CDS11309 Toyota Hilux 1KD 2012 Kit
CDS11309 Toyota Hilux 1KD 2012 Kit
CDS11309 Toyota Hilux 1KD 2012 Kit
This kit is designed as a complete replacement for the KIT CONTENTS (11309)
factory ECU, utilising existing wiring, sensors and
mounting hardware to deliver plug-in convenience Hardware
with fully programmable control. The M1 ECU is • 13130 – M130 ECU Preloaded with the Toyota Hilux 2012
supplied with firmware preloaded, providing all the 1KD-FTV M1 Package.
functionality of MoTeC’s GPR Diesel Package with
additional features unique to the Toyota Hilux 1KD. • 61414 – M130 M150 TOYOTA HILUX 1KD ADAP KIT :
○ 61404 – M1 ADAPTOR 250MM 26W KEY 1 STUB LOOM
The kit includes an adaptor box that operates in
conjunction with the factory injector driver box (EDU), ○ 61406 – M1 ADAPTOR 250MM 34W KEY 1 STUB LOOM
eliminating the need for a Direct Injection ECU variant; ○ 61415 – TOYOTA HILUX 1KD 2012 ADAPTOR BOX
a MoTeC M130 or M150 port injection ECU controls ○ 61416 – TOYOTA HILUX 1KD 2012 BREAKOUT LOOM
the injector driver EDU.
See the Installation section for mounting instructions.
Two Package variants are available - pre-configured
Licence
for manual transmission or OE automatic transmission
- providing the necessary messaging between the • 23367 – M1 LIC - HILUX 1KD INCL LEVEL 2 LOGGING
engine and transmission ECUs for normal operation. This Licence is required to run the Toyota Hilux 2012 1KD-FTV M1
Package in the M130 ECU.
The supplied start file contains all the calibrations and settings for
sensors, direct fuel injectors, high pressure fuel pump, throttle VEHICLE COMPATIBILITY
control and turbo control.
This product is matched to the following specific vehicle variants
As diesel engine control requires detailed analysis, Level 2 to provide full integration with OE systems. It cannot be assumed
Logging is included with this product. that this kit is suitable for any variants not listed here:
Included are many ancillary features commonly found on race
cars, such as launch control, traction control, driver switches (e.g. Vehicle Engine Year Vehicle Comment
Designation Platform
pit switch, launch enable), gearbox control, intercooler sprays,
transmission pump, differential pump and coolant pump. Also Toyota Hilux 1KD-FTV 2012-2015 KUN26 Euro 4 variants
accommodated are many systems found on modified road without DPF
vehicles, such as air conditioning. Toyota Hilux 1KD-FTV 2012-2015 KUN16 Euro 4 variants
without DPF
The product fully integrates with other MoTeC devices, and
provides pre-defined CAN messaging for all current Display
Loggers, Loggers, E888, VCS, GPS, ADR, BR2, PDM, and SLM. A NOTE: This kit is not compatible with DPF-equipped variants or
Vector database (.dbc) file is also available upon request. variants with a 6-plug ECU.
• 5 auxiliary outputs for PWM control of added actuators. Fuel Pressure Relief Valve
Control of the output duty cycle can be varied based on: The Pressure Discharge Valve is controlled by the Injector
○ Engine Speed and Engine Load (Output 1) Driver (EDU) by means of the PRD signal, which is provided in
○ Engine Speed and Throttle Pedal (Output 2) the M1 by the Fuel Pressure Primary Direct Relief subsystem.
○ Engine Speed and Fuel Mass (Output 3 & 4) Exhaust Gas Recirculation
○ Engine Speed and Aux Input (Output 5) This Package suits Euro 4 (non-DPF) versions of the 1KD-FTV
vehicle. These engines use PWM control of three actuators to
OPERATION operate the EGR system.
This Package uses systems from GPR Diesel to control specific The EGR solenoid is controlled by the EGR signal from the M1
output functions on the 1KD Hilux. Exhaust Gas Recirculation Actuator Solenoid Normal Output.
Items in blue are original signal designations as per Toyota The EGR Cut Valve is controlled by the EGRC signal from the M1
schematics. Exhaust Gas Recirculation Cut Solenoid Output. This valve is
activated when the EGR control is stopped to improve EGR valve
ECU Power and Engine Stopping
closure and improve driveability.
When the Ignition Switch is initially turned on, the M1 is powered
from the ignition switch IGSW signal via a diode in the Adaptor The EGR Cooler Bypass Switching Valve is controlled by the ECBV
Box. Once the M1 powers up, it immediately turns on the ECU signal from the M1 Exhaust Gas Recirculation Flap Actuator
Main Relay by means of the MREL signal. This provides normal Output.
power to the ECU and the diode no longer actively supplies The EGR Valve Position Sensor EGLS signal monitors position via
power. the M1 Exhaust Gas Recirculation Actuator Feedback channel.
The M1 also uses the ignition switch IGSW signal via UDIG3, For detailed guidance on this system please visit
configured via Driver Switch 1 into the Engine Run Switch. https://www.motec.com.au/webinars-
This allows a controlled shutdown of the diesel engine when the view/webinararchive/#M1ECU - select M1 Diesel Tuning Part 5.
ignition switch is turned off, by means of the Throttle Aim
Shutdown setting. Alternator
The Engine Run Switch also maintains power to the Main Relay The Package is not configured for alternator control so the
and turns off the Main Relay 5 seconds after the ignition is turned alternator operates in default mode, which has an aim voltage of
off. approximately 14.0V.
If the M1 is connected to M1 Tune, the Main Relay will also Control settings for this alternator may be configured if default
remain turned on even when the ignition switch is turned off. operation is not sufficient for normal electrical loads.
A second relay (Injector EDU Supply Relay) is controlled by the Swirl Control
IREL signal. This relay is turned on whenever the engine is turning. Euro 4 (non-DPF) engines use a 3 stage swirl control valve in the
inlet manifold, which is controlled by the Swirl Control SCV signal
Dash Coolant Temperature Gauge
and Swirl Control #2 SCV2 signal. The current M1 Package
A PWM signal drives the PHWO signal to the Dashboard implements only the SCV channel, however, the adaptor box has
Temperature Gauge from the ECU. In this Package the Toyota provision for the SCV2 channel.
Hilux Coolant Temperature Gauge table is configured to
provide this signal. Glow Plugs
The Glow Relay is controlled by the GREL signal which, in the
Injector Control
M1, is provided by the Glow Plug subsystem.
Fuel Injectors 1 to 4 are controlled by the Injector Driver (EDU)
by means of the #1 , #2 , #3 and #4 signals, which are The Dashboard Glow Indicator is controlled by the GIND signal,
provided in the M1 by the Fuel Cylinder 1 Primary to Fuel which is provided by Glow Plug Light subsystem.
Cylinder 4 Primary subsystems.
This is achieved by using Ignition Low Side outputs with
inverted logic to provide the required control signals for the EDU.
The Fuel Cylinder 1 – 4 Primary Output Resource and Fuel
Cylinder 1 Primary Output Polarity settings should not be
changed.
INSTALLATION Step 2:
Position the M130 ECU as shown and secure with three M5 x 20
M1 Toyota Hilux 2012 1KD Kit Components:
button head screws.
Step 5: Step 7:
Open the glove box and remove the entire assembly. Remove the three nuts from the upper mounting bracket.
Step 6:
Step 8:
Remove one nut from the lower mounting bracket (accessed from
the underside of the glove box).
Step 10:
Remove two screws from the bracket. Remove one bolt and the
Turbo Control ECU.
Step 13:
Attach the M1 Kit assembly to the bracket with two screws.
Step 11:
Remove three screws from the bracket.
Step 14:
Manoeuvre the assembly into position, refit the bracket nuts and attach the five plugs.
Multi Pulse Injection System • Engine Speed Limiting Control system varies Fuel Mass to
Fuel is delivered by up to four pulses: two pilots, one main and keep the engine speed within the user defined limits (see 5 on
one post pulse. Fuel Mass is calculated as described in the Fig 1).
following section, where the total fuel mass may be divided • Exhaust Temperature Protection Control system that limits
between the pilot and main pulses. Fuel Mass (see 6 on Fig 1) based on exhaust temperature can
be used to prevent the overheating of exhaust components
Post pulses are calculated separately from the other pulses. They
(i.e. turbocharger).
are not considered in terms of torque delivery into an engine,
rather as exhaust treatment or turbo control strategies which • Idle Control with Closed Loop Control of the Fuel Mass (see 7
have limited effect on overall engine torque. on Fig 1) to ensure a smooth, stable Idle Engine Speed. Ramp
Down functionality can also be used to provide a smooth
Main Pulse System transition into idle.
Note: This section refers to the Main Injection Pulse Flow Chart on • Assisted gearshifts with independent Fuel Mass control (see 8
the following page (Fig 1). on Fig 1). Up and down gear shifts can be tuned independently
• This Package delivers fuel proportionally to Throttle Pedal via separate tables.
Position (see 1 & 2 on Fig 1, over page). The fuel mass can • Configurable control of up to 2 proportional and 1 synchronous
then be limited (see 3 on Fig 1) by a number of tables and direct injection fuel pump/s.
calculations including:
• Fuel Mass limits (see 9 on Fig 1) can be set for each of the 61
○ Fuel Mass Limit Smoke individual warnings that can be monitored with the warning
○ Fuel Mass Limit Smoke Trim system. The warning system determines if a measurement is
○ Fuel Mass Limit Compensation Coolant Temperature outside normal operating conditions or if a sensor, input or
output is at fault.
○ Fuel Mass Limit Compensation Exhaust Temperature
Warnings are included for:
○ Fuel Mass Limit Compensation Turbocharger Speed
○ Fuel Mass Limit Compensation Gear ○ Engine Oil Pressure
○ Fuel Mass Limit Altitude ○ Engine Crankcase Pressure
○ Fuel Mass Limit Exhaust Temperature ○ Fuel Primary Pressure Direct Bank 1 & 2
○ Fuel Mass Limit Fault ○ Fuel Primary Pressure
○ Fuel Mass Limit Inlet Manifold Pressure ○ Coolant Temperature
○ Fuel Mixture Minimum ○ Inlet Air Temperature
• Fuel Mixture Minimum Control system applies a trim to the ○ Engine Oil Temperature
Fuel Mass Limit to ensure that the Exhaust Lambda is not ○ Exhaust Lambda
richer than the user defined limit, which is set in the Fuel ○ Exhaust Temperature
Mixture Minimum table (see 4 on Fig 1). ○ Exhaust Pressure
○ Engine Speed
M130 PINOUT
M130 Connector A — 34 Way
Mating Connector: Tyco Superseal 34 Position Keying 1 (MoTeC #65044)
B01 UDIG1 Universal Digital Input 1 E8-27 NE+ Engine Speed Sensor
B02 UDIG2 Universal Digital Input 2 E7-23 G+ Inlet Camshaft Position Sensor
B03 AT1 Analogue Temperature Input 1 E8-31 THA Airbox Temperature Sensor
B04 AT2 Analogue Temperature Input 2 E8-19 THW Coolant Temperature Sensor
B05 AT3 Analogue Temperature Input 3 E8-20 THIA Inlet Air Temperature Sensor
B06 AT4 Analogue Temperature Input 4 E8-29 THF Fuel Temperature Sensor
B08 UDIG3 Universal Digital Input 3 E5-09 IGSW Driver Switch 1 (Ignition Switch)
B14 UDIG7 Universal Digital Input 7 E8-17 VNTI Not used in this kit (Direct drive to Boost
Servo)
B15 SEN_0V_A Sensor 0V A E8-34 E7-31 E7-32 NE- G- Sensor 0V for digital signals
EVG
B16 SEN_0V_B Sensor 0V B E5-28 E5-29 E7-01 E8-28 Sensor 0V for analogue
EPA EPA2 E2S E2
B17 CAN_HI CAN Bus 1 High E6-22 Vehicle 500 kbit/sec CAN
B18 CAN_LO CAN Bus 1 Low E6-21 Vehicle 500 kbit/sec CAN
B20 AV6 Analogue Voltage Input 6 E7-29 VLU Throttle Servo Bank 1 Position Sensor Main
B21 AV7 Analogue Voltage Input 7 E7-24 VG Airbox Mass Flow Sensor
B22 AV8 Analogue Voltage Input 8 Breakout 12 Boost Servo Actuator Position Sensor