Kopal V: Ertical Clamping System
Kopal V: Ertical Clamping System
Kopal V: Ertical Clamping System
Small machining
and
electro-erosion
6500
Newton
All machining
Repetitive machining
16000
Newton
11000
Newton
The choice o
f a wide
range of va Large machining
Clamping and lifting ried clamps
that correspo
nd to the
individual’s n
eeds
11000 35000
Newton Newton
THE FORCE
OF
Large machining Press clamping
EXPERIENCE
40000 50000
Newton Newton
28
VERTICAL CLAMPING SYSTEM
BOXED SETS KOPAL
Piccolo
Clamping Clamping
Force Reach Height* Ref.
Monobloc
Clamping Clamping
Force Reach Height* Ref.
29
KOPAL PICCOLO EDM VERTICAL CLAMPING SYSTEM
Quick assembly
SPECIAL ELECTRO-EROSION
Simplied cleaning mechanism
Large capacity
Numerous accessories
Bride
With clamping key and clamping screw,
aluminium bronze body, aluminium swivel shoe,
arm and steel screw.
Piccolo
EDM Clamping Clamping
Force weite Height Torque Ref.
WORLD LEA
DER
Short arm 6000 N. 54 -15 to 58 mm 07-022
30 N.m
Long arm 4000 N. 100 - 40 to 90 mm 07-023
Riser block and accessories are identical to those of the standard Piccolo.
Clamp onto a modular table with a Clamp onto a T-slot table with a
special M 8 - M 10 or M 12 screw special M 8 screw
30
VERTICAL CLAMPING SYSTEM
PICCOLO KOPAL
Clamp
With clamping key and clamping screw,
aluminium bronze body, aluminium swivel shoe, arm and steel screw
Piccolo
Clamping Clamping
Force Reach Height Torque Ref.
Short arm 6500 N. 54 -15 to 58 mm 07-020
30 N.m
Long arm 4200 N. 100 - 40 to 90 mm 07-025
Clamping pow
Nickel-plated clamping key 07-180 er
Compact
Numerous ac
cessories
Use :
tables
SW 8 Tee-slot
tables
Modular
C
62.5
B
31
11
73
Piccolo A B C
07-020 54 -15 à 58 R 76
07-025 100 -40 à 90 R 122 Piccolo ttings
Clamping screw Ref.
M 8 x 30 mm (standard) 07-720
M 10 x 35 mm 07-730
60
M 12 x 35 mm 07-735
07-020
11 M8
32
SW 6 Ø 7
SW 8 Ø 16
Piccolo
Clamping Clamping
Boxed set Force Reach Height Ref.
Short arm 6500 N. 54 0 to 118 mm 07-100
(* with a riser block)
Contents page 29
31
KOPAL MONOBLOC VERTICAL CLAMPING SYSTEM
Multi-purpose
Ultra-quick clamping
New ergonomic key
Clamping power
TILE
VERSA
Monobloc
Fixing by screws, the clamp
Clamping Clamping
Force Reach Height Torque Ref. has a xed positioning
Short arm 16000 N. 33 0 to 80 mm 80 N.m 06-020
Long arm 12000 N. 61 - 8 to 102 mm 80 N.m 06-030
XXL arm 8000 N. 132 - 43 to 155 mm 80 N.m 06-035 WORLD LEADER
Coated clamping key, 58 mm in height (Standard) 06-160
Nickel-plated clamping key, 88mm in height (with XXL cam) 06-325
:
Monobloc
Why the
ts
ith T-slo
1 Slide the T-nut and the screw into the slot Tables w s
ole table
2 Position and tighten the clamp onto the table Tapped h , the
rm relea d
se
With the a the slot
using the clamping key provided
o b lo c re m ains x in
e d
Mo n
3 Clamp the workpiece using the same key
4 Proceed to machining
Monobloc
Clamping Clamping
Box set Force Reach Height* Ref.
32
VERTICAL CLAMPING SYSTEM
MONOBLOC KOPAL
M 10 T-nuts
Slot Ref.
12 mm 90-100
14 mm 90-105
16 mm 90-110
18 mm 90-115
20 mm 90-120
22 mm 90-125
24 mm 90-130
28 mm 90-135
C
SW 8 d
L
SW 11
74
89
B
D
49
Monobloc A B C
A 06-020 33 0 to 80 R 77 M 10
06-030 61 -8 to 102 R 105
40
Key L d D 12.5
16
12.5
06-160 Coated 58 14 24 108
108
06-325 Nickel-plated 88 10 20
Accessories Ref.
33
KOPAL BLOC BRIDE VERTICAL CLAMPING SYSTEM
Multi-purpose
Ultra-quick assembly and changing
of workpieces
Multiple accessories
Clamp
With clamping key and swivel shoe,
steel arm and screw, aluminium body.
e :
Why the Bloc Brid
ts
Tables with T-slo
Drill / Milling machine
d, the
With the arm release
into
Bloc Bride should slide Adjust the position of the
the slot. clamp‛s or riser block‛s T-nut
in relation to the slot, leaving
1 Slide the clamp into the slot, in position the least possible
for clamping the workpiece clearance
2 Directly clamp the workpiece using the
clamping key provided
3 Proceed machining
34
VERTICAL CLAMPING SYSTEM BLOC BRIDE KOPAL
Fixing set
Special T-nuts, TF screws and spring
For slots : Bloc Bride
12 mm 05-200 05-030
14 mm 05-205
16 mm 05-210
18 mm 05-215
20 mm 05-220 Extreme use
22 mm 05-225
200
SW 11
58
C d SW 11
74
89
D
B
49
Bloc bride A B C
A 05-020 33 0 to 80 R 77 M 10
05-025 61 -8 to 102 R 105
40
Accessories Ref.
Swivel shoe No 4
Ref. 06-804
35
KOPAL DUO VERTICAL CLAMPING SYSTEM
Clamp
With 2 arms, 1 clamping key and 1 clamping screw,
aluminium swivel shoe and body, steel arm and screw.
Fix onto
modular table with a
special screw:
Clamping Lifting M10 - M 12 - M 14 - M 16
front xing rear xing
36
VERTICAL CLAMPING SYSTEM
DUO KOPAL
Fixture Ref.
SW 11
52 to 142
0 bis 80
4 to 94
95
38 to 129
65
46 to 88.5 10 10 48.5 to 91
46 to 88.5 120 48.5 to 91
06-050
40
14
74
200
M 10
40
58
SW 8 Ø 13 SW 11
Ø 23 12.5
108
M 10 T-nuts
Slot Ref.
12 mm 90-100
14 mm 90-105
16 mm 90-110
18 mm 90-115
20 mm 90-120
22 mm 90-125
24 mm 90-130
28 mm 90-135
Sliding component
allows the clamp to quickly
retract (09-456). Accessories Ref.
37
ACCESSORIES VERTICAL CLAMPING SYSTEM
Ref.
Sliding component 09-456
Quickly retracts the clamp
2 x M 12 xing screws.
Includes :
Slide bar (cast iron) 05-150
With oscillating seat, adjustable stop
and clamping screw
Slide (Aluminium) 09-195
With screw for xing the clamp
Accessories co
mm
Piccolo, Monob on to the
loc, B
Bride and Duo loc
.
More options
Extra-long arm 05-140 More capacity
Retractable arm.
Increase the clamping reach up to 90 mm.
06-802 06-803
Set of 4 06-150
multi-shaped blocks
Aluminium interchangeable swivel shoes
Set includes :
1 Shoe N° 2 06-802
05-565 Longitudinal
1 Shoe N° 3 06-803
Transverse
1 Shoe N° 4 06-804
Transverse V
1 Shoe N° 5 06-805
06-804 06-805 Longitudinal V
Ø 10 M 10
12
11
17
Slide
46
28
90
18
210 bar
50
30
stop 104
26
45.5
14
14
18
120° 15 63 100
120°
30
30
30
38
VERTICAL CLAMPING SYSTEM
BIG BLOCK KOPAL
ight
u b s t a n t ia l clamping he
S
models
4 different
bly
Quick assem
Clamp
With clamping key, swivel shoe and adaptor,
steel cam, aluminium body.
UNTERBAU
Indexing pin
39
KOPAL BIG BLOCK VERTICAL CLAMPING SYSTEM
Special studs
Fixes the base onto the table
V2-1 M 14 x 60 mm 08-100
V2-1 M 14 x 80 mm 08-110
V2-2 M 16 x 65 mm 08-120
V2-2 M 16 x 85 mm 08-130
55 mm aluminium base
With a M 16 x 65 mm 08-040
xing stud
Swivel shoes
Standard aluminium shoe 08-330
100 mm steel wide shoe 08-210 T-nuts for T-slots
130 mm steel wide shoe 08-215 M 14 M 16
Slot Ref. Ref.
16 mm 90-200
18 mm 90-205 90-250
20 mm 90-210 90-255
22 mm 90-215 90-260
24 mm 90-220 90-265
28 mm 90-225 90-270
Sliding
equipment
08-180
With bar, slide, support for
adjustable component and 2 x
M16 xing screws
152 mm retraction
40
VERTICAL CLAMPING SYSTEM
BIG BLOCK KOPAL
The choice
M 16 M 16
Ø 20 C
54
15 20
15
105
Ø 40
B
Ø 30
60
M 14
M 16 A
Big Block A B C
08-020 50 12 to 80 R 75 25
08-030 95 -12 to 100 R 120 162
08-035 145 -18 to 135 R 170 SW 11
30
08-038 245 -50 to 155 R 270
60
240
58
Ø 10 25
Ø 20 SW 11
A
Swivel shoes A B
34
19
08-330 52
B 08-210 100 68
08-215 130 90
30
40
25
A 162
A
Riser blocks A
08-045 55
75
08-050 110
08-055 330
Ø 28
Ens stop M 16
61 to 85
38
55
382
162
80
75
25
25 25 M 16
95 160
41
KOPAL TERRIFIC VERTICAL CLAMPING SYSTEM
m p w it h c o m bined actions
Cla
on
Cam retracti
mpact clamp
Extremely co
ction
Ultra-quick a
Clamp
With clamping key and M10 x 35 mm clamping screw,
aluminium body, steel arm.
Use :
lies
Principle : For series assemb
The turning of the key makes it possible to achieve 2 movements :
- A horizontal movement places the clamping arm into position for clamping.
- A vertical movement performs the clamping of the workpiece.
42
VERTICAL CLAMPING SYSTEM
TERRIFIC KOPAL
M 10 T-nuts
65
50
SW 8 Slot Ref.
16.5
12 mm 90-100
18
14 mm 90-105
67
92
Riser blocks thickness :
16 mm 90-110
30 2 - 4 - 8 - 16- 32 - 64 mm 18 mm 90-115
18
22 to 26
115 20 mm 90-120
130
22 mm 90-125
24 mm 90-130
38
50
25
SW 8 Ø 10 28 mm 90-135
SW 8 Ø 16
43
KOPAL MAXIBLOC VERTICAL CLAMPING SYSTEM
Maxibloc
With clamping key, extension key and special clamping
screw. Steel clamping body and arm.
Clamping Clamping
Force Reach Height Torque Ref.
35000 N. 50 86 mm 70 N.m
06-325
35000
Extension key 06-726 Newton
Adjust here
Direct clamping
with the KOPAL key Retraction
70 N.m = 35000 N. after loosening
Clamp here
44
VERTICAL CLAMPING SYSTEM
MAXIBLOC KOPAL
Riser block
Steel stackable riser block, delivered
with a M 14 xing screw
80 mm riser block 06-320
T-nuts M 14 M 16
Slot Ref. Ref.
16 mm 90-202*
18 mm 90-205 90-250
20 mm 90-210 90-255
22 mm 90-215 90-260
24 mm 90-220 90-265
28 mm 90-225 90-270
* long T-nut
200
SW 11
SW 8
62.5
SW 8 Ø 10
88
80
0 to 86
Ø 20
55
SW 11
Ø 32
49 15 15
78 78 SW 11
80
40
40
SW 8
45
KOPAL BLOCAPRESS VERTICAL CLAMPING SYSTEM
s
erful presse
For very pow
l
ardened stee
Entirely in h ance
w er fu l m echanical resist
Extrem ely po
Blocapress
Clamping Clamping
Force Reach Height Torque Ref.
50000
Newton
Fixture onto a T-slot table using Adjustment with 24 adjusting screw or 5mm
a high strength M16 screw hexagonal key
or
Clamp f
re ss tooling
P
Clamping with
13mm socket
key
The unique xing point
makes it possible to
direct the Blocapress
Ref.
Set of 3 clamping keys 08-342 Clamping
Steel shoe Adjustment SW 13
Includes : 1 sliding handle (1/2‛‛ square)
1 hexagonal socket 13 mm
2 male hexagonal keys :
5 and 14mm
111
14 to 92
30 12
off table 25
max. overhang
145
M 16 xing screw
Class 12.9 (ISO-Standard)
25
45
50
M 16 x 60 mm screw 99-682
M 16 x 80 mm screw 99-684
46
VERTICAL CLAMPING SYSTEM
FIXTURE KOPAL
Special studs
xes the base onto the table
V2-1 M 14 x 60 mm 08-100
V2-1 M 14 x 80 mm 08-110
V2-2 M 16 x 65 mm 08-120
V2-2 M 16 x 85 mm 08-130
Adapter
Fixes the Big Block onto riser blocks
and the base
Adapter 08-140
47
KOPAL SPARE PARTS VERTICAL CLAMPING SYSTEM
Piccolo Ref.
Worm screw 07-310
1 screw, 1 smooth ring
54 mm arm 07-315
100 mm arm 07-318
Clamping key 07-180
Swivel shoe 05-565
Duo
Worm screw 21-310
Straight arm 21-330
Bent arm 21-335
Clamping key 06-160
Swivel shoe 05-565
Big Block
Worm screw 08-325
1 screw, 1 smooth ring
Positioning pin 08-150
50 mm arm 08-315
95 mm arm 08-320
145 mm arm 08-322
245 mm arm 08-323
Clamping key 08-160
Swivel shoe 08-330
Maxibloc
Clamping screw 06-712
Adjusting screw 06-710
Clamping yoke nut 06-706
Clamping key 06-325
Extension key 06-726
Swivel shoe 06-330
Clamping arm
Nickel-plated
key
Coated key
Worm screw
48
POWER
ACCESSORIES
REGULATING
DISPATCHERS FOR VICES
SAFETY COMPONENTS
TABLE PROTECTION
EQUIPMENT
Table stops
Environment
Force
CLAMPING
Clip-on Positioning locator
protectors
Slot covers
T-nuts
Flash summary
Power regulating dispatchers 50 and 51
‘‘Force‛‛ for vices
Slot covers 52
Cover holes for tables 53 Effectiveness
T-nuts 54
Centring locator 54
Fixing screw
Stops and cams
54
55
Safety
Chip hooks 56
Pincers and cutters for chips 57
Clip-on protectors 57
Liquid absorbents 59
49