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Carrousel Filling Systems Eng

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CARROUSEL FILLING SYSTEMS

Kosan Crisplant’s carrousel fill- • High safety level thanks to intrinsi- Equipment in hazardous area:
ing system is designed for safe cally safe network 1 Chain conveyor
and effective filling of all kinds 2 Encoding station
of LPG cylinders. • Decentralized control units inde- 3 Introduction and ejection units
pendent of PC’s 4 Filling carrousel and filling machines
• The most effective way of filling LPG 5 Check scale
cylinders • Rapid encoding or automatic read- 6 Sort-out conveyor
ing of cylinder tare 7 Leak detector
• High capacity filling, up to 1,800 cyl- 8 Power and data interface
inders per hour • Control system uptime: 99% – the
best on the market Equipment in non-hazardous area:
• Fully automatic cylinder flow A PC incl. software and database for filling data
• Total overview of the filling produc- B Modem for connection to KC on-line service
tion thanks to PC data collection C Printer for printing reports

Example of carrousel filling system 1

1 4

5
6
7
8
B

C
Non-hazardous area Hazardous area

1/2 B01 • R02/04/2017 • www.kosancrisplant.com


• From 8 to 42 filling machines on the
carrousel platform – capacity can be
adapted to actual and future needs

• Filling machines and filling heads


adapted to cylinders and cylinder
valves

• PC placed in non-hazardous area can


be connected to the system

• Quick and professional service backup


by remote control available

Your safety
2 • Ex marking according to the ATEX Di-
Carrousel filling system with UFM universal filling machines rective and applicable EN standards:
II 2G Ex h IIB T3 Gb

Your benefits • All equipment and machines in the


filling system are intended for opera-
• Low installation costs and high tion in hazardous areas classified as
safety thanks to intrinsically safe Zone 1 or Zone 2 according to EN/IEC
network 60079-10-1

• Focus on ergonomics at central tare • All equipment and machines in the


encoding station filling system are designed and vali-
dated in accordance with a certified
• Few operators and minimized risk of ISO:9001 quality management sys-
human errors tem; furthermore, they are designed
according to all relevant requirements
• No mechanical wear on electrical set out in applicable EU Directives
3 control equipment, non-touch sen-
sors and swivel connectors • Filling machines and check scales
Introduction and ejection units
have weighing Accuracy Classification
• Optimal logistics and high output C3 according to OIML R 76/EN45501
(e.g. sorting of cylinders for mainte-
nance before filling)
5
• Optimal PC data collection tool for
effective filling and maintenance

• Capacity increase is possible

• Same user interface (HMI/CUC con-


troller) on all machines

Your possibilities

• Semi-automatic or fully automatic


system according to valve type

4 • Automation level can be upgraded


Electronic check scale according to actual and future needs ATEX approval certificate

B01 • R02/04/2017 • www.kosancrisplant.com 2/2

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