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Design: NB: Size Lists Give "On Line" Tolerances For Rod Applications

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15

Design
The Hallite 15 rod seal has been well proven in many applications requiring a compact, low friction seal to work
efficiently both at low and high pressures.
The seal comprises a rubberised fabric U ring to give strength and durability, to which is moulded a rubber header.
It is designed to have a controlled pre-load across the angled rubber lips which are accurately machine trimmed,
to ensure a good seal at low pressure.
The seal becomes more effective as the pressure increases and the rubberised fabric deforms to the housing
increasing the seal contact area. The surface of the fabric has pockets which retain lubrication to reduce friction
and wear.
The proportions of the range have been determined to give a satisfactory performance when used with the
recommended operating conditions. Many other sizes are available outside this range.
The range should be fitted to split housings as shown, but sizes marked* can be fitted to a grooved gland housing,
if assembled with care.
NB: Size lists give "on line" tolerances for rod applications.

L1 C
Features C C L1

20° 30°
• Well proven seal
20° 30°
r1
• Contamination r1 r2 S F r2 S
resistance
20° 30°
• Good wear resistance
Ød1 ØD1
Ød1 ØD1

Technical details Metric Inch


Operating conditions
Maximum Speed 0.5 m/sec 1.5 ft/sec
Temperature Range -30°C + 100°C -22°F + 212°F
Maximum Pressure 300 bar 4500 p.s.i.

Maximum extrusion gap Figures show the maximum permissible gap all on one side using minimum

rod/piston seals
rod Ø and maximum clearance Ø. Refer to Housing Design section.

Pressure bar 100 160 250 300


Maximum Gap mm 0.45 0.4 0.3 0.25
Pressure p.s.i. 1500 2400 3750 4500

Surface roughness µmRa µmRt µinCLA µinRMS


Dynamic Sealing Face – Rod Ød1 0.1 < > 0.4 4 max 4 < > 16 5 < > 18
Static Sealing Face – Rod ØD1 1.6 max 10 max 63 max 70 max
Dynamic Sealing Face – Piston ØD1 0.1 < > 0.4 4 max 4 < > 16 5 < > 18
Static Sealing Face – Piston Ød1 1.6 max 10 max 63 max 70 max
Static Housing Faces L1 3.2 max 16 max 125 max 140 max

Chamfers & Radii


Groove Section ≤ S mm 4.0 5.0 6.0 7.5 10.0
Min Chamfer C mm 2.0 2.5 3.0 4.0 5.0
Max Fillet Rad r1 mm 0.2 0.4 0.8 0.8 0.8
Max Fillet Rad r1 mm 0.4 0.8 1.2 1.2 1.2

Tolerances Ød1 ØD1 L1 mm


f9 Js11 +0.25 -0
js11 H9 +0.25 -0

39
L1 L1
15

Ød1 ØD1 Ød1 ØD1

Ød1 TOL ØD1 TOL L1 PART Ød1 TOL ØD1 TOL L1 PART
f9 Js11 +0.25-0 No. f9 Js11 +0.25-0 No.
16 -0.016 26 +0.07 8.0 0754300 50 -0.025 60 +0.10 8.0 1204400*
-0.059 -0.07 -0.087 -0.10
20 -0.020 28 +0.07 6.4 2137000* 55 -0.030 65 +0.10 8.0 0208700*
-0.072 -0.07 -0.104 -0.10
22 -0.020 30 +0.07 6.4 2137100* 56 -0.030 66 +0.10 8.0 2138000*
-0.072 -0.07 -0.104 -0.10
22 -0.020 32 +0.08 9.0 0377300 56 -0.030 71 +0.10 12.0 0332600*
-0.072 -0.08 -0.104 -0.10
25 -0.020 33 +0.08 6.4 2137200* 60 -0.030 70 +0.10 8.0 0208500*
-0.072 -0.08 -0.104 -0.10
28 -0.020 36 +0.08 6.4 2137300* 60 -0.030 80 +0.10 14.0 0391400*
-0.072 -0.08 -0.104 -0.10
28 -0.020 40 +0.08 9.0 0690700 63 -0.030 75 +0.10 9.6 2138100*
-0.072 -0.08 -0.104 -0.10
30 -0.020 38 +0.08 6.4 2137400* 65 -0.030 77 +0.10 9.6 2138200*
-0.072 -0.08 -0.104 -0.10
30 -0.020 40 +0.08 7.5 0032400* 70 -0.030 80 +0.10 7.5 0057700*
-0.072 -0.08 -0.104 -0.10
32 -0.025 40 +0.08 6.4 2137500* 70 -0.030 82 +0.11 9.6 2146800*
-0.087 -0.08 -0.104 -0.11
35 -0.025 43 +0.08 6.4 2137600* 70 -0.030 85 +0.11 12.0 0384500
-0.087 -0.08 -0.104 -0.11
35 -0.025 50 +0.08 11.0 0874400 80 -0.030 92 +0.11 9.6 2138300*
rod/piston seals - metric

-0.087 -0.08 -0.104 -0.11


36 -0.025 44 +0.08 6.4 2137700* 90 -0.036 102 +0.11 9.6 2138400*
-0.087 -0.08 -0.123 -0.11
36 -0.025 48 +0.08 9.0 0690600* 90 -0.036 105 +0.11 9.5 2174600*
-0.087 -0.08 -0.123 -0.11
40 -0.025 48 +0.08 6.4 2137800* 100 -0.036 115 +0.11 12.0 2138500*
-0.087 -0.08 -0.123 -0.11
40 -0.025 50 +0.08 7.5 0188600* 100 -0.036 120 +0.11 15.0 0466100*
-0.087 -0.08 -0.123 -0.11
40 -0.025 50 +0.08 10.5 1252100* 110 -0.036 125 +0.13 12.0 0749300*
-0.087 -0.08 -0.123 -0.13
45 -0.025 55 +0.10 8.0 2137900* 115 -0.036 130 +0.13 12.0 2136900*
-0.087 -0.10 -0.123 -0.13
45 -0.025 60 +0.10 10.0 1022800*
-0.087 -0.10 For piston sealing tolerances refer to technical details

40

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