARY AND CONFIDENTIAL MACHINED FINISHES 125 MAX COMMENTS
THE INFORMATION CONTAINED IN THIS REMOVE ALL BURRS AND
DRAWING IS THE SOLE PROPERTY OF SHARP EDGES MIN. R.010 SIZE DWG. NO. REV
C
TITAN SPECIALTIES, LTD. ANY
REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE WRITTEN
PERMISSION OF TITAN SPECIALTIES, LTD.
FINISH HEAT TREAT MATERIAL
80KT-GOPIN 00
IS PROHIBITED.
DO NOT SCALE DRAWING SCALE: NONE WEIGHT: LBS. SHEET 1 OF 1
8 7 6 5 4 3 2 1
1) Position tool horizontally, then raise the down-hole end approximately 18”.
2) Position the filler port screw at 12 o’clock. then remove the screw and install evacuation adapter.
3) Position vacuum chamber as to not let any oil into the tool. turn on the vacuum pump and evacuate the air from
the tool. Verify that the vacuum gauge reaches 25-29 inches of mercury. if not, check for leaks.
4) if air persists in the vacuum hoses make sure the o-ring on the adaptor is good and that the adapter is tight. if so
then replace the o-rings in the can and on the mandrel.
5) after approximately 10 minutes of evacuating, position the vacuum chamber to let the oil flow into the tool. turn
off the vacuum pump and open the air inlet valve to let the tool pull in oil and reach ambient pressure.
6) Place a ½” spacer over the mandrel of the can. Slowly pull the can, by hand, snug against the spacer to finish
filling the can with oil. Remove the evacuation adapter and install the filler port screw.
7) Using a screwdriver or pry bar approximately 12” long in the ½” space, attempt to pry the can into the closed
position. if the can feels solid, no further evacuation is needed. if the can feels spongy, indicating air, it needs to
be re-evacuated.
F
F
Manual : 100T27AT
17 1 3 4 5
2
E E
6 7 8
D D
9 10 11 12 13 14 10 15 16 18
C C
B B
COMPLETE RING KIT ASSY
35 FOR O-RING ONLY USE 8010-275-000-OR
FOR BACK UP ONLY USE 8010-275-000-BAK
Page 40
8 7 6 5 4 3 2 1
F
F
Manual : 100T27AT
19
REF: TOP SUB ASSY 34 20 21 22 CAN OIL FILL SCREW
E 8012-275-101-SA1 10-32 X 3/8" PAN HD E
2 HERE W/O-RING 0111-008-V95
6 PLACES
23
D D
20 21 24 25 27 20 21 24 28 32
2 HERE 2 HERE #10 WASHER
C C
B B
Page 41
Date: 02/19/2010
Page # 1
Manual : 100T27AT
Page 43
Date: 02/22/2010
Page # 1
Date: 02/22/2010
Page # 1
hMP SOlDeR
8012-2759hP X
Page 45
Date: 01/04/2008
Page # 1
00
FOR TEK-CO BOND TOOLS
AUX TEMP BOARD
SCHEMATIC
12HS27AT
HUDSON
10/08/07
REVISIONS
REV. DESCRIPTION BY APPR
DATE ECO # OVED
00 SHOW BACKUP RING LOCATION JDH 5/11/2009 757
F
F
E E
4 1
D D
BelDen 28 aWG
2 3
C C
B B
ENG APPR.
TEMP PROBE ASSEMBLY A
THREE PLACE DECIMAL: .005
FOUR PLACE DECIMAL: .0005 MFG APPR.
PROPRIETARY AND CONFIDENTIAL MACHINED FINISHES 125 MAX COMMENTS
THE INFORMATION CONTAINED IN THIS REMOVE ALL BURRS AND
DRAWING IS THE SOLE PROPERTY OF SHARP EDGES MIN. R.010 SIZE DWG. NO. REV
C
TITAN SPECIALTIES, LTD. ANY
REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE WRITTEN
FINISH HEAT TREAT MATERIAL
8012-275-403-TPA 00
PERMISSION OF TITAN SPECIALTIES, LTD.
IS PROHIBITED.
Material <not
DO NOT SCALE DRAWING specified> SCALE: NONE WEIGHT: 0.03 LBS. SHEET 1 OF 1
8 7 6 5 4 3 2 1
Date: 05/11/2009
Page # 1
The gates can be changed on this window by clicking on the waveform that needs to be adjusted (Note the
dark border around the selected waveform) and then using the buttons in the top right corner of the
waveform window. To move the gate right or left on the x-axis use the buttons labeled “<<” to move it to
the left or the button labeled “ >>” to move the gate to the right. The width of the gate can be increased
by selecting the “<” or “>” button and decreased by using the “>” or “<” button.
Note: It is recommended that you keep all of your gate widths the same. Approximately 30 µsec works
well with most tool types.
Also, specific waveforms can be viewed by selecting Options / Enable and selecting the waveforms that
you want displayed. Reducing the number of waveforms gives you a screen that is easier to work with.
Remember to click on the waveform before adjusting the gates.
Before gating on the first arrival use the Panel Control / Sonic / Slider Bar to increase/decrease the signal.
Make sure that none of the signals are saturated (larger than 2.5mV). If you are going to be running logs
in casing that is smaller than your calibration tank, be aware that the signals will be larger in smaller
casings, so decrease your signal to accommodate this.
Note: The signal height on the screen is not valid if you are in threshold mode.
AT THIS POINT YOU SHOULD HAVE YOUR GATE (WHITE LINE) ON ALL THE FIRST
POSITIVE ARRIVALS OF ALL THE SIGNALS BEING DISPLAYED. (The CAL pulse first arrival
should be positive. If the first arrival is not positive, the polarity can be changed through Warrior /
Utilities / Edit Logging Tool Details.)
On the Waveform Window, select the signal to be set up, Threshold Mode and use the UP/DOWN
Arrows to move the red threshold line to a suitable position where the threshold catches the first arrival.
Make sure it is high enough to avoid baseline noise (This may be above or below the baseline). Threshold
Mode is only used to set the travel time thresholds.
After all of the gates are set select Source / Save As. Give this setup a name, such as “2-3/4 Cal Tank
Amplitudes”. If there is a problem later the setting can be restored by selecting Source / Load and
selecting that setup name.
Now move all of the Amplitude gates off of the E1 peaks to the base line before the forerunner and E1.
On the Acquisition Window select Action / Calibrate / Pipe Zero Cal. A window will appear to sample the
base line noise.
Make sure the gates for all signals are on the flat part of the baseline before the first arrival. Click on the
“Sample” button.
The Sample & Average Sensor(s) box will appear. Click on the “Begin” button. When the sample is
complete, monitor the values they should be very close to zero. If they are click the “Accept” button. If
the values are not close to zero click the “Reject” button and correct the problem.
Note: These values will be updated when doing the well site air zero cal.
On the Acquisition Window select Action / Calibrate / Pipe Reference. The SCBL E1 Amplitude
Calibration window will appear to sample the first arrival pipe amplitude. The Free Pipe mV of the casing
you are sampling is in the cell at the top of the window.
Note: If the value is not there or not correct check to see if the Casing OD and Maximum Amplitude were
input into the Variables Window.
Make sure the gates for all signals are on the positive part of the first arrival. Click on the “Sample”
button. The Sample & Average Sensor(s) box will appear.
Select “Sample”; after the sampling has finished select “Accept”. The calibration gains and offsets for
each waveform are displayed. The offsets on all waveforms should be near zero. The gains should range
from 20 to150. Select “OK”.
The SCBL E1 Amplitude Calibration window will appear with the raw voltage readings displayed. Select
“Accept”.
Note: If you need to make more than one calibration for each tool you must enter a different Serial
Number.
Do not do a downhole cal with the same Serial Number because if you accept the cal and it is no good you
will have overwritten the good shop cal, which can be utilized, if there is no Free Pipe found in the well.
Note: To create a new serial number. Go to the Warrior Screen, select Utilities / Edit Logging Tool
Details. Select your tool and current serial number. Select Copy / Serial Number then enter the “alias”
Serial Number which you will use to do other cals on the same tool without overwriting the original. Then
Click “Ok” and a new serial number is created.
See the “RIB & Bond Users Manual and Set Up Procedures” for more detailed instruction for Tank and
Field calibrations.
2 3/4" OD Tools
These values are provided as a guide line to help find first arrivals, and determine bonding levels.
They are calculated using travel time for fresh water in the well bore and must be changed for oil or mud.
Sync gain adjustment changes arrival times, and any air or gas in the fluid changes everything.
CASING DATA TRANSIT TIME IN µSEC CLASS A 3000 PSI Cement POZ MIX 1500 PSI Cement
WALL FREE PIPE 100% 100% 60% Bond Cut Off 100% 100% 60% Bond Cut Off
SIZE WEIGHT I.D. THICKNESS Radials 3' 5' CEMENT ATTENUATION CEMENT ATTENUATION
E2 E1 E1 (MV) (MV) (DB/FT) MV DB (MV) (DB/FT) MV DB