Fertilizer Industry Valve Solutions: Upstream Midstream Downstream Chemical Valve Applications
Fertilizer Industry Valve Solutions: Upstream Midstream Downstream Chemical Valve Applications
Fertilizer Industry Valve Solutions: Upstream Midstream Downstream Chemical Valve Applications
Special materials
Special design
Fertilizer industry
valve solutions
Your reliable valve partner
Red Point Alloys BV is the global leader in tailor-
made valves solutions and known for more than
30 years of experience in fast track delivery,
special materials and special design.
resistant materials.
Red Point Alloys is the specialist in this spectrum and has developed an
3
Design & engineering
The Red Point Alloys fertilizer valve program offers ball, gate, globe
and check valves.
The valves are designed in accordance to industrial standards like ASME, EN-ISO, DIN, BS and API.
In fertilizer applications, angle and Y-type globe valves are frequently used with lens-type or
RTJ packing.
Our engineering department is equipped with state of the art software applications. Solid 3D
Modeling, Finite Element Modeling and Post Processing (FEMAP) in order to build finite element
models for strength analysis and Computational Fluid Dynamics Software (CFD) is used for
predicting and controlling fluid flow. CFD solutions are capable to model and simulate all fluid
For design validation, prototype tests have been performed on all our valves to ensure the
designs are in accordance with the leak rate requirements. These tests include operating
cycles, measurements at ambient, high and low temperatures (if applicable) and Fugitive
Emission testing, both static and dynamic. After testing, the valves are dismantled and
individual parts are examined in order to reveal wear and tear.
The end user is reassured the valves have an optimal performance during their lifetime.
These materials have outstanding mechanical properties in both high and low pressure
Surface treatments can be performed in order to reduce mechanical friction and will improve
6
Raw materials are from European Origin and will be delivered with
DIN EN 10204 / 3.1 certificate. Additional requirements like NORSOK,
NACE, DIN EN 10204 / 3.2 or AD Merkblatt are common practice for
Red Point Alloys.
The certificates show chemical and mechanical properties including additional customer
requirements.
Specific tests can be executed on the raw materials, depending on design pressure,
7
G E N E R A L F E AT U R E S A N D T E C H N O L O G Y
Fertilizer valves
Features Technology
Streamlined curved bore to create optimal Class A low emission stem packing
flow and lower CV value from world leading packing manufacturers
Integral yoke design for strength and body/ Reusable and exchangeable lens
bonnet equivalent material properties gaskets according to international
standards
To avoid accumulation and crystallization Proven designs and long term field
of the medium, packing flushing and experience within the fertilizer industry
resistance
8
Adjustable
glandplate design
Streamlined
curved bore
9
F E AT U R E S
Ball valves
Cavity relief
Certified
fire safe design
Optional:
C
C
Special cleaning for ammonia services
B
B
A A
10
S I Z E TA B L E Floating Ball valves
A A A A B C
Nominal Pressure Flanged RF Flanged RTJ Buttweld Threaded Height Lever /
pipe size class Handwheel
1/2" 150 108,0 4,3 NA NA 108,0 4,3 87,0 3,4 92,0 3,6 183,0 7,2
1/2" 300 139,7 5,5 150,7 5,9 139,7 5,5 87,0 3,4 92,0 3,6 183,0 7,2
1/2" 600 165,1 6,5 163,1 6,4 165,1 6,5 87,0 3,4 92,0 3,6 183,0 7,2
3/4" 150 117,3 4,6 NA NA 117,3 4,6 110,0 4,3 93,0 3,7 183,0 7,2
3/4" 300 152,4 6,0 165,4 6,5 152,4 6,0 110,0 4,3 93,0 3,7 183,0 7,2
3/4" 600 190,5 7,5 190,5 7,5 190,5 7,5 110,0 4,3 93,0 3,7 183,0 7,2
1" 150 127,0 5,0 140,0 5,5 127,0 5,0 120,0 4,7 103,0 4,1 183,0 7,2
1" 300 165,1 6,5 178,1 7,0 165,1 6,5 120,0 4,7 103,0 4,1 183,0 7,2
1" 600 215,9 8,5 215,9 8,5 215,9 8,5 120,0 4,7 124,0 4,9 183,0 7,2
1 1/2" 150 165,1 6,5 178,1 7,0 190,5 7,5 133,5 5,3 123,0 4,8 183,0 7,2
1 1/2" 300 190,5 7,5 203,5 8,0 190,5 7,5 133,5 5,3 123,0 4,8 183,0 7,2
1 1/2" 600 241,3 9,5 241,3 9,5 241,3 9,5 133,5 5,3 123,0 4,8 183,0 7,2
2" 150 177,8 7,0 190,8 7,5 215,9 8,5 167,0 6,6 160,0 6,3 259,0 10,2
2" 300 215,9 8,5 231,9 9,1 215,9 8,5 167,0 6,6 160,0 6,3 259,0 10,2
2" 600 292,1 11,5 295,1 11,6 292,1 11,5 167,0 6,6 160,0 6,3 259,0 10,2
3" 150 203,2 8,0 216,2 8,5 282,4 11,1 NA NA 151,0 5,9 320,0 12,6
3" 300 282,5 11,1 298,4 11,7 282,4 11,1 NA NA 170,0 6,7 320,0 12,6
3" 600 355,6 14,0 358,6 14,1 355,6 14,0 NA NA 232,0 9,1 350,0 13,8
4" 150 228,6 9,0 241,6 9,5 304,8 12,0 NA NA 416,0 16,4 350,0* 13,8*
4" 300 304,8 12,0 320,8 12,6 304,8 12,0 NA NA 427,0 16,8 400,0* 15,7*
4" 600 431,8 17,0 434,8 17,1 431,8 17,0 NA NA 490,0 19,3 400,0* 15,7*
6" 150 393,7 15,5 406,7 16,0 457,2 18,0 NA NA 487,0 19,2 400,0* 15,7*
6" 300 403,4 15,9 419,4 16,5 457,2 18,0 NA NA 631,0 24,8 600,0* 23,6*
* Gear operated
NA = not applicable
11
F E AT U R E S
Gate valves
Bearing for
low operational torques
Integral yoke
Optional:
Heating (steam) jacket
Integral backseat
12
S I Z E TA B L E Gate valves
Face to Face / End to End
A A A A B C
Nominal Pressure Flanged RF Flanged RTJ Buttweld Threaded and Height Handwheel
pipe size class socket weld
inch lbs mm inch mm inch mm inch mm inch mm inch mm inch
1/2" 150 108,0 4,3 NA NA 108,0 4,3 85,7 3,4 225,0 8,9 165,0 6,5
1/2" 300 139,7 5,5 150,7 5,9 139,7 5,5 91,6 3,6 225,0 8,9 165,0 6,5
1/2" 600 165,1 6,5 163,1 6,4 165,1 6,5 91,6 3,6 225,0 8,9 165,0 6,5
1/2" 900 215,9 8,5 215,9 8,5 215,9 8,5 100,0 3,9 225,0 8,9 165,0 6,5
1/2" 1500 215,9 8,5 215,9 8,5 215,9 8,5 100,0 3,9 225,0 8,9 165,0 6,5
1/2" 2500 263,7 10,4 263,7 10,4 263,7 10,4 NA NA 330,0 13,0 300,0 11,8
3/4" 150 117,3 4,6 NA NA 117,3 4,6 91,6 3,6 225,0 8,9 165,0 6,5
3/4" 300 152,4 6,0 165,4 6,5 152,4 6,0 91,6 3,6 225,0 8,9 165,0 6,5
3/4" 600 190,5 7,5 190,8 7,5 190,5 7,5 108,0 4,3 225,0 8,9 165,0 6,5
3/4" 900 228,6 9,0 228,6 9,0 228,6 9,0 127,0 5,0 225,0 8,9 165,0 6,5
3/4" 1500 228,6 9,0 228,6 9,0 228,6 9,0 127,0 5,0 225,0 8,9 165,0 6,5
3/4" 2500 273,1 10,8 273,1 10,8 273,1 10,8 NA NA 330,0 13,0 300,0 11,8
1" 150 127,0 5,0 140,0 5,5 127,0 5,0 108,0 4,3 261,0 10,3 200,0 7,9
1" 300 165,1 6,5 178,1 7,0 165,1 6,5 108,0 4,3 261,0 10,3 200,0 7,9
1" 600 215,9 8,5 215,9 8,5 215,9 8,5 108,0 4,3 261,0 10,3 200,0 7,9
1" 900 254,0 10,0 254,0 10,0 254,0 10,0 130,0 5,1 261,0 10,3 300,0 11,8
1" 1500 254,0 10,0 254,0 10,0 254,0 10,0 130,0 5,1 422,0 16,6 300,0 11,8
1" 2500 307,8 12,1 307,8 12,1 307,8 12,1 NA NA 422,0 16,6 400,0 15,7
1 1/2" 150 165,1 6,5 178,1 7,0 165,1 6,5 132,0 5,2 365,0 14,4 300,0 11,8
1 1/2" 300 228,6 9,0 203,5 8,0 190,5 7,5 152,4 6,0 365,0 14,4 300,0 11,8
1 1/2" 600 241,3 9,5 241,3 9,5 241,3 9,5 152,4 6,0 365,0 14,4 300,0 11,8
1 1/2" 900 304,8 12,0 304,8 12,0 304,8 12,0 166,0 6,5 365,0 14,4 300,0 11,8
1 1/2" 1500 304,8 12,0 304,8 12,0 304,8 12,0 166,0 6,5 365,0 14,4 300,0 11,8
1 1/2" 2500 384,0 15,1 387,0 15,2 384,0 15,1 NA NA 430,0 16,9 400,0* 15,7*
2" 150 177,8 7,0 109,8 4,3 215,9 8,5 140,0 5,5 430,0 16,9 300,0 11,8
2" 300 215,9 8,5 231,9 9,1 215,9 8,5 170,0 6,7 430,0 16,9 300,0 11,8
2" 600 292,1 11,5 295,1 11,6 292,1 11,5 170,0 6,7 430,0 16,9 300,0 11,8
2" 900 368,3 14,5 371,3 14,6 368,3 14,5 190,0 7,5 430,0 16,9 400,0 15,7
2" 1500 368,3 14,5 371,3 14,6 368,3 14,5 190,0 7,5 430,0 16,9 400,0 15,7
2" 2500 450,9 17,8 453,9 17,9 450,9 17,8 NA NA 664,0 26,1 600,0* 23,6*
3" 150 203,2 8,0 216,2 8,5 282,4 11,1 NA NA 452,0 17,8 300,0 11,8
3" 300 282,4 11,1 298,4 11,7 282,4 11,1 NA NA 452,0 17,8 300,0 11,8
3" 600 355,6 14,0 358,9 14,1 355,6 14,0 NA NA 452,0 17,8 300,0 11,8
3" 900 381,0 15,0 384,0 15,1 381,0 15,0 NA NA 745,0 29,3 600,0* 23,6*
3" 1500 469,9 18,5 472,9 18,6 469,9 18,5 NA NA 745,0 29,3 600,0* 23,6*
4" 150 292,0 11,5 241,9 9,5 304,8 12,0 NA NA 624,0 24,6 600,0* 23,6*
4" 300 305,0 12,0 320,8 12,6 304,8 12,0 NA NA 624,0 24,6 600,0* 23,6*
4" 600 432,0 17,0 434,8 17,1 431,8 17,0 NA NA 624,0 24,6 600,0* 23,6*
4" 900 457,0 18,0 460,2 18,1 457,2 18,0 NA NA 910,0 35,8 500,0* 19,7*
4" 1500 546,0 21,5 549,1 21,6 546,1 21,5 NA NA 910,0 35,8 500,0* 19,7*
6" 150 266,7 10,5 279,7 11,0 403,4 15,9 NA NA 885,0 34,8 600,0* 23,6*
Based on API 602 Standard bore except for 2500 lbs valves
* Gearbox operated
NA = not applicable
13
F E AT U R E S
Globe valves
angle and straight type
Non rotating
rising stem
Glandplate design
Optional:
Steam jacket Stempacking flushing
B
14
S I Z E TA B L E Globe valves angle and straight type
Centre to Face / Centre to End
A A A A B C
Nominal Pressure Flanged RF Flanged RTJ Buttweld Threaded and Height Handwheel
pipe size class socket weld
inch lbs mm inch mm inch mm inch mm inch mm inch mm inch
1/2" 150 57,0 2,2 NA NA 57,0 2,2 42,9 1,7 190,0 7,5 165,0 6,5
1/2" 300 76,0 3,0 81,5 3,2 76,0 3,0 47,7 1,9 190,0 7,5 165,0 6,5
1/2" 600 83,0 3,3 82,0 3,2 83,0 3,3 47,7 1,9 190,0 7,5 165,0 6,5
1/2" 900 108.0 4,3 108.0 4,3 108.0 4,3 54,0 2,1 253,0 10,0 250,0 9,8
1/2" 1500 108,0 4,3 108,0 4,3 108,0 4,3 63,5 2,5 253,0 10,0 250,0 9,8
1/2" 2500 132,0 5,2 132,0 5,2 132,0 5,2 NA NA 291,0 11,5 250,0 9,8
3/4" 150 64,0 2,5 NA NA 64,0 2,5 47,7 1,9 193,0 7,6 165,0 6,5
3/4" 300 89,0 3,5 95,5 3,8 89,0 3,5 54,0 2,1 193,0 7,6 165,0 6,5
3/4" 600 95,0 3,7 95,0 3,7 95,0 3,7 54,0 2,1 201,0 7,9 200,0 7,9
3/4" 900 114,0 4,5 114,0 4,5 114,0 4,5 55,0 2,2 253,0 10,0 250,0 9,8
3/4" 1500 114,0 4,5 114,0 4,5 114,0 4,5 63,5 2,5 253,0 10,0 250,0 9,8
3/4" 2500 137,0 5,4 137,0 5,4 137,0 5,4 NA NA 298,0 11,7 300,0 11,8
1" 150 70,0 2,8 76,5 3,0 70,0 2,8 54,0 2,1 240,0 9,4 200,0 7,9
1" 300 102,0 4,0 108,5 4,3 102,0 4,0 63,5 2,5 241,0 9,5 200,0 7,9
1" 600 108,0 4,3 108,0 4,3 108,0 4,3 63,5 2,5 248,0 9,8 250,0 9,8
1" 900 127,0 5,0 127,0 5,0 127,0 5,0 63,5 2,5 299,0 11,8 250,0 9,8
1" 1500 127,0 5,0 127,0 5,0 127,0 5,0 75,0 3,0 299,0 11,8 250,0 9,8
1" 2500 154,0 6,1 154,0 6,1 154,0 6,1 NA NA 356,0 14,0 300,0 11,8
1 1/2" 150 83,0 3,3 89,5 3,5 83,0 3,3 73,1 2,9 296,0 11,7 250,0 9,8
1 1/2" 300 114,0 4,5 120,5 4,7 114,0 4,5 76,2 3,0 296,0 11,7 250,0 9,8
1 1/2" 600 121,0 4,8 121,0 4,8 121,0 4,8 76,2 3,0 307,0 12,1 250,0 9,8
1 1/2" 900 152,0 6,0 152,0 6,0 152,0 6,0 90,0 3,5 307,0 12,1 300,0 11,8
1 1/2" 1500 152,0 6,0 152,0 6,0 152,0 6,0 105,0 4,1 307,0 12,1 300,0 11,8
1 1/2" 2500 192,0 7,6 193,5 7,6 192,0 7,6 NA NA 467,0 18,4 400,0 15,7
2" 150 102,0 4,0 108,5 4,3 102,0 4,0 79,4 3,1 312,0 12,3 300,0 11,8
2" 300 133,0 5,2 141,0 5,6 133,0 5,2 92,1 3,6 312,0 12,3 300,0 11,8
2" 600 146,0 5,7 147,5 5,8 146,0 5,7 92,1 3,6 312,0 12,3 300,0 11,8
2" 900 184,0 7,2 185,5 7,3 184,0 7,2 105,0 4,1 320,0 12,6 400,0 15,7
2" 1500 184,0 7,2 185,5 7,3 184,0 7,2 115,0 4,5 320,0 12,6 400,0 15,7
2" 2500 226,0 8,9 227,5 9,0 226,0 8,9 NA NA 838,0 33,0 600,0* 23,6*
3" 150 121,0 4,8 127,5 5,0 121,0 4,8 NA NA 468,0 18,4 400,0 15,7
3" 300 159,0 6,3 167,0 6,6 159,0 6,3 NA NA 468,0 18,4 400,0 15,7
3" 600 178,0 7,0 179,5 7,1 178,0 7,0 NA NA 468,0 18,4 400,0 15,7
3" 900 190,0 7,5 191,5 7,5 190,0 7,5 NA NA 489,0 19,3 400,0* 15,7*
3" 1500 235,0 9,3 236,5 9,3 235,0 9,3 NA NA 770,0 30,3 400,0* 15,7*
4" 150 146,0 5,7 152,5 6,0 146,0 5,7 NA NA 456,0 18,0 400,0 15,7
4" 300 178,0 7,0 186,0 7,3 178,0 7,0 NA NA 576,0 22,7 400,0 15,7
4" 600 216,0 8,5 217,5 8,6 216,0 8,5 NA NA 576,0 22,7 400,0 15,7
4" 900 229,0 9,0 230,5 9,1 229,0 9,0 NA NA 784,0 30,9 400,0* 15,7*
4" 1500 273,0 10,7 274,5 10,8 273,0 10,7 NA NA 784,0 30,9 400,0* 15,7*
6" 150 203,0 8,0 209,5 8,2 203,0 8,0 NA NA 793,0 31,2 600,0* 23,6*
Based on API 602 Standard bore except for 2500 lbs valves
* Gearbox operated
NA = not applicable
15
F E AT U R E S
Check valves
inline piston type
Class A
low emission gasket
Flow design
Spring / medium
protection
Full stellite face and
stellite seat
Optional:
Heating (steam) jacket
16
S I Z E TA B L E Check valves inline piston type
Face to Face / End to End
A A A A
Nominal Pressure Flanged RF Flanged RTJ Buttweld Threaded and
pipe size class socket weld
inch lbs mm inch mm inch mm inch mm inch
1/2" 300 152,4 6,0 163,4 6,4 152,4 6,0 95,3 3,8
1/2" 600 165,1 6,5 163,4 6,4 165,1 6,5 95,3 3,8
1/2" 900 215,9 8,5 215,9 8,5 215,9 8,5 108,0 4,3
1/2" 1500 215,9 8,5 215,9 8,5 215,9 8,5 127,0 5,0
3/4" 300 177,8 7,0 190,8 7,5 177,8 7,0 108,0 4,3
3/4" 600 190,5 7,5 190,8 7,5 190,5 7,5 108,0 4,3
3/4" 900 228,6 9,0 228,6 9,0 228,6 9,0 110,0 4,3
3/4" 1500 228,6 9,0 228,6 9,0 228,6 9,0 127,0 5,0
1" 150 127,0 5,0 140,0 5,5 127,0 5,0 108,0 4,3
1" 300 203,2 8,0 216,2 8,5 203,2 8,0 127,0 5,0
1" 600 215,9 8,5 215,9 8,5 215,9 8,5 127,0 5,0
1" 900 254,0 10,0 254,0 10,0 254,0 10,0 127,0 5,0
1" 1500 254,0 10,0 254,0 10,0 254,0 10,0 150,0 5,9
1 1/2" 150 165,1 6,5 178,1 7,0 165,1 6,5 146,1 5,8
1 1/2" 300 228,6 9,0 241,3 9,5 228,6 9,0 152,4 6,0
1 1/2" 600 241,3 9,5 241,3 9,5 241,3 9,5 152,4 6,0
1 1/2" 900 304,8 12,0 304,8 12,0 304,8 12,0 180,0 7,1
1 1/2" 1500 304,8 12,0 304,8 12,0 304,8 12,0 210,0 8,3
2" 150 203,2 8,0 216,2 8,5 203,2 8,0 158,8 6,3
2" 300 266,7 10,5 282,7 11,1 266,7 10,5 184,2 7,3
2" 600 292,1 11,5 295,1 11,6 292,1 11,5 184,2 7,3
2" 900 368,3 14,5 371,3 14,6 368,3 14,5 210,0 8,3
2" 1500 368,3 14,5 371,3 14,6 368,3 14,5 230,0 9,1
Based on API 602 Standard bore except for 2500 lbs valves
NA = not applicable
17
Quality & Certificates
Throughout the years, Red Point Alloys has obtained a wide range of
qualifications, certifications and (customer) approvals.
against the latest industrial standards • PED directive 2014/68/EU annex III module H
with proven designs. Our valve data books • API spec Q1 and API-6D License
All our employees are well educated, trained • AD 2000 Merkblatt W0/A4 and TRD100
and fully aware that our products have to be • OHSAS 18001: 2007
Certificate of Qualification
Awarded to
The participating Oil Companies and Main Contractors may use Achilles JQS as the basis for preparation of bidder lists directly or together with additional qualification
criteria established by the individual Company. Other qualification stages may be added by the individual Company if more information is found necessary to complete
preparation of bidder lists.
29.06.2017 26.04.2018
Issued date Expiry date
In accordance with
SERCONS INTERNATIONAL
Russian Certification Authority in Europe
the company:
Red Point Alloys B.V.
Radonstraat 2, 2718 TA Zoetermeer
The Netherlands
General Director of
„SERCONS GROUP“
18
Selection of supply history,
fertilizer and urea services
Snamprogetti
19
Red Point Alloys BV Local Sales Office Your contact / distributor:
International Head Office Shanghai, PR China
Radonstraat 2 T +86 21 61096125
2718 TA Zoetermeer
The Netherlands
T +31 (0)79 363 20 70
info@redpoint.nl
www.redpoint.nl
2017-8-001