EcoPulsarS plus

AUTOMATIC WINDER
EcoPulsarS plus
AUTOMATIC BOBBIN FEEDING TYPE

1
EcoPulsarS plus EcoPulsarS plus

EFFICIENCY TECHNOLOGY QUALITY OUTPUT AUTOMATED

AUTOMATIC WINDER

EcoPulsarS
AUTOMATIC BOBBIN FEEDING TYPE

advantage.
plus
Eco PulsarS plus: sustainable eco-green

The machine, with its sustainable eco-

MACHINE MODELS:
ECO PULSARS E
automatic bobbin feeding and doffing (Stand-alone system)
ECO PULSARS I/ DLS models
automatic bobbin feeding and doffing (Link system)

green advantage, replies to the markets BENEFITS:

SOLUTION demand of energy saving including room
• Eco PulsarS with its innovative platform can save up to 30%
power bill thanks to “Suction on Demand” system
• New Controlled Cut System to reduce repetitions
air conditioning, together with improved • Yarn Tension Control System: gate system /disc system for
production performances, high quality different fibers and finishing blends
• Innovative Waste Collection to reduce yarn waste
packages and utmost flexibility. • Friendlier to the user: machine control and diagnostics

2 3
EcoPulsarS plus EcoPulsarS plus

EFFICIENCY Suction on Demand System (S.D.S)

The combination of all Energy savings up to 30%
features and design of
EcoPulsarS has created
an environment in
which each part of the
machine can operate at
its optimum efficiency
without limitations.
Spindles and bobbin
feeding systems
independently generate Package nozzle Suction fan OFF

the level of suction

Suction fan ON
required. Suction is
generated as needed Suction box

and used without

Bobbin nozzle
losses. All new devices
contribute to the overall
reduction of process Pneumatic transportation
downtimes.

The solution of the “individual The self-sufficient units can Better efficiency, a smoother Every single suction fan collects its yarn
and independent suction unit per individually optimize the suction winding process and overall waste and dust in a dedicated suction box.
spindle” represents a real break- required. superior package and yarn quality. The individual spindle waste is evacuated
through versus the conventional Each unit operates at optimum Up to 30% power saving since when required through a centralized
system. suction values without influencing suction is generated only pneumatic transportation, to guarantee
Yarn suction is created and the rest of the machine: this when needed. Theoretically, no the cleaning with the lowest energy
consumption.
managed individually, only when means no more compromises limitations on number of spindles
required by the individual spindle in balancing the suction as in per each machine.
and bobbin feeding system. conventional centralized systems.

4 5
EcoPulsarS plus EcoPulsarS plus

Waste collection system Controlled Cut System (C.C.S.)

6 7

1 2 3 4 5 8 9 10

Every single suction unit collects The exhausted air return cleaned Winding room air conditioning 1 Tube stripper (optional) The electronic clearer intervention The final effect assures that
its own yarn waste in a dedicated and cooled into the winding room. The Suction on Demand System 2 Smart backup station (optional) represents a critical factor for the yarn end can be easily found and
3 End finder station
suction box. The waste is The spindles dedicated suction implies a sensible reduction on 4 Spindle unit full control of the “cut yarn end”. retrieved during the subsequent
evacuated when required through units are also independent from both the volume and temperature 5 Auxiliary end finder station The high winding speed process, splicing cycle, with minimum
a centralized system. The waste those of the yarn finders. of the exhausted air. Air is filtered 6 Yarn waste collector lively and/or elastomeric core suction, avoiding unnecessary
is discharged, without influencing and discharged directly into 7 S.B.B. (Savio Belt Blower) waste yarns, both can create a “spring- repeating cycles that might also
collector
the winding process, into an the winding room: no need for 8 Machine yarn / Dust waste like rebound” of the yarn end: damage the package quality.
innovative waste collector. This underground or overhead ducts for 9 Dust / Dirt S.B.B. (Savio Belt Blower) yarn might be trapped on package C.C.S guarantees that hard waste
waste collector allows a great reconditioning. 10 Clean air flanks and adapters. In this generation is reduced, while
eco-green advantage. Compared to conventional case, the splicer cycle becomes the cycle efficiency is increased
systems, Eco PulsarS allows a uncertain and with low efficiency and the operator intervention
significant reduction in size and rate, because of the difficulty to minimized.
capacity of the air conditioning retrieve the end.
plant. The “Controlled Cut System”
C.C.S. with its yarn cut function,
separated from the electronic
yarn clearer detection, has an
independent smart cutter, which
works in synchronism with the
winding process. In this way, the
cut is controlled, being done only
when the yarn is perfectly aligned
with the middle drum traverse
stroke.

Yarn cut function along Yarn cut function separated

with clearing from clearing

6 7
EcoPulsarS plus EcoPulsarS plus

Yarn Tensioning System options Yarn clearing logic

Availability to choose the most appropriate tensioning system in accordance with fibers materials and counts. Waxing

Yarn tension is controlled by a Gate tensioning Disc Yarn clearing logic The spindle provides Waxing (optional) Double waxer: for wool and high
variable interference system, With this new principle sensitivity, Yarn tension is given by the discs All the clearers of the last automatically to remove from EcoPulsarS system allows a very quality materials (optional)
which works in synergy with the tensioning range and reaction load, in accordance with the generation are totally integrated the package the faulty portion of fine wax uniformity on the yarn, For particular yarns counts and
tension sensor. A precise step time have been enhanced. tension sensor value, through an with the EcoPulsarS process logic. the yarn. The clearer PC is totally thanks to a dedicated step motor. materials, a double waxing device
motor adjusts the interference A combination of fixed and electromagnetic system. Each single spindle becomes integrated. The user can optimize the waxing, can be provided for a consistent
in order to maintain the set movable ceramic fingers traps a technological laboratory to as both sense of rotation and waxing evenness to match
tension. The system ensures stabilizes the yarn allowing higher ensure the production of a speed are settable. knitting process requirements.
total control of the yarn in all winding speeds. The friction faultless package. In addition It is possible to select the position
conditions, even in the case of points have been reduced and to the control of the main single of the waxing device:
slub or core/elastomeric yarns. harmonized, in order to preserve or repetitive yarn defects, splice • above the clearer
the overall quality of the yarn. included, the system foresees the • below the clearer (standard)
possibility to remove from the
package all technological defects
communicated by the clearer.

8 9
EcoPulsarS plus EcoPulsarS plus

Smart and Flexible Cycle Friendlier to the user

Machine control and diagnostics
Yarn presence sensor (optional)
To minimize the yarn hard waste
at cycle, a sensor, located inside
the package suction pipe, detects
1
the yarn presence and stops the
drum reverse movement.
2 The suction vacuum is automa-
tically adjusted in accordance
with the reverse drum movement
1 3 within a min. and max. value. This
system allows energy savings and
4 reduced cycle time.

2
5

4 5

The Suction on Demand System C.A.T. - Computer Aided Tension Tensorflex (standard) Machine monitoring Spindle monitoring Pc monitoring
gives the possibility of smart The winding tension is detected In presence of elastomeric yarn Monitoring through the machine Each critical area of the spindle is Control panel with 15” industrial
cycle settings in terms of suction continuously by the Tensor, which blended with any fiber, the tension control panel with iconographic equipped with a warning blue LED touchscreen PC prearranged
values and timing, relevant interacts with the yarn tensioner values must be diversified during diagnostic. to pinpoint where the operator’s for remote control connectivity.
to potential different splicers device, through the machine PC, the package formation to ensure a attention is required. Friendlier Integrated display for winder and
attempts. in order to adjust the load on perfect shape. than complex alphanumeric codes electronic clearers settings and
The cycle time is also adjustable, the yarn as required. The Tensor, based diagnostic solution. control.
in accordance with processed yarn being positioned just before the
type. drum detects online the real
This smart flexibility is coupled winding tension. The sensor does
with the flexibility coming from not have any movable parts and
the individual and independent performs as “anti-wrap system”.
movements of each cycle devices.
• Greater productivity
• Consistent package quality
• Power and compressed air 1
savings because unnecessary
splicing cycle are avoided 2
• Minimum wear of the parts
• Minimum yarn waste

3
1 Independent movement of the package yarn suction nozzle 1 Drum
2 Independent movement of the splicer 2 Traverse
3 Independent movement of the bobbin yarn suction nozze 3 Tension sensor TENSOR 1 Waxing device group
4 Independent movement of the yarn tensioner device 4 Waxing device 2 Splicer device group
5 Suction fan 5 Yarn tensioner 3 Tension device group

10 11
EcoPulsarS plus EcoPulsarS plus

TECHNOLOGY Multicone: the digital yarn layering technology

A further step to catch
up with the world of IT
applications and the
new textile synthetic
and artificial fibers
applications.

The different downstream Straight path layering system Tension control Density
processes require a wide flexibility The only one that allows a precise The C.A.T. (Computer Aided In case of very fine single cotton
in the wound package building, and controlled yarn deposit on Tension) and Tensorflex directly yarn or finest wool for dyeing
in order to optimize the specific the format, being the thread interact with the Multicone digital purposes, the machine can be
efficiency. Packages for dyeing, guide movement much closer system in order to even the equipped with the optional C.A.D.
warping, weft, knitting, double to the package than any other winding tension during the whole (Computer Aided Density).
twisting, require a different “pendulum” system, keeping also process, with any yarn count and
and flexible package formation a fixed distance delivery point. material type (including single /
in terms of geometry, edges This guarantees a precise control double core, siro spun, etc).
shape and density. “Multicone” of the thread during the whole
system, the digital yarn layering traverse stroke and mainly of the
technology (drumless) represents package edges area, where the
today the proper solution to yarn dynamics is critical, because
achieve this kind of flexibility in of the stroke inversion effect.
the package formation. Savio’s thread guide system can
easily prevent any possible yarn
fall and package bad shape,
which more frequently occur in the
“pendulum” system.

Much closer to the package than any other

pendulum system

12 13
EcoPulsarS plus EcoPulsarS plus

EcoPulsarS Multicone Upgraded splicing solutions - Duo Air Feeding system

The winding mode and package shapes Air and Moistair® splicers boasts a Duo Air Feeding system, for yarn tail preparation and splicing. This splitting allows the individual setting of the
most appropriate value of air pressure, and makes these splicers able to easily process any different fibers and blends combination.

Step-precision winding Traverse stroke Controlling the winding process customers to obtain the best Air splicer Main application range: Moistair® splicer (optional) Main application range:
Control of the distance between Infinite variation deposit modes The simplified PC interface results. Settings are completely • Cotton 100% and blends Moistair® is an innovative air • Short and long spun yarns
two consecutive layers, through permit the building of the allows to easily program with few On an advanced setting page, the centralized in the PC: • Cotton Compact yarns splicer using a very small quantity • TENCEL®
the continuous variation of the package with any individual settings the working parameters user can interact with a visual • Fast and simple change • Fancy yarns of water (spray). It is endowed • Elastic core yarns (single core,
winding angle within the different geometrical design (tapered- and can be easily selected by interface on the PC screen for • Consistent uniformity of splice • Core yarns with a water valve with dosage dual core)
ranges (steps) of package cylindrical-round edges- any mill operator; this computer almost drawing the final package, in each different spindle • Synthetic and artificial yarns setting to moisturize the splice. • Very fine cotton yarns
diameters. This assures a pineapple). Relatively to the flexibility allows reducing setup by setting the stroke mode • Wool 100% and blends Suitable for almost all kind of • Coarse and slub yarns
consistent density and avoids any take-up tube, symmetrical, left/ times. The thread guide electronic variations along the package • Silk short and long spun yarns. The
possible ribboning effect. right wise asymmetrical building. control allows to set winding diameters. Moistair® has delivered superior
angle, traverse stroke, position The user is able to customize performances on TENCEL® and
Package edges on the package tube and the yarn and tailor the package design, fine counts.
Soft edges values ensured by distribution over the package. according to his requirements for Settings are completely
different stroke length. Several All above improves design the downstream process. centralized in the PC:
edges shapes (taper or round) and formation of the package, • Fast and simple change
ensured by linear or curvilinear optimizing all the downstream • Consistent uniformity of splice
reduction stroke ratio. processes, thus allowing in each different spindle

14 15
EcoPulsarS plus EcoPulsarS plus

Splicer library Core yarns

Settings of air and water parameters are individually adjusted per each winding head.

Twinsplicer (optional)
The way the splice is prepared and made, ranks the Twinsplicer at the
top among all other splicing devices. The splicer strength is always
above 95% keeping the appearance same as the parent yarn. The
splicer on compact yarns, beside the strength, needs an extremely good
appearance not to create a visible defect on the finest fabrics. The
Twinsplicer for core yarns preserves the elastomeric filament entirely
inside the joints.

Main application range:

• Cotton 100%
• Cotton 100% Effect yarns
• Compact Yarns
• Elastomeric yarns
• Cotton and blends

Heat-Splicer (optional)
The consolidated experience on the splicer air technology in combination
with the use of the heat, guarantees a final joint with excellent
appearance, high and consistent strength even with, difficult yarn
structures, different blended materials and high twisted yarns.

Main application range:

• Carded wool coarse counts
• Mule spun yarn
• High twist yarns
• Wool 100% and blends
The demand for yarns with Savio Eco PulsarS can easily
elastomeric core is expanding, process special and challenging
and plays an important role yarns. Savio winding unit is
because of fashion versatility and equipped with splicing and
flexibility. Stretch garments are tension control devices for
playing an important role inside ensuring perfect joints and
Water splicer (optional) this scenario, denim jeans and perfect package shape.
The splicing operation is made under vacuum while the water is injected leggings are highly requested, A common problem faced by the
(Duo-Stage). All the splicer parts are located in a “water proof” housing especially for womenswear. stretch fabric manufacturers
to avoid dangerous spray of water outside. Keeping up this trend of stretch is the breakage of the yarns
denim, many yarn & fabric during downstream process. The
Main application range: manufacturers are offering duo well-known Savio Twinsplicer Core spun yarn is created by twisting Dual core spun yarns are made of three
• Cotton 100% coarse counts core yarns with improved recovery still represents the solution to components: 3 a core filament - mainly
staple fibers around a central elastomeric
(flat and fancy yarns) and strength, while retaining the achieve the best performance of filament core, usually made of LYCRA® LYCRA®, a polyester multifilament as
• Cotton 100% compact yarns comfort of cotton next to the skin. a “perfect joint” on Core Yarns, fiber. Different basic fibers (short and T-400® and a cotton fiber. This special
• Mercerized/singed yarns long staple) are commonly used: cotton, yarn offers improved recovery and strength
Dual core spun yarns are mainly “single core” with cotton, viscose, siro, woolen blends. compared to traditional core spun
• Elastomeric yarns consisting of three components: but also positive results have technology.
• Two ply yarns a core filament - mainly Lycra®, been achieved with Dual Core
• Open End yarns a polyester multifilament as Yarns. In this field, Savio can also
• Synthetic yarns T-400® and a staple fiber- mainly offer the new splicing technology
• Linen yarns cotton. This special yarn offers combining air and water,
improved recovery and strength Moistair®, which represents the
compared to traditional core spun most flexible solution of any kind
technology. of yarn.

16 17
EcoPulsarS plus EcoPulsarS plus

QUALITY OUTPUT Premium package quality

The Savio winding
unit is equipped
with control devices
for ensuring perfect
density, metering and
perfect package shape.
These unique devices Package formation Package yarn quality control
contribute to produce
packages without
ribbon and ensure the
minimum possibility Electronic anti patterning system The package quality is checked by direct control on the yarn, as the
It operates at critical diameters by modulating the drum speed. All the off-standard bobbins are controlled and rejected before starting to be
of breakage, slough- critical ratio between package and drum diameters are memorized by wound. The off-standard yarn is thus prevented from going into the
off during unwinding the computer and consequently the drum is accelerated and decelerated, cone. Furthermore, the maximum number of splicer joints that can be
according to variable ramps, when there are possibility of ribboning present in the package can be set on the machine PC.
at a very high speed, formation. The system operates also during the acceleration after the Package tracking with bio data (optional) can be also provided on
particularly in fine splicing cycle. request.
count, results into
C.A.P - Computer Aided Package® (Optional)
higher efficiency in It gives a perfect package, without ribboning and without changing
Weaving & Warping the drum’s speed. The computer checks the distance between two
consecutive layers, and modifies the ratio between package and drum
department. diameters by micrometric variation of the inclination of the package
cradle, and consequently of the driving point.

C.A.D. - Computer Aided Density (Optional)

• Control of the package load on the drum.
• The package weight increase is detected by the length metering;
consequently, the “electronic/pneumatic valve” is activated.
• Customized package load curve.
• The relevant parameters are programmable and stored in the
machine PC.
The system is especially studied to process compact yarn producing soft
packages for Dyeing (0.32 / 0.35 g/cm3).

C.A.M. - Computer Aided Metering (Optional)

• The combination of the laser detector beam with the package and
drum speed sensor, is elaborated by the machine PC software.
• The system allows a metering high precision repetitiveness ±0,5%.

18 19
EcoPulsarS plus EcoPulsarS plus

AUTOMATED SOLUTIONS LINK SYSTEM - ECOPULSAR I/DLS

The Savio Direct Link System (I/DLS) solution, for linking the ring spinning frames (RSF) to the winders, enables a fast and efficient direct feeding of
Savio has responded bobbins, along with the full interfacing flexibility with all kind of RSF (single or multistep).
to the increasing
requirements of The Eco PulsarS I/DLS boasts an unique spinning frame to winder The latest solution from Savio is the Multi Link, which connects
automation by close loop feeding system, the winder being an extension of the multiple ring spinning frames to one Savio winder, becoming a
same, ensuring total free flow of the materials. From RSF bobbin custom-made circuit. A special iPeg tray guarantees the circulation
implementing fully to the final package, the yarn is processed untouched, ensuring of RSF bobbin to/from winder. This solution optimizes space, reduces
automatic winding maximum quality, less material handling and no chances of energy-consumption and production costs. It also shortens patrolling
machines. Savio offers contamination. paths for the operators and allows a smooth material flow. The costs
The incoming bobbins are guided to the yarn end finder station to for production, space and energy are reduced, while keeping the
a wide range of winders be prepared for the following winding process, and then delivered quality consistent even with long and multi-connected machines.
with different levels of to the winding heads. Each winding head has two spare bobbins in
addition to the one under process, with straight vertical yarn path. iPeg
automated devices to A special iPeg, with embedded tag, guarantees the flow of RSF
overcome the shortage Multi Link - Classic or Underground Solutions bobbing to/from winder. Each winder can be predisposed to process
of labor, cut running The requirement for integrated automation in the spinning process 2 or 3 different yarn counts. Tag readers automatically select the
is increasing, leading Savio to offer customers new flexible link proper bobbins to be delivered to the correct winder section and to
costs and enhance solutions, compared to the classic 1-to-1 configuration. Each winder be returned to the proper RSF. The tag reader prevents to process
the quality of the yarn can so be prepared to process 2 or 3 different yarn counts. wrong yarn count in the wrong section, so avoiding a potential
bobbin contamination.
product.

Winder Winder Ring frame 1

Ring frame 1

Winder Winder Ring frame 1

Ring frame 1 Ring frame 2

Ring frame 2

Winder Winder Ring frame 1

Ring frame 1 Ring frame 2

Ring frame 2 Ring frame 3

Ring frame 3

Parallel Configuration In-Line Configuration

20 21
EcoPulsarS plus EcoPulsarS plus

End Finder Station Customized end finder stations are available in compliance with
Yarn bobbins coming from the ring frame are automatically delivered particular yarns and material under process especially with
to the end finder stations located along the machine. Each end elastomeric yarns.
finder station has its dedicated suction unit. The independence from Particularly, because of core and double core yarn construction
the spindles circuit allows the generation of the optimum suction technology, it is required a customized “lycra kit” configuration
level, without any compromise with other services. In presence of the to reach the same efficiency as per standard yarns, no matter the
Smart Backup Station (optional) and/or the Tube Stripper (optional) elasticity of the threads.
devices, an additional independent suction unit is added. With “lycra kit” configuration, the end finder becomes “universal” for
Through PC settings, this system allows a dedicated and specific both standard yarns and core yarns bobbins.
suction tunings without any compromise with other services. Each
end finder station is positioned along the machine frame, allowing
a complete operator monitoring and friendly intervention. The
machine can be equipped with different numbers of end finder
stations depending on capacity for longer ring frames. Thanks to
the dedicated and independent suction system of the end finder
stations, the utmost efficiency is guaranteed no matter the number
of spindles and stations.

Backup Station (optional)

A great help to ensure the highest efficiency of the winding process
is given by the “Backup Station” which shall take care of all bobbins
rejected by the spindles for different reasons:
• Bad shaped bobbins
• Bobbin with yarn remnants
• Bobbins with technological alarms (off-standard quality yarn values)
The station is able to prepare the bobbins with a high efficiency rate
and removes the faulty yarn portion, in case of a technological alarm.
The diversified and specific movements are possible thanks to the
“identification system” embedded on the spindle and iPeg tray. The
result is also significant in terms of operator reduction, since no
intervention is requested to the personnel.

Bobbin stripper (optional)

The winder can be equipped with an automatic tube-cleaning device
that removes any type of residual yarn. No setting is required, and
thanks to the extrusion operating system, the tubes are prevented
from any damage even in case of toughest yarns.

O.B.S. - Off Standard Bobbin Selector (optional)

In alternative to the bobbin stripper, the Off Standard Bobbin
Selector removes bobbins with residual yarns. In presence of iPeg,
the O.B.S. removes bobbins with technological alarms too.

22 23
EcoPulsarS plus EcoPulsarS plus

S.I.S. - Savio Identification System (optional)

Since 1999, the market most successful identification system of The S.I.S. system beside the identification of the ring spinning frame
the RSF spindle and control of bobbin quality spindle, gives also the possibility of handling the flow of the rejected
“off standard bobbins” with the following different options:
The development of special yarns requires an adequate and accurate • Bobbins delivered to a dedicated technological parking area.
monitoring of bobbin quality during the winding phase, and the • Bobbins delivered to a selected winding head, and wound on
identification of the position of the “faulty spindle” in the ring fra- B-Grade packages.
me. Each bobbin delivered by the ring frame is tagged and recorded • Bobbins delivered to Back Up station (if present) for defects
in the PC. The winding head reads the code of the bobbin iPeg on removal, and returned to winding head.
process and identifies the position of the spinning spindle, which • Bobbins delivered to O.B.S. station to be unloaded in a separate
has generated it. box.

RING SPINNING FRAME PC AUTOMATIC WINDER

RSF POS. PEG ID RSF POS. PEG ID CLEARER ALARM PEG ID CLEARER ALARM

54 1752 54 1752 YARN COUNT 1752 YARN COUNT

Package B-Grade System -

Manual (optional)
Machine can be provided from
one up to three “B-Grade”
spindles to process off-stan-
dard bobbins rejected by
winding heads or Backup
Station.

24 25
EcoPulsarS plus EcoPulsarS plus

FREE STANDING SYSTEM - ECO PULSARS E

Ring spinning frame bobbins are loaded into the hopper box and then transferred to the preparation station. Each bobbin is automatically moved to the yarn
“end finder station”, in order to prepare it for the following winding process. All the above-mentioned operations are automatically made and “operator free”.

Axial type End Finder Station

The end finder device has been engineered to easily handle also
those bobbins with bad shape and construction. A movable ring
generates air blow to disentangle the trapped end. A bunch remover
cleans any rans reserve at the bottom of the tube. Each end finder
station is located along the spindles housing, allowing a complete
operator monitoring, friendly intervention and a complete a balanced
distribution of the feeding capability.
The machine can be equipped up to n° 3 end finder stations to serve
machine up to n° 80 spindles.

Hopper End finder for elastomeric yarns (optional)

The capacity has been increased thanks to the “double alternate” The core and double core yarn construction technology, needs a
bobbin loading system. Bobbins are properly directed by the “cross “lycra kit” configuration to reach the same efficiency as per stan-
shaped” rotating device. The “optical profile scanner” detects also dard yarns no matter the elasticity of the threads.
the empty tube and diverts it into a separate dedicated collecting This configuration allows the possibility to process both standard
box. The enhanced hopper capacity and efficiency, allows a feeding yarns and core yarns (Universal End Finder).
rate that can cover the demand for even the longest winders.
Back up station (optional)
Double Peg Feeding System The Backup Station takes care of all bobbins rejected by the winding
Double sleeves ensure the loading of the bobbins on the pegs. heads for technological alarms, bad shape and yarn remnants. This
station is able to prepare again the bobbin with high efficiency rate,
and to remove the faulty yarn portion in case of technological alarm.

O.B.S. - Off Standard Bobbin Selector (optional)

In alternative to the bobbin stripper, the Off Standard Bobbin
Selector removes bobbins with residual yarns. In presence of iPeg,
the O.B.S. removes bobbins with technological alarms too.

26 27
EcoPulsarS plus EcoPulsarS plus

Duo-Lot system (optional) Doffing System

Doffing trolley
ECOPULSARS E Double hoppers (one for each lot) • The doffer trolley is electronically integrated with the winding heads
• Capability to process two different yarn lots with same tube Loading rate for feeding the longest machines. and the machine PC.
dimension; • All the moving parts are driven by individual independent motors so
• The availability of highest number of winding heads per machine; to reduce the doffing cycle time.
• The highest feeding capacity of bobbins pereach lot; • The universal clamp is able to handle different empty tubes conicity
• The possibility of highest number of “end finder stations”; simultaneously without parts change.
• A new designed basket geometry to store different tubes conicity with
no parts change, and to allow the easy tube color recognition when
different yarns are processed on same machine.
• The reserve tail length is adjustable by the machine PC in order to
meet any end user request.
• A fast patrolling speed up to 60 mt/min. in order to increase the
doffing efficiency.
• The laser technology ensures the precise positioning of the doffer
with the winding heads.

Empty cones centralized magazine (optional)

For the complete automation of the winding process, the machine can be
equipped with a centralized magazine carrying all the empty tubes: the
operator patrolling and intervention time is reduced. The empty cone is
automatically delivered to the doffing trolley.

Flexible package unload (optional)

The package is unloaded in a “stand by position” to optimize the
winding efficiency, while the spindle will keep on running. Being the
unloading area individual and independent per each winding position,
customized regrouping of packages can be delivered to the discharge
conveyor belt. Unloading mode is managed by PC software, with high
level of flexibility.

28 29
EcoPulsarS plus EcoPulsarS plus

Smart Industry Solutions for Textile Mills

Savio Winder 4.0

Three different levels of 1. 2. 3.

winding control monitoring BASIC PACK BUSINESS PACK EXECUTIVE PACK
SAVIO COMPUTER INTERFACE WINDER BROWSER WINDER BROWSER + SAVIO
Connectivity and data Data management, remote SMART BRACELETES
downloading machine set up and Operators real-time
monitoring interactivity

Industry 4.0 is the current trend of Connectivity, data management, Savio Winder 4.0 represents All these features enable Savio P.T.S. - Package Tracking System (optional) A dedicated winding room data collector receives all the
automation and data exchange in remote machine set up and an important step towards a customers to control overall The package handling automation, external to the winding information available from the machines.
manufacturing technologies. operator real-time interactivity: wide digitalization process, equipment effectiveness, increase machine, may require the possibility to identify and monitor the The system generates a unique ID for each package. The ID is
It includes cyber-physical this is the Savio way for smart being a solution for intelligent workforce efficiency, and maximize package yarn quality. associated to the bio data of the package, which can be retrieved
systems, the Internet of things solutions for textile mills. networking of machines in the quality and working time. Services For enhanced traceability and inventory management, we can offer later for in-house tracking. The bio data can be stored in cloud-
and Cloud computing. Over Nowadays, Savio product spinning/winding room. This are even going mobile. Savio a solution for package identification. A RFID tag is applied inside based applications and retrieved everywhere.
the Internet of Things, systems development is focused on data management system is Winder 4.0 is also meant as the package cone for uniquely identifying the product and track Machine computer can provide the Package Bio Data such as:
communicate and cooperate with “smart” components that must a very modern and important communication between machine processes and operations. The external automation system, being • Product code
each other and with humans in transmit data online. Once management tool, relieving mill operator and service specialist in provided with a reader, enables the selection and grouping of the • Origin identity (machine serial number, spindle number)
real time. Some aspects that are composed solely by mechanical management staff of time- case of need. packages on the pallets, creels or other supports. • Date/time of production, shift information
summarized under the terms and electrical parts, now consuming routine work. This system is studied for product traceability and visibility in the • Lot name, winding speed, yarn count
“Internet of Things” and “Industry winding machines have become The mill manager can have the assembly line, warehouse logistics management, inventories and • Length and weight
4.0” are not new for Savio and complex systems that combine winding room live monitoring reliable item level identity.
its textile machinery engineering. hardware, sensors, data storage, directly from his/her desk.
Electronics and remote services microprocessors, software Thanks to data analytics, a wealth
used for maintenance and process and connectivity. These smart of data are available, allowing to
optimization have been applied machineries can increase the manage the different production
for many years. efficiency of the spinning mill and phases in the best possible way
perform predictive maintenance and to monitor all significant
avoiding breakdowns and parameters anytime and
downtimes. anywhere, making use of mobile
devices.

30 31
EcoPulsarS plus EcoPulsarS plus

Splicers: Water, Moistair®, Twinsplicer, Heat-Splicer, knotters  

Yarn tensioner: gate system/disc system according to fibers and blends  
Pre-clearer: variable width  
Tensor - C.A.T. Computer Aided Tension  
Yarn presence sensor  

TECHNICAL SUMMARY Waxing unit, deflection type

Double waxing units




Savio has responded to the increasing Wax finished detection probe  
Booster: tension reducer  
requirements of automation by implementing C.A.M. Computer Aided Metering  
fully automatic winding machines. Savio C.A.P. Computerized control of the drum-package diameter ratio  
Counterweight: standard pneumatic device  
offers a wide range of winders with different C.A.D. Computer Aided Density  
levels of automated devices to overcome Diagnostics: with colored LED fitted on the winding head functional groups  
Dust removal: through a suction nozzle aside the bobbin and standard suction pipes along the yarn
the shortage of labor, cut running costs and path, by the individual suction unit.
 
MACHINE BODY
enhance the quality of the yarn product. Package conveyor belt: single lot towards the headstock  
Belt cleaning system: for the belts of the machine body and bobbin loading station  
Lighting along the machine  
Travelling blower/suction unit  
Waste yarn and dust collection system: through a collector along the machine towards the headstock  
Package B-Grade System  
Centralized pneumatic adjustments: located near the computer, for package cradle counterweight and
 
splicer air pressure
COMPUTER
Centralised electronic adjustments: machine data, processing parameters, air splicer working parameters
 
(Duo Air types only), yarn tensioner pressure, V.S.S., electronic modulation, pneumatic adjustments values
Setting, collecting and displaying production data: of winding units, bobbin loading station, doffing
 
trolley, display of the peripheral alarms
DATA MANAGEMENT SYSTEMS
Basic Pack Savio Computer Interface: connectivity and data downloading  
Business Pack Savio Winder Browser: connectivity, data management, remote machine set up and
 
monitoring
E model I/Direct Link System model
Executive Pack Savio Winder 4.0: connectivity, data management, remote machine set up, monitoring
Free standing winder. Automatic bob-  
and operators real time interactivity
Automatic bobbin feeding and doffing
Features bin feeding and doffing (Stand-alone P.T.S. Package Tracking System: for enhanced traceability and inventory management, a RFID tag
(Link system)
system) is applied inside the package cone for uniquely identifying the product and track processes and  
operations.
Bobbin size: tube length from 180 to 280 mm with a bobbin diameter of 32 to 57 HEADSTOCK
Feeding formats
mm. Machine Control Panel  
Waste discharge: by filters at the headstock end, automatic discharge into external separated boxes,
Materials Natural, synthetic and blended staple yarns. without stopping the machine
 
Count range From tex 286 to tex 4, from Ne 2 to Ne 147, from Nm 3.5 to Nm 250. BOBBIN LOADING STATION
Headstock Right or left with respect to the working front. End finder station  
Frame Modular frame consisting of 6, 8 or 10 head sections. Additional End finder station  
Number of heads/machine: From a minimum of 12 to a maximum of 80. End finder station for elastomeric yarns  
Backup station: to recover bad bobbins  
Crossed packages: winding traverse 110, 152 mm (3/2 EVO drum), 157 mm
Take-up S.I.S. - Savio Identification System. Peg identification by on-board chip for identification of the RSF
(2 EVO drum), taper 0°÷5°57’, maximum diameter 320 mm. 
spindle and control of bobbin quality
Take-up speed - Grooved drums 400 ÷ 2200 m/min with continuous adjustment. O.B.S. - Off Standard Bobbin Selector  
Take-up speed - Multicone 400 ÷ 1600 m/min with continuous adjustment. Tube cleaner  
BOBBIN FEEDING
Bobbin loading: tipper located along the machine’s axis and vibration system to thin out bobbins 
 Standard  Optional E model I/Direct Link System model Duo Lot system: capability to process two different yarn lots 
WINDING UNIT Bobbin loading: link belt connection, direct bobbin feeding from RSF 
Grooved drums   Bobbin loading: Multi Link connection, a tailor-made circuit to link two or three RSFs to one winding

Individual spindle suction system machine.
 
PACKAGE UNLOADING SYSTEM
Electronic anti patterning system  
Doffing trolley: automatic package doffing, insertion of the cone on the spindle head  
Package taper increase: 0°÷5°, mechanical type, electronic only with C.A.P.  
Double doffing trolley  
Axial displacement: with individual motor  
Cones feeding: individual cradle on each winding unit  
Electronic clearers: Uster, Loepfe basic model with global and continuous yarn and splice control.
  Centralized cone magazine  
Other manufacturers on request
Yarn defects cutter: separate cutter, located in the yarn tensioner   Double centralized magazine  
Duo Air Splicer System: Jointair type   Flexible package unload: stand-by unloading position independent for each winding unit  

32 33
EcoPulsarS plus EcoPulsarS plus

OVERALL DIMENSIONS OVERALL DIMENSIONS

EcoPulsarS I - Direct link system EcoPulsarS E

2885 (SBB) / 2860 (E)

2885 (SBB) / 2860 (E)

2684
2684
3300 (10T) 35 620 1135 35 620 1135
2660 (8T) 310 (SBB) 3300 (10T) 310 (SBB)
835 (A) 1530 2020 (6T) 1250
260 (E) 2932 2278 2660 (8T) 2020 (6T) 1250 260 (E)
L (MC)
1740 (SBB) L (MC) 1740 (SBB)
820 1730 (E) 820 1730 (E)

MC MC

1135
570

1135
570
500

500
236

625

236
625
835 (A)
570 570

M M
755

755
500

500
835 (A)
L (M) (A) L (M)
With ring spinning frame Zinser and Rieter= 845 mm
SBB = Savio Belt Blower
E = Electrojet

WITH 1 END FINDER STATION WITH 2 END FINDER STATION WITH 3 END FINDER STATION WITH 1 END FINDER STATION WITH 2 END FINDER STATION WITH 3 END FINDER STATION
N. HEADS SECTIONS LENGTH N. HEADS SECTIONS LENGTH N. HEADS SECTIONS LENGTH N. HEADS SECTIONS LENGTH N. HEADS SECTIONS LENGTH N. HEADS SECTIONS LENGTH
6H 8H 10H MC M 6H 8H 10H MC M 6H 8H 10H MC M 6H 8H 10H MC M 6H 8H 10H MC M 6H 8H 10H MC M
18 2 11035 10785 32 2 2 16355 16105 70 7 2 29655 29405 18 2 13880 13630 32 2 2 19200 18950 70 7 2 32500 32250
20 1 2 11775 11525 34 1 3 16995 16745 72 6 3 30295 30045 20 1 2 14620 14370 34 1 3 19840 19590 72 6 3 33140 32890
22 3 12415 12165 36 4 17635 17385 22 3 15260 15010 36 4 20480 20230
24 2 1 13055 12805 38 1 2 2 18375 18125 24 2 1 15900 15650 38 1 2 2 21220 20970 WITH 4 END FINDER STATION
26 1 2 13695 13445 40 2 4 19115 18865 26 1 2 16540 16290 40 2 4 21960 21710 N. HEADS SECTIONS LENGTH
28 3 14335 14085 42 1 5 19755 19505 28 3 17180 16930 42 1 5 22600 22350 6H 8H 10H MC M
30 4 15075 14825 44 6 20395 20145 30 4 17920 17670 44 6 23240 22990 72 8 33680 33430
32 3 1 15715 15465 46 5 1 21035 20785 32 3 1 18560 18310 46 5 1 23880 23630
34 2 2 16355 16105 48 4 2 21675 21425 34 2 2 19200 18950 48 4 2 24520 24270
36 1 3 16995 16745 50 3 3 22315 22065 36 1 3 19840 19590 50 3 3 25160 24910
38 4 17635 17385 52 2 4 22955 22705 38 4 20480 20230 52 2 4 25800 25550
40 4 1 18375 18125 54 1 5 23595 23345 40 4 1 21220 20970 54 1 5 26440 26190
56 6 24235 23985 56 6 27080 26830
58 4 3 24975 24725 58 4 3 27820 27570
60 8 25715 25465 60 8 28560 28310
64 6 2 26995 26745 64 6 2 29840 29590
70 3 5 28915 28665 70 3 5 31760 31510
72 2 6 29555 29305 72 2 6 32400 32150

34 35
EcoPulsarS plus

SAVIO MACCHINE TESSILI S.P.A.

33170 PORDENONE (Italy)
Via Udine, 105
Tel. +39 0434 3971
Fax +39 0434 397599
E-mail: order@saviospa.it
www.saviospa.com

SAVIO (SHANDONG) TEXTILE MACHINERY CO., LTD.

No.6 Torch Industry Park,
No. 2166 Chongwen Dadao, High&New Tech Industry Development Zone, Jining,
Shandong, P.R. China 272000
Tel. +86 0537 2395206/101
Fax +86 0537 2395216
E-mail: info@saviochina.com

SAVIO INDIA PRIVATE LIMITED

Tamaraikulam - Post
Kinathukadavu Taluk
Coimbatore - 642 109
Tamil Nadu, India
Tel. +91 4259 201500
E-mail: mail@savioindia.in

SAVIOTECHNICS S.R.O.
Lhota 427, 549 41 Červený Kostelec
Czech Republic
Tel. +420 499451466
E-mail: info@saviotechnics.com

We reserve the right to modify the

characteristics of the machines described
herein without prior notice. The data given
in this brochure are not intended as a
guarantee.
Savio machines are equipped with safety
devices in compliance with existing
regulations.

SAVIO ADVERTISING DPT.

FOTO: RICCARDO MARIA MORETTI - PN
ED. 06/2019 - EN

36