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    2.5 Andon Board Example

    Uploaded by

    Carlos Hernandez
    This document describes an Andon board used to track key metrics for a value stream. The board contains sections to monitor the current and future value stream maps, production forecasts and controls, quality metrics, cost data, delivery performance, continuous improvement programs, talent development opportunities, and monthly results. It is a visual management tool that provides oversight of the overall value stream and guides improvement initiatives.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    2.5 Andon Board Example

    Uploaded by

    Carlos Hernandez
    19 views2 pages
    This document describes an Andon board used to track key metrics for a value stream. The board contains sections to monitor the current and future value stream maps, production forecasts and controls, quality metrics, cost data, delivery performance, continuous improvement programs, talent development opportunities, and monthly results. It is a visual management tool that provides oversight of the overall value stream and guides improvement initiatives.

    Original Title

    2.5-Andon-board-example

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    This document describes an Andon board used to track key metrics for a value stream. The board contains sections to monitor the current and future value stream maps, production forecasts and controls, quality metrics, cost data, delivery performance, continuous improvement programs, talent development opportunities, and monthly results. It is a visual management tool that provides oversight of the overall value stream and guides improvement initiatives.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    19 views2 pages

    2.5 Andon Board Example

    Uploaded by

    Carlos Hernandez
    This document describes an Andon board used to track key metrics for a value stream. The board contains sections to monitor the current and future value stream maps, production forecasts and controls, quality metrics, cost data, delivery performance, continuous improvement programs, talent development opportunities, and monthly results. It is a visual management tool that provides oversight of the overall value stream and guides improvement initiatives.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 2

    ANDON BOARD

    Each value stream must have a board like the following:

    Value Stream Board


    Strategy Current VSM Future VSM
    6-Week
    Forecast Production
    Best Steel Control
    Company
    (Supplier)
    Daily MRP
    Order

    Roll

    Roll
    Daily
    Milk Run 20 Parts/Pallet

    20

    Batch
    60
    Rolls L
    Stamping Welding &
    L Assembly R
    1 R
    Withdrawal
    At the 1.5

    Structure
    press days

    Muda analysis Kaizen program

    1. Unbalanced production 1. TPM event: April 5th


    2. $1,000,000 excess inventory 2. SMED event: May 22nd
    3. Transports: 1.2 miles 3. Continuous Flow event: June 1st
    4. Movements: 8.7 miles 4. Energy Savings event: July 2nd
    5. Defects: 9% 5. Sigma event: July 16th
    Conocimiento
    6. Overburden: 560 hours of OT
    7. Variability: Cpk = 1.1
    8. OEE= 49%
    9. Changeover times > 4 hours

    Talent Development
    Opportunity cards Aproved cards
    Results

    Quality Cost Delivery


    re VSM
    First pass Productivity % on-time
    Vehicle
    Assembly
    quality per person deliveries
    Company
    (Customer) (%/ppm)

    1X Customer's
    Daily

    rejections Quality Changeover


    Shipping
    (%/ppm) Cost time
    Preparatio
    n1
    Withdrawal

    program

    ent: May 22nd Monitoring Monitoring Monitoring


    us Flow event: June 1st & Follow-up & Follow-up & Follow-up
    sheet sheet sheet
    vings event: July 2nd

    oved cards APRIL

    1 2 3A
    4 5 6
    Before 5S After 5S 7C 8 9 10 11 12 13
    5S 14 15D 16 17 18 19 20
    pictures Summary pictures
    21 22 23 24 25 26 27
    28 29 30

    Safety

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