Functional Manual: Kelvin Hughes
Functional Manual: Kelvin Hughes
Functional Manual: Kelvin Hughes
PUBLICATION KH1229
ISSUE 1
November 1999
KELVIN HUGHES
Kelvin Hughes Limited
New North Road, Hainault, Ilford, Essex IG6 2UR, UK
Telephone: +44 20 8500 1020
Facsimile: +44 20 8559 8526
Telex: 896401
www.kelvinhughes.com
www.smiths-aerospace.com
This equipment has been designed to comply with IMO regulations and IEC standards. The
system has been tested and type approved for compliance with the following:
COPYRIGHT
COMMISSIONING DATA
VESSEL NAME:
INPUT MAX
INPUT MIN
TYPE TYPE (IF OR
OFFSET
PORT
SERIAL) SCALE
ANALOGUE
SYNCHRO
SERIAL
SAMPLING ROT
ADDITIONAL INFORMATION:
WARNINGS
CD-0845
CD-0844
ATTENTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC SENSITIVE
DEVICES
CAUTION
Handling of Electrostatic-Sensitive Semiconductor Devices
Certain semiconductor devices used in the equipment are liable to damage due to static
voltage. Observe the following precautions when handling these devices in their
unterminated state, or sub-units containing these devices:
(1) Persons removing sub-units from an equipment using these devices must
be earthed by a wrist strap and a resistor at the point provided on the equipment.
(2) Soldering irons used during the repair operations must be low voltage types
with earthed tips and isolated from the mains voltage by a double insulated
transformer.
(4) Printed Circuit Boards (PCBs) fitted with these devices must be stored and
transported in anti-static bags.
CD-1100
ELECTRIC SHOCK
RESUSCITATION
2
REMOVE OBVIOUS
1 SHOUT FOR HELP. SWITCH
OFF ELECTRICITY IF POSSIBLE.
REMOVE FROM DANGER.
3 OBSTRUCTION TO
BREATHING.
Do this immediately. If not possible, don't waste time Safeguard yourself when removing casualty from hazard. If casualty is not breathing start
searching for a switch. If casualty is still in contact with electricity, and the supply resuscitation at once.
cannot be isolated, stand on a dry non-conducting
material (rubber mat, wood, linoleum).
Use rubber gloves, dry clothing, length of dry rope or wood
to pull or push casualty away from the hazard.
CHECK PULSE
POSITION OF PULSE
15 Compressions of 80 per
minute followed by two
inflations
CONTINUE INFLATIONS
UNTIL RECOVERY OF
TWO FIRST AIDERS
NORMAL BREATHING
One conducts chest
compressions, without pause
at 60 per minute. The other
administers mouth-to-mouth
ventilation - after each 5th
compression
CONTINUE INFLATIONS
UNTIL RECOVERY OF
NORMAL BREATHING
Keep casualty at rest. Remove on a stretcher.
Watch closely, particularly for difficulty in
breathing. Lightly cover with blankets or other
materials.
CD-1265
AMENDMENT RECORD
When an amendment is incorporated into this handbook, the details should be recorded below. If the
equipment has been modified, the modification number is shown on the Amendment instruction page.
CONTENTS
Page
Title Page.........................................................................................................................................i
Conformity and Copyright Page.....................................................................................................ii
Commissioning Data .....................................................................................................................iii
Warning Page ................................................................................................................................iv
Caution Page...................................................................................................................................v
Emergency Resuscitation Page......................................................................................................vi
Amendment Record Page .............................................................................................................vii
Contents (this page).....................................................................................................................viii
CHAPTER 1 - INTRODUCTION
MECHANICAL DESCRIPTION................................................................................................1.1
Lower Half of Unit ......................................................................................................................1.2
Processor Unit (NNR-A822) .......................................................................................................1.2
Processor Unit (NNR-A741) .......................................................................................................1.3
Top Half of Unit ..........................................................................................................................1.4
Screen Control Unit .....................................................................................................................1.4
FUNCTIONAL DESCRIPTION.................................................................................................1.4
Power Supply PCB ......................................................................................................................1.4
Input Interface PCB (NNR-A232)...............................................................................................1.5
Processor Unit..............................................................................................................................1.5
• Radar Interlay Processor PCB (NNR-A509) ..........................................................................1.5
• Processor PCB (45-980-0002) ................................................................................................1.5
• Processor Backplane ...............................................................................................................1.6
• 8-Channel Serial PCB (45-910-590).......................................................................................1.6
• Compass and Log PCB (NNR-A338).....................................................................................1.6
• Processor PCB (45-910-609) - Conning Display ...................................................................1.6
• 16-Channel Analogue PCB (45-910-595) - Conning Display................................................1.8
• Floppy Disk Drive ..................................................................................................................1.8
• Hard Disk Drive......................................................................................................................1.8
• CD ROM Drive.......................................................................................................................1.8
Display Assembly........................................................................................................................1.8
Screen Control Unit .....................................................................................................................1.8
• Keyboard.................................................................................................................................1.8
• Trackerball ..............................................................................................................................1.8
• Pushbuttons...........................................................................................................................1.11
Printer (Optional).......................................................................................................................1.11
Ergopod (optional).....................................................................................................................1.11
Power Distribution.....................................................................................................................1.11
• Processor PSU.......................................................................................................................1.11
• Monitor PSU (NNR-A115-2) ...............................................................................................1.12
CHAPTER 1 - ILLUSTRATIONS
CHAPTER 2 - INSTALLATION
Introduction..................................................................................................................................2.1
Pre-Installation Requirements .....................................................................................................2.1
Installation Instructions ...............................................................................................................2.1
Cable Connections .......................................................................................................................2.2
CHAPTER 2 - ILLUSTRATIONS
CHAPTER 3 - COMMISSIONING
Introduction..................................................................................................................................3.1
Prerequisites........ ........................................................................................................................3.1
Link And Switch Settings For Compass/Log PCB (NNR-A338) ...............................................3.1
• Switch SW1 ............................................................................................................................3.3
• Switch SW2 ............................................................................................................................3.3
Link Settings For RIP PCB (NNR-A509) ...................................................................................3.3
• Potentiometer RV1 .................................................................................................................3.4
Switching On And Setting-Up Procedures ..................................................................................3.4
CHAPTER 3 - ILLUSTRATIONS
CHAPTER 4 - MAINTENANCE
Introduction..................................................................................................................................4.1
Preventive Maintenance...............................................................................................................4.1
Diagnostic Maintenance ..............................................................................................................4.1
• Power Supplies .......................................................................................................................4.2
• System Faults..........................................................................................................................4.2
- Gyro Fail ............................................................................................................................4.2
- Log Fail ..............................................................................................................................4.2
- Depth Fail...........................................................................................................................4.4
- Position Fail........................................................................................................................4.4
- Printer I/O Error .................................................................................................................4.4
- Printer No Paper .................................................................................................................4.4
- System Fail Lamp...............................................................................................................4.4
Corrective Maintenance...............................................................................................................4.5
• Fuse Replacement ...................................................................................................................4.5
- Mains Fuses........................................................................................................................4.5
- Monitor PSU Fuses ............................................................................................................4.5
CHAPTER 4 - ILLUSTRATIONS
Mechanical...................................................................................................................................5.1
• Dimensions .............................................................................................................................5.1
Electrical ......................................................................................................................................5.1
• Power ......................................................................................................................................5.1
• Processor Rack (NNR-A822) .................................................................................................5.2
• Processor Rack (Conning Display Version) (NNR-A741).....................................................5.2
• CD ROM Drive.......................................................................................................................5.2
• Monitor Unit ...........................................................................................................................5.2
• Operator Interface ...................................................................................................................5.2
Introduction..................................................................................................................................6.1
ANNEX A
AND
INTERCONNECTION INFORMATION
CHAPTER 1
INTRODUCTION
1 This manual provides functional, installation and commissioning information for the
6000 ECDIS workstation. Operating information is provided in Kelvin Hughes
publication KH1228.
3 An optional Conning Display may also be provided as part of the system, the extra PCBs
being housed in the existing processor unit.
MECHANICAL DESCRIPTION
4 The 6000 ECDIS, shown in Figure 1, is a floor standing unit of sheet aluminium box
construction and is designed for use in either the seated or standing position.
ON/OFF
SWITCH
SCREEN
CONTROL
UNIT
KEYBOARD
DRAWER
DEGAUSS
BUTTON
CD ROM
DRIVE
3.5 inch
FLOPPY
CD-0162 DRIVE
5 A removable door secured by two lift and turn latches provides access to the modules
located within. The lower half of the unit provides mounting for the Processor Unit
(NNR-A822 for a standard ECDIS, or NNR-A741 for an ECDIS with Conning Display).
6 The Power Supply PCB (NNR-A224) is mounted at the bottom of the unit. The rear panel
provides mounting for an Interface PCB (NNR-A232). Filter (X1) (HRC-A202) and
associated in-line fuses are mounted on the right-hand panel.
7 Cut-outs for cable access are provided on the rear face, the two side faces (behind side
access plates), and on the underside.
8 The standard ECDIS Processor Unit (NNR-A822), shown in Figure 2, contains the
following:
Printer Ribbon
CD-Rom Power
13
5
MOUSE
SYNC
INTERFACE
POWER
COMPASS LOG
VID
MON
COM
COM
SERIAL
T/BALL
200-240V~ 2A MAX
100-120V~ 3A MAX
20
HEADING
AZIMUTH
KBD
ETHERNET COMPASS/LOG
PCB PCB
CD-3213 (45-975-0017) (NNR-A338)
9 The ECDIS and Conning Display Processor Unit (NNR-A741), shown in Figure 3,
contains the following:
Printer Ribbon
CD-Rom Power
13
5
5
MOUSE
SYNC
MON
INTERFACE
POWER
COMPASS LOG
COMPASS LOG
VID
MOUSE
MON
COM
COM
COM
SERIAL
T/BALL
T/BALL
200-240V~ 2A MAX
100-120V~ 3A MAX
20
12
HEADING
AZIMUTH
KBD
KBD
10 This version of the processor unit differs from the standard unit in that it contains two
separate backplanes to allow independant operation of the two systems within the same
chassis.
11 The top half of the unit comprises a mounting frame for a 21 inch, 1280 x 1024 Pixel,
colour Cathode Ray Tube (CRT) (45-647-199), cooling fans and PCBs as follows:
13 The centre section of the ECDIS comprises a Screen Control Unit which provides
mounting for a trackerball, soft control pushbuttons, ON/OFF and Degauss pushbuttons,
an audible alarm, and a keyboard tray, which provides access to a 102 key keyboard, keyboard
illumination lamps and a CD ROM drive.
FUNCTIONAL DESCRIPTION
14 The following paragraphs provide a functional description of the PCBs and assemblies
comprising the 6000 ECDIS. Figure 4 shows a functional block diagram for the 6000
ECDIS workstation. Figure 5 shows a functional block diagram for the 6000 ECDIS
workstation with a Conning Display.
15 The Power Supply PCB (NNR-A224) provides mounting for a 24V PSU and two 24V
relays. The 24V dc from the PSU is applied to the relay, via the ECDIS ON/OFF switch.
When the relay energises its associated contacts close, providing a path for the switched mains
supply. The power supply PCB then distributes 110/220V to the following:
17 The power PCB also provides +24V dc for keyboard illumination lamps, the System Fail
lamp and audible alarm.
18 NMEA (opto isolator circuits) and serial inputs are applied to the input interface PCB.
The opto isolator circuits are enabled or disabled, by means of links A and B, depending
on whether the inputs are NMEA or serial (Link A = NMEA).
19 Analogue inputs for the optional Conning Display are input at this PCB. Each analogue
input is applied to a divider network. The input voltage range is adjusted using a four
contact DIP switch for each of the sixteen channels, as shown in Table 1.
TABLE 1: Voltage Range DIP Switch Settings
Where ON = Left
PROCESSOR UNIT
21 The Radar Interlay Processor PCB accepts inputs from standard navigation radars. The
function of this PCB is to interlay a primary radar image for display with a chart. The
Radar Interlay Processor PCB processes Heading Line, Azimuth, Video and Sync from the
ship*s radar and places it on the PCI data bus for processing by the Processor Unit.
22 This Processor PCB processes information from the RIP PCB, Ethernet PCB,
Compass/Log PCB and 8-Channel Serial PCBs.
23 The PCB also provides the floppy, hard drive and CD ROM interfaces, keyboard port,
trackerball interfaces, SVGA graphics driver hardware, watchdog circuitry to monitor
software and hardware operation, and manages the flow of information through the computer.
Processor Backplane
24 The processor backplane used in Processor Unit (NNR-A822) provides four ISA slots,
two PCI slots and a combined ISA/PCI slot for the processor. An additional backplane
providing four ISA slots is fitted in Processor Unit (NNR-A741). This is to accomodate the extra
PCBs required by a Conning Display.
25 The 8-channel serial PCB provides the input and output RS232 connections for the 6000
ECDIS. Serial Rx data signals from, for example, Nucleus radar, ECTAB, autopilot, etc,
are applied to the 8-channel serial PCB via the interface PCB. NMEA signals (serial signals
conforming to the NMEA 0183 (IEC 1162-1)) specification from position sensors, e.g. GPS,
LORAN C, DECCA, etc, are also applied via the interface PCB. These inputs are opto isolated.
26 Each channel is provided with RTS and CTS handshake lines. Serial signals are placed
on the ISA data bus for processing by the Processor unit.
27 The Compass and Log PCB accepts any pulse log input, and with the exception of 1:1,
any gyro of the following type:
(1) Synchro
(2) Stepper (+)
(3) Stepper (-)
(4) Type M.
28 The compass/log signals are placed on the ISA data bus for processing by the Processor
unit. This PCB also houses the circuitry that controls the display’s brightness, contrast
and degaussing controls. The System Fail lamp is also driven via this PCB.
29 The Processor PCB is only fitted to Conning Display variant (NNR-A741) and processes
information from the Analogue PCB, Compass/Log PCB and 8-Channel Serial PCB.
30 The PCB also provides the hard drive interfaces, trackerball interfaces, SVGA graphics
driver hardware, and manages the flow of information through the computer.
MONITOR ASSEMBLY
(NNR-A180) MONITOR CRT
TUBE BASE MAGNETIC
PCB AMPLIFIER PCB
(NNR-A135) (NNR-A536)
BRIGHTNESS AND CONTRAST VIDEO DRIVE PCB VIDEO DATA AND SYNC
(NNR-A117-2)
DEGAUSS +150V
+30V
MONITOR +24V
PSU DEFLECTION PCB DAC PCB
110V/220Vac (NNR-A115-2) +12V
+10.5V (NNR-A116) (NNR-A303)
-10.5V
TRACKERBALL
KEYBOARD CD ROM
& 3 BUTTONS
SWITCHED MAINS
+12V
+5V
PROCESSOR PROCESSOR FLOPPY DISK HARD DISK
-12V
PSU PCB DRIVE DRIVE
SWITCHEC MAINS
-5V (45-980-0002)
110V/220Vac
ON/OFF
SWITCH OPTIONAL ERGOPOD
OPTIONAL PRINTER
ISA BUS
PCI BUS
POWER
SUPPLY
PCB
(NNR-A224) RADAR INTERLAY 8 CHANNEL 8 CHANNEL
PANEL COMPASS/LOG
PROCESSOR SERIAL PCB SERIAL PCB
CONNECTOR PCB
PCB
(NNR-A338) (45-910-590) (45-910-590)
(NNR-A509)
FILTER
HRC-A202 COMPASS
STEP UP/
DOWN
INTERFACE PCB
(NNR-A232)
SHIP'S MAINS IN
110V/220Vac
31 This PCB is only fitted to Conning Display variant (NNR-A741). Analogue inputs from
Bow Thrusters, Wind Speed, Engine Revs, etc. are applied to the 16-Channel Analogue
PCB, via the interface PCB, and placed on the ISA data bus for processing by the Conning
Display Processor unit.
32 This is a standard high density 3.5" 1.44 Mbytes floppy disk drive and is used to
download/upload system information.
33 The IDE hard disk drive provides a 4.3Gbyte (minimum capacity) storage medium for
programs and data.
CD ROM Drive
DISPLAY ASSEMBLY
35 The Display Assembly receives video data and sync signals from the Processor PCB
(45-980-0002). The inputs are fed to the Video PCB (NNR-A117-2) for amplification
and current to voltage conversion. The video is then fed via the Tube Base PCB (NNR-A135) to
the Monitor CRT.
36 The Magnetic Amplifier PCB (NNR-A536) senses external magnetic fields and
produces a proportional d.c. current which flows through the compensation coil. The
compensation coil is fitted around the crt shadow mask and compensates for colour degradation
due to changes in direction of the earth*s magnetic field as the ship turns.
37 The Screen Control Unit, comprising keyboard, trackerball and three pushbuttons,
provides the operator interface.
Keyboard
38 The full QWERTY keyboard is provided for the input of data. The keyboard is connected
directly to the ECDIS processor.
Trackerball
39 The trackerball controls the on-screen cursor. The cursor is shown as an arrow or cross on
the display and is used as an on-screen pointer. The cursor is also used to highlight data
and text for editing purposes.
Pushbuttons
40 The three pushbuttons on the Screen Control Unit are used to implement the functions
usually displayed in the lower right-hand corner of the screen.
PRINTER (OPTIONAL)
41 The printer is connected in parallel with the Processor PCB and provides a hard copy of
system information.
ERGOPOD (OPTIONAL)
42 The optional Ergopod provides all of the functions of the trackerball and pushbuttons
fitted on the 6000 ECDIS workstation.The Ergopod is connected via an Ergopod
Controller Assembly (NNR-A645-2).
POWER DISTRIBUTION
43 A power distribution diagram is provided in Figure 6. The Ship*s mains is fed to the
Processor and Monitor PSUs, via a mains filter.
Processor PSU
44 The +12Vdc supply from the Processor PSU is fed to the following:
46 The +5Vdc supply from the Processor PSU is fed to the following:
(1) +150Vdc
(2) +30Vdc
(3) +24Vdc
(4) +12Vdc
(5) +10.5Vdc
(6) -10.5Vdc.
49 With the exception of the +24Vdc supply, the supplies detailed in paragraph 48 are
applied to the Deflection PCB.
50 The +12Vdc and -10.5Vdc supplies are also applied to the Magnetic Amplifier PCB.
+150V +150V
SHIP'S MAINS IN POWER 110V/220Vac SWIITCHED MAINS
+30V MONITOR CRT 110V/220Vac +30V MONITOR CRT
FILTER SUPPLY MONITOR MAGNETIC MONITOR +24V TUBE BASE MAGNETIC
110V/220Vac +24V TUBE BASE
(HRC-A202) PCB PSU PCB AMPLIFIER PCB PSU +12V PCB AMPLIFIER PCB
FOR ECDIS +12V DEGAUSS (NNR-A115-2)
(NNR-A224) DEGAUSS (NNR-A115-2) +10.5V (NNR-A135) (NNR-A536) +10.5V (NNR-A135) (NNR-A536)
-10.5V -10.5V
ECDIS BRIGHTNESS AND CONTRAST VIDEO DATA AND SYNC BRIGHTNESS AND CONTRAST
ON/OFF VIDEO DRIVE PCB VIDEO DRIVE PCB
SWITCH (NNR-A117-2) VIDEO DATA AND SYNC (NNR-117-2)
TRACKERBALL
DEFLECTION PCB DAC PCB PEDESTAL DEFLECTION PCB DAC PCB
(NNR-A116) (NNR-A303) INTERFACE (NNR-A116) (NNR-A303)
PCB
(NNR-A331)
SWITCHED MAINS
+12V
+5V
PROCESSOR PROCESSOR FLOPPY DISK HARD DISK HARD DISK
-12V PROCESSOR
PSU PCB DRIVE DRIVE DRIVE
-5V PCB
(45-980-0002)
(45-910-609)
COMPASS 4
STEP UP/
DOWN 4
INTERFACE PCB
(NNR-A232)
+12V
+12V
ECDIS CONNING DISPLAY
POK
POK
-12V
-12V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
-5V
-5V
MOTHER BOARD MOTHER BOARD
0V
0V
0V
0V
0V
0V
0V
0V
+5V +5V +5V
PIN-4 PIN-1
0V 0V 0V
PIN-3 PIN-2
0V 0V 0V
PIN-2 PIN-3
+12V +12V +12V
PIN-1 PIN-4
ECDIS
ECDIS +5V PROCESSOR PSU
CD-ROM FLOPPY DISK
DRIVE +5V
+5V
-5V
0V +5V PIN-4
POWER DISTRIBUTION PCB -+5V
MOUNTED IN 0V 0V 0V PIN-3
PROCESSOR BOX 0V 0V 0V PIN-2
0V +12V +12V PIN-1
-12V ECDIS MAINS IN
+12V HARD DRIVE L N E
+5V
POK
FOCUS 1 DAF MAGNETIC L N E
+5V
FOCUS 2 DAF DAF ASSY AMPLIFIER +5V PIN-4
0V
G2SPY DAF NNR-A303 NNR-A536 0V PIN-3
0V MAINS FILTER
0V PIN-2
+12V +12V HRC-A202
PIN-1
PLB-1
PLB-3
PL2-1 COMPENSATION
PLA-1
PLA-3
PLA-5
PLA-6
PLA-4
PL1-1
PL1-2
PL1-3
COIL CONNING
PL2-2
HARD DRIVE L N E
N
E
L
PANEL CONNECTOR
FS1
FS2
CS-CONT
CS-BRILL
PARAB
+150V
PL8-3 -10.5V
PL8-1 +12V
SHIP'S MAINS FOR CONNING
+12V
PL8-2 0V
0V
0V
0V
-10.5V RED
PL1-1
PL1-3
PL1-4
PL1-5
PL1-6
PLG2 N
SKE2 N
PLA2 N
PL4-1
PL4-2
PL4-3
PL4-4
PL4-5
PLG3 E
SKE3 E
PLA3 E
PLG1 L
SKE1 L
PLA1 L
RED PL1-1 PL4-10 PL6-1 DEGAUSS
SK1 0V BLACK
GREEN PL1-2 PL4-1 PL6-2 COIL
GRAPHICS SK2 +85V
BLUE PL1-3 PL4-8
CARD VIDEO SK3 +12V E
HSYNC PL1-4 PL4-4 PL1-3 E SKD3
SK4 VG1 +150V N MONITOR SKF1 L
VSYNC PL1-9 D228/R334 JUNCTION PL7-1 PL2-1 PL1-5 N SKD2 SWITCHED
SK5 0V +30V
PL1-10 PL4-2 PL7-2 PL2-2 PL1-1 L MAINS
L SKD1
SKF2 N AUXILIARY MAINS OUT
CONT +12V SKF3 E
RED PL1-11 PL4-5 PL7-3 PL2-3 PL7-2 POWER SUPPLY PCB
PL6 PL6 BRILL DEGAUSS SWITCH
BASE
BASE
PL2-1
SKC4
SKC3
SKC1
SKC2
(PERMANENTLY SHORTED SKB4
TUBE BASE PCB NNR-A117-2 NNR-A115-2 WITHIN CONNING DISPLAY)
NNR-A135
PL3-1
SKD CONN 2
PL3-2
PIN-4 PIN-4
3 BUTTON PIN-3 PIN-3 +24V
SWITCH SYSTEM
RED PIN-2 PIN-2 FAIL LAMP PANEL CONNECTOR
BLUE PIN-1 PIN-1
YELLOW
BLACK
CONN 1
ON/OFF SWITCH
TRACKERBALL ON/OFF PIN-1
PIN-8
PIN-7
PIN-6
PIN-9
SWITCH ON/OFF SWITCH
45-881-118 PIN-2
DATA
PIN-4
GND PS2
PIN-5
+5V MICROPROCESSOR
PIN-6
CLOCK MOUSE
PIN-7
+24V +24V
PIN-10
LIGHTS CONTROL LINE
PIN-11
ALARM CONTROL LINE PANEL CONNECTOR
PIN-12
LIGHTS O/P
KBD DEGAUSS PIN-15
0V LIGHTS SWITCH PIN-16
SKB1
SKB2
SKB3
SKB4
0V
PIN-25
CD-3247 NNR-A225
CHAPTER 2
INSTALLATION
INTRODUCTION
2 When available, use the vessel specific installation and interconnection details contained
in Annex A to this chapter. Otherwise, use Figures 1 to 11 which provide general
installation information.
PRE-INSTALLATION REQUIREMENTS
INSTALLATION INSTRUCTIONS
NOTE: The workstation may be secured using the four external holes, or the six internal fixing
holes.
(1) With reference to Figures 3, or 4, mark out the fixing points at the required
installation position. Drill the bolt holes.
(2) Install the workstation in position and secure.
NOTES: (1) The workstation is supplied with a blanking plate fitted over the rear
access hole.
(2) A rear cable clamp is supplied with the fitting kit.
(3) Feed the ship’s cables through the rear or bottom of the workstation and connect
to the appropriate input sockets.
(4) Connect ship’s earth to the workstation earth bolt.
CABLE CONNECTIONS
6 Connect all ship’s system sensors to the multi-serial, multi-analog and pulse/synchro
interfaces on the interface PCB, as shown in Annex A to this chapter (if provided).
Otherwise, refer to Figures 6 to 11 for general interface details.
VENTILATION
CLEARANCE
10mm o
REAR VIEW 56
o
56
94mm
1191 mm
1040mm
OPTIONAL SIDE ACCESS
REAR ACCESS PLATES
CABLE CLAMP (can be removed
697mm
(Supplied in for intercabinet
fitting kit) wiring)
140 VENTILATION
GRILL
55
OPTIONAL
FOOTPLATE
CD-3216
512
56
* *
o
FRONT VIEW
*
AIR VENT
LOUVRES
(10mm) 275
o
o 13
56
o
100 161 2 90
36
SIDE ACCESS
1188 mm
slight radius
1036mm
PLATE
DISK
* (can be removed
for intercabinet
DRIVE
ACCESS
wiring)
697mm
180
100
475 mm 682mm
50 805 (edge)
REAR VIEW
825(centre)
74
9 8
46
26
8
1
26 1180 BEZEL
CASE REAR ACCESS
CABLE CLAMP
( Provided in fitting kit,
mfd supplied with
blanking plate fitted)
140
85
CD-3217 105
300
FOOTPLATE FIXING
2 tapped holes on footplate
Cable entry
CL secured through slotted holes
682
in
600
B A A A B
41 25
20 550 20 Corner
Radius
6mm
A A A
B B
16
MOUNTING PLINTH
For ease of mounting, a hardwood plinth is included with every 6000 display.
This is supplied in four pieces, and is attached to the rear of the radar display
packing case.
95
475
70 150 150 105
A A A
253
295
600
baseplate
113
279
A A A
41
CD-3219
520 540
552
420 56o
200
60 400
475
30
M10
240
440
415
80
FRONT
CD-3236
GYRO COMPASS
DISTRIBUTION
UNIT ECDIS INTERFACE PCB
PLA PORT 0
A
Tx A PLA
B 1 Tx A
0V B
A
2 Rx A
B
3 Rx B
LINK 1 = A DC SUPPLIES
DGPS RECEIVER
PLJ
PORT 1 1 +12V
OUTPUT PORT PLB
2 +12V
1 Tx A
PLA A 3 -12V
2 Rx A
Tx D A
A B 4 -12V
3 Rx B
B
Rtn B 5 0V
LINK 2 = A
6 0V
PORT 2
PLC
GPS RECEIVER 1 Tx A
A
2 Rx A
OUTPUT PORT B
3 Rx B
SERIAL
LINK 3 = A
PLA CONNECTOR
A PORT 3 DETAILS
Tx D A
B
PLD PLx
Rtn B Tx A 1
1 Tx A
A Rx A 2
2 Rx A
B Rx B 3
3 Rx B
LORAN RECEIVER
CTS 4
LINK 4 = A
OUTPUT PORT DTR 5
PORT 4
0V 6
PLE
PLA 1 Tx A
Tx D A A
A 2 Rx A
B B
Rtn B 3 Rx B
LINK 5 = A
PORT 5
DOPPLER LOG
PLF
A 1 Tx A
DATA OUT PORT
C 2 Rx A
PLA D 3 Rx B
A B 6 0V
Tx D A
B LINK 6 = A
Rtn B
PORT 6
PLG
1 Tx A
AUTOPILOT
2 Rx A
INTERFACE UNIT 3 Rx B
TB1 LINK 7
A PORT 7
RxD
B PLH
GND RS232/
1 Tx A
RS422
TB2 CONVERTER
C 2 Rx A
TxD LINK SETTINGS
D 3 Rx B A: ISOLATED INPUT
RTN
B: NON-ISOLATED INPUT
LINK 8
CD-3220
PLH LINK 10 = B
B
Tx D 1
PORT 10 SERIAL
A
Rx D 2 PLM CONNECTOR
C A
Gnd 3 1 Tx A DETAILS
B PLX
2 Rx A
C Tx A 1
6 0V
RADAR DISPLAY Rx A 2
KELVIN HUGHES 6000A LINK 11 =B
Rx B 3
PORT 12
PLP
LINK 13
PORT 13
PLR
LINK 14
PORT 14
PLS
LINK 15
PORT 15
PLT LINK SETTINGS
LINK 16 A: ISOLATED INPUT
B: NON-ISOLATED INPUT
CD-3221
25 WAY
D-TYPE
PL7 PL1
0V 1 1
DTR 2 2
Rx 3 3
RTS 4 4
Tx 5 5
C/S CON 6
7
C/C BRILL 7
8
U/D 8
9
INC 9
10
DEGUASS 10
11
PL10
ON/OFF 1
ON/OFF 2 13
LP6 LIGHTS 3 14
LP5 ALARM 4 15
DATA 5 16
CLOCK 6 17
+5V 7 18
GND 8 19
20
BNC CO-AX
SK1 CO-AX (75R) CONNECTORS
RED RED
SK2
GREEN GREEN
SK3
BLUE BLUE
SK4
VERT VERT
SK5
HORIZ HORIZ
ECDIS
POWER SUPPLY PCB
NNR-A224
SKH
MAINS L L
3 CORE (CABLE L) POWER
OUT N N
CONNING E SOCKET
E
9 WAY
D-TYPE
REMOTE 3m CABLE PL9
FITTED
TRACKERBALL
NNR-A10-3
CD-3238
LED Functions
D1 - Flashing at approx 1Hz "heartbeat" indicates
correct operation of software.
B A B A D35 D36
A9
87 4 3 2 1 D1
SW1
SW2
65
LK1 LK2
CB
43
F0 12
ED
ON
PL7 PL5
D31 POD/422 5 ( SLAB ) 6 ( MFD )
D32
D33
D34
PL2 PL4
1 2 3 4
D5 DISPLAY DISPLAY
D8
PL3
D12
A1 B1 C1 A2 B2 C2 A3 B3 C3
D20 NMEA INTERFACE
D18
PL6
D16
A4 B4 C4 A5 B5 C5 A6 B6 C6
PL1
PL8
NMEA INTERFACE
D23
NNR-A589
Download/
diagnostics
CD-3242
y Dis
pla pla
Dis 5) (4) y
(
SW1 SW2
87
A9
4 3 2 1
65
CB
43
F0 1 2
ED
ON
1 2 3 4
d
opo rol
Erg ont
l a ve e or c
S t se y
pla
no dis
will this
"Shared" "Shared" "Shared"
display display display
/
cal "Sh
"Lo ated" a
dis red"
e dic lay pla
D isp y
d
Power (2 core)
to Slave PCB
65
CB
CB
43
F0 1 2 F0 1 2
ED
ED
ON ON
in system. (i.e. 5) 1 2 3 4 1 2 3 4
(shared & local) connected
SW2 (DIL switch) in system. (i.e. 4)
Set 1 to ON (Dual Ergopod) SW2 (DIL switch)
Set 2 to ON (Master Ergopod) Set 1 to ON (Dual Ergopod)
Set 3 & 4 to ON Set 2 to OFF (Slave Ergopod)
2 x PCB Interconnection wires (See additional sheet for connections details)
(Four shared displays) Set 3 & 4 to ON
Master Slave (Four shared displays)
Ergopod Ergopod
Up to 5 displays can be connected to a single Ergopod Controller when in a 'Dual Ergopod' setup. The display connected to PL2 DISPLAY 1 will be the
default display when power is switched on. (The Slave Ergopod Controller will also use this display as default when switched on but will not take control
until either the Master or Slave is moved on to another display.) Display connection cables to be 3 core.The PCB will need a +12V power supply.
(Note: If only one display is supplying +12V to PCB, turning off this display will disable both the Ergopod & the Controller.)
The Slave Ergopod Controller will also need a +12V power supply. (Advise more than one display supplies +12V power to PCB).
CD-3243
The Ergopod is connected to the Ergopod Controller via PL7 POD/422. DISPLAY 1 (Connections) NUCLEUS 2 RADAR (Connections)
It has 3 x "Klippon" type connectors fitted as standard. Controller PL2 pin 1 (display 1 VIN3) PLN pin 4 (+12V)
1) Direct Nucleus 2 Radar connection Controller PL2 pin 2 (display 1 GND) PLN pin 3 (0V)
2) ECDIS connection Controller PL2 pin 3 (display 1 Data) PLN pin 2 (Data RS232)
3) Ergopod Controller connection (4-way connection)
Ergopod Controller PL7 pin 1 (+5V) - Blue wire DISPLAY 2 (Connections) NUCLEUS 5000 ECDIS (Connections)
Ergopod Controller PL7 pin 2 (+12V) - Yellow wire Controller PL2 pin 4 (display 2 VIN3) ERGO-POD pin 4 (+12V)
Ergopod Controller PL7 pin 3 (RXD) - Brown wire Controller PL2 pin 5 (display 2 GND) ERGO-POD pin 3 (0V)
Ergopod Controller PL7 pin 4 (0V) - Orange & Green wires Controller PL2 pin 6 (display 2 Data) ERGO-POD pin 1 (Data RS232)
The following message should be displayed from the Slave Ergopod Controller
$ZM1833 MISC Ergopod Controller I/F V1.1 $
2 Displays has been set
Dual ERGO pods setting selected, "pod comms via display 6 port
This controller set as Slave
Dual Ergopod with * Shared displays
NOTE:
Ensure both messages report the software version as I/F V1.1 and not V1.0
CD-3244
CHAPTER 3
COMMISSIONING
INTRODUCTION
1 This chapter provides commissioning information for the 6000 ECDIS workstation.
PREREQUISITES
3 To gain access to the links remove the Compass/Log PCB from the Processor Rack.
4 The setting of links determines the manner in which the PCB operates. Tables 1 to 4 detail
the link settings. Figure 1 shows the position of plugs, switches and links on the PCB.
PL4 PL3
LK1 LK3 LK4
LK5 LK6 LK7
SW1
LK2
PL1
LK9
SW2
CD-2107
FUNCTION LK9
Shorting Contact Log Fitted
Pulsed Log Not fitted
CD-2109
CD-2110
Switch SW1
5 If a synchro compass, or a standard speed (up to 720° per minute) stepper compass is to be
used, switch SW1 should be set to position 1 (left). Only set SW1 to position 2 (right) if a
high speed (greater than 720° per minute) stepper compass is to be used.
Switch SW2
ON ON ON ON ON ON
OFF OFF
CD-2330 1 2 3 4 5 6 7 8
7 To gain access to the links remove the RIP PCB from the Processor Rack.
8 The setting of links determines the manner in which the PCB operates. Table 5 details the
link settings. Figure 2 shows the position of plugs, sockets, potentiometers and links on
the PCB.
LK2
LK3
LK1
1
SK5 2
RV1
SK6
LK7 LK6
SK8
PL4
PL2
LK4
PL3
CD-2211
Figure 2 - RIP PCB (NNR-A509): Plug, Socket, Potentiometer and Link Locations
Potentiometer RV1
10 Refer to the appropriate operating manual for switching on and setting-up procedures as
follows:
CHAPTER 4
MAINTENANCE
INTRODUCTION
WARNING
LETHAL VOLTAGES ARE PRESENT INSIDE THE EQUIPMENT. ALL
CORRECTIVE MAINTENANCE IS TO BE CARRIED OUT WITH POWER
SWITCHED OFF.
2 The following paragraphs outline the basic maintenance and fault finding procedures
which may be carried out by the operator.
PREVENTIVE MAINTENANCE
WARNING
ENSURE THAT THE DISPLAY IS SWITCHED OFF PRIOR TO CLEANING,
OTHERWISE STATIC BUILD-UP MAY PRODUCE ELECTRICAL DISCHARGES
WHICH, IN EXTREME CASES, COULD BE HAZARDOUS.
(1) Clean external surfaces (except the monitor) with a soft, non-abrasive cloth,
moistened in a soap solution.
(2) Clean the monitor with a soft, non-abrasive cloth, using an approved screen
cleaner.
(3) Check that all connectors are pushed home, but do not use undue force.
DIAGNOSTIC MAINTENANCE
4 The following procedures provide diagnostic maintenance information for the 6000
ECDIS workstation.
Power Supplies
System Faults
6 System fault conditions appear in the bottom right-hand corner of the display. The
following are examples of fault conditions that can be displayed:
Gyro Fail
Log Fail
SCREEN
BLANK
MOVE
TRACKERBALL
IS
SCREEN NO FAULT
STILL CLEARED
BLANK?
YES
IS IS TURN UP
UNIT YES RASTER NO CONTRAST
ON? VISIBLE? AND
BRIGHTNESS
NO YES
NO
TURN OFF
UNIT AND
REMOVE
FRONT
COVER
SWITCH OFF
UNIT, IF NOT
ALREADY
SWITCHED OFF,
AND REMOVE
TOP COVER
ARE REPLACE IS
FUSES IN NO FUSES AND SCREEN REFER TO
NO
MONITOR DISPLAYING KELVIN
SWITCH ON
PSU OK? DATA? HUGHES
UNIT
YES YES
REFER TO FAULT
KELVIN HUGHES CLEARED
REPLACE
TOP
COVER
CD-3352
Depth Fail
Position Fail
(1) Check that the position information from the GPS, or position sensing
equipment, is accurate.
(2) If the position sensing equipment is provided with a switch to enable/disable
serially transmitted data, check that message type GGA, or GLL, is enabled.
(3) Check that the position sensor is set to NMEA 0183.
(4) Check that the diagnostic LED on the Input Interface PCB is flashing. If the LED
is extinguished there is no data input to the PCB.
(5) If the fault cannot be rectified, refer to Kelvin Hughes.
Printer No Paper
13 The System Fail lamp illuminates when the program is no longer running (refer to Kelvin
Hughes).
CORRECTIVE MAINTENANCE
WARNING
LETHAL VOLTAGES ARE PRESENT INSIDE THE EQUIPMENT. ALL
CORRECTIVE MAINTENANCE IS TO BE CARRIED OUT WITH POWER
SWITCHED OFF.
CAUTION
Damage to Equipment. When carrying out Corrective Maintenance ensure that an
earthing strap is used to connect the maintainer to the earth stud, as all PCBs contain
Electrostatic-Sensitive Devices.
14 Corrective maintenance should only be carried out by personnel qualified to do so, and
only comprises the replacement of fuses.
Fuse Replacement
15 The location of fuses in the 6000 ECDIS workstation are shown in Figure 2. The
following fuses are provided:
(1) Mains fuses - FS1 and FS2 5A (110Vac) or 2.5A (220Vac) Fast Blow.
(2) Monitor Power Supply fuses - two 2A Fast Blow.
Mains Fuses
18 To replace a fuse, use a flat blade screwdriver to unscrew the fuse from the fuse holder.
Fit the new fuse and secure in the fuseholder.
21 To gain access to the Monitor PSU fuses, remove the eight captive screws securing the
top cover in position. Remove the top cover.
22 To replace a fuse, use a flat blade screwdriver to unscrew the fuse from the fuse holder.
Fit the new fuse and secure in the fuseholder.
7 x PSU
fixing screws
FS1 AND FS2
Monitor PSU
L L
3 FS2 3
110/220v
0UTPUT
L N E
OUTPUT
X1
INPUT
TB2
TB1
1 FS1 1
N N
CD-3245
CHAPTER 5
TECHNICAL SPECIFICATION
MECHANICAL
Dimensions
ELECTRICAL
Power
Input Supply: 2.4A @110Vac (fused with two in-line anti-surge 5A fuses)
(Filtered) 1.2A @ 220Vac (fused with two in-line anti-surge 2.5A fuses)
Frequency: 50 - 60Hz
- Auto-Ranging PSU providing the following supplies for the Processor Rack:
+ 12Vdc
- 12Vdc
+ 5Vdc
- 5Vdc.
- Auto-Ranging Power Supply with two 2A fuses (live and neutral), providing
the following supplies for the monitor and associated PCBs:
+150Vdc
+30Vdc
+24Vdc
+12Vdc
+10.5Vdc
-10.5Vdc.
CD ROM Drive
Monitor Unit
Operator Interface
CHAPTER 6
ON-BOARD SPARES
INTRODUCTION
INDEX
A F
E I
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 K
Power Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
System Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Gyro Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
Log Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
L
Depth Fail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Link And Switch Settings For Compass/Log PCB . . . . 3.1
Position Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Switch SW1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Printer I/O Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Switch SW2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Printer No Paper. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Link Settings For RIP PCB (NNR-A509) . . . . . . . . . . . 3.3
System Fail Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Potentiometer RV1. . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Floppy Disk Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Log Fail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . 1.4
Power Supply PCB (NNR-A224) . . . . . . . . . . . . . . 1.4 M
Input Interface PCB (NNR-A232) . . . . . . . . . . . . . . 1.5
Processor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 Mains Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
Radar Interlay Processor PCB (NNR-A509) . . . . . . 1.5 MECHANICAL DESCRIPTION . . . . . . . . . . . . . . . . . 1.1
Processor PCB (45-975-0002) . . . . . . . . . . . . . . . . . 1.5 Lower Half of Unit. . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Processor Backplane . . . . . . . . . . . . . . . . . . . . . . . . 1.6 Processor Unit (NNR-A822) . . . . . . . . . . . . . . . . . . 1.2
M S