OPTMIZATION

Clinker drop test - Kiln 2 DEPARTMENT

Date 6-May-21
Objective
This test is to
1/ Calculate Raw meal / clinker ratio in stable operation by weighing clinker and dust during 24 hours
2/ Calculate Kiln feed accuracy (Poldos Counter)

Procedure
Clinker to be diverted to off spec bin by stopping the last pan conveyor
Clinker bin level to be taken before and after the test
Clinker to be measured by truck weighing continiously for 24 hours
Dust to be collected and measured by weighing, while raw mill stopped.
Kiln feed counter to be recorded hourly along the test
Kiln operation to remain in stable condition and key parameters to be recorded
(Kiln feed, process fans, oil, kiln rpm, and other main parameters should be kept as constant as possible)

Calculation With:
method Ckm = Clinker weight measured
Factor calculation Dm = Hourly dust weight measured
Fck = KF / Ckm (1) KF = Ckm * 1.57 / (1 - Dratio) (3)
Pind = Kiln feed counter as showing
Kiln feed accuracy Dratio = Dm x hours / Pind
ε = (RM - Pind) / RM (2)

Measurement
Clinker has been measured by truck weighing continiously for 24 hours (cross check)
Clinker bin level has been taken before and after the test
Dust weightment done 4 hrs
Raw meal consumption has been recorded in 2 ways: from counter and from IP21
Kiln operation has been in stable condition during the test

Measure Calculation
Clinker weight (Ckm) tpd 5243 Dust ratio %
Dust weight (Dm) tph 21.87 Corrected feed (KF) ton
Kiln feed (Pind) ton 9240 Corrected kiln feed tph
Kiln feed tph 385

Ratio (ck1) - 1.762

Ratio (ck2) - 1.665
Relative error (ε) % 5.87%

Name

Signature
 OPTMIZATION
DEPARTMENT

6-May-21

dust during 24 hours

as constant as possible)

measured
ght measured
Dratio) (3)
er as showing
Pind

eck)

lculation
5.68%
8728
364
 Alsafwa Cement Company (Production Department)
Date : 4-May-21
K2 Clinker Weighment
Clinker Weighment Start @ : Hrs. 9:45
S# Time in Dumper No Tare Weight Gross weight Net Weight (Kg)

1 10:05 3 15.22 41.06 25.84

2 10:07 4 16.44 40.72 24.28
3 10:10 5 15.52 41.12 25.6
4 10:17 3 15.22 42.08 26.86
5 10:28 4 16.44 42.56 26.12
6 10:34 5 15.52 41.3 25.78
7 10:39 3 15.22 42.26 27.04
8 10:44 4 16.44 41.56 25.12
9 10:54 5 15.52 41.86 26.34
10 11:02 3 15.22 42.16 26.94
11 11:12 4 16.44 40.48 24.04
12 11:15 5 15.52 40.52 25
13 11:22 3 15.22 41.24 26.02
14 11:25 4 16.44 41.46 25.02
15 11:33 5 15.52 40.54 25.02
16 11:45 3 15.22 43.26 28.04
17 11:47 4 16.44 41 24.56
18 11:55 5 15.52 40.32 24.8
19 12:01 3 15.22 40.08 24.86
20 12:13 4 16.44 42.64 26.2
21 12:19 5 15.52 40.24 24.72
22 12:23 3 15.22 41.94 26.72
23 13:11 4 16.44 41.96 25.52
24 13:12 5 15.52 41.4 25.88
25 13:13 3 15.22 42.6 27.38
26 13:21 4 16.44 41.34 24.9
27 13:24 5 15.52 40.1 24.58
28 13.:26 3 15.22 40.6 25.38
29 13:31 4 16.44 40.92 24.48
30 13:35 5 15.52 40.16 24.64
31 13:38 3 15.22 41.36 26.14
32 13:42 4 16.44 41.46 25.02
33 13:46 5 15.52 40.54 25.02
34 13:49 3 15.22 41.32 26.1
35 13:53 4 16.44 42.28 25.84
36 13:58 5 15.52 40.22 24.7
37 14:00 3 15.22 43.34 28.12
38 14:23 4 16.44 41.7 25.26
39 14:25 5 15.52 41.08 25.56
40 14:27 3 15.22 41.64 26.42
41 14:33 4 16.44 40.56 24.12
42 14:35 5 15.52 39.96 24.44
43 14:40 3 15.22 41.86 26.64
44 14:58 4 16.44 40.76 24.32
45 15:00 5 15.52 40.38 24.86
46 15:02 3 15.22 40.28 25.06
47 15:08 4 16.44 38.8 22.36
48 15:27 5 15.52 40.94 25.42
49 15:28 3 15.22 41.3 26.08
50 15:30 4 16.44 40.28 23.84
51 15:37 5 15.52 38.46 22.94
52 15:38 3 15.22 41.28 26.06
53 16:22 4 16.44 40.88 24.44
54 16:24 5 15.52 40.74 25.22
55 16:28 3 15.22 41.18 25.96
56 16:32 4 16.44 40.16 23.72
57 16:35 5 15.52 38.96 23.44
58 16:37 3 15.22 40.08 24.86
59 16:43 4 16.44 39.56 23.12
60 16:46 5 15.52 38.72 23.2
61 16:48 3 15.22 38.88 23.66
62 16:53 4 16.44 39.4 22.96
63 16:58 5 15.52 38.42 22.9
64 17:00 3 15.22 39.96 24.74
65 17:13 4 16.44 41.36 24.92
66 17:23 5 15.52 39.26 23.74
67 17:25 3 15.22 40.28 25.06
68 17:34 4 16.44 35.2 18.76
69 17:38 5 15.52 37.68 22.16
70 17:39 3 15.22 40.66 25.44
71 17:43 4 16.44 40.94 24.5
72 17:49 5 15.52 40.86 25.34
73 18:02 3 15.22 42.56 27.34
74 18:04 4 16.44 39.22 22.78
75 18:14 5 15.52 39.58 24.06
76 18:21 3 15.22 41.04 25.82
77 18:24 4 16.44 38.86 22.42
78 18:33 5 15.52 40.5 24.98
79 18:35 3 15.22 41.42 26.2
80 19:21 4 16.44 40.08 23.64
81 19:23 5 15.52 40.64 25.12
82 19:26 3 15.22 42.76 27.54
 83 19:32 4 16.44 40.58 24.14
84 19:39 5 15.52 40.08 24.56
85 19:42 3 15.22 40.6 25.38
86 19:44 4 16.44 41.28 24.84
87 19:53 5 15.52 40.24 24.72
88 20:04 3 15.22 43.06 27.84
89 20:17 4 16.44 44.34 27.9
90 20:19 5 15.52 38.9 23.38
91 20:22 3 15.22 42.02 26.8
92 20:30 4 16.44 45.6 29.16
93 20:32 5 15.52 38.38 22.86
94 20:35 3 15.22 43 27.78
95 20:43 4 16.44 44.64 28.2
96 20:45 5 15.52 39.7 24.18
97 20:47 3 15.22 40.14 24.92
98 20:54 4 16.44 44.28 27.84
99 20:57 5 15.52 40.16 24.64
100 21:02 3 15.22 42.9 27.68
101 21:44 5 15:52 43.98 28.46
102 21:46 3 15.22 44.16 28.94
103 21:50 4 16.44 46.8 30.36
104 21:55 5 15.52 39.84 24.32
105 21:57 3 15.22 42.2 26.98
106 22:00 4 16.44 44.64 28.2
107 22:05 5 15.52 40.42 24.9
108 22:08 3 15.22 42.34 27.12
109 22:40 5 15:52 40.2 24.68
110 22:45 3 15.22 43.5 28.28
111 22:47 4 16.44 48.84 27.4
112 22:51 5 15.52 40.22 24.7
113 22:55 3 15.22 40.96 25.74
114 22:58 4 16.44 45.12 28.68
115 23:36 5 15.52 45.02 29.5
116 23:37 3 15.22 43.72 28.5
117 23:40 4 16.44 45.68 29.24
118 23:46 5 15.52 43.16 27.64
119 23:48 3 15.22 41.82 26.6
120 23:52 4 16.44 46.02 29.58
121 23:57 5 15.52 41.4 25.88
122 23:59 3 15.22 42.8 27.58
123 0:04 4 16.44 46.14 29.7
124 0:38 5 15.52 44.68 29.16
125 0:40 3 15.22 42.5 27.28
126 0:42 4 16.44 45.12 28.68
127 0:50 5 15.52 42.3 26.78
128 0:52 3 15.22 41.46 26.24
129 0:55 4 16.44 45.06 28.62
130 5 15.52 42.64 27.12
131 3 15.22 43 27.78
132 4 16.44 46.64 30.2
133 5 15.52 44.7 29.18
134 3 15.22 42.76 27.54
135 4 16.44 46.4 29.96
136 5 15.52 44.3 28.78
137 3 15.22 43.04 27.82
138 4 16.44 45.34 28.9
139 5 15.52 43.5 27.98
140 3 15.22 42.88 27.66
141 4 16.44 45.36 28.92
142 5 15.52 44.3 28.78
143 3 15.22 43.46 28.24
144 4 16.44 44.54 28.1
145 5 15.52 43.58 28.06
146 3 15.22 41.78 26.56
147 4 16.44 43.44 27
148 5 15.52 42.02 26.5
149 3 15.22 41.34 26.12
150 4 16.44 44.14 27.7
151 5 15.52 42.68 27.16
152 3 15.22 41.3 26.08
153 4 16.44 44.94 28.5
154 5 15.52 43.66 28.14
155 3 15.22 41.48 26.26
156 4 16.44 43.64 27.2
157 5 15.52 43.92 28.4
158 3 15.22 42.84 27.62
159 4 16.44 46.82 30.38
160 5 15.52 42.52 27
161 3 15.22 41.68 26.46
162 4 16.44 43.32 26.88
163 5 15.52 42.84 27.32
164 3 15.22 40.22 25
165 4 16.44 42.36 25.92
166 5 15.52 43.84 28.32
167 3 15.22 44.3 29.08
168 4 16.44 43.76 27.32
169 5 15.52 44.52 29
170 3 15.22 42.76 27.54
171 4 16.44 45.9 29.46
172 5 15.52 41.84 26.32
 173 3 15.22 42.22 27
174 4 16.44 45.48 29.04
175 5 15.52 43.78 28.26
176 3 15.22 42.72 27.5
177 4 16.44 44.42 27.98
178 5 15.52 42.96 27.44
179 3 15.22 41.58 26.36
180 4 16.44 45.56 29.12
181 5 15.52 45.18 29.66
182 3 15.22 41.16 25.94
183 4 16.44 42.56 26.12
184 5 15.52 43.64 28.12
185 3 15.22 41.18 25.96
186 4 16.44 40.28 23.84
187 5 15.52 41.16 25.64
188 3 15.22 40.88 25.66
189 4 16.44 39.76 23.32
190 5 15.52 40.88 25.36
191 3 15.22 42.36 27.14
192 4 16.44 41.32 24.88
193 5 15.52 42.42 26.9
194 3 15.22 42.04 26.82
195 4 16.44 41.46 25.02
196 5 15.52 42.54 27.02
197 3 15.22 42.42 27.2
198 4 16.44 41.8 25.36
199 5 15.52 42.72 27.2
200 3 15.22 27.7 12.48
5243
Kiln Feed 7805305.5 7814545 9239.5
Bin 28.13 27.7 0
9:45 to 9:45 hrs. Clinker Weighed 5243.2
Total Clinker 5243.2
KF/Clinker 1.76
 Alsafwa Cement Company (Production Department)
Date : 5-May-21
K2 Dust Weighment
Dust Weighment Start @ : Hrs. 11:20
S# Time in Dumper No Tare Weight Gross weight Net Weight (tons)
11:20 15.58 25.28 9.7
11:48 14.62 23.04 8.42
12:16 14.6 21.54 6.94
12:34 15.58 24.94 9.36
12:58 14.62 23.5 8.88
13:25 15.58 25.72 10.14
13:51 14.62 24.98 10.36
14:20 15.58 26.04 10.46
14:48 14.62 23.22 8.6
15:10 15.58 20.18 4.6
Total dust collected 87.46
Dust Weighment Stop @ : Hrs. 15:20
Total hrs 4.00
21.87
385
5.68%