Push-In Hose System
Push-In Hose System
Push-In Hose System
Catalogue 4482/UK
Push-Lok ®
the intelligent solution for
low pressure applications
ste m
® -Sy
-Lok
P u sh
a r ker The Benefits of the
P
Push-Lok
Features Advantages
Development
Low bending forces Good and easy hose
High quality hose types and a required handling/routing
comprehensive fittings programme
for a wide spectrum of requirements Easy on site
Push-Lok self-grip assembly
are now available as a result of continuous hose fittings without auxiliary
devices
customer-oriented product development.
Functional matching High product safety
A result of the latest product development of hose and fittings
is the 837PU-Plus hybrid hose.
Thanks to a new patented manufacturing A selection of Wide ranging
high quality tube chemical compatibility
process Parker has succeeded in combin- compounds
ing a polymer cover with a synthetic
elastomer tube to produce a unique Large selection of Easy visual
colours identification
hose that meets the highest of application
demands.
Safety
Be
lit
u
Press
atur capa
y
safety factor of 4 : 1
e
nce
/ ab
ta
bil ra
ity sion resis
A Choice of Hoses
System
Benefits
Large variety of
Simple Assembly
applications without Tools or Clamps
Product code:
Squarely cut the hose with a sharp knife
Optimal
media identification
Push the nipple into the hose up to
the yellow plastic ring – that’s all!
s s u r e a nd
re
P
to
rs
ion res
st
i
a n ce
Push-Lok® for multiple applications
Machine Tools
Main applications
– Cooling and cutting fluid circuits
– Compressed air
– Leak oil
Typical requirements
– Abrasive resistance for placing in energy chains
– Resistance to cutting oils, water,
emulsions and hydraulic media
– Nick resistance at small bend radii
– Coloured versions for media identification
Hose recommendation
– 830M, 837PU-Plus
– 831 for oil and oil emulsions, if temperature +70 °C up to +100 °C
– 836 for oil and oil emulsions, if temperature +100 °C up to +150 °C
Paper Industry
Main applications
– Water and emulsions
– Compressed air
Typical requirements
– Resistance to water emulsions
– Partial high temperature demands
– Good assembly characteristics for in-the-field operation
Hose recommendation
– 801
– 836 for oil and oil emulsions, if temperature +70 °C up to +150 °C
– functional, safety, durable
Injection Moulding Machines
Main applications
– Water circuits for tool cooling and temperature control
– Compressed air
– Leak oil
Typical requirements
– Abrasion resistance for placing in energy chains
– Resistance to water, emulsions and hydraulic media
– Nick resistance at small bend radii
– Coloured versions for media identification
– Good assembly characteristics for in-the-field operation
Hose recommendation
– 837PU-Plus
– 804 for water, if temperature +85 °C up to +93 °C
Chemical Industry
Main applications
– Water, emulsions and alkalis
– Compressed air
Typical requirements
– Media resistance
– Coloured versions for media identification
Hose recommendation
– 801, 830M
– 831 for oil and oil emulsions, if temperature +70 °C up to +100 °C
Push-Lok® for multiple applications
Transfer Lines
(Automotive and other)
Main applications
– Compressed air (dry and oiled)
– Vacuum
Typical requirements
– Resistance to ultra-dry compressed air
– Vacuum- and nick-resistance at low bend radii
– Free from substances interfering with paint wetting
– Coloured versions for media identification
– Good assembly characteristics for in-the-field assembly
Hose recommendation
– 801 (not automotive industry)
– 830M, 837BM, 837PU-Plus (automotive industry)
PET Blow Forming Machines
Main applications
– Water circuits for tool cooling
– Compressed air
Typical requirements
– Resistance to water and emulsions
– Abrasion and torsion resistance for highly
dynamic machine processes
– Coloured versions for media identification
Hose recommendation
– 830M, 837PU-Plus
– functional, safety, durable
Main applications
– Water circuits for welding gun cooling
– Compressed air (ultra-dry compressed air)
– Vacuum
Typical requirements
– Resistance to ultra-dry compressed air,
water and emulsions
– Abrasion and torsion resistance for laying in
hose and cable bundles
– Vacuum and nick resistance at low bend radii
– Resistance to weld spatter
– Free from substances interfering with paint wetting
– Coloured versions for media identification
Hose recommendation
– 830M, 837PU-Plus
Power Electronics
Main applications
– Cooling circuits for thyristor controls
Typical requirements
– High electrical resistance
– Special colour identification
– Resistance to water and emulsions
Hose recommendation
– 838M
Index
Index
Push-Lok Hose
801 – Push-Lok Hose. . . . . . . . . . . . . . . . . . . . . . . . 1
804 – Push-Lok Hose. . . . . . . . . . . . . . . . . . . . . . . . 2
821FR – Push-Lok Hose. . . . . . . . . . . . . . . . . . . . . . . . 3
830M – Push-Lok Hose. . . . . . . . . . . . . . . . . . . . . . . . 4
831 – Push-Lok Hose. . . . . . . . . . . . . . . . . . . . . . . . 5
836 – Push-Lok Hose. . . . . . . . . . . . . . . . . . . . . . . . 6
837BM – Push-Lok Hose. . . . . . . . . . . . . . . . . . . . . . . . 7
837PU-Plus – Hybrid Push-Lok Hose. . . . . . . . . . . . . . . . . . 8
838M – Push-Lok Hose. . . . . . . . . . . . . . . . . . . . . . . . 9
Push-Lok Fittings
Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 20
60°- 90° Cone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 - 23
BSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 - 29
NPTF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 - 32
JIC - SAE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 - 37
ORFS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Special. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 - 44
Union. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 - 47
Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Chemical Resistance. . . . . . . . . . . . . . . . . . . . . . . . . . 50 - 55
Safety Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 - 58
Catalogue 4482/UK
Low Pressure Push-Lok Hose
801
Main Features
• Very flexible
• Wide range of colours
• Available up to size -16
Pressure rating
max. dynamic
working min. burst
Part Hose I.D. Hose pressure pressure Vaccum min.
Number O.D. kilo bend Weight
Pascal*1 radius
DN Inch Size mm mm MPa psi MPa psi kPa mm kg/m
801-4-XXX-RL 6 1/4 -4 6,3 12,7 1,7 250 6,8 1000 95 65 0,13
801-6-XXX-RL 10 3/8 -6 9,5 15,9 1,7 250 6,8 1000 95 75 0,16
801-8-XXX-RL 12 1/2 -8 12,7 19,8 1,7 250 6,8 1000 95 130 0,27
801-10-XXX-RL 16 5/8 -10 15,9 23,0 1,7 250 6,8 1000 51 150 0,28
801-12-XXX-RL 20 3/4 -12 19,1 26,2 1,7 250 6,8 1000 51 180 0,36
801-16-XXX-RL 25 1 -16 25,4 32,5 1,2 175 4,8 700 51 250 0,55
*1 = the vacuum values listed in the table are vacuum pressure values in kPa. For an absolute value subtract the table value from 101 kPa
Note: when ordering, specify Push-Lok hose part number, followed by size, followed by colour. Example: 801-4-XXX-RL
XXX = BLK = black
BLU = blue
RED = red
GRN = green
GRA = grey
Example: 801-4-GRN-RL (green)
RL = only available on reels
801-16-XXX-RL is only available in grey or black.
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
Catalogue 4482/UK
Low Pressure Push-Lok Hose
804
Main Features
• For hot water up to +93 °C
• For phosphate-ester fluids
Pressure rating
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
Catalogue 4482/UK
Low Pressure Push-Lok Hose
821FR
Main Features
• Fire retardant hose cover
• Very flexible
• For high level air temperatures
Pressure rating
max. dynamic
working min. burst
Part Hose I.D. Hose pressure pressure Vaccum min.
Number O.D. kilo bend Weight
Pascal*1 radius
DN Inch Size mm mm MPa psi MPa psi kPa mm kg/m
821FR-4-XXX-RL 6 1/4 -4 6,3 12,7 2,4 350 9,7 1400 95 65 0,12
821FR-6-XXX-RL 10 3/8 -6 9,5 15,9 2,0 300 8,3 1200 95 75 0,16
821FR-8-XXX-RL 12 1/2 -8 12,7 19,8 2,0 300 8,3 1200 95 130 0,18
821FR-12-XXX-RL 20 3/4 -12 19,0 26,2 1,7 250 6,8 1000 95 180 0,33
*1 = the vacuum values listed in the table are vacuum pressure values in kPa. For an absolute value subtract the table value from 101 kPa
Note: when ordering, specify Push-Lok hose part number, followed by size, followed by colour. Example: 821FR-4-XXX-RL
XXX = BLK = black
BLU = blue
GRN = green
WHT = white
BRN = brown
Example: 821FR-4-GRN-RL (green)
RL = only available on reels
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
Catalogue 4482/UK
Low Pressure Push-Lok Hose
830M
Main Features
• Chemical resistant for a wide range of fluids
• High abrasion resistance
• Free of wetting disturbing substances
• Small O.D. and bend radii
Primary Applications/Restrictions
All Markets: For a variety of applications
Robot and Automotive market:
For hose bundle systems
Not permitted for use in air brake systems. Recommended Fluids
Not suitable for high dynamic pulsation systems. Mineral based hydraulic and lubricating oils, coolant,
Not recommended for motor fuels. antifreeze, air, water and water-oil emulsions.
Hose Construction Consult the chemical compatibility section on
pages 50-55 for more detailed information.
Tube: Polyurethane material
Reinforcement: High tensile textile layer Temperature Range -40 °C up to +80 °C
Cover: High performance polyurethane
material in different colours Fittings Series 82
Pressure rating
max. dynamic
working min. burst
Part Hose I.D. Hose pressure pressure Vaccum min.
Number O.D. kilo bend Weight
Pascal*1 radius
DN Inch Size mm mm MPa psi MPa psi kPa mm kg/m
830M-4-XXX-RL 6 1/4 -4 6,3 10,7 1,6 232 6,4 928 10 30 0,08
830M-6-XXX-RL 10 3/8 -6 9,5 14,9 1,6 232 6,4 928 10 50 0,13
830M-8-XXX-RL 12 1/2 -8 12,7 19,1 1,6 232 6,4 928 10 70 0,20
830M-10-XXX-RL 16 5/8 -10 16,0 23,0 1,6 232 6,4 928 10 90 0,26
830M-12-XXX-RL 20 3/4 -12 19,0 26,0 1,6 232 6,4 928 10 110 0,31
*1 = the vacuum values listed in the table are vacuum pressure values in kPa. For an absolute value subtract the table value from 101 kPa
Note: when ordering, specify Push-Lok hose part number, followed by size, followed by colour. Example: 830M-4-XXX-RL
XXX = BLK = black
BLU = blue
RED = red
GRN = green
Example: 830M-4-GRN-RL (green)
RL = only available on reels
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
Catalogue 4482/UK
Low Pressure Push-Lok Hose
831
Main Features
• Max. working pressure up to 2,4 MPa
• High temperature level
for petroleum based fluids
• Nitrile (NBR) inner tube
– extended fluid compatibility
Pressure rating
max. dynamic
working min. burst
Part Hose I.D. Hose pressure pressure Vaccum min.
Number O.D. kilo bend Weight
Pascal*1 radius
DN Inch Size mm mm MPa psi MPa psi kPa mm kg/m
831-4-XXX-RL 6 1/4 -4 6,3 12,7 2,4 350 9,7 1400 95 65 0,13
831-6-XXX-RL 10 3/8 -6 9,5 15,9 2,0 300 8,3 1200 95 75 0,16
831-8-XXX-RL 12 1/2 -8 12,7 19,8 2,0 300 8,3 1200 95 130 0,27
831-10-XXX-RL 16 5/8 -10 15,9 23,0 2,0 300 8,3 1200 51 150 0,28
831-12-XXX-RL 20 3/4 -12 19,1 26,2 2,0 300 8,3 1200 51 180 0,36
*1 = the vacuum values listed in the table are vacuum pressure values in kPa. For an absolute value subtract the table value from 101 kPa
Note: when ordering, specify Push-Lok hose part number, followed by size, followed by colour. Example: 831-4-XXX-RL
XXX = BLK = black
BLU = blue
RED = red
GRN = green
Example: 831-4-GRN-RL (green)
RL = only available on reels
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
Catalogue 4482/UK
Low Pressure Push-Lok Hose
836
Main Features
• Max. oil temperature up to +150 °C
• Blue hose cover
Pressure rating
max. dynamic
working min. burst
Part Hose I.D. Hose pressure pressure Vaccum min.
Number O.D. kilo bend Weight
Pascal*1 radius
DN Inch Size mm mm MPa psi MPa psi kPa mm kg/m
836-4-RL 6 1/4 -4 6,3 12,7 1,7 250 6,8 1000 95 65 0,13
836-6-RL 10 3/8 -6 9,5 15,7 1,7 250 6,8 1000 95 75 0,16
836-8-RL 12 1/2 -8 12,7 19,8 1,7 250 6,8 1000 95 130 0,27
836-10-RL 16 5/8 -10 15,9 23,1 1,7 250 6,8 1000 51 150 0,28
836-12-RL 20 3/4 -12 19,1 26,2 1,7 250 6,8 1000 51 180 0,36
*1 = the vacuum values listed in the table are vacuum pressure values in kPa. For an absolute value subtract the table value from 101 kPa
RL = only available on reels
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
Catalogue 4482/UK
Low Pressure Push-Lok Hose
837BM
Main Features
• High level of hose flexibility
• High abrasion resistant
• Free of wetting disturbing substances
• Low push-in forces
Pressure rating
max. dynamic
working min. burst
Part Hose I.D. Hose pressure pressure Vaccum min.
Number O.D. kilo bend Weight
Pascal*1 radius
DN Inch Size mm mm MPa psi MPa psi kPa mm kg/m
837BM-4-XXX-RL 6 1/4 -4 6,3 12,7 1,6 235 6,4 940 95 65 0,13
837BM-6-XXX-RL 10 3/8 -6 9,5 15,9 1,6 235 6,4 940 95 75 0,16
837BM-8-XXX-RL 12 1/2 -8 12,7 19,8 1,6 235 6,4 940 95 130 0,27
837BM-10-XXX-RL 16 5/8 -10 15,9 23,0 1,6 235 6,4 940 51 150 0,28
837BM-12-XXX-RL 20 3/4 -12 19,1 26,2 1,6 235 6,4 940 51 180 0,36
*1 = the vacuum values listed in the table are vacuum pressure values in kPa. For an absolute value subtract the table value from 101 kPa
Note: when ordering, specify Push-Lok hose part number, followed by size, followed by colour. Example: 837BM-4-XXX-RL
XXX = BLK = black
BLU = blue
RED = red
GRN = green
GRA = grey
Example: 837BM-4-GRN-RL (green)
RL = only available on reels
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
Catalogue 4482/UK
Low Pressure Push-Lok Hose
837PU-Plus
Main Features
• High level of hose flexiblity
• High abrasion resistance
• High torsion resistance
• Free of wetting disturbing substances
• Low push-in forces
Primary Applications/Restrictions
All Markets: For high demanding applications
For energy chain systems Recommended Fluids
Robot and Automotive market: Air, dry air, water, water-oil-emulsions and water-glycol-
For hose bundle systems emulsions. (Mineral based hydraulic and lubricating oils
Not permitted for use in air brake systems. with chemical and thermal (70 °C) restriction).
Not suitable for high dynamic pulsation systems. Consult the chemical compatibility section on pages
Not recommended for motor fuels. 50 – 55 for more detailed information.
Hose Construction Temperature Range -40 °C up to +100 °C
Tube: Synthetic rubber Exception: Air . ......................................max. +70 °C
Reinforcement: High tensile textile layer Water . .................................max. +85 °C
Cover: High performance polyurethane
material in different colours Fittings Series 82
Pressure rating
max. dynamic
working min. burst
Part Hose I.D. Hose pressure pressure Vaccum min.
Number O.D. kilo bend Weight
Pascal*1 radius
DN Inch Size mm mm MPa psi MPa psi kPa mm kg/m
837PU-4-xxx-RL 6 1/4 -4 6,3 12,7 1,6 235 6,4 940 95 30 0,11
837PU-6-xxx-RL 10 3/8 -6 9,5 15,9 1,6 235 6,4 940 95 50 0,15
837PU-8-xxx-RL 12 1/2 -8 12,7 19,8 1,6 235 6,4 940 95 70 0,26
837PU-10-xxx-RL 16 5/8 -10 15,9 23,0 1,6 235 6,4 940 51 90 0,27
837PU-12-xxx-RL 20 3/4 -12 19,1 26,2 1,6 235 6,4 940 51 110 0,33
*1 = the vacuum values listed in the table are vacuum pressure values in kPa. For an absolute value subtract the table value from 101 kPa
Note: when ordering, specify Push-Lok hose part number, followed by size, followed by colour. Example: 837PU-4-XXX-RL
XXX = BLK = black
BLU = blue
RED = red
GRN = green
GRA = grey
Example: 837PU-4-GRN-RL (green)
RL = only available on reels
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
Catalogue 4482/UK
Low Pressure Push-Lok Hose
838M
Main Features
• Non conductive hose
Primary Applications/Restrictions
Special Market: For special electrical requirements
Not permitted for use in air brake systems. Recommended Fluids
Not suitable for high dynamic pulsation systems. Mineral based hydraulic and lubricating oils, coolant,
Not recommended for motor fuels. antifreeze, water, water-oil emulsions.
Hose Construction Consult the chemical compatibility section on
pages 50-55 for more detailed information.
Tube: Polyurethane material
Reinforcement: High tensile textile layer Temperature Range -40 °C up to +80 °C
Cover: Orange coloured Polyurethane
material Fittings Series 82
Pressure rating
max. dynamic
working min. burst
Part Hose I.D. Hose pressure pressure Vaccum min.
Number O.D. kilo bend Weight
Pascal*1 radius
DN Inch Size mm mm MPa psi MPa psi kPa mm kg/m
838M-4-RL 6 1/4 -4 6,3 11,2 1,6 232 6,4 928 10 30 0,08
838M-6-RL 10 3/8 -6 9,5 15,0 1,6 232 6,4 928 10 50 0,13
838M-8-RL 12 1/2 -8 12,7 19,1 1,6 232 6,4 928 10 70 0,20
838M-10-RL 16 5/8 -10 16,0 23,0 1,6 232 6,4 928 10 90 0,26
838M-12-RL 20 3/4 -12 19,0 26,0 1,6 232 6,4 928 10 110 0,31
*1 = the vacuum values listed in the table are vacuum pressure values in kPa. For an absolute value subtract the table value from 101 kPa
RL = only available on reels
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
Catalogue 4482/UK
Notes
Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Metric 82 Series
Information about standard products or non-standard products can be found in the current price list. Material: Steel, zinc plated; B: Brass
Dimensions shown may be changed at any time without prior notice. C: Stainless Steel; K: Without plastic ring
11 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Metric 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
12 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Metric 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
13 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Metric 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
B = Brass
K = Without plastic ring
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
14 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Metric 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
B = Brass
K = Without plastic ring
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
15 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Metric 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
16 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Metric 82 Series
CE – Female Metric 24° – Light Series with O-Ring – Swivel – 45° Elbow
ISO 12151-2-SWE-L – DKOL 45°
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
17 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Metric 82 Series
CF – Female Metric 24° – Light Series with O-Ring – Swivel – 90° Elbow
ISO 12151-2-SWE-L – DKOL 90°
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
18 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Metric 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
19 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Metric 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
20 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
60°- 90° Cone 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
B = Brass
K = Without plastic ring
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
21 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
60°- 90° Cone 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
B = Brass
K = Without plastic ring
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
22 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
60°- 90° Cone 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
B = Brass
K = Without plastic ring
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
23 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
BSP 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
24 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
BSP 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
25 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
BSP 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
26 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
BSP 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
27 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
BSP 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
28 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
BSP 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
29 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
NPTF 82 Series
30 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
NPTF 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
31 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
NPTF 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
32 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
JIC - SAE 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
33 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
JIC - SAE 82 Series
06/68 – Female – JIC 37° / SAE 45° Dual Flare – Swivel – Straight
ISO12151-5-SWS – DKJ
34 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
JIC - SAE 82 Series
37/3V – Female JIC 37° /SAE 45° – Dual Flare – Swivel Female 45° Elbow
ISO 12151-5-SWE 45 – DKJ 45°
82
82 837PU-Plus / 838M
801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
35 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
JIC - SAE 82 Series
39/3W – Female JIC 37° / SAE 45° – Dual Flare – Swivel Female 90° Elbow
ISO 12151-5-SWES – DKJ 90°
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
36 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
JIC - SAE 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
37 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
ORFS 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
38 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Special 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
39 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Special 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
40 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Special 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
41 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Special 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
42 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Special 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
43 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Special 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
44 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Special 82 Series
82 – Push-Lok® Union
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
45 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Special 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
46 Catalogue 4482/UK
Low Pressure Push-Lok Fittings
Special 82 Series
82
82 801 / 804 / 821FR / 830M / 831 / 836 / 837BM / 837PU-Plus / 838M
Information about standard products or non-standard products can be found in the current price list.
Dimensions shown may be changed at any time without prior notice.
47 Catalogue 4482/UK
Notes
Catalogue 4482/UK
Assembly Instructions for Push-Lok ® Fittings
Assembly Tools
Assembly Instructions
1. Cut the hose right angled with a
sharp knife. If necessary it is
possible to use a lubricant (water/
soap solution with 5 % soap fluid and
95 % water) for easy assembly.
Attention!
During assembly, please keep in mind that Push-Lok fittings will provide an effective grip only when the
Push-Lok hose is pushed fully on the insert, where the cropped end of the hose should be fully concealed by
the plastic collar.
For easy assembly of hose 830M, 837BM and 837PU please use only Push-Lok Assembly Oil No. H896137.
Push-Lok Assembly Oil is free from wetting disturbing substances. Don’t use oil, lubricant or soap fluids for this hose!
Disassembly Instructions
1. Cut lengthwise along a line at
approximately a 20 angle from
centre line of hose. The cut should
be approximately 1” long. Be careful
not to nick barbs when cutting the hose.
Attention!
Before re-use of the nipple please check nipple for damage. Damaged nipples can cause leakage.
Assembly Tool
Tool designed for assembly of Push-Lok ® fittings and hose
in all sizes. Toggle actions greatly reduce effort necessary
to hold hose and press in fitting. Only a few pounds of force
is needed on either handle to quickly assemble any size.
Overall length: 320 mm, Weight: ca. 2,2 kg
Part-No.: 611050G
49 Catalogue 4482/UK
Chemical resistance table
Numerals
(2) Legal and insurance regulations must be considered. Contact Technical Service Department for more information.
(3) Push-Lok hoses are not recommended for fuels
(5) Maximum 65 °C (150 °F)
(6) The hose resistance depends on medium concentration and temperature
(7) Recommended hose type for phosphate ester fluids: 804
(8) Acceptable for flushing hose assemblies
(10) For dry air applications the following hose types are recommended: 801, 804, 821FR, 830M, 837BM, 837PU.
Please take note of the temperatures for air unter paragraph „Temperature Range“ on the relevant catalogue page.
(11) Maximum 100 °C (212 °F)
(12) Maximum 121 °C (250 °F)
(15) Maximum 70 °C (145 °F) for hose types: 801, 837BM, 837PU
(16) No chemical resistance classification for the following hose types: 801, 831BM, 837PU
50 Catalogue 4482/UK
Chemical resistance table
801
837BM
830M Stainless
Medium 831 837PU 804 Steel Brass
838M Steel
836
821FR
3M FC-75 A A 16 A A A A A
Acetic Acid X A 16 6 X X X A
Acetone X A 16 A X A A A
Acetylene X X X - - - -
AEROSHELL Turbine Oil 500 (See MIL-L-23699) F X X - A A A
Air A A A A A A A
Air (dry) F,10 A A A A A A
Alcohol (Methanol-Ethanol) F A 16 F - F A A
Ammonia (Anhydrous) X X X - X X X
Ammonium Chloride A A 16 A A X X X
Ammonium Hydroxide F A 16 A X F X A
Ammonium Nitrate A A 16 A - F X A
Ammonium Phosphate A A 16 A - X X F
Ammonium Sulfate A A 16 A - F X F
Amoco 32 Rykon A F 15 X A A A A
Ampol PE 46 X X A, 7 F A A A
AMSOIL Synthetic ATF A A 16 X F A A A
Amyl Alcohol X A 16 F - X A A
Anderol 495,497,500,750 X A 16 X X A A A
Aniline X A 16 A X A X A
Animal Fats F A 16 F - 6 6 A
Aquacent Light, Heavy A X X A A A A
Aromatic 100,150 F - X F A A A
Arrow 602P A A 15 X A A A A
Asphalt F F 15 X A F F A
ASTM #3 Oil F A 16 X - A A A
ATF-M A A 15 X A A A A
Automotive Brake Fluid X X - X X X X
AW 32,46,68 A A 15 X A A A A
BCF F F 16 - - A A A
Benz Petraulic 32,46,68,100,150,220,320,460 A A 15 X A A A A
Benzene, Benzol X A 16 X F A A A
Benzgrind HP 15 A A 16 X - A A A
Biodegradable Hydraulic Fluid 112B A X - - A A A
Borax F A 16 A - F A A
Boric Acid A X A X X 6 A
Brayco 882 A A 16 X - A A A
Brayco Micronic 745 A F 15 X A A A A
Brayco Micronic 776RP A F 15 X A A A A
Brayco Micronic 889 F - X - A A A
Brine F A 16 A - X F F
Butane - - - F A A A
Butyl Alcohol, Butanol F A 16 F - F F A
Calcium Chloride A A 16 A - F F X
Calcium Hydroxide A A 16 A - A A A
Calcium Hypochlorite X A 16 A - X F X
Calibrating Fluid A A 15 X A A A A
Carbon Dioxide, gas F F 16 6 - A A A
Carbon Disulfide X A 16 X - A F A
Carbon Monoxide (hot) F A 16 6 - F 6 A
Carbon Tetrachloride X A 16 X - 6 6 6
Carbonic Acid F X F X X X F
Castor Oil A A 16 A - A A A
Castrol 5000 F A 16 X X A A A
Cellosolve Acetate X X A - X X A
Celluguard A - A - A A A
Cellulube 90, 150, 220 300, 550, 1000 X - A - A A A
Chevron Clarity AW 32, 46, 68 A A 15 X A A A A
Chevron FLO-COOL 180 F - X - A A A
Chevron FR-8, 10, 13, 20 X X A, 7 F A A A
Chevron Hydraulic Oils AW MV 15, 32, 46, 68, 100 A A 15 X A A A A
Chevron HyJet IV (9) X X A, 7 F A A A
Citric Acid A X A X X X 6
Commonwealth EDM 242, 244 A - X A A A A
CompAir CN300 X A 16 X X A A A
CompAir CS100, 200, 300, 400 X A 16 X X A A A
Coolanol 15, 20, 25, 35, 45 A A 16 A X A A A
Copper Chloride A X A - X X X
Copper Sulfate A X A - X X F
Cosmolubric HF-122, HF-130, HF-144 A X X - A A A
Cosmolubric HF-1530 A X X - A A A
Cottonseed Oil A F 16 X - A A A
CPI CP-4000 X A 16 X - A A A
Crude Petroleum Oil A A 15 X A F F A
CSS 1001Dairy Hydraulic Fluid A A 16 X - A A A
Daphne AW32 A A 15 X A A A A
Dasco FR 201-A A - X - A A A
Dasco FR150, 200, 310 A - A - A A A
Dasco FR300, FR2550 X - X F A A A
Dasco FR355-3 A X X X A A A
Deicer Fluid 419R A - - A A A A
Deionized Water A A 16 A - F F A
Dexron II ATF A A 15 X A A A A
Dexron III ATF F, 11 A 16, 12 X - A A A
Diesel Fuel A, 3 A 16, 3 X A(2) A A A
Diester Fluids X A 16 X X A A A
Dow Corning 2-1802 Sullair (24KT) - F 16 - - A A A
51 Catalogue 4482/UK
Chemical resistance table
801
837BM
830M Stainless
Medium 831 837PU 804 Steel Brass
838M Steel
836
821FR
Dow Corning DC 200, 510, 550, 560, FC126 A A 16 - - A A A
Dow HD50-4 F - - - - - A
Dow Sullube 32 - F 16 - - A A A
Dowtherm A,E X A 16 X - A A A
Dowtherm G X X X - A A A
Duro AW-16, 31 A - X - A A A
Duro FR-HD A - X - A A A
EcoSafe FR-68 A - X X A A A
Ethanol F A 16 F - F A A
Ethers X A 16 X - A A A
Ethyl Acetate X A 16 F - F A A
Ethyl Alcohol F A 16 F - F A A
Ethyl Cellulose F A 16 F - X F F
Ethyl Chloride X X A - F F F
Ethylene Dichloride X A 16 X - X A X
Ethylene Glycol A A A A A F A
Exxon 3110 FR A A 16 X A A A A
Exxon Esstic A A 15 A A A A A
Exxon Nuto H 46, 68 A A 15 X A A A A
Exxon Tellura Indusrial Process Oils A A 15 X A A A A
Exxon Terresstic, EP A A 15 A A A A A
Exxon Turbo Oil 2380 F A 16 X X A A A
Exxon Univolt 60, N61 A A 15 X A A A A
FE 232 (Halon) X X F - A A A
Fenso 150 A - X A A A A
Formaldehyde X A 16 A - X F A
Formic Acid X X A X X 6 X
Freons see refrigerants - - - - - - -
Fuel Oil A A 15 X A A A A
Fyre-Safe 120C,126,155,1090E,1150,1220,1300E X X A, 7 F A A A
Fyre-Safe 200C, 225, 211 A A A F A A A
Fyre-Safe W/O A A 16 X A A A A
Fyrguard 150, 150-M, 200 A A A F A A A
Fyrquel 60, 90, 150, 220, 300, 550, 1000 X X A, 7 F A A A
Fyrquel EHC, GT, LT, VPF X X A, 7 F A A A
Fyrtek MF, 215, 290, 295 X X X F A A A
Gardner-Denver GD5000, GD8000 X A 16 X X A A A
Gasoline X A 16 X - A A A
Gasoline - - - - A A A
Glue F - X - A F A
Glycerine, Glycerol A A 16 A - A F A
Grease A A 15 X A A A A
Gulf-FR Fluid P37, P40, P43, P45, P47 X A 16 A - A A A
H-515 (NATO) A - X - A A A
Halon 1211, 1301 F F 16 - - A A A
Helium Gas X X X - A A A
Heptane F A 16 X - A A A
Hexane F A 16 X - A A A
HF-20, HF-28 A A A F A A A
Houghto-Safe 1055, 1110, 1115, 1120, 1130 (9) X X A, 7 F A A A
Houghto-Safe 271 to 640 A A A F A A A
Houghto-Safe 419 Hydraulic Fluid A - X - A A A
Houghto-Safe 419R Deicer Fluid A - - A A A A
Houghto-Safe 5046, 5046W, 5047-F A A 16 X - A A A
HP 100C (Jack hammer oil) A A 15 X A A A A
HPWG 46B A A - F A A A
Hul-E-Mul A - X - A A A
Hychem C, EP1000, RDF A A 16 A - A A A
Hydra Safe E-190 A A 16 X - A A A
Hydra-Cut 481, 496 A - X - A A A
Hydrafluid 760 A - X - A A A
Hydrochloric Acid X X X X X X X
Hydrofluoric Acid X X X X X 6 X
Hydrogen Gas X X X - A A A
Hydrogen Peroxide X A 16 X - X X 6
Hydrogen Sulfide X X A - X X 6
Hydrolube A A 16 A - A A A
Hydrolubric 120-B, 141, 595 A A 16 A - A A A
Hydrosafe Glycol 200 A A A F A F A
HyJet IV X X A, 7 - A A A
Ideal Yellow 77 A A 16 X - A A A
Imol S150 to S550 X - - - A A A
Ingersoll Rand SSR Coolant X A 16 X X A A A
Isocyanates F A 16 X - A - A
Isooctane F A 16 X - A A A
Isopar H X X X - A A A
Isopropyl Alcohol F A 16 F - F A A
Jayflex DIDP X X A - A A A
JP3 and JP4 A,3 - X A(2) A A A
JP5 A,3 F 16,3 X A(2) A A A
JP9 X X X - A - A
Kaeser 150P, 175P, 325R, 687R X A 16 X - A A A
Kerosene A F 15 X A A A A
KSL-214, 219, 220, 222 X A 16 X - A A A
Lacquer X A 16 X - X A A
Lacquer Solvents X A 16 X - X A A
Lactic Acids X X X X X X A
52 Catalogue 4482/UK
Chemical resistance table
801
837BM
830M Stainless
Medium 831 837PU 804 Steel Brass
838M Steel
836
821FR
Lindol HF X A 16 A - A A A
Linseed Oil A A 16 A - A A A
LP-Gas - - - - A A A
Magnesium Chloride A A 16 A - X X X
Magnesium Hydroxide F A 16 A - F F F
Magnesium Sulfate A A 16 A - A F A
Mercaptans X X X - - - -
Methane - - - - A A A
Methanol F A 16 F - F A A
Methyl Alcohol F A 16 F - F A A
Methyl Chloride X A 16 X - A A A
Methyl Ethyl Ketone (MEK) X A 16 X - F A A
Methyl Isopropyl-Ketone X X X - F A A
Metsafe FR303, FR310, FR315, FR330, FR350 X X X F A A A
Microzol-T46 A - X - A A A
MIL-B-46176A X X X - X X X
MIL-H-46170 F A 16 X - A A A
MIL-H-5606 A A 15 X A A A A
MIL-H-6083 A A 16 X - A A A
MIL-H-7083 A A 16 X - A A A
MIL-H-83282 A A 16 X - A A A
MIL-L-2104, 2104B A A 15 X A A A A
MIL-L-23699 X X X X A A A
MIL-L-7808 A - X - A A A
Mine Guard FR A - A - A A A
Mineral Oil A F 15 X A A A A
Mineral Spirits 8 8 X - A A A
Mobil Aero HFE A F 15 X A A A A
Mobil DTE 11M, 13M, 15M, 16M, 18M, 19M A A 15 X A A A A
Mobil DTE 22, 24, 25, 26 A A 15 X A A A A
Mobil EAL 224H A X - - A A A
Mobil EAL Artic 10, 15, 22,32, 46, 68, 100 X X X X A A A
Mobil Glygoyle 11, 22, 30, 80 A - X - A A A
Mobil HFA A A 16 X - A A A
Mobil Jet 2 F A 16 X - A A A
Mobil Nyvac 20, 30, 200, FR A A A F A A A
Mobil Rarus 824, 826, 827 X A 16 X X A A A
Mobil SHC 600 Series A A 16 X - A A A
Mobil SHC 800 Series A A 16 X - A A A
Mobil SHL 624 A A 16 X - A A A
Mobil Vactra Oil A F 15 X A A A A
Mobil XRL 1618B X X A, 7 F A A A
Mobilfluid 423 A A 15 X A A A A
Mobilgear SHC 150, 220, 320, 460, 680 F A 16 X - A A A
Mobilrama 525 A F 15 X A A A A
Molub-Alloy 890 X A 16 X - A A A
Moly Lube „HF“ 902 F F 15 X A A A A
Monolec 6120 Hydraulic Oil A A 15 X A A A A
Morpholine (pure additive) X X X - X X A
Naptha F A 16 X - A A A
Napthalene X A 16 X - A A A
Natural Gas - - - - A A A
Nitric Acid X X X X X X F
Nitrobenzene X A 16 X - X X A
Nitrogen, gas F F 16 F - A A A
NORPAR 12, 13, 15 8 8 X - A A A
Nuto H 46, 68 A A 15 X A A A A
Nyvac 20, 30, 200, FR A A A F A A A
Nyvac Light X - A - A A A
Oceanic HW A A X F A A A
Oxygen, gas X X X - X A A
Ozone F - A - A A A
Pacer SLC 150, 300, 500, 700 X A 16 X - A A A
Pennzbell AWX A F 15 X A A A A
Perchloroethylene X X X - F X A
Petroleum Ether F F 15 X A A A A
Petroleum Oils A A 15 X A A A A
Phenol (Carbolic Acid) X A 16 X X X F A
Phosphate Ester Blends X X X F A A A
Phosphate Esters X X A, 7 - A A A
Phosphoric Acid X X X X X X F
Plurasafe P 1000, 1200 A A F F A A A
Polyalkylene Glycol F - X - A A A
Polyol Ester A X X - A A A
Potassium Chloride A A 16 A - X F F
Potassium Hydroxide X A 16 A - 6 X A
Potassium Sulfate A A 16 A - A A A
Propane - - - - A A A
Propylene Glycol A A 16 A - F F F
Pydraul 10-E, 29-E, 50-E, 65-E, 90-E, 115-E X X A, 7 F A A A
Pydraul 230-C, 312-C, 68-S X X A, 7 F A A A
Pydraul 60, 150, 625, F9 X X A, 7 - A A A
Pydraul 90, 135, 230, 312, 540, MC X X X - A A A
Pydraul A-200 X A 16 X - A A A
Pyro Gard 43, 230, 630 X X X - A A A
Pyro Gard C, D, R, 40S, 40W A F 16 X A A A A
Pyro Guard 53, 55, 51, 42 X X A, 7 - A A A
53 Catalogue 4482/UK
Chemical resistance table
801
837BM
830M Stainless
Medium 831 837PU 804 Steel Brass
838M Steel
836
821FR
Quintolubric 700 A A 16 A - A F A
Quintolubric 807-SN A - X - A A A
Quintolubric 822, 833 A, 5 X X X A A A
Quintolubric 822-68EHC (71°C, 160°F maximum) A, 5 - - - A A A
Quintolubric 888 A, 5 X X - A A A
Quintolubric 957, 958 A A A F A A A
Quintolubric N822-300 A - - - A A A
Rando A A 15 X A A A A
Rayco 782 A X X - X X X
Refrigerant 124 - - - X A A A
Refrigerant Freon 113, 114 X X X X A A A
Refrigerant Freon 12 - X - X A A A
Refrigerant Freon 22 - X - X A A A
Refrigerant Freon 502 - X - X A A A
Refrigerant HFC134A - X - X A A A
Reolube Turbofluid 46 X X A, 7 - A A A
Rotella A A 15 X A A A A
Royal Bio Guard 3032, 3046, 3068, 3100 A X X X A A A
Royco 2200, 2210, 2222, 2232, 2246, 2268 X X X X A A A
Royco 4032, 4068, 4100, 4150 X A 16 X X A A A
Royco 756, 783 A A 15 X A A A A
Royco 770 F F 16 X - A A A
RTV Silicone Adhesive Sealants X X X - A A A
Safco-Safe T10, T20 - - A - F F A
Safety-Kleen ISO 32, 46, 68 hydraulic oil A - X A A A A
Safety-Kleen Solvent 8 8 X - A A A
Santoflex 13 F - F - A A A
Santosafe 300 X - X - A A A
Santosafe W/G 15 to 30 - A 16 A - A A A
Sea Water F A 16 A - X F A
Sewage F A 16 F - X F A
Shell 140 Solvent 8 8 X - A A A
Shell Clavus HFC 68 X X X X A A A
Shell Comptella Oil F A 15 X A A A A
Shell Comptella Oil S 46, 68 F A 15 X A A A A
Shell Comptella Oil SM F A 15 X A A A A
Shell Diala A, (R) Oil AX A F 15 X A A A A
Shell FRM - - X - A A A
Shell IRUS 902, 905 A - A - A A A
Shell Pella-A A A 16 X - A A A
Shell Tellus A A 15 X A A A A
Shell Thermia Oil C A A 15 X A A A A
Shell Turbo R F A 16 X X A A A
SHF 220, 300, 450 A X X X A A A
Silicate Esters F A 16 X - A A A
Silicone Oils A - - - A A A
Silicone Sealants X X X - A A A
Skydrol 500B-4, LD-4 X X A, 7 F A A A
Soap Solutions F F 16 A - A A A
Soda Ash, Sodium Carbonate A A 16 A - A F A
Sodium Bisulfate F A 16 A - F A F
Sodium Chloride F A 16 A - X F A
Sodium Hydroxide X A 16 A - A X A
Sodium Hypochlorite F X F - X X X
Sodium Nitrate F A 16 A - A F A
Sodium Peroxide X X A - X X A
Sodium Silicate A A 16 A - A A A
Sodium Sulfate A A 16 A - A A A
Soybean Oil A A 16 A - A A A
SSR Coolant X A 16 X X A A A
Steam X X X - F A A
Stoddard Solvent 8 8 X - A A A
Sulfur Chloride X A 16 X - X X X
Sulfur Dioxide X X F - X F F
Sulfur Trioxide X A 16 F - X X X
Sulfuric Acid (0% to 30% room temperture) F, 6 X F, 6 - 6 X 6
Summa-20, Rotor, Recip X A 16 X - A A A
Summit DSL-32,68,100,125 X A 16 X - A A A
Sun Minesafe, Sun Safe F A 16 X - A A A
Sundex 8125 F - A - A A A
Suniso 3GS A A 15 X A A A A
Sun-Vis 722 F - X - A A A
Super Hydraulic Oil 100, 150, 220 A A 15 X A A A A
SUVA MP 39, 52, 66 X X X X A A A
SYNCON Oil X X X - A A A
Syndale 2820 F - - - A A A
Synesstic 32,68,100 X X X X A A A
Syn-Flo 70,90 X A 16 X - A A A
SYN-O-AD 8478 X X A, 7 F A A A
Tannic Acid A A 16 A X X F X
Tar F A 16 X - X F A
Tellus (Shell) A A 15 X A A A A
Texaco 760 Hydrafluid - - X - A A A
Texaco 766, 763 (200 - 300) - - A - F F A
Texaco A-Z Oil A F 15 X A A A A
Texaco Spindura Oil 22 F F 15 X A A A A
Texaco Way Lubricant 68 A A 15 X A A A A
54 Catalogue 4482/UK
Chemical resistance table
801
837BM
830M Stainless
Medium 831 837PU 804 Steel Brass
838M Steel
836
821FR
Thanol-R-650-X F - X - A A A
Thermanol 60 X X X - A A A
Toluene, Toluol X X X - A A A
Transmission Oil A A 15 X A A A A
Tribol 1440 F X X F A A A
Trichloroethylene X A 16 X - X A A
Trim-Sol A A 16 X - A A A
Turbinol 50, 1122, 1223 X X A, 7 - A A A
Turpentine X A 16 X - A A A
Ucon Hydrolubes A A A F A A A
UltraChem 215,230,501,751 X A 16 X - A A A
Univis J26 A A 15 X A A A A
Unleaded Gasoline - - - - A A A
Unocal 66/3 Mineral Spirits 8 8 X - A A A
Urea F A 16 F - F - F
Urethane Formulations A A 16 - - A A A
Van Straaten 902 A A 16 X - A A A
Varnish X A 16 X - F F A
Varsol F 8 X - A A A
Versilube F44, F55 A A 16 - - A A A
Vinegar X A 16 A - F X A
Vital 29, 4300, 5230, 5310 X X X - A A A
Volt Esso 35 A A 16 X - A A A
Water A A A A F A A
Water / Glycols A A A F A F A
Xylene, Xylol X X X - A A A
Zerol 150 A A 15 X A A A A
Zinc Chloride A X A - X X F
Zinc Sulfate A X A - X A A
55 Catalogue 4482/UK
Parker Safety Guide
Parker Safety Guide for Selecting and Using Hose,Tubing, Fittings and Related Accessories
Parker Publication No. 4400-B.1-EUR
Revised: March, 2005
WARNING
Failure or improper selection or improper use of hose, tubing, fittings, assemblies or related accessories (“Products”) can cause death,
personal injury and property damage. Possible consequences of failure or improper selection or improper use of these Products include but
are not limited to:
• Fittings thrown off at high speed.
• High velocity fluid discharge.
• Explosion or burning of the conveyed fluid.
• Electrocution from high voltage electric powerlines.
• Contact with suddenly moving or falling objects that are controlled by the conveyed fluid.
• Injections by high-pressure fluid discharge.
• Dangerously whipping Hose.
• Contact with conveyed fluids that may be hot, cold, toxic or otherwise injurious.
• Sparking or explosion caused by static electricity buildup or other sources of electricity.
• Sparking or explosion while spraying paint or flammable liquids.
• Injuries resulting from inhalation, ingestion or exposure to fluids.
Before selecting or using any of these Products, it is important that you read and follow the instructions below. Only Hose from Parker’s
Stratoflex Products Division is approved for in flight aerospace applications, and no other Hose can be used for such in flight applications.
56 Catalogue 4482/UK
Parker Safety Guide
permeation through the Hose wall. See section 2.6, Permeation, for more ible with or protected from the environment (that is, surrounding condi-
information. Parker CNG Hose is intended for dispenser and vehicle use tions) to which they are exposed. Environmental conditions including but
at a maximum temperature of 82°C / 180°F. Parker CNG Hose should not not limited to ultraviolet radiation, sunlight, heat, ozone, moisture, water,
be used in confined spaces or unventilated areas or areas exceeding 82°C salt water, chemicals, and air pollutants can cause degradation and pre-
/180°F. Final assemblies must be tested for leaks. CNG Hose Assemblies mature failure.
should be tested on a monthly basis for conductivity per AGA 1-93. Parker 2.10 Mechanical Loads
manufacturers special Hose for aerospace in flight applications. Aero- External forces can significantly reduce Hose life or cause failure. Me-
space in flight applications employing Hose to transmit fuel, lubricating chanical loads which must be considered include excessive flexing, twist,
fluids and hydraulic fluids require a special Hose with a conductive inner kinking, tensile or side loads, bend radius, and vibration. Useof swivel type
tube. This Hose for in flight applications is available only from Parker’s Fittings or adapters may be required to insure no twist is put into the Hose.
Stratoflex Products Division. Do not use any other Parker Hose for in flight Unusual applications may require special testing prior to Hose selection.
applications, even if electrically conductive. Use of other Hoses for in flight 2.11 Physical Damage
applications or failure to properly connect or ground this Hose can cause Care must be taken to protect Hose from wear, snagging, kinking, bending
a fire or an explosion resulting in death, personal injury , and property smaller that minimum bend radius, and cutting, any of which can cause
damage. These Hose assemblies for in flight applications must meet all premature Hose failure. Any Hose that has been kinked or bent to a radius
applicable aerospace industry, aircraft engine, and aircraft requirements. smaller than the minimum bend radius, and any Hose that has been cut or
2.2 Pressure is cracked or is otherwise damaged, should be removed and discarded.
Hose selection must be made so that the published maximum recom- 2.12 Proper End Fitting
mended working pressure of the Hose is equal to or greater than the See instructions 3.2 through 3.5. These recommendations may be sub-
maximum system pressure. Surge pressures or peak transient pressures stantiated by testing to industry standards such as EN853, EN854, EN857,
in the system must be below the published maximum working pressure for ISO17165-2, SAE J517 for hydraulic applications, or MIL-A-5070, AS1339,
the Hose. Surge pressures and peak pressures can usually only be deter- or AS3517 for Hoses from Parker’s Stratoflex Products Division for aero-
mined by sensitive electrical instrumentation that measures and indicates space applications.
pressures at millisecond intervals. Mechanical pressure gauges indicate 2.13 Length
only average pressures and cannot be used to determine surge pressures When establishing a proper Hose length, motion absorption, Hose length
or peak transient pressures. Published burst pressure ratings for Hose is changes due to pressure, and Hose and machine tolerances and move-
for manufacturing test purposes only and is no indication that the Product ment must be considered.
can be used in applications at the burst pressure or otherwise above the 2.14 Specifications and Standards
published maximum recommended working pressure. When selecting Hose and Fittings, government, industry, and Parker
2.3 Suction specifications and recommendations must be reviewed and followed as
Hoses used for suction applications must be selected to insure that the applicable.
Hose will withstand the vacuum and pressure of the system. Improperly 2.15 Hose Cleanliness
selected Hose may collapse in suction application. Hose components may vary in cleanliness levels. Care must be taken to
2.4 Temperature insure that the Hose Assembly selected has an adequate level of cleanli-
Be certain that fluid and ambient temperatures, both steady and transient, ness for the application.
do not exceed the limitations of the Hose. Temperatures below and above 2.16 Fire Resistant Fluids
the recommended limit can degrade Hose to a point where a failure may Some fire resistant fluids that are to be conveyed by Hose require use of
occur and release fluid. Properly insulate and protect the Hose Assembly the same type of Hose as used with petroleum base fluids. Some such
when routing near hot objects (e.g. manifolds). Do not use any Hose in any fluids require a special Hose, while a few fluids will not work with any Hose
application where failure of the Hose could result in the conveyed fluids (or at all. See instructions 2.5 and 1.5. The wrong Hose may fail after a very
vapors or mist from the conveyed fluids) contacting any open flame, mol- short service. In addition, all liquids but pure water may burn fiercely under
ten metal, or other potential fire ignition source that could cause burning or certain conditions, and even pure water leakage may be hazardous.
explosion of the conveyed fluids or vapors. 2.17 Radiant Heat
2.5 Fluid Compatibility Hose can be heated to destruction without contact by such nearby items
Hose Assembly selection must assure compatibility of the Hose tube, as hot manifolds or molten metal. The same heat source may then initiate
cover, reinforcement, and Fittings with the fluid media used. See the fluid a fire. This can occur despite the presence of cool air around the Hose.
compatibility chart in the Parker publication for the product being consid- 2.18 Welding or Brazing
ered or used. This information is offered only as a guide. Actual service When using a torch or arc-welder in close proximity to hydraulic lines, the
life can only be determined by the end user by testing under all extreme hydraulic lines should be removed or shielded with appropriate fire resist-
conditions and other analysis. Hose that is chemically compatible with a ant materials. Flame or weld spatter could burn through the Hose and
particular fluid must be assembled using Fittings and adapters containing possibly ignite escaping fluid resulting in a catastrophic failure. Heating of
likewise compatible seals. plated parts, including Hose Fittings and adapters, above 450°F (232°C)
2.6 Permeation such as during welding, brazing, or soldering may emit deadly gases.
Permeation (that is, seepage through the Hose) will occur from inside the 2.19 Atomic Radiation
Hose to outside when Hose is used with gases, liquid and gas fuels, and Atomic radiation affects all materials used in Hose assemblies. Since the
refrigerants (including but not limited to such materials as helium, diesel long-term effects may be unknown, do not expose Hose assemblies to
fuel, gasoline, natural gas, or LPG). This permeation may result in high atomic radiation.
concentrations of vapors which are potentially flammable, explosive, or 2.20 Aerospace Applications
toxic, and in loss of fluid. Dangerous explosions, fires, and other hazards The only Hose and Fittings that may be used for in flight aerospace appli-
can result when using the wrong Hose for such applications. The system cations are tHose available from Parker’s Stratoflex Products Division. Do
designer must take into account the fact that this permeation will take place not use any other Hose or Fittings for in flight applications. Do not use any
and must not use Hose if this permeation could be hazardous. The system Hose or Fittings from Parker’s Stratoflex Products Division with any other
designer must take into account all legal, government, insurance, or any Hose or Fittings, unless expressly approved in writing by the engineering
other special regulations which govern the use of fuels and refrigerants. manager or chief engineer of Stratoflex Products Division and verified by
Never use a Hose even though the fluid compatibility is acceptable without the user’s own testing and inspection to aerospace industry standards.
considering the potential hazardous effects that can result from permea- 2.21 Unlocking Couplings
tion through the Hose Assembly. Permeation of moisture from outside the Ball locking couplings or other couplings with disconnect sleeves can
Hose to inside the Hose will also occur in Hose assemblies, regardless unintentionally disconnect if they are dragged over obstructions or if
of internal pressure. If this moisture permeation would have detrimental the sleeve is bumped or moved enough to cause disconnect. Threaded
effects (particularly, but not limited to refrigeration and air conditioning couplings should be considered where there is a potential for accidential
systems), incorporation of sufficient drying capacity in the system or other uncoupling.
appropriate system safeguards should be selected and used. 3.0 HOSE AND FITTING ASSEMBLY
2.7 Size AND INSTALLATION INSTRUCTIONS
Transmission of power by means of pressurized fluid varies with pressure 3.1 Component Inspection
and rate of flow. The size of the components must be adequate to keep Prior to assembly, a careful examination of the Hose and Fittings must
pressure losses to a minimum and avoid damage due to heat generation be performed. All components must be checked for correct style, size,
or excessive fluid velocity. catalog number, and length. The Hose must be examined for cleanliness,
2.8 Routing obstructions, blisters, cover looseness, kinks, cracks, cuts or any other
Attention must be given to optimum routing to minimize inherent problems visible defects. Inspect the Fitting and sealing surfaces for burrs, nicks,
(kinking or flow restriction due to Hose collapse, twisting of the Hose, prox- corrosion or other imperfections. Do NOT use any component that dis-
imity to hot objects or heat sources). plays any signs of nonconformance.
2.9 Environment 3.2 Hose and Fitting Assembly
Care must be taken to insure that the Hose and Fittings are either compat- Do not assemble a Parker Fitting on a Parker Hose that is not specifically
57 Catalogue 4482/UK
Parker Safety Guide
listed by Parker for that Fitting, unless authorized in writing by the engi- 4.2 Visual Inspection Hose/Fitting
neering manager or chief engineer of the appropriate Parker division. Do Any of the following conditions require immediate shut down and replace-
not assemble a Parker Fitting on another manufacturers Hose or a Parker ment of the Hose Assembly:
Hose on another manufacturers Fitting unless (i) the engineering manager • Fitting slippage on Hose,
or chief engineer of the appropriate Parker division approves the Assem- • Damaged, cracked, cut or abraded cover (any reinforcementex-
bly in writing or that combination is expressly approved in the appropriate posed);
Parker literature for the specific Parker product, and (ii) the user verifies • Hard, stiff, heat cracked, or charred Hose;
the Assembly and the application through analysis and testing. For Parker • Cracked, damaged, or badly corroded Fittings;
Hose that does not specify a Parker Fitting, the user is solely responsible • Leaks at Fitting or in Hose;
for the selection of the proper Fitting and Hose Assembly procedures. See • Kinked, crushed, flattened or twisted Hose; and
instruction 1.4. The Parker published instructions must be followed for • Blistered, soft, degraded, or loose cover.
assembling the Fittings on the Hose. These instructions are provided in 4.3 Visual Inspection All Other
the Parker Fitting catalog for the specific Parker Fitting being used, or by The following items must be tightened, repaired, corrected or replaced as
calling 00-800-2727-5374, or at www.parker.com. required:
3.3 Related Accessories • Leaking port conditions;
• Excess dirt buildup;
Do not crimp or swage any Parker Hose or Fitting with anything but the list-
• Worn clamps, guards or shields; and
ed swage or crimp machine and dies in accordance with Parker published
• System fluid level, fluid type, and any air entrapment.
instructions. Do not crimp or swage another manufacturers Fitting with a
4.4 Functional Test
Parker crimp or swage die unless authorized in writing by the engineering
Operate the system at maximum operating pressure and check for pos-
manager of chief engineer of the appropriate Parker division.
sible malfunctions and leaks. Personnel must avoid potential hazardous
3.4 Parts areas while testing and using the system. See section 2.2.
Do not use any Parker Fitting part (including but not limited to socket, shell, 4.5 Replacement Intervals
nipple, or insert) except with the correct Parker mating parts, in accord- Hose assemblies and elastomeric seals used on Hose Fittings and adapt-
ance with Parker published instructions, unless authorized in writing by the ers will eventually age, harden, wear and deteriorate under thermal cycling
engineering manager or chief engineer of the appropriate Parker division. and compression set. Hose Assemblies and elastomeric seals should
3.5 Reusable/Permanent be inspected and replaced at specific replacement intervals, based on
Do not reuse any field attachable (reusable) Hose Fitting that has blown or previous service life, government or industry recommendations, or when
pulled off a Hose. Do not reuse a Parker permanent Hose Fitting (crimped failures could result in unacceptable downtime, damage, or injury risk. See
or swaged) or any part thereof. Complete Hose Assemblies may only be section 1.2.
reused after proper inspection under section 4.0. Do not assemble Fittings 4.6 Hose Inspection and Failure
to any previously used hydraulic Hose that was in service, for use in a fluid Hydraulic power is accomplished by utilizing high-pressure fluids to trans-
power application. fer energy and do work. Hoses, Fittings, and Hose Assemblies all contrib-
3.6 Pre-Installation Inspection ute to this by transmitting fluids at high pressures. Fluids under pressure
Prior to installation, a careful examination of the Hose Assembly must be can be dangerous and potentially lethal and, therefore, extreme caution
performed. Inspect the Hose Assembly for any damage or defects. Do must be exercised when working with fluids under pressure and handling
NOT use any Hose Assembly that displays any signs of nonconformance. the Hoses transporting the fluids. From time to time, Hose Assemblies will
3.7 Minimum Bend Radius fail if they are not replaced at proper time intervals. Usually these failures
Installation of a Hose at less than the minimum listed bend radius may are the result of some form of misapplication, abuse, wear, or failure to
significantly reduce the Hose life. Particular attention must be given to perform proper maintenance. When Hoses fail, generally the highpressure
preclude sharp bending at the Hose to Fitting juncture. Any bending during fluids inside escape in a stream which may or may not be visible to the
installation at less than the minimum bend radius must be avoided. If any user. Under no circumstances should the user attempt to locate the leak
Hose is kinked during installation, the Hose must be discarded. by “feeling” with their hands or any other part of their body. High-pressure
fluids can and will penetrate the skin and cause severe tissue damage
3.8 Twist Angle and Orientation
and possibly loss of limb. Even seemingly minor hydraulic fluid injection
Hose Assembly installation must be such that relative motion of machine
injuries must be treated immediately by a physician with knowledge of the
components does not produce twisting.
tissue damaging properties of hydraulic fluid. If a Hose failure occurs, im-
3.9 Securement mediately shut down the equipment and leave the area until pressure has
In many applications, it may be necessary to restrain, protect, or guide the been completely released from the Hose Assembly. Simply shutting down
Hose to protect it from damage by unnecessary flexing, pressure surges, the hydraulic pump may or may not eliminate the pressure in the Hose
and contact with other mechanical components. Care must be taken to Assembly. Many times check valves, etc., are employed in a system and
insure such restraints do not introduce additional stress or wear points. can cause pressure to remain in a Hose Assembly even when pumps or
3.10 Proper Connection of Ports equipment are not operating. Tiny holes in the Hose, commonly known as
Proper physical installation of the Hose Assembly requires a correctly in- pinholes, can eject small, dangerously powerful but hard to see streams
stalled port connection insuring that no twist or torque is transferred to the of hydraulic fluid. It may take several minutes or even hours for the pres-
Hose when the Fittings are being tightened or otherwise during use. sure to be relieved so that the Hose Assembly may be examined safely.
3.11 External Damage Once the pressure has been reduced to zero, the Hose Assembly may
Proper installation is not complete without insuring that tensile loads, side be taken off the equipment and examined. It must always be replaced if
loads, kinking, flattening, potential abrasion, thread damage, or damage to a failure has occurred. Never attempt to patch or repair a Hose Assembly
sealing surfaces are corrected or eliminated. See instruction 2.10. that has failed. Consult the nearest Parker distributor or the appropriate
3.12 System Checkout Parker division for Hose Assembly replacement information. Never touch
All air entrapment must be eliminated and the system pressurized to the or examine a failed Hose Assembly unless it is obvious that the Hose no
maximum system pressure (at or below the Hose maximum working pres- longer contains fluid under pressure. The high-pressure fluid is extremely
sure) and checked for proper function and freedom from leaks. Personnel dangerous and can cause serious and potentially fatal injury.
must stay out of potential hazardous areas while testing and using. 4.7 Elastomeric seals
3.13 Routing Elastomeric seals will eventually age, harden, wear and deteriorate un-
der thermal cycling and compression set. Elastomeric seals should be
The Hose Assembly should be routed in such a manner so if a failure does
inspected and replaced.
occur, the escaping media will not cause personal injury or property dam-
age. In addition, if fluid media comes in contact with hot surfaces, open
4.8 Refrigerant gases
Special care should be taken when working with refrigeration systems.
flame, or sparks, a fire or explosion may occur. See section 2.4.
Sudden escape of refrigerant gases can cause blindness if the escaping
4.0 HOSE AND FITTING MAINTENANCE gases contact the eye and can cause freezing or other severe injuries if it
AND REPLACEMENT INSTRUCTIONS contacts any other portion of the body.
4.1 4.9 Compressed natural gas (CNG)
Even with proper selection and installation, Hose life may be significantly Parker CNG Hose Assemblies should be tested after installation and be-
reduced without a continuing maintenance program. The severity of the fore use, and at least on a monthly basis per AGA 1-93 Section
application, risk potential from a possible Hose failure, and experience 4.2 “Visual Inspection Hose/Fitting”. The recommended procedure is to
with any Hose failures in the application or in similar applications should pressurize the Hose and check for leaks and to visually inspect the Hose
determine the frequency of the inspection and the replacement for the for damage.
Products so that Products are replaced before any failure occurs. A main- Caution: Matches, candles, open flame or other sources of ignition shall
tenance program must be established and followed by the user and, at not be used for Hose inspection. Leak check solutions should be rinsed
minimum, must include instructions 4.2 through 4.7. off after use.
58 Catalogue 4482/UK
Parker Hannifin Corporation
Internet: http://www.parker.com/europe
For further information on other Parker Products, call the European Product Information Centre
free of charge on 00800 27 27 5374.
Katalog 4482/UK
© 2007 Parker Hannifin/037
punctum/PlantijnCasparie 03/2007