Nuclear Engineering and Design 342 (2019) 10-19
Nuclear Engineering and Design 342 (2019) 10-19
Nuclear Engineering and Design 342 (2019) 10-19
A R T I C LE I N FO A B S T R A C T
Keywords: A time-domain model is proposed to study the density wave instability of supercritical water in parallel mul-
Parallel multichannel system tichannel system. The present model splits the flow domain along each channel based on the collocated mesh
Density wave oscillation method, and adopts an iterative solution to solve the coupling among multiple channels. The model is verified
Supercritical water firstly by the experimental data obtained in open literature. After that, the model is used to study the effect of the
Time-domain method
key parameters on the density wave instability of supercritical water in parallel multichannel system (such as,
Critical inlet fluid temperature
adding different perturbations, inlet fluid temperature, and so on). Moreover, the influence mechanisms of these
key parameters on the density wave oscillation of supercritical water are also explained. It is found that out-of-
phase oscillation occurs between the perturbation channels (which are added with the perturbation) and the rest
other channels, and the amount of perturbation channels has little effect on oscillation period and system sta-
bility. The system stability first decreases and then increases with the inlet fluid temperature, and the system has
the worst stability when the inlet fluid temperature is equal to a critical value, denoted by Tin-cr. This is because
that the variation of the fluid density along the system will reach the maximum when the inlet fluid temperature
is near Tin-cr, which makes the system most unstable. Tin-cr is always lower than the pseudo-critical temperature
of supercritical water at the corresponding pressure. Tin-cr has no obvious change with system pressure.
1. Introduction 2011; Xiong et al., 2012; Guo et al., 2010; Xi et al., 2014a; Yuan et al.,
2012; Papini et al., 2014, and so on), the theoretical research by the
Parallel channels are widely applied to transfer heat to working analysis models (Xiong et al., 2013, Zhang et al., 2009; Lu et al., 2014;
fluid in such industrial equipment as boiler heater surfaces, steam Su et al., 2013; Hu et al., 2015; Papini et al., 2012; Muñoz-Cobo et al.,
evaporators, water reactors, refrigerating systems and various heat 2002, and so on), and the numerical research by RELAP5 code or CFD
exchangers, due to their high cycle performance and small equipment simulation (Colombo et al., 2012; Papini et al., 2012; Xi et al., 2014b; Li
size (Matsuyama et al., 1995; Ablanque et al., 2010). However, many et al., 2015, Li et al., 2018, and so on). These above researches focused
kinds of flow instability phenomena always occur and threaten the on the characteristics of the DWO in two parallel channels. However,
normal running of the parallel channel system. As one of the most most industrial equipment (such as the reactor cores, water-wall of
common flow instabilities, density wave oscillation (DWO) is char- boiler, etc.) is composed of multiple channels and the amount of
acterized by continuous oscillation of such operation parameters as the channels is always huge. Moreover, the relevant study had indicated
mass flux, the fluid temperature, tube wall temperature and so on, that the amount of channels and the difference in working conditions
which may further induce the mechanical vibrations and the thermal among channels may produce great effects on the DWO and system
fatigue of the channel structure, and also results in problems in con- stability due to strong interactions existing among channels (Aritomi
trolling of the system (Kakaç and Cao, 2009). Therefore, it is necessary et al., 2012). Unfortunately, scarce models and experimental research
to study and prevent the DWO in parallel channel system. were found for the DWO in parallel multichannel system, and this may
In the past, many researchers had carried out a lot of research work be because that more channels bring some difficulties in solving the
including the numerical studies and experimental studies on the DWO complex coupling among channels, and also increase the difficulty of
in parallel channel system. Among these past researches, it was found experimental work. In the existing studies on the DWO in multiple
that most of them focused on the DWO between two channels, in- channels, Li et al. (2005) conducted an experiment about the DWO of
cluding the experimental research (Gao et al., 2005a,b; Huang et al., high-pressure steam-water two-phase flow in parallel three channels,
⁎
Corresponding author.
E-mail address: huixiong@mail.xjtu.edu.cn (H. Li).
https://doi.org/10.1016/j.nucengdes.2018.11.014
Received 25 April 2018; Accepted 19 November 2018
Available online 03 December 2018
0029-5493/ © 2018 Elsevier B.V. All rights reserved.
J. Liu et al. Nuclear Engineering and Design 342 (2019) 10–19
and researched the influences of the system pressure, inlet sub-cooling, study:
and that of volumetric compressibility on instability. Yun et al. (2008)
built a calculation model by the method of nonlinear analysis to study (1) The flow in each channel is regarded as one-dimensional and
the two-phase flow instability of a multichannel system. Xia et al. homogeneous.
(2012, 2016) studied the two-phase flow instabilities of parallel narrow (2) There only exists radial heat transfer between the working fluid and
multi-channel system using RELAP5/MOD3.4 codes. Lee and Pan the pipe wall.
(1999) extended the nonlinear analysis model for a single channel de- (3) The heat load is uniformly distributed along the axial direction.
veloped by Clausse and Lahey (1990) to a multichannel system by using (4) The effect of the viscous dissipation, kinetic energy, and potential
the Galerkin nodal approximation method, and then used the model to energy on the energy conversation equation is ignored.
study the two-phase flow instability of a boiling water nuclear reactor.
Dutta et al. (2015) also extended the 1-D thermal-hydraulic model Due to the fact that the distinct difference between the liquid phase
(THRUST) for single channel to analyze DWO in parallel channels in the and the gas phase of the fluid disappears at supercritical pressures, the
reactor core. Even so, the past researches on the DWO in parallel supercritical pressure fluid can be considered as a single-phase fluid
multichannel system are still very limited, especially the situation at with no obvious phase transition, but the thermo-physical properties of
supercritical pressure conditions. Moreover, the influence mechanisms the fluid may change remarkably along the heated channels in the su-
of the factors (such as inlet fluid temperature, system pressure, etc.) on percritical pressure cases. The flow and heat transfer in each channel
the DWO of supercritical fluid in parallel multichannel system are also are based on the following one-dimensional homogeneous unsteady N-S
needed to be further discussed. equations.
In view of this situation, a time-domain model suitable for the DWO
of the supercritical water in parallel multichannel system (the amount ∂ρ ∂M
A + =0
of channels is more than 2) is established. The present model splits the ∂t ∂z (1)
flow domain along each channel into a series of collocated grids, and
adopts an iterative solution to solve the coupling among multiple
channels. The model is then verified by the experimental data obtained
in open literature. After that, the effects of the factors such as adding
the perturbation in different ways, system pressure, and inlet fluid
temperature on the DWO in the parallel multichannel system are in-
vestigated under supercritical pressure conditions. The results in this
paper can provide a theoretical guidance for the design and safe op-
eration of the parallel channel system in the boilers, reactors, etc.
2. Mathematical model
For ease of analysis, the following assumptions are made in this Fig 1. The schematic diagram of a parallel multichannel system.
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J. Liu et al. Nuclear Engineering and Design 342 (2019) 10–19
∂M ∂ ⎛ M2 ⎞ ∂P M2 A ⎛ [ρ ·h](i, j, k + 1) + [ρ ·h](i, j − 1, k + 1)
+ ⎜ ⎟ + A + Cf · + ρgA sin(θ) = 0
∂t ∂z ⎝ ρA ⎠ ∂z ρA (2) Δt ⎝ 2
[ρ ·h](i, j, k ) + [ρ ·h](i, j − 1, k ) ⎞
−
∂ (ρh) ∂ (Mh) 2 ⎠
A + = Ql
∂t ∂z (3) [M·h](i, j, k + 1) − [M·h](i, j − 1, k + 1)
+ = Q (i. j. k + 1)
where Cf is the pressure drop resistance coefficient, which considers the Δz (9)
frictional resistance loss and local resistance loss. Cf is determined by:
2.3. Boundary conditions
f K δ (z ) K δ (z − L)
Cf = + in d + out d
2D 2 2 (4)
The boundary conditions used in this paper are given below:
where δd is dimensional Dirac delta function, and f is frictional re-
sistance coefficient. For supercritical flow, f can be calculated by Eq. (5) (1) The inlet pressure of the system is given, i.e., Pin = constant;
according to the literature (Filonenko, 1954). (2) The total mass flow of all channels is given, i.e., Mtotal = constant;
(3) The heat load on each channel is given, i.e., Q(i) = constant, i = 1,
1
f= 2, 3, …, NB;
(1.82lg Re−1.64)2 (5)
(4) The inlet fluid temperature of the system is given, i.e.,
where Re is the local Reynolds number. Tin = constant;
The thermo-physical properties of supercritical water are calculated (5) Outlet pressure of all channels are equal.
by the following state equation based on the IAPWS Industrial
Formulation 1997. 2.4. Solution algorithm
ρ = f (P , h) (6) The coupling among channels become more complex in the system
with a larger amount of channels, and an iterative solution is designed
for the present model. An overview of the solution algorithm is given
2.2. Discretized governing equations below.
Based on the collocated mesh method, the flow domain along each (1) The initial values of fluid parameters (such as M, P, h, etc.) at time
channel is split into a series of sections, and the fluid parameter (such layer (k) for all channels are obtained by solving the steady-state
as: the fluid pressure, density, temperature, mass flow, etc.) of each equations;
section is stored in the center of each section. Fig. 2 shows the dis- (2) A perturbation is imposed on the heat load of the channels, and the
cretization of the flow domain along a channel numbered as channel i calculation for the next time layer (k + 1) is started as below.
(i = 1, 2, 3,…, NB). (3) The inlet mass flow of channel i (i = 1, 2, 3,…, NB-1) is assigned by
In Fig. 2, the flow domain along the channel i is split into a series of a guessed value M(i, 0, k + 1), and the inlet mass flow of the last
sections (the total number of sections contained in each channel is NC).
To facilitate the modelling process, X(i, j, k) is defined to denote the
fluid parameters at the outlet interface of section j in channel i, and X
may denote the fluid pressure P, or the fluid temperature T, or the fluid
enthalpy h, or the mass flow M, or the fluid density ρ, etc. Here, k de-
notes the time layer. Q(i, j, k) denotes the heat load in section j of
channel i at time layer k. By integration of the conservation equations
(Eq. (1), Eq. (2), and Eq. (3)) from the inlet interface to the out interface
of section j and forward-difference approximation for the time deriva-
tive (Tao, 2010), the discretized equations of section j in channel i are
given below.
Discretized mass equation:
Discretized energy equation: Fig 2. Discretization of the flow domain along each channel.
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J. Liu et al. Nuclear Engineering and Design 342 (2019) 10–19
3. Model verifications
Fig 3. Threshold heat power variation with the time step and spatial step.
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amplitudes is less than a given threshold (for example of 0.1%), the mass flow is 0.3 kg/s, and the heat power on each channel is equal to
oscillation process is considered to be a sustained oscillation with 24.285 kW.
constant amplitude. Here, threshold heat power (denoted by QT) is the It can be seen from Fig. 5(a) that out-of-phase oscillation occurs
sum of all channels’ heat power when the system presents a sustained between one perturbation channel (channel 1) and six rest other
oscillation with unchanged amplitude. It can be found in Fig. 3(a) that channels (channel 2, 3, 4, 5, 6, 7) after the perturbation is added on
threshold heat power almost has no change with the time step when the channel 1. It should be pointed that the rest other channels have the
time step is less than 0.02 s, and the time step can be set as 0.02 s in this same oscillation due to the same working condition, and the oscillation
study. Similar to the temporal grid refinement study, Fig. 3(b) shows curves of these channels are overlapped with each other in Fig. 5(a).
the variation of threshold heat power with the increase in the spatial The ratio of the oscillation amplitude of channel 1 (9.0E−5 kg/s) to
step, and the spatial step is set as 0.2 m in this study. that of each other channel (1.5E−5 kg/s) is about 6:1. This is mainly
because that the total mass flow is fixed in the out-of-phase oscillation,
3.2. Validation of the model and the sum of all perturbation channels’ oscillation amplitude should
be equal to the sum of all rest other channels’ oscillation amplitude. The
In this section, the present model is verified by the experimental similar oscillation characteristic can also be found in Fig. 5(b), and (c).
data collected by Xiong et al. (2012). Fig. 4 shows the corresponding Moreover, the system presents the same sustained oscillation in
channel system used in the experiment. Fig. 5(a), (b), and (c), indicating that the system stability has no change
In Fig. 4, the experimental system is consisting of the upper plenum, when different channels are added with perturbation. Besides this, the
lower plenum, and two vertical upward channels. The inner diameter of oscillation period also has no obvious change in different cases (7.22 s,
each channel is 0.006 m. Each channel is composed of an entrance 7.28 s, and 7.34 s). Therefore, just the way of adding a perturbation in
section (0.2 m), a heated section (3.0 m), and a riser section (0.35 m). Case (1-a) is selected in the following study, because the system sta-
The heated section is heated uniformly along the channel. An orifice is bility is independent of the above ways of adding perturbations.
set at the inlet and outlet of each channel. The inlet and outlet orifice
pressure drop coefficients of channel 1 is 5.4 and 4.93, respectively. The 4.2. Effect of inlet pressure on DWO in parallel multichannel system
inlet and outlet orifice pressure drop coefficients of channel 2 is 5.5 and
6.46, respectively. The total mass flux in the experimental cases is kept Fig. 6 shows the density wave oscillation curves of the inlet mass
as 0.033 kg/s. The threshold heat fluxes (Qc) with different inlet fluid flow with the inlet fluid pressure being 23, 25, and 27 MPa in three
temperatures and different pressures are calculated by the present parallel channels. The inlet total mass flow is kept as 0.3 kg/s, the inlet
model, and Table 1 shows the calculated results and the corresponding fluid temperature is kept as 280 °C, the heat power on each channel is
experimental results in all cases. kept as 58 kW.
From Table 1, it can be seen that the relative errors between the From Fig. 6, it can be obviously seen that, the oscillation curve of
calculated results and experimental results are less than 4% in all cases, the inlet mass flow presents a divergent trend at 23 MPa, a sustained
showing good agreement of the calculated results with experimental trend at 25 MPa, and a convergent trend at 27 MPa, which indicates
data, and confirming the capability of the present model in studying that the system stability increases with the pressure. This is mainly
DWO of the supercritical flow in the parallel channel system. because the fluid density varies more slowly with the fluid temperature
at a higher pressure, as shown in Fig. 7.
4. Results and discussion
4.3. Effect of inlet fluid temperature on DWO in parallel multichannel
In this section, three cases are designed to discuss the effect of system
adding different perturbations, system pressure, and inlet fluid tem-
perature on the DWO of supercritical flow in parallel multichannel Fig. 8 shows the threshold heat power with the inlet fluid tem-
system. In the calculation, the length of each channel is 5.0 m, and the peratures from 240 °C to 350 °C at 23 MPa, 25 MPa, and 28 MPa in three
inner diameter of each channel is 0.015 m. parallel channels, the inlet total mass flow is kept as 0.3 kg/s.
In Fig. 8, the system has a larger threshold heat power at a higher
4.1. Effect of adding different perturbations on DWO in parallel pressure, indicating that the system stability increases with the fluid
multichannel system pressure. Moreover, it is found that, similar to the situation in single
channel (Li et al., 2014) and two parallel channels (Xiong et al., 2013),
The perturbations may be added in various ways for the parallel the system stability first decreases and then increases with the inlet
multichannel system, and the effect of adding the perturbation in dif- fluid temperature, and there exists a critical value about the inlet fluid
ferent channels on the DWO is discussed firstly in the parallel multi- temperature, denoted by Tin-cr (called ‘Critical inlet fluid temperature’).
channel system (for example of seven channels). In this case, three ways When the inlet fluid temperature is equal to Tin-cr, the threshold heat
of adding perturbation are studied as below. power is reduced to the minimum, denoted by QTmin, and at this time
Case (1-a): the perturbation is added on only one channel (the heat Table 1
load on channel 1 is suddenly increased by 1% and then back to the The comparison between the calculated results and the experimental results.
original value at t = 10 s);
Case System Inlet fluid Calculated Experimental Relative
Case (1-b): the perturbation is added on four channels (the heat load pressure temperature Qc (kW/m2) Qc (kW/m2) error
on channel 1, 2, 3, 4 is suddenly increased by 1% and then back to (MPa) (°C)
the original value at t = 10 s);
1 23 180 620 600.07 0.0321
Case (1-c): the perturbation is added on six channels (the heat load
2 23 200 590 583.8 0.0106
on channel 1, 2, 3, 4, 5, 6 is suddenly increased by 1% and then back 3 23 220 570 579.6 0.0166
to the original value at t = 10 s); 4 24 200 598 592.2 0.0098
5 24 220 580 583.7 0.0063
Fig. 5 shows the oscillation curves of the inlet mass flow in parallel 6 24 240 550 571.1 0.0370
7 25 200 610 612.4 0.0039
seven channels calculated in Case (1-a), Case (1-b) and Case (1-c). In
8 25 220 600 609 0.0148
different cases, the other conditions are kept as the same, in which the 9 25 240 590 600.6 0.0177
pressure is 25 MPa, the inlet fluid temperature is 200 °C, the inlet total
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Fig. 5. Oscillation curves of the inlet mass flow in seven parallel channels calculated in Case (1-a), (1-b) and (1-c).
the system has the worst stability. Besides, Tin-cr has almost no obvious stability of the system. However, the mechanism of Tin-cr in DWO of
change at pressures of 23 MPa, 25 MPa, and 28 MPa under this condi- supercritical water was rarely discussed before, and almost no criterion
tion. was proposed to predict Tin-cr under different working conditions. In
Clearly, it is needed to pay special attention to the working condi- this section, the mechanism of Tin-cr in DWO of supercritical water in
tions where the inlet fluid temperature is close to Tin-cr, due to the worst parallel multichannel system is explained below from the relation
Fig. 6. The oscillation curves of three parallel channels with the inlet fluid pressure being 23, 25, and 27 MPa.
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5. Conclusions
Tin-max under those total twelve conditions given in Fig. 14. In Fig. 15, it
can be seen that both Tin-cr and the corresponding Tin-max present a Acknowledgements
consistent upward trend with the increase in the number of channels,
and Tin-max is slightly greater than Tin-cr. Moreover, the relative This work is supported by the National Key Research and
Development Program of China (Grant No. 2018YFB0604400).
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J. Liu et al. Nuclear Engineering and Design 342 (2019) 10–19
Fig 14. The variation of Tin-cr (a) and the corresponding threshold heat power (b) with the amount of channels under the pressures of 23 MPa, 25 MPa, 28 Mpa.
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