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Energies: Thermal Assessment of Power Cables and Impacts On Cable Current Rating: An Overview

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energies

Review
Thermal Assessment of Power Cables and Impacts on
Cable Current Rating: An Overview
Diana Enescu 1, * , Pietro Colella 2 and Angela Russo 2
1 Department of Electronics, Telecommunications and Energy, University Valahia of Targoviste,
130004 Targoviste, Romania
2 Dipartimento Energia “Galileo Ferraris”, Politecnico di Torino, 10129 Torino, Italy;
pietro.colella@polito.it (P.C.); angela.russo@polito.it (A.R.)
* Correspondence: diana.enescu@valahia.ro

Received: 14 August 2020; Accepted: 10 October 2020; Published: 13 October 2020 

Abstract: The conceptual assessment of the rating conditions of power cables was addressed over
one century ago, with theories based on the physical and heat transfer properties of the power cable
installed in a given medium. During the years, the evolution of the computational methods and
technologies has made more powerful means for executing the calculations available. More detailed
configurations have been analysed, also moving from the steady-state to dynamic rating assessment.
The research is in progress, with recent advances obtained on both advanced models, extensive
calculations from 2D and 3D finite element methods, simplified approaches aimed at reducing
the computational burden, and dedicated solutions for specific types of cables and applications.
This paper provides a general overview that links the fundamental concepts of heat transfer for the
calculation of cable rating to the advanced solutions that have emerged in the last years.

Keywords: cable rating; electric cables; heat transfer; thermal model; finite difference method; finite
element method; probabilistic models; harmonic distortion

1. Introduction
Thermal phenomena are at the basis of power cable current rating. The temperature reached
during the time in different points of the cable, especially at the interface between conductor and
insulation, determines the cable lifetime, together with other ageing factors due to the characteristics
of the materials [1,2]. Power cable design for a given application has to be carried out accurately,
because any issues that appear in the cable during its operation could lead to failures. The occurrence
of failures requires expensive maintenance, with the creation of joints (or junctions) that break the
physical cable continuity and make the cable more vulnerable during successive operation [3].
When a cable is installed, the exact evolution in time of the current that the cable will carry,
as well as the characteristics of the external environment, cannot be known in advance. For this purpose,
the definition of the current rating of the cable has to come from general hypotheses on the cable
operation for a given cable layout and type of installation. The current rating (also denoted as ampacity)
refers to the maximum current at which the cable can operate without exceeding the temperature limits
for the insulation material. Thereby, the determination of the current rating requires formulating a
heat transfer problem, in which the thermal properties of the materials, the heat sources inside and
outside the cable, and the mechanisms of heat dissipation are modelled and evaluated [4].
The time-variable nature of the heat sources, together with the possible changes occurring
in the outside environment during the time, make the determination of the current rating a
time-dependent problem. This problem is also indicated as dynamic cable rating, and consists of the
determination of the maximum permissible current loading of the cable during the time. Dynamic cable

Energies 2020, 13, 5319; doi:10.3390/en13205319 www.mdpi.com/journal/energies


Energies 2020, 13, 5319 2 of 38

rating involves an iterative method for continuous calculation of the conductor temperature by
considering the history of the current loading, alongside with the parameters and thermal conditions
of the cable and the environment [5]. The history can be considered by storing data for different
periods (e.g., hourly data stored at six hours, one day, and one day plus one hour in [6]). With today’s
real-time monitoring systems, gathering data during the cable operation is easier than in the past [7].
Distributed temperature sensing enables data gathering in 10 to 30 min [8] at different locations along
the cable.
Nevertheless, extended monitoring of the temperatures along cable lines is still a very
expensive task, not supported also by the fact that failures could appear at any location. For this reason,
monitoring is typically restricted to selected points (including cable junctions). The use of appropriate
thermal models to represent the overall picture of the temperatures at different points of the cable lines,
as well as in the soil and on the external surface, is then fully justified.
Investigating the thermal behaviour of electric cables requires cross-competences from many
domains, such as thermal sciences and electrical engineering. Well-structured research lines are
in progress, dealing with different objectives. For cable rating purposes, structured results are
presented in books such as [9,10]. The specific aspects related to increasing the cable rating in different
conditions are addressed in [11]. Life cycle management of power cables is reviewed in [12].
Most of the research work carried out on power cables refers to underground cables, and in
some cases to overhead cable lines, while submarine transmission cables have been designed for
dedicated applications. More recently, various applications to power cables located in the water
have emerged, especially for sizing cables connecting offshore wind farms [13,14]. Concerning the
thermal properties of the soil (without addressing the presence of power cables), recent reviews are
presented in [15,16]. Furthermore, for future time horizons, the evolution of the heat sources is also
uncertain. Advanced thermal and electrical models are needed to enable better exploitation of the
power cables during installation, operation, and emergency situations. These models have to be
exploited to execute several simulations based on different operational scenarios.
However, to the authors’ knowledge, there is no recent review that addresses at the same time
multiple aspects of soil modelling, thermal assessment models, current rating calculations, advanced
effects of the electrical quantities on the cable rating, and advanced applications such as forecasting
of the current rating, providing both a synthetic view on the concepts and trends that emerge from
recent publications.
The contribution of this paper is to review the thermal models of underground cables by indicating
the evolutions occurred, starting from basic models with general hypotheses, towards the adoption of
more detailed specifications to address practical cases. In particular, historical aspects are summarized,
both concerning the mathematical thermal models and the methods to simulate the heat transfer in
the cables, as well as in the external medium. Various contributions presented in recent years are
highlighted. Analytic expressions are presented for simple cable installation types. At the same time,
indications on articles that address more complex cases with metal components, ducts, conduits,
oil cooling, back-fill, and more elements, are provided by pointing to specific references. The literature
on soil properties (based on thermal sciences) is addressed with the one leading to formulations of
cable ratings in different conditions (which also exploits electrical engineering aspects), to provide a
wider view on the researches in progress in the respective domains.
The next sections of this paper are organized as follows. Section 2 recalls the relevant heat transfer
concepts. Section 3 illustrates the thermal models of power cables, describes the electrothermal analogy
for constructing electrical equivalent models and deals with analytic and numerical methods for the
thermal analysis of power cables. Section 4 addresses the calculation of the cable rating, as well as
the effects of harmonic distortion on cable ratings and specific aspects linked to probabilistic analysis.
The last section contains the concluding remarks.
Energies 2020, 13, 5319 3 of 38

2. Heat Transfer Concepts for Thermal Analysis of Power Cables


This section addresses the heat transfer concepts used in the formulation of the thermal
analysis of the power cables. Starting from the basic concepts, the illustration presented contains
progressive indications, up to dealing with advanced and detailed aspects that have emerged from
recent literature contributions.
The current flowing in a power cable generates heat, which is dissipated through the metallic
layers of the cable and its insulation, towards the surrounding environment. Heat is an energy form
transferred from one system to another in the presence of a temperature gradient. There are three heat
transfer mechanisms involved in this process: conduction, convection, and radiation. The conduction
phenomenon occurs through the metallic layers of the cable and its insulation if the cable is buried
or is in the air or the water. Convection and radiation occur from the cable surface to the external
environment. In the case of convection, the nature of the heat flow classifies this phenomenon into
natural convection or forced convection. Natural convection arises when the flow is induced by the
buoyancy forces, due to the density differences provoked by the temperature gradients in the air.
Forced convection takes place due to the external means such as a with a pump, fan, or the wind.
The interactions with the ambient environment makes the heat transfer phenomena more complex for
cables installed in free air or water, with respect to the cables installed underground. The radiation
refers to electromagnetic waves or photons. Radiation does not necessitate a medium, and its intensity
strongly depends on temperature [17]. The heat is transferred by convection and radiation from the
cable surface to its surroundings only for the power cables installed in air. The sun is considered an
additional energy source if the power cable in the air is exposed to solar radiation [10].

2.1. Energy Conservation and the Energy Balance Equation


The energy conservation law is fundamental in the heat transfer assessment of a power cable. The
appropriate equation of this law is:
. . . .
Qin + Qgen = ∆Qstor + Qout , (1)

where:
.
Qin heat flow rate that enters in the power cable, and which is generated by the solar radiation for an
insulated power cable installed in air, or by the neighbouring cables of a specific power cable buried in
the soil;
.
Qgen heat flow rate generated inside a specific power cable, by Joule, dielectric and ferromagnetic losses;
.
∆Qstor change of heat flow rate stored inside the power cable; and,
.
Qout heat flow rate dissipated by heat transfer mechanisms (or heat losses); in the case of the
underground installations, the cable system also incorporates the surrounding soil.
. .
The terms Qin and Qout , depending on surface phenomena, are proportional to the surface area.
. .
The terms Qgen and ∆Qst , which depend on volumetric phenomena, are proportional to the volume.
. .
The energy storage is associated with a rise ∆Qst > 0 or a reduction ∆Qst < 0 in the cable energy.
.
In steady-state conditions, there is no change in energy storage, so that ∆Qst = 0.
For an underground cable located in the soil, the conduction phenomenon occurs by all cable layers
and from the cable to the soil. The cable length is much bigger than its diameter, the end effects are
neglected, and for this reason, the general heat conduction equation is written in two-dimensions
only [10]. In the basic model, the cable is assumed to be located in an infinite medium with uniform
initial temperature. In this case, the heat conduction equation is written by taking into account the
transient conditions that express the variation of the temperature in time:

∂ 1 ∂T ∂ 1 ∂T ∂T
! !
.
· + · + qgen = ζ·cp · , (2)
∂x ρ ∂x ∂y ρ ∂y ∂τ
Energies 2020, 13, 5319 4 of 38

∂T ∂T
where T is the absolute temperature, ∂x
and ∂y
are the temperature gradients in x and y directions, ρ
1
is the thermal resistivity, which is the inverse of the thermal conductivity k = ρ typically used in the
.
heat transfer domain, qgen is the rate of heat generated per unit volume, cp is the specific heat capacity,
ζ is the density, and τ is time.
This equation is a non-homogeneous partial differential equation. Its explicit solution exists only
for specific geometries and boundary conditions. The complex geometry of insulated cables makes it
impossible to obtain a closed-form solution. Generally, the problem is solved by numerical approaches,
such as thermal-electrical analogy or Finite Element Method (FEM) [17].
In a homogeneous environment, the thermal resistivity ρ is constant, thereby the heat conduction
equation is:
∂ ∂T ∂ ∂T 1 ∂T
! !
.
+ + ρ·qgen = · , (3)
∂x ∂x ∂y ∂y a ∂τ
1 1
where the thermal diffusivity a = d·ρ·c p
= ρ·C v
represents how fast heat is transmitted by a material,
and Cv is the volumetric heat capacity.
If cylindrical symmetry is assumed, the geometric variable considered is the radius r measured
from the centre of the cable, and the heat conduction equation becomes:

∂2 T 1 ∂T . 1 ∂T
+ · + ρ·qgen = · . (4)
∂r 2 r ∂r a ∂τ

The solution of this equation is written in the form [9,10]:


. .
qgen ·ρ Z ∞
1 − r2 qgen ·ρ " r2
!#
T (τ) = − e 4·a·u du = − · −Ei − , (5)
4π τ u 4π 4·a·τ

r2
where, by indicating x = 4·a·τ , the exponential integral −Ei(−x) is defined as:
Z ∞ −w
e
− Ei(−x) = dw. (6)
x w

For underground cables, the main aspects that make the basic models not applicable depend on
various effects, among which:
(a) the non-infinite dimension of the soil;
(b) the effect of the ambient on the soil properties;
(c) the non-homogeneous soil;
(d) the finite cable length;
(e) the lack of cylindrical symmetry.
Specific indications on the above points are provided below.

2.2. Non-Infinite Dimension of the Soil


In Equations (4) and (5), the soil is considered homogeneous and infinite. In this case, with a
single cable, the thermal field is composed of concentric lines. In practice, the cables are buried at
a given depth, and the shape of the thermal field depends on the presence of the ground surface.
In turn, the ground surface can be considered at the same temperature or different temperatures.
The traditional solution considers Kennelly’s hypothesis of having an isothermal interface between
soil and air [18], further discussed in [19,20]. Kennelly’s hypothesis leads to the definition of the
image method, which is useful to calculate the temperature growth at any point of the soil. The cable
system is considered an infinitely long cylindrical heat source buried in a uniform medium, and it is
not possible to consider the convective boundary conditions at the soil surface [9,21]. The heat source
. .
+ql (with thermal flux ql in W/m) is buried at a given depth in uniform soil. Heat is transferred from
Energies 2020, 13, 5319 5 of 38

the heat source to all points having lower temperature by conduction. If the heat source is enclosed
in a duct or pipe containing air, then the heat is also transferred by convection. The soil surface is
.
considered as the symmetry axis. The heat sink, emitting the heat −ql , is the reflected image of the
heat source. The heat sink has the same distance L and magnitude above the soil surface as the heat
source has below the soil surface. In the case of multiple cables, or cables with multiple cores in 5which
Energies 2020, 10, x FOR PEER REVIEW of 36
the electric current flows, the superposition effect is applied [10].
The heat
surface conductionas
is considered equation due to the
the symmetry axis.heat heatis:sink, emitting the heat − , is the reflected
Thesink
image of the heat source.. The heat sink has the same. distance L and magnitude Z r0 .above the soil surface
as the heat sourcedT hasρ·below
ql the soil surface. In ρ· ql case
the dr of multiple cables, ρ·
orqlcables
dr with multiple
− = 0 ⇒ dT sin k = · ⇒ T sin k = · . (7)
cores in whichdrthe electric 2·π r
2·π·r current flows, the superposition effect is applied
∞ 2·π
[10]. r
The heat conduction equation due to the heat sink is:
The heat conduction equation due to the heat source is:
d ∙ l ∙ dr ∙ l dr
. dr
− = 0 ⇒ d sink = . l ∙ ⇒ sink = ∙ . . (7)
∙ ∙ ∙ ∙ Z r00
dT ρ·ql ρ·ql dr ρ·ql dr
The heat + = 0 ⇒ dTsource = − source · ⇒ T source = − · . (8)
dr conduction
2·π·r equation due to the heat 2·π r is: ∞ 2·π r
d ∙ ∙ dr " ∙ dr
+ l
= 0 ⇒ d source = − l ∙ ⇒ source = − l
∙ . (8)
The temperature dr ∙ ∙ at any point
increase in the soil ∙(in Figure 1, the point indicated ∙ is N) is the sum
of two temperature increments
The temperature increase (i.e., the temperature
at any point in the soil increment
(in Figuredue1,tothe
thepoint
heatindicated
source inisthe
N)ground,
is the
andsum
the temperature increment
of two temperature due to its
increments fictive
(i.e., image aboveincrement
the temperature the soil): due to the heat source in the
ground, and the temperature increment
Z r00 . Zdue to its fictive image
r0 ρ·q. .
above the soil):
ρ·ql dr l ∙ dr ρ·q∙ l r0 . ∆T
∆TN = −∆ N = − · " ∙ l dr
+∙ + dr
· l ∙ == l ln ln 00 ⇒⇒ l q=l =∆ Nρ . N r0 . (9)
(9)
∞ 2·π r ∙ ∞ 2·π ∙ r 2·π∙ r
" ∙ln · ln 00

" r

Figure 1. Sketch
Figure of of
1. Sketch thethe
image method
image methodconstructed
constructedwith
withKennelly’s
Kennelly’s hypothesis.
hypothesis.

Consider the hypothesis that the outside diameter of the cable is much lower than the
distance from the surface of the ground to the cable centre. Therefore, the temperature growth at
the outside cable surface is [10]:
Energies 2020, 13, 5319 6 of 38

Consider the hypothesis that the outside diameter D of the cable is much lower than the distance
L from the surface of the ground to the cable centre. Therefore, the temperature growth at the outside
cable surface is [10]: . "
ρ·ql D2 L2
! !#
Tline source (τ)  · −Ei − + Ei − . (10)
4·π 16·a·τ a·τ
The effect of a non-isothermal ground surface is considered in [21] by adding a fictitious layer that
moves the isothermal surface in the direction opposite to the cable location, as an application of the
additional wall method shown in [22]. The adaptation proposed in the paper is based on applying the
Fourier transform for converting the heat transfer problem from two dimensions to one dimension.
In the transformed Fourier domain, the heat transfer coefficient is no longer dependent on soil thermal
resistivity, installation depth, and cable dimensions; it depends only on the physical properties of the
air and the heat that is dissipated by the cable. To model the non-isothermal soil surface, [21] proposed
an accurate method in which the heat transfer coefficient may be computed in the Fourier domain.
The application of this procedure was possible because, after the transformation in the Fourier domain,
the heat transfer coefficient depends only on the air physical properties and the heat dissipated by
the cable, and does not depend on cable dimensions, cable depth, and soil thermal resistivity ρ.
This method has been shown to be compatible with standardized methods (IEC and IEEE).
The equation that describes the conversion of the two-dimensional heat transfer problem into a
one-dimensional problem is:

F T (x, y) = T (s, y), (11)

where x and y, respectively, are the horizontal and vertical coordinates, F{.} denotes the Fourier
transformation, and s is the variable of the transformed Fourier domain.
Furthermore, the cable (the heat source) is defined as a Dirac function f (x) that is applied at a
.
depth L with respect to the soil surface, in which qgen only appears at the position of the directly
. 
buried cable, and ql = 0 anywhere else. In this case, the expression F T (x, y) = 1 points out
that a buried cable in the space domain is expressed in the Fourier domain by a straight line with
.
ql = constant (Figure 2). In the spatial domain, the soil temperature depends on the coordinate x,
with the maximum temperature Ts at x = 0 (i.e., above the cable), progressively reduced when the
coordinate x increases. In the Fourier domain, the cable is considered a constant line source, and the
soil surface temperature Ts is constant. This temperature is iteratively calculated to verify the heat
equation at the soil surface:
.
q
T s = T∞ + l , (12)
h
where h is the heat transfer coefficient in the Fourier domain.
.
The heat conduction equation (Laplace equation in steady-state, without qgen ) after the Fourier
transformation is:
d2
Ts (s, y) = 0. (13)
dy2
This equation satisfies the following boundary conditions:

dTs (s, y)
at y = L ⇒ −k· = h·Ts (s, y), (14)
dy | {z }
| {z } .
. qconvective
qconductive

dTs (s, y) .
at y = 0 ⇒ −k· = ql . (15)
dy
Energies 2020, 13, 5319 7 of 38
Energies 2020, 10, x FOR PEER REVIEW 7 of 36

Figure2.2. Adaptation
Figure Adaptation of
of the
the image
imagemethod
methodfor
foraanon-isothermal
non-isothermalground
groundsurface.
surface.

The solution of Equation (13) satisfying the boundary conditions (14) and (15) is:
In this case, the heat conduction equation after the Fourier transform is Equation (13).
Consider, the same line source. The boundary conditions . are Equation (15) and the following
. ql 
equation: T ( s, y ) = − q l ·ρ·y + · 1 + ρ·L·h . (16)
h
d ( , )
at = ⇒ − ∙ = − l. (17)
The non-isothermal soil surface is modelled by introducing d a fictitious layer with thickness d.
The image of the cable gradient
The temperature line is then found at at
is constant a distance
y= : L0 = L + d (Figure 2).
In this case, the heat conduction equation after the Fourier transform is Equation (13).
Consider, the same line source. The boundary ( conditions
, ) = 0 . are Equation (15) and the following equation:
(18)
The solution of the equation with these boundary conditions is:
0 dTs (s, y) .
at y ( =, L
) =⇒−−k· = −q .
l ∙ ∙ dy+ l ∙ ∙ l.
(17)
(19)
By comparing Equation (16) with Equation (19), the thickness of the fictitious layer becomes:
The temperature gradient is constant at y = L0 :
= . (20)

T (s, y) = 0 . (18)
Figure 3 shows the scenario of when the fictitious layer is added. The mirror line is coincident
withThe
the solution of the
horizontal equationline.
isothermal withInthese boundary
addition, conditions
different is:
temperatures are found at the soil surface,
which is crossed by other isothermal lines. . .
T (s, y) = −ql ·ρ·y + ql ·ρ·L0 . (19)

By comparing Equation (16) with Equation (19), the thickness of the fictitious layer becomes:

1
d = . (20)
ρ·h

Figure 3 shows the scenario of when the fictitious layer is added. The mirror line is coincident
with the horizontal isothermal line. In addition, different temperatures are found at the soil surface,
which is crossed by other isothermal lines.
Energies 2020, 13, 5319 8 of 38
Energies 2020, 10, x FOR PEER REVIEW 8 of 36

Representationwith
Figure3.3.Representation
Figure withthe
theequivalent
equivalentimage
imagemethod
methodfor
fornon-isothermal
non-isothermalsoil
soilsurface.
surface.

2.3. The Effect of the Ambient on the Soil Properties


2.3. The Effect of the Ambient on the Soil Properties
Underground cables are buried at a given depth in the soil. The cable temperature can be affected
Underground cables are buried at a given depth in the soil. The cable temperature can be
by the phenomena occurring in the ambient, depending on the depth and on the presence of layers
affected by the phenomena occurring in the ambient, depending on the depth and on the presence of
that reduce the effect of the external ambient, such as pavements or conduits. When the latter elements
layers that reduce the effect of the external ambient, such as pavements or conduits. When the latter
are absent, the variation of the temperature on the soil surface affects the internal part of the soil and
elements are absent, the variation of the temperature on the soil surface affects the internal part of
the cable temperature. The effects can be seen on different time horizons.
the soil and the cable temperature. The effects can be seen on different time horizons.
In uniform soils, the heat flow is conductive. However, as indicated in [23,24], this assumption
In uniform soils, the heat flow is conductive. However, as indicated in [23,24], this assumption
is not generally valid if there is a strong moisture gradient. The moisture gradient determines an
is not generally valid if there is a strong moisture gradient. The moisture gradient determines an
isothermal vapour flux. In this case, part of the total soil evaporation results from subsurface evaporation
isothermal vapour flux. In this case, part of the total soil evaporation results from subsurface
that occurs under the soil surface. This evaporation affects the heat flux and the temperature profile.
evaporation that occurs under . the soil surface. This evaporation affects the heat flux and the
The total soil heat flux qtot is given by the following equation:
temperature profile.
The total soil heat flux .
is given by . .
q the
tot = following
q
latp + q equation:
ds , (21)
.
= + , (21)
where the isothermal latent heat flux qlatp depends on the presence of a moisture gradient, and represents
where the isothermal latent heat flux depends on the presence of a moisture gradient, and .
the latent heat carried from evaporating subsurface layers by the isothermal vapour flux [24], while qds
represents the latent heat carried from evaporating subsurface layers by the isothermal vapour flux
is the conductive soil heat flux, which incorporates only the thermal latent heat flux, and considering
[24], while is the conductive soil heat flux, which incorporates only the thermal latent heat flux,
the soil depth z is given by:
and considering the soil depth is given by:. dT
qds = −k . (22)
dz
d
= − . (22)
d

During daytime, when a drying soil is heated, the thermal flux is positive, while the
thermal flux is negative, and reduces the sum at the soil surface. The variation of ( , )
Energies 2020, 13, 5319 9 of 38

.
During daytime, when a drying soil is heated, the thermal flux qds is positive, while the thermal
. . .
flux qlatp is negative, and reduces the sum qtot at the soil surface. The variation of qds (z, τ) with the
soil depth, depends on both temperature changes and the subsurface phase change (evaporation
.
or condensation at the soil depth). The variation of qds (z, τ) leads to changes in the sensible and
latent heats, to satisfy the energy conservation law:
.
∂T ∂q .
Cv · = − ds + qgen (z, τ), (23)
∂τ ∂z
.
where qgen is the rate of heat generated per unit volume for the local heat sink or source (e.g., water
h i
W
phase changes) in m 3 .
.
Neglecting qgen and the spatial variations in k, Equations (22) and (23) give the uncoupled heat
diffusion equation:
∂2 T 1 ∂T
= · . (24)
∂z2 a ∂τ
In cylindrical coordinates, the uncoupled heat diffusion equation becomes:

∂2 T 1 ∂T 1 ∂T
+ · = · . (25)
∂r2 r ∂r a ∂τ

If heat and vapour flows are strongly coupled in the soil, the total soil heat flux is:
. . . .
qtot = qlatp + qc + qvT = , (26)
| {z }
.
qds = − dT
dz

. .
where qc is the conductive heat flux, and qvT is the thermal latent heat flux (both thermal fluxes are
.
proportional to − dT
dz and can be combined as qds ) [24]. The energy conservation law in this case becomes
the coupled equation [25]:
.
∂T ∂q
Cv · = − tot . (27)
∂τ ∂z
The solution of the coupled equation needs numerical methods to be addressed. In fact,
in general cases, many aspects cannot be solved analytically. With numerical methods, the soil is
partitioned into adjacent volumes separated by boundaries. In this context, it is possible to model
some particular cases with non-uniform soils, irregular boundary conditions, multi-dimensional flows,
and non-linear equations.
Analytical solutions are possible under appropriate simplifications. In particular, these simplifications
refer to considering uniform soil (or knowing the analytic representation of the variation of the soil
thermal properties with depth) and assuming that the thermal properties of the soil do not change with
the temperature. Further requirements to set up analytical solutions include the analytic representation
of the boundary conditions and the initial conditions. Under these simplifications, it is possible to find
the analytical solutions of two types of variation in time [24]:

(a) periodic variations, determined with the Fourier transform; and


(b) non-periodic variations, determined with the Laplace transform.

For periodic variations, starting from a time series with N values (where N is an even number), it is
possible to calculate a number of harmonics not higher than H = N/2. The soil surface temperature is
then expressed as:
XH
Ts (τ) = Ts + Ah · sin(h·ω1 ·τ + ϕh ), (28)
h=1
Energies 2020, 13, 5319 10 of 38

where ω1 = 2·π
p is the fundamental angular frequency, calculated by considering a period of 24 h
when the daily wave is considered, or a period of 12 months for the annual wave; Ts is the mean
temperature at the soil surface; Ah is the amplitude of the h-th harmonic; and ϕh is the phase angle of
the h-th harmonic.
The results of the Fourier analysis are rigorously valid when the wave is repeated without changes
in successive time intervals, namely, each day for the daily wave, or each year for the annual wave.
In addition, if the soil thermal properties do not vary with the depth, and the temperatures at all depths
are assumed to vary around the same Ts , the depth penetration of soil surface temperature T (z, τ) is
the sum of the penetrations of each harmonic [26]:

H √  √ 
X − z·D h z· h 
T (z, τ) = Ts + · sinh·ω1 ·τ + ϕh −

Ah ·e 1 , (29)
D1 
h=1
q
2a
where D1 = ω1 is the damping depth of the fundamental (h = 1).
More generally, changes in Ts with the soil depth can be addressed by studying the evolution of
Ts,z for different depths z, separately with respect to the sinusoidal terms.
From Equation (29), the conductive soil heat flux becomes:

H
− Dz π
 
.
X
−1
qds = Ah ·(k·Cv ·h·ω1 )·e h · sin h·ω1 ·τ + ϕh − z·Dh + , (30)
4
h=1

D1
where Dh = √ .
h
For non-periodic variations, the Laplace transform of T (z, τ) is a function of z and the Laplace
parameter s only [27]: Z ∞
L T (z, τ) = T (z, τ)·e−s·τ dτ.


(31)
0
The Laplace transform of Equations (24) and (25) is the ordinary differential equation [27]:

d2 L T (z, τ)


− s·L T (z, τ) + T (z, 0) = 0.


a· (32)
dz2

Considering the difference T0 (z, τ) between T (z, τ) and an initial isothermal value of the soil,
the boundary condition is expressed as:

T0 (z, 0) = 0, (33)

and for a semi-infinite soil a solution to Equation (31) is:


1
s
L T0 (z, τ) = B·e−z·( a ) 2 ,


(34)

where B is a constant, which is a function of s and depends on the boundary conditions used.

2.4. Non-Homogeneous Soil


A detailed analysis of the soil thermal properties is needed for the design and installation of
underground cables and pipelines, to avoid premature damages. The main thermal property to assess
the soil is its thermal resistivity. The main aspects that affect the thermal resistivity are the soil type,
the geometrical layout of the soil components, and the moisture content. The composition of the soil
includes different particles, which form aggregates of sand, silt, colloids, and pore spaces. In addition,
water may be present in the soil into different extents [19].
Energies 2020, 13, 5319 11 of 38

The soil thermal resistivity under loading conditions is found in the range of 0.5 to 1.2 m·K/W [28].
This value could become higher because of the heat dissipated from the underground cables. The heat
dissipation phenomenon provokes the soil instability, leading to thermal damage of the cable [29].
The soil thermal resistivity is affected by the soil temperature, soil porosity, and water-vapour transport.
The corresponding parameters have to be modelled, to avoid errors in the temperature distribution
compared with real conditions [30].
The standard IEC 60287 [31] indicates how the effective thermal resistivity and thermal resistance
of the soil can be calculated. The ability of the soil to keep its thermal resistivity constant in the presence
of a heat source is named thermal stability of the soil [32]. The soil moisture content has a significant effect
on buried cables capacity and soil thermal resistivity. The major concern is that the heat transfer from
the cable into the soil leads to a considerable moisture migration far from the buried cable in the case
of unfavourable conditions. Furthermore, around the cable, a dry zone characterized by uniform high
thermal resistivity could form. This phenomenon occurs because air, considered as a weak conductor,
divides the solid particles of the soil. If the soil moisture content increases, the soil thermal resistivity
decreases because water is a good conductor. In the dry zone, the thermal resistivity in the dry state is
considered. The wet zone is characterized by a thermal resistivity in the saturated state [33]. As such,
the dry soil has a thermal resistivity higher than the wet soil. If in the beginning, the soil thermal
resistivity decreases quickly as the moisture content is raised after a while, the decrease rate comes to
be lower [34].
Gouda et al. [35] specified that in the presence of the dry zone, the capacity of the buried cable is
decreased by applying a derating factor that depends on the type of soil. Outside the dry zone, the soil
thermal resistivity is also uniform but corresponds to the soil moisture content [9]. The dry zone
provokes an increment of temperature in the cable sheath. This phenomenon leads to a deterioration
of the cable insulation and an eventual formation of hot spots in the cable [36]. A practical assumption
that can be considered for practical purposes is that the dry zone does not modify the profile of
the isotherms compared with their profile when the soil was moist. Only the numerical values of
some isotherms are changed [10]. When the temperature difference between the external surface
of the cable and the ambient temperature exceeds a critical limit (which depends on temperature,
type of soil, and moisture content), the drying of the soil forms a zone in which the thermal resistivity
increases. The isotherm corresponding to the critical limit gives the boundary of the dry zone. In the
dry zone, the uniform (high) thermal resistivity is assumed. Outside the dry zone, a uniform thermal
resistivity is also considered. The only changes from the uniform conditions of the soil depend on the
non-uniformity is caused by drying. The assumption considered is no longer valid in the presence
of backfills with different characteristics from the uniform soil around the cable. The probability of
the soil drying out increases when the direction of the cable is crossed by another heat source [10].
The moisture migration induced by thermal gradient changes the thermal environment and needs
appropriate modelling of the temperature response of the cable [37].
Donazzi et al. [38] specified that some backfill materials such as sand, cement, silt, as well as water,
can be used to improve the thermal conditions of the cables. For example, the dry zone phenomenon in
the backfill, initiated at various temperatures and velocities, depends on the soil type and the quantity of
mud [35]. Donazzi et al. [38] also highlighted the significance of the critical water content, supposing that
this is independent of the environment temperature in practice (when the soil temperatures around
buried cables are less than 80 ◦ C). Groeneveld et al. [39] experimentally demonstrated the effect of
temperature on the critical water content in the soil and specified that a higher temperature reduces
the capacity of water-keeping of soil. The effect of ambient temperature and ambient saturation on the
temperature of the cable conductor is addressed in [40] and [30]. Moreover, the critical temperature for
the formation of the dry zone, and the ratio of the dry to wet thermal resistivity, depending on the
soil components but not on the loading on the cable. An essential factor to obtain the time required
for the dry zone formation is the heat flux [41]. Both the critical temperature and the ratio of the dry
to wet thermal resistivity do not depend on the heat flux transferred from the buried cables to the
Energies 2020, 13, 5319 12 of 38

soil [36]. The heat flux at the cable surface is useful to obtain the time required for soil to get [41].
Some mathematical models have been developed, assessing the dry zone phenomenon around the
buried cable [42–47].
The hot spots formed in the buried cable can be mitigated by using some solutions such as:

− the addition of a corrective backfill with low thermal resistivity;


− the heat sources around the buried cables must be insulated;
− the forced convection for the fluid around the buried cable;
− an insulating fluid for the inner cooling of the cable;
− installing in the hot spot zone a forced cooling system [48].

One of the most used solutions to avoid soil drying around the cable is based on water cooling [48,49].
The most adopted practice is to install, in parallel with the buried cables, the pipes in which the cooling
water passes. In this case, the heat transfer modelling must take into account the soil parameters,
depth of cable burial, location of the water pipes, and other factors varying along the cable route.
This cooling method is not proper for the extruded insulation cables—except for the case in which a tight
sheath for water is used. Tobin et al. [48] proposed a prototype of a chilled-water heat removal system,
applied to underground urban distribution systems. The proposed system raised the possibility of
carrying current with about 60% for 13 to 115 kV cables. More recently, Klimenta et al. [50] proposed a
solution based on hydronic asphalt pavements. In the case in which the water cooling cannot be used
to reduce the hot spots, Brakelmann et al. [47] propose gravitational water cooling as a solution.

Effective Soil Thermal Conductivity


The effective thermal conductivity (keff ) is a thermal property of a multi-phase (air, water, solid) soil.
It represents the soil capacity to transfer heat by conduction under unit temperature gradient,
as a function of the volumetric fractions of the soil microstructure, soil phases, and the phases
connectivity [51,52].
The main factors that influence the effective thermal conductivity of soil under isothermal
conditions are: soil mineralogy, solid particle shape and size, gradation, cementation, porosity,
packing geometry, water content (or saturation degree), soil temperature, and stress level [53].
A synthesis of these factors is provided below.
In soil mineralogy, the soil is considered a multi-phase system (a three- or four-phase system) because
its composition includes solid (mineral) particles, water, air, and sometimes ice (in some cold zones) [15].
The solid particles contain soil minerals (e.g., one of them is the quartz with the biggest
thermal conductivity 8.4 W/(m·K) compared to other minerals, see [54]), which are surrounded by
water and air [55].
Furthermore, the thermal conductivity of the dry soil at a temperature of 10 ◦ C is less
than 0.5 W/(m·K) and depends on the packing density and mineral composition [56]. In the
dry zone, the air impedes heat conduction, and this heat transfer phenomenon takes place
through the contact points of the solid particles. If air is replaced by water, a significant
enhancement of the heat conduction is observed. Therefore, the order of the thermal conductivities is
kair < kdry soil < kwater < k water−saturated soil < kmineral [15,56–58].
Solid particle size and shape have a significant influence on the positioning of primary and secondary
solid particles. In natural soils, the soft particles are included into bigger particles of different sizes
and shapes. In addition, the number of contact points of the solid particles has a significant influence
on the soil thermal conductivity. As it is known, the heat transfer in soils relies on the solid phase and
occurs across the contact points, especially in the dry zone, because the air thermal conductivity is
reduced compared to the solid particles of soil (the air thermal conductivity is 0.0026 W/(m· K)) [16].
Moreover, fewer contact points and bigger solid particles lead to increased soil thermal conductivity [59].
Energies 2020, 13, 5319 13 of 38

Gradation represents the distribution of various sizes of individual solid particles inside a soil zone.
The soil with a good gradation presents a good heat transfer because the little solid particles fill the
interstitial space of pores and raise the coordinates among the solid particles [15].
Cementation also influences soil thermal conductivity if the solid particles of soil are cemented
together by binders or clay (the thermal conductivity is 1.28 W/(m·K) [54] the contact area will increase.
The soil thermal conductivity will majorly increase [60,61].
Porosity influences soil thermal conductivity. The void ratio is a parameter to assess the compactness
soil and represents the ratio between the voids volume to the solid volume. Based on the sketch of the
volumetric ratios of soils shown in Figure 4, the void ratio is calculated as follows:

Vv σ
e = = . (35)
Energies 2020, 10, x FOR PEER REVIEW Vs 1−σ 13 of 36

Figure
Figure 4. 4. Sketch
Sketch of of
thethe volumetric
volumetric ratios
ratios ofof soils.
soils.

The lower
Packing the void
geometry ratio, the
highlights thatgreater the thermal conductivity
good coordination among the solid [57]. Porosity
particles isincreases
the ratiothebetween
soil
the voids volume and total or bulk volume of soil.
thermal conductivity [60]. The packing density is the ratio between the solid volume to the total
volume, Vv e
σ = = . (36)
Vtot s 1 + e
p = . (37)
tot
Packing geometry highlights that good coordination among the solid particles increases the soil
The effect of the soil density on soil thermal conductivity is relatively low. The rise of the soil
thermal conductivity [60]. The packing density is the ratio between the solid volume to the total volume,
density leads to the significant growth of the contact point’s number, but not at a substantial
increment of the soil thermal conductivity [62]. Vs
ζp = . (37)
Water content plays an important role in obtaining Vtot soil thermal conductivity. In unsaturated
soils, the growth of the soil thermal conductivity with the water content increase highlights the
The contribution
significant effect of the soil density
of the on soil thermal
pore conduction conductivity
[15,34]. Water movement is relatively low. The rise
also influences soil of the soil
thermal
density leads to the significant growth of the contact point’s number,
conductivity. At temperatures less than 0 °C the water frozen in the soil and the soil thermal but not at a substantial increment
of the soil thermal
conductivity conductivity
are modified. [62]. at high temperatures, water is changed into water vapour
Conversely,
Water content plays an important
molecules, and the soil thermal conductivity role inincreases.
obtaining soil thermal conductivity. In unsaturated soils,
theThe
growth of the soil thermal conductivity
influence of the soil temperature on the soil with the water
thermal content increaseishighlights
conductivity analysedthe significant
in [63]. The
contribution of the pore conduction [15,34]. Water movement also
thermal conductivity of nine soil samples at the soil temperature ranging from 30 to 90 °C was influences soil thermal conductivity.
At temperatures
measured. less than
The results 0 ◦ C thethat
showed waterinfrozen
moistin soil,
the soil theand the soil conductivity
thermal thermal conductivity had a are modified.
significant
Conversely, at high temperatures, water is changed into water vapour
increment with the soil temperature, obtaining values three to five times the 30 °C value when molecules, and the soil thermal
the
conductivity
sample increases. was 90 °C. Hiraiwa and Kasubuchi [64] noted that in the case of sandy soils,
soil temperature
the soilThe influence
thermal of the soil
conductivity temperature
increased on the soil of
as the temperature thermal
the soilconductivity
increased. Tarnawskiis analysed andin Gori[63].
Themeasured
[65] thermalthe conductivity of nine soilofsamples
thermal conductivity the soil atforthe soilsoil temperature
temperatures ranging
ranging fromfrom5 to3090to°C90in◦ C
was
the casemeasured.
of four soilThe resultscontent
moisture showed that in They
domains. moistdemonstrated
soil, the thermal that conductivity had a significant
soil thermal conductivity has
increment with the soil temperature, obtaining values three to five times the 30 ◦ C value when the
a low variation with the soil temperature and water content at reduced moisture contents. Smits et
al.sample soil temperature
[66] measured was 90 ◦ C. Hiraiwa
thermal conductivity for twoand Kasubuchi
grains of sand [64] withnoted thatsolid
different in theparticle
case of sizes
sandyfor soils,
a
the soil thermal conductivity increased as the temperature of the soil
temperature range from 30 to 70 °C and variable saturation. They observed that the increase of theincreased. Tarnawski and Gori [65]
measured ◦
soil thermalthe thermal conductivity
conductivity of the soil for is
with the temperature soil
fortemperatures
temperatures ranging
higherfrom than 5 to5090°CCatinlowthe case
to
of four soil moisture
intermediate saturation. content
Whendomains.
the soil isThey demonstrated
close to saturation, thatand
soilatthermal
the lowestconductivity has athe
saturations, low
variation with the soil temperature and water content at reduced
temperature did not have a measurable effect on the thermal conductivity. At the temperatures moisture contents. Smits et al. [66]
ranging from 30 to 50 °C, the thermal conductivity has a small variation with the temperature.
Stress level also plays an important role, in the sense that higher stress leads to higher contact
radii resulting in an increment of the soil thermal conductivity. In addition, under higher stress, the
granular chains enhance the heat transfer in soil [15,67]. Many thermal conductivity models have
been proposed to obtain accurate predictions of the effective thermal conductivity. The models have
Energies 2020, 13, 5319 14 of 38

measured thermal conductivity for two grains of sand with different solid particle sizes for a temperature
range from 30 to 70 ◦ C and variable saturation. They observed that the increase of the soil thermal
conductivity with the temperature is for temperatures higher than 50 ◦ C at low to intermediate
saturation. When the soil is close to saturation, and at the lowest saturations, the temperature did not
have a measurable effect on the thermal conductivity. At the temperatures ranging from 30 to 50 ◦ C,
the thermal conductivity has a small variation with the temperature.
Stress level also plays an important role, in the sense that higher stress leads to higher contact radii
resulting in an increment of the soil thermal conductivity. In addition, under higher stress, the granular
chains enhance the heat transfer in soil [15,67]. Many thermal conductivity models have been proposed
to obtain accurate predictions of the effective thermal conductivity. The models have been divided into
three model types: mixing models, empirical models, and mathematical models.
The mixing models, called theoretical/physical models, consider the soil as a three-phase system
(solid, water and air) in which the phases are represented as a particular combination of series and
parallel in the soil sample [15]. The mixing models are based on the mixing laws (arithmetic, geometric,
and harmonic mean) of the series model and parallel model. The series and parallel models refer to
Wiener bounds (or upper and lower bounds) of thermal conductivity and do not depend on the pore
structure
Energies 2020, 10,ofx porous
FOR PEERmedium
REVIEW [68]. Combinations of such series and parallel models are extensively
14 of 36
presented in [15].
TheTheseries
seriesmodel considers
model a constant
considers heat
a constant fluxflux
heat through each
through layer
each (Figure
layer 5a).5a).
(Figure TheThe
phases have
phases have
different
differentthermal
thermal conductivities and
conductivities develop
and developdifferent temperature
different gradients
temperature [15].
gradients [15].

(a) Series model (b) Parallel model

Figure 5. Schematic
Figure of the
5. Schematic fundamental
of the series
fundamental andand
series parallel models,
parallel used
models, to calculate
used the the
to calculate effective
effective
thermal conductivity.
thermal conductivity.

In this
In this case,
case, thethe effective
effective thermal
thermal conductivity
conductivity of soil
of soil is: is:

∑ X , −1
1= ∙ (38)
 M 
 n n 1 
eff
=  µn ·  , (38)
where keff air, water,
is the number of phases (M = 3 for andknsolid),
n=1 n is the volume fraction of each
phase, and n is the thermal conductivity of each phase.
The parallel model considers a different heat flux through each phase that depends on the
thermal conductivity of each phase (Figure 5b). The phases develop the same temperature gradients.
In this case, the effective thermal conductivity of soil is:

eff = ∑ n ∙ n. (39)
Energies 2020, 13, 5319 15 of 38

where M is the number of phases (M = 3 for air, water, and solid), µn is the volume fraction of each phase,
and kn is the thermal conductivity of each phase.
The parallel model considers a different heat flux through each phase that depends on the thermal
conductivity of each phase (Figure 5b). The phases develop the same temperature gradients.
In this case, the effective thermal conductivity of soil is:

M
X
keff = µn ·kn . (39)
n=1

Another theoretical model is the De Vries model [23] and its simplified form presented in [69].
The De Vries model considers the soil as a mixture of ellipsoidal particles aleatory placed in the wet soil
(continuous water) or the dry soil (ambient). In the wet soil, the solids and air represent the dispersed
phase (the phase that is present in the particle shape), and in the dry soil, the solids and water represent
the dispersed phase. The De Vries model requires many shape factors of ellipsoidal particles that
are difficult to obtain. In this case, the effective thermal conductivity is very influenced by the shape
factors and water content [70].
The effective thermal conductivity is:
PM−1
i = 0 Gi ·ki ·θi
keff = PM−1 , (40)
i = 0 Gi ·θi

where M is the number of phases (air, water, solid); Gi is the percentage of the mean temperature
gradient of each phase. It is influenced by the shape factors of the ellipsoidal particles and soil
components. The case i = 0 represents the continuous phase, θi is the volume fraction of each phase;
Gi is the percentage of the mean temperature gradient along with each phase; and ki is the thermal
conductivity of each phase.
The model developed by Gori [71] was based on a soil cubic mixing cell and consists of a
comparison between the analytical predictions and the experimental results of the effective thermal
conductivity. The hypothesis to obtain the effective thermal conductivity was to consider parallel
and horizontal isotherms or vertical heat flux lines. The experimental data obtained in [71] on the
unsaturated frozen soils showed that the hypothesis with parallel and horizontal isotherms better
predicts the effective thermal conductivity.
In the case of saturated frozen or dry soils, a cubic cell representing the soil was placed inside
a cubic space (Figure 6a). The unfrozen water was distributed along the cubic cell length Lt .
Furthermore, the ratio between the cubic cell length Lt and the solid length Ls depends on the
soil porosity.
In the case of the parallel and horizontal isotherms, the analytical expression of the effective
thermal conductivity is:

1 1 − LLst Lt
Ls
= +  2   2 , (41)
keff kc ·(1 − uw ) + kw ·uw kc · LLst ·(1 − uw ) − 1 + kw ·uw · LLst + ks

where keff is the effective thermal conductivity for parallel and horizontals isotherms, ρT = k1 is the
T
effective thermal resistivity, and kc is the thermal conductivity of continuous phase (for the frozen
soils kcp = ki and for the dry soils kcp = ka ). The other thermal conductivities refer to the ice (ki ),
the air (ka ), the water (kw ), and the solid (ks ). Furthermore, uw = VVuw is the ratio between the
tot cell
unfrozen water volume and the total volume of the cubic cell, Vuw is the unfrozen water volume,
Vtot cell is the cubic cell volume.
ratio (Figure 6a); the water content is higher than the ratio (Figure 6b).
v v
In the Gori model, the solid phase is placed in the centre, with the bridges increasing around the
solid particle or water films. The remaining space is occupied with the air. The change of solid, water
and air in the dry condition, low moisture condition and unsaturated condition with bridges around
is shown in Figure 6.
Energies 2020, 13, 5319 16 of 38

Energies 2020, 10, x FOR PEER REVIEW 16 of 36

(a) Dry condition

(b) Low moisture condition w


< wa
(c) Bridges around w
> wa
v v v v

Figure 6. Representation
Figure of theofsaturated
6. Representation soils, (a),
the saturated and
soils, theand
(a), unsaturated soils, (b)soils,
the unsaturated and (b)
(c). and (c).

In Other
the case of the unsaturated
theoretical models are widelyfrozenpresented
soils, theinanalytical expressions
[16] and [51]. of the models
The theoretical effectivedepend
thermal
on a number
conductivity are of correlated
more complexfactors,
and aresuch as the for
computed onestworecalled
cases: at
thethe beginning
water contentofis this subsection.
less than the ratio
Vwa Vwa
Hence, the formulation of these models is quite challenging
Vv (Figure 6a); the water content is higher than the ratio Vv (Figure 6b).
[52].
In The
the empirical
Gori model, models
theare based
solid on the
phase mathematical
is placed in the and numerical
centre, with the assessment of experimental
bridges increasing around
thevalues
solid between
particle oreffective
water thermal
films. Theconductivity
remainingand the is
space measured
occupied soil properties
with the air. (such as the degree
The change of solid,
of saturation
water and air inor thetemperatures)
dry condition,[51].low The empirical
moisture models and
condition determine the expression
unsaturated conditionbetween the
with bridges
relative thermal conductivity
around is shown in Figure 6. and the water content or saturation degree by normalizing the
effective thermal conductivity
Other theoretical models are [72]. The normalized
widely presented in thermal
[16] andconductivity affirms thatmodels
[51]. The theoretical the effective
depend
thermal conductivity is estimated with the Kersten number, that is a linear combination of the
on a number of correlated factors, such as the ones recalled at the beginning of this subsection.
saturated thermal conductivity sat and the dry soil conductivity dry [73]:
Hence, the formulation of these models is quite challenging [52].
The empirical models aree based=
eff on the⇒mathematical
dry
eff = e∙
and numerical assessment of experimental
sat − dry + dry . (42)
values between effective thermal sat dry
conductivity and the measured soil properties (such as the degree
The saturated
of saturation thermal conductivity
or temperatures) sat is determined
[51]. The empirical modelswith the geometric
determine mean method:
the expression between the
relative thermal conductivity and the water content or saturation degree by normalizing the effective
sat = w ∙ s , (43)
thermal conductivity [72]. The normalized thermal conductivity affirms that the effective thermal
where isisthe
conductivity porosity.with the Kersten number, that is a linear combination of the saturated thermal
estimated
The dry
conductivity thermal
ksat and theconductivity dry can bekexpressed
dry soil conductivity in function of the porosity [73]:
dry [73]:
. ∙( )
= ± 20%, (44)
keff − kdry
dry
. ∙( ) 
Ke = ⇒ keff = Ke · ksat − kdry + kdry . (42)
The upper bound and the lower bound
ksat − kdry that appear in Equation (44) are not considered for the sake
of facilitating the calculation. New empirical models have been formulated by various researchers
byThe saturated
modifying thisthermal conductivity ksat is determined with the geometric mean method:
model [16,51,52].
The mathematical models are adapted from predictive models of physical properties. These
σ 1−σ
properties are electric and hydraulic ksat = kw ·ks , dielectric permittivity, and magnetic
conductivities, (43)
permeability. These models are calculated by using the mathematical methods that take into account
where σ is thefractions
the volume porosity.and thermal conductivity of each phase [51]. The details about these models are
extensively presented in [16,51].

2.5. Finite Cable Length


The general hypothesis for carrying out studies of cable rating is that the cable length is
virtually infinite. However, in some cases, there are situations in which this hypothesis is no longer
Energies 2020, 13, 5319 17 of 38

The dry thermal conductivity kdry can be expressed in function of the porosity [73]:

σ + 6.65·(1 − σ)
kdry = ± 20%, (44)
σ + 0.053·(1 − σ)

The upper bound and the lower bound that appear in Equation (44) are not considered for the sake of
facilitating the calculation. New empirical models have been formulated by various researchers by
modifying this model [16,51,52].
The mathematical models are adapted from predictive models of physical properties.
These properties are electric and hydraulic conductivities, dielectric permittivity,
and magnetic permeability. These models are calculated by using the mathematical methods
that take into account the volume fractions and thermal conductivity of each phase [51]. The details
about these models are extensively presented in [16,51].

2.5. Finite Cable Length


The general hypothesis for carrying out studies of cable rating is that the cable length is virtually
infinite. However, in some cases, there are situations in which this hypothesis is no longer true.
An example is the short-conduit, typically used for providing additional protection to buried cables that
cross the streets or pass near other pipelines [74]. The length of the short-conduit and the conditions of
heat dissipation
Energies depend
2020, 10, x FOR on the specific case. The short-conduit cable is composed of a buried section
PEER REVIEW 17 of 36
and a conduit section (Figure 7). The classical methods, as well as the method indicated in the standard
approximation
IEC 60287 [75],iscannot
possible
be only
appliedif the heat transfer
directly along the axis
to this situation. is not modelled.isHowever,
An approximation in actual
possible only if the
conditions,
heat transfer the heatthe
along dissipation
axis is notismodelled.
better in However,
the buriedinsection. Hence, part
actual conditions, theofheat
the dissipation
heat generated in
is better
the conduit
in the buriedsection
section.reaches
Hence,thepartburied section
of the heat in the axial
generated in thedirection, creating
conduit section an axial
reaches temperature
the buried section
gradient [73].direction,
in the axial For this reason,
creatingthe ancalculations carriedgradient
axial temperature out by ignoring
[73]. Forthe axial
this phenomena
reason, lead to
the calculations
incorrect
carried outresults for the assessment
by ignoring of the thermal
the axial phenomena lead tocable phenomena,
incorrect with
results for thepossible
assessmentunderestimation
of the thermal
of the maximum
cable phenomena, temperature
with possiblein the buried section of
underestimation andtheoverestimation of the maximum
maximum temperature temperature
in the buried section
in theoverestimation
and conduit section. ofThe
the latter
maximum would create a disadvantage
temperature in the conduitfor the full usage
section. of conduit
The latter wouldsections
create a
[73].
disadvantage for the full usage of conduit sections [73].

Figure 7. Heat transfer in the axial direction for a short-conduit cable (adapted from [74]).
Figure 7. Heat transfer in the axial direction for a short-conduit cable (adapted from [74]).

The effects of the length of the short-conduit cable, buried depth and soil resistivity have been
investigated in [76] through 3D thermal simulations. In general, the initial point for the computation
of the cable radial temperature has been based on a known thermal parameter of the environment
[77,78]. In practice, however, the soil thermal conductivity is variable. For short-conduit cables, the
accurate determination of the thermal environmental parameters in real-time is a challenging task.
Energies 2020, 13, 5319 18 of 38

The effects of the length of the short-conduit cable, buried depth and soil resistivity have
been investigated in [76] through 3D thermal simulations. In general, the initial point for the
computation of the cable radial temperature has been based on a known thermal parameter
of the environment [77,78]. In practice, however, the soil thermal conductivity is variable.
For short-conduit cables, the accurate determination of the thermal environmental parameters in
real-time is a challenging task. For this purpose, a specific method for determining the current real-time
capacity of short-conduit cables has been proposed in [73]. A simplified quasi-3D thermal model is
set up, and an iterative procedure is formulated starting from the real-time temperature at the conduit
surface, measured in the conduit section, the temperature at the cable surface in the buried part,
as well as the current that flows in the cable. The axial heat flow is updated during the iterations,
together with the other variables.

2.6. Lack of Geometrical Symmetry


Even when the cable is modelled as a system with cylindrical symmetry (also including possible
junctions), the overall system around the cable could not be geometrically symmetric. For example,
for cables in conduits, a simple geometrically symmetric structure could adopt a concentric configuration.
However, this configuration is not physical and does not correspond to the symmetric distribution of
the temperatures, mainly because of convection. In [79], physical non-symmetric cases with “eccentric”
and “cradle” configurations have been analysed, indicating that one of the main shortcomings in
setting up a thermal model could be the over-simplification of the cable location in unfilled conduits.
The effect is that the average temperature at the conductor-insulation interface in the case of concentric
formation can be higher than for the eccentric and cradle configurations.
Other causes of lack of symmetry appear in helicoidal cables [80], in which the location of the
cores changes at different horizontal cross-sections. Modelling such a system requires a software tool
able to support 3D simulations, and the preparation of the geometry would be better supported by the
definition of the symmetric structure, followed by the application of a torsional operator.
Non-symmetry also appears when a failure occurs in a given point of the cable. In this case,
the properties of the materials change around the failure point and can create more non-symmetry
when the failure evolves in time. This thing makes the cable modelling in transient conditions
more complex, but is also relevant to the identification of failure paths, leading to hot spots and
progressive deterioration of the materials. In this case, lack of symmetry also appears when there are
multiple cables close to each other and the effect of the cable failure during time causes thermal effects
to other cables, with temperature variations due to the mutual thermal coupling.

2.7. Non-Buried Cables


The underground cables mainly addressed in this paper cover most of the existing installations.
However, there are other installations for which the thermal model has to be adapted. Some cases are
described in chapter 10 of [9], including cables located within protective walls (such as covered trays,
protective risers, or tunnels), and cables placed in uncovered trays. When the cables are installed in air,
the main heat transfer mode becomes the convection, either natural, or forced (if an airflow along the
cable is present), and radiation. In contrast, conduction in the air is typically neglected [9].
Submarine cables are used in high voltage direct current electric transmission systems, generally
with single-core cables. For submarine cables, in any case, part of the path close to the cable terminals
is buried in the soil, and is typically the bottleneck on the thermal side, with the possible occurrence
of high temperatures. Among the various solutions, using a cooling pipe with circulating water
would improve the thermal conditions [81]. In this case, the thermal model becomes more elaborated,
to include the effects of the solutions for cooling the cable.
In recent years, with the progressive integration of offshore wind farms, the number of three-core
submarine cables has increased. For these cables, specific thermal analysis is needed, taking into
account the internal and external characteristics. Submarine cables are subject to thermo-mechanical
Energies 2020, 13, 5319 19 of 38

stresses, which can be analysed in a multi-physics environment [82]. Further issues that appeared,
owing to the increased usage of submarine cables for offshore applications, include the crossings among
submarine cables, which can cause temperature increase at the crossing points. These cases cannot be
handled by using the classical image method, and their analytical formulation would also depend on
the model of the subsea thermal environment [83]. In particular, in this thermal environment, the effect
of sediments on the heat transfer characteristics is not negligible [84]. The sediments are a mixture of
solid and liquid components, which impact on conductive heat transfer. Moreover, if the permeability
of the sediments is high, the convective heat transfer can be significant [85]. The thermal properties of
the sediments (e.g., thermal conductivity and volumetric heat capacity) have to be considered in the
overall thermal model.

3. Thermal Models and Thermal Analysis Methods

3.1. Thermal Models of Power Cables and Electrothermal Analogy


The thermal resistance Rt is the ratio of the temperature difference between the two faces of a
material to the rate of heat flow per unit area. The thermal capacitance Ct represents the ability of a
material to absorb and store the heat for using it later. In the electrothermal analogy, the thermal circuit is
modelled by representing an equivalent electrical circuit, in which currents are equivalent to heat flows,
and voltages are equivalent to temperatures. If the thermal parameters are independent of temperature,
the equivalent circuit is linear. In this case, to solve a heat transfer problem, the superposition principle
is applied [10].
The conductive thermal resistance of a cylindrical wall (e.g., cable insulation) having the inner
diameter di and the outer diameter de is:

ρ de
Rt cond = ln , (45)
2π di

where ρ is the thermal resistivity.


The conductive thermal resistance of a plane wall is:

δ
Rt cond = ρ , (46)
Scond

where δ is the thickness of the wall, and Scond is the cross-section of the wall.
The convective thermal resistance is:
1
Rt conv = , (47)
hconv ·Sconv

where Sconv is the convective heat transfer surface, and hconv is the convective heat transfer coefficient.
The radiative thermal resistance is:
1
Rt rad = , (48)
hrad ·Srad

where Srad is the radiative heat transfer surface, and hrad is the radiative heat transfer coefficient.
The total heat transfer coefficient for a cable installed in air is:

htotal = hconv + hrad . (49)


Energies 2020, 13, 5319 20 of 38

The thermal capacity Ct for a coaxial configuration (e.g., cylindrical insulation of a cable) having
the inner diameter di and the outer diameter de , is:

π·d  2 
Ct = · de − di 2 ·cp , (50)
4
| {z }
V

where V is the volume of the cylindrical configuration.


The thermal conductance is a measure of the rate of heat flow through a body, and it is the
reciprocal of the thermal resistance:
1
K = . (51)
Rt
The typical thermal models of the cables have been constructed by resorting to the electrothermal
analogy (Table 1). Mostly, the resistors represent the thermal resistances; the capacitors represent the
thermal capacities, which are essential to model the thermal transients in real operating conditions.
The generators represent the heat sources due to different types of losses (e.g., Joule losses in
the conductor, dielectric losses, and losses in the sheath and armour) [11,86].

Table 1. Electrothermal analogy.

Electrical Parameters Symbol and Unit Thermal Parameters Symbol and Unit
ν (Ω·m)−1 k W·(m·K)−1
h i h i
Electric conductivity Thermal conductivity
h i
Electric resistance Re [Ω] Thermal resistance Rt m·K·W−1
.
Electric current I [A] Heat flow rate Qh [W] i
Capacitance Ce [F] Thermal capacity Ct J·K−1
Absolute
Electric potential U [V] T [K]
temperature
Ground potential 0 [V] Absolute zero 0 [K]

In Table 2, the values of thermal resistivity and thermal capacity for some materials and soils in
different conditions are reported. Typical values of other coefficients for the materials used in cables
and backfill materials can be found in [10,31].
Specific representations of the equivalent circuit considered to model the cable in operational
conditions have been presented for the cable and the outer part (the soil and the ambient). The soil can
be divided around a buried cable into many concentric layers. Compatibility with the IEC standards
is obtained by representing each layer with an equivalent thermal circuit of T-type, composed of
the thermal capacitance of the layer, as well as the thermal resistance of the layer divided by two
(see Figure 8) [87].
Polyvinyl chloride for up to and including 3 kV
5.0 1.7
cables
Polyvinyl chloride for greater than 3 kV cables 6.0 1.7
EPR for up to and including 3 kV cables 3.5 2.0
Energies 2020, 13,EPR
5319 for greater than 3 kV cables 5.0 2.0 21 of 38

Protective coverings
Compounded juteofand
Table 2. Values fibrous
thermal materials
resistivity 6.0for some materials [10].
and thermal capacity 2.0
Rubber sandwich protection 6.0 2.0
Polychlroprene Thermal 2.0Capacity
Thermal5.5Resistivity −6
Material
PVC for up to and including 35 kV cables 5.0 (c·10
1.7 )
[(m·K)/W]
[J/(m3 ·K)]
PVC for greater than 35 kV cables 6.0 1.7
InsulatingPEmaterials 3.5 2.4
Paper insulation in solid-type cables 6.0 2.0
Materials for duct installations
Paper insulation in oil-filed cables 5.0 2.0
Concrete
PE 1.0
3.5 2.3
2.0
Fiber
XLPE 4.8
3.5 2.0
2.0
Polyvinyl chloride for up to and including 3 kV cables
Asbestos 5.0
2.0 1.7
2.0
Polyvinyl chloride for greater than 3 kV cables 6.0 1.7
Earthenware 1.2 1.8
EPR for up to and including 3 kV cables 3.5 2.0
EPR for greaterPVC
than 3 kV cables 3.5
5.0 2.4
2.0
ProtectivePEcoverings 3.5 2.4
Compounded jute and fibrous materials 6.0 2.0
Rubber sandwich protection 6.0 2.0
Specific representations of the equivalent circuit considered to model the cable in operational
Polychlroprene
conditions have been presented for the cable and the outer part 5.5 2.0
(the soil and the ambient). The soil
PVC for up to and including 35 kV cables 5.0 1.7
can be divided around a buried cable into
PVC for greater than 35 kV cables
many concentric layers.
6.0
Compatibility with
1.7
the IEC
standards is obtained by representing
PE each layer with an equivalent
3.5 thermal circuit
2.4 of T-type,
composed of the thermal
Materials for capacitance of the layer, as well as the thermal resistance of the layer
duct installations
divided by two (see Figure Concrete
8) [87]. 1.0 2.3
Fiber 4.8 2.0
The thermal resistance st for each layer of the soil is given by:
Asbestos 2.0 2.0
Earthenware ∙ log (1 + s ), 1.2 1.8
st =
s
(52)
PVC is 3.5 2.4
where PE
is the thermal resistivity of the soil, 3.5
is the soil thickness, and 2.4 diameter
is the inner
s s is
of the soil layer.

Figure 8.
Figure The thermal
8. The thermal circuit
circuit of
of the
the soil
soil with
with multiple
multiple soil layers.

The thermal resistance Rst for each layer of the soil is given by:

ρs 2δs
Rst = ·log (1 + ), (52)
2π dis

where ρs is the thermal resistivity of the soil, δs is the soil thickness, and dis is the inner diameter of the
soil layer.
The thermal capacity Cst for each layer of the soil is given by:
π 2 
Cst = · des − dis 2 ·Ct soil , (53)
4
where des is the outer diameter of the soil layer, and Ct soil is the thermal capacity of the soil.
Energies 2020, 10, x FOR PEER REVIEW 21 of 36

The thermal capacity st for each layer of the soil is given by:

Energies 2020, 13, 5319 st = ∙ es − is ∙ t soil , (53)


22 of 38

where es is the outer diameter of the soil layer, and t soil is the thermal capacity of the soil.
The
TheRCRC
ladder of of
ladder thethe
soil is is
soil obtained
obtained byby linking
linking together
together allall
thethe
RCRCladder
ladderlayers ofof
layers thethe
buried
buried
cable (Figure 9). The electrothermal circuit is obtained by linking together the
cable (Figure 9). The electrothermal circuit is obtained by linking together the ladder model of the ladder model of the
cable
cable with the ladder model of the soil [88]. The equivalent thermal resistances
with the ladder model of the soil [88]. The equivalent thermal resistances of the soil are calculated as: of the soil are
calculated as:
R


 Rst0 == st1 st1 2
st0

R Rst2

st1

 R 1 = +
= 2 + st2 2

 st1
 1 R
+st3 Rst3

R2 = st2st2


2 2 . (54)(54)

2 = Rst3+ R.st4



 R 3 = 2 + 2
. . . 3 = Rstn−1 + st4

 st3

+ Rstn

=

 R…

stn-1 2 2

= +
stn

nn

Figure 9. The
Figure lumped
9. The thermal
lumped parameter
thermal network
parameter of of
network a buried cable
a buried and
cable thethe
and soil.
soil.

ToTo representfast
represent fasttransients,
transients,anan RC
RC circuit with
with aalowlowRC RCtime
timeconstant
constant is is
used.
used.Conversely,
Conversely, thethe
long
transients, which are useful for determining the heat to be transferred at far
long transients, which are useful for determining the heat to be transferred at far soil layers, are soil layers, are studied
with an
studied RCan
with circuit with awith
RC circuit highaRC time
high RCconstant [87]. [87].
time constant
TheTherelevant temperature rise Tee((τ)) inintransient
relevanttemperature transientconditions is the
conditions is one
the determined
one determined at the at
external
the
surfacesurface
external of the hottest
of thecable. Thecable.
hottest IEC Standard
The IEC60853 establishes
Standard 60853how to calculate
establishes howthis
to temperature
calculate this rise.
temperature rise. Let
Let us consider theus considerdp,w
distance thefrom
distance
the centre
, from thehottest
of the of the phottest
centre cable to thecable
centrep to
of the
thecentre
generic
of cable w in a cable
the generic groupwofinNaCgroup
cablesof(for single-core
cables (forcables, the number
single-core cables, of
thecables
number is Nof = 1). Let
C cables is us further
= 1).
Letconsider theconsider
distance theˆ
dp,wdistance
between the the phottest theimage
us further , centre
between of the
the hottest cable
centre of and the centre
cable of the
p and centreofofthe
thegeneric the w.
cable
image of generic cable w.
ForFor long
long transients,
transients, thethe temperature
temperature rise
rise is:is:
" ∙ l
. NC −1
 dˆ 
  2   2 
e ( ρ·
) q=∙ −Ei
D2 − L2 + Ei X −   dp,w 
! !#
Te (τ) = 4∙ −
· −Ei l
+16Ei∙ −∙ + ∙−Ei−  + Ei− p,w . (55)
4·π 16·a·τ a·τ  4·a·τ   4·a·τ  (55)
,w = 1 ,
+ −Ei − + Ei − .
4∙ ∙ 4∙ ∙
For fast transients, the effect of the images is considered negligible, so that:
For fast transients, the effect of the. images is considered
NXnegligible,
C −1
so that:
ρ·ql  d2p,w 
  
D2
" !#
Te (τ∙ ) =

· −Ei − + −Ei−
  .
,  (56)
l 4·π 16·a·τ 4·a·τ
e( ) = ∙ −Ei − + w = 1 −Ei − . (56)
4∙ 16 ∙ ∙ 4∙ ∙
3.2. Methods for Thermal Analysis of Power Cables
3.2. Methods for Thermal
The thermal Analysis
analysis of Power
of power Cables
cables and overhead lines is typically conducted with analytical and
numerical methods [78]. In the sections below, the main methods for the two categories are described.
Table 3 summarizes some differences among the considered methods. The characteristics taken into
account are: the computational burden, which represents the resources required by a computing
machine to solve the problem; versatility, which describes the possibility to model complex scenarios
Energies 2020, 13, 5319 23 of 38

characterized for example by non-homogeneous geometries or materials; geometrical dimension,


which defines the number of geometrical dimensions of the simulated domain; multi-physics approach,
which pinpoints the possibility to carry out a simulation combining several physical domains.

Table 3. Characteristics of the considered methods.

Method Computational Burden Versatility Geometrical Dimension Multi-Physics Approach


Analytical methods low low 2D/3D no
Finite Difference Method (FDM) high medium 2D/3D no
Finite Element Method (FEM) high high 2D/3D yes
Thermal-electrical analogy medium medium 2D no

3.2.1. Analytical Methods


The temperature distribution inside and outside the cable is computed by analytically solving the
heat diffusion equation.
The increase of the transient temperature of the external surface of a cable with respect to the
temperature of the soil can be determined by considering the cable as a heat source immersed in a
homogeneous medium in which the initial temperature is uniform. In this case, at any point in the soil
the transient temperature T (τ) is expressed by using Equation (5) having the solution indicated in
Equation (6). The principal issue of this analytical approach is that inhomogeneity of materials and cable
structures cannot be taken into account [89]. Moreover, it is possible to solve the heat flow equation
in different coordinate systems by separating the variables only when the internal heat generation
is null. Therefore, only a limited number of geometries and boundary conditions can be studied with
this approach [90]. Some techniques to partially overcome this problem have recently been proposed.
For instance, an extension of the approach provided by IEC 60287 is presented in [87]. In this method,
which stays simple-to-use, the soil is divided into concentric layers, each one characterized by a thermal
resistance and capacitance forming a lumped circuit. Unfortunately, at finite depth, the isotherms
around a buried power cable are highly asymmetric, and cannot be easily modelled with concentric
layers of the soil. In [91], the soil is thus analytically modelled through non-concentric layers.

3.2.2. Numerical Methods


Numerical methods can be adopted to solve the heat transfer diffusion equation. The main
numerical methods used in literature to determine the temperature distribution inside the cable and
in the external environment are: Finite Difference Method (FDM) [45,92], Finite Element Method
(FEM) [93–95], and thermal-electrical analogy [17]. FDM and FEM require making a mesh of discrete
points in which the temperature is computed. In FDM, mesh grids are generally in cylindrical and
rectangular coordinates, while in FEM, different mesh shapes can be chosen, taking into account the
geometry of the objects under analysis. Techniques to increase the number of mesh elements have been
developed. It is considered that the temperature gradient is higher or closer to the point of interest
in the analysis [96]. Both for FDM and FEM, the speed of solution increases as the number of points
studied decreases, but at the expense of the solution accuracy [45].
For both methods, inhomogeneity of the materials can be taken into account. However, only
FEM allows the simulation of complex scenarios. In particular, FEM is adopted to investigate the
impacts of the trench geometry and of the backfill material type and formation, such as for example
the presence of multiple circuits [97], ground surface heat [89], cable trench profile [98], concrete and
asphalt cover [76,99,100], and mixtures for bedding [101].
From the mathematical formulation point of view, FDM requires to solve the finite difference
temperature equations that have the form of Equation (57) to compute the temperature distribution [92]:

α Ti−1, j + β Ti+1, j + γ Ti,j−1 + ξ Ti,j+1


Ti,j = , (57)
(α + β + γ + ξ)
Energies 2020, 13, 5319 24 of 38

where Ti,j is the temperature at the node of the mesh (identified by the indexes i, j), and α, β, γ, ξ are
constant values, in the function of the location of the central node, of the thermal characteristics of
the soil, and the heat transfer propagation type (conduction or convection).
Following the FEM method, the transient temperature equation for a cable partitioned into Nf
finite elements can be written in the general form reported in Equations (58) and (59) [93]:

dΘ(τ) .
C + ( KC + Kh ) Θ = q ( τ ) , (58)

. . .
q(τ) = q gen (τ) + qh (τ), (59)

where C is Nf by Nf heat capacitance matrix, Θ is an N by 1 column vector of node temperatures, KC


. .
and Kh are Nf by Nf thermal conductance and convection matrices, and q gen (τ) and qh (τ) are Nf by 1
column vectors of heat fluxes arising from internal heat generation and surface convection.
Some software-based FEM (e.g., COMSOL Multiphysics and ANSYS) allows multi-physics
simulations that are particularly convenient in determining the dynamic thermal rating of electric
cables [102,103]. For example, if the electromagnetic and temperature fields are computed together,
simulation results are expected to be more realistic since they are not based on the simplified hypothesis
of field distribution [104,105]. In this case, the currents in the three-phase current system, in the
screen and into the soil can be computed considering mutual coupling and skin effects. Therefore,
the temperature distribution can be calculated more accurately [104]. Moreover, thanks to the
multi-physics approach, the molecular properties of the conductors and insulating materials that have
an impact on the temperature distribution field can be taken into account. For instance, the interface
between metal and polymer, which is influenced by different parameters such as the resonance or
mismatch of phonon vibrational mode frequencies and the morphology of the insulation material
(crystalline, amorphous and lamellae), can be evaluated [106,107].
Unfortunately, multi-physics analysis usually increases the complexity of the simulation. In fact,
considering multi-physics domains often implicates multiscaling, which means that the combined
physical models have significant differences in space or time scales [104]. For example, in the
cable current rating evaluation, an increment of the complexity could be due to the different mesh
density requirements of the combined physical models: the eddy current calculation in the thin solid
screen requires several layers of finite elements across the screen thickness, whereas for heat transfer
calculation a single layer is enough. Researchers usually adopt this approach only if the usage of the
same mesh for both the domains implicates an acceptable increment of the computational time [104].
Especially for cable line ordinary constructions and depending on the purpose of the simulation,
simplifying hypotheses can be assumed without having a significant impact on the results [104,108,109].
In [109], a comparison between the results obtained through the simplified approach proposed by
IEC 60287 [31] and through multi-physics FEM simulations is provided for various cable line layouts.
For an underground three-phase line formed by three single-core cables (cross-section of 630 mm2 ,
XLPE insulation) in flat formation, the conductor temperatures differ with about 4 ◦ C, which means a
percentage deviation of around 5% if the FEM simulation are assumed as by reference [109]. Vice-versa,
for complex scenarios such as the cable duct described in the paper (10 rows, 4 ducts per row, in which
both 185 mm2 and 240 mm2 single core cables are installed, XLPE insulation), simplified IEC 60287
model provides lower temperatures of the cable (difference up to 27 ◦ C) with a percentage deviation of
around 20% [109].
When simulation purposes are required to consider large volumes/surfaces, and therefore
geometrical objects characterized by significant different dimensions are involved in the simulation
(e.g., a cable line and a large soil volume), analytical models are usually more appropriate than
numerical methods that need to mesh the domains. The mesh creation process could result in a
complex task.
Energies 2020, 13, 5319 25 of 38

The critical point of FDM and FEM consists of the high computational resources needed to make
the mesh and solve the heat diffusion equations.
The thermal-electrical analogy, also known as the matrix approach, is the third numerical method
described in this paper and presents similarities with the FDM [88,110]. As already mentioned in
Section 3.1, this method exploits the analogies between heat transmission and electrical equations.
The cables and the surrounding environment are modelled through electrical components such as
resistors, capacitors and generators. The state variable temperature T is represented as the electric
potential at different nodes, and the heat flows are solved through an RC circuit. Generally, it is
assumed that the length of the cable is much longer than its diameter, that no axial variations occur and
that the thermal flux distributes only in the radial direction [17]. Moreover, the thermal resistance of
the conductor is not considered, when the heat source is located in the outside section of the conductor.
The system of first-order differential equations that represents the circuit can be written in a matrix
form reported in Equation (60):

dχ(τ) .
= A χ(τ) + B qgen (τ) + c Ta (τ), (60)

.
where χ(τ) is the vector of the state variables, qgen (τ) is the input vector determined by the Joule
losses in the conductor core, Ta (τ) is the ambient temperature, and A, B and c are the dynamic matrix,
the input coefficient matrix, and the disturbance vector, respectively.

4. Steady-State and Dynamic Cable Rating


The previous sections have been dedicated to the thermal quantities, and to the ways to determine
the temperatures in the cable and the surrounding environment. The next paragraphs introduce the
electrical quantities and present the methodologies to compute the cable current rating. In particular,
the steady-state and dynamic cable rating approaches are described. Furthermore, methods to consider
the impact of harmonic currents and the uncertainty of the input parameters (e.g., thermal resistivity
of the soil, environmental temperature, cable loading) are presented.

4.1. Steady-State Cable Rating Calculations


The current rating of the cable can be calculated as the continuous current carried by the cable,
such as the continuous conductor temperature will be equal to the maximum allowable conductor
temperature (this value depends on the insulation material). With these assumptions, steady-state
conditions are assumed for the useful life of the cable. Starting from the thermal model of the cable and
of the surrounding, the IEC Standard 60287 [31] provides the current rating equations with a constant
load (i.e., 100% load factor) taking into account all losses arising in the cable (Joule losses, dielectric
losses, armour and screen losses, etc.). The insulation surrounding the conductor is represented with a
Π equivalent model. The permissible current rating Ir for a cable with n load-carrying conductors can
be calculated as:
s
∆T − Wd [0.5Rt1 + n(Rt2 + Rt3 + Rt4 )]
Ir = , (61)
Re Rt1 + nRe (1 + λ1 )Rt2 + nRe (1 + λ1 + λ2 )(Rt3 + Rt4 )

where:

∆T is the allowable conductor temperature rise above the ambient temperature, given by the difference
between the permissible maximum conductor temperature and the ambient temperature;
Wd are the dielectric losses for the insulation surrounding the conductor;
Rt1 is the thermal resistance between one conductor and the sheath;
Rt2 is the thermal resistance between the sheath and the armour;
Rt3 is the thermal resistance of the external serving of the cable;
Energies 2020, 13, 5319 26 of 38

Rt4 is the thermal resistance between the cable surface and the surrounding medium;
λ1 is the ratio of losses in the metal sheath to total losses in all conductors;
λ2 is the ratio of losses in the armouring to total losses in all conductors;
Re is the electric resistance of the conductor evaluated at the maximum allowable conductor temperature.

In particular, Equation (61) is applied for buried cables where drying out of the soil does not occur,
or for cables placed in air. The IEC Standard 60287 [110] provides equations that can be applied for
buried cables in the presence of partial drying-out of the soil and where drying-out of the soil is to
be avoided.
On the basis of Equation (61), the cable current rating depends on the electrical and thermal
parameters of the cable and on the thermal parameters of the soil.
When a higher value of the current rating is required, the analysis of Equation (61) can help
understanding how to vary the parameters to increase the current ratings. A review on this problem
is provided in [11], and the main results of [11] are summarized here. The cable current rating can
be increased by reducing the thermal resistances, that is, by reducing the burial depth, by increasing
the cable spacing, by using thermally controlled backfill with very low thermal resistivity or with
natural or forced cooling; or by reducing the electrical resistance, by using special configurations for the
conductors such as insulated wire Milliken-type conductor. Of course, the increase of the admissible
temperature, obtainable when insulation materials exhibiting better thermal performances are used,
will result in a greater current rating.

4.2. Dynamic Cable Rating


The application of the steady-state current rating of cables could resultingly be conservative
in some cases due to the variation of the conductor temperature during the useful life of the cable
according to the inputs of the thermal models. Hence, during the years, the assessment of the thermal
stress of the lines has passed from the steady-state thermal rating to a more general Dynamic Line
Rating (DLR) or Dynamic Thermal Rating (DTR), able to characterize the thermal transients and
their consequences better. The DLR is aimed at determining the actual current rating of the line on
the basis of continuous measurements or solution of the thermal model of the cable. Conservative
assumptions on input variables, such as those assumed in the steady-state cable rating calculations,
are no longer considered. Considering dynamic current ratings instead of static ratings allows
increasing the estimated capacity of the cable.
While many contributions appeared in the past with respect to overhead lines, underground
cables have been recently taken into consideration to apply the concepts of dynamic rating [87,111].

4.3. Effect of Harmonics on Cable Rating


The thermal-electric model initially proposed for the definition of cable current rating was extended
to account for the presence of harmonic distortion. Indeed, Joule losses, as well as dielectric losses,
are affected by harmonic distortion. The problem is complex, and some proposals are available in the
relevant literature.
Harmonic currents in distribution systems are increasing due to the increased usage of power
electronics-based appliances, converters and, recently, of inverter interfaced distributed generation
and electric vehicle chargers. The presence of current components at harmonic frequencies imposes to
evaluate the behaviour of the cables at those frequencies, and several aspects have to be considered.
First, the harmonic components of the current contribute to the heating of the cable. Moreover,
the resistance of the cables varies with the frequency and, in particular, at frequencies higher than
the fundamental power frequency, the resistance increases due to the skin effect and proximity effect.
Specific attention is needed for the neutral conductor (when present) because of the non-cancellation
of zero sequence harmonic currents. The additional heating due to harmonic distortion may lead to a
Energies 2020, 13, 5319 27 of 38

higher cable temperature. Then, it has to be considered in the determination of cable current rating
when the cable carries a distorted current.
In several papers addressing these issues, the effect of harmonic currents supplied by the cable on
its ampacity is handled by defining proper derating factors of the cable [112–114]. The derating factor
is defined as “the ratio of the RMS value of a distorted current with a specific harmonic signature to
the RMS value of a current of the fundamental frequency that produces the same losses in the cable as
the distorted one” [99]. It can be calculated only when the model of the cable at harmonic frequencies
is available, and the harmonic signature of the current is given.
Meliopoulos and Martin [112] address the problem of the evaluation of the cable ampacity when
the cable supplies highly distorted current. In particular, low voltage supply systems are considered.
The proposal is based on the extension of the Neher-McGrath equations to account for the additional
losses due to harmonics.
The Joule losses of the cable for distorted current Ploss are calculated in [112] as:

H
X
Ploss = Re h Ih2 , (62)
h=1

where Re h is the conductor resistance at the hth harmonic, Ih is the RMS value of the hth harmonic
current, and H is the maximum harmonic order. The evaluation of the resistance at the hth harmonic
requires the application of specific relationship able to account for the dependence of the skin effect
and the proximity effect on the frequency. Models for evaluating the resistance of a cable conductor at
a generic frequency are available starting from classical books. Additionally, in [112], the most relevant
formulas are reported.
To calculate the losses, the spectrum of the current carried by the cable has to be known. A derating
factor is proposed in [112] to determine the distorted current that produces the same losses of an
undistorted current. Given the harmonic signature {IB , α1 , . . . , αH }, being IB the base RMS current, and
αh per unit value of the hth harmonic with respect to the base value IB, the derating factor is defined as:
s
α21 IB2 Re1
DF = , (63)
Ploss

where Re1 is the resistance at the fundamental frequency, and IB is the base RMS current.
In [113] an expression is proposed for the derating factor depending on the “harmonic signature”
and on the ratios between the conductor resistances at harmonics and the conductor resistance at the
fundamental power frequency.
A finite-element analysis is applied in [46] to analyse the effect of harmonic currents on
PVC-insulated, low-voltage (0.6/1.0-kV) power cables symmetrically loaded and placed in free air;
four-conductor cables (three phases and neutral) are considered and cables with a cross-section of
the neutral conductor equal to or less than that of the phase conductors are taken into consideration.
The results reported in [46] indicate that the derating factor depends on the cable configuration and
on the type of non-linear loads the cable will supply. In [99], the influence of the metallic tray on the
ampacity derating factor is evaluated; in particular, it is demonstrated that the derating factor increases
with the cable cross-section.
An application of the harmonic derating factor to pipe-type cables is provided in [114].
The particular case of concentric neutral cables used in North America for power distribution systems,
is addressed in [115], while cables with impregnated paper insulation are considered in [116].
A recent contribution [117] is aimed at including the presence of harmonic currents generated
by electric vehicles (EV) chargers in the evaluation of temperatures and ampacity of medium voltage
(MV) cables. The model used in [117] is an extension of the IEC formula for the assessment of the
ampacity. Specifically, the variation of the resistance with the frequency, as well as the variation of
Energies 2020, 13, 5319 28 of 38

the losses in the sheath layer and in the steel armour layer, is considered. While in non-distorted
conditions Equation (60) has to applied, in distorted conditions (and neglecting the dielectric losses)
the current rating Ir,distorted conditions of MV cables is evaluated as in [117]:
v
u
u
t Tmax − Ta
Ir,distorted conditions = , (64)
PH Ih2
h = 1 Re h 2 [Rt1 + n(1 + λ1h )Rt2 + n(1 + λ1h + λ2h )(Rt3 + Rt4 )]
I1

where Tmax is the permissible maximum conductor temperature, Ta is the ambient temperature, and λ1h
and λ2h are the ratios of the losses in the metal sheath layer and in the steel armour layer, respectively,
at the hth harmonic, to the total conductor losses.
In [117], several cases have been considered with different electric vehicle chargers, and
the ampacity of a three-core XLPE Medium Voltage cable is evaluated with respect to typical
charging profiles. The results demonstrate that the derating factor decreases as the cross-section of
the cable increases. Moreover, the derating factor depends on the harmonic distortion of the current
and, therefore, depends on the typology of electric vehicle chargers that are supplied. The values
of the derating factor evaluated in [117] range from 89% (in the worst scenario, for single-phase
uncontrolled rectifiers rated at 6.6 kW) to about 99.7% (for uncontrolled rectifier topology with power
factor correction).

4.4. Probabilistic Models and Risk Analysis for Calculation of Current Rating
As demonstrated in Section 4.1, the current rating of a buried cable depends on several factors;
among these, the soil thermal resistivity and the ambient temperature are recognized to be random in
nature [118], therefore, to account for this randomness, some authors proposed a probabilistic approach.
In [119] the temperature of the cable is evaluated considering the random changes of the thermal
resistivity of the native soil and of the backfill, the ambient temperature, and the cable loading.
In particular, the thermal resistivity is linked to the soil moisture content, and the relationship
is investigated. A Monte Carlo simulation is performed to select random values for the uncertain
parameters and, then, for each set of values of moisture (and, then, of the thermal resistivity),
of ambient temperature, and of load current, a finite element analysis allows to evaluate the temperature
of the conductor to obtain accurate predictions of the cable current rating.
In [120] a method to calculate underground cable current rating based on accurate evaluation
of soil thermal resistivity is proposed. Experimental thermal resistivity probability distributions at a
selected site are obtained from monitoring of soil thermal resistivity and rains. The results reported
in [120] demonstrate that the thermal resistivity of the soil can vary over a month and can also maintain
a low value for regular rainfall patterns. Starting from the thermal resistivity probability distributions,
the authors derive conservative assumptions.
Shabani and Vahidi [121] propose a procedure aimed at optimizing the current rating of
underground cables allocated in backfill considering the uncertainty of parameters such as soil
thermal resistivity, ambient temperature, and load current. A Monte Carlo procedure is set to simulate
the random variables and, for each set of random numbers, an optimization problem is solved.
The objective function includes the cost of the backfill and the deviation of load current and cable
ampacity. The result of the procedure is the probability density function of the cable ampacity.
Zarchi and Vahidi [122] apply the Hong Point Estimate Method to characterize the random temperature
of underground cables in duct banks. The uncertain input variables are the ambient temperature,
the soil thermal resistivity, the backfill thermal resistivity and the burial depth; for each of them,
a proper probability density function is assumed. An optimization of the cable configuration, based on
this method, is solved and the total ampacity of underground cables in duct banks has been related to
the chosen confidence level.
Energies 2020, 13, 5319 29 of 38

5. Conclusions
This paper has addressed the thermal models of underground cables, starting from basic models
with general hypotheses towards the adoption of more detailed specifications to address practical cases.
Heat transfer concepts needed for deriving the thermal model of an underground cable have been
summarized, and applications to particular cases have been defined (e.g., the non-infinite dimension
of the soil, cable with a finite length). Moreover, the electrothermal analogy has been applied to the
cable thermal model, since it has been widely used in the domain of power systems. The methods
used to simulate the heat transfer in the cables and in the external medium have been summarized to
provide an overview of the main contributions. Finally, the cable thermal models have been applied to
the determination of the cable current rating.
Underground power cables have been extensively studied and modelled for decades; therefore,
many contributions are available in the relevant literature. This review paper has summarized the
historical aspects and has delineated the recent evolutions.
From the literature review, it emerges that there are various developments in progress, which
need further improvements. With respect to the methods, detailed FEM representations, also in 3D, of
cables with the surrounding soil and ambient also in non–uniform conditions are becoming viable,
thanks to the computational speed available. However, there is also an interesting development of
improved models and simplified models that can provide results comparable with FEM. A topic that is
becoming more attractive is the application of accurate thermal models of cables in the field of the
dynamic line rating, recognized as an action that allows better utilization of the cable lines in many
conditions, and is also useful for postponing the investments to upgrade the installed cables.

Author Contributions: Conceptualization, D.E., P.C. and A.R.; methodology, D.E., P.C. and A.R.; formal analysis,
D.E., P.C. and A.R.; investigation, D.E., P.C. and A.R.; writing—original draft preparation, D.E., P.C. and A.R.;
writing—review and editing, D.E., P.C. and A.R.; visualization, D.E., P.C. and A.R.; supervision, D.E., P.C. and A.R.
All authors have read and agreed to the published version of the manuscript.
Funding: This research received no external funding.
Conflicts of Interest: The authors declare no conflict of interest.

Nomenclature
Acronyms
DLR Dynamic Line Rating
DTR Dynamic Thermal Rating
DTS Distributed Temperature Sensing
FDM Finite Difference Method
FEM Finite Element Method
EV Electric Vehicles
IEC International Electrotechnical Commission
MV Medium Voltage
PVC Polyvinyl Chloride
RMS Root Mean Square
XLPE Cross-Linked Polyethylene
Symbols
A dynamic matrix
Ah amplitude of the h-th
h harmonic
2
i
a thermal diffusivity ms
B input coefficient matrix
B constant
C heat capacitance matrix
Ce capacitance [F] h i
J
Ct thermal capacity K
h J i
Cv volumetric heat capacity K·m3
Energies 2020, 13, 5319 30 of 38

c disturbance vector  
J
cp specific heat capacity kg·K
DF derating factor
D outside diameter of the cable [m] h i
D1 m2
damping depth of the fundamental rad
d thickness of the fictitious layer [m]
de outer diameter [m]
di inner diameter [m]
distance from the centre of the hottest cable and the centre of
dp,w
the generic cable [m]
distance from the centre of the hottest cable and the centre of
dˆp,w
the image of the generic cable [m]
Ei(.) exponential integral
e void ratio
F{.} Fourier transformation
f (x) Dirac function
Gi percentage of the mean temperature gradient along each phase
H maximum harmonic order h i
h heat transfer coefficient mW 2 ·K
h i
h mean heat transfer coefficient mW 2 ·K

I electric current [A]


IB base RMS electric current [A]
Ir permissible current rating
h [iA]
W
K thermal conductance m2 ·K
KC thermal conductance matrix
Ke Kersten number
Kh convection matrix h i
W
k thermal conductivity m·K
 
W
ka air thermal conductivity (m·K )  
W
ki thermal conductivity of each phase i (air, water, solid) (m·K )
 
W
kdry dry thermal conductivity (m · K)
 
W
ki ice thermal conductivity (m·K )  
W
kn thermal conductivity of each phase (solid, water, air) (m·K )
 
W
ks solid thermal conductivity (m·K
) 
W
ksat saturated thermal conductivity (m·K )
effective thermalconductivity for parallel and horizontals
kT

W
isotherms (m·K )
effective thermal conductivity for parallel and vertical heat flux
kQ. 
W

lines (m·K )  
W
kw water thermal conductivity (m·K )
Lh i Laplace transform
L distance of the heat source from the soil surface [m]
L0 distance of the heat sink from the fictitious layer [m]
Lt cubic cell length [m]
Ls solid length [m]
Energies 2020, 13, 5319 31 of 38

M number of soil components


N values of the time series
NC number of cables
Nf number of finite elements
n load-carrying conductors
Ploss Joule losses [W]
p period [s]
.
Q heat flow rate [W]
.
∆Q change of heat flow rate [W]
. h i
W
qc conductive heat flux m 2
. h i
W
qds conductive soil heat flux m 2

. volumetric heat flux (rate of heat generated per unit volume)


qgen h i
W
. m3
qgen column vector of heat flux arising from internal heat generation
.
qgen input vector determined by the Joule losses
.
qh column vector of heat flux h arising from surface convection
. i
ql heat flux per unit length W mh i
W
isothermal latent heat flux m
. h i 2
W
qvT thermal latent heat flux m
h i 2
Rt thermal resistance m·K W h i
Rt1 thermal resistance between one conductor and the sheath m·K
h Wi
Rt2 thermal resistance between the sheath and the armour m·K
h Wi
Rt3 thermal resistance of the external serving of the cable m·K W
thermal resistance between ithe cable surface and the
Rt4 h
surrounding medium m·K W
Re electric resistance [Ω]
Re1 electric resistance at the fundamental frequency [Ω]
Re h conductor electric resistance at the hth harmonic [Ω]
r radius [m]
r0 distance from the heat sink to a point N [m]
r00 distance from the heat h source
i to a point N [m]
S heat transfer surface m2
s variable of the transformed Fourier domain
T absolute temperature [K]
Ta ambient temperature [K]
Te relevant temperature rise [K]
Ti, j temperature at the node (i,j) of the mesh [K]
Tmax permissible maximum conductor temperature [K]
T mean temperature [K]
ratio between the unfrozen water volume and the total volume
uw
of the cubic cell h i
V volume of the cylindrical configuration m3
h i
Vtot cell cubic cell volume, m3
h i
Vuw unfrozen water volume, m3
Wd dielectric losses per unit length
w dummy variable
x horizontal coordinate
y vertical coordinate
z soil depth [m]
Energies 2020, 13, 5319 32 of 38

Greek symbols
α constant
per unit value of the hth harmonic with respect to the base
αh
value
β constant
γ constant
∆T temperature difference [K]
δ  [m]
thickness
kg
ζ density m3
Θ column vector of node temperatures
θ volume fraction of a phase
λ1 ratio of losses in the metal sheath layer to total conductor losses
λ2 ratio of losses in the steel armour layer to total conductor losses
µi volume fraction of each  phase
1
ν electric conductivity (Ω·m
h )i
ρ soil thermal resistivity m·K
W
σ porosity
τ time
ϕh phase angle of the h-th harmonic [rad]
χ vector of state variables
ω1 fundamental angular frequency [rad/s]
Subscripts
a air
c continuous phase
cond conductive
conv convective
gen generated
h harmonic
i ice
i phase (air, water, solid)
in input
lat latent
n air, water, solid
out output
p packing
rad radiative
s soil
sat saturated
stor stored
st each layer of soil
tot total
u unfrozen
w water

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