Drills: J1 To J89
Drills: J1 To J89
Drills: J1 To J89
J1 to J89 J
J
Drill Selection Guide ………………………………… J2
Special Coating for Drills …………………………… J6
Reamer
Reamer Indexable Reamers SumiReamer SR Type …………………………… J68 Brazed
Others
Brazed Drills General Purpose Super MultiDrills AK Type ……………………… J79
HSS Drills H's (High Speed Steel) MultiDrills HMD Type …… J82
Uncoated Solid Carbide Drills SD Type, VSD Type ………………………………… J86
Others
Solid Brazed Straight Flute Drills SV Type, SVH Type ………………………………… J87
Solid Carbide-End Twist Drills DLS Type, DLT Type ……………………………… J87
●● mark: Standard stocked item * mark: Semi-standard stock (Please confirm stock availability)
● mark: To be replaced by a new item featured on the same page ○○ mark: Stock or planned stock (Please confirm stock availability)
Stock Indications and Symbols
▲ mark: To be replaced by new item No mark: Made-to-order item
(Please confirm stock availability) − mark: We cannot produce J1
Drill Selection Guide
J2
Drill Selection Guide
Tempered Steel
Hardened Steel
Aluminium Alloy
Stainless Steel
Heat-resistant
Copper alloy
Composite
Cast Iron
Cast Iron
Ti Alloy
Exchangeable Coolant Carbon Steel,
Ductile
steels
Drilling Depth (L/D) Coat Alloy Steel Ref. Page
Head Type Supply Up to 35HRC
GS Type External S G G S S S S S J8
Drilling
D Type External G G S J22
Special
Reamer
Others
J3
Drill Selection Guide
KDS○○○BAK
ø13.0 to 40.5
Special ■ Legend
øDc Diameter
Indexable
L Flute Length
øDs
øDc
E
■ Legend
øDc Diameter
L Effective flute length
øDs
øDc
E
C Shank Length
L Total Length
L C
øDs Shank Diameter
L
E Point angle
J4
Drill Selection Guide
Tempered Steel
Hardened Steel
Aluminium Alloy
Stainless Steel
Heat-resistant
Copper alloy
Composite
Cast Iron
Cast Iron
Ti Alloy
Exchangeable Coolant Carbon Steel,
Ductile
steels
Drilling Depth (L/D) Coat Alloy Steel Ref. Page
Head Type Supply Up to 35HRC
Solid
■ Legend Special
øDc Diameter
Indexable
øDs
øDc
L Flute Length
N Length Below Neck Reamer
L
C Shank Length
N C Brazed
L Total Length
øDs Shank Diameter L Others
J5
Drill Coating
DEX Coating
■ General Features
Sumitomo Electric Hardmetal's next-generation drill coating
utilises nano-coating technology to provide more than double
the tool life of conventional coatings.
n Characteristics
D Coating Design DCharacteristics
World's first combined of Films DEX Coating
Edge Wear Comparison for 70m Drilling Edge Wear Comparison for 100m Drilling
Shoulder and rake face feature improved wear Offers significantly improved fracture resistance to counter problems
resistance enabling long tool life. caused by shoulder and flute adhesion in soft steel drilling.
DEX Coating DEX Coating
MultiDrill GS Type MultiDrill GS Type
Comp. A Comp. B
Drill Drill
continue
Company A's Drill Company B's Drill Breakage
0 20 40 60 80 100 120(m) 0 20 40 60 80 100 120 140 160 (m)
180
Drilling Length Drilling Length
Indexable
D Long MultiDrill XHT Type Drilling Examples D SEC MultiDrill SMD Type Drilling Examples
Reamer
Reduced margin wear during deep hole MQL drilling increases number of regrinds. Offers longer tool life with SEC MultiDrills as well.
Brazed
Others
Pcs.
DEX Coating 1,400 1.4x tool life!
Number of Uses
1,200 1,150
1,000
800
800
600
400
200
Conventional 0
Coating DEX Coating Conventional Coating
Tool: MDW0497XHT20 (ø4.97 L/D=20) Tool: SMDH210M (ø21.0)
Work Material: SCM440 Equivalent Material (HB275) Crank Shaft Work Material: SMnB (HB350) Construction Machine Component
Cutting Conditions: vc=70m/min f=0.23mm/rev H=75mm Cutting Conditions: v c=65m/min f=0.25mm/rev H=25mm
MQL Water-soluble Coolant
J6
Drill Coating
AURORA COAT
n General Features
Sumitomo Electric Hardmetal's AURORA COAT is a high hardness,
low friction layer of DLC (Diamond Like Carbon).
AURORA COAT is a thin-layer coating that provides greatly
improved adhesion resistance when drilling aluminium alloys and
non-ferrous metals and ensures long, stable tool life when used in
combination with specially designed drill shapes.
SUMIDIA Coat
n General Features
Sumitomo Electric Hardmetal's proprietary crystalline diamond
coating technology achieves wear resistance over 10 times that of J
uncoated carbide.
Drilling
Special diamond coating alloy and proprietary coating pre-
treatment technology ensure superior diamond layer adhesion.
Solid
Special
Others
After After
600 Holes 50 Holes
Able To Continue Peeling And
Burrs
J7
Super MultiDrills
GS / HGS Type Excellent Chip Evacuation and Stable and Long Tool Life
n General Features
Super MultiDrill GS and HGS types are solid carbide drills
that employ a new flute design and wide chip pocket to
achieve excellent chip management and evacuation.
DEX coating enables stable and long tool life over a wide
range of work materials and applications.
HGS Type
GS Type
J MDW HGS3
ø1.5 to ø20.0
Up to 3
Drilling
Internal
MDW HGS5 Up to 5
(HGS Type)
MDW HGS8 ø1.5 to ø16.0 Up to 8
Solid
1,800
end of hole
Thrust
1,400
Brazed 1,000
600
Torque
Others
0
Hole Entrance Hole Exit Hole Entrance Hole Exit
(N)
200
Cutting Resistance (N)
50
0
Large
-50
-100
-150
-200 Hole Entrance Hole Exit Hole Entrance Hole Exit
J8
Super MultiDrills
GS / HGS Type
n Employs Double Margin (HGS Type) *Except for ø1.5 to ø2.4 mm sizes
HGS type employs double margin design for improved stability and accuracy during deep hole drilling.
■面粗さ比較
D
Surface 10 . 0
5.0
Ra0.56μm
(μm)2.0
−10 . 0 1.0
10 . 0
5.0
Ra1.39μm 0.5
Company 0.0
A's Drill −5 . 0 0
HGS Type Company A's Drill Company B's Drill
−10 . 0
Surface Roughness Ra
10 . 0
5.0
Ra1.72μm
Work Material : SCM415 (120HB)
Company 0.0 Tool : MDW0800HGS5
B's Drill −5 . 0 Cutting Conditions : vc=80m/min f=0.25mm/rev H=38mm
−10 . 0 Internal Coolant (Water Soluble)
■真円度比較
DCircularity HGS Type (Double Margin) Company A's Drill (Single Margin)
(μm)
25.0
Comparison 20.0
15.0 HGS Type
10.0 Company A's Dril
5.0
0.0
1 2 3 4 5 6 7 8 9 10 (No. of Holes)
Circularity
Work Material : S50C (200HB) 4-point guide design reduces runout for
Tool : MDW0800HGS8
7.7μm 19.7μm Cutting Conditions: vc=80m/min f =0.25mm/rev improved stability. Good surface
H=64mm Internal Coolant (Water Soluble) roughness and circularity
J
External Coolant (Water Soluble) External Coolant (Water Soluble) External Coolant (Water Soluble)
Achieving 1.5x tool life! 1.3x tool life of conventional tools! Achieving 1.5x tool life!
Reduced wear on peripheral cutting edge Good circularity and cylindricity. Good chip control
Drilling
GS Type 1,400 Holes Wear GS Type 2,600 Holes Wear GS Type 1,800 Holes Wear
D SCR440H Automotive Component D SUJ2 Automotive Component D SCM415 Machine Component Reamer
Brazed
Others
J9
Super MultiDrills
GS Type
2D 4D
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite
External Coolant Supply (GS Type) Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy alloy CFRP
S G G S S S S S S
D GS Type
øDc h8
øDs h6
135°
L
L
J
3.6 MDW 0360GS D D 9.2 0920GS D D
3.7 0370GS D D 9.3 0930GS D 87 38 D 105 58
3.8 0380GS D 54 21 D 60 27 9.4 0940GS D D
3.9 0390GS D D 9.5 0950GS D D
Drilling
10.0
4.0 0400GS D D 9.6 MDW 0960GS D D
4.1 MDW 0410GS D D 9.7 0970GS D D
4.2 0420GS D D 9.8 0980GS D 87 41 D 105 60
Solid 4.3 0430GS D 61 23 D 76 31 9.9 0990GS D D
4.4 0440GS D D 10.0 1000GS D D
Special 4.5 0450GS D D 10.1 MDW 1010GS D D
5.0
4.6 MDW 0460GS D D 10.2 1020GS D D
Indexable
4.7 0470GS D D 10.3 1030GS D 93 41 D 114 66
Reamer 4.8 0480GS D 61 25 D 76 38 10.4 1040GS D D
4.9 0490GS D D 10.5 1050GS D D
Brazed 11.0
5.0 0500GS D D 10.6 MDW 1060GS D D
5.1 MDW 0510GS D D 10.7 1070GS D D
Others
5.2 0520GS D D 10.8 1080GS D 93 45 D 114 68
5.3 0530GS D 65 25 D 81 39 10.9 1090GS D D
5.4 0540GS D D 11.0 1100GS D D
5.5 0550GS D D 11.1 MDW 1110GS D D
6.0
5.6 MDW 0560GS D D 11.2 1120GS D D
5.7 0570GS D D 11.3 1130GS D 100 45 D 121 71
5.8 0580GS D 65 27 D 81 41 11.4 1140GS D D
5.9 0590GS D D 11.5 1150GS D D
12.0
6.0 0600GS D D 11.6 MDW 1160GS D D
6.1 MDW 0610GS D D 11.7 1170GS D D
6.2 0620GS D D 11.8 1180GS D 100 47 D 121 73
6.3 7.0 0630GS D 73 31 D 83 42 11.9 1190GS D D
6.4 0640GS D D 12.0 1200GS D D
6.5 0650GS D D Grade: ACX70
Please indicate 2 or 4 in the when ordering.
(Example: MDW 0200GS2)
J10
Super MultiDrills
GS Type
2D 4D
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite
External Coolant Supply (GS Type) Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy alloy CFRP
S G G S S S S S S
Drilling
16.0 1600GS D D 20.0 2000GS D D
Grade: ACX70
Please indicate 2 or 4 in the when ordering
(Example: MDW 1210GS4)
Solid
■ Recommended Cutting Conditions (vc: Cutting Speed m/min f: Feed Rate mm/rev) Special
Drill Diameter Cutting Soft Steel/General Steel Hardened Steel Stainless Steel Grey Cast Iron Ductile Cast Iron
Indexable
øDc (mm) Conditions (Up to 300HB) (Up to 45HRC) (Up to 60HRC) (Up to 200HB) FC250 FCD450
vc 30 - 60 - 70 20 - 30 - 40 10 - 15 - 20 10 - 25 - 40 40 - 50 - 70 35 - 45 - 60 Reamer
ø3.0
f 0.1 - 0.15 - 0.2 0.06 - 0.07 - 0.08 0.05 - 0.07 - 0.08 0.06 - 0.08 - 0.12 0.15 - 0.2 - 0.25 0.12 - 0.15 - 0.2
Brazed
vc 30 - 60 - 80 20 - 30 - 40 10 - 15 - 20 10 - 25 - 45 40 - 50 - 70 35 - 45 - 60
ø4.0
f 0.12 - 0.17 - 0.22 0.07 - 0.08 - 0.09 0.05 - 0.07 - 0.08 0.07 - 0.09 - 0.13 0.15 - 0.2 - 0.27 0.13 - 0.17 - 0.22 Others
vc 40 - 60 - 100 20 - 30 - 40 10 - 15 - 20 15 - 30 - 55 40 - 50 - 70 40 - 50 - 60
ø5.0
f 0.15 - 0.2 - 0.25 0.08 - 0.09 - 0.1 0.05 - 0.07 - 0.08 0.08 - 0.1 - 0.15 0.15 - 0.2 - 0.3 0.15 - 0.2 - 0.25
vc 40 - 80 - 120 20 - 40 - 40 10 - 15 - 20 15 - 35 - 55 40 - 50 - 80 50 - 60 - 70
ø8.0
f 0.18 - 0.23 - 0.3 0.09 - 0.1 - 0.13 0.06 - 0.08 - 0.1 0.09 - 0.12 - 0.17 0.18 - 0.23 - 0.33 0.18 - 0.23 - 0.3
vc 50 - 80 - 130 20 - 40 - 40 10 - 15 - 20 15 - 40 - 60 50 - 60 - 80 50 - 60 - 70
ø10.0
f 0.2 - 0.25 - 0.35 0.1 - 0.12 - 0.15 0.06 - 0.08 - 0.1 0.1 - 0.15 - 0.2 0.2 - 0.3 - 0.35 0.2 - 0.25 - 0.35
vc 50 - 80 - 130 20 - 40 - 40 10 - 15 - 20 15 - 40 - 60 50 - 65 - 80 50 - 60 - 70
ø12.0
f 0.2 - 0.25 - 0.35 0.1 - 0.12 - 0.15 0.06 - 0.08 - 0.1 0.1 - 0.15 - 0.2 0.2 - 0.3 - 0.35 0.2 - 0.25 - 0.35
vc 50 - 90 - 130 20 - 40 - 40 10 - 15 - 20 20 - 40 - 60 60 - 80 - 90 50 - 60 - 75
ø16.0
f 0.22 - 0.26 - 0.35 0.1 - 0.12 - 0.15 0.07 - 0.09 - 0.11 0.1 - 0.15 - 0.2 0.22 - 0.3 - 0.35 0.22 - 0.28 - 0.35
vc 60 - 100 - 140 20 - 40 - 40 10 - 15 - 20 20 - 40 - 60 60 - 80 - 100 50 - 60 - 80
ø20.0
f 0.25 - 0.3 - 0.35 0.1 - 0.12 - 0.15 0.08 - 0.1 - 0.12 0.1 - 0.15 - 0.2 0.25 - 0.3 - 0.35 0.25 - 0.3 - 0.35
Min. - Optimum - Max.
J11
Super MultiDrills
HGS Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite W/ Oil Hole
Internal Coolant Supply (HGS Type) Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy
G G G S S G G
steels
S S
Iron Cast Iron Alloy
S
alloy CFRP
3D 5D 8D
D HGS Type Diameter ø1.5 to ø2.4mm Single Margin D HGS Type Diameter ø2.5 to ø20.0mm Double Margin
øDc h8
øDc h8
135°
øDs h6
135°
øDs h6
L
L L
L
J
4.1 MDW 0410HGS D D D 9.7 0970HGS D D D
4.2 0420HGS D D D 9.8 0980HGS D 106 50 D 136 80 D 166 110
4.3 0430HGS D 80 25 D 98 40 D 105 49.5 9.9 0990HGS D D D
4.4 0440HGS D D D 10.0 1000HGS D D D
Drilling
J12
Super MultiDrills
HGS Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite W/ Oil Hole
Internal Coolant Supply (HGS Type) Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy
G G G S S G G S
steels
S
Iron Cast Iron Alloy
S
alloy CFRP
3D 5D 8D
D Diameter ø12.1 to ø16.0mm D Diameter ø16.1 to ø20.0mm
3D Type 5D Type 8D Type 3D Type 5D Type 8D Type
Diameter Shank Diameter Shank
øDc øDs Cat. No. Stock Dimensions (mm) Stock Dimensions (mm) Stock Dimensions (mm) øDc øDs Cat. No. Stock Dimensions (mm) Stock Dimensions (mm) Stock Dimensions (mm)
(mm) (mm) (mm) (mm)
3, 5, 8 3 L L 5 L L 8 L L 3, 5 3 L L 5 L L 8 L L
12.1 MDW 1210HGS D D 16.1 MDW 1610HGS
12.2 1220HGS D D 16.2 1620HGS
12.3 1230HGS D 128 62.5 D 167 100 206 137.5 16.3 1630HGS 152 82.5 203 132
12.4 1240HGS D D 16.4 1640HGS
12.5 1250HGS D ● ● 16.5 1650HGS ● ●
13.0 17.0
12.6 MDW 1260HGS D D 16.6 MDW 1660HGS
12.7 1270HGS D D 16.7 1670HGS
12.8 1280HGS D 128 65 D 167 104 206 143 16.8 1680HGS 152 85 203 136
12.9 1290HGS D D 16.9 1690HGS
13.0 1300HGS ● ● ● 17.0 1700HGS ● ●
13.1 MDW 1310HGS D D 17.1 MDW 1710HGS
13.2 1320HGS D D 17.2 1720HGS
13.3 1330HGS D 134 67.5 D 176 108 218 148.5 17.3 1730HGS 158 87.5 214 140
13.4 1340HGS D D 17.4 1740HGS
13.5 1350HGS ● ● ● 17.5 1750HGS ● ●
14.0 18.0
13.6 MDW 1360HGS D D 17.6 MDW 1760HGS
13.7 1370HGS D D 17.7 1770HGS
13.8 1380HGS D 134 70 D 176 112 218 154 17.8 1780HGS 158 90 214 144
13.9 1390HGS D D 17.9 1790HGS
14.0 1400HGS ● ● ● 18.0 1800HGS ● ●
14.1 MDW 1410HGS D D 18.1 MDW 1810HGS
14.2 1420HGS D D 18.2 1820HGS
14.3 1430HGS D 140 72.5 D 185 116 230 159.5 18.3 1830HGS 164 92.5 221 148
14.4 1440HGS D D 18.4 1840HGS
14.5 1450HGS ● ● ● 18.5 1850HGS ● ●
15.0 19.0
14.6 MDW 1460HGS D D 18.6 MDW 1860HGS
14.7 1470HGS D D 18.7 1870HGS
14.8 1480HGS D 140 75 D 185 120 230 165 18.8 1880HGS 164 95 221 152
14.9 1490HGS D D 18.9 1890HGS
15.0 1500HGS ● ● ● 19.0 1900HGS ● ●
15.1 MDW 1510HGS D D 19.1 MDW 1910HGS
15.2 1520HGS D D 19.2 1920HGS
15.3 1530HGS D 146 77.5 D 194 124 242 170.5 19.3 1930HGS 170 97.5 230 156
15.4 1540HGS D D 19.4 1940HGS
15.5 1550HGS ● ● ● 19.5 1950HGS ● ●
16.0 20.0
15.6 MDW 1560HGS D D 19.6 MDW 1960HGS
15.7
15.8
1570HGS
1580HGS
D D
D 146 80 D 194 128 242 176
19.7
19.8
1970HGS
1980HGS 170 100 230 160 J
15.9 1590HGS D D 19.9 1990HGS
Drilling
16.0 1600HGS ● ● ● 20.0 2000HGS ● ●
Grade: ACX70
Please indicate 3, 5 or 8 in the when ordering.
(Example: MDW 1210HGS5) Solid
n Recommended Cutting Conditions (vc: Cutting Speed m/min f: Feed Rate mm/rev) Special
Drill Diameter Cutting Soft Steel/General Steel Hardened Steel Stainless Steel Grey Cast Iron Ductile Cast Iron Ti-alloy Inconel
Indexable
øDc (mm) Conditions (Up to 300HB) (Up to 45HRC) (Up to 60HRC) (Up to 200HB) FC250 FCD450 6AI-4V-Ti Inco718
vc 30 - 60 - 100 20 - 30 - 40 10 - 15 - 20 30 - 40 - 50 50 - 70 - 90 40 - 50 - 80 20 - 30 - 40 10 - 10 - 30 Reamer
ø3.0
f 0.1 - 0.15 - 0.2 0.06 - 0.07 - 0.08 0.05 - 0.07 - 0.08 0.06 - 0.08 - 0.12 0.15 - 0.2 - 0.25 0.12 - 0.15 - 0.2 0.08 - 0.09 - 0.1 0.05 - 0.06 - 0.08
Brazed
vc 40 - 70 - 110 20 - 30 - 40 10 - 15 - 20 30 - 40 - 55 50 - 70 - 90 40 - 50 - 80 20 - 30 - 40 10 - 10 - 30
ø4.0
f 0.15 - 0.2 - 0.25 0.07 - 0.08 - 0.09 0.05 - 0.07 - 0.08 0.07 - 0.10 - 0.13 0.15 - 0.2 - 0.25 0.13 - 0.18 - 0.23 0.08 - 0.09 - 0.1 0.05 - 0.06 - 0.08 Others
vc 50 - 80 - 120 20 - 30 - 40 10 - 15 - 20 30 - 40 - 60 50 - 70 - 90 40 - 50 - 80 20 - 30 - 40 10 - 10 - 30
ø5.0
f 0.15 - 0.2 - 0.25 0.08 - 0.09 - 0.1 0.05 - 0.07 - 0.08 0.08 - 0.12 - 0.15 0.15 - 0.2 - 0.3 0.15 - 0.2 - 0.25 0.08 - 0.09 - 0.1 0.05 - 0.06 - 0.08
vc 60 - 90 - 140 20 - 40 - 40 10 - 15 - 20 30 - 45 - 70 60 - 80 - 100 50 - 60 - 90 20 - 30 - 40 15 - 15 - 30
ø8.0
f 0.18 - 0.25 - 0.30 0.09 - 0.1 - 0.13 0.06 - 0.08 - 0.1 0.09 - 0.14 - 0.18 0.18 - 0.23 - 0.33 0.18 - 0.23 - 0.3 0.08 - 0.09 - 0.1 0.07 - 0.08 - 0.09
vc 70 - 100 - 150 20 - 40 - 40 10 - 15 - 20 40 - 50 - 80 60 - 80 - 100 50 - 60 - 90 20 - 30 - 40 15 - 15 - 30
ø10.0
f 0.2 - 0.25 - 0.35 0.1 - 0.12 - 0.15 0.06 - 0.08 - 0.1 0.1 - 0.15 - 0.2 0.2 - 0.3 - 0.35 0.2 - 0.25 - 0.35 0.08 - 0.1 - 0.12 0.08 - 0.09 - 0.1
vc 70 - 100 - 150 20 - 40 - 40 10 - 15 - 20 40 - 50 - 80 60 - 80 - 100 50 - 60 - 90 20 - 30 - 40 15 - 15 - 30
ø12.0
f 0.2 - 0.25 - 0.35 0.1 - 0.12 - 0.15 0.06 - 0.08 - 0.1 0.1 - 0.15 - 0.2 0.2 - 0.3 - 0.35 0.2 - 0.25 - 0.35 0.08 - 0.1 - 0.12 0.08 - 0.09 - 0.1
vc 75 - 110 - 150 20 - 40 - 40 10 - 15 - 20 45 - 60 - 80 65 - 90 - 110 55 - 70 - 95 25 - 30 - 40 20 - 20 - 35
ø16.0
f 0.22 - 0.22 - 0.35 0.1 - 0.12 - 0.15 0.07 - 0.09 - 0.11 0.1 - 0.15 - 0.2 0.25 - 0.3 - 0.35 0.22 - 0.27 - 0.37 0.09 - 0.11 - 0.13 0.08 - 0.09 - 0.1
vc 80 - 120 - 160 20 - 40 - 40 10 - 15 - 20 45 - 60 - 80 70 - 100 - 120 60 - 80 - 100 25 - 30 - 40 20 - 20 - 35
ø20.0
f 0.25 - 0.3 - 0.35 0.1 - 0.12 - 0.15 0.08 - 0.1 - 0.12 0.1 - 0.15 - 0.2 0.25 - 0.3 - 0.35 0.25 - 0.3 - 0.35 0.1 - 0.12 - 0.15 0.08 - 0.09 - 0.1
Min. - Optimum - Max.
J13
High Efficiency Solid Carbide Strong MultiDrills
HX Type
n General Features
Strong MultiDrill HX type is a special drill for cast iron that
combines reduced cutting resistance and improved strength to
achieve stable, high efficiency drilling of cast iron.
Drastically improved
chip control and
evacuation
RXThinning
30 TiAlN
TiCN
20 TiN
∼
∼
0
Poor ← Chipping Resistance → Good
J
25% Down
Cutting Force (N)
3,000 3,000
Drilling
2,000 2,000
Suitable for small machining centers
1,000 1,000
RXThinning
0 0
2.5 3
3.0
0 3
3.5
5 4
4.0
0 4
4.5
5 5.0 2.5 3.0 3.5 4.0 4.5 5.0
Solid -500 -500
Brazed
High Rigidity Large web thickness and wide land reduces vibration. ● Conventional Tool ● HX Type
Others
1,000 XY Force x 1,000 XY Force x
y y
Conventional Tool Reduces cutting vibration 800 800
HX
30% Down
Cutting Force (N)
400 400
0 0
-400 -400
-800 -800
2.5 3.0 3.5 4.0 4.5 5.0 2.5 3.0 3.5 4.0 4.5 5.0
-1,000 -1,000
J14
High Efficiency Solid Carbide Strong MultiDrills
HX Type
n Series ● Grey Cast Iron Drilling
Coolant Diameter 0.8
High precision Improved margin point provides improved drilling precision. ● Conventional Tool ● HX Type
Hole Entrance Hole Entrance
Hole Exit Hole Exit
12.52 12.52
Improves bore accuracy
Bore(mm)
12.51 12.51
Conventional Tool HX
12.50 12.50
12.49 12.49
12.48 12.48
5 10 15 20 25 30 5 10 15 20 25 30
Long tool life High feed cutting reduces cutting edge scratches and extends tool life.
→ Maintains replacement frequency (cutting time) and enables high efficiency drilling.
Low Wear
● Conventional Tool ● HX Type
Cutting Conditions : f =0.30mm/rev Cutting Length : 30m Cutting Time (39min) Cutting Conditions : f =0.30mm/rev Cutting Length : 30m Cutting Time (39min) Cutting Conditions : f =0.60mm/rev Cutting Length : 60m Cutting Time (39min)
■ Application Examples
J
Engine Component (FC250) Facility Component (FCD450)
・Tool : MDW0680HX5(ø6.8mm 5D) ・Tool : M
DW0850HX5 (ø8.5mm 5D)
0m
・Drilling Distance : 8 ・Drilling Distance : 6
0m
Drilling
・Cutting Conditions : vc=80m/min, f =0.40mm/rev, vf=1,497mm/min ・Cutting Conditions : vc=70m/min, f =0.30mm/rev, vf=786mm/min
H=27mm(Blind Hole) Internal Coolant (Water Soluble) H=27mm(Blind Hole) Internal Coolant (Water Soluble)
2.9x high efficiency, stable drilling compared to conventional tools. 2x high efficiency drilling compared to conventional tools.
Solid
Brazed
Engine Component (FCD700) Machine Component (FC250)
Others
・Tool : MDW1200HX3 (ø12.0mm 3D) ・Tool : M
DW1850HX5 (ø18.5mm 5D)
・Drilling Distance : 6 0m ・Drilling Distance : 5
0m
・Cutting Conditions : Conventional Tool:vc=50m/min, f =0.22mm/rev, vf=291.7mm/min ・Cutting Conditions : vc=70m/min, f =0.9mm/rev
H X Ty p e:vc=50m/min, f =0.40mm/rev, vf=530.4mm/min H=27mm(Blind Hole) Internal Coolant (Water Soluble)
H=28mm(Blind Hole) Internal Coolant (Water Soluble)
Stable cutting performance with 1.8x high efficiency drilling
Reduced edge wear in ultra-high-speed drilling.
compared to conventional tools.
Edge Wear After Preset Tool Life Drilling After Preset Tool Life Edge Rake Face Condition
Conventional Tool(f =0.22mm/rev) HX Type(f =0.40mm/rev) Comp. High-Efficiency Drill HX Type
J15
High Efficiency Solid Carbide Strong MultiDrills
HX Type
W/ Oil Hole
3D 5D 8D
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite
Internal Coolant Supply (HX Type) Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy alloy CFRP
G G
● HXType
D HX 型 HX series
øDc h8
øDs h6
140°
J
5.6 MDW 0560HX D D 10.7 1070HX D D
5.7 0570HX D D 10.8 1080HX D 116 55 D 149 88 182 121
5.8 0580HX D 82 30 D 100 48 D 118 66 10.9 1090HX D D
5.9 0590HX D D D 11.0 1100HX D D D
Drilling
Others
7.1 MDW 0710HX D D
7.2 0720HX D D Please indicate 3, 5 or 8 in the when ordering.
7.3 0730HX D 94 37.5 D 118 60 142 82.5 (Example: MDW 0300HX3)
7.4 0740HX D D
7.5 0750HX D D D
8.0
7.6 MDW 0760HX D D
7.7 0770HX D D
7.8 0780HX D 94 40 D 118 64 142 88
7.9 0790HX D D
8.0 0800HX D D D
J16
High Efficiency Solid Carbide Strong MultiDrills
HX Type
W/ Oil Hole
3D 5D 8D
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite
Internal Coolant Supply (HX Type) Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy alloy CFRP
G G
D HX Type
J
14.7 1470HX 18.7 1870HX
14.8 1480HX 140 75 185 120 230 165 18.8 1880HX 164 95 221 152
14.9 1490HX 18.9 1890HX
15.0 1500HX ● ● ● 19.0 1900HX ● ●
Drilling
15.1 MDW 1510HX 19.1 MDW 1910HX
15.2 1520HX 19.2 1920HX
15.3 1530HX 146 77.5 194 124 242 170.5 19.3 1930HX 170 97.5 230 156
15.4 1540HX 19.4 1940HX Solid
15.5 1550HX ● ● 19.5 1950HX ● ●
16.0 20.0
15.6 MDW 1560HX 19.6 MDW 1960HX Special
15.7 1570HX 19.7 1970HX
Indexable
15.8 1580HX 146 80 194 128 242 176 19.8 1980HX 170 100 230 160
15.9 1590HX 19.9 1990HX Reamer
16.0 1600HX ● ● 20.0 2000HX ● ●
Grade: ACX70 Brazed
Please indicate 3, 5 or 8 in the when ordering. Others
■ Recommended Cutting Conditions (vc: Cutting Speed m/min f: Feed Rate mm/rev) (Example: MDW 1210HX5)
J17
High Efficiency Solid Carbide Strong MultiDrills
HY Type
n General Features
Strong MultiDrill HY type is a three-flute drill that provides stable,
high-efficiency drilling of steel and cast iron, reducing the load placed
on each cutting edge and ensuring long tool life.
RYThinning
n Characteristics · Applications
DHigh-efficiency drilling of steel and cast iron
Thick web and 3-point margin design ensure stable bore accuracy in high-efficiency drilling.
Furthermore, RY THINNING reduces cutting resistance in high-efficiency drilling.
Corresponds to cutting conditions exceeding vf=800mm/min in steel drilling and vf=1,000mm/min in cast iron drilling (for ø10mm sizes).
Supply 0.8
Drilling
MDW □□ □ □HY3 Up to 3
23 Models 0.6
Stocked
0.4
23 Models
Internal MDW□□ □ □HY5 ø5.0 to ø16.0 Up to 5
Solid
Stocked 0.2
MDW□□ □ □HY8 Up to 8 6 Models Stocked 0 2 4 6 8 10 12 14 16
Special
Drill Diameter (mm)
Indexable
Reamer
n Application Examples
Brazed
Machine Component (SCM420) Machine Component (FCD450)
Others ・Tool : MDW1250HY3 (ø12.5mm 3D) ・Tool : M DW1020HY3 (ø10.2mm 3D)
・Cutting Conditions : Conventional Tool : vc=90m/min, f =0.25mm/rev, vf=573mm/min onventional Tool : vc=70m/min, f =0.28mm/rev, vf=610mm/min
・Cutting Conditions : C
HY Type:vc=70m/min, f =0.40mm/rev, vf=713mm/min HY Type:vc=80m/min, f =0.60mm/rev, vf=1,500mm/min
H=28mm (Through) Internal Coolant (Water Soluble)
H=12mm (Through) Internal Coolant (Water Soluble)
1.25x high efficiency drilling and 2.7x tool life compared to 2.5x high efficiency drilling and 1.4x tool life compared to conventional tools.
conventional tools. (1.2x tool life of competitor's high efficiency drill)
HY Type 2,800 Holes Wear
HY Type 1,900 Holes Wear
Competitor's High Efficiency Drill 2,300 Holes Wear
Conventional Drill 700 Holes Wear
Conventional Drill 2,000 Holes Wear
Output Output
0 1,000 2,000 0 1,000 2,000 3,000
J18
High Efficiency Solid Carbide Strong MultiDrills
HY Type
3D 5D 8D
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite
Internal Coolant Supply (HY Type)
W/ Oil Hole
Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy alloy CFRP
G G G G
DHY Type
øDc h8
øDs h6
HY
135°
L
L
n Recommended Cutting Conditions (vc: Cutting Speed m/min f: Feed Rate mm/rev) J
Drill Diameter Cutting Soft Steel/General Steel Grey Cast Iron Ductile Cast Iron
Drilling
øDc (mm) Conditions (Up to 300HB) FC250 FCD450
vc 50 - 80 - 120 50 - 70 - 90 40 - 50 - 80
Up to ø5.0
f 0.15 - 0.20 - 0.25 0.20 - 0.30 - 0.45 0.18 - 0.24 - 0.30
vc 70 - 100 - 150 60 - 80 - 100 50 - 60 - 90 Solid
Up to ø10.0
f 0.20 - 0.30 - 0.40 0.30 - 0.45 - 0.60 0.30 - 0.40 - 0.50 Special
vc 80 - 120 - 160 70 - 100 - 120 60 - 80 - 100
Up to ø16.0 Indexable
f 0.35 - 0.45 - 0.55 0.40 - 0.60 - 0.80 0.40 - 0.55 - 0.70
Min. - Optimum - Max. Reamer
Brazed
Others
J19
Super MultiDrills
G Type
2D
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite
External Coolant Supply / Short type (SG Type) Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy alloy CFRP
S S S S
Recommended Cutting Conditions J25
ø2.0 h8
øDs h8
øDc h8
øDc h8
140˚
140˚
L
12 L
L L
(For short drills, L, are measured from tip of the drill)
J
52 20
3.6 3.6 036SG 8.7 8.7 087SG
3.7 3.7 037SG F 8.8 8.8 088SG
3.8 3.8 MDS 038SG 8.9 8.9 089SG
Drilling
G Type
2D
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite
External Coolant Supply / Short type (SG Type) Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy alloy CFRP
S S S S
Recommended Cutting Conditions J25
J
107 55
13.7 13.7 137SG 18.7 18.7 187SG
13.8 13.8 138SG 18.8 18.8 188SG
13.9 13.9 139SG 18.9 18.9 189SG
Drilling
14.0 14.0 140SG F 19.0 19.0 190SG F
14.1 14.1 MDS 141SG 19.1 19.1 MDS 191SG
14.2 14.2 142SG 19.2 19.2 192SG
14.3 14.3 143SG 19.3 19.3 193SG
14.4 14.4 144SG 19.4 19.4 194SG Solid
14.5 14.5 145SG F 111 56
19.5 19.5 195SG F 131 66 Special
14.6 14.6 146SG 19.6 19.6 196SG
14.7 14.7 147SG 19.7 19.7 197SG Indexable
14.8 14.8 148SG 19.8 19.8 198SG
199SG Reamer
14.9 14.9 149SG 19.9 19.9
15.0 15.0 150SG F 20.0 20.0 200SG Brazed
15.1 15.1 MDS 151SG Grade: A1
15.2 15.2 152SG Others
15.3 15.3 153SG
15.4 15.4 154SG
15.5 15.5 155SG F 115 58
15.6 15.6 156SG
15.7 15.7 157SG
15.8 15.8 158SG
15.9 15.9 159SG
16.0 16.0 160SG F
D / G Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite
External Coolant Supply/Standard type (D Type / G Type)
D
Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy
G G
steels
S
Iron Cast Iron Alloy alloy CFRP
3D
Recommended Cutting Conditions J25 G S S S S D Type G Type
ø2.0 h8
ø2.0 h8
øDc h8
øDc h8
øDc h8
øDs h8
140°
140°
140°
L(Flute Length) L(Flute Length)
L(Flute Length)
15 15
L L L
J
56 24
3.6 3.6 036M D 8.7 8.7 087M F
3.7 3.7 037M 8.8 8.8 088M F 98 55
3.8 3.8 MDS 038M D 8.9 8.9 089M F
Drilling
D D Type D G Type
S Type SK Type
SG Type
SHK Type
SHG Type
External Coolant Supply (S□K Type/S□G Type) Internal Coolant Supply (S□HK Type/S□HG Type)
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite
Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy alloy CFRP Up to 0.28% Frolm 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy alloy CFRP
SK S S S S S SHK S S S S S
SG S S S S SHG S S S S
2D 3D 2D 3D
W/ Oil Hole
øDsh8
90° 90
øDch8
140°
140°
D
D
N N
L L
L L
Tap Size
øDc
øDc
Cat. No. Stock Cat. No. Stock
L L N L L N
K, G K G K, G K G
M5 4.3 7
MDW 043S2 D D 78 25 10
M5 4.3 7
MDW 043S2H D D 78 25 10
043S3 D D 83 30 15 043S3H D D 83 30 15
M6 5.1 8
MDW 051S2 D D 84 30 12
M6 5.1 8
MDW 051S2H D D 84 30 12
051S3 D D 90 36 18 051S3H D D 90 36 18
M8 6.8 10
MDW 068S2 D D 96 40 16
M8 6.8 10
MDW 068S2H D D 96 40 16
068S3 D D 104 48 24 068S3H D D 104 48 24
M10 8.5 12
MDW 085S2 D D 112 50 20
M10 8.5 12
MDW 085S2H D D 112 50 20
085S3 D D 122 60 30 085S3H D D 122 60 30
M12 10.3 14
MDW 103S2 D D 124 60 24
M12 10.3 14
MDW 103S2H D D 124 60 24
103S3 D D 138 72 36 103S3H D D 138 72 36
Grade: S □ K Type ACZ70 Grade: S □HK Type ACZ70S
S □ G Type KH03 S□HG Type KH03
Please indicate K or G in the when ordering. Please indicate K or G in the when ordering.
(Example: MDW043S2K) (Example: MDW043S2HK)
Use the same conditions as the K type for the SK type, Use the same conditions as the HK type for the SHK type,
and the G type for the SG type. and 70% of the cutting speed of the HGS type for the SHG type.
Non-standard sizes can be made to order. Please advise the required Non-standard sizes can be made to order. Please advise the required
J dimensions (total length, flute length, diameters etc.) dimensions (total length, flute length, diameters etc.)
Drilling
Solid
Special
Indexable
Reamer
Brazed
Others
J24
Super MultiDrills D / G / SK / SHK Type
■ Recommended Cutting Conditions (G Type) (vc: Cutting Speed m/min f: Feed Rate mm/rev)
Drill Diameter Cutting Grey Cast Iron
Aluminium Alloy
øDc (mm) Conditions FC250
vc 30 - 50 - 70 50 - 70 - 90
Up to ø3.0
f 0.12 - 0.15 - 0.18 0.20 - 0.25 - 0.30
vc 30 - 50 - 70 60 - 80 - 100
Up to ø5.0
f 0.14 - 0.17 - 0.20 0.20 - 0.28 - 0.35
Up to vc 40 - 60 - 80 70 - 90 - 110
ø10.0 f 0.16 - 0.20 - 0.24 0.25 - 0.32 - 0.40
Up to vc 50 - 70 - 90 80 - 100 - 120
ø20.0 f 0.18 - 0.22 - 0.26 0.25 - 0.35 - 0.45
Min. - Optimum - Max.
■ Recommended Cutting Conditions (SK Type) (vc: Cutting Speed m/min f: Feed Rate mm/rev)
Drill Diameter Cutting Soft Steel/General Steel Stainless Steel Grey Cast Iron Ductile Cast Iron
øDc (mm) Conditions (Up to 300HB) (Up to 200HB) FC250 FCD450
vc 30 - 50 - 60 10 - 25 - 40 40 - 50 - 70 35 - 45 - 60
Up to ø3.0
f 0.10 - 0.15 - 0.20 0.06 - 0.08 - 0.12 0.15 - 0.20 - 0.25 0.12 - 0.15 - 0.20
vc 40 - 60 - 80 15 - 30 - 55 40 - 50 - 70 40 - 50 - 60
Up to ø5.0
f 0.15 - 0.20 - 0.25 0.08 - 0.10 - 0.15 0.15 - 0.20 - 0.30 0.15 - 0.20 - 0.25
Up to vc 50 - 80 - 110 15 - 40 - 60 50 - 60 - 80 50 - 60 - 70
ø10.0
Up to
f
vc
0.20 - 0.25 - 0.35
60 - 80 - 120
0.10 - 0.15 - 0.20
20 - 40 - 60
0.20 - 0.30 - 0.35
60 - 80 - 100
0.20 - 0.25 - 0.35
50 - 60 - 80 J
ø16.0 f 0.25 - 0.30 - 0.35 0.10 - 0.15 - 0.20 0.25 - 0.30 - 0.35 0.25 - 0.30 - 0.35
Drilling
Up to vc 60 - 90 - 120 20 - 40 - 60 60 - 80 - 100 50 - 60 - 80
ø25.0 f 0.25 - 0.30 - 0.40 0.10 - 0.15 - 0.20 0.25 - 0.30 - 0.35 0.25 - 0.30 - 0.35
Min. - Optimum - Max.
Solid
Special
■ Recommended Cutting Conditions (SHK Type) (vc: Cutting Speed m/min f: Feed Rate mm/rev)
Indexable
Drill Diameter Cutting Soft Steel/General Steel Stainless Steel Grey Cast Iron Ductile Cast Iron
øDc (mm) Conditions (Up to 300HB) (Up to 200HB) FC250 FCD450 Reamer
vc 30 - 60 - 90 30 - 40 - 50 50 - 70 - 90 40 - 50 - 80 Brazed
Up to ø3.0
f 0.10 - 0.15 - 0.20 0.06 - 0.08 - 0.12 0.15 - 0.20 - 0.25 0.12 - 0.15 - 0.20
vc 50 - 70 - 100 30 - 40 - 60 50 - 70 - 90 40 - 50 - 80 Others
Up to ø5.0
f 0.15 - 0.20 - 0.25 0.08 - 0.10 - 0.15 0.15 - 0.20 - 0.30 0.15 - 0.20 - 0.25
vc 70 - 90 - 120 40 - 50 - 80 60 - 80 - 100 50 - 60 - 90
Up to ø10.0
f 0.20 - 0.25 - 0.35 0.10 - 0.15 - 0.20 0.20 - 0.30 - 0.35 0.20 - 0.25 - 0.35
vc 80 - 100 - 140 50 - 60 - 80 70 - 90 - 120 60 - 70 - 100
Up to ø16.0
f 0.25 - 0.30 - 0.35 0.10 - 0.15 - 0.20 0.25 - 0.30 - 0.35 0.25 - 0.30 - 0.35
vc 80 - 100 - 150 50 - 60 - 80 70 - 90 - 120 60 - 70 - 100
Up to ø25.0
f 0.25 - 0.30 - 0.40 0.10 - 0.15 - 0.20 0.25 - 0.30 - 0.35 0.25 - 0.30 - 0.35
Min. - Optimum - Max.
J25
Flat MULTIDRILL
MDF Type
■ General Features
The flat multidrill MDF type is a solid carbide drill that can be used
for various purposes including high-efficiency spot facing and drilling
in inclined surfaces and curved surfaces.
180°
■ Characteristics and Applications
● Applicable to various types of drilling thanks to a point angle of 180°
Applicable to high-efficiency spot facing, drilling in non-horizontal surfaces such as inclined
and cylindrical surfaces, and interrupted drilling. Also reduces burrs at the hole exit. Improves drilling stability
by ensuring web thickness
●Improves machining stability
Achieves high rigidity by employing RS THINNING, which ensures thick web at the bottom.
●Excellent chip evacuation
Achieves excellent chip evacuation thanks to the wide chip pocket
and a high-quality rake face shape.
● Excellent cutting edge strength
Achieves excellent cutting edge strength through optimized cutting edge design.
Reduces exit burrs by half compared Burr height :0.18mm Burr height:0.44mm
with general-purpose drills
Burrs at Hole Exit Flat MULTIDRILL MDF Type Conv. general-purpose drill
■ Application
Solid
Special High-efficiency spot facing Drilling in non-horizontal surface Interrupted drilling Cross drilling Pre-tap hole drilling in thin sheets
(inclined Surface, cylindrical surface, etc.)
Indexable
MDF Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite
External Coolant Supply (MDF Type) Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy
G G G S S
steels
S
Iron Cast Iron Alloy
S S
alloy CFRP
2D
● MDF Type
øDc h8
øDs h6
øDc h8
øDs h6
180°
180°
● Diameter ø2.0 to ø7.0mm ● Diameter ø7.1 to ø12.0mm
Diameter Shank Dimensions Diameter Shank Dimensions
øDc øDs Cat. No. Stock (mm) øDc øDs Cat. No. Stock (mm)
(mm) (mm) (mm) (mm)
L L L L
2.0 MDF 0200S2D D 8.0 7.1 MDF 0710S2D D 28.4
2.1 0210S2D D 8.4 7.2 0720S2D D 28.8
2.2 4 0220S2D D 50 8.8 7.3 8 0730S2D D 70 29.2
2.3 0230S2D D 9.2 7.4 0740S2D D 29.6
2.4 0240S2D D 9.6 7.5 0750S2D D 30.0
2.5 MDF 0250S2D D 10.0 7.6 MDF 0760S2D D 30.4
2.6 0260S2D D 10.4 7.7 0770S2D D 30.8
2.7 4 0270S2D D 50 10.8 7.8 8 0780S2D D 70 31.2
2.8 0280S2D D 11.2 7.9 0790S2D D 31.6
2.9 0290S2D D 11.6 8.0 0800S2D D 32.0
3.0 MDF 0300S2D D 12.0 8.1 MDF 0810S2D D 32.4
3.1 0310S2D D 12.4 8.2 0820S2D D 32.8
3.2 0320S2D D 12.8 8.3 10 0830S2D D 80 33.2
6 50
3.3 0330S2D D 13.2 8.4 0840S2D D 33.6
3.4 0340S2D D 13.6 8.5 0850S2D D 34.0
3.5 0350S2D D 14.0 8.6 MDF 0860S2D D 34.4
3.6 MDF 0360S2D D 14.4 8.7 0870S2D D 34.8
3.7 0370S2D D 14.8 8.8 10 0880S2D D 80 35.2
3.8 6 0380S2D D 50 15.2 8.9 0890S2D D 35.6
3.9 0390S2D D 15.6 9.0 0900S2D D 36.0
4.0 0400S2D D 16.0 9.1 MDF 0910S2D D 36.4
4.1 MDF 0410S2D D 16.4 9.2 0920S2D D 36.8
4.2 0420S2D D 16.8 9.3 10 0930S2D D 80 37.2
4.3 6 0430S2D D 60 17.2 9.4 0940S2D D 37.6
4.4 0440S2D D 17.6 9.5 0950S2D D 38.0
4.5 0450S2D D 18.0 9.6 MDF 0960S2D D 38.4
4.6 MDF 0460S2D D 18.4 9.7 0970S2D D 38.8
4.7
4.8
4.9
6
0470S2D
0480S2D
0490S2D
D
D
D
60
18.8
19.2
19.6
9.8
9.9
10.0
10 0980S2D
0990S2D
1000S2D
D
D
D
80 39.2
39.6
40.0
J
Drilling
5.0 0500S2D D 20.0 10.1 MDF 1010S2D D 40.4
5.1 MDF 0510S2D D 20.4 10.2 1020S2D D 40.8
5.2 0520S2D D 20.8 10.3 12 1030S2D D 90 41.2
5.3 6 0530S2D D 60 21.2 10.4 1040S2D D 41.6
5.4 0540S2D D 21.6 10.5 1050S2D D 42.0 Solid
5.5 0550S2D D 22.0 10.6 MDF 1060S2D D 42.4
Special
5.6 MDF 0560S2D D 22.4 10.7 1070S2D D 42.8
5.7 0570S2D D 22.8 10.8 12 1080S2D D 90 43.2 Indexable
5.8 6 0580S2D D 60 23.2 10.9 1090S2D D 43.6
5.9 0590S2D D 23.6 11.0 1100S2D D 44.0 Reamer
6.0 0600S2D D 24.0 11.1 MDF 1110S2D D 44.4
Brazed
6.1 MDF 0610S2D D 24.4 11.2 1120S2D D 44.8
6.2 0620S2D D 24.8 11.3 12 1130S2D D 90 45.2 Others
6.3 8 0630S2D D 70 25.2 11.4 1140S2D D 45.6
6.4 0640S2D D 25.6 11.5 1150S2D D 46.0
6.5 0650S2D D 26.0 11.6 MDF 1160S2D D 46.4
6.6 MDF 0660S2D D 26.4 11.7 1170S2D D 46.8
6.7 0670S2D D 26.8 11.8 12 1180S2D D 90 47.2
6.8 8 0680S2D D 70 27.2 11.9 1190S2D D 47.6
6.9 0690S2D D 27.6 12.0 1200S2D D 48.0
7.0 0700S2D D 28.0 Grade: ACF75
J27
Super MultiDrills
NHGS Type
3D 5D 10D
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite W/ Oil Hole
Internal Coolant Supply (NHGS Type) Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy alloy CFRP
S S G G
J n Application Examples
5.4 0540NHGS D
5.5 0550NHGS D D D
High Feed Drilling of Aluminium Alloy 5.6 MDW 0560NHGS D
5.7 0570NHGS D
Drilling
D Automotive Component using SP-NHGS Type 5.8 6.0 0580NHGS 82 30 D 100 48 136 84
Automotive Component ol life 5.9 0590NHGS D D
2.2x to
ADC12
ff ic ie nt and 6.0 0600NHGS D D D
re e
Solid 4x mo 0 10 20 (Ten thousand holes)
6.1 MDW 0610NHGS D D
6.2 0620NHGS D
Special 6.3 7.0 0630NHGS 88 32.5 D 109 52 151 91
SP-NHGS Type
Indexable Company D (Uncoated) ←f =0.25mm/rev
6.4 0640NHGS D
6.5 0650NHGS D D D
Reamer · Drill · Cutting Conditions · Machine 6.6 MDW 0660NHGS D
ø5.5 x ø9.0 x 120L
ø5.5mm
vc=170m/min (n=9838min-1)
f=1.0mm/rev (vf=9838mm/min)
Vertical Machining Centre
(BT30)
6.7 0670NHGS D D D
Brazed 6.8 7.0 0680NHGS D 88 35 D 109 56 D 151 98
Flute Length 60mm H=19mm (Through)
Others
Water Soluble Coolant (4MPa) 6.9 0690NHGS D
7.0 0700NHGS D D D
Deep Hole Drilling of Aluminium Alloy
7.1 MDW 0710NHGS D
D Battery Component using SP-NHGS Type 7.2 0720NHGS D D
Battery Component
7.3
8.0
0730NHGS
94 37.5
D 118 60 166 105
d cy
ient an ing accura Hole bottom
7.35 0735NHGS D D
A6061-T6
re effic n
9x mo oved positio
positioning
accuracy (ømm) 7.4 0740NHGS D D
impr
0 0.50 1.00 7.5 0750NHGS D D D
7.6 MDW 0760NHGS D
SP-NHGS Type Non Step-Feed
7.7 0770NHGS D
Company E
(Powdered HSS)
3 min/hole Step-Feed
7.8 8.0 0780NHGS D 94 40 D 118 64 D 166 112
· Drill · Cutting Conditions · Machine
7.9 0790NHGS D
ø4.0 x 155 x 200L vc=60m/min (n=4775min-1) Vertical Machining Centre 8.0 0800NHGS D D D
ø4.0mm f=0.2mm/rev (vf=955mm/min) (BT40) Grade: DL1300
Flute Length 150mm H=146mm (Blind Hole)
Water Soluble Coolant (4MPa)
J28
Super MultiDrills
NHGS Type
3D 5D 10D
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite W/ Oil Hole
Internal Coolant Supply (NHGS Type) Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy alloy CFRP
S S G G
-0.010
øDc -0.020
0
øDs h6
øDs h6
135°
135°
L L
L L
J
10.6 MDW 1060NHGS D D 15.6 MDW 1560NHGS
10.7 1070NHGS 15.7 1570NHGS
10.8 11.0 1080NHGS 116 55 149 88 215 154 15.8 16.0 1580NHGS 146 80 194 128 290 224
10.9 1090NHGS 15.9 1590NHGS
Drilling
11.0 1100NHGS D D D 16.0 1600NHGS D D
11.08 MDW 1108NHGS D D Grade: DL1300
11.1 1110NHGS D D Please indicate 3, 5 or 10 in the when ordering.
11.2
12.0
1120NHGS D 122 57.5 D 158 92 230 161 (Example: MDW0850NHGS10) Solid
11.3 1130NHGS
11.4 1140NHGS D D Special
11.5 1150NHGS D D D
11.6 MDW 1160NHGS n Recommended Cutting Conditions (vc: Cutting Speed (m/min) f: Feed Rate (mm/rev)) Indexable
11.7 1170NHGS Drill Diameter Cutting Aluminium Casting/ Wrought Reamer
11.8 12.0 1180NHGS 122 60 158 96 230 168 øDc (mm) Conditions Die Cast Aluminium Aluminium Alloy
11.9 1190NHGS Brazed
vc 80 - 140 - 200 80 - 120 - 200
12.0 1200NHGS D D D Up to ø6.0
f 0.2 - 0.4 - 0.6 0.2 - 0.3 - 0.4 Others
12.1 MDW 1210NHGS D D vc 100 - 180 - 250 100 - 150 - 250
12.2 1220NHGS Up to ø10.0
12.3 13.0 1230NHGS D 128 62.5 D 167 100 245 175 f 0.4 - 0.6 - 0.8 0.2 - 0.35 - 0.5
12.4 1240NHGS vc 120 - 200 - 250 120 - 180 - 250
Up to ø16.0
12.5 1250NHGS D D D f 0.4 - 0.7 - 1.0 0.3 - 0.45 - 0.6
12.6 MDW 1260NHGS Min. - Optimum - Max.
12.7 1270NHGS
12.8 1280NHGS
13.0 128 65 167 104 245 182
12.9 1290NHGS
12.96 1296NHGS D D
13.0 1300NHGS D D D
J29
Drill for Heat-Resistant Alloys
SGS Type
n General Features
SGS type drills for heat-resistant alloys employ a sharp cutting
edge to reduce heat during drilling (reduced cutting resistance)
and provide stable and long tool life.
n Characteristics · Applications
DStable and long tool life
· Combination of optimised cutting edge design and special grade
significantly reduces wear.
· Minute honing (edge treatment) amount and special thinning shape
reduce cutting resistance. This reduces cutting edge breakage.
· Perfect for drilling Ni-based heat resistant alloys (Inconel/Waspaloy/
Hastelloy).
n Series
Diameter
Type Range (mm) Hole Depth ( /D)
L
n Performance
Low Resistance [Reduced Load On Cutting Edge] Long Life [No Fracturing or Breakage]
2,000
1,800 Company
Tool SGS Type Company A's Drill
1,600 B's Drill
Thrust Force (N)
1,400
Output Able To Continue
1,200
After 50 Breakage After 30 Holes Breakage After
1,000 Holes 5 Holes
800
J
600
400 SGS Type Company Company
200
A's Drill B's Drill Photo
0
8 12 16 20 24 8 12 16 20 24 8 12 16 20 24
Drilling
Time [s]
SGS Type
SGS Type Able to
continue
Conventional Grade Wear
(MD Type)
Conventional Grade 0 20 40 60 80 100
(MD Type)
No. of Holes
Tool: MDW0600SGS3
Work Material: Inconel718 (Aeronautic Components)
Cutting Conditions: vc=10m/min f=0.06mm/rev H=3mm (Through)
External Coolant
J30
Drill for Heat-Resistant Alloys
SGS Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite
External Coolant Supply (SGS Type) Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy
S G
steels Iron Cast Iron Alloy alloy CFRP
3D
● SGS Type
øDs h6
øDc h8
GS3
135°
L
L
D Diameter ø3.0 to ø12.0mm n Recommended Cutting Conditions (vc: Cutting Speed m/min f: Feed Rate mm/rev)
Drill Diameter Cutting Ti Alloy Heat-Resistant Alloy
Diameter Shank Dimensions
(mm) øDc (mm) Conditions Ti Inconel
øDc øDs Cat. No. Stock
(mm) (mm) vc 10 - 20 - 30 10 - 10 - 30
L L Up to ø6.0
f 0.05 - 0.08 - 0.10 0.05 - 0.08 - 0.10
3.0 3.0 MDW 0300SGS3 D 49 17.5
vc 10 - 20 - 30 10 - 15 - 30
3.5 MDW 0350SGS3 D 20.0 Up to ø10.0
4.0 60 f 0.07 - 0.10 - 0.12 0.07 - 0.10 - 0.12
4.0 0400SGS3 D 22.5
4.5 MDW 0450SGS3 D 25.0 vc 10 - 20 - 30 15 - 20 - 30
5.0 76 Up to ø12.0
5.0 0500SGS3 D 27.5 f 0.07 - 0.10 - 0.12 0.07 - 0.10 - 0.12
5.5 MDW 0550SGS3 D 27.5 Min. - Optimum - Max.
6.0 81
6.0 0600SGS3 D 30.0
6.5 MDW 0650SGS3 D 32.5
7.0 83
7.0 0700SGS3 D 35.0
7.5 MDW 0750SGS3 D 37.5
8.0 90
8.0 0800SGS3 D 40.0
8.5 MDW 0850SGS3 D 42.5
9.0 98
9.0 0900SGS3 D 45.0
9.5 MDW 0950SGS3 D 47.5
10.0 105
10.0 1000SGS3 D 50.0
10.5 MDW 1050SGS3 D 52.5
11.0 114
11.0 1100SGS3 D 55.0
11.5
12.0
MDW 1150SGS3 D
121
57.5
12.0 1200SGS3 D 60.0
J
Drilling
Solid
Special
Indexable
Reamer
Brazed
Others
J31
Super MultiDrills
WGS Type
n General Features
Super MultiDrill WGS type features a tuned J flute that improves chip
size when machining thin sheets. Sharp edge minimises hardening from
drilling.
Special double margin design gives stable drilling precision.
n Characteristics · Applications
Super MultiDrill WGS type features J flute (groove shape) specially adjusted for thin sheets.
Employing a double margin ensures stable drilling precision.
Special Double Margins
Special Cutting
Edge Design
Optimised Groove
Shape
n Applications
J
n Performance
Drilling
0.03
0.02
0.01
0.00
3 100 200 300 400 500 600 700 800 900 1,000 1,100
Conventional Single-Margin Drill WGS Type Double-Margin Drill Conventional Grade WGS Type
Work Material: S50C Work Material: SUJ2
Cutting Conditions: vc=80m/min f=0.25mm/rev Cutting Conditions: vc=80m/min f=0.25mm/rev
H =16mm H =13mm
J32
Super MultiDrills
WGS Type
External Coolant Supply (WGS Type) 2D
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite
Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy alloy CFRP
S G G S S S S
øDc (h8)
øDs h6
135°
L
L
J
Up to ø10.0
f 0.20 - 0.25 - 0.35 0.10 - 0.15 - 0.20 0.20 - 0.30 - 0.35 0.20 - 0.25 - 0.35
vc 60 - 100 - 140 20 - 40 - 60 60 - 80 - 100 50 - 60 - 80
Up to ø16.0
f 0.25 - 0.30 - 0.35 0.10 - 0.15 - 0.20 0.25 - 0.30 - 0.35 0.25 - 0.30 - 0.35
Drilling
* Recommended cutting conditions are affected by machine rigidity, work clamps, and other factors, and must therefore be adjusted to suit the environment in question. Min. - Optimum - Max.
* If hardening from drilling occurs, we recommend that the lower speed indicated in the recommended cutting conditions is selected.
J33
Super MultiDrills
n Characteristics
D Deep hole drilling
· New groove shape (J flute) with improved chip control stability when drilling deep holes
· Drill to depths 20x drill diameter at high efficiency of vf=1,000mm/min (ø5 equivalent to S48C)
· The application of a special thinning shape (RX thinning) reduces cutting resistance during high efficiency drilling.
D Long tool life
· Special DEX coating provides long tool life with a wide variety of work materials.
· Improved chip evacuation makes it possible to reduce spindle load fluctuation, ensuring stable, long tool life.
D Environmentally-friendly
· Compatible with the MQL (Minimum Quantity Lubrication) system.
· Compatible with dual-fluid mist (simultaneous spray of oil and water)
n Series
Diameter
Application Series Range (mm) Hole Depth ( /D)
L
Remarks
Deep Hole
MDW□□□□XHGS20 Type ø2.5 to 12.0 Up to 20 64 items in stock
Drilling
MDW□□□□XHGS25 Type ø2.5 to 10.0 Up to 25 16 items in stock
J Guide Hole
Drilling
MDW □□□□ PHT Type ø2.5 to 16.0 Up to 2 72 items in stock
Drilling
n Application Examples
D Automotive Component (Equivalent to S380) D Automotive Component (Equivalent to S43C)
Solid
Tool : ø5.0 x 115mm (PHT type) ø5.0 x 170mm (XHGS type) Tool : ø6.0 x 170mm (PHT type) ø6.0 x 230mm (XHGS type)
Special Equipment : Horizontal single-axis NC machine Equipment : Horizontal single-axis NC machine
Coolant Supply : MQL (Air pressure 0.5MPa, Volume approx. 4cc/h) Coolant Supply : MQL (Air pressure 0.5MPa, Volume approx. 40cc/h)
Indexable
Cutting Conditions : vc=80m/min f=0.28mm/rev H=85mm/Holes (3 Per Unit) Cutting Conditions : vc=80m/min f=0.18mm/rev H=110mm/Holes (4 Per Unit)
Reamer Tool Life : 500 Units (113m/reg) Tool Life : 150 Units (113m/reg)
Brazed
D Automotive Component (Equivalent to FCD700) D Machine Component (Equivalent to S45C)
Others
Tool : ø5.0 x 105mm (PHT type) ø5.0 x 155mm (XHGS type) Tool : ø6.0 x 90mm (PHT type) ø6.0 x 145mm (XHGS type)
Equipment : Horizontal single-axis NC machine Equipment : Horizontal single-axis NC machine
Coolant Supply : MQL (Air pressure 0.4MPa, Volume approx. 4cc/h) Coolant Supply : MQL (Air pressure 0.5MPa, Volume approx. 60cc/h)
Cutting Conditions : vc=50m/min f=0.18mm/rev H=60mm/Holes (5 Per Unit) Cutting Conditions : vc=80m/min f=0.20mm/rev H=62mm/Holes (3 Per Unit)
Tool Life : 400 Units (120m/reg) Tool Life : 550 Units (104m/reg)
J34
Super MultiDrills
(2) Feed the deep hole drill XHGS type through the guide hole at low rotation speed
D Rotation Speed : 500min-1
D Feed Rate : 1,000 to 2,000mm/min
(3) Increase rotation speed until the set cutting speed is reached, and start normal drilling operation
(4) After drilling, rotation speed is reduced and the drill is retracted from the work material
D Rotation Speed : 500min-1 Feed Rate : 1,000 to 2,000mm/min
Drilling
Spot facing using an endmill or flat multidrill MDF type (see page J26)
○
Solid
× Concave endmills cannot be used
Special
◦When the deep hole drill exits through an angled surface, decrease the feed rate to f=0.05mm/rev just before drilling through. Indexable
Reamer
Brazed
n Coolant
Others
(1) Internal coolant supply
D Use JIS A1 class 1 oil or equivalent (emulsion).
D Pump pressure Steel: 1.5 to 2.0MPa (Cooling effect increases at higher pressures, affecting chips/wear)
Cast iron & aluminium alloy: 4.0 to 6.0MPa (Priority on cooling)
(2) Internal MQL
D Air pressure : 0.5MPa or higher
D Discharge volume : It is recommended to set the maximum discharge volume possible on the machine.
* Consult the manufacturer before using with aluminium alloy.
(3) Internal dual-liquid mist
D Air pressure : 0.5MPa or higher
D Discharge volume : It is recommended to use the optimum value of the machine when drilling.
J35
Super MultiDrills
øDs h6
øDc e8
øDc h8
øDs h6
140˚
150˚
L
L
L
L
J 5.2
5.3
0520PHT D
0530PHT D 27.5
0520XHGS
0530XHGS
D
146 94 D 162 110 D 192 140
D
217 165 245 193
5.4 0540PHT D 0540XHGS D D
Drilling
J36
Super MultiDrills
Please indicate 12, 15, 20, 25 or 30 in the when ordering. (Example: MDW 0710XHGS30)
PHT Type ACX20
Greyed items: Inquire about production. J
Drilling
■ Made to Order Items: Inquire about production of drills in tool diameters and lengths not listed above or not in stock.
D Length: Can be made in lengths up to 400 mm (Some lengths are not possible due to drill diameter )
D Diameter: ø2.5 to ø20 mm Solid
D Work material: Standard stocked items may be used for general steel and alloy steel but we recommend and provide optimized tools designed for the material.
Special
■ Recommended Cutting Conditions (vc: Cutting Speed m/min f: Feed Rate mm/rev) Indexable
Drill Diameter Cutting Soft Steel General Steel Alloy Steel Hardened Steel Cast Iron Reamer
øDc (mm) Conditions (Up to 200HB) (Up to 250HB) (Up to 300HB) (Up to 40HRc) FC·FCD
Brazed
vc 50 - 60 - 80 60 - 80 - 100 40 - 55 - 70 30 - 40 - 50 40 - 55 - 70
Up to ø3.0 Others
f 0.12 - 0.15 - 0.20 0.12 - 0.15 - 0.20 0.10 - 0.13 - 0.16 0.06 - 0.08 - 0.12 0.15 - 0.18 - 0.23
vc 50 - 60 - 80 60 - 80 - 100 50 - 60 - 70 30 - 45 - 55 50 - 60 - 70
Up to ø5.0
f 0.15 - 0.20 - 0.25 0.15 - 0.23 - 0.30 0.12 - 0.15 - 0.20 0.08 - 0.10 - 0.14 0.17 - 0.25 - 0.35
vc 50 - 70 - 90 60 - 80 - 110 50 - 65 - 80 30 - 50 - 60 50 - 65 - 80
Up to ø10.0
f 0.20 - 0.25 - 0.30 0.20 - 0.25 - 0.32 0.15 - 0.20 - 0.25 0.10 - 0.15 - 0.20 0.25 - 0.28 - 0.35
vc 60 - 80 - 100 60 - 90 - 120 50 - 65 - 80 40 - 55 - 70 50 - 65 - 80
Up to ø16.0
f 0.25 - 0.30 - 0.35 0.25 - 0.30 - 0.35 0.15 - 0.23 - 0.27 0.12 - 0.15 - 0.23 0.25 - 0.30 - 0.35
Note: Use lower speed when using MQL coolant, and higher speed when using internal coolant or dual-liquid mist. Min. - Optimum - Max.
J37
Micro Long Drills
J Up to 1.5
f
vc
f
0.01 - 0.02 - 0.03 0.01 - 0.02 - 0.03 0.01 - 0.02 - 0.03 0.01 - 0.02 - 0.03 0.02 - 0.03 - 0.04 0.03 - 0.04 - 0.06 0.005 - 0.01 - 0.02
40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 - 30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
0.04 - 0.08 - 0.12 0.04 - 0.08 - 0.12 0.04 - 0.08 - 0.12 0.02 - 0.05 - 0.10 0.04 - 0.08 - 0.12 0.05 - 0.10 - 0.15 0.01 - 0.03 - 0.05
Drilling
vc 40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 - 30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
Up to 2.0
f 0.06 - 0.08 - 0.12 0.06 - 0.08 - 0.12 0.06 - 0.08 - 0.12 0.04 - 0.06 - 0.10 0.06 - 0.08 - 0.12 0.08 - 0.12 - 0.15 0.01 - 0.03 - 0.05
Min. - Optimum - Max.
MLDH-L12 Type/MLDH-L20 Type/MLDH-L30 Type
Solid
Drill Diameter Cutting Soft Steel General Steel Alloy Steel Stainless Steel Cast Iron Heat-resistant
Aluminium Alloy
Special øDc (mm) Conditions Up to 200HB Up to 250HB Up to 300HB Up to 200HB FC/FCD steels
vc 40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 - 30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
Indexable Up to 1.0
f 0.01 - 0.02 - 0.03 0.01 - 0.02 - 0.03 0.01 - 0.02 - 0.03 0.01 - 0.02 - 0.03 0.02 - 0.03 - 0.04 0.03 - 0.04 - 0.06 0.005 - 0.01 - 0.02
Reamer vc 40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 - 30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
Up to 1.5
Brazed f 0.03 - 0.05 - 0.07 0.03 - 0.05 - 0.07 0.03 - 0.05 - 0.07 0.02 - 0.04 - 0.07 0.04 - 0.07 - 0.10 0.05 - 0.08 - 0.12 0.01 - 0.02 - 0.03
vc 40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 - 30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
Others Up to 2.0
f 0.04 - 0.06 - 0.08 0.04 - 0.06 - 0.08 0.04 - 0.06 - 0.08 0.04 - 0.06 - 0.08 0.04 - 0.07 - 0.10 0.05 - 0.08 - 0.12 0.01 - 0.02 - 0.03
Min. - Optimum - Max.
n Application Examples
D Automotive Component Mould (Equivalent to SUS416) D Tooling Component (Equivalent to SKD11)
Tool : MLDH1400L20 (Guide : MLDH1400P) Tool : MLDH1900L20 (Guide : MLDH1900P)
Equipment : Vertical Machining Centre (HSKA63) Equipment : Vertical Machining Centre (HSKA63)
Coolant Supply : Internal Coolant (Emulsion Type, Pump Pressure : 4MPa) Coolant Supply : Internal Coolant (Emulsion Type, Pump Pressure : 4MPa)
Cutting Conditions : vc=60m/min f=0.03mm/rev H=21mm Cutting Conditions : vc=60m/min f=0.10mm/rev H=27mm
Tool Life : 600 Units (11.4m/reg) Tool Life : 600 Units (18m/reg)
J38
Micro Long Drills
ø3.0 -0.010
øDc-0.010
0
0
135°
J_MLDH-CAD.eps
L Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite
Internal Coolant Supply
L (MLDH-P Type / MLDH-L Type) Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy alloy CFRP
G G S S G G G S
ø3.0 -0.010
ø3.0 -0.010
øDc-0.010
+0.010
0
MLDH-L
0
135°
øDc 0
145°
L L
L L
ø3.0 -0.010
+0.010
MLDH-P
0
øDc 0
145°
L
D MLDH-P Type/MLDH-L Type Dimensions and Stock Availability L
Dedicated Guide Hole MLDH-P Type Micro Long Drill MLDH-L Type
Diameter Hole Depth: 5D Hole Depth: 12D Hole Depth: 20D Hole Depth: 30D
Dimensions
øDc
Cat. No. Stock (mm) Cat. No. Stock Dimensions (mm) Stock Dimensions (mm) Stock Dimensions (mm) Stock Dimensions (mm)
(mm)
L L 5, 12, 20, 30 5 L L 12 L L 20 L L 30 L L
0.80 MLDH 0800P D MLDH 0800L D 8 D D D
3.2 19
0.81 0810P D 0810L D D D D
28
0.82 0820P D 45 0820L D 50 D 55 14 D 60 D 70
3.3 9
0.83 0830P D 0830L D D D 20 D
0.84 0840P D 3.4 0840L D D D D 29
0.85 MLDH 0850P D MLDH 0850L D D 14 D 60 20 D
3.4 29
0.86 0860P D 0860L D D D D
0.87 0870P D 45 0870L D 50 9 D 55 D D 70
3.5 15 65 21
0.88 0880P D 0880L D D D D 30
0.89 0890P D 3.6 0890L D D D D
0.90 MLDH 0900P D MLDH 0900L D 9 D D D
3.6 55 15
0.91 0910P D 0910L D D D D 31
22
0.92 0920P D 45 0920L D 50 D D 65 D 75
3.7 10
0.93 0930P D 0930L D D 60 16 D D
32
0.94 0940P D 3.8 0940L D D D 23 D
0.95 MLDH 0950P D MLDH 0950L D D D D 32
3.8
0.96 0960P D 0960L D D 16 D 23 D
0.97 0970P D 45 0970L D 50 10 D 60 D 65 D 75 33
3.9
0.98 0980P D 0980L D D D D
17 24
0.99 0990P D 4.0 0990L D D D D 34
1.00 MLDH 1000P D 4.0 MLDH 1000L D 50 10 D 17 D 24 D 75 34
J
65
1.05 1050P D 4.2 1050L D D 18 D 25 D 36
1.10 1100P D 45 4.4 1100L D D 60 19 D 26 D 80 37
55 12
1.15 1150P D 4.6 1150L D D D 70 28 D 39
20
Drilling
1.20 1200P D 4.8 1200L D D D 29 D 85 41
1.25 MLDH 1250P D 5.0 MLDH 1250L D D 21 D 70 30 D 43
85
1.30 1300P D 5.2 1300L D D 22 D 31 D 44
14
1.35 1350P D 45 5.4 1350L D 55 D 65 23 D 32 D 46
75 Solid
1.40 1400P D 5.6 1400L D D 24 D 34 D 90 48
1.45 1450P D 5.8 1450L D 16 D 25 D 35 D 49
Special
1.50 MLDH 1500P D 6.0 MLDH 1500L D D D 75 36 D 90 51
65 26
1.55 1550P D 45 6.2 1550L D 55 16 D D 37 D 53 Indexable
1.60 1600P D 6.4 1600L D D 27 D 38 D 95 54
80 Reamer
1.65 1650P D 6.6 1650L D D 70 28 D 40 D 56
50 60 18
1.70 1700P D 6.8 1700L D D 29 D 41 D 100 58 Brazed
1.75 MLDH 1750P D 7.0 MLDH 1750L D D 30 D 42 D 60
18 100
1.80 1800P D 7.2 1800L D D 70 D 43 D 61 Others
31
1.85 1850P D 50 7.4 1850L D 60 D D 85 44 D 63
1.90 1900P D 7.6 1900L D 20 D 32 D 46 D 103 65
75
1.95 1950P D 7.8 1950L D D 33 D 47 D 66
2.00 MLDH 2000P D 50 8.0 MLDH 2000L D 60 20 D 75 34 D 90 48 D 103 68
Grade: ACV70
Please indicate 5, 12, 20 or 30 in the when ordering.
(Example: MLDH 1000L20)
■ Made to Order Items: Inquire about production of drills in tool diameters and lengths not listed above or not in stock.
D Length: Can be made in lengths up to 400 mm
D Diameter: ø2.5 to ø20 mm
D Work material: Standard stocked items may be used for general steel and alloy steel but we recommend and provide optimized tools designed for the material.
J39
Micro MultiDrills MINI-MultiDrill
MDUS Type/MDSS Type Very Small Diameter Dril s for Very Small Hole Dril ing & Telecom, Electronic Component, and Nozzle Applications
n Solid Carbide MINI MULTIDRILLS MDSS Type ø0.20-ø1.00mm 12,000 More than 10,000 holes
J ●Exclusive cutting edges are available for various work materials including non-metals, ceramics, and resins.
●Customized designs are also available for the improvement of efficiency, such as through the integration of processes by using a stepped drill.
●Various drill diameters (from ø0.02) and LxDs are available to order.
Drilling
Special
Indexable
For Ceramics and Non-metals
0.7mm
Reamer
Brazed
0.5mm
Others
ø0.15mm
■ Application Examples
0.4mm
ø0.075mm
After 1 holes After 100 holes
J40
Micro MultiDrills MINI-MultiDrill
øDc -0.009
øDc -0.009
øDc -0.003
ø3.0h6
Helix Angle: 30°
ø3.0 h6
ø3.0 h3
30°
30°
0
0
0
140°
120°
140°
ø1.0
30°
L C L C L C
38 38 38
Drilling
0.31 0031 0.85 0085
0.32 0032 ● 3 0.86 0086 ●
0.33 0033 ● 0.87 0087 ●
0.34 0034 ● 0.88 0088 ●
1
0.35 MDSS 0035 ● 0.89 0089 ● Solid
0.36 0036 ● 0.90 MDSS 0090 ●
0.37 0037 ● 4 0.91 0091 ● Special
0.38 0038 ● 0.92 0092 ●
0.39 0039 ● 0.93 0093 ● Indexable
0.40 MDSS 0040 ● 0.94 0094 ●
11 22
0.41 0041 ● 0.95 0095 ● Reamer
0.42 0042 ● 28 3 0.96 0096 ●
Brazed
0.43 0043 ● 0.97 0097 ●
0.44 0044 ● 0.98 0098 ● Others
5
0.45 0045 ● 0.99 0099 ●
0.46 0046 ● 1.00 MDSS 0100 ● 12 21
0.47 0047 ●
0.48 0048 ●
0.49 0049 ●
n MDSS Recommended Cutting Conditions (Wet) (Inquire about cutting conditions for the MDUS type)
Work Alloy Steel, Pre-hardened Steel Die Steel, Tempered Steel Stainless Steel 1. The above conditions are recommended under wet
Cond SCM,NAK (30 to 40HRC) SUS conditions, using water-soluble coolant.
Dia. øDC Rotation Speed Feed Rate Step-feed Rotation Speed Feed Rate Step-feed Rotation Speed Feed Rate Step-feed 2. If machine noises and vibrations are present, please adjust
(mm) min-1 mm/min (mm) min-1 mm/min (mm) min-1 mm/min (mm) the cutting conditions accordingly.
3.If the machine cannot achieve the standard spindle speed,
ø0.2 26,500 50 21,200 40 10,600 20 please use the max. spindle speed available.
ø0.3 26,500 80 0.1D 21,200 60 0.1D 10,600 30 In this case, lower the feed rate by the same ratio.
ø0.4 25,900 100 19,900 80 9,500 40 0.1D
* Step feed is recommended for drilling of holes deeper than 3xD.
ø0.5 25,500 150 19,100 110 9,500 50
ø1.0 15,900 240 0.2D to 0.5D* 12,700 190 0.2D to 0.5D* 5,600 80
J41
SUMIDIA COAT Drills
SDC Type
n General Features
SUMIDIA Coated SDC type drills for Carbon Fibre Reinforced Plastic (CFRP)
employ Sumitomo Electric Hardmetal's proprietary multi-step point angle.
Combined with a diamond coating, this technology improves the
quality of machined surfaces and extends tool life.
n Series
Diameter Point Hole Depth
Type Range (mm) angle (L/D)
ø2.0 to ø4.0 90°
MDS□ □ □ □ □SDC3 Type Up to 3
ø4.851 to ø10.0 130°
n Characteristics · Applications
DExcellent drilled-hole quality
External Coolant Supply (SDC Type)
· Sharp cutting edge shape reduces delamination of
fibre layers and burrs.
3D
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite
Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy alloy CFRP
· Continuously changing point angle disperses load S G
placed on cutting edge and prevents breakage.
D Long tool life
· Use of high-strength diamond coating with excellent ● Diameter ø2.0 to ø4.0mm
adhesion delivers high quality and long tool life.
øDs h6
øDc h8
90°
n Performance L
L
Comparison of Machined Surface Finish
øDs h6
øDc h8
130°
SDC Type Company A's Drill Company B's Drill Company C's Drill
L
Entrance L
Exit
J
Dry Dimensions
øDc øDs Cat. No.
Stock (mm)
(mm) (mm)
Tool Life Comparison L L
2.0 MDS 02000SDC3 D 12.5
Drilling
SDC Type
CFRP Only
Competitor A's Diamond Coated Dril øDc Aluminium Alloys
(Dry Machining)
(mm) (Dry Machining)
Carbide Drill
0 100 200 300 400 500 600 vc 80 - 120 - 150 40 - 60 - 80
Hole Up to ø6.0
f 0.05 - 0.08 - 0.10 0.05 - 0.05 - 0.10
Tool: SUMIDIA Coated Drill ø6.375, ø6.35, ø6.5
Work Material: CFRP vc 80 - 100 - 120 40 - 60 - 80
Up to ø12.0
Cutting Conditions: n=6,000min-1 f=0.075mm/rev H=15mm (Through) f 0.05 - 0.08 - 0.10 0.05 - 0.05 - 0.10
Dry Min. - Optimum - Max.
J42
SUMIDIA Drills
øDs h8
øDs h8
øDc h8
120°
140°
L L
L L
Grade SUMIDIA P Steel M Stainless Steel Grade SUMIDIA P Steel M Stainless Steel
High Speed/Light N K Cast Iron N Non-Ferrous Metal High Speed/Light N K Cast Iron N Non-Ferrous Metal
Application General Purpose Application General Purpose
S Exotic Alloy H Hardened Steel S Exotic Alloy H Hardened Steel
Roughing Roughing
DA2200
DA2200
Cat. No. øDc(øDs) L L Cat. No. øDc(øDs) L L
DAL 0500H to 0600H ø5 ≤ Dc ≤ ø6 80 30 DDL 050V to 060V ø5 ≤ Dc ≤ ø6 80 30
0601H to 0700H ø6 < Dc ≤ ø7 90 35 061V to 070V ø6 < Dc ≤ ø7 90 35
0701H to 0800H ø7 < Dc ≤ ø8 90 35 071V to 080V ø7 < Dc ≤ ø8 90 35
0801H to 0900H ø8 < Dc ≤ ø9 100 40 081V to 090V ø8 < Dc ≤ ø9 100 40
0901H to 1000H ø9 < Dc ≤ ø10 100 40 091V to 100V ø9 < Dc ≤ ø10 100 40
1001H to 1100H ø10 < Dc ≤ ø11 110 50 101V to 110V ø10 < Dc ≤ ø11 110 50
1101H to 1200H ø11< Dc ≤ ø12 110 50 111V to 120V ø11< Dc ≤ ø12 110 50
Note: Ordering number for (ex.) ø6.05mm drill is DAL0605H. Note: Ordering number for (ex.) ø10.5mm drill is DDL105V.
J
DiameterøDc
Conditions
DAL Type DDL Type Depth Oil D Enough coolant to drilled hole.
(mm)
Up to vc 80 – 100 – 150 150 – 200 – 250
Drilling
ø8.0 f 0.05 – 0.1 – 0.15 0.1 – 0.15 – 0.25
L/D=Below 3 Emulsion
Up to vc 80 – 100 – 150 150 – 200 – 250
ø12.0 f 0.08 – 0.13 – 0.2 0.15 – 0.2 – 0.3
Min. - Optimum - Max.
Work Shape Work Material Cutting Conditions Results Work Shape Work Material Cutting Conditions Results Special
17%Si-Aℓ · Holes by carbide drill were ADC12 Indexable
out of specifications after
ø5.0+0.012
-0.150
ø6.8 +0.110
ADC10
+0.052
ø8 +0.102
J43
SEC-MultiDrills
SMD Type The Standard in Indexable Head Drills, the Ultimate in Low Cost Drilling
セット状態
Assembly
フロントからのビス止め
Front screw clamp design 放射状のセレーション締結に
より確実で強固なクランプを
Radial serration provides ■ Series
実現 and precise clamping
steady Heads Toolholder(L/D) Applications øDc range
Heads
MType(3D) ø12.0 to ø42.5
マルチ刃形+
MultiDrill design + 耐摩耗性と防錆に優れる
Specially treated body for
専用コーティング材質
Special coated carbide 特殊表面処理採用
high wear and rust resistance MTLType LType(5D)
General
ø12.0 to ø42.5
Steel
確実に切刃と切りくずを狙う油穴
Oil holes are directed at cutting lip DType(8D) ø13.5 to ø42.5
Toolholder
■ Characteristics
■ 特長
Indexable type drill with exchangeable drill head,
MType(3D) ø12.0 to ø30.5
独自の放射状セレーション締結により、
which has a radial serration design, for high precision
SUS
高精度かつ高強度のヘッド交換ドリルです。 MELType LType(5D) SS ø12.0 to ø30.5
and strength. FC
ヘッド交換により、
An exchangeable drill 常に新しい刃先で使用でき、
head provides a new cutting edge,生産性、
higher
コスト低減および工具管理の簡素化に貢献できます。 DType(8D) ø13.5 to ø30.5
productivity and cost efficiency with easy tool management.
また再研磨代を1.5mm∼3mm程度確保しており、
Regrinding allowance of 1.5mm to 3.0mm makes further tool cost Structural
更に工具コストの低減が可能です。 MBType B3Type(3D) ø24.5 to ø26.7
reductions possible. Steel
40 New Drill
SEC-MultiDrill MTL Type
Holder Regrinds (x4) Insert: SMDT1800MTL
20 Holder: SMDH180M
New Drill Work Material: Machine Component (S50C)
0 0 Wet
SEC-MultiDrill Brazed Drill SEC-MultiDrill Brazed Drill
MTL Type MTL Type
17.95
After 900 holes (equivalent to 34m) 0 0.2 0.4 0.6 0.8 1.0 1.2
Competitor's B: Edge Chipping
0 200 400 600 800 1000 Feed Rate at which Drill was Damaged f (mm/rev)
No. of Holes
Solid
Work Material: S50C External Diameter: ø18.0mm Work Material: S50C External Diameter: ø16.0mm
Special Cutting Conditions: vc=70m/min f=0.25mm/rev Cutting Conditions: vc=80m/min
Hole Depth 38mm (Through) Wet After 670 holes (equivalent to 25m) Hole Depth 38mm
Indexable
50
substrates. TiAlCr
TiAlCr系
Super
超多層膜 40 TiSiN
Multi-Layer
Coating
TiSi系 30 TiAlN
TiSi
超多層膜Super TiCN
断面SEM写真
SEM Profile 20 Work Material:
: S50C
Multi-Layer ∼ TiN Cutting Conditions: vc=80m/min f=0.25mm/rev
Coating ∼ Hole Depth: 38mm Wet
Poor ← Chipping Resistance → Good Cutting Length: 32.8m
J44
SEC-MultiDrills
SMD Type
MTL Type Suitable for high efficiency drilling of general steel
X-Type Thinning DEX Coating ■ Application Examples MTL Type
Web thinning with
excellent centring Improved tool life and Efficiency
Tool Life Tool Life
Performance
(%) Comparison (pcs) Tool life extended by 3.3x Tool Life Comparison
efficiency Efficiency pcs
180 200 7,000
Work Material: Housing (S20C) : Bracket (S45C)
Work Material:
6,000 pcs
160 190 6,000
Drill size: For ø15×5D 185 pcs Drill size: For ø20×3D
Cutting Conditions: vc=107m/min Cutting Conditions: vc=98m/min 5,000
140 180
f=0.3mm/rev f=0.18mm/rev 4,000
Hole Depth: 32mm×12 holes 140 % 170 pcs
120 170 Hole Depth: 17mm 3,000
1,800 pcs
100 160 2,000
100 % 1,000
Large edge
∼
∼ ∼
∼ 0 SEC-MultiDrill Competitor's Brazed Drill
SEC-MultiDrill Competitor's
treatment MTL Type Indexable Drill MTL Type
Strong peripheral
cutting edge
MEL Type Suitable for exotic metals such as stainless steel, soft steel,
grey cast iron, and low rigidity setups.
Overlap DEX Coating
Thinning Large thinning angle
J
Cutting Conditions: vc=60m/min, f=0.15m/rev Coolant: Emulsion Type 0 ・Inside of hole must be reground due to hardening from drilling.
SEC MultiDrill Competitor's Solid
MEL Type
ll becomes unusable after recoated 3 times.
Carbide Drill
■ Stable Performance in Low Rigidity Conditions ■ 25% Reduction in Cutting Resistance (Thrust Force)
Drilling
D Stable and long tool life even when used with low rigidity work, jigs and equipment D MEL type features 25% reduced thrust compared to MTL type!
MEL Type: 2000 uses MTL Type: 676 uses 3,000
2,500
MEL Type
Thrust Power (N)
2,000
MTL Type
1,500 Solid
1,000 Work Material: S50C
Special
500 External Diameter: ø14.0mm
Smooth chips Chips have multiple Cutting Conditions: vc=80m/min
straight edges 0 Indexable
f=0.15 f=0.2 f=0.25
Feed Rate f (mm/rev) Reamer
Work Material: S48C (Vehicle Chassis Component) External Diameter: ø28.0mm Equipment: Vertical Machine (BT40) Sharper cutting edge and thinning overlap significantly reduce thrust power
Cutting Conditions: vc=80m/min, f=0.23mm/rev, ø28×30mm (Blind Hole), Wet and improve chip management, allowing stable drilling in low rigidity set-ups.
Brazed
n Recommended Cutting Conditions (MTL Type / MEL Type) vc: Cutting Speed (m/min) f: Feed Rate (mm/rev) Others
Soft Steel General Steel Hardened Steel Stainless Steel Grey Ductile
Work Material
(Up to 250HB) (250 to 320HB) (45HRC) (Up to 200HB) Cast Iron Cast Iron Aluminum Alloy*
Recommended Head MTL Type / MEL Type MTL Type / MEL Type MTL Type MEL Type MTL Type / MEL Type MTL Type / MEL Type MEL Type
Drill Diameter Cutting Min. - Optimum - Max. Min. - Optimum - Max. Min. - Optimum - Max. Min. - Optimum - Max. Min. - Optimum - Min. - Optimum - Max. Min. - Optimum - Max.
øDc(mm) Conditions Max.
80-100-120 70-100-120 40-60-90 50-60-80 50-70-90 50-60-80 200-240-260
Up to vc (50-70-80) (50-70-80) (30-50-70) (40-50-60) (40-60-80) (40-50-70) (180-200-240)
ø16.0
f 0.15-0.20-0.35 0.15-0.20-0.30 0.10-0.15-0.20 0.10-0.15-0.20 0.20-0.25-0.30 0.20-0.25-0.30 0.35-0.45-0.55
80-100-120 70-100-120 40-60-90 60-70-90 60-80-100 50-70-90 200-240-260
Up to vc (50-70-80) (50-70-80) (30-50-70) (40-60-70) (50-70-90) (40-60-80) (180-200-240)
ø20.0
f 0.15-0.25-0.35 0.15-0.25-0.35 0.15-0.20-0.25 0.15-0.20-0.25 0.20-0.30-0.35 0.20-0.25-0.35 0.35-0.50-0.60
80-100-120 70-100-120 40-60-90 60-70-90 60-80-100 50-70-90 200-240-260
vc
Up to (50-70-80) (50-70-80) (30-50-70) (40-60-70) (50-70-90) (40-60-80) (180-200-240)
ø30.8
f 0.20-0.30-0.35 0.20-0.25-0.35 0.15-0.20-0.25 0.15-0.20-0.25 0.20-0.30-0.40 0.25-0.30-0.35 0.35-0.50-0.60
Note: Where machine and work clamp rigidity are good, conditions may be increased up to the maximum. (*) Inquire about drills
For 8xD drills, please use feed rates stated within the ( ). specifically for aluminum.
Before drilling 8xD holes, a guide hole of similar diameter must be made.
J45
SEC-MultiDrills
SMD Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite W/ Oil Hole
MTL
Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy
G G S S
steels
G
Iron Cast Iron Alloy
G
alloy CFRP Indexable 3D 5D 8D
MEL G S S G G G S
Recommended Cutting Conditions J45
D Drill Heads D Holder
øDc h7
MT ME B
140°
øDs h6
L
Type
L
Type
MType
Indexable Head Indexable Head Indexable Head
MT L
Type
ME L
Type
B
MType
h1
n Drill Head (ø12.0 to ø30.5)[Grade MTL Type: ACX70 / MEL Type: ACX80] n Holders M (3D), L (5D), D (8D)
Drill Heads Holders
Diameter
øDc MTL Type MEL Type Drill Diameter M (3D) L (5D) D (8D)
h1
(mm) Cat. No Stock Cat. No Stock Range (øDc) Cat. No Stock Cat. No Stock Cat. No Stock
12.0 SMDT 1200MTL D SMDT 1200MEL D
12.1 1210MTL D 1210MEL D
9.1 From 12.0 to below 12.5 SMDH 120M D SMDH 120L D Q Q
12.2 1220MTL D 1220MEL D
12.3 1230MTL D 1230MEL D
12.5 SMDT 1250MTL D SMDT 1250MEL D
12.6 1260MTL D 1260MEL D 9.4 From 12.5 to below 13.0 SMDH 125M D SMDH 125L D Q Q
12.7 1270MTL D 1270MEL D
13.0 SMDT 1300MTL D SMDT 1300MEL D
9.7 From 13.0 to below 13.5 SMDH 130M D SMDH 130L D Q Q
13.1 1310MTL D 1310MEL D
13.5 SMDT 1350MTL D SMDT 1350MEL D
14.0 1400MTL D 1400MEL D
14.1 1410MTL D 1410MEL D 10.3 From 13.5 to 14.5 SMDH 140M D SMDH 140L D SMDH 140D D
14.2 1420MTL D 1420MEL D
14.5 1450MTL D 1450MEL D
15.0 SMDT 1500MTL D SMDT 1500MEL D
11.0 Above 14.5 to 15.5 SMDH 150M D SMDH 150L D SMDH 150D D
15.5 1550MTL D 1550MEL D
15.6 SMDT 1560MTL D SMDT 1560MEL D
15.7 1570MTL D 1570MEL D
16.0 1600MTL D 1600MEL D 11.6 Above 15.5 to 16.5 SMDH 160M D SMDH 160L D SMDH 160D D
16.3 1630MTL D 1630MEL D
16.5 1650MTL D 1650MEL D
17.0 SMDT 1700MTL D SMDT 1700MEL D
12.2 Above 16.5 to 17.5 SMDH 170M D SMDH 170L D SMDH 170D D
17.5 1750MTL D 1750MEL D
17.6 SMDT 1760MTL D SMDT 1760MEL D
17.7 1770MTL D 1770MEL D
12.9 Above 17.5 to 18.5 SMDH 180M D SMDH 180L D SMDH 180D D
J 18.0
18.5
1800MTL
1850MTL
19.0 SMDT 1900MTL
D
D
D
1800MEL
1850MEL
SMDT 1900MEL
D
D
D
13.5 Above 18.5 to 19.5 SMDH 190M D SMDH 190L D SMDH 190D D
Drilling
J46
SEC-MultiDrills
D Mounted Figure øDch7 Only use the special MTL or MEL type head with an M, L, or D type holder.
øDsh6
140°
n Dimensions of Assembled Drill with SMD Type n Spare Parts, Recommended Tightening Torque
Drill M (3D) L (5D) D (8D) Shank Cap Screw Spanner Recommended Drill
Diameter
Dimensions Dimensions Dimensions Dimensions Tightening Torque Diameter
øDc
(N·m) øDc
(mm) L L L L L L C øDs
12.0 12.0
12.1 12.1
44 105 69 130 Q Q 48 16
12.2 12.2
12.3 12.3
12.5 12.5
12.6 44 105 69 130 Q Q 48 16 12.6
12.7 12.7
0.75
13.0 13.0
47 110 74 140 Q Q 48 16 BXD02208IP TRDR08IP to
13.1 13.1
1.0
13.5 13.5
14.0 14.0
14.1 52.5 116.5 81.5 146.5 124.5 191.5 48 16 14.1
14.2 14.2
14.5 14.5
15.0 55.5 126.5 86.5 156.5 133.5 201.5 50 20
15.0
15.5 15.5
15.6 15.6
15.7 15.7
16.0 59.5 131.5 92.5 166.5 141.5 211.5 50 20 16.0
16.3 16.3
16.5 0.93 16.5
17.0 BXD02509IP TRDR10IP to 17.0
62.5 136.5 97.5 171.5 150.5 221.5 50 20
17.5 1.24 17.5
17.6 17.6
17.7 17.7
66.5 141.5 103.5 176.5 158.5 226.5 50 20
18.0
18.5
19.0
18.0
18.5
19.0
J
69.5 156.5 108.5 191.5 167.5 251.5 56 25
Drilling
19.5 19.5
20.0 1.83 20.0
73.5 156.5 114.5 196.5 175.5 262 56 25
20.5 BXD03011IP TRDR15IP to 20.5
21.0 2.44 21.0
21.2 76.5 156.5 119.5 196.5 184.5 266.5 56 25 21.2 Solid
21.5 21.5
Special
22.0 22.0
80.1 161.1 125.1 201.1 192.1 271.1 56 25
22.5 22.5 Indexable
23.0 2.79 23.0
82.6 160.6 129.6 210.6 200.6 280.6 56 25 Reamer
23.5 BXD03512IP TRDR15IP to 23.5
24.0 3.72 24.0 Brazed
24.1 86.2 170.2 135.2 220.2 208.2 295.2 60 32 24.1
24.5 24.5 Others
25.0 25.0
88 170 140 225 217 300 60 32
25.5 25.5
4.14
26.0 26.0
92 175 146 230 225 310 60 32 BXD04014IP TRDR20IP to
26.5 26.5
5.52
27.0 94 175 151 235 234 320 60 32
27.0
27.5 27.5
28.0 28.0
97 180 157 240 242 325 60 32
28.5 28.5
4.98
29.0 29.0
100 185 162 245 251 335 60 32 BXD04515IP TRDR25IP to
29.5 29.5
6.64
30.0 104 185 167 255 259 345 60 32
30.0
30.5 30.5
J47
SEC-MultiDrills
■DMachined
Indexable head MTL Type
Surface Accuracy D
■Toolholder
Cutting Force Comparison (Thrust)
Work Material: SM490 (Base substrate for construction use) Work Material: SS400 (Laminated plates)
øDc h7
±3
øDs h6
Drill Size:
Indexableø33.0mm
Indexable×
Head5D Indexable Head
140°
Head
Drill Size: ø37.5mm × 5D
Cutting M TTypeL MEvTypecL=120m/min, MTypeB f=0.25mm/rev erers
ith large diam
Conditions: Cutting Conditions: vc=90m/min, f=0.35mm/rev
tes
Cutting Environment: Emulsion Type h1 cy even w
ccura Cutting Environment: Emulsion Type
minated pla
High drilling a n when ma
chining la
J Stable eve
(mm)
n Drill Head (ø31.0 to ø42.5mm) [Grade MTL Type: ACX80]
ø33.15
Measured
n Holders M (3D), Lø33.10
(5D), D (8D) Point (1) (1)
Good Chip Control Cutting Force
Measured (N)
Drilling
J48
SEC-MultiDrills Designed to handle low machine
8D
Stainless TiHeat-resistant Cast Ductile Aluminium Copper Composite
Large
Up to 0.28% Up to 0.28%Helix
Steel Up to Angle Design
45HRC From 46HRC steel
Alloy steels Iron Cast Iron Alloy alloy CFRP Indexable Robust Substrate
G G S S G G
D Mounted Figure The large diameter M/L/D holders can only use the MTL type of tip.
øDch7
øDsh6
140°
J
Drilling
Diameter M (3D) L (5D) D (8D) Shank Cap Screw Wrench Recommended
øDc Dimensions Dimensions Dimensions Dimensions Tightening Torque
(mm) L L L L L L C øDs (N·m)
31.0 Solid
31.5 110 195 175 260 270 355
4.98
32.0 60 32.0 BXD04515IP TRDR25IP to Special
32.5
6.44 Indexable
33.0 115 200 185 270 285 370
33.5
Reamer
34.0
34.5 120 215 195 290 300 395 Brazed
35.0
35.5 Others
36.0 125 220 200 295 310 405
36.5
37.0
37.5 130 225 210 305 325 420
38.0 70 40.0 BX0515 HD040 7.2
38.5
39.0 135 230 220 315 335 430
39.5
40.0
40.5 145 245 225 325 350 450
41.0
41.5
42.0 150 250 235 335 360 460
42.5
J49
SEC-MultiDrills
SM490YB
SM490YB
Directs coolant to
MQL加工においても
cutting edge even
=87m/min, =0.29mm/rev
v c=87m/min,f=0.29mm/rev
c
先端角150°
150° Point Angle
溝の面粗さ向上により
Improved surface finish of flute greatly
切りくず排出性向上
improves chip evacuation
Highly Polished Flute Surface
高品位溝磨き処理
SM490YB
SM490YB
=87m/min, =0.29mm/rev
v c=87m/min,f=0.29mm/rev
c
Solid
Current Tool 32m 3.0x tool life vc=54m/min
Comp. C
Case. 3 f=0.30mm/rev
Special Brazed Head MB Type 95m Coolant:MQL
Indexable Tool Cost
Comp. D Current Tool 70m 1.7x tool life vc=60m/min
Reamer
Case. 4 Indexable Head
Model MB Type 120m
f=0.30mm/rev
Coolant:MQL
Major Potential Savings
Brazed
Others
■ Recommended Cutting Conditions, MB Type for Structural Steel vc: Cutting Speed (m/min) f: Feed Rate (mm/rev)
Rolled Steel for Welded Structures Rolled Steel for Welded Structures Rolled Steel for Welded Structures Rolled Steel for Welded Structures
Work Material
SS400 SM490 SM520 SM570
Diameter Cutting Min. - Optimum - Max. Min. - Optimum - Max. Min. - Optimum - Max. Min. - Optimum - Max.
øDc (mm) Conditions
ø24.5 vc 60-70-80 55-65-75 55-65-75 55-65-75
to
ø26.7 f 0.20-0.30-0.40 0.20-0.30-0.40 0.20-0.25-0.35 0.20-0.25-0.35
J50
SEC-MultiDrills
D Drill Head D Mounted Figure Only use the special MB type head with a B3 type holder.
øDch7
øDsh6
øDc h7
150°
Indexable Head Indexable Head Indexable Head
150°
MT L
Type
ME L
Type
B
MType
L(Effective flute length) C
h1 L
D Holder Dimensions
■ Drill Head (Insert) [Material MB Type: ACX80] ■ Toolholder B3 (3D) øDs h6 ■ Dimensions of Assembled Drill with SMD Type ■ Spare Parts, Recommended Tightening Torque
Head
Coolan
J
Drilling
■ Comparison of Cutting Resistance Solid
(Thrust Force)
Thrust increases Special
7,000 at start of hole 7,000 Stable drilling
at start of hole Indexable
6,000 6,000
Reamer
5,000 5,000
Cutting Force (N)
1,000 1,000
0 0
2 4 6 8 10 12 14 2 4 6 8 10 12 14
Cutting Time (sec) Cutting Time (sec)
J51
SumiDrill
General Features
SumiDrill WDX type has excellent cutting balance that provides
stable hole drilling on a wide range of work materials from
general steel to stainless steel and aluminium alloy.
Available in three original chipbreaker styles, the WDX type
features improved chip management and reduced cutting
resistance for use in low rigidity set ups.
Design
Cutting resistance of central insert ∼
∼
that of peripheral insert
Appearance ra
l
Ce he
n rip er t
Ins tral e
P ns
I
er t
J Figure
Drilling
Peripheral Insert
Performance
DBalanced Design (Comparison of ●Improved Chip Management D Finishing is easy because bottom
Solid Horizontal Component Values) Drill: WDX200D3S25(ø20.0) of hole is almost flat
Balance is maintained at the entry and Work Material:SUS304
Special Cutting Conditions:vc=130m/min, f=0.06mm/rev
exit points, and drilling is stable. H=50mm, Wet Bottom of hole after drilling with
Indexable WDX200D3S25
SumiDrill WDX Type SumiDrill WDX Type
Reamer
Direction of drilling
0.6
Brazed
Cutting Force (N)
Others
Conventional and Competitor's Products Conventional and Competitor's Products Bottom of hole after drilling
with conventional model (ø20)
Direction of drilling
1.79
Cutting Force (N)
J52
SumiDrill
WDX
Type
New Insert Material AURORA coat DL1500 for Machining Non-Ferrous Metal
Characteristics
New insert material for machining non-ferrous metal DL1500 offers greatly improved adhesion resistance
compared to conventional tools. Ideal for drilling holes in copper alloys as well as aluminium allloys.
ACK300 DL1500
Drills for Deep Hole Drilling L/D = 5 (In stock from ø13.0 to ø55.0 mm)
Characteristics
SumiDrill WDX type for 5D drilling features a specially designed groove shape + enlarged coolant hole for
excellent chip evacuation even during deep hole drilling.
Large coolant hole
L/D=5 Specially designed groove shape
J
Drilling
Coolant supply guidehole
Performance
Characteristics Figure Cutting Resistance Machined Surface (Exit)
(N) 12,000
Solid
WDX260D5S32 10,000
Amplitude in thrust direction is larger than flutes Good machined surface down
Special
designed for up to 4 L/D, but drilling performance to end of hole
Special Groove Shape For L/D=5 8,000 is stable even when drilling deep holes of 5 L/D.
Indexable
6,000
Thrust
* Designed with emphasis on chip evacuation 4,000 Reamer
Expanded flute design 2,000 Horizontal
Component of Force
improves chip evacuation for Brazed
0
stable drilling performance even Depth L/D=4
with holes up to 5 L/D.
-2,000 Others
Depth L/D=4
-4,000
J53
SumiDrill
WDX Type
Insert Selection — WDX Type Insert Series Offers Wide Selection
Large
Work Material
Steel
H Type PM P K
P (General Machining)
K Cast Iron
0.05 0.10 0.15 0.20 0.25 GType GType GType
N Non-Ferrous Metal Feed Rate(mm/rev) P K
HType HType
2nd Recommendation
Steel General
Steel Steel
G type ACK300
Purpose
Low Feed, Chip Strong
Management Type Edge Type
・For machining SS400, SCM415, SCM420, etc. ・For interrupted machining (at entrance/exit) of angled surfaces, Steel Low Feed,
L type ACK300
reduce the feed rate (to approximately f 0.05) at each interruption. Chip Management Type
・In case of chip control problem, high speed with low feed
rate is recommended. ・Ideal to use when the cutting edge is weakened due to
P ・In case of vibration due to burnt chips, reduce the feed rate.
machining hardened material (heat treatment)
ACP300
Grade
Breaker
Gtype
For machining cast iron
J Cast Iron
ACK300
Drilling
Special
Improvement of Reduction of initial chipping
(interrupted/high feed rate
Indexable Stainless Steel chip control Cast Iron machining, etc.)
Reamer
Brazed
2nd Recommendation
L type ACP300
・ L Type ACP300 is ideal to solve chip evacuation problem
H type ACK300
・ Similar to steel machining, H Type ACK300 is ideal for
caused by low cutting speed and low feed rate due to facility reasons. interrupted machining on angled surfaces.
J54
SumiDrill
WDX Type
n Application Examples
Normal wear Well-controlled chip
SumiDrill 300 workpieces per corner SumiDrill
WDX type
WDX type
Competitor's
Product
150 workpieces per corner Double tool life!
Chipping Elongated chips
・Tool life has been extended twice longer than that of conventional types.
Finish of the machined surface has been improved after
・More stable machining performance with less power used for machining. having solved chipping issues and improved chip evaluation.
SumiDrill
1,400 holes per corner
SumiDrill 2,400 holes per corner
WDX type
WDX type Tool life
increased by 20% Competitor's Tool life is
Competitor's
2,000 holes per corner Efficiency Product
800 holes per corner 1.7 times longer
Product
increased by 25%
0 500 1,000 1,500
No. of Holes
0 1,000 2,000 3,000
No. of Holes
Good internal
Work material :Machine component(SCM440) condition (no chattering)
Tool :WDX200D3S25 Insert :WDXT063006-G(ACP300) Work material :Steel plate(S15C)
Cutting conditions : =157m/min =0.19mm/rev =19mm Through Wet Tool :WDX145D3S20 Insert : WDXT042004-L(ACP300)
c
Competitor's product
cutting conditions : c
=157m/min =0.15mm/rev =19mm Through Wet Cutting conditions : =205m/min =0.042mm/rev =15mm Through Wet
c
Chips are well controlled even under high-efficienct conditions. ・Tool life has been extended 1.7 times longer than that of conventional types.
Low vibration during machining provides stable performance. ・No chattering on drilled surface even with low clamp rigidity.
Special
・Stable drilling of even large-diameter holes. ・Good machined surface.
・Four times more efficient than conventional tools. ・Size of hole diameter is stable Indexable
φ1200
Competitor's
Product
158
Corner chipping
54-φ33
Work material :Tractor links(35MnBM) Work material :Bearing for wind power generation(42CrMo)
Tool :WDX205D5D25 Tool :WDX330D5D40
Insert :WDXT063006-G(ACP300)
Cutting conditions : =100m/min =0.11mm/rev =60mm Through Wet
Insert :WDXT094008-L(ACP300)
: =146m/min =0.10mm/rev =158mm Through Wet
c
Cutting conditions
・Stable drilling even at L/D = 5.
c
・Insert chipping and wear have been reduced and tool life has been stabilized. ・There are fewer defective workpieces caused by insert chipping.
J55
SumiDrill
WDX Type (2D) Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite
Up to 0.28% From 0.29%
G G
Steel Up to 45HRC From 46HRC Steel Alloy steels Iron Cast Iron Alloy Alloy CFRP
S G G G G
øD1
øD1
øD1
øDs h7
øDs h7
øDs h7
øDc
øDc
øDc
L L L
N C N C N C
L L L
n Holder Diameter ø13.0 to ø45.0mm (Refer to J60) (mm) n Holder Diameter ø46.0 to ø68.0mm (Refer to J60) (mm)
Shank
Diameter Diameter Radial Applicable Shank
Diameter Diameter Radial Applicable
Stock
Stock
Cat. No. L L N C øD 1 Offset Insert Fig Cat. No. L L N C øD 1 Offset Insert Fig
øDc øDs (Max) øDc øDs (Max)
13.0 WDX 130D2S20 D 88 29 44 0.35 46.0 WDX 460D2S40 D 197 97 127 1.50
13.5 135D2S20 D 89 30 45 0.30 47.0 470D2S40 D 199 99 129 1.40
WDXT
14.0 20 140D2S20 D 90 31 46 44 28.0 0.25 48.0 480D2S40 D 201 101 131 1.30 2
042004 49.5
14.5 145D2S20 D 91 32 47 0.20 49.0 490D2S40 D 203 103 133 1.20
15.0 150D2S20 D 92 33 48 0.15 50.0 500D2S40 D 205 105 135 1.10 WDXT
40 70
15.5 WDX 155D2S20 D 93 34 49 0.40 51.0 510D2S40 D 207 107 137 1.00 156012
16.0 160D2S20 D 94 35 50 0.40 52.0 520D2S40 D 209 109 139 50.5 0.90
20 44 30.0
16.5 165D2S20 D 95 36 51 0.35 WDXT 53.0 530D2S40 D 211 111 141 51.5 0.80
17.0 170D2S20 D 96 37 52 0.30 052504 54.0 540D2S40 D 213 113 143 52.5 0.60
17.5 175D2S25 D 109 38 53 0.25 55.0 550D2S40 D 215 115 145 53.5 0.50
25 56 32.0
18.0 180D2S25 D 110 39 54 0.20 56.0 WDX 560D2S40 D 222 120 152 54.0 2.00
18.5 WDX 185D2S25 D 111 40 55 0.50 57.0 570D2S40 D 224 122 154 55.0 1.80
19.0 190D2S25 D 112 41 56 0.45 1 58.0 580D2S40 D 226 124 156 56.0 1.70
19.5 195D2S25 D 113 42 57 0.40 59.0 590D2S40 D 228 126 158 57.0 1.60
3
20.0 200D2S25 D 114 43 58 0.30 60.0 600D2S40 D 230 128 160 58.0 1.50
WDXT
20.5 25 205D2S25 D 115 44 59 56 33.0 0.30 61.0 610D2S40 D 232 130 162 59.0 1.40
063006 WDXT
21.0 210D2S25 D 116 45 60 0.20 62.0 40 620D2S40 D 234 132 164 70.0 60.0 1.30
186012
21.5 215D2S25 D 117 46 61 0.15 63.0 630D2S40 D 236 134 166 61.0 1.20
22.0 220D2S25 D 118 47 62 0.10 64.0 640D2S40 D 238 136 168 62.0 1.00
22.5 225D2S25 D 119 48 63 0.05 65.0 650D2S40 D 240 138 170 63.0 0.90
23.0 WDX 230D2S25 D 123 49 67 0.70 66.0 660D2S40 D 242 140 172 64.0 0.70
23.5 235D2S25 D 124 50 68 0.70 67.0 670D2S40 D 244 142 174 65.0 0.60
24.0 25 240D2S25 D 125 51 69 56 37.0 0.60 68.0 680D2S40 D 246 144 176 66.0 0.50
24.5 245D2S25 D 126 52 70 0.50
25.0 250D2S25 D 127 53 71 0.50
25.5 WDX 255D2S32 D 134 54 74 0.45 WDXT
26.0 260D2S32 D 135 55 75 0.40 073506 n Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
26.5 265D2S32 D 136 56 76 0.35
27.0 32 270D2S32 D 137 57 77 60 41.0 0.25 Fig 4 Fig 5 Fig 6
27.5 275D2S32 D 138 58 78 0.20 L LO LO O L LO LO O L LO LO O
28.0 280D2S32 D 139 59 79 0.15
28.5 285D2S32 D 140 60 80 0.10
29.0 WDX 290D2S32 D 143 62 83 1.00
50.0
29.5 295D2S32 D 144 63 84 0.95 O O O O O O O O O
30.0 32 300D2S32 D 148 64 88 60 0.90 L Type Chipbreaker G Type Chipbreaker H Type Chipbreaker
J
(Low feed, chip management type) (General purpose type) (Strong edge type)
31.0 310D2S32 D 150 66 90 0.80
32.0 320D2S32 D 152 68 92 0.70 Grade Coated Carbide
30.0 WDX 300D2S40 D 158 64 88 0.90 WDXT High Speed/Light N
Application
DL1500
J56
SumiDrill
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite
Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC Steel Alloy steels
G G S G G
Iron Cast Iron Alloy
G G
Alloy CFRP
WDX
Type (3D)
Guide for machining tolerance:0 to +0.20
3D
W/ Oil Hole
For 3D Boring Depth Maximum depth L3 x øDc Coat
Aurora
Coat
Indexable
øD1
øD1
øD1
øDs h7
øDs h7
øDs h7
øDc
øDc
øDc
L L L
N C N C N C
L L L
n Holder Diameter ø13.0 to ø45.0mm (Refer to J60) (mm) n Holder Diameter ø46.0 to ø68.0mm (Refer to J60) (mm)
Shank
Diameter Diameter Radial Applicable Shank
Diameter Diameter Radial Applicable
Stock
Stock
Cat. No. L L N C øD 1 Offset Insert Fig Cat. No. L L N C øD 1 Offset Insert Fig
øDc øDs (Max) øDc øDs (Max)
13.0 WDX 130D3S20 D 101.0 42.0 57.0 0.35 46.0 WDX 460D3S40 D 243.0 143.0 173.0 1.50
13.5 135D3S20 D 102.5 43.5 58.5 0.30 47.0 470D3S40 D 246.0 146.0 176.0 1.40
WDXT
14.0 20 140D3S20 D 104.0 45.0 60.0 44 28.0 0.25 48.0 480D3S40 D 249.0 149.0 179.0 1.30 2
042004 49.5
14.5 145D3S20 D 105.5 46.5 61.5 0.20 49.0 490D3S40 D 252.0 152.0 182.0 1.20
15.0 150D3S20 D 107.0 48.0 63.0 0.15 50.0 500D3S40 D 255.0 155.0 185.0 1.10 WDXT
40 70
15.5 WDX 155D3S20 D 108.5 49.5 64.5 0.40 51.0 510D3S40 D 258.0 158.0 188.0 1.00 156012
16.0 160D3S20 D 110.0 51.0 66.0 0.40 52.0 520D3S40 D 261.0 161.0 191.0 50.5 0.90
20 44 30.0
16.5 165D3S20 D 111.5 52.5 67.5 0.35 WDXT 53.0 530D3S40 D 264.0 164.0 194.0 51.5 0.80
17.0 170D3S20 D 113.0 54.0 69.0 0.30 052504 54.0 540D3S40 D 267.0 167.0 197.0 52.5 0.60
17.5 175D3S25 D 126.5 55.5 70.5 0.25 55.0 550D3S40 D 270.0 170.0 200.0 53.5 0.50
25 56 32.0
18.0 180D3S25 D 128.0 57.0 72.0 0.20 56.0 WDX 560D3S40 D 278.0 176.0 208.0 54.0 2.00
18.5 WDX 185D3S25 D 129.5 58.5 73.5 0.50 57.0 570D3S40 D 281.0 179.0 211.0 55.0 1.80
19.0 190D3S25 D 131.0 60.0 75.0 0.45 1 58.0 580D3S40 D 284.0 182.0 214.0 56.0 1.70
19.5 195D3S25 D 132.5 61.5 76.5 0.40 59.0 590D3S40 D 287.0 185.0 217.0 57.0 1.60
3
20.0 200D3S25 D 134.0 63.0 78.0 0.30 60.0 600D3S40 D 290.0 188.0 220.0 58.0 1.50
WDXT
20.5 25 205D3S25 D 135.5 64.5 79.5 56 33.0 0.30 61.0 610D3S40 D 293.0 191.0 223.0 59.0 1.40
WDXT
063006
21.0 210D3S25 D 137.0 66.0 81.0 0.20 62.0 40 620D3S40 D 296.0 194.0 226.0 70 60.0 1.30
186012
21.5 215D3S25 D 138.5 67.5 82.5 0.15 63.0 630D3S40 D 299.0 197.0 229.0 61.0 1.20
22.0 220D3S25 D 140.0 69.0 84.0 0.10 64.0 640D3S40 D 302.0 200.0 232.0 62.0 1.00
22.5 225D3S25 D 141.5 70.5 85.5 0.05 65.0 650D3S40 D 305.0 203.0 235.0 63.0 0.90
23.0 WDX 230D3S25 D 146.0 72.0 90.0 0.70 66.0 660D3S40 D 308.0 206.0 238.0 64.0 0.70
23.5 235D3S25 D 147.5 73.5 91.5 0.70 67.0 670D3S40 D 311.0 209.0 241.0 65.0 0.60
24.0 25 240D3S25 D 149.0 75.0 93.0 56 37.0 0.60 68.0 680D3S40 D 314.0 212.0 244.0 66.0 0.50
24.5 245D3S25 D 150.5 76.5 94.5 0.50
25.0 250D3S25 D 152.0 78.0 96.0 0.50
25.5 WDX 255D3S32 D 159.5 79.5 99.5 0.45 WDXT
26.0 260D3S32 D 161.0 81.0 101.0 0.40 073506 n Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
26.5 265D3S32 D 162.5 82.5 102.5 0.35
27.0 32 270D3S32 D 164.0 84.0 104.0 60 41.0 0.25 Fig 4 Fig 5 Fig 6
27.5 275D3S32 D 165.5 85.5 105.5 0.20 L LO O
L O L LO O
L O L LO LO O
28.0 280D3S32 D 167.0 87.0 107.0 0.15
28.5 285D3S32 D 168.5 88.5 108.5 0.10
29.0 WDX 290D3S32 D 172.0 91.0 112.0 1.00
50.0 O O O O O O O O O
29.5 295D3S32 D 173.5 92.5 113.5 0.95
L Type Chipbreaker G Type Chipbreaker H Type Chipbreaker
30.0 32 300D3S32 D 178.0 94.0 118.0 60 0.90
J
(Low feed, chip management type) (General purpose type) (Strong edge type)
31.0 310D3S32 D 181.0 97.0 121.0 0.80
32.0 320D3S32 D 184.0 100.0 124.0 0.70 Grade Coated Carbide
30.0 WDX 300D3S40 D 188.0 94.0 118.0 0.90 WDXT
High Speed/Light N
Application
Drilling
54.0 2 General Purpose
32.0 320D3S40 D 194.0 100.0 124.0 0.70
33.0 40 330D3S40 D 197.0 103.0 127.0 70 0.55 Roughing K
34.0 340D3S40 D 200.0 106.0 130.0 0.45
Dimensions (mm) Applicable
ACK300
ACP300
DL1500
J57
SumiDrill
øD1
øD1
øD1
øDs h7
øDs h7
øDc
øDc
øDs h7
øDc
L L L
N C N C N C
L L L
n Holder Diameter ø13.0 to ø45.0mm (Refer to J60) (mm) n Holder Diameter ø46.0 to ø63.0mm (Refer to J60) (mm)
Shank
Diameter Diameter Radial Applicable Shank
Diameter Diameter Radial Applicable
Stock
Stock
Cat. No. L L N C øD 1 Offset Insert Fig Cat. No. L L N C øD 1 Offset Insert Fig
øDc øDs (Max) øDc øDs (Max)
13.0 WDX 130D4S20 D 114 55 70 0.35 46.0 WDX 460D4S40 D 289 189 219 1.50
13.5 135D4S20 D 116 57 72 0.30 47.0 470D4S40 D 293 193 223 1.40
WDXT
14.0 20 140D4S20 D 118 59 74 44 28.0 0.25 48.0 480D4S40 D 297 197 227 1.30 2
042004 49.5
14.5 145D4S20 D 120 61 76 0.20 49.0 490D4S40 D 301 201 231 1.20
15.0 150D4S20 D 122 63 78 0.15 50.0 500D4S40 D 305 205 235 1.10 WDXT
40 70
15.5 WDX 155D4S20 D 124 65 80 0.40 51.0 510D4S40 D 309 209 239 1.00 156012
16.0 160D4S20 D 126 67 82 0.40 52.0 520D4S40 D 313 213 243 50.5 0.90
20 44 30.0
16.5 165D4S20 D 128 69 84 0.35 WDXT 53.0 530D4S40 D 317 217 247 51.5 0.80
17.0 170D4S20 D 130 71 86 0.30 052504 54.0 540D4S40 D 321 221 251 52.5 0.60
17.5 175D4S25 D 144 73 88 0.25 55.0 550D4S40 D 325 225 255 53.5 0.50
25 56 32.0
18.0 180D4S25 D 146 75 90 0.20 56.0 WDX 560D4S40 D 334 232 264 54.0 2.00
18.5 WDX 185D4S25 D 148 77 92 0.50 57.0 570D4S40 D 338 236 268 55.0 1.80 3
19.0 190D4S25 D 150 79 94 0.45 1 58.0 580D4S40 D 342 240 272 56.0 1.70
19.5 195D4S25 D 152 81 96 0.40 59.0 590D4S40 D 346 244 276 57.0 1.60 WDXT
40 70
20.0 200D4S25 D 154 83 98 0.30 60.0 600D4S40 D 350 248 280 58.0 1.50 186012
WDXT
20.5 25 205D4S25 D 156 85 100 56 33.0 0.30 61.0 610D4S40 D 354 252 284 59.0 1.40
063006
21.0 210D4S25 D 158 87 102 0.20 62.0 620D4S40 D 358 256 288 60.0 1.30
21.5 215D4S25 D 160 89 104 0.15 63.0 630D4S40 D 362 260 292 61.0 1.20
22.0 220D4S25 D 162 91 106 0.10
22.5 225D4S25 D 164 93 108 0.05
23.0 WDX 230D4S25 D 169 95 113 0.70
23.5 235D4S25 D 171 97 115 0.70
24.0 25 240D4S25 D 173 99 117 56 37.0 0.60
24.5 245D4S25 D 175 101 119 0.50
25.0 250D4S25 D 177 103 121 0.50
25.5 WDX 255D4S32 D 185 105 125 0.45 WDXT
26.0 260D4S32 D 187 107 127 0.40 073506 n Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
26.5 265D4S32 D 189 109 129 0.35
27.0 32 270D4S32 D 191 111 131 60 41.0 0.25 Fig 4 Fig 5 Fig 6
27.5 275D4S32 D 193 113 133 0.20 L LO LO O L LO LO O L LO LO O
28.0 280D4S32 D 195 115 135 0.15
28.5 285D4S32 D 197 117 137 0.10
29.0 WDX 290D4S32 D 201 120 141 1.00
50.0
29.5 295D4S32 D 203 122 143 0.95 O O O O O O O O O
L Type Chipbreaker G Type Chipbreaker H Type Chipbreaker
30.0 32 300D4S32 D 208 124 148 60 0.90
J
(Low feed, chip management type) (General purpose type) (Strong edge type)
31.0 310D4S32 D 212 128 152 0.80
32.0 320D4S32 D 216 132 156 0.70 Grade Coated Carbide
30.0 WDX 300D4S40 D 218 124 148 0.90 WDXT
High Speed/Light N
Application
J58
SumiDrill
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite
Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC Steel Alloy steels
G G S G G
Iron Cast Iron Alloy
G G
Alloy CFRP
WDX
Type (5D)
Guide for machining tolerance:0 to +0.25
5D
W/ Oil Hole
Max.Depth: 5D Maximum depth L 5 x øDc Coat
Aurora
Coat
Indexable
øD1
øD1
øD1
øDc
øDs h7
øDs h7
øDc
øDc
øDs h7
n Holder Diameter ø13.0 to ø45.0mm (Refer to J60) (mm) n Holder Diameter ø46.0 to ø55.0mm (Refer to J60) (mm)
Shank
Diameter Diameter Radial Applicable Shank
Diameter Diameter Radial Applicable
Stock
Stock
Cat. No. L L N C øD 1 Offset Insert Fig Cat. No. L L N C øD 1 Offset Insert Fig
øDc øDs (Max) øDc øDs (Max)
13.0 WDX 130D5S20 D 127.0 68.0 83.0 0.35 46.0 WDX 460D5S40 D 335.0 235.0 265.0 1.50
13.5 135D5S20 D 129.5 70.5 85.5 0.30
WDXT
47.0 470D5S40 D 340.0 240.0 270.0 1.40
14.0 20.0 140D5S20 D 132.0 73.0 88.0 44 28.0 0.25
042004
48.0 480D5S40 D 345.0 245.0 275.0 1.30 2
49.5
14.5 145D5S20 D 134.5 75.5 90.5 0.20 49.0 490D5S40 D 350.0 250.0 280.0 1.20
15.0 150D5S20 D 137.0 78.0 93.0 0.15 50.0 500D5S40 D 355.0 255.0 285.0 1.10 WDXT
40.0 70
15.5 WDX 155D5S20 D 139.5 80.5 95.5 0.40 51.0 510D5S40 D 360.0 260.0 290.0 1.00 156012
16.0 160D5S20 D 142.0 83.0 98.0 0.40 52.0 520D5S40 D 365.0 265.0 295.0 50.5 0.90
20.0 44 30.0
16.5 165D5S20 D 144.5 85.5 100.5 0.35 WDXT 53.0 530D5S40 D 370.0 270.0 300.0 51.5 0.80 3
17.0 170D5S20 D 147.0 88.0 103.0 0.30 052504 54.0 540D5S40 D 375.0 275.0 305.0 52.5 0.60
17.5 175D5S25 D 161.5 90.5 105.5 0.25 55.0 550D5S40 D 380.0 280.0 310.0 53.5 0.50
25.0 56 32.0
18.0 180D5S25 D 164.0 93.0 108.0 0.20
18.5 WDX 185D5S25 D 166.5 95.5 110.5 0.50
19.0 190D5S25 D 169.0 98.0 113.0 0.45 1
19.5 195D5S25 D 171.5 100.5 115.5 0.40
20.0 200D5S25 D 174.0 103.0 118.0 0.30
n Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
WDXT
20.5 25.0 205D5S25 D 176.5 105.5 120.5 56 33.0 0.30
063006 Fig 4 Fig 5 Fig 6
21.0 210D5S25 D 179.0 108.0 123.0 0.20 L L
O L
O OL L
O L
O OL L
O LO O
21.5 215D5S25 D 181.5 110.5 125.5 0.15
22.0 220D5S25 D 184.0 113.0 128.0 0.10
22.5 225D5S25 D 186.5 115.5 130.5 0.05
23.0 WDX 230D5S25 D 192.0 118.0 136.0 0.70 O O O O O O O O O
23.5 235D5S25 D 194.5 120.5 138.5 0.70 L Type Chipbreaker G Type Chipbreaker H Type Chipbreaker
24.0 25.0 240D5S25 D 197.0 123.0 141.0 56 37.0 0.60 (Low feed, chip management type) (General purpose type) (Strong edge type)
24.5 245D5S25 D 199.5 125.5 143.5 0.50 WDXT Grade Coated Carbide
25.0 250D5S25 D 202.0 128.0 146.0 0.50 073506
High Speed/Light N
Application
J
33.0 40.0 330D5S40 D 263.0 169.0 193.0 70 0.55 WDX155D5S20
052504-G D D D 5 5.0 2.5 0.4
34.0 340D5S40 D 268.0 174.0 198.0 0.45 2 to WDX180D5S25
052504-H D D 6
35.0 350D5S40 D 273.0 179.0 203.0 0.35 WDXT 063006-L D D 4
WDX185D5S25
36.0 360D5S40 D 278.0 184.0 208.0 0.20 063006-G D D D 5 6.0 3.0 0.6
Drilling
37.0 WDX 370D5S40 D 290.0 190.0 220.0 1.00 to WDX225D5S25
063006-H D D 6
38.0 380D5S40 D 295.0 195.0 225.0 1.00 WDXT 073506-L D D 4
WDX230D5S25
39.0 390D5S40 D 300.0 200.0 230.0 0.90 073506-G D D D 5 7.5 3.5 0.6
400D5S40 D to WDX285D5S32
40.0 305.0 205.0 235.0 0.80
WDXT
073506-H D D 6
41.0 40.0 410D5S40 D 310.0 210.0 240.0 70 49.5 0.70
125012
WDXT 094008-L D D 4
WDX290D5S32
42.0 420D5S40 D 315.0 215.0 245.0 0.60 094008-G D D D 5 9.6 4.0 0.8 Solid
to WDX360D5S40
43.0 430D5S40 D 320.0 220.0 250.0 0.50 094008-H D D 6
44.0 440D5S40 D 325.0 225.0 255.0 0.50 WDXT 125012-L D D 4 Special
WDX370D5S40
45.0 450D5S40 D 330.0 230.0 260.0 0.40 125012-G D D D 5 12.4 5.0 1.2
to WDX450D5S40 Indexable
125012-H D D 6
Diameters ø30, ø31, ø32 are available in stock with shank diameters ø32 and ø40. WDXT 156012-L D D 4 WDX460D5S40 Reamer
n Spare Parts 156012-G D D D 5 15.2 6.0 1.2
to WDX550D5S40
156012-H D D 6
Screw Spanner Spanner Brazed
Recommended
Tightening Others
Torque
Applicable Holders
(N·m) WDX Drill Identification
J59
SumiDrill
WDX Type
n Lathe Machining Guidelines
n Drill installation
Internal bore smaller Internal bore larger - Set the drill so that the outer insert is parallel to the machine X axis. (See Fig. 1)
- Press the end of the flanged of the drill tightly against the face of the holder when tightening the bolt.
n Adjusting work diameter (offset)
Central
Machine Insert - The work diameter is adjustable by moving the machine X axis.
X axis Peripheral
Insert
- Make the adjustment by moving the X axis positive (enlarge the bore diameter). Moving the X axis in the negative
direction (to reduce the bore diameter) is not recommended as the holder may interfere with the hole. (See Fig. 1)
- The maximum allowable adjustment (offset) differs depending on the drill diameter.
Refer to the Radial Offset (Max) in the Holders charts on pages J58 to J61.
Fig. 1
n Other notes
- When the drill is mounted on a lathe, the centre of the central insert is designed to be 0.15 to 0.2 mm below the
centre of the spindle.
- If the spindle deviates off centre so far that the centre of the central insert lies above the spindle centre, the
central insert will break.
- Set the depth of cut for turning or internal boring work to 1/5 or less of the drill diameter (Max 5 mm or less).
(Ex: Set depth of cut to 4 mm or less for a drill diameter of ø20 mm)
Fig. 2
- Install a cover to prevent injury from possible chip fly-out (see disc-shaped chip in Figure 2) when through
boring on a lathe.
8
25
f 0.06
6 20 lume
ed Coolant Vo
Recommend
4 15
10
2 Minimum Discharge
5
0 0
10 15 20 25 30 35 40 45 50 55 10 15 20 25 30 35 40 45 50 55
Drill Diameter (ø c) Drill Diameter (ø c)
<CAUTIONS> <CAUTIONS>
D Power ratings are subject to change based on conditions D Coolant volume is a factor that affects drilling performance,
such as work material and cutting speed and should only particularly with respect to chip evacuation and lubricity.
be used for reference. D Coolant pressure should be set higher for smaller diameter
D Cutting Conditions (Reference) drills. (ø18.0 mm or smaller)
Work Material: S50C (230HB) D Coolant volume is usually adjusted by changing the coolant
Cutting Speed: vc=150m/min pressure provided on most CNC machines.
D This table provides guideline values only. More coolant may be
required depending on the machine, coolant, and work material.
J
-B efore attaching the insert, remove all traces of foreign matter on the insert seat Proper Wrench Usage Properly Attached Insert
using air or other means.
-W hen using the wrench, align it to the axis of the screw and press while turning. 外周刃側
Outer Insert 中心刃側
Central Insert
(Figure 3) If the wrench is not aligned with the screw, the insert screw will be loose
Drilling
and the tip of the wrench and/or the Torx hole of the screw may become deformed.
-D o not allow clearance between the insert seat and drill when attaching the insert.
(Figure 4, A) Figure 4 shows a properly attached insert.
* It is normal for the outer sides of the central insert to have clearance because it is Clearance is normal and
clamped at its centre, butted to the rear. does not affect use.
Solid Fig. 3 Fig. 4 䠝 䠝
Special
Indexable
n Troubleshooting
Problem Symptom Cause Countermeasures
Reamer
Drilled hole is larger than desired - Deflection of the holder due to -D
ecrease the feed rate to decrease the thrust force.
Brazed high thrust force -M
ake an adjustment on the X axis.
Too much variation in Drilled hole is smaller than desired - The cutting edge does not enter - Increase the feed rate.
Others
hole diameter into the workpiece but backs off - Make an adjustment on the X axis.
Pronounced difference in hole size at - Packing of Chips - Increase the feed rate to improve chip evacuation.
entrance and bottom - Use a chipbreaker L type insert.
Poor drilled surface from entrance to - High cutting resistance -D
ecrease the feed rate.
Poor or rough drilled hole bottom of hole - Low rigidity of workpiece -R
eview tooling to improve rigidity.
surface Poor drilled surface at bottom of hole - Machined surfaces damaged - Increase the feed rate to improve chip evacuation.
by chips - Use a chipbreaker L type insert.
Breakage on central insert (centre) - Improper adjustment of centre - Adjust the height of the insert.
height - If the drill is being used on a lathe, try flipping the drill 180°.
Insert breakage - Insert too weak - Use a strong edge chipbreaker H type.
Breakage on outer insert - High cutting load in cutting - Decrease the feed rate to decrease cutting load.
edge - Use a strong edge chipbreaker H type.
J60
SumiDrill
ød1 ød1
øD3
øD3
øD2
øD2
L4 L4 L3 L3
L2 L2 L1 L1
■ Important Notes
1. The dial is for reference purposes. Always measure the actual drilling diameter
and adjust accordingly.
2. Not usable with collet chuck type holders. Use a side-locking holder.
3. Use this product for machining of highly rigid material.
This product is not recommended for deep hole drilling such as 5D and machining of material with low rigidity.
Procedure ձ
J
Reference line
WAS Type Installation Image
Drilling
Adjust the dial on the sleeve
to the reference line on the
flange of the drill. Solid
Special
Indexable
Reamer
Brazed
Others
Procedure ճ
Procedure ղ
Drill set
screw
Adjustment hash marks
− Loosely tighten the drill set
screw to keep the drill from
Turn to a positive number to
moving.
expand the hole, and to a
negative number to decrease
the hole.
J61
SumiDrill
J 3D
SCM, SNCM Hardened
High Alloy Steel SKD, SKT, SKH
SKD, SKT, SKH Hardened
350
200
325
G
G
G
ACP300
ACP300
ACP300
60-85-110
100-130-160
80-100-120
0.06-0.10-0.14
0.08-0.12-0.20
0.06-0.10-0.15
0.06-0.10-0.14
0.08-0.12-0.20
0.06-0.10-0.15
0.06-0.11-0.15
0.08-0.13-0.22
0.06-0.11-0.16
0.07-0.12-0.17
0.09-0.14-0.24
0.07-0.12-0.18
0.08-0.13-0.19
0.10-0.16-0.27
0.08-0.13-0.20
Drilling
Stainless Steel SUS403, Others (Martensite/Ferrite) 200 G ACP300 100-140-180 0.06-0.10-0.15 0.06-0.10-0.15 0.06-0.11-0.16 0.07-0.12-0.18 0.08-0.13-0.20
M SUS403, Others Martensitic (Hardened) 240 G ACP300 90-120-150 0.06-0.10-0.15 0.06-0.10-0.15 0.06-0.11-0.16 0.07-0.12-0.18 0.08-0.13-0.20
SUS304, SUS316 Austenitic 180 G ACP300 100-140-180 0.06-0.10-0.15 0.06-0.10-0.15 0.06-0.11-0.16 0.07-0.12-0.18 0.08-0.13-0.20
Cast Iron H ACK300 120-160-200 0.09-0.18-0.27 0.10-0.20-0.30 0.11-0.22-0.32 0.12-0.24-0.36 0.13-0.26-0.40
Solid K
Ductile Cast Iron H ACK300 90-120-150 0.09-0.18-0.27 0.10-0.20-0.30 0.11-0.22-0.32 0.12-0.24-0.36 0.13-0.26-0.40
Special S Exotic Alloy (Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.) 200 G ACP300 25-50-70 0.06-0.10-0.15 0.06-0.10-0.15 0.06-0.11-0.16 0.07-0.12-0.18 0.08-0.13-0.20
Aluminium Alloy G DL1500 200-260-320 0.06-0.11-0.17 0.06-0.11-0.17 0.06-0.12-0.18 0.07-0.13-0.20 0.08-0.14-0.22
N
Indexable Copper Alloy G DL1500 180-230-280 0.06-0.11-0.17 0.06-0.11-0.17 0.06-0.12-0.18 0.07-0.13-0.20 0.08-0.14-0.22
Reamer
Brazed
Others
J62
SumiDrill
5D
SCM, SNCM Hardened
High Alloy Steel SKD, SKT, SKH
SKD, SKT, SKH Hardened
350
200
325
G
G
G
ACP300
ACP300
ACP300
60-85-110
100-130-160
80-100-120
0.05-0.09-0.11
0.07-0.10-0.15
0.05-0.09-0.11
0.05-0.09-0.11
0.07-0.10-0.15
0.05-0.09-0.11
0.06-0.09-0.12
0.08-0.11-0.17
0.06-0.09-0.12
0.06-0.10-0.13
0.09-0.12-0.19
0.06-0.10-0.14
J
Drilling
Stainless Steel SUS403, Others (Martensite/Ferrite) 200 G ACP300 100-140-180 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.14
M SUS403, Others Martensitic (Hardened) 240 G ACP300 90-120-150 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.14
SUS304, SUS316 Austenitic 180 G ACP300 100-140-180 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.14
Cast Iron H ACK300 120-160-200 0.08-0.15-0.21 0.09-0.17-0.23 0.09-0.18-0.25 0.11-0.20-0.28
K Solid
Ductile Cast Iron H ACK300 90-120-150 0.08-0.15-0.21 0.09-0.17-0.23 0.09-0.18-0.25 0.11-0.20-0.28
S Exotic Alloy (Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.) 200 G ACP300 25-50-70 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.14 Special
Aluminium Alloy G DL1500 200-260-320 0.05-0.10-0.15 0.05-0.10-0.15 0.06-0.11-0.16 0.06-0.12-0.18
N
Copper Alloy G DL1500 180-230-280 0.05-0.10-0.15 0.05-0.10-0.15 0.06-0.11-0.16 0.06-0.12-0.18 Indexable
Reamer
Brazed
Others
J63
SEC-Plunge Drill SEC-Plunge Mill
n CharacteristicsD T he flat cutting edge design produces near-flat bottom profiles to reduce depth of cut variation during finishing.
D All sizes come with an air hole for supplying coolant internally to improve chip evacuation.
D Durable body with special surface treatment offers improved tool life and reliability.
D T he tools use SumiDrill WDX type inserts for handling a wide range of work materials, from steel to non-ferrous metals and exotic alloys.
DThe PDL type has a central insert making it possible DAlthough the PCT type has limited radial cutting ability, the tool
to make radial cuts beyond the tool's radius, pitch feed has many effective teeth enabling it to perform high feed cutting.
cutting, and drilling. (Pocket milling, etc.) (Medium finishing of corners, hole expansion, deep grooving, etc.)
pf pf pf ae ae ae pf pf pf
ae
ae
ae
øDc
øDc
øDc
øDc
øDc
øDc
øDc
øDc
øDc
Keep the value of pf for PDL type tools to Keep the value of pf for PCT type tools to less than 50% of the tool diameter (øDc).
less than 70% of the tool diameter (øDc). Forae, refer to the dimension under "ae max" in the stock/
dimensions tables titled "Holders Max. Depth: 3D/5D".
J
Drilling
n Application Examples
Pocketing PDL Work Material: Ti Alloy Corner Finishing PCT Work Material: Ti Alloy Grooving PCT Work Material: Ti Alloy
Solid
Special
Indexable
Reamer
Brazed Tool:PDL400D2S40 (ø40) Cutting Speed: vc=40m/min Tool: Insert: Cutting Speed: vc=50m/min Tool: PCT320D5S32 (ø32) Cutting Speed: vc=40m/min
Insert: WDXT125012-G Feed Rate: f=0.07mm/rev PCT320D3S32 (ø32) WDXT094008-G Feed Rate: fz=0.08mm/t Insert: WDXT094008-G Feed Rate: fz=0.07mm/t
Grade: ACK300 ( vf=22.3mm/min) PCT250D3S25 (ø25) WDXT073506-G (vf =80 to 127mm/min) Grade: ACK300 ( vf =56mm/min)
Others Depth of Cut: ae(pf)=25mm PCT200D3S20 (ø20) WDXT063006-G Depth of Cut: ae=3.2 to 6.5mm Depth of Cut: ae(pf)=5.0mm
Grade: ACK300
Drilling PDL Work Material: SUS316 Aeronautic Components PCT Work Material: SUS304 Machine Components PCT Work Material: SCM435
Tool:PDL200D3S25 (ø20) Cutting Speed: vc=180m/min Tool:PCT320D3S32 Cutting Speed: vc=180m/min Tool: PCT200D5S20 (ø20) Cutting Speed: vc=150m/min
Insert: WDXT063006-G Feed Rate: f =0.10mm/rev (ø32) Feed Rate: fz=0.15mm/t Insert: WDXT063006-G Feed Rate: fz=0.15mm/t
Grade: ACP300 ( vf =286mm/min) Insert: WDXT094008-G ( vf=537mm/min) Grade: ACK300 ( vf =716mm/min)
Depth of Cut: ae=20mm Grade: ACP300 Depth of Cut: ae=7.0mm Depth of Cut: ae=3.5mm
pf=5.0mm
J64
øD1
SEC-Plunge Drill SEC-Plunge Mill
øDsh7
øDc
øD1
H
L
Carbon Steel, Alloy Steel Tempered Hardened Steel
N Stainless Ti- Heat-resistant Cast
C Ductile Aluminium Copper Composite Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite
øDsh7
Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC Steel LAlloy steels Iron Cast Iron Alloy Alloy CFRP Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC Steel Alloy steels Iron Cast Iron Alloy Alloy CFRP
øDc G G S S G G G G S G G S S G G G G S
3D 5D
W/ Oil Hole
øD1
Fig 1 H Aurora Aurora
L Indexable
Coat Coat Coat Coat
N C
øDsh7
L W/ Oil Hole
øDc
Indexable
øD1
H Fig 3
L
2D 3D
øDsh7
øDsh7
N C
øDc
øDc
ae
øD1
Fig 2 H L C
L
L
N C
øDsh7
L
øDc
øD1
H
L
N C
øDsh7
L
øDc
Stock
Cat. No. N C Fig Cat. No. Fig
øDc L N L L øD1 øDs C H Insert øDc ae max L L C øDs flutes
No.of
Insert
PDL 160D2S20 D 16.0 94 50 35 28 20 44 32 WDXT052504 PCT 160D3S16 D 16.0 4.0 123 53 70 16 2 WDXT052504
200D2S25 D 20.0 114 58 43 33 25 56 40 WDXT063006 1 200D3S20 D 20.0 5.0 145 65 80 20 2 WDXT063006
250D2S25 D 25.0 127 71 53 37 25 56 50 WDXT073506 250D3S25 D 25.0 6.5 160 80 80 25 2 WDXT073506 3
PDL 320D2S40 D 32.0 162 92 68 54 40 70 64 WDXT094008 320D3S32 D 32.0 8.5 191 101 90 32 2 WDXT094008
2
400D2S40 D 40.0 185 115 85 54 40 70 80 WDXT125012 400D3S42 D 40.0 11.0 225 125 100 42 3 WDXT125012
n Holders Max. Depth : 3D n Holders Max. Depth : 5D
Dimensions (mm) Applicable Dimensions (mm) Applicable
Stock
n Spare Parts (Common) n Common to Both Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Screw Spanner Spanner Recommended L O Fig 4 L OL Fig
O 5L L OL
O O FigL6 L
O O L O
Tightening
Applicable Holders
Torque
(N·m) O O O O O O O O O
J
L Type Chipbreaker G Type Chipbreaker H Type Chipbreaker
PDL160D2S20 (Low feed, chip management type) (General purpose type) (Strong edge type)
PDL160D3S20
BFTX0204N TRX06 - 0.5 PCT160D3S16
PCT160D5S16
Grade Cutting Conditions
High Speed/Light N
Application
PDL200D2S25
Drilling
PDL200D3S25
BFTY02206 - TRD07 1.0 PCT200D3S20 General Purpose
PCT200D5S20
PDL250D2S25 Roughing K
PDL250D3S25
- 1.5 Dimensions (mm) Applicable
ACP300
ACK300
BFTX02506N TRD08
DL1500
PCT250D3S25
PCT250D5S25 Cat. No. Fig
PDL320D2S40
L Thickness O Holders Solid
BFTX03584 - TRD15 3.5 PDL320D3S40 WDXT 052504-L D D 4 PDL160D2S20
PCT320D3S32 PDL160D3S20
PCT320D5S32 052504-G D D D 5 5.0 2.5 0.4 PCT160D3S16 Special
PDL400D2S40 052504-H D D 6 PCT160D5S16
BFTX0511N - TRD20 5.0 PDL400D3S40 WDXT 063006-L D D 4 PDL200D2S25
Indexable
PCT400D3S42 PDL200D3S25
PCT400D5S42 063006-G D D D 5 6.0 3.0 0.6 PCT200D3S20
063006-H D D 6 PCT200D5S20 Reamer
D Notes About Mounting Inserts (PDL type) WDXT 073506-L D D 4 PDL250D2S25
PDL250D3S25
073506-G D D D 5 7.5 3.5 0.6 PCT250D3S25 Brazed
073506-H D D 6 PCT250D5S25
WDXT 094008-L D D 4 PDL320D2S40
Others
PDL320D3S40
094008-G D D D 5 9.6 4.0 0.8 PCT320D3S32
094008-H D D 6 PCT320D5S32
WDXT 125012-L D D 4 PDL400D2S40
PDL400D3S40
Central Insert 125012-G D D D 5 12.4 5.0 1.2 PCT400D3S42
125012-H D D 6 PCT400D5S42
(Insert is common with the WDX Type)
Recommended Cutting Conditions PDL Type J66 PCT Type J67
Used Insert
New Insert PCT, PDL Type Identification
Peripheral Insert
PCT 250 D3 S25
Tool Diameter
Max Depth L/D Shank Size
(ø25.0)
(3D) (ø25.0)
PCT, PDL Type Insert Identification
PDL type: Inserts can be used on either the centre or the outside.
Inserts used on the outside cannot be used in the centre. Similarly, WDXT 07 35 06 -G Thickness x
Width Across Breaker
inserts used in the centre cannot be used on the outside. Flats (7.5) 10 (3.5) Corner Radius x Type
PCT type: 2 corners can be used only for the outer inserts. 10 (R0.6)
J65
SEC- Plunge Drill PDL Type
J 3D
SCM, SNCM Hardened
High Alloy Steel SKD, SKT, SKH
SKD, SKT, SKH Hardened
350
200
325
G
G
G
ACP300
ACP300
ACP300
60-85-110
100-130-160
80-100-120
0.06-0.10-0.14
0.08-0.12-0.20
0.06-0.10-0.15
0.06-0.10-0.14
0.08-0.12-0.20
0.06-0.10-0.15
0.06-0.11-0.15
0.08-0.13-0.22
0.06-0.11-0.16
0.07-0.12-0.17
0.09-0.14-0.24
0.07-0.12-0.18
Drilling
Stainless Steel SUS403, Others (Martensite/Ferrite) 200 G ACP300 100-140-180 0.06-0.10-0.15 0.06-0.10-0.15 0.06-0.11-0.16 0.07-0.12-0.18
M SUS403, Others Martensitic (Hardened) 240 G ACP300 90-120-150 0.06-0.10-0.15 0.06-0.10-0.15 0.06-0.11-0.16 0.07-0.12-0.18
SUS304, SUS316 Austenitic 180 G ACP300 100-140-180 0.06-0.10-0.15 0.06-0.10-0.15 0.06-0.11-0.16 0.07-0.12-0.18
Cast Iron H ACK300 120-160-200 0.09-0.18-0.27 0.10-0.20-0.30 0.11-0.22-0.32 0.12-0.24-0.36
Solid K
Ductile Cast Iron H ACK300 90-120-150 0.09-0.18-0.27 0.10-0.20-0.30 0.11-0.22-0.32 0.12-0.24-0.36
Special S Exotic Alloy (Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.) 200 G ACP300 25-50-70 0.06-0.10-0.15 0.06-0.10-0.15 0.06-0.11-0.16 0.07-0.12-0.18
Aluminium Alloy G DL1500 200-260-320 0.06-0.11-0.17 0.06-0.11-0.17 0.06-0.12-0.18 0.07-0.13-0.20
N
Indexable Copper Alloy G DL1500 180-230-280 0.06-0.11-0.17 0.06-0.11-0.17 0.06-0.12-0.18 0.07-0.13-0.20
Reamer
Brazed
Others
J66
SEC-Plunge Mill PCT Type
(PCT Type)
n Recommended Cutting Conditions (5D)
Work vc Cutting fz Feed Rate (mm/t) <Min.-Optimum-Max.>
Recommended Recommended
Work Material Hardness Speed
HB
Breaker Insert Grade
(m/min)
ø16.0 ø20.0,ø25.0 ø32.0 ø40.0
Steel, Carbon Steel SS400 125 G ACP300 120-180-240 0.05-0.06-0.09 0.05-0.06-0.09 0.05-0.06-0.09 0.05-0.07-0.09
S15C 125 L ACP300 130-170-220 0.04-0.06-0.08 0.04-0.06-0.08 0.04-0.06-0.08 0.05-0.07-0.09
S45C 190 G ACP300 100-150-200 0.07-0.10-0.15 0.07-0.10-0.15 0.08-0.11-0.17 0.09-0.12-0.19
S45C Hardened 250 G ACP300 80-120-160 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.14
S75C 270 G ACP300 100-130-160 0.07-0.10-0.14 0.07-0.10-0.14 0.08-0.11-0.15 0.09-0.12-0.17
S75C Hardened 300 G ACP300 70-100-140 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.13
P
Low Alloy Steel SCM, SNCM 180 L ACP300 100-140-180 0.05-0.06-0.09 0.05-0.06-0.09 0.05-0.06-0.10 0.05-0.07-0.11
SCM, SNCM Hardened 275 G ACP300 80-120-160 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.13
SCM, SNCM Hardened 300 G ACP300 75-110-140 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.13
5D
SCM, SNCM Hardened
High Alloy Steel SKD, SKT, SKH
SKD, SKT, SKH Hardened
350
200
325
G
G
G
ACP300
ACP300
ACP300
60-85-110
100-130-160
80-100-120
0.05-0.09-0.11
0.07-0.10-0.15
0.05-0.09-0.11
0.05-0.09-0.11
0.07-0.10-0.15
0.05-0.09-0.11
0.06-0.09-0.12
0.08-0.11-0.17
0.06-0.09-0.12
0.06-0.10-0.13
0.09-0.12-0.19
0.06-0.10-0.14
J
Drilling
Stainless Steel SUS403, Others (Martensite/Ferrite) 200 G ACP300 100-140-180 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.14
M SUS403, Others Martensitic (Hardened) 240 G ACP300 90-120-150 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.14
SUS304, SUS316 Austenitic 180 G ACP300 100-140-180 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.14
Cast Iron H ACK300 120-160-200 0.08-0.15-0.21 0.09-0.17-0.23 0.09-0.18-0.25 0.11-0.20-0.28
K Solid
Ductile Cast Iron H ACK300 90-120-150 0.08-0.15-0.21 0.09-0.17-0.23 0.09-0.18-0.25 0.11-0.20-0.28
S Exotic Alloy (Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.) 200 G ACP300 25-50-70 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.14 Special
Aluminium Alloy G DL1500 200-260-320 0.05-0.10-0.15 0.05-0.10-0.15 0.06-0.11-0.16 0.06-0.12-0.18
N
Copper Alloy G DL1500 180-230-280 0.05-0.10-0.15 0.05-0.10-0.15 0.06-0.11-0.16 0.06-0.12-0.18 Indexable
Reamer
Brazed
Others
J67
Sumi Reamer
SR Type
■ Characteristics
D Achieves efficiency through high speed, high feeding ability!!
(vc= 50 to 500m/min, f = 0.4 to 1.2mm/rev)
· Compatibility with a wide range of cutting conditions allows less strict cutting
conditions and coolant control
· Minimal cut edge length design eliminates biting and tearing for improved
quality and reliability
· Adoption of indexable cutting edge design improves reliability of quality and
tool life, eliminating variability in tool life among reground inserts.
· Cut edge diameters available from ø11.9 to ø140.6 mm
DFlexible tool overhang lengths possible by combining the modular extension arbour
and shank with insert run-out adjustment mechanism
s
u r a tion th
fi g ng
n t con ang le
e rh
e d iffer ol ove
Us just to
d
to a
A taper supports the insert by
two faces (based on the HSK
standard) for less-than 4 µm
repeatability using random
inserts
■ Application Examples
J Work
Drilling
Cylinder barrel Connection rod Sliding yoke Front axle Control valve
Work Material FCD600 Forged S55C S45C Forged S58C Forged S55C
Solid
Special Holder Identification SRD19-12-115 SRD36-25-170 SRD19-12-115 SRD29-20-240 Special holder with guide pads
Insert Identification SRG17.0H7-A01-T1212R1 SRG29.0H7-A01-F0512R1 SRG16.02Q+3-3-C01-F0512R1 SRL28.0H7-B01-F0512R1 SRL14.0H7-B01-F0512R1
Indexable
Bore ø (mm) ø17.0 ø29.0 ø16.02 ø28.0 ø14.0
Reamer Hole Diameter Tolerance H7 H7 H7 H7 H7
Brazed Surface Roughness Ra/Rz Rz10.0 Ra0.8 Ra3.2 Ra3.2 Ra1.6
Others
Circularity (μm) 5 2 − 5 5
Cylindricity (μm) 5 4 − 5 5
No. of Teeth 6 8 6 8 6
vc (m/min) 148 120 150 60 100
n (min-1) 2,772 1,318 2,982 682 2,230
fz (mm/t) 0.20 0.15 0.10 0.075 0.10
vf (m/min) 3,326 1,582 1,789 409 1,368
ap (mm) 0.10 0.15 0.15 0.15 0.15
Wet / Dry Wet Wet Wet Wet Wet
Life, etc 57.9m 30.52m − 15.8m −
J68
SumiReamer
SR Type
■SumiReamer SR Type Configurations
① Insert Run-Out Adjustment Mechanism
③
J
Insert Run-Out Adjustment Mechanism
Drilling
●SRKG Type (For Through Boring) ●SRA Type ●BT/A Type
Solid
BM(Beta Module Shank) Type : BM-32/40/50/63
Taper Size:40 to 50 Special
●SRKB Type (For Stop Boring)
Applicable Diameter Range:φ35.601 to φ140.600mm ●HSK Type
Indexable
Shank Length:80 to 160mm
Reamer
Brazed
Check Sizes
Applicable Diameter Range: When using a BM (Beta Module) type
φ35.601 to φ140.600mm shank, choose a matching standard size. Taper Size:50 to 100 Others
Head Length:30 to 60mm
Extensions J75
●For BT40 B12 Type ●For BT50 B13 Type
J69
SumiReamer
SR Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite
Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC Steel Alloy steels Iron Cast Iron Alloy Alloy CFRP
■ Sumi Reamer SR Type Insert G G G S G G G S S
●SRG Type general purpose Straight Grooves : Stop Boring / Through Boring
Fig 1 Fig 2
B B
øDc
øDc
Stop Hole Conceptual Image of Chip Evacuation
A01 Type C01 Type S02 Type
Through Hole
●Insert(SRG Type)
Diameter Cat. No.(A01 Type) Cat. No.(C01 Type) Cat. No.(S02 Type) Work Hole B No. of Teeth
Stock Stock Stock Fig
øDc(mm) F05, T12 F05, T12 F05, T12 DiameterTolerance (mm)
12.0 SRG 12.0H7-A01- 12R1 D SRG 12.0H7-C01- 12R1 D SRG 12.0H7-S02- 12R1 D
13.0 13.0H7-A01- 12R1 D 13.0H7-C01- 12R1 D 13.0H7-S02- 12R1 D
14.0 14.0H7-A01- 12R1 D 14.0H7-C01- 12R1 D 14.0H7-S02- 12R1 D
15.0 15.0H7-A01- 12R1 D 15.0H7-C01- 12R1 D 15.0H7-S02- 12R1 D
16.0 16.0H7-A01- 12R1 D 16.0H7-C01- 12R1 D 16.0H7-S02- 12R1 D
17.0 17.0H7-A01- 12R1 D 17.0H7-C01- 12R1 D 17.0H7-S02- 12R1 D
18.0 18.0H7-A01- 12R1 D 18.0H7-C01- 12R1 D 18.0H7-S02- 12R1 D H7 4.3 6 1
19.0 19.0H7-A01- 12R1 D 19.0H7-C01- 12R1 D 19.0H7-S02- 12R1 D
20.0 20.0H7-A01- 12R1 D 20.0H7-C01- 12R1 D 20.0H7-S02- 12R1 D
21.0 21.0H7-A01- 12R1 D 21.0H7-C01- 12R1 D 21.0H7-S02- 12R1 D
22.0 22.0H7-A01- 12R1 D 22.0H7-C01- 12R1 D 22.0H7-S02- 12R1 D
23.0 23.0H7-A01- 12R1 D 23.0H7-C01- 12R1 D 23.0H7-S02- 12R1 D
J 24.0
26.0
24.0H7-A01-
25.0 SRG 25.0H7-A01-
26.0H7-A01-
12R1
12R1
12R1
D
D
D
24.0H7-C01-
SRG 25.0H7-C01-
26.0H7-C01-
12R1
12R1
12R1
D
D
D
24.0H7-S02-
SRG 25.0H7-S02-
26.0H7-S02-
12R1
12R1
12R1
D
D
D
Drilling
Reamer
■ SumiReamer SR Type Insert Identification Details
Brazed
Specifying Inserts Using Work Hole Diameter Tolerance Specifying Inserts Using Desired Reamer Diameter
Others The actual desired reamer diameter will be on the upper limit side of the By adding a "Q" after the diameter, it is possible to specify exact desired reamer
median work tolerance, and will differ depending on diameter/tolerance dimensions. Uncoated types are available within ±2μ, thin-layer coated types within
range/grade. Please contact us for details. ±3μ, and thick-layer coated types within ±4μ.
J70
SumiReamer
SR Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite
Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC Steel Alloy steels Iron Cast Iron Alloy Alloy CFRP
■ SumiReamer SR Type Insert G G G S G G G S S
øDc
øDc
Conceptual Image of Chip Evacuation
B01 Type
Through Hole
J
When ordering, refer to "SR Type Insert Identification Details"
25.0 SRL 25.0H7-B01- 12R1 D on page J70.
26.0 26.0H7-B01- 12R1 D * Cermet grades (T1200A and T1212R1) are available only up to
27.0 27.0H7-B01- 12R1 D ø106.600mm.
H7 4.3 8 2
Drilling
28.0 28.0H7-B01- 12R1 D
29.0 29.0H7-B01- 12R1 D
30.0 30.0H7-B01- 12R1 D
Please indicate F05 (PVD) or T12 (Coated Cermet) in the □□□ when ordering. Solid
(Example: SRG12.0H7-A01-F0512R1)
[It is also possible to order uncoated cermet/DLC grades.] Special
*Actual reamer diameter is near the upper limit of H7 tolerance. Indexable
J71
SumiReamer
SR Type
◦ SRD Type (For Through Boring) ◦ SRB Type (For Stop Boring)
Insert Insert
ød h6
ød h6
øDc
øDc
b b
L L
● SRD-SD Type (For Through Boring) ● SRB-SD Type (For Stop Boring)
Insert Insert
J
ød h6
ød h6
øD2
øD2
øDc
øDc
L2 b L2 b
Drilling
L L
Solid Steel Shank Toolholder SRD-SD/SRB-SD Series (Center Bolt Clamp Type) ■ Spare Parts
Special Cat. No. Dimensions(mm) Cap Screw Cap Screw Wrench
Diameter
SRD Type (For Through Boring) SRB Type (For Stop Boring)
Indexable øDc Range ød L b øD2 L2
Cat. No. Stock Cat. No. Stock (For SRD) (For SRB)
Reamer ø11.900 to ø15.600 SRD 16-10-100SD SRB 16-10-100SD 10 100 60 9.8 2.5 C00-90-22 C00-90-22B G00-20-27
ø15.601 to ø18.600 19-12-115SD 19-12-115SD 12 115 70 11.8 3.0 C00-90-23 C00-90-23B G00-20-28
Short
Carbide Shank Toolholder SRD-SD/SRB-SD Series (Center Bolt Clamp Type) ■ Spare Parts
Cat. No. Dimensions(mm) Cap Screw Cap Screw Wrench
Diameter
SRD Type (For Through Boring) SRB Type (For Stop Boring)
øDc Range ød L b øD2 L2
Cat. No. Stock Cat. No. Stock (For SRD) (For SRB)
ø11.900 to ø15.600 SRD 16-10-160HMSD SRB 16-10-160HMSD 10 160 120 9.8 2.5 C00-90-22 C00-90-22B G00-20-27
ø15.601 to ø18.600 19-12-185HMSD 19-12-185HMSD 12 185 140 11.8 3.0 C00-90-23 C00-90-23B G00-20-28
Long
J72
SumiReamer
SR Type
◦ BT/A Type ◦ HSK Type
øD
ød
øD
ød
SW SW
L L
■ Parts
øD
ød
ød
øD
L
J
● Coolant Tubes ● Spare Parts
Others
Important Notes About SD Type (Center Bolt Clamp Type)
This product can be used for both through-hole and stop-hole drilling. However, the head of the center bolt protrudes from the end
of the body. Therefore, ensure clearance by referring to the protrusion amount of the center bolt (L 2) shown in the dimension table.
J73
SumiReamer
SR Type
◦ SRKG Type (For Through Boring) ◦ SRKB Type (For Stop Boring)
Insert Insert
øDc
øDc
ød
øD
ød
øD
L L1 L L1
◦ SRA Type
BM (Beta Module Shank) Type ZS (Cylindrical Shank) Type
ød
øDc
øDc
ød
L L1 L L1
ød
ød
L L1 L L1
J74
SumiReamer
SR Type
◦ For BT40 (B12 Type) ◦ For BT50 (B13 Type)
øD
ød
øD
ød
L
L
L
■ Extensions ●For BT40 (B12 Type) (Dimensions:mm) ●For BT50 (B13 Type) (Dimensions:mm)
Cat. No. Stock øD ød L L Weight(kg) Cat. No. Stock øD ød L L Weight(kg)
B12-32-25-040 25 32 40 25 0.2 B13-25-25-045 25 25 45 - 0.2
B12-40-25-040 25 42 40 25 0.3 070 25 25 70 - 0.3
32-045 32 42 45 30 0.3 B13-32-32-035 32 32 35 - 0.2
B12-50-40-050 42 50 50 35 0.5 070 32 32 70 - 0.4
B12-63-25-045 25 63 45 25 0.7 B13-40-40-045 42 42 45 - 0.4
32-050 32 63 50 30 0.9 070 42 42 70 - 0.7
40-055 42 63 55 35 1.1 B13-50-50-065 50 50 65 - 1.0
B12-80-40-060 42 80 60 35 2.2 100 50 50 100 - 1.5
63-060 63 80 60 35 2.4 B13-63-63-060 63 63 60 - 1.3
B12-100-40-060 42 100 60 35 3.1 125 63 63 125 - 2.9
63-060 63 100 60 35 3.3 B13-80-80-080 80 80 80 - 2.9
80-075 80 100 75 50 3.5 160 80 80 160 - 4.9
B13-100-100-080 100 100 80 - 4.9
180 100 100 180 - 10.9
øD
L L
L L
Drilling
40-060 40 42 60 33 1.2 BH10-63A-25-055 63 25 55 29 0.9
50-060 40 50 60 33 1.3 32-060 63 32 60 34 1.0
63-055 40 63 55 28 1.4 40-065 63 42 65 23 1.1
63-070 40 63 70 43 1.7 50-070 63 50 70 44 1.5 Solid
BT10-50A-32-070 50 32 70 32 3.7 63-080 63 63 80 38 1.5 Special
40-070 50 42 70 32 3.9 BH10-100A-40-080 100 42 80 35 2.3
Indexable
50-070 50 50 70 32 4.1 50-080 100 50 80 35 2.5
63-080 50 63 80 42 4.3 63-080 100 63 80 35 2.8 Reamer
80-100 50 80 100 62 5.5 80-090 100 80 90 45 3.8
Brazed
100-110 50 100 110 72 7.0 100-100 100 100 100 55 4.0
Others
■ Spare Parts ■ Coolant Tubes
Clamp
Taper Size
Screw
25 Z00-25-24 50 H00-50-01
32 Z00-32-24 63 H00-63-01
40 Z00-40-24 100 H00-100-01
63 Z00-63-24
80 Z00-80-24
100 Z00-100-24
J75
SumiReamer
SR Type
■ SR Type Usage Instructions (Adjusting Run-Out)
The run-out at the cut edge of a reamer should be zero to obtain optimum boring precision. To correct run-out in the holder or
the machine's spindle, use of holders with a run-out adjustment mechanism, hydro chucks, and shrink-fitting is recommended.
Various methods can be used to measure run-out on a SumiReamer SR type reamer. SumiReamer SR type reamers offer
good run-out repeatability so it is recommended that inserts be replaced without removing the shank holder from the spindle.
(1) High-accurate cut edge runout measurement method (for measuring the arc land on the insert)
Measuring the lands immediately after the outer diameter of the insert has been chamfered
eliminates all attachment errors. This allows for the most accurate runout measurement.
(2) Simplified measurement method (for measuring the short taper of the
holder)
The short taper on the holder where the inserts are attached provides the
easiest and most accurate measurement before attaching the inserts.
(3) Simplified measurement method (for measuring the outer diameter of the holder)
The high precision machined outer diameter of the shank holder provides a good
estimate of the runout measurement.
J Shank holders must have a correction mechanism when using reamers of ø35 mm or larger.
(Adjustment procedure)
(1) Tighten the centre locking screw to torque value A in the table
Drilling
below, then attach the insert and measure the runout of the cut
edge.
(2) Verify the tooth where runout peaks and adjust with the
Solid
adjustment screw.
Special (3) Repeat this adjustment for each tooth as necessary.
Adjustment screw
(4) Remove the adjusted insert, tighten the centre locking screw to
Indexable
torque value B in the table below, then re-attach the insert.
Reamer
Others
SR044 25 32
SR052 25 32
SR061 40 55
SR081 65 85
SR101 95 120
J76
SumiReamer
SR Type
■ Troubleshooting for Drilling
Failure Countermeasures Failure Countermeasures
Tapered Hole ・Reduce the run-out as much as possible Irregular Cutting Noise
(use a holder with a diameter correction
mechanism).
・Decrease the cutting speed.
・Decrease the coolant concentration.
・Decrease the feed rate.
・Increase the machining allowance.
・Adjust the coolant concentration.
・Check the cutting edge for damage.
・Review the pre-machining process.
・Change the approach angle of the insert
・Review the clamping method of the workpiece.
cutting edge.
・Compare the hole size between when the
workpiece is clamped and unclamped.
・Check and correct the direction of chip
evacuation.
Special
Indexable
Reamer
Brazed
Others
J77
SEC-COREMILL for Trepaning
TCS Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite
Medium To Large Sized Holes Up to 0.28% From 0.29%
G G G
Steel Up to 45HRC From 46HRC Steel Alloy steels Iron Cast Iron Alloy Alloy CFRP
S G S S G G S
Carbide
Coated
Carbide
Indexable 2D
øDs h7
øDc –0.5
0
L
N C
L
■ Holders
Dimensions (mm)
Cat. No. Stock Tool øDc (mm)
L øDs L N C Holders can
be made for
TCS 050 to 065 50 to 65 205 to 245 40 115 to 145 140 to 180 65 diameters as low
066 to 080 66 to 80 245 to 280 40 145 to 175 180 to 215 65 as øDC=200mm.
081 to 085 81 to 85 290 to 305 50 175 to 185 215 to 230 75 Specify all
measurements
086 to 095 86 to 95 305 to 330 50 185 to 205 230 to 255 75
and attachment
096 to 105 96 to 105 330 to 355 50 205 to 225 255 to 280 75 shape when
106 to 110 106 to 110 355 to 365 50 225 to 235 280 to 290 75 ordering.
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal ■ Recommended Cutting Conditions
vc: Cutting Speed (m/min) f: Feed Rate (mm/rev)
S Exotic Alloy H Hardened Steel
Soft Steel
Soft Steel
Diameter Condi- Alloy Steel Die steel Ductile Cast
15˚ Alloy Steel Cast Iron
øDc (mm) tions General Steel (About HB250) Iron
(Below 320HB)
(Below 250HB)
Up to 70 – 90 – 110 90 – 110 – 130 50 – 70 – 80 100 – 120 – 140 100 – 120 – 140
10 ±0.025
vc
ø4.4
ø6
ø165 f 0.05 – 0.1 – 0.15 0.05 – 0.1 – 0.15 0.05 – 0.1 – 0.15 0.1 – 0.15 – 0.2 0.15 – 0.2 – 0.25
Min. - Optimum - Max.
5
±0.02 5.5
15.5
15˚ Figure shows WPG10R
Grade Coated
Carbide Carbide
High Speed/Light
Application
J General Purpose
Roughing
P
A30N
AC325
Drilling
Brazed
Applicable Holder
Others
J78
Super MultiDrills
AK Type
● MAK Type ● BAK Type ● LAK Type/DAK Type
Cutting Force
D Stable tool life of up to 1.5 times
Tough substrate with new ZX-coating improves fracture resistance and tool life.
D Double the regrinding possibilities MultiDrill LAK Type Comp. Drill
Longer carbide tip portion provides double the allowance for regrinding.
D Unique flute design for using mist Drill: ø18 Work Material: S50C (230HB) Using Mist
vc=50m/min f=0.3mm/rev H=90mm (L/D=5)
Both flute shape and flute surface quality is designed for drilling depths of L/D=5
using mist.
■A
pplication
●Automotive Components SCM440
Examples (250HB)
■ Series Great improvement in tool life!
Diameter Drilling
AK
Series Cat No. Range Depth Characteristics Type
(mm) (L/D)
Standard Type (MAK) ø13.6 to ø40.5 Up to 3 Up to 3 times more total tool life Competitor’s
expectancy resulting from 1.5 times
Long Type (LAK) ø13.6 to ø40.5 Up to 5
better tool life and 2 times more
Deep Hole Type (DAK) ø13.0 to ø40.5 Up to 7 regrinding possibility. 0 100 200 300 (Hole)
Standard Type (BAK) ø13.6 to ø30.5 Up to 3 Designed for drilling stacked sheets. Drill: KDS250MAK ø25
J
vc=60m/min f=0.25mm/rev H=65mm (Through)
Drilling
D General Purpose (L/D: Up to 5): MAK Type / LAK Type / BAK Type vc: Cutting Speed (m/min) f: Feed Rate (mm/rev)
Work Mater
ial
Soft Steel General Steel Hardened Steel Structural Steel Stainless Steel Grey Cast Iron Ductile Cast Iron Aluminium Alloy Ti-alloy Inconel
Ser (Up to 200HB) (Up to 300HB) 45HRC SM・SS (Up to 200HB) FC250 FCD450 - 6AI-4V-Ti Inco718 Solid
ies
Drill Diameter MAK Type MAK Type MAK Type MAK Type MAK Type MAK Type MAK Type MAK Type MAK Type
øDc BAK Type Special
LAK Type LAK Type LAK Type LAK Type LAK Type LAK Type LAK Type LAK Type LAK Type
vc 50 – 60 – 75 50 – 60 – 70 30 – 35 – 45 50 – 55 – 60 35 – 40 – 50 60 – 70 – 100 55 – 60 – 75 70 – 80 – 100 20 – 25 – 35 10 – 20 – 30
Up to ø15.0 Indexable
f 0.15 – 0.20 – 0.30 0.15 – 0.20 – 0.30 0.10 – 0.15 – 0.20 0.20 – 0.22 – 0.25 0.10 – 0.12 – 0.20 0.20 – 0.25 – 0.30 0.15 – 0.20 – 0.30 0.25 – 0.30 – 0.35 0.10 – 0.12 – 0.15 0.05 – 0.08 – 0.10
vc 50 – 60 – 75 50 – 60 – 70 35 – 40 – 50 50 – 55 – 65 35 – 40 – 50 60 – 70 – 100 60 – 65 – 80 70 – 90 – 110 20 – 25 – 40 10 – 20 – 30
Up to ø20.0 Reamer
f 0.15 – 0.25 – 0.35 0.15 – 0.20 – 0.35 0.15 – 0.20 – 0.25 0.20 – 0.22 – 0.25 0.15 – 0.17 – 0.25 0.20 – 0.25 – 0.35 0.15 – 0.20 – 0.35 0.25 – 0.32 – 0.40 0.10 – 0.12 – 0.15 0.05 – 0.08 – 0.10
vc 55 – 65 – 90 55 – 65 – 90 35 – 40 – 50 50 – 60 – 70 35 – 40 – 50 60 – 75 – 110 60 – 70 – 90 75 – 100 – 120 25 – 30 – 40 15 – 20 – 35
Up to ø30.0 Brazed
f 0.20 – 0.30 – 0.40 0.20 – 0.25 – 0.35 0.15 – 0.20 – 0.25 0.20 – 0.25 – 0.35 0.15 – 0.20 – 0.25 0.25 – 0.30 – 0.40 0.20 – 0.25 – 0.40 0.30 – 0.35 – 0.45 0.10 – 0.14 – 0.20 0.08 – 0.10 – 0.12
vc 60 – 70 – 90 60 – 70 – 90 35 – 40 – 50 50 – 60 – 75 35 – 40 – 50 60 – 75 – 110 60 – 70 – 100 75 – 100 – 120 25 – 30 – 40 15 – 20 – 35
Others
Up to ø40.0
f 0.20 – 0.30 – 0.40 0.20 – 0.25 – 0.30 0.15 – 0.50 – 0.25 0.25 – 0.30 – 0.35 0.15 – 0.20 – 0.25 0.25 – 0.35 – 0.45 0.20 – 0.25 – 0.40 0.30 – 0.35 – 0.45 0.10 – 0.14 – 0.20 0.08 – 0.10 – 0.12
Min. - Optimum - Max.
D Deep Hole (L/D: Up to 7): DAK Type vc: Cutting Speed (m/min) f : Feed Rate (mm/rev)
Work Mat Soft Steel General Steel Hardened Steel Stainless Steel Grey Cast Iron Ductile Cast Iron Aluminium Alloy Ti-alloy Inconel
er ial
Dril Diameter øDc (Up to 200HB) (Up to 300HB) 45HRC (Up to 200HB) FC250 FCD450 - 6AI-4V-Ti Inco718
vc 50 – 55 – 65 50 – 55 – 60 20 – 30 – 45 35 – 40 – 50 60 – 65 – 80 45 – 50 – 65 70 – 80 – 90 20 – 25 – 35 10 – 15 – 30
Up to ø15.0
f 0.15 – 0.20 – 0.25 0.15 – 0.20 – 0.25 0.10 – 0.15 – 0.15 0.10 – 0.12 – 0.15 0.20 – 0.22 – 0.25 0.15 – 0.20 – 0.25 0.25 – 0.27 – 0.30 0.08 – 0.10 – 0.12 0.05 – 0.08 – 0.10
v 50 – 55 – 65 50 – 55 – 60 25 – 30 – 45 35 – 40 – 50 60 – 65 – 80 50 – 55 – 70 70 – 80 – 90 20 – 25 – 40 10 – 15 – 30
Up to ø20.0 c
f 0.15 – 0.20 – 0.25 0.15 – 0.20 – 0.25 0.15 – 0.17 – 0.20 0.12 – 0.15 – 0.20 0.20 – 0.22 – 0.25 0.15 – 0.17 – 0.25 0.25 – 0.27 – 0.35 0.08 – 0.10 – 0.12 0.05 – 0.08 – 0.10
v 55 – 60 – 75 55 – 60 – 70 25 – 35 – 50 35 – 40 – 50 60 – 70 – 90 50 – 55 – 80 75 – 85 – 100 25 – 30 – 40 15 – 20 – 35
Up to ø30.0 c
f 0.20 – 0.25 – 0.30 0.20 – 0.25 – 0.30 0.15 – 0.17 – 0.20 0.15 – 0.17 – 0.20 0.25 – 0.27 – 0.30 0.20 – 0.25 – 0.30 0.30 – 0.32 – 0.35 0.10 – 0.12 – 0.15 0.08 – 0.10 – 0.12
vc 60 – 60 – 70 60 – 65 – 70 25 – 35 – 50 35 – 40 – 50 60 – 70 – 90 50 – 55 – 80 75 – 85 – 100 25 – 30 – 40 15 – 20 – 35
Up to ø40.0
f 0.20 – 0.25 – 0.30 0.20 – 0.25 – 0.30 0.15 – 0.17 – 0.20 0.15 – 0.17 – 0.20 0.25 – 0.27 – 0.30 0.20 – 0.25 – 0.30 0.30 – 0.35 – 0.40 0.10 – 0.12 – 0.15 0.08 – 0.10 – 0.12
Min. - Optimum - Max.
J79
Super MultiDrills
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite
Solid Type (With Oil Hole) (MAK Type/BAK Type/LAK Type/DAK Type)
MAK
Up to 0.28% From 0.29%
G G
Steel Up to 45HRC From 46HRC Steel Alloy steels Iron Cast Iron Alloy Alloy CFRP
S S S G S
3D 5D 7D
Recommended Cutting Conditions J79 BAK G G W/ Oil Hole
*See bottom right of page J81 for C and L3.
Coat
D MAK Type N D BAK Type N
L L
øDs h6
øDs h6
øDc h7
øDc h7
140˚
150˚
L3䈜 6 L3䈜 6
B C䈜 B C䈜
L L
N: Length after Neck, L : Effective Flute Length (Length of Web)
Tool Shank Standard Series (3D) Long Series (5D) Deep Hole Series (7D)
Diameter Diameter Stock Dimensions (mm) Stock Dimensions (mm) Stock Dimensions (mm)
Cat. No.
øDc øDs
(mm) (mm) M, B, L, D M B L L N B L L L N B D L L N B
13.0 KDS 130 AK Q Q Q Q Q Q Q Q Q Q Q D
MAK Type 13.5 135 AK Q Q Q Q Q Q 140 74 74 92 D
175 106 106 127
13.7 KDS 137 AK
16
14.0 140 AK D 115 48 51 67 D D
145 78 80 97 180 113 113 132
14.2 142 AK D (118) (56) (56) (70) D
14.5 145 AK D D D
14.7 KDS 147 AK
14.8 148 AK 125 55 54 75
155 85 85 105 195 122 122 145
15.0 150 AK D (60) (60) D D
15.5 155 AK D D D
15.7 KDS 157 AK
16.0 160 AK D D D
130 58 58 80
16.2 162 AK D D 165 91 91 115 205 129 129 155
BAK Type 16.3 163 AK D
(64) (64)
16.5 20 165 AK D D D
16.7 KDS 167 AK D
135 61 61 85
17.0 170 AK D
(68) (68)
D 170 96 96 120 D 215 138 138 165
17.5 175 AK D D D
17.6 KDS 176 AK D
17.7 177 AK D D
140 65 65 90
17.8 178 AK (72) (72)
175 101 102 125 220 145 145 170
18.0 180 AK D D D D
18.5 185 AK D D D
18.7 KDS 187 AK
J LAK Type
18.9
19.0
19.1
189
190
191
AK
AK
AK
D
155 68 68 99
D
190 107 107 134
D
240 154 154 184
(151) (76) (76) (95)
Drilling
19.2 192 AK
19.4 194 AK
19.5 195 AK D D D
19.7 KDS 197 AK
Solid 20.0 200 AK D D D
Special
20.2 202 AK 155 72 72 99
195 112 113 139 245 161 161 189
20.3 203 AK (156) (80) (80) (100)
Indexable 20.4 204 AK
20.5 205 AK D D D
Reamer 25
20.6 KDS 206 AK
Brazed
DAK Type 20.7 207 AK
155 72 75 99
21.0 210 AK D
(161) (84) (84) (105)
D 195 112 118 139 D 245 166 166 189
Others 21.2 212 AK D D
21.5 215 AK D D D
21.6 KDS 216 AK
22.0 220 AK D D D
22.1 221 AK 160 76 79 104
200 116 124 144 250 174 177 194
22.2 222 AK (166) (88) (88) (110)
22.4 224 AK
22.5 225 AK D D D
23.0 KDS 230 AK D 160 74 82 104 D
210 124 129 154
D
270 186 186 214
23.5 235 AK D (171) (92) (92) (115) D D
*Other than stocked items, sizes of ø0.1 increments can be produced. Grade: ACZ70S
J80
Super MultiDrills
øDs h6
øDc h7
140˚
L3䈜 6
B C䈜
L
N: Length after Neck, L: Effective Flute Length (Length of Web)
Tool Shank Standard Series (3D) Long Series (5D) Deep Hole Series (7D)
Diameter Diameter Stock Dimensions (mm) Stock Dimensions (mm) Stock Dimensions (mm)
Cat. No.
øDc øDs
(mm) (mm) M, B, L, D M B L L N B L L L N B D L L N B
24.0 KDS 240 AK D D D D
170 79 86 110
24.1 241 AK D
(180) (96) (96) (120)
220 129 135 160 280 190 190 220
24.5 245 AK D D D D
24.6 KDS 246 AK D D
24.7 247 AK D D 170 78 88 110
225 133 140 165 290 200 200 230
25.0 250 AK D (185) (100) (100) (125) D D
25.5 255 AK D D D
26.0 KDS 260 AK D 175 82 92 115 D D
230 137 146 170 300 210 210 240
26.5 265 AK D D (190) (104) (104) (130) D D
26.7 KDS 267 AK D
175 81 94 115
27.0 270 AK D
(195) (108) (108) (135)
D 235 141 151 175 D 305 215 215 245
27.5 275 AK D D
32
28.0 KDS 280 AK D D D
28.1 281 AK 180 84 97 120
240 144 157 180 310 220 220 250
28.3 283 AK (200) (112) (112) (140)
28.5 285 AK D D
28.6 KDS 286 AK
28.7 287 AK
185 88 100 125
29.0 290 AK D
(205) (116) (116) (145)
D 245 148 162 185 D 320 230 230 260
29.4 294 AK
29.5 295 AK D D
29.8 KDS 298 AK
185 87 104 125
30.0 300 AK D (210) (120) (120) (150) D
255 157 167 195 D 330 240 240 270
30.5 305 AK D D
31.0
31.5
32.0
KDS 310
315
KDS 320
AK
AK
AK
Q
Q
Q
205 95 112 135 275 166 187 205 345 245 245 275
J
210 98 115 140 280 172 190 210 355 250 250 285
Drilling
32.5 325 AK Q
33.0 KDS 330 AK Q D
215 101 119 145 285 172 194 215 365 260 260 295
33.5 335 AK Q *
34.0 KDS 340 AK Q
220 104 122 150 290 177 197 220 375 270 270 305 ■A dditional
34.5 345 AK Q Solid
Dimensions
35.0 KDS 350 AK Q Special
225 107 125 155 295 180 200 225 385 275 275 315
35.5 355 AK Q Dimensions for Shank
40
36.0 KDS 360 AK Q Indexable
225 110 128 155 300 183 203 230 390 280 280 320 Length (C) and Side
36.5 365 AK Q Lock Flat (L3)
37.0 KDS 370 AK Q Reamer
Shank Diameter
230 113 132 160 305 188 207 235 400 290 290 330 C L3
37.5 375 AK Q øDs
Brazed
38.0 KDS 380 AK Q 16.0 48 35
235 116 165 165 315 193 245 245 410 308 340 340
38.5 385 AK Q 20.0 50 40 Others
39.0 KDS 390 AK Q 25.0 56 45
240 119 170 170 320 198 250 250 415 312 345 345
39.5 395 AK Q
32.0 60 50
40.0 KDS 400 AK Q
245 122 175 175 325 203 255 255 420 316 350 350
40.5 405 AK Q 40.0 70 60
*Other than stocked items, sizes of ø0.1 increments can be produced. Grade: ACZ70S
J81
H’s (High Speed Steel) MultiDrills
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite
Short Type Up to 0.28% From 0.29%
S S
Steel Up to 45HRC From 46HRC Steel Alloy steels Iron Cast Iron Alloy Alloy CFRP
S S S S Coat 3D
øDs h8
øDs h8
øDs h8
øDc h8
øDc h8
øDc h8
140˚
140˚
140˚
L C
30˚
L 7 C
Straight between these points
L C L L
L
J
2.9 029S D 7.3 073S D
3.0 2 HMD 030S D 7.4 074S D
3.1 HMD 031S D 7.5 075S D
3.2 032S D 7.6 HMD 076S D
Drilling
50 18
3.3 033S D 7.7 077S D
3.4 HMD 034S D 7.8 078S D 81 37
3.5 1 035S D 7.9 079S D
4 30 52 20
Solid 3.6 036S D 8.0 2 HMD 080S D
3.7 037S D 8.1 HMD 081S D
Special 3.8 HMD 038S D 8.2 082S D
Indexable
3.9 039S D 54 22 8.3 083S D 87 37
4.0 2 HMD 040S D 8.4 084S D
Reamer 4.1 HMD 041S D 8.5 085S D
66 22
4.2 042S D 8.6 HMD 086S D
Brazed 4.3 HMD 043S D 8.7 087S D
Others
4.4 044S D 8.8 088S D
4.5 045S D 68 24 8.9 089S D
4.6 046S D 9.0 1 090S D
10 43.5 90 40
4.7 6 38 1 047S D 9.1 091S D
4.8 HMD 048S D 9.2 092S D
4.9 049S D 9.3 093S D
5.0 050S D 9.4 094S D
70 26
5.1 051S D 9.5 095S D
5.2 052S D 9.6 HMD 096S D
5.3 053S D 9.7 097S D
9.8 098S D 93 43
9.9 099S D
10.0 2 HMD 100S D
J82
H’s (High Speed Steel) MultiDrills
HMD-S Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite
Short Type Up to 0.28% From 0.29%
S S
Steel Up to 45HRC From 46HRC Steel Alloy steels Iron Cast Iron Alloy Alloy CFRP
S S S S Coat 3D
TiAlN-Coat
Precision Shank
Multi-layered TiAlN
coating for improved Precision ground
tool life shank ensures
excellent rigidity
Premium Grade
HSS
MultiDrill Powdered HSS
Design technology for
higher productivity
Unique point geometry
maximises drill
penetration rates
J
■ Recommended Cutting Conditions Drilling
Solid
Work Material Structural Steels (SS) Alloy Steel (SCM) Die Steel (SKD) Al Alloy
Stainless Steel Cast Iron (FC)
Co Carbon Steel (SC) Pre-hardened Steel (NAK) Tempered Steel (35 to 45HRC) Non-Ferrous Metal Special
Tool nd
Diameter . Rotation Speed Feed Rate Rotation Speed Feed Rate Rotation Speed Feed Rate Rotation Speed Feed Rate Rotation Speed Feed Rate
Indexable
Type øDc (mm) (min-1) (mm/min) (min-1) (mm/min) (min-1) (mm/min) (min-1) (mm/min) (min-1) (mm/min)
ø2.0 5,700 360 4,600 240 3,400 160 6,300 490 9,700 760 Reamer
ø3.0 4,200 460 3,400 320 2,500 200 4,700 640 7,200 980
Brazed
ø5.0 2,500 430 2,000 290 1,500 200 2,800 600 4,300 920
ø8.0 1,600 370 1,300 250 960 170 1,800 530 2,700 790 Others
Short
ø10.0 1,300 340 1,000 230 760 150 1,400 460 2,200 730
ø12.0 1,100 310 850 210 640 140 1,200 430 1,800 670
ø16.0 800 290 640 200 480 130 880 390 1,400 610
ø20.0 640 260 510 180 380 120 700 350 1,100 550
J83
H’s (High Speed Steel) MultiDrills
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite
Regular Type Up to 0.28% From 0.29%
S S
Steel Up to 45HRC From 46HRC Steel Alloy steels Iron Cast Iron Alloy Alloy CFRP
S S S S Coat 5D
øDs h8
øDs h8
øDs h8
øDs h8
øDc h8
øDc h8
øDc h8
140˚
140˚
140˚
30˚
L C L 7 C
Straight between these points
L C L L
L
J
3.9 039M D 75 43 8.0 2 HMD 080M D
4.0 2 HMD 040M D 8.1 HMD 081M D
4.1 HMD 041M D 8.2 082M D
85 43
4.2 042M D 8.3 083M D
Drilling
125 75
4.3 HMD 043M D 8.4 084M D
4.4 044M D 8.5 085M D
4.5 045M D 89 47 8.6 HMD 086M D
Solid 4.6 046M D 8.7 087M D
4.7 047M D 8.8 088M D
Special 4.8 HMD 048M D 8.9 089M D
4.9 049M D 9.0 1 090M D
Indexable 10 43.5 131 81
5.0 1 050M D 9.1 091M D
6 38 94 52
Reamer 5.1 051M D 9.2 092M D
5.2 052M D 9.3 093M D
Brazed 5.3 053M D 9.4 094M D
Others
5.4 HMD 054M D 9.5 095M D
5.5 055M D 9.6 HMD 096M D
5.6 056M D 9.7 097M D
5.7 057M D 99 57 9.8 098M D 137 87
5.8 058M D 9.9 099M D
5.9 059M D 10.0 2 HMD 100M D
6.0 2 HMD 060M D
J84
H’s (High Speed Steel) MultiDrills
HMD-M Type
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite
Regular Type Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC Steel Alloy steels Iron Cast Iron Alloy Alloy CFRP
S S S S S S
TiAlN-Coat
Multi-layered TiAlN
Precision Shank
Coat 5D
coating for improved Precision ground
tool life shank ensures
excellent rigidity
Premium Grade
HSS
MultiDrill Powdered HSS
Design technology for
higher productivity
Unique point geometry
maximises drill
penetration rates
J
■ Recommended Cutting Conditions Drilling
Solid
Work Material Structural Steels (SS) Alloy Steel (SCM) Die Steel (SKD) Al Alloy
Stainless Steel Cast Iron (FC)
Co Carbon Steel (SC) Pre-hardened Steel (NAK) Tempered Steel (35 to 45HRC) Non-Ferrous Metal Special
Tool nd
Diameter . Rotation Speed Feed Rate Rotation Speed Feed Rate Rotation Speed Feed Rate Rotation Speed Feed Rate Rotation Speed Feed Rate
Indexable
Type øDc (mm) (min-1) (mm/min) (min-1) (mm/min) (min-1) (mm/min) (min-1) (mm/min) (min-1) (mm/min)
ø2.0 5,700 300 4,600 200 3,400 130 6,300 410 9,700 630 Reamer
ø3.0 4,200 380 3,400 260 2,500 170 4,700 530 7,200 820
Brazed
ø5.0 2,500 360 2,000 240 1,500 160 2,800 500 4,300 770
Regular
ø8.0 1,600 310 1,300 210 960 140 1,800 440 2,700 660 Others
ø10.0 1,300 280 1,000 190 760 130 1,400 390 2,200 610
ø12.0 1,100 260 850 180 640 120 1,200 360 1,800 560
ø16.0 800 240 640 160 480 110 880 330 1,400 500
ø20.0 640 220 510 150 380 96 700 300 1,100 460
J85
Solid Carbide Drills VA Solid Carbide Drills
6 to 15 5 to 11
D D
118˚
øDs h8
øDc h8
øDs h8
øDc h8
L W L
W
L L
SD 091 to 140 0.90 to 1.39 30 16 0.2 to 0.3 VSD 025 to 030 2.5 to 3.0 45 25 0.25×D
SD 141 to 190 1.40 to 1.90 35 19 0.4 VSD 031 to 035 3.1 to 3.5 50 28 0.25×D
SD 191 to 240 1.91 to 2.40 40 22 0.5 VSD 036 to 040 3.6 to 4.0 55 30 0.25×D
SD 241 to 300 2.41 to 3.00 45 25 0.6 VSD 041 to 045 From Dia. 2.0 4.1 to 4.5 60 34 0.25×D
to Dia. 10.0,
SD 301 to 350 3.01 to 3.50 50 28 0.7 VSD 046 to 050 in intervals of 4.6 to 5.0 65 38 0.25×D
0.1mm is stocked
except
SD 351 to 400 3.51 to 4.00 55 30 0.8 VSD 051 to 055 5.1 to 5.5 65 38 0.25×D
VSD 057(5.7)
SD 401 to 450 4.01 to 4.50 60 34 0.9 VSD 056 to 060 VSD 063(6.3) 5.6 to 6.0 75 40 0.25×D
VSD 072(7.2)
SD 451 to 550 4.51 to 5.50 65 38 1.0 VSD 061 to 065 VSD 083(8.3) 6.1 to 6.5 75 43 0.25×D
VSD 084(8.4)
J SD 551 to 600 5.51 to 6.00 70 40 1.1 VSD 066 to 070 VSD 089(8.9) 6.6 to 7.0 85 46 0.25×D
VSD 094(9.4)
VSD 096(9.6)
穴あけ
SD 601 to 650 6.01 to 6.50 75 43 1.2 VSD 071 to 075 VSD 099(9.9) 7.1 to 7.5 85 46 0.25×D
Drilling
SD 651 to 700 6.51 to 7.00 80 46 1.3 VSD 076 to 080 7.6 to 8.0 100 50 0.25×D
SD 701 to 750 7.01 to 7.50 80 46 1.4 VSD 081 to 085 8.1 to 8.5 100 50 0.25×D
Solid
SD 751 to 800 7.51 to 8.00 85 50 1.5 VSD 086 to 090 8.6 to 9.0 100 50 0.25×D
Special
Note: ordering number for (ex.) ø4.6mm drill is SD460.
Indexable Grade: H1
VSD 091 to 095 9.1 to 9.5 125 65 0.25×D
Reamer ■ Recommended Cutting Conditions, SD Type, VSD Type VSD 096 to 100 9.6 to 10.0 125 65 0.25×D
vc: Cutting Speed (m/min) f: Feed Rate (mm/rev)
Brazed 10.2, 10.3
Tool Diameter Cond. Die steel Non Ferrous VSD 101 to 105 10.5 10.1 to 10.5 125 65 0.25×D
øDc (mm) Cast Iron
Others (About HB250) Alloy
Up to vc 5 – 8 – 10 10 – 30 – 40 20 – 50 – 80 VSD 106 to 110 11.0 10.6 to 11.0 125 65 0.25×D
ø5.0 f 0.03 – 0.04 – 0.05 0.1 – 0.15 – 0.2 0.1 – 0.15 – 0.2
Up to vc 10 – 15 – 20 20 – 40 – 60 30 – 80 – 100 VSD 111 to 115 11.5 11.1 to 11.5 125 65 0.25×D
ø13.0 f 0.05 – 0.06 – 0.07 0.1 – 0.15 – 0.2 0.1 – 0.15 – 0.2
Min. - Optimum - Max. VSD 116 to 120 12.0 11.6 to 12.0 150 75 0.25×D
J86
Solid Brazed Straight Flute Drills Solid Carbide-End Twist Drills
5 to 10 5 to 8
D D
SV Type
SVH Type
øDs h8
135˚
øDc
øDc h8
øDs h8
L
● SVH Type Back Taper 0.04 to 0.1/100
118˚
øDs h8
135˚
øDc
W L
5
W L L
L
501 to 550 5.0 < øDc ≤ 5.5 70 35 1.2 091 to 095 9.1 to 9.5 110 26 60 1.7
551 to 600 5.5 < øDc ≤ 6.0 75 40 1.4 096 to 100 9.6 to 10.0 110 26 60 1.8
601 to 650 6.0 < øDc ≤ 6.5 80 43 1.4 101 to 105 10.1 to 10.5 125 26 60 1.8
651 to 700 6.5 < øDc ≤ 7.0 85 46 1.6 106 to 110 10.6 to 11.0 125 26 60 1.9
SV 701 to 800 7.0 < øDc ≤ 8.0 90 50 1.6 DLS 111 to 115 11.1 to 11.5 125 26 60 2.0
801 to 900 8.0 < øDc ≤ 9.0 95 53 1.6 116 to 120 11.6 to 12.0 125 26 60 2.0
901 to 1000 9.0 < øDc ≤ 10.0 100 55 2.0 Note: • Ordering number for (ex.) ø10.5mm drill is DLS105. Please also advise work material.
1001 to 1100 10.0 < øDc ≤ 11.0 115 65 2.0 • Tang type drills can be made-to-order. Please advise tang dimensions J and K.
• Helix angle 28°, Web thickness ratio 1.2:1.
1101 to 1200 11.0 < øDc ≤ 12.0 115 65 2.3
SV 1201 to 1400 12.0 < øDc ≤ 14.0 120 70 2.5
Brazed
1601 to 1800 16.0 < øDc ≤ 18.0 140 80 3.2 ■ Straight Shank (Aluminium Alloy)
1801 to 2000
J
18.0 < øDc ≤ 20.0 150 90 3.5 Dimensions (mm)
Cat. No.
øDc L La L W
■ SVH Type DLS 060A to 065A 6.0 to 6.5 95 15 50 1.2
Drilling
SVH 400 to 500 4.0 ≤ øDc ≤ 5.0 100 60 1.2 066A to 070A 6.6 to 7.0 95 15 50 1.3
501 to 600 5.0 < øDc ≤ 6.0 115 72 1.4 071A to 075A 7.1 to 7.5 95 20 50 1.4
601 to 700 6.0 < øDc ≤ 7.0 130 84 1.6 076A to 080A 7.6 to 8.0 95 20 50 1.5
701 to 800 7.0 < øDc ≤ 8.0 145 96 1.8 081A to 085A 8.1 to 8.5 110 25 60 1.5
801 to 900 8.0 < øDc ≤ 9.0 155 108 2.0 DLS 086A to 090A 8.6 to 9.0 110 25 60 1.6 Solid
Solid Type
SVH 901 to 1000 9.0 < øDc ≤ 10.0 170 120 2.2 091A to 095A 9.1 to 9.5 110 26 60 1.7
Special
1001 to 1100 10.0 < øDc ≤ 11.0 182 132 2.4 096A to 100A 9.6 to 10.0 110 26 60 1.8
1101 to 1200 11.0 < øDc ≤ 12.0 194 144 2.8 101A to 105A 10.1 to 10.5 125 26 70 1.8 Indexable
1201 to 1300 12.0 < øDc ≤ 13.0 206 156 3.0 106A to 110A 10.6 to 11.0 125 26 70 1.9
DLS 111A to 115A 11.1 to 11.5 125 26 70 2.0 Reamer
1301 to 1400 13.0 < øDc ≤ 14.0 218 168 3.2
SVH 1401 to 1500 14.0 < øDc ≤ 15.0 230 180 3.5 116A to 120A 11.6 to 12.0 125 26 70 2.0
Brazed
1501 to 1600 15.0 < øDc ≤ 16.0 242 192 3.8 Grade: A1
Note: • Ordering number for (ex.) ø7.6mm drill is DLS076A. Please also advise work material. Others
■ Recommended Cutting Conditions
• Tang type drills can be made-to-order. Please advise tang dimensions J and K.
• Helix angle 28°, Web thickness ratio 1.2:1.
SV Type v : Cutting Speed (m/min) c f: Feed Rate (mm/rev)
Cond.
Tool Diameter øDc (mm) Ductile Cast Iron Cast Iron Aluminium Alloy
Up to ø10.0
vc 20 – 40 – 60 20 – 35 – 50 50 – 80 – 100 ■ Recommended Cutting Conditions
f 0.05 – 0.06 – 0.08 0.05 – 0.07 – 0.1 0.05 – 0.07 – 0.1 vc: Cutting Speed (m/min) f: Feed Rate (mm/rev)
vc 30 – 50 – 70 30 – 60 – 80 80 – 100 – 120 Tool Diameter Cond.
Up to ø20.0 øDc (mm) Ductile Cast Iron Cast Iron Aluminium Alloy
f 0.05 – 0.07 – 0.08 0.05 – 0.08 – 0.1 0.05 – 0.1 – 0.15
J87
Solid Carbide-End Twist Drills
DLT Type
Cast Iron, Aluminium Alloy
Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite
Steel Up to 45HRC From 46HRC Steel Alloy steels Iron Cast Iron Alloy Alloy CFRP Carbide
6 to 12
D
Up to 0.28% From 0.29%
G G S
La
Back Taper 0.04 to 0.1/100 M.T.No.
øDc h8
118˚
W L
L
* *
DLT 066 to 070 6.8, 7.0 6.6 to 7.0 155 15 75 1.3 1 DLT 161 to 165 16.5 16.1 to 16.5 232 27 132 2.7 2
DLT 071 to 075 7.5 7.1 to 7.5 158 20 78 1.4 1 DLT 166 to 170 17.0 16.6 to 17.0 235 27 135 2.7 2
DLT 076 to 080 8.0 7.6 to 8.0 162 20 82 1.5 1 DLT 171 to 175 17.5 17.1 to 17.5 240 27 140 2.9 2
DLT 081 to 085 8.5 8.1 to 8.5 168 25 85 1.5 1 DLT 176 to 180 18.0 17.6 to 18.0 240 27 140 2.9 2
8.6, 8.7
DLT 086 to 090 9.0 8.6 to 9.0 172 25 88 1.6 1 DLT 181 to 185 18.5 18.1 to 18.5 245 30 145 3.0 2
DLT 091 to 095 9.5 9.1 to 9.5 175 26 92 1.7 1 DLT 186 to 190 19.0 18.6 to 19.0 245 30 145 3.0 2
DLT 096 to 100 10.0 9.6 to 10.0 178 26 95 1.8 1 DLT 191 to 195 19.1 to 19.5 250 30 150 3.1 2
10.2, 10.3
DLT 101 to 105 10.5 10.1 to 10.5 182 26 98 1.8 1 DLT 196 to 200 20.0 19.6 to 20.0 250 30 150 3.1 2
DLT 106 to 110 11.0 10.6 to 11.0 185 26 102 1.9 1 DLT 201 to 205 20.5 20.1 to 20.5 255 30 155 3.3 2
DLT 111 to 115 11.5 11.1 to 11.5 188 26 105 2.0 1 DLT 206 to 210 21.0 20.6 to 21.0 255 30 155 3.3 2
DLT 116 to 120 11.7, 12.0 11.6 to 12.0 192 26 108 2.0 1 DLT 211 to 215 21.1 to 21.5 260 30 160 3.4 2
DLT 121 to 125 12.5 12.1 to 12.5 195 26 112 2.2 1 DLT 216 to 220 22.0 21.6 to 22.0 260 30 160 3.4 2
DLT 126 to 130 13.0 12.6 to 13.0 198 26 115 2.2 1 DLT 221 to 225 22.1 to 22.5 265 30 165 3.5 2
DLT 136 to 140 14.0 13.6 to 14.0 205 27 122 2.3 1 DLT 231 to 235 23.5 23.1 to 23.5 285 34 165 3.7 3
Drilling
DLT 141 to 145 14.5 14.1 to 14.5 222 27 122 2.5 2 DLT 236 to 240 24.0 23.6 to 24.0 285 34 165 3.7 3
DLT 146 to 150 15.0 14.6 to 15.0 225 27 125 2.5 2 DLT 241 to 245 24.5 24.1 to 24.5 285 34 165 3.8 3
Solid
DLT 151 to 155 15.5 15.1 to 15.5 228 27 125 2.6 2 DLT 246 to 250 24.6 to 25.0 285 34 165 3.8 3
Special
Grade: A1 Note: • Ordering number for (ex.) ø8.6mm drill is DLT086.
Indexable • Standard morse-taper shank JIS B4302 is used. The Length L and dimension of
ø8mm drill is the same as that of ø8.1mm to ø8.5mm drill range.
Reamer • ø25.1mm to ø50.0mm drills can be made to order.
J88
Inserts and Parts for Discontinued Series
Full Cut Drill
BKS Type Full Cut Drill Inserts only sold in Japan.
*Production of this cutter body is on a
made-to-order basis only.
– A (Copper, Exotic Metal) – B (General Purpose) – BS (General Purpose – Strong Edge) - C (General Purpose) - CS (General Purpose – Strong Edge)
Dimensions (mm)
AC225
AC2000
Dimensions (mm)
AC225
G10E
G10E
Cat. No. Cat. No.
Inscribed Circle Thickness Nose Radius Inscribed Circle Thickness Nose Radius
JPW 950504A F F 5.5 2.3
0.4
JPW 840804C F F F 8.0 3.8
950704A F F 7.0 3.0 841004C F F F 10.0 3.8 0.4
JPW 950504B F F F 5.5 2.3
0.4
841204C F F F 12.0 4.8
950704B F F F 7.0 3.0 841508C F 15.0 5.3 0.8
JPW 950504BS F 5.5 2.3
0.4
JPW 840804CS F 8.0 3.8
950704BS F 7.0 3.0 841004CS F 10.0 3.8 0.4
841204CS F 12.0 4.8
841508CS F 15.0 5.3 0.8
■ Spare Parts (Standard)
BFT Recommended
Tightening Applicable Holder
Torque
BFF
(N・m)
Insert Seat (External) Insert Seat (Internal) Pin Clamp Screw Spanner 2D 3D
Q Q Q BFT2045T06 TRX06 0.5 ST20-BKS140-28L to 195-39L ST20-BKS140-42L to 195-59L
Q Q Q BFT2506T08 TRX08 1.1 ST25-BKS200-40L to 245-49L ST25-BKS200-60L to 245-74L
J
Q Q Q BFF2506T08 TRX08 1.1 ST32-BKS250-50L to 290-58L ST32-BKS250-75L to 290-87L
Q Q Q BFF3505T10 TRX10 2.0 ST40-BKS300-60L to 360-72L ST40-BKS300-90L to 360-108L
TS3744A TS3744B TSP3744 BFF3505T10 TRX10 2.0 ST40-BKS370-74L to 440-88L ST40-BKS370-111L to 440-132L
3.4
Drilling
TS4554A TS4554B TSP4568 BFF4510T15 TRX15 ST40-BKS450-90L to 540-108L ST40-BKS450-135L to 540-162L
TS5568A TS5568B TSP4568 BFF4510T15 TRX15 3.4 ST40-BKS550-110L to 680-136L ST40-BKS550-165L to 680-204L
(Note) Pin sold with insert seat as a set.
Special
Recommended
Tightening Applicable Holder Indexable
Torque
(N・m) Reamer
Clamp Screw Spanner 2D 3D
BFT2045T06 TRX06 0.5 ST20-BKS140-28L to 195-39LST20-BKS140-42L to 195-59L Brazed
BFT2506T08 TRX08 1.1 ST25-BKS200-40L to 245-74LST25-BKS200-60L to 245-74L
Others
Counter Drill ■ Spare Parts (Counter-weight)
VPS Type
Recommended
*Production of this cutter body is on Applicable
a made-to-order basis only. Tightening
Toolholder Torque
Cat. No. Differential Radial Adjustment L Key L Key Clamp (N・m)
Spanner
Screw Screw (DS) (Radial) Screw
ST32-VPS051-135 1.1
■ Inserts
DS41 M4X10L LH040 LH020 BFT2506T08 TRX08
ST40-VPS061-165 DS53 M5X16L LH050 LH025 BFF2506T08 TRX08 1.1
Inserts are same as those for the Full Cut Drill.
ST40-VPS075-180 DS68 M5X16L LH060 LH025 BFF3505T10 TRX10 2.0
ST40-VPS092-180 DS68 M5X16L LH060 LH025 BFF3505T10 TRX10 2.0
ST50-VPS109-225 DS68 M5X20L LH060 LH025 BFF3505T10 TRX10 2.0
ST50-VPS129-225 DS68 M5X20L LH060 LH025 BFF3505T10 TRX10 2.0