RSU Nissan
RSU Nissan
RSU Nissan
SECTION RSU
REAR SUSPENSION
B
RSU
CONTENTS
SYMPTOM DIAGNOSIS ............................... 2 RADIUS ROD .................................................... 12 F
Exploded View .........................................................12
NOISE, VIBRATION AND HARSHNESS Removal and Installation .........................................12
(NVH) TROUBLESHOOTING ............................. 2 Inspection ................................................................12 G
NVH Troubleshooting Chart ...................................... 2
FRONT LOWER LINK ....................................... 14
PRECAUTION ............................................... 3 Exploded View .........................................................14
Removal and Installation .........................................14 H
PRECAUTIONS ................................................... 3 Inspection ................................................................14
Precautions for Suspension ...................................... 3
REAR STABILIZER .......................................... 15 I
PREPARATION ............................................ 4 Exploded View .........................................................15
Removal and Installation .........................................15
PREPARATION ................................................... 4 Inspection ................................................................15
Special Service Tool ................................................. 4 J
REMOVAL AND INSTALLATION ............... 16
ON-VEHICLE MAINTENANCE ..................... 5
REAR SUSPENSION ARM ............................... 16 K
REAR SUSPENSION ASSEMBLY ..................... 5 Exploded View .........................................................16
Inspection .................................................................. 5
Removal and Installation .........................................16
WHEEL ALIGNMENT .......................................... 6 Inspection ................................................................16
L
Inspection .................................................................. 6 REAR SUSPENSION MEMBER ....................... 18
Adjustment ................................................................ 7
Exploded View .........................................................18
ON-VEHICLE REPAIR .................................. 8 Removal and Installation .........................................18 M
Inspection ................................................................19
REAR LOWER LINK & COIL SPRING ............... 8
Exploded View .......................................................... 8 SERVICE DATA AND SPECIFICATIONS
N
Removal and Installation ........................................... 8 (SDS) ............................................................ 20
Inspection .................................................................. 9
SERVICE DATA AND SPECIFICATIONS
REAR SHOCK ABSORBER ..............................10 (SDS) ................................................................. 20 O
Exploded View ........................................................ 10 Wheel Alignment .....................................................20
Removal and Installation ......................................... 10 Ball Joint ..................................................................20
Inspection ................................................................ 10 Wheel Height ...........................................................20 P
RSU-1
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart INFOID:0000000003811136
Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.
NVH in WT section
NVH in WT section
NVH in BR section
RSU-10
RSU-15
RSU-6
—
—
Reference page
ROAD WHEEL
Spring fatigue
BRAKE
TIRE
Noise × × × × × × × × × ×
Shake × × × × × × × × ×
Vibration × × × × × × ×
Symptom REAR SUSPENSION Shimmy × × × × × × × × ×
Judder × × × × × × ×
Poor quality ride or
× × × × × × × × × ×
handling
×: Applicable
RSU-2
PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precautions for Suspension INFOID:0000000003811137
B
CAUTION:
• When installing rubber bushings, the final tightening must be carried out under unladen conditions
with tires on ground. Oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil. C
- Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools
and mats are in designated positions.
• After servicing suspension parts, be sure to check wheel alignment. D
• Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are
pre-oiled, tighten as they are.
RSU
RSU-3
PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Special Service Tool INFOID:0000000003815378
Tool number
Description
Tool name
ST3127S000 Measuring rotating torque of ball joint
Preload gauge
ZZA0806D
RSU-4
REAR SUSPENSION ASSEMBLY
< ON-VEHICLE MAINTENANCE >
ON-VEHICLE MAINTENANCE A
REAR SUSPENSION ASSEMBLY
Inspection INFOID:0000000003811139
B
MOUNTING INSPECTION
Make sure the mounting conditions (looseness, backlash) of each component and component conditions C
(wear, damage) are normal.
SHOCK ABSORBER
Check for oil leakage and damage. Replace if necessary. D
RSU
RSU-5
WHEEL ALIGNMENT
< ON-VEHICLE MAINTENANCE >
WHEEL ALIGNMENT
Inspection INFOID:0000000003813442
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
Check the following:
• Tires for improper air pressure and wear
• Road wheels for runout: refer to WT-2, "Inspection".
• Wheel bearing axial end play: refer to RAX-3, "Inspection".
• Shock absorber operation
• Each mounting point of axle and suspension for looseness and deformation
• Each of lower link, upper link, rear suspension member, suspension arm and shock absorber for cracks,
deformation, and other damage
• Vehicle height (posture)
CAMBER
• Measure camber of both right and left wheels with a suitable alignment gauge.
• If camber is outside specified range, adjust with adjusting bolt in
lower. Refer to RSU-7, "Adjustment".
Standard
Camber: Refer to RSU-20, "Wheel Alignment".
SRA096A
TOE-IN
Measure toe-in by the following procedure.
WARNING:
• Always perform the following procedure on a flat surface.
• Make sure that no person is in front of vehicle before pushing it.
1. Bounce the front of vehicle up and down to stabilize the vehicle height (posture).
2. Push vehicle straight ahead about 5 m (16 ft).
3. Put matching mark (A) on base line of the tread (rear side) of
both tires at the same height of hub center. These are measur-
ing points.
JPEIA0014ZZ
RSU-6
WHEEL ALIGNMENT
< ON-VEHICLE MAINTENANCE >
4. Measure distance (A) (rear side).
5. Push vehicle slowly ahead to rotate wheels 180 degrees (1/2 A
turn).
NOTE:
If the wheels rotates more than 180 degrees (1/2 turn), start this B
procedure again from the beginning. Do not push the vehicle
backward.
6. Measure distance (B) (front side).
C
Standard
Total toe-in = A − B
JPEIA0015ZZ
D
Total toe-in: Refer to RSU-20, "Wheel Align-
ment".
• If toe-in is outside specified range, adjust with adjusting bolt in suspension arm. RSU
Adjustment INFOID:0000000003813443
F
CAMBER
If camber is outside of specified range, adjust with adjusting bolt (1)
in front lower link (2).
G
Standard
Refer to RSU-20, "Wheel Alignment".
H
CAUTION:
• When tightening the nut firmly and checking the torque, use a
wrench to prevent the turning of bolt.
• After adjusting camber, be sure to check toe-in. I
• If camber exceeds the standard value, inspect and replace any
JPEIB0109ZZ
damaged or worn suspension parts.
J
TOE-IN
If toe-in is outside of specified range, adjust with adjusting bolt (1) in
rear lower link (2).
K
Standard
Refer to RSU-20, "Wheel Alignment".
L
CAUTION:
• Be sure to adjust equally on right and left side with adjusting
bolt.
• When tightening the nut firmly and checking the torque, use a M
wrench to prevent the turning of bolt.
JPEIB0110ZZ
• If toe-in is outside of specified range, inspect and replace any dam-
aged or worn suspension parts. N
RSU-7
REAR LOWER LINK & COIL SPRING
< ON-VEHICLE REPAIR >
ON-VEHICLE REPAIR
REAR LOWER LINK & COIL SPRING
Exploded View INFOID:0000000003811142
JPEIB0108GB
REMOVAL
1. Remove tires.
2. Set jack under rear lower link.
3. Loosen rear lower link mounting bolt and nut (rear suspension member side), and then remove rear lower
link mounting bolt and nut (axle housing side).
4. Slowly lower jack, then remove upper seat, coil spring and rubber seat from rear lower link.
5. Remove rear lower link mounting bolt and nut (rear suspension member side), and remove rear lower link.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Make sure that upper seat is attached as shown in the figure.
CAUTION:
• Make sure keep the upper seat (1) to place protrusion for
projection (A) on outside of vehicle (lateral direction of vehi-
cle).
• Make sure that the projection (C) on upper seat inside is
securely fitted on the bracket (2) tabs (B).
: Body
• Match up rubber seat indentions and rear lower link grooves and
attach.
JPEIB0082ZZ
RSU-8
REAR LOWER LINK & COIL SPRING
< ON-VEHICLE REPAIR >
• Install coil spring by aligning lower end of the coil spring to step (A)
between rubber seat (1) and rear lower link (2). A
CAUTION:
Set coil spring so that its paint marks are aligned with the
positions of 3.0 turns (2 places) and 4.0 turns (1 place) or 4.0
B
turns (2 places) and 5.0 turns (1 place) from the bottom end of
the coil spring.
• Perform the final tightening of rear suspension member and axle
installation position (rubber bushing) under unladen condition with C
tires on level ground.
JPEIB0122ZZ
D
Inspection INFOID:0000000003811144
RSU-9
REAR SHOCK ABSORBER
< ON-VEHICLE REPAIR >
REAR SHOCK ABSORBER
Exploded View INFOID:0000000003811145
JPEIB0123GB
REMOVAL
1. Remove tires.
2. Remove wheel sensor and sensor harness. Refer to BRC-58, "REAR WHEEL SENSOR : Exploded View"
(without VDC), BRC-152, "REAR WHEEL SENSOR : Exploded View" (with VDC).
3. Separate stabilizer connecting rod (lower side). Refer to RSU-15, "Exploded View".
4. Set suitable jack under axle housing to relieve the coil spring tension.
5. Remove shock absorber mounting bolt (lower side).
6. Gradually lower the jack to remove it from rear axle.
7. Remove shock absorber mounting nuts (upper side) ( ), and
remove shock absorber assembly.
JPEIB0111ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
• Perform final tightening of bolts and nuts at the shock absorber lower side (rubber bushing), under unladen
conditions with tires on level ground.
Inspection INFOID:0000000003811147
RSU-10
REAR SHOCK ABSORBER
< ON-VEHICLE REPAIR >
Check the following items, and replace the if necessary.
• Shock absorber for deformation, cracks, damage. A
• Welded and sealed areas for oil leakage.
• Piston rod for damage, uneven wear or distortion.
• Seal of shock absorber mounting bracket for cracks, damage and come off.
B
INSPECTION AFTER INSTALLATION
Check wheel sensor harness for proper connection. Refer to BRC-58, "REAR WHEEL SENSOR : Exploded
View" (without VDC), BRC-152, "REAR WHEEL SENSOR : Exploded View" (with VDC). C
RSU
RSU-11
RADIUS ROD
< ON-VEHICLE REPAIR >
RADIUS ROD
Exploded View INFOID:0000000003811148
JPEIB0108GB
REMOVAL
1. Remove tire.
2. Remove wheel sensor and sensor harness. Refer to BRC-58, "REAR WHEEL SENSOR : Exploded View"
(without VDC), BRC-152, "REAR WHEEL SENSOR : Exploded View" (with VDC).
3. Remove rear lower link and coil spring. Refer to RSU-8, "Exploded View".
4. Remove shock absorber mounting bolt (lower side). Refer to RSU-10, "Exploded View".
5. Remove front lower link mounting bolt and nut (axle housing side). Refer to RSU-14, "Exploded View".
6. Loosen front lower link mounting bolt and nut (suspension member side). Refer to RSU-14, "Exploded
View".
7. Remove radius rod mounting bolts and nuts (axle housing side).
8. Remove radius rod mounting bolt (rear suspension member side), and then remove radius rod.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Perform final tightening of rear suspension member and axle installation position (rubber bushing), under
unladen conditions with tires on level ground.
Inspection INFOID:0000000003811150
RSU-12
RADIUS ROD
< ON-VEHICLE REPAIR >
3. Adjust neutral position of steering angle sensor. Refer to BRC-66, "ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement". A
RSU
RSU-13
FRONT LOWER LINK
< ON-VEHICLE REPAIR >
FRONT LOWER LINK
Exploded View INFOID:0000000003811151
JPEIB0108GB
REMOVAL
1. Remove tire.
2. Remove wheel sensor and sensor harness. Refer to BRC-58, "REAR WHEEL SENSOR : Exploded View"
(without VDC), BRC-58, "REAR WHEEL SENSOR : Exploded View" (with VDC).
3. Remove rear lower link and coil spring. Refer to RSU-8, "Exploded View".
4. Remove shock absorber mounting bolt (lower side). Refer to RSU-10, "Exploded View".
5. Remove front lower link mounting bolts and nuts (axle housing side).
6. Remove front lower link mounting bolts and nuts (rear suspension member side), and then remove front
lower link.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Perform final tightening of rear suspension member and axle installation position (rubber bushing), under
unladen conditions with tires on level ground.
Inspection INFOID:0000000003811153
RSU-14
REAR STABILIZER
< ON-VEHICLE REPAIR >
REAR STABILIZER
A
Exploded View INFOID:0000000003811154
RSU
G
JPEIB0105GB
REMOVAL J
1. Remove stabilizer connecting rod mount bracket.
2. Remove stabilizer connecting rod.
CAUTION: K
Apply a matching mark to identify the installation position.
3. Remove mounting bolts on stabilizer clamp and remove stabilizer bar.
INSTALLATION L
Note the following, and install in the reverse order of removal.
• Check the matching mark when installing.
M
Inspection INFOID:0000000003811156
RSU-15
REAR SUSPENSION ARM
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION
REAR SUSPENSION ARM
Exploded View INFOID:0000000003811157
JPEIB0106GB
REMOVAL
1. Remove suspension arm with rear suspension member. Refer to RSU-18, "Exploded View".
2. Remove auto levelizer control unit (with xenon combination lamp type). Refer to EXL-190, "Exploded
View".
3. Remove suspension arm.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Perform final tightening of rear suspension member installation position (rubber bussing), under unladen
conditions with tires on level ground.
• Install stopper rubber (suspension arm rear side) and suspension arm as a set to rear suspension member.
• After final tightening, and install auto levelizer control unit (with xenon combination lamp type). Refer to EXL-
190, "Exploded View".
Inspection INFOID:0000000003811159
RSU-16
REAR SUSPENSION ARM
< REMOVAL AND INSTALLATION >
• Hook spring balance (A) at cotter pin mounting hole. Confirm
spring balance measurement value is within specifications when A
ball stud begins moving.
Standard B
Swing torque : Refer to RSU-20, "Ball Joint".
• If swing torque exceeds the standard value, replace suspension
arm assembly. C
JPEIA0005ZZ
D
Rotating Torque Inspection
• Attach the mounting nut to ball stud. Make sure that rotating torque
is within the specifications with a preload gauge (A) (SST:
ST3127S000). RSU
Standard
Rotating torque : Refer to RSU-20, "Ball Joint". F
- If rotating torque exceeds the standard value, replace suspension
arm assembly.
G
PDIA1258E
Standard
I
Axial end play : Refer to RSU-20, "Ball Joint".
- If axial end play exceeds the standard value, replace suspension arm assembly.
INSPECTION AFTER INSTALLATION J
1. Check wheel sensor harness for proper connection. Refer to BRC-58, "REAR WHEEL SENSOR :
Exploded View" (without VDC), BRC-152, "REAR WHEEL SENSOR : Exploded View" (with VDC).
K
2. Check wheel alignment. Refer to RSU-6, "Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-66, "ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement".
L
RSU-17
REAR SUSPENSION MEMBER
< REMOVAL AND INSTALLATION >
REAR SUSPENSION MEMBER
Exploded View INFOID:0000000003811160
JPEIB0107GB
1. Member stay (rear side) 2. Rear suspension member 3. Member stay (front side)
Refer to GI-4, "Components" for symbols in the figure.
REMOVAL
1. Remove tires.
2. Remove caliper assembly. Hang caliper assembly in a place where it will not interfere with work. Refer to
BR-40, "BRAKE CALIPER ASSEMBLY : Exploded View".
3. Remove wheel sensor and sensor harness. Refer to BRC-58, "REAR WHEEL SENSOR : Exploded View"
(without VDC), BRC-152, "REAR WHEEL SENSOR : Exploded View" (with VDC).
4. Remove center muffler and main muffler. Refer to EX-5, "Exploded View".
5. Remove stabilizer bar. Refer to RSU-15, "Exploded View".
6. Separate the attachment between parking brake cable and vehicle and rear suspension member. Refer to
PB-5, "Exploded View".
7. Separate auto levelizer control unit harness connector (with xenon combination lamp type). Refer to EXL-
190, "Exploded View".
8. Remove rear lower link and coil spring. Refer to RSU-8, "Exploded View".
9. Remove shock absorber (lower side). Refer to RSU-10, "Exploded View".
10. Set suitable jack under rear suspension member.
11. Remove member stay (front and rear side).
12. Slowly lower jack, then remove rear suspension member, suspension arm, radius rod, front lower link and
axle housing from vehicle as a unit.
13. Remove the following parts.
• Axle housing: refer to RAX-4, "Exploded View".
• Auto levelizer control unit (with xenon combination lamp type): refer to EXL-190, "Exploded View".
• Suspension arm: refer to RSU-16, "Exploded View".
• Radius rod: refer to RSU-12, "Exploded View".
• Front lower link: refer to RSU-14, "Exploded View".
INSTALLATION
Note the following, and install in the reverse order of the removal.
RSU-18
REAR SUSPENSION MEMBER
< REMOVAL AND INSTALLATION >
• Perform the final tightening of each of parts under unladen conditions, which were removed when removing
rear suspension assembly. A
• After final tightening, install auto levelizer control unit (with xenon combination lamp type). Refer to EXL-190,
"Exploded View".
• Never reuse cotter pin.
B
Inspection INFOID:0000000003811162
RSU-19
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment INFOID:0000000003811163
Item Standard
Minimum –0° 57′ (–0.95°)
Camber
Nominal –0° 27′ (–0.45°)
Degree minute (Decimal degree)
Maximum 0° 03′ (0.05°)
Minimum 0 mm (0 in)
Distance Nominal In 1.6 mm (0.063 in)
Maximum In 3.2 mm (0.126 in)
Total toe-in
Minimum 0° 00′ (0.00°)
Angle (left wheel or right wheel)
Nominal In 0° 04′ (0.07°)
Degree minute (Decimal degree)
Maximum In 0° 08′ (0.13°)
Measure value under unladen* conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
Item Standard
Swing torque 0.5 – 3.4 N·m (0.06 – 0.34 kg-m, 5 – 30 in-lb)
Measurement on spring balance (cotter pinhole position) 8.1 – 54.8 N (0.83 – 5.6 kg, 1.82 – 12.32 lb)
Rotating torque 0.5 – 3.4 N·m (0.06 – 0.34 kg-m, 5 – 30 in-lb)
Axial end play 0 mm (0 in)
SFA818A
RSU-20