Polymers: A Review of Bioplastics and Their Adoption in The Circular Economy
Polymers: A Review of Bioplastics and Their Adoption in The Circular Economy
Polymers: A Review of Bioplastics and Their Adoption in The Circular Economy
Review
A Review of Bioplastics and Their Adoption in the
Circular Economy
Alberto Di Bartolo , Giulia Infurna and Nadka Tzankova Dintcheva *
Dipartimento di Ingegneria, Università degli Studi di Palermo, Viale delle Scienze, Ed. 6, 90128 Palermo, Italy;
alberto.dibartolo@gmail.com (A.D.B.); giulia.infurna@unipa.it (G.I.)
* Correspondence: nadka.dintcheva@unipa.it
Abstract: The European Union is working towards the 2050 net-zero emissions goal and tackling
the ever-growing environmental and sustainability crisis by implementing the European Green Deal.
The shift towards a more sustainable society is intertwined with the production, use, and disposal of
plastic in the European economy. Emissions generated by plastic production, plastic waste, littering
and leakage in nature, insufficient recycling, are some of the issues addressed by the European
Commission. Adoption of bioplastics–plastics that are biodegradable, bio-based, or both–is under
assessment as one way to decouple society from the use of fossil resources, and to mitigate specific
environmental risks related to plastic waste. In this work, we aim at reviewing the field of bioplastics,
including standards and life cycle assessment studies, and discuss some of the challenges that can be
currently identified with the adoption of these materials.
Keywords: bioplastic; bio-based plastic; biodegradable plastic; bioeconomy; life cycle assessment;
sustainability
also applied in the agriculture and horticulture sector [6,8], and in the automotive and
electronic industry [6,9]. Furthermore, biodegradable polymers have been long applied in
biomedicine [5,10,11]. Still, the production of bio-based plastics is limited to one percent
of the worldwide plastic production [7,12] and their adoption comes with uncertainties,
as acknowledged in the EC Communication “A European Strategy for Plastics in a Circular
Economy” [13]. This is exemplified by the research focused on bioplastics sustainability
and [8,14–25] biodegradability [26–30], as well as the attention of media to the subject.
Excluding the ample literature on biomedical applications, academic research has been
focusing on the synthesis of bio-based polymers [31,32], on the life cycle assessment
(LCA) of the production and end-of-life (EOL) [20,24,33,34] of different bioplastics, and
biodegradation under different conditions [10,14,35].
In this paper, we present the reader with an overview of the bioplastics field, including
definitions, polymers on the market, and applications. We discuss biotic and abiotic
degradation mechanisms and present standards and certifications that are in place to
evaluate the compostability and biodegradability of bioplastics. Recent works on the
biodegradability of bioplastics are also reviewed. We report on the standards in place
for the LCA of bioplastics and review recent studies on the subject, with particular focus
on studies that consider the EOL assessment. Finally, given the material reviewed, we
concisely discuss the challenges that can be identified with the adoption of bioplastics, as
well as possible solutions, and we draw our conclusions on the topic.
sources has been suggested to achieve a lower carbon footprint, since the raw materials
uptake carbon dioxide during their growth, and to alleviate the economy’s dependence on
fossil fuel [13,41,50]. The application of biodegradable plastics in specific fields, such as soil
cover films, carrier bags, and single-use packaging is also suggested as part of technological
advancement in the bioeconomy [7,13].
Table 1. Lists of bioplastics and indication of bio-based origin and biodegradability. In the table, “y”
means yes, “n” means no, and “y/n” refers to both statements being valid.
most important polymers in biomedicine and tissue engineering [55,64,65,69]. Finally, PLA
is one of the main materials in use to produce filaments for fused deposition modeling, a
common 3D printing manufacturing process [70].
PBS is another thermoplastic polyester that can be produced from the microbial fer-
mentation of sugars derived from natural feedstocks. The typical route of production for
PBS is the esterification of succinic acid with 1,4-butanediol [71], where the succinic acid
can be obtained from the anaerobic fermentation of bacteria or yeast and subsequently re-
duced to 1,4-butanediol. Several microorganisms have been studied for the biosynthesis of
succinic acid, e.g., Anaerobiospirillum succiniciproducens and Actinobacillus succinogenes [72].
The polymerization process proceeds through a first step during which the 1,4-butanediol
is reacted with the succinic acid to yield oligomers of PBS, and a second step of poly-
condensation of the oligomers to yield semicrystalline, high Mn PBS [58]. PBS shows
similar properties to polyethylene terephthalate and polypropylene and finds applications
as compostable packaging and bags, as mulch film and hygiene products [58,73]. The use
of PBS in biomedical applications has also been attracting significant attention, thanks to its
biodegradability and low toxicity profile, though its low flexibility and slow degradability
rate need to be circumvented by blending or copolymerization with other polymers, such
as PLA [71,73].
Bio-based polyethylene is an aliphatic thermoplastic synthesized from the polymer-
ization of bioethanol. The bioethanol is obtained through the fermentation of sugars from
the aforementioned feedstocks (sugarcane, sugar beet, and starch from corn, wheat or
potato) [59], yeast or bacteria being used as fermentation agents [74]. The bioethanol is
distilled and dehydrated to obtain ethylene which is then polymerized to bio-PE. The
polymer is equivalent to fossil-derived polyethylene and the same different types (low and
high density, linear and branched) can be obtained, consequently, bio-PE can be used for
any of the many applications of PE. It should also be noted that bioethanol can also be used
in the synthesis of other important plastics such as polyvinyl chloride, polystyrene and
polyethylene terephthalate [59].
Several naturally occurring polymers can be used to produce bio-based and biodegrad-
able plastics, in particular the polysaccharides starch and cellulose.
Among naturally occurring polymers, cellulose is the most abundant one, being
ubiquitous in plants. It is a structural polysaccharide based on repeating units of D-glucose.
Cellulose has attracted great attention from research and industry due to its abundance,
low-cost, biocompatibility and biodegradability. Cellulose is typically obtained from
wood through a pulping process and can be converted to different materials, in particular
two main cellulose-based plastics (or cellulosics) are regenerated cellulose and cellulose
diacetates [75]. In the production of cellulose diacetates, the cellulose is first converted to
cellulose triacetate by reaction with acetic anhydride, this is then partially hydrolyzed to
obtain a lower degree of substitution. Most typically cellulose diacetates are produced with
degree of substitution around 2.5. Cellulose acetates find several applications in the textile
industry [76], as fibers in cigarette filters [77], films (e.g., photography) and membranes
in separation technologies (e.g., hemodialysis) [78]; manufactured as porous beads they
have potential applications in biomedicine and biotechnology [79]. Cellulose diacetate is
also biodegradable under different natural conditions with the process being accelerated
by hydrolysis [80].
Regenerated cellulose is typically prepared following the viscose process (though
other industrial methods exist), in which cellulose is converted to cellulose xanthogenate by
reaction with alkali and carbon disulfide. The intermediate is dissolved in NaOH solutions,
resulting in a mixture called viscose, which can be processed as films and fibers and treated
in acidic solutions to yield regenerated cellulose [81,82]. Regenerated cellulose materials
are either already applied or could find applications, in different fields, from textile and
packaging, to biotechnology and biomedicine [82]. Rayon and cellophane, which are
generic trademarks for regenerated cellulose fibers and films respectively, are materials
with great commercial importance. Rayon finds many applications in the textile industry,
Polymers 2021, 13, 1229 7 of 26
from the manufacture of clothing to the production of wound dressings [83]. Cellophane is
almost ubiquitous in the food packaging market, but also in the cosmetic (casing, boxes,
etc.) and pharmaceutical industry [82].
Starch-based polymers form an important family of bioplastics on the market. Starch
is a polysaccharide consisting of two main macromolecules, amylose and amylopectin,
and is obtained from feedstocks such as corn, rice, wheat or potato [84,85]. Thermoplas-
tic starch (TPS) is the material obtained from a granular form of native starch, through
thermomechanical processing (extrusion) with the addition of gelatinization agents or
plasticizers [84–87]. Typical plasticizers in use to improve the processability of TPS are
glycerol and other polyols, sugars, amides and amines, and citric acid [84]. TPS can be
used on its own, though very often it is used as part of polymeric blends with polymers
such as PLA and other polyesters, to improve its properties. Starch-based plastics find
different applications in the packaging, food, textile and pharmaceutical industry [88–90].
Bacteria can synthesize and accumulate a large number of biopolymers, many of
which can be potentially exploited for industrial applications or as high-value products
in the medical field [91]. Polyhydroxyalkanoates are a family of polyesters synthesized
by the activity of several types of bacteria, where they accumulate serving the purpose of
carbon reserve material. The intracellular accumulation of PHAs is typically promoted by
particular culturing conditions and nutrients starvation, which can lead to high concentra-
tion of accumulated polymer [71,91–94]. Several renewable feedstocks, as well as carbon
dioxide, chemicals and fossil resources, can be used as substrate for the production of
PHAs [94]. In a typical process a seed culture containing the chosen bacteria is inoculated
in a fermentation vessel containing the fermentation medium. At the end of the culturing
period, the polymers can be obtained by solvent extraction, separated from the residual
biomass and reprecipitated by mixing with a non-solvent, typically an alcohol [31,71,95]. To
this day, more than 150 monomeric units have been identified, which can lead to different
polymers with different properties. Polyhydroxybutyrate (PHB) is the simplest PHA and
the first one to be discovered in the bacterium Bacillus megaterium. PHAs find applications
in the packaging, food and chemical industry, though most recently attention has been
shifting towards possible agricultural and medical applications [96–98].
Table 3. Main ISO and CEN standards relating to biodegradability and compostability of plastics.
Standard Title
EN ISO 10210:2017 Plastics—Methods for the preparation of samples for biodegradation testing of plastic materials (ISO 10210:2012)
EN 14995:2006 Plastics—Evaluation of compostability—Test scheme and specifications
Packaging—Requirements for packaging recoverable through composting and biodegradation—Test scheme and
EN 13432:2000
evaluation criteria for the final acceptance of packaging
Packaging—Evaluation of the ultimate aerobic biodegradability of packaging materials under controlled
EN 14046:2003
composting conditions—Method by analysis of released carbon dioxide
EN 17033:2018 Plastics—Biodegradable mulch films for use in agriculture and horticulture—Requirements and test methods
ISO 17088:2012 Specifications for compostable plastics
Determination of the ultimate aerobic biodegradability of plastic materials under controlled composting
EN ISO 14855-1:2012
conditions—Method by analysis of evolved carbon dioxide—Part 1: General method (ISO 14855-1:2012)—Part 2:
EN ISO 14855-2:2018
Gravimetric measurement of carbon dioxide evolved in a laboratory-scale test (ISO 14855-2:2018)
Plastics—Determination of the degree of disintegration of plastic materials under defined composting conditions
EN ISO 16929:2019
in a pilot-scale test (ISO 16929:2019)
Plastics—Determination of the degree of disintegration of plastic materials under simulated composting
EN ISO 20200:2015
conditions in a laboratory-scale test (ISO 20200:2015)
ISO 23977-1:2020 Plastics—Determination of the aerobic biodegradation of plastic materials exposed to seawater—Part 1: Method
ISO 23977-2:2020 by analysis of evolved carbon dioxide—Part 2: Method by measuring the oxygen demand in closed respirometer
Plastics—Determination of the ultimate anaerobic biodegradation of plastic materials in an aqueous
EN ISO 14853:2017
system—Method by measurement of biogas production (ISO 14853:2016)
Determination of the ultimate aerobic biodegradability of plastic materials in an aqueous medium—Method by
EN ISO 14851:2019
measuring the oxygen demand in a closed respirometer (ISO 14851:2019)
Determination of the ultimate aerobic biodegradability of plastic materials in an aqueous medium—Method by
EN ISO 14852:2018
analysis of evolved carbon dioxide (ISO 14852:2018)
Determination of the ultimate biodegradation of plastics materials in an aqueous system under anoxic
EN 17417:2020
(denitrifying) conditions—Method by measurement of pressure increase
Water quality—Preparation and treatment of poorly water-soluble organic compounds for the subsequent
EN ISO 10634:2018
evaluation of their biodegradability in an aqueous medium (ISO 10634:2018)
Water quality—Evaluation of ultimate aerobic biodegradability of organic compounds in aqueous
EN ISO 14593:2005
medium—Method by analysis of inorganic carbon in sealed vessels (CO2 headspace test) (ISO 14593:1999)
Water quality—Determination of the elimination and biodegradability of organic compounds in an aqueous
EN ISO 11733:2004
medium—Activated sludge simulation test (ISO 11733:2004)
Plastics—Determination of the ultimate aerobic biodegradability of plastic materials in soil by measuring the
EN ISO 17556:2019
oxygen demand in a respirometer or the amount of carbon dioxide evolved (ISO 17556:2019)
Soil quality—Guidance on laboratory testing for biodegradation of organic chemicals in soil under aerobic
EN ISO 11266:2020
conditions (ISO 11266:1994)
Plastics—Determination of the ultimate anaerobic biodegradation under high-solids anaerobic-digestion
EN ISO 15985:2017
conditions—Method by analysis of released biogas (ISO 15985:2014)
Plastics—Determination of aerobic biodegradation of non-floating plastic materials in a seawater/sandy sediment
EN ISO 18830:2017
interface—Method by measuring the oxygen demand in closed respirometer (ISO 18830:2016)
Plastics—Determination of aerobic biodegradation of non-floating plastic materials in a seawater/sediment
EN ISO 19679:2020
interface—Method by analysis of evolved carbon dioxide (ISO 19679:2020)
Plastics—Determination of the ultimate anaerobic biodegradation of plastic materials in controlled slurry
ISO 13975:2019
digestion systems—Method by measurement of biogas production
Plastics—Determination of the aerobic biodegradation of non-floating materials exposed to marine
ISO 22404:2019
sediment—Method by analysis of evolved carbon dioxide
ISO/DIS 23517-1 Plastics—Biodegradable mulch films for use in agriculture and horticulture
(under development) Part 1: Requirements and test methods regarding biodegradation, ecotoxicity and control of constituents
Several companies in Europe market their products with labels specifying their
biodegradability. Figure 1 summarizes the main certifications in use in Europe, which are
released by the Belgian certifier TÜV Austria and German certifier DIN CERTCO. It should
be noted that home compostability is yet to be specifically described by EN harmonized
standards, though standard prEN 17427:2020 “Packaging-Requirements and test scheme
for carrier bags suitable for treatment in well-managed home composting installations” is
Polymers 2021, 13, 1229 10 of 26
Figure 1. Certification labels relating to biodegradability and compostability: (a) seedling logo by Eu-
ropean Bioplastics, indicates that the product is industrially compostable and complies with EN 13432;
(b–d) DIN CERTCO labels for industrial compostability, biodegradability in soil and home composta-
bility, respectively; (e–i) TÜV Austria labels for industrial compostability, marine biodegradability,
home compostability, soil biodegradability and freshwater biodegradability, respectively.
The third step of biodegradation comprises of the assimilation and mineralization pro-
cesses during which monomers and oligomers from the broken-down polymer can reach
the cytoplasm and enter the metabolism of the microorganisms, therefore being converted
to metabolites, energy and biomass, with the release in the environment gases, organic com-
pounds and salts [106]. This step is of particular importance given that several standardized
methodologies rely on the analysis of evolved CO2 to evaluate biodegradability.
Abiotic degradation phenomena are involved either before or in concomitance with
biotic degradation. Typical abiotic degradation phenomena are mechanical, thermal, UV,
and chemical degradation.
Mechanical damage, both at macro and microscopical scale, can facilitate and acceler-
ate other types of abiotic and biotic degradation, for example by increasing the available
contact surface or creating defects that are easily attacked by chemical infiltration and more
susceptible to heat damage.
Heat can further increase mechanical damage by lowering the mechanical properties
of the polymer, e.g., if the plastic were to experience temperatures higher than its glass
transition or melting temperature, its structural integrity would be quickly compromised
under relatively low forces. Conversely, temperatures much lower than the glass transition
might result in brittleness and rupture of the polymer. The loss of crystallinity, as well as the
transition to the rubbery state, can also increase the permeability of biotic and abiotic agents
in the polymeric matrix, therefore accelerating the degradation process. This is particularly
important for polyesters, such as PLA, where the degradation process is strongly governed
by hydrolysis reactions and therefore will proceed at a much faster rate when water can
easily penetrate the polymeric network.
Chemical degradation includes oxidative phenomena due to molecular oxygen and
is, therefore, one of the main factors in abiotic degradation. Oxidation often proceeds
concomitantly with light degradation phenomena, leading to the formation of free rad-
icals, ultimately decreasing the molecular weight by chain scission as well as causing
crosslinking of the polymeric network which often leads to high brittleness. Hydrolysis
is the other main factor acting during chemical degradation. Several bioplastics contain
hydrolyzable covalent bonds, e.g., ester, ether, carbamide groups. Chemical degradation
acts synergistically with all other degradation mechanisms. For example, oxidation and
hydrolysis are facilitated by the polymer transitioning to the rubbery state and additionally
losing its crystallinity due to exposure to relatively high temperatures.
UV-light degradation, or photodegradation, is also a very common occurrence in
everyday life plastics. Photodegradation can typically lead to radicalization, resulting in
chain scission and/or crosslinking, as already discussed these phenomena can be concomi-
tant to oxidative degradation. Typically, photodegradation will result in the plastic material
break down, which in turn increases the surface area available for biotic degradation to
occur, and ultimately speeding up the biodegradation process. It can therefore be expected
a large difference in biodegradation times depending on the plastic debris being exposed
to sunlight or less; this could be the difference between a plastic bag floating at the sea
surface against dense plastic debris sinking to deep-sea level.
JRC also authored the technical report Comparative Life Cycle Assessment (LCA) of Alternative
Feedstock for Plastics Production [113] which builds on the PEF providing scientific guidelines
and modeling methodologies for an audience already expert in LCA. These guidelines are
themselves based on ISO 14040 and ISO 14044. The two standards describe the various
aspects of performing an LCA, from definitions and goals to its main phases of life cycle
inventory analysis (LCI) and life cycle impact assessment (LCIA), respectively, the “data
collection and calculation procedures to quantify relevant inputs and outputs of a product
system” and the process through which the inventory data is associated with specific
environmental impact categories [114]. Table 4 reports some of the main ISO and CEN
standards relevant to the life cycle assessment of plastics and bioplastics, some of the
standards are shared as the EN version is based on the ISO one. Among these standards,
ISO 14040 and ISO 14044 are the main ones that define the principles and practices for
LCA, providing the basic framework for the assessment but leaving a range of choices to
the practitioners. Further guidance is provided by the International Reference Life Cycle
Data System (ILCD) which consists of technical documents and a data network aimed at
ensuring the validity and consistency of LCA. General definitions and aspects of bio-based
plastics are also discussed by the CEN standard EN 17228, as well as in EN 16575 which
represents a vocabulary for bio-based products.
The complete LCA of bioplastics needs to take into consideration several impact
categories, of environmental, social and economic nature, as well as different options for
the product EOL. Typically, this is not the case with most LCA research, as data on the
entirety of a certain product’s life might be lacking or because of the intended motivation of
the study not requiring assessing the whole life cycle. Depending on the system boundaries,
we can identify two main approaches to the LCA of a product: the cradle-to-gate and the
cradle-to-grave assessment [113,115,116]. Cradle-to-gate refers to an assessment from the
resource extraction stage (cradle) to the factory gate, meaning at the end of production.
For bio-based products this includes crops cultivation and biomass pre-processing, and
in general, any transportation involved should be included. Additionally, eco-profile is
a name in use to describe the cradle to factory gate life cycle inventory assessment of
polymers and chemicals. Eco-profiles are used as building blocks in cradle-to-gate LCA
studies and many can be found available on PlasticsEurope website [117] as well as on
other databases (Sphera, GaBi, openLCA Nexus, SimaPro Industrial Database, Life Cycle
Initiative).
The cradle-to-grave assessment takes into consideration the entire life cycle of the
product, from the raw material extraction to the EOL management. This includes all aspects
taken into consideration by the cradle-to-gate assessment and also the product’s retail,
storage, its use by consumers and its disposal.
LCA needs to consider several impact categories and put them into comparable num-
bers depicting the potential influence on the environment, these categories are therefore
standardized in their definitions and units in use [113,115,118,119]. Table 5 reports the
main indicators in use for the different impact categories [118]. The global warming po-
tential (GWP100 ) is the main parameter reported by LCA academic studies, it gives an
indication of the amount of GHGs produced by the system under assessment and the effect
on global warming. Several GHGs are released during the production and distribution
of a certain good, each having a different potential for global warming, which is defined
by the specific amount of infrared radiation the gas can absorb in the atmosphere. The
GWP100 considers the overall global warming potential by converting each mass of gas
emitted to the atmosphere, in the mass of equivalent CO2 that would absorb the same
amount of energy. Furthermore, the GWP depends on the number of years over which the
energy absorption is calculated. Typically, 100 years are considered, hence the subscript in
GWP100 .
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Table 4. List of CEN and ISO standards, technical reports and specifications, relevant to the life cycle
assessment of bioplastics.
Standard Title
Plastics—Bio-based polymers, plastics, and plastics
EN 17228:2019
products—Terminology, characteristics and communication
EN 16760:2015 Bio-based products—Life Cycle Assessment
EN 16751:2016 Bio-based products—Sustainability criteria
EN 16575:2014 Bio-based products–Vocabulary
Bio-based products—Bio-based carbon content—Determination of
EN 16640:2017
the bio-based carbon content using the radiocarbon method
Bio-based products—Determination of the oxygen content using an
EN 17351:2020
elemental analyser
Bio-based products—Guidelines for Life Cycle Inventory (LCI) for
CEN/TR 16957:2016
the End-of-life phase
Bio-based products—Overview of methods to determine the
CEN/TR 16721:2014
bio-based content
CEN/TR 17341:2019 Bio-based products—Examples of reporting on sustainability criteria
CEN/TR 16208:2011 Biobased products—Overview of standards
Environmental management—Life cycle assessment—Principles and
EN ISO 14040:2006
framework (ISO 14040:2006)
Environmental management—Life cycle assessment—Requirements
EN ISO 14044:2006
and guidelines (ISO 14044:2006)
Environmental management—Water footprint—Principles,
EN ISO 14046:2016
requirements and guidelines (ISO 14046:2014)
Greenhouse gases—Carbon footprint of products—Requirements
EN ISO 14067:2018
and guidelines for quantification (ISO 14067:2018)
Environmental management—Life cycle assessment—Requirements
ISO/TS 14072:2014
and guidelines for organizational life cycle assessment
Environmental management—Life cycle assessment—Data
ISO/TS 14048:2002
documentation format
Environmental management—Life cycle assessment—Critical review
ISO/TS 14071:2014 processes and reviewer competencies: Additional requirements and
guidelines to ISO 14044:2006
Environmental management—Eco-efficiency assessment of product
ISO 14045:2012
systems—Principles, requirements and guidelines
Greenhouse gases—Quantification and reporting of greenhouse gas
ISO/TR 14069:2013 emissions for organizations—Guidance for the application of ISO
14064-1
Plastics—Carbon and environmental footprint of biobased
ISO 22526-1:2020 plastics—Part 1: General principles—Part 2: Material carbon
ISO 22526-2:2020 footprint, amount (mass) of CO2 removed from the air and
ISO 22526-3:2020 incorporated into polymer molecule—Part 3: Process carbon
footprint, requirements and guidelines for quantification
Plastics—Biobased content—Part 1: General principles—Part 2:
ISO 16620-1:2015
Determination of biobased carbon content—Part 3: Determination of
ISO 16620-2:2019
biobased synthetic polymer content—Part 4: Determination of
ISO 16620-3:2015
biobased mass content—Part 5: Declaration of biobased carbon
ISO 16620-4:2016
content, biobased synthetic polymer content and biobased mass
ISO 16620-5:2017
content
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LCA studies typically take into consideration environmental impact categories, though
also social and economic aspects are of great importance. Social life cycle assessment (S-
LCA) looks at how the extraction or production of raw materials, and manufacturing,
distribution, use and disposal of goods, can bring negative effects from a social point of
view [20]. Life cycle costing (LCC) is also referred to as environmental LCC (E-LCC) [20]
when applied in conjunction with LCA. E-LCC takes into account all costs that are in-
volved with the product’s life cycle, independently from the party incurring such costs.
Environment-relate cost factors are taken into consideration, such as ecological taxes and
expenses for emissions control.
as acidification, while mostly focusing on GWP and energy depletion. Land use is also
reported by different studies, but other than reporting the square meters occupied no
related impacts are considered. Overall, the authors could only compare the LCA studies
on the GWP basis and estimate potential savings of 241–316 million tons of CO2 -eq per
year by replacing 65.8% of conventional plastics with bio-based ones. Still, the authors
acknowledged several limitations and uncertainties and noted that the assessment of the
use phase and EOL phase could strongly impact the results. Regarding S-LCA and LCC,
the authors report the lack of studies and available data, though the authors could infer a
high social risk potential when bioplastics’ raw materials are produced in countries with
weak legal standards.
In a 2020 review, Walker and Rothman [33] assess the comparative LCA of bio-based
and fossil-based plastics, focusing on environmental LCA, cradle-to-grave, studies. The
reviewed studies were checked for compliance with the EU PEF, though none of the studies
completely met the document requirements. Partially complying papers were therefore
selected; seven bio-based polymers and seven fossil-based polymers were compared across
seven impact categories for which sufficient data were available. The authors report a
lack of agreement between different studies, both for bio-based and fossil-based polymer
assessments, with variations as high as 400% for the same impact category and same
polymer. Negative values of CO2 emissions were noted for bio-based systems due to the
gas being absorbed during biomass growth. Like in Spierling et al., the authors note that
this a controversial point as potential CO2 or methane emissions during EOL are often not
considered. Indeed, the authors underline that in cradle-to-grave studies several impact
categories show far worse values than the ones in cradle-to-gate studies, which is due to the
emissions and energy consumption during several EOL options. Furthermore, the authors
notice that many studies on biodegradable polymers assumed composting as the EOL
phase, though assuming incineration would significantly increase particulate emissions.
Generally, the authors report similar values for most impact categories across fossil-based
and bio-based systems. Finally, they conclude by commenting on the lack of comparability
and standard methodologies in the field, stating that “without the ability to compare across
studies, LCA has much lower relevance than it could or should have”.
In a recent review, Bishop et al. [34] also compared results from bio-based and fossil-
based polymers LCA studies. Similar to the other works discussed, the authors found
a lack of impact categories being covered as well as a lack of uncertainty analysis being
carried out. Additionally, they noted that most studies did not account for the use of
additives and their potential leakage in the environment and suggested that LCI should
always include additives in use even if used in small quantities. In line with the other
review already discussed, Bishop et al. note that the assumption of bio-based plastics being
carbon-neutral can be misleading. In addition to the previous studies, they observe that
biogenic CO2 will spend a period of time in the atmosphere depending on the growth
cycles of the biomass. While this might be negligible for fast-growing crops, it can become
relevant with an increasing use of lignocellulosic-derived biomass which has long growth
cycles. The authors underline that the worst approach to the assessment of bioplastics is to
imply a large and permanent CO2 uptake since most certainly this amount of gas will be
released once again to the environment in the 100-year time horizon for which the GWP is
typically calculated.
An important issue for bioplastics is their durability in service conditions, i.e., the
ability of biopolymers to maintain unchanged the properties and performance in service.
To be ensured unchanged properties, the biopolymers are usually added with appropriate
stabilizing systems, such as synthetic antioxidants, UV-absorbers, quenchers [120] or natu-
rally occurring molecules having protection actions [121–123]. All stabilizers can protect
the biopolymers and improve the oxidative resistance in service conditions, making these
materials suitable and durable. Interestingly, as documented, some natural antioxidants
can exert concentration dependent anti-/pro- oxidant activity and, if they added at high
concentrations, can exert pro-oxidant activity rather than protection action [124–126].
Polymers 2021, 13, 1229 16 of 26
From what already discussed, one very important, though unfortunately overlooked,
aspect of LCA is the assessment of the EOL phase. In the following section we report on
research focused on the EOL of bioplastics.
to high Mn PLA. Furthermore, bio-PET and bio-PE can be mechanically recycled multiple
times before being chemically recycled. They identified glycolysis as the best chemical
recycling option for bio-PET and pyrolysis as the one for bio-PE. The former results in
value-added chemicals and in the least number of steps to polymerize back to PET, while
the latter is the only route able to degrade PE resulting in valuable aromatics and fuel
(gas and char). The authors conclude that biopolymers’ mechanical performance needs
to be improved and that better schemes for recycling and waste collection need to be put
into place.
Anaerobic digestion is an appealing waste management route for compostable bio-
plastics. The process converts municipal organic waste to biogas (methane) and can incur
the problem of plastic bags contamination. The use of bioplastic bags for municipal or-
ganic waste could therefore prove to solve the contamination problems while converting
unavoidable plastic waste into energy.
In a 2018 review, Batori et al. [130] reported on the conditions needed for the effective
anaerobic degradation of bioplastics. They noted that typical biogas plants operate with
a solid retention time of 15 to 30 days and, therefore, bioplastic bags should be able to
degrade in this time length. The authors found PBS to be not suitable for the application
because the polymer does not degrade under the conditions in use at the plants, they
reported that PLA, PCL and PVA do not sufficiently degrade in the time range, but they
found PHB to be suitable. It was observed that more standardization for biodegradable
bags suitable for organic waste collection is needed, and the authors suggest that the
standards should require biodegradation greater than 50% over 1 month. It was pointed
out that the plastic bags should also be able to withstand moisture until they reach the
fermenter, a property that might not be common in many biodegradable plastics due to the
presence of hydrophilic moieties. The authors observe that less resistant bioplastics might
be still used and coated in a layer of water-resistant ones.
In the previously referenced work, Narancic et al. [14] tested several bioplastics and
blends, observing that the majority would degrade by thermophilic anaerobic digestion
with high biogas output. Still, the authors reported that the degradation times were 3 to
6 times longer than the retention times of commercial plants.
In 2018 Zhang et al. [131] reported on the anaerobic biodegradation of 9 bioplastics
compliant with standard EN 13432. The plastics, together with organic waste, were fed
daily to a digester for 177 days with a retention time of 50 days. The authors found that
the digestion process was not inhibited but they also observed that only 4 cellulose-based
materials showed substantial biodegradation.
Researchers have also taken into consideration the result of biodegradable plastics
entering the recycling process of common plastics. Different research groups investi-
gated the effect of small (5 wt%) amounts of PLA being mixed in the recycling process of
PET [132–136]. The results showed that even small quantities of PLA will negatively affect
the mechanical and thermal properties of recycled PET, which can cause technological and
economic burdens. The main problems are due to the difference in thermal degradation
temperatures, with PLA already degrading at the processing temperature of PET and
causing yellowing of the product. The polymers are also immiscible, which can cause a lack
of homogeneous surfaces, undesired opaqueness, and defects or failure during injection
molding.
Currently published study deals about that the oxidation during burning of biopoly-
mers and synthetic polymers can produce similar amount of CO2 . Therefore, a correct
waste collection and management is required to solve the environmental troubles arising
from the uncontrolled plastic use, release and accumulation of both petroleum-based poly-
mers and bio-based polymers. The sustainable live vs. waste management of polymers and
biopolymers depends on accurate end-of-life disposal of these materials and reduction of
volumes of used plastics and bioplastics, maybe just articles having short service-life [137].
Polymers 2021, 13, 1229 18 of 26
Table 6. Summary of potential advantages and disadvantages related to the adoption of bioplastics.
Category Description
Reducing fossil fuel dependency by using renewable resources, replacing
existing plastics with bio-based counterparts (e.g., drop-in plastics)
Advantages of Potential environmental benefits in terms of GWP reduction
bioplastics The use of compostable plastics, in applications where organic
contamination is expected, simplifies waste management and returns
carbon to soil as compost
Anaerobic digestion of biodegradable plastics can produce large specific
energy and contribute to achieve an optimal ratio of carbon to nitrogen in
the process
Biodegradable plastics could replace non-degradable plastics in products
that are likely to leak in the environment, potentially mitigating
plastic pollution
High production costs and, possibly, lower performance than
common plastics
Lack of processability with common technologies or lack of know-how
Small market volume does not justify major investments nor redesign of
Disadvantages of
production frameworks and waste manager infrastructure
bioplastics
Possible feedstock competition with biofuel and food industry
Risk of fouling of recycling streams with biodegradable plastics
Risk of landfilling biodegradable plastics resulting in GHG emissions
Lack of dedicated composting and recycling infrastructure and logistics
Uncertainty regarding biodegradability in different open environments
While it should be kept in mind that the volume of bioplastics in our economy is
still too small to accurately predict all implications resulting from large-scale adoption,
one point in favor of their adoption is that fossil resources are limited. The adoption of
bio-based plastics can, therefore, prove to be an important way to decouple our economy
from an unsustainable model.
Biodegradable plastics might also prove to be beneficial in mitigating some environ-
mental risk scenarios where the leakage of plastics is not easily avoided, nor the use of
plastic items can be effectively discontinued. For example, mulch films need to be collected
and recycled at the end of their life-cycle. However, they are contaminated with soil and
organic material which makes recycling procedures economically unviable. Furthermore,
film fragments can accumulate in the soil, causing an environmental risk. Biodegradable
mulch films have been on the market since the early 2000s, offering the same performance
as common plastic ones, while being biodegradable in soil [138].
Compostable plastic bags for organic waste collection are already in use, which
eliminates the need to separate the bag from the waste. Their use in anaerobic digestion
facilities–if the material is designed to degrade within the retention time–can also lead to
the production of renewable energy.
Figure 2 presents a simplified infographic representing the main steps in plastics
linear economy and what the authors consider some important additional steps introduced
by bioplastics in the circular economy. The linear economy route proceeds through the
collection of resources, the production of plastic goods, their use, and their disposal. The
circular economy route adds two important steps of repurposing of goods and recycling
(mainly mechanical) to extend the life of the material as much as possible. Durable bio-
based plastics, like drop-in plastics, can be recycled and their goods can be repurposed like
common plastics. Compostable plastics would be used primarily as food waste collection
bags and contribute to the production of biogas and compost in appropriate industrial
Polymers 2021, 13, 1229 19 of 26
facilities. The compost would be used for agricultural purposes, including growing the
raw materials for bioplastic production, and the biogas would provide energy, including
energy for manufacturing processes. Bioplastic goods that are no longer recyclable would
be incinerated to produce energy.
Figure 2. A simplified infographic representing the main steps in linear economy (straight arrows) and the additional steps
introduced by circular economy with a focus on bioplastics (green arrows), considering anaerobic digestion as EOL option
for compostable plastics, reuse and recycling for durable bio-based plastics and incineration as final disposal of any plastic
that is no longer recyclable nor reusable.
The bioplastic industry is still very small in volume and relatively new, when com-
pared to the common plastic industry, furthermore regulations about bioplastics have been
changing in recent years. Therefore, it is understandable that several present and future
challenges related to the adoption of bioplastics can be identified. In the following sections
we review the challenges that can be identified from what discussed so far.
5. Conclusions
European governments are working towards a zero-emission economy, decoupled
from fossil resources, and focused on sustainability and circularity. Reforming the way
plastic products are produced, handled, and disposed of, is an important part of this
process. The adoption of bio-based plastics might surely come with risks (use of fertilizers,
social risks, etc.) as well as advantages, what seems certain is that it offers an alternative to
fossil-based production and might therefore become a necessity in the future. Compostable
or biodegradable plastics might result in problems if not sorted out from recycling streams.
Still, applications like compost bags offer benefits since bag and content can be co-digested
eliminating the need for separation and producing energy and compost. Materials should
be designed to ensure effective degradation without causing technological issues while
retaining their mechanical properties during the “use” phase. The use of biodegradable
plastics to mitigate environmental pollution due to leakage in open environments is an-
other discussed advantage, currently, this seems overly optimistic. Conditions in natural
environments are dynamic, they greatly change within geographic regions and seasons,
furthermore, the size and density of the plastic debris, as well as agglomeration with other
materials, can influence the outcome. Additionally, the economic loss from this plastic
waste is not solved by using biodegradable alternatives. In this sense, stricter regulations,
promoting an environmental-friendly mentality, and investing in sustainability-focused
education at an early age could prove to be a more effective use of resources.
To conclude, it can be expected that the bioplastics industry will receive incentives
to grow, develop new technologies and materials, and scale-up its production to greater
volumes. Once larger productions are achieved and larger volumes of bioplastics are
circulated, more assessment will be undoubtedly required to understand the sustainability
of these materials. However, one thing to keep in mind moving forward is that most of
the issue lies in our throw-away mentality. Replacing one plastic with another, without
replacing the mentality, is not a solution.
Author Contributions: All authors listed have made substantial, direct, and intellectual contributions
to this work and approved it for publication. All authors have read and agreed to the published
version of the manuscript.
Funding: This work has been financially supported by MIUR—Italy (Ministry of Education, Univer-
sity and Research of Italy), Grant: CLEAN—PRIN-20174FSRZS_002.
Conflicts of Interest: The authors declare no conflict of interest.
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